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Perspectives on the Development of Technologies for Hydrogen as a Carrier of Sustainable Energy
Aug 2023
Publication
Hydrogen is a prospective energy carrier because there are practically no gaseous emissions of greenhouse gases in the atmosphere during its use as a fuel. The great benefit of hydrogen being a practically inexhaustible carbon-free fuel makes it an attractive alternative to fossil fuels. I.e. there is a circular process of energy recovery and use. Another big advantage of hydrogen as a fuel is its high energy content per unit mass compared to fossil fuels. Nowadays hydrogen is broadly used as fuel in transport including fuel cell applications as a raw material in industry and as an energy carrier for energy storage. The mass exploitation of hydrogen in energy production and industry poses some important challenges. First there is a high price for its production compared to the price of most fossil fuels. Next the adopted traditional methods for hydrogen production like water splitting by electrolysis and methane reforming lead to the additional charging of the atmosphere with carbon dioxide which is a greenhouse gas. This fact prompts the use of renewable energy sources for electrolytic hydrogen production like solar and wind energy hydropower etc. An important step in reducing the price of hydrogen as a fuel is the optimal design of supply chains for its production distribution and use. Another group of challenges hindering broad hydrogen utilization are storage and safety. We discuss some of the obstacles to broad hydrogen application and argue that they should be overcome by new production and storage technologies. The present review summarizes the new achievements in hydrogen application production and storage. The approach of optimization of supply chains for hydrogen production and distribution is considered too.
The Economic Competitiveness of Hydrogen Fuel Cell-Powered Trucks: A Review of Total Cost of Ownership Estimates
May 2024
Publication
This paper investigates the economic competitiveness of hydrogen-powered trucks. It reviews the growing number of papers that provide an estimate of the total cost of ownership (TCO) of hydrogen-powered trucks relative to their diesel equivalents. It examines the methodology applied the variables considered the data used for estimation and the results obtained. All reviewed studies conclude that hydrogen-powered trucks are not currently cost-competitive while they might become competitive after 2030. The conclusion holds across truck types and sizes hydrogen pathways mission profiles and countries. However we find that there is still a huge area of uncertainty regarding the purchase price of hydrogen-powered trucks and the cost of hydrogen which hampers the reliability of the results obtained. Various areas of methodological improvements are suggested.
Modelling and Operation Strategy Approaches for On-site Hydrogen Refuelling Stations
Aug 2023
Publication
The number of Fuel Cell Electric Vehicles (FCEVs) in circulation has undergone a significant increase in recent years. This trend is foreseen to be stronger in the near future. In correlation with the FCEVs market increase the hydrogen delivery infrastructure must be developed. With this aim many countries have announced ambitious projects. For example Spain has the objective of increasing the number of Hydrogen Refuelling Stations (HRS) with public access from three units in operation currently to about 150 by 2030. HRSs are complex systems with high variability in terms of layout design size of components operational strategy hydrogen generation method or hydrogen generation location. This paper is focused on on-site HRS with electrolysis-based hydrogen production which provides interesting advantages when renewable energy is utilized compared to off-site hydrogen production despite their complexity. To optimize HRS design and operation a simulation model must be implemented. This paper describes a generic on-site HRS with electrolysis-based hydrogen production a cascaded multi-tank storage system with multiple compressors renewable energy sources and multiple types of dispensing formats. A modelling approach of the layout is presented and tested with real-based parameters of an HRS currently under development which is capable of producing 11.34 kg/h of green H2 with irradiation at 1000 W/m2. For the operation an operational strategy is proposed. The modelled system is tested through several simulations. A sensitivity analysis of the effects of hydrogen demand and day-ahead hydrogen production objective on emissions demand satisfaction and variable costs is performed. Simulation results show how the operational strategy has achieved service up to 310 FCEVs refuelling events of heavy duty and light duty FCEVs bringing the total H2 sold up to almost 7200 H2kg in one month of winter. Additionally considering variable costs of the energy from the utility grid the model shows a profit in the range of 21–50 k€ for a daily demand of 60 H2kg/day and 100 H2kg/day respectively. In terms of emissions a year simulation with 60 H2kg/day of demand shows specific emissions in the production of H2 in Spain of 6.26 kgCO2eq/H2kg which represents a greenhouse gas emission intensity of 52.26 kgCO2eq/H2MJ.
Dispersion of Under-expanded Hydrogen-methane Blended Jets through a Circular Orifice
Sep 2023
Publication
Blending hydrogen into natural gas and using existing natural gas infrastructure provides energy storage greenhouse gas emission reduction from combustion and other benefits as the world transitions to a hydrogen economy. Though this seems to be a simple and attractive technique there is a dearth of existing safety codes and standards and understanding the safety implications is warranted before implementation. In this paper we present some preliminary findings on the dispersion characteristics of hydrogen-methane blends performed under controlled conditions inside a laboratory. Experiments were performed at two different upstream pressures of 5 and 10 bar as the blends dispersed into air through a 1 mm diameter orifice. Blends of 25 50 and 75 vol-% hydrogen in methane were tested. Spatially resolved Raman signals from hydrogen methane and nitrogen were acquired simultaneously at 10 Hz using separate ICCD cameras from which the individual concentrations and jet boundaries could be determined. Finally a comparison between dispersion characteristics of blended fuel jets with pure hydrogen and pure methane jets was made.
Renewable Hydrogen and Synthetic Fuels Versus Fossil Fuels for Trucking, Shipping and Aviation: A Holistic Cost Model
Aug 2023
Publication
Potential carbon neutrality of the global trucking shipping and aviation sectors by 2050 could be achieved by substituting fossil fuels with renewable hydrogen and synthetic fuels. To investigate the economic impact of fuel substitution over time a holistic cost model is developed and applied to three case studies in Norway an early adopter of carbon-neutral freight transport. The model covers the value chains from local electricity and fuel production (hydrogen ammonia Fischer–Tropsch e-fuel) to fuel consumption for long-haul trucking short-sea shipping and mid-haul aviation. The estimates are internally consistent and allow cross-mode and cross-fuel comparisons that set this work apart from previous studies more narrowly focused on a given transport mode or fuel. The model contains 150 techno-economic parameters to identify which components along the value chains drive levelized costs. This paper finds a cost reduction potential for renewable fuels of 41% to 68% until 2050 but carbon-neutral transport will suffer asymmetric cost disadvantages. Fuel substitution is most expensive in short-sea shipping followed by mid-haul aviation and long-haul trucking. Cost developments of electricity direct air capture of carbon vehicle expenses and fuel-related payload losses are significant drivers.
The Role of Hydrogen-based Power Systems in the Energy Transition of the Residential Sector
Sep 2021
Publication
The unsustainable and continuous growth of anthropogenic emissions of greenhouse gases (GHG) has pushed governments private companies and stakeholders to adopt measures and policies to fight against climate change. Within this framework increasing the contribution of renewable energy sources (RES) to final consumed energy plays a key role in the planned energy transition. Regarding the residential sector in Europe 92% of GHG emissions comes from 75% of the building stock that is over 25 years old and highly inefficient. Thus this sector must raise RES penetration from the current 36% to 77% by 2050 to comply with emissions targets. In this regard the hybridization of hydrogen-based technologies and RES represents a reliable and versatile solution to facilitate decarbonization of the residential sector. This study provides an overview and analysis of standalone renewable hydrogen-based systems (RHS) focusing on the residential and buildings sector as well as critical infrastructures like telecom stations data servers etc. For detailed evaluation of RHS several pilot plants and real demonstration plants implemented worldwide are reviewed. To this end a techno-economic assessment of relevant parameters like self-sufficiency ratio levelized cost of energy and hydrogen roundtrip efficiency is provided. Moreover the performance of the different configurations is evaluated by comparing the installed power of each component and their energy contribution to cover the load over a defined period of time. Challenges ahead are identified for the wider deployment of RHS in the residential and buildings sector.
Collective Hydrogen Stand-alone Renewable Energy Systems for Buildings in Spain. Towards the Self-sufficiency
May 2024
Publication
The article examines the feasibility of implementing standalone hydrogen-based renewable energy systems in Spanish residential buildings specifically analyzing the optimization of a solar-battery and solar-hydrogen system for a building with 20 dwellings in Spain. The study initially assesses two standalone setups: solarbattery and solar-hydrogen. Subsequently it explores scenarios where these systems are connected to the grid to only generate and sell surplus energy. A scenario involving grid connection for self-consumption without storage serves as a benchmark for comparison. All system optimizations are designed to meet energy demands without interruptions while minimizing costs as determined by a techno-economic analysis. The systems are sized using custom software that incorporates an energy management system and employs the Jaya algorithm for optimization. The findings indicate that selling surplus energy can be economically competitive and enhance the efficiency of grid-connected self-consumption systems representing the study’s main innovation. The conclusion highlights the economic and technical potential of an autonomous hybrid energy system that includes hydrogen with the significant remaining challenge being the development of a regulatory framework to support its technical feasibility in Spain.
Gas Turbine Combustion Technologies for Hydrogen Blends
Sep 2023
Publication
The article reviews gas turbine combustion technologies focusing on their current ability to operate with hydrogen enriched natural gas up to 100% H2. The aim is to provide a picture of the most promising fuel-flexible and clean combustion technologies the object of current research and development. The use of hydrogen in the gas turbine power generation sector is initially motivated highlighting both its decarbonisation and electric grid stability objectives; moreover the state-of-the-art of hydrogen-blend gas turbines and their 2024 and 2030 targets are reported in terms of some key performance indicators. Then the changes in combustion characteristics due to the hydrogen enrichment of natural gas blends are briefly described from their enhanced reactivity to their pollutant emissions. Finally gas turbine combustion strategies both already commercially available (mostly based on aerodynamic flame stabilisation self-ignition and staging) or still under development (like the micro-mixing and the exhaust gas recirculation concepts) are described.
Assessment of Paper Industry Decarbonization Potential via Hydrogen in a Multi-energy System Scenario: A Case Study
Jul 2023
Publication
Green hydrogen is currently regarded as a key catalyst for the decarbonization of energy-intensive industries. In this context the pulp and paper industry stands out as one of the most demanding given the simultaneous need for large amounts of heat and electricity usually satisfied via cogeneration systems. Given the urgent need for cost-effective solutions in response to the climate crisis it is crucial to analyze the feasibility of retrofitting existing power plants to operate carbon-neutral. The aim of this work is to provide a techno-economic analysis for the conversion of a conventional cogeneration system to run on locally produced hydrogen. Building on the energy consumption of the paper mill the operation of a hydrogen-fuelled gas turbine is modelled in detail. Based on these results a multi-energy system model for the production of green fuel is presented considering production via solar-powered PEM electrolyzers storage in tanks and final use in the gas turbine. An optimal configuration for the system is defined leading to the definition of a solution that ensures a cost of 6.41 /kg for the production of green hydrogen. Finally a sensitivity analysis highlights the close dependence of the economic profitability of the Power-to-X system on the natural gas price. The results indicate that although positive performance is achieved the cost of investment remains still prohibitive for systems of this size and the high initial capital expenditure needs to be supported by incentive policies that facilitate the adoption of hydrogen in industrial applications making it competitive in the short term.
Modelling of Fast Fueling of Pressurized Hydrogen Tanks for Maritime Applications
Apr 2023
Publication
This paper studies fast fueling of gaseous hydrogen into large hydrogen (H2) tanks suitable for maritime applications. Three modeling methods have been developed and evaluated: (1) Two-dimensional computational fluid dynamic (CFD) modeling (2) One-dimensional wall discretized modeling and (3) Zero-dimensional modeling. A detailed 2D CFD simulation of a small H2-tank was performed and validated with data from literature and then used to simulate a large H2-tank. Results from the 2D-model show non-uniform temperature distribution inside the large tank but not in the small H2-tank. The 1D-model can predict the mean temperature in small H2-tanks but not the inhomogeneous temperature field in large H2-tanks. The 0D-model is suitable as a screening tool to obtain rough estimates. Results from the modeling of the large H2-tank show that the heat transfer to the wall during fast filling is inhibited by heat conduction in the wall which leads to an unacceptably high mean hydrogen temperature.
Research of Energy Efficiency and Environmental Performance of Vehicle Power Plant Converted to Work on Alternative Fuels
Apr 2024
Publication
The use of alternative fuels remains an important factor in solving the problem of reducing harmful substances caused by vehicles and decarbonising transport. It is also important to ensure the energy efficiency of vehicle power plants when using different fuels at a sufficient level. The article presents the results of theoretical and experimental studies of the conversion of diesel engine to alternative fuels with hydrogen admixtures. Methanol is considered as an alternative fuel which is a cheaper alternative to commercial diesel fuel. The chemical essence of improving the calorific value of alternative methanol fuel was investigated. Studies showed that the energy effect of burning an alternative mixture with hydrogen additives exceeds the effect of burning the same amount of methanol fuel. The increase in combustion energy and engine power is achieved as a result of heat from efficient use of the engine exhaust gases and chemical conversion of methanol. An experimental installation was created to study the work of a converted diesel engine on hydrogen–methanol mixtures and thermochemical regeneration processes. Experimental studies of the energy and environmental parameters of diesel engine converted to work on an alternative fuel with hydrogen admixtures have shown that engine power increases by 10–14% and emissions of harmful substances decrease.
Research on Capacity Optimization Configuration of Renewable Energy Off Grid Hydrogen Production System Considering Collaborative Electrolysis
Apr 2024
Publication
This study proposes a multitype electrolytic collaborative hydrogen production model for optimizing the capacity configuration of renewable energy off grid hydrogen production systems. The electrolytic hydrogen production process utilizes the synergistic electrolysis of an alkaline electrolyzer (AEL) and proton exchange membrane electrolyzer (PEMEL) fully leveraging the advantages of the low cost of the AEL and strong regulation characteristics of the PEMEL. For the convenience of the optimization solution the article constructs a mixed linear optimization model that considers the constraints during system operation with the objective function of minimizing total costs while meeting industrial production requirements. Gurobi is used for the optimal solution to obtain the optimal configuration of a renewable energy off grid hydrogen production system. By comparing and analyzing the optimal configuration under conventional load and high-load conditions it is concluded that collaborative electrolysis has advantages in improving resource consumption and reducing hydrogen production costs. This is of great significance for optimizing the capacity configuration of off grid hydrogen production systems and improving the overall economic benefits of the system.
Hydrogen Environmental Benefits Depend on the Way of Production: An Overview of the Main Processes Production and Challenges by 2050
Jun 2021
Publication
Hydrogen (H2) is presented as an important alternative for clean energy and raw material in the modern world. However the environmental benefits are linked to its process of production. Herein the chemical aspects advantages/disadvantages and challenges of the main processes of H2 production from petroleum to water are described. The fossil fuel (FF)-based methods and the state-of-art strategies are outlined to produce hydrogen from water (electrolysis) wastewater and seawater. In addition a discussion based on a color code to classify the cleanliness of hydrogen production is introduced. By the end a summary of the hydrogen value chain addresses topics related to the financial aspects and perspective for 2050: green hydrogen and zero-emission carbon.
Technology Pathways, Efficiency Gains and Price Implications of Decarbonising Residential Heat in the UK
Jun 2023
Publication
The UK government’s plans to decarbonise residential heating will mean major changes to the energy system whatever the specific technology pathway chosen driving a range of impacts on users and suppliers. We use an energy system model (UK TIMES) to identify the potential energy system impacts of alternative pathways to low or zero carbon heating. We find that the speed of transitioning can affect the network investment requirements the overall energy use and emissions generated while the primary heating fuel shift will determine which sectors and networks require most investment. Crucially we identify that retail price differences between heating fuels in the UK particularly gas and electricity could erode or eliminate bill savings from switching to more efficient heating systems.
Strategic Overview on Fuel Cell-Based Systems for Mobility and Electrolytic Cells for Hydrogen Production
Mar 2022
Publication
Given the global effort to embrace research actions and technology enhancement for the energy transition innovative sustainable systems are needed both for energy production and for those sectors that are responsible for high pollution and CO2 emissions. In this context electrolytic cells and fuel cells in their variety and flexibility are energy systems characterized by high efficiency and important performance guaranteeing a sustainable solution for future energy systems and for the circular economy. The scope of this paper is therefore to present the state of the art of such systems. An overview of the electrolyzers for hydrogen production is presented by detailing the level of applications for their different technologies from low-temperature units to high-temperature units the fuel flexibility the electrolysis and co-electrolysis mode and the potential coupling with renewable sources. Fuel cell-based systems are also presented and their application in the mobility sector is investigated by considering road transport with light-duty and heavy-duty applications and marine transport. A comparison with conventional technologies will be also presented providing some hints on the potential applications of electrolytic cells and fuel cell systems given their important contribution to the sustainable and circular economy.
Route-to-Market Strategy for Low-carbon Hydrogen from Natural Gas in the Permian Basin
Aug 2023
Publication
This paper investigates the untapped potential of the Permian Basin a multifaceted energy axis in Texas and adjoining states in the emerging era of decarbonization. Aligned with current policy directives on regional hydrogen hubs this study explores the viability of developing a hydrogen energy hub in the Permian Basin thereby producing low-carbon intensity hydrogen from natural gas in the Basin and transporting it to the Greater Houston area. Diverging from existing literature this study provides an integrated techno-economic evaluation of the entire hydrogen value chain in the Permian Basin encompassing production storage and transportation. Furthermore it comparatively analyzes the scenario of interest against an optimized base scenario thereby underlining comparative advantages and disadvantages. The paper concludes that the delivered cost of Permian based low-carbon intensity hydrogen to the Greater Houston area is $1.85/kg benchmarked to the scenario with hydrogen produced close to the Greater Houston area and delivered at $1.42/kg. Our findings reveal that Permian-based low-carbon intensity hydrogen production can achieve cost savings in feedstock ($0.25/kg) and potentially accrue a higher production tax credit due to a shorter gas supply chain to production ($0.33/kg). Nevertheless a significant cost barrier is the expense of long-haul pipeline transport ($0.90/kg) from the Permian Basin to Houston as opposed to local production. Despite the obstacles the study identifies a potential breakeven solution where increasing the production scale to at least 412000 metric ton per year (about 3 steam reforming plants) in the Permian Basin can effectively lower costs in the transport sector. Hence a scaled-up production can mitigate the cost difference and establish the Permian Basin as a competitive player in the hydrogen market. In conclusion a SWOT analysis presents Strengths Weaknesses Opportunities and Threats associated with Permian-based hydrogen production.
Collaborative Optimization Scheduling of Multi-Microgrids Incorporating Hydrogen-Doped Natural Gas and P2G–CCS Coupling under Carbon Trading and Carbon Emission Constraints
Apr 2024
Publication
In the context of “dual carbon” restrictions on carbon emissions have aĴracted widespread aĴention from researchers. In order to solve the issue of the insufficient exploration of the synergistic emission reduction effects of various low-carbon policies and technologies applied to multiple microgrids we propose a multi-microgrid electricity cooperation optimization scheduling strategy based on stepped carbon trading a hydrogen-doped natural gas system and P2G–CCS coupled operation. Firstly a multi-energy microgrid model is developed coupled with hydrogendoped natural gas system and P2G–CCS and then carbon trading and a carbon emission restriction mechanism are introduced. Based on this a model for multi-microgrid electricity cooperation is established. Secondly design optimization strategies for solving the model are divided into the dayahead stage and the intraday stage. In the day-ahead stage an improved alternating direction multiplier method is used to distribute the model to minimize the cooperative costs of multiple microgrids. In the intraday stage based on the day-ahead scheduling results an intraday scheduling model is established and a rolling optimization strategy to adjust the output of microgrid equipment and energy purchases is adopted which reduces the impact of uncertainties in new energy output and load forecasting and improves the economic and low-carbon operation of multiple microgrids. SeĴing up different scenarios for experimental validation demonstrates the effectiveness of the introduced low-carbon policies and technologies as well as the effectiveness of their synergistic interaction
Knowledge, Skills, and Attributes Needed for Developing a Hydrogen Engineering Workforce: A Systematic Review of Literature on Hydrogen Engineering Education
May 2024
Publication
Growth in Australia’s demand for engineers is fast outpacing supply. A significant challenge for Australia to achieve high projected low emissions hydrogen export targets by 2030 will be finding engineers with suitable knowledge skills and attributes to deliver hydrogen engineering projects safely and sustainably. This systematic review investigates educational outcomes needed to develop a hydrogen engineering workforce. Sixteen relevant studies published between 2003 and 2023 were identified to explore “What key knowledge skills and attributes support the development of a hydrogen engineering workforce?”. While these studies advocated the need for training and prescribed areas of required knowledge for the low-emissions hydrogen sector there was limited empirical evidence that informed what knowledge skills and attributes are relevant for entry to practice. This finding represents a significant opportunity for researchers to engage with employers and engineering practitioners within emerging low-emissions hydrogen sector capture empirical evidence and inform the design of educational programs.
Design of Gravimetric Primary Standards for Field-testing of Hydrogen Refuelling Stations
Apr 2020
Publication
The Federal Institute of Metrology METAS developed a Hydrogen Field Test Standard (HFTS) that can be used for field verification and calibration of hydrogen refuelling stations. The testing method is based on the gravimetric principle. The experimental design of the HFTS as well as the description of the method are presented here.
Economic and Environmental Potential of Green Hydrogen Carriers (GHCs) Produced via Reduction of Amine-capture CO2
Jun 2023
Publication
Hydrogen is deemed as a crucial component in the transition to a carbon-free energy system and researchers are actively working to realize the hydrogen economy. While hydrogen derived from renewable energy sources is a promising means of providing clean energy to households and industries its practical usage is currently hindered by difficulties in transportation and storage. Due to the extreme operating conditions required for liquefying hydrogen various hydrogen carriers are being considered which can be transported and stored at mild operating conditions and provide hydrogen at the site of usage. Among various candidates green hydrogen carriers obtained via carbon dioxide utilization have been proposed as an economically and environmentally feasible option. Herein the potential of using methanol and formic acid as green hydrogen carriers are evaluated regarding various production and dehydrogenation pathways within a hydrogen distribution system including the recycle of carbon dioxide. Recent progress in carbon dioxide utilization processes especially conversion of carbon dioxide captured in amine solutions have demonstrated promising results for methanol and formic acid production. This study analyzes seven scenarios that consider carbon dioxide utilization-based thermocatalytic and electrochemical methanol and formic acid production as well as different dehydrogenation pathways and compares them to the scenario of delivering liquefied hydrogen. The scenarios are thoroughly analyzed via techno-economic analysis and life cycle assessment methods. The results of the study indicate that methanol-based options are economically viable reducing the cost up to 43% compared to liquefied hydrogen delivery. As for formic acid only the electrochemical production method is profitable retaining 10% less cost compared to liquefied hydrogen delivery. In terms of environmental impact all of the scenarios show higher global warming impact values than liquefied hydrogen distribution. However results show that in an optimistic case where wind electricity is widely used electrochemical formic acid production is competitive with liquefied hydrogen distribution retaining 39% less global warming impact values. This is because high conversion can be achieved at mild operating conditions for the production and dehydrogenation reactions of formic acid reducing the input of utilities other than electricity. This study suggests that while methanol can be a shortterm solution for hydrogen distribution electrochemical formic acid production may be a viable long-term option.
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