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Cradle-grave Energy Consumption, Greenhouse Gas and Acidification Emissions in Current and Future Fuel Cell Vehicles: Study Based on Five Hydrogen Production Methods in China
Jun 2022
Publication
Hydrogen fuel cell vehicles (FCVs) are regarded as a promising solution to the problems of energy security and environmental pollution. However the technology is under development and the hydrogen consumption is uncertain. The quantitative evaluation of life cycle energy consumption pollution emissions of current and future FCVs in China involves complex processes and parameters. Therefore this study addresses Life Cycle Assessment (LCA) of FCV and focuses on the key parameters of FCV production and different hydrogen production methods which include steam methane reforming catalysis decomposition methanol steam reforming electrolysis–photovoltaic (PV) and electrolysis Chinese electricity grid mix (CN). Sensitivity analysis of bipolar plate glider mass power density fuel cell system efficiency and energy control strategy are performed whilst accounting for different assumption scenarios. The results show that all impact assessment indicators will decrease by 28.8– 44.3% under the 2030 positive scenario for the production of FCVs. For cradle-grave FCVs the use of hydrogen from electrolysis operated with photovoltaic power reduces global warming potential (GWP) by almost 76.4% relative to steam methane reforming. By contrast the use of hydrogen from electrolysis operated with the Chinese electricity grid mix results in an increase in GWP of almost 158.3%.
Golden Hydrogen
Nov 2022
Publication
Hydrogen is a colorless compound to which symbolic colors are attributed to classify it according to the resources used in production production processes such as electrolysis and energy vectors such as solar radiation. Green hydrogen is produced mainly by electrolysis of water using renewable electricity from an electricity grid powered by wind geothermal solar or hydroelectric power plants. For grid-powered electrolyzers the tendency is to go larger to reach the gigawatt-scale. An evolution in the opposite direction is the integration of the photophysics of sunlight harvesting and the electrochemistry of water molecule splitting in solar hydrogen generator units with each unit working at kilowatt-scale or less. Solar hydrogen generators are intrinsically modular needing multiplication of units to reach gigawatt-scale. To differentiate these two fundamentally different technologies the term ‘golden hydrogen’ is proposed referring to hydrogen produced by modular solar hydrogen generators. Decentralized modular production of golden hydrogen is complementary to centralized energy-intensive green hydrogen production. The differentiation between green hydrogen and golden hydrogen will facilitate the introduction of the additionality principle in clean hydrogen policy.
Development and Mechanistic Studies of Ternary Nanocomposites for Hydrogen Production from Water Splitting to Yield Sustainable/Green Energy and Environmental Remediation
Mar 2022
Publication
Photocatalysts lead vitally to water purifications and decarbonise environment each by wastewater treatment and hydrogen (H2 ) production as a renewable energy source from waterphotolysis. This work deals with the photocatalytic degradation of ciprofloxacin (CIP) and H2 production by novel silver-nanoparticle (AgNPs) based ternary-nanocomposites of thiolated reducegraphene oxide graphitic carbon nitride (AgNPs-S-rGO2%@g-C3N4 ) material. Herein the optimised balanced ratio of thiolated reduce-graphene oxide in prepared ternary-nanocomposites played matchlessly to enhance activity by increasing the charge carriers’ movements via slowing down charge-recombination ratios. Reduced graphene oxide (rGO) >2 wt.% or < 10 nm. Therefore AgNPs-S-rGO2%@g-C3N4 has 3772.5 µmolg−1 h −1 H2 production which is 6.43-fold higher than g-C3N4 having cyclic stability of 96% even after four consecutive cycles. The proposed mechanism for AgNPs-S-rGO2%@g-C3N4 revealed that the photo-excited electrons in the conduction-band of g-C3N4 react with the adhered water moieties to generate H2 .
Thermodynamic Performance Comparison of Various Energy Storage Systems from Source-to-electricity for Renewable Energy Resources
Dec 2020
Publication
This study discusses and thermodynamically analyzes several energy storage systems namely; pumped hydro compressed air hot water storage molten salt thermal storage hydrogen ammonia lithium-ion battery Zn-air battery redox flow battery reversible fuel cells supercapacitors and superconducting magnetic storage through the first and second law of thermodynamics. By fixing an electrical output of 100 kW for all systems the energy efficiencies obtained for the considered energy storage methods vary between 10.9% and 74.6% whereas the exergy efficiencies range between 23.1% and 71.9%. The exergy destruction rates are also calculated for each system ranging from 1.640 kW to 356 kW. The highest destruction rate is obtained for the solar-driven molten salt thermal energy storage system since it includes thermal energy conversion via the heliostat field. Furthermore the roundtrip efficiencies for the electrochemical and electromagnetic storage systems are compared with the analyzed systems ranging from 58% to 94%. Renewable sources (solar wind ocean current biomass and geothermal) energy conversion efficiencies are also considered for the final round-trip performances. The molten salt and hot water systems are applicable to solar geothermal and biomass. The highest source-to-electricity efficiency is obtained for the super magnetic storage with 37.6% when using wind ocean current and biomass sources.
Pore-scale Dynamics for Underground Porous Media Hydrogen Storage
Mar 2022
Publication
Underground hydrogen storage (UHS) has been launched as a catalyst to the low-carbon energy transitions. The limited understanding of the subsurface processes is a major obstacle for rapid and widespread UHS implementation. We use microfluidics to experimentally describe pore-scale multiphase hydrogen flow in an aquifer storage scenario. In a series of drainage-imbibition experiments we report the effect of capillary number on hydrogen saturations displacement/trapping mechanisms dissolution kinetics and contact angle hysteresis. We find that the hydrogen saturation after injection (drainage) increases with increasing capillary number. During hydrogen withdrawal (imbibition) two distinct mechanisms control the displacement and residual trapping – I1 and I2 imbibition mechanisms respectively. Local hydrogen dissolution kinetics show dependency on injection rate and hydrogen cluster size. Dissolved global hydrogen concentration corresponds up to 28 % of reported hydrogen solubility indicating pore-scale non-equilibrium dissolution. Contact angles show hysteresis and vary between 17 and 56°. Our results provide key UHS experimental data to improve understanding of hydrogen multiphase flow behavior.
Modeling of Unintended Hydrogen Releases from a Fuel Cell Tram
Sep 2021
Publication
Hydrogen is a promising alternative energy carrier that has been increasingly used in industry especially the transportation sector to fuel vehicles through fuel cells. Hydrogen fuel cell vehicles usually have high pressure on-board storage tanks which take up large spaces to provide comparable ranges as current fossil fuel vehicles because of the low volumetric energy density of hydrogen. Therefore hydrogen is also appropriate for large heavy-duty vehicles that have more space than passenger vehicles.
Hydrogen Generation on Orkney: Integrating Established Risk Management Best Practice to Emerging Clean Energy Sector
Sep 2021
Publication
The European Marine Energy Centre’s (EMEC) ITEG project (Integrating Tidal Energy into the European Grid) funded by Interreg NWE combines a tidal energy and hydrogen production solution to address grid constraints on the island of Eday in Orkney. The project will install a 0.5MW electrolyser at EMEC’s existing hydrogen production plant. EMEC and Risktec collaboratively applied best practice risk assessment and management techniques to assess and manage hydrogen safety. Hazard identification (HAZID) workshops were conducted collaboratively with design engineers through which a comprehensive hazard register was developed. Risktec applied bowtie analysis to each major accident hazard identified from the hazard register via virtual workshop with design engineers. The bowties promoted a structured review of each hazard’s threat and consequence identifying and reviewing the controls in place against good practice standards. The process revealed some recommendations for further improvement and risk reduction exemplifying a systematic management of risks associated with hydrogen hazards to as low as reasonably practicable (ALARP). Hardware based barriers preventing or mitigating loss of control of these hazards were logged as safety critical elements (SCE) and procedural barriers as safety critical activities (SCA). To ensure that all SCEs and SCAs identified through the risk assessment process are managed throughout the facility’s operational lifetime a safety management system is created giving assurance of overall safety management system continued effectiveness. The process enables the demonstration that design risks are managed to ALARP during design and throughout operational lifetime. More importantly enabling ITEG to progress to construction and operation in 2021.
THyGA - Overview of Relevant Existing Certification Experience and On-going Standardization Activities in the EU and Elsewhere Related to Gas Appliances Using H2NG
Oct 2021
Publication
This 2nd deliverable from WP4 gives an overview of relevant existing certification experience on-going standardization activities and field trials in the European Union and other countries regarding gas appliances using H2NG. It gives a picture of the today’s situation as many of the identified initiatives are ongoing and progressing continuously.
Characterisation, Dispersion and Electrostatic Hazards of Liquid Hydrogen for the PRESLHY Project
Sep 2021
Publication
Liquid hydrogen has the potential to form part of the energy strategy in the future due to the need to decarbonise and replace fossil fuels and therefore could see widespread use. Adoption of LH2 means that the associated hazards need to be understood and managed. In recognition of this the European Union Fuel Cells and Hydrogen Joint Undertaking co-funded project PRESLHY undertook prenormative research for the safe use of cryogenic liquid hydrogen in non-industrial settings. Several key scenarios were identified as knowledge gaps and both theoretical and experimental studies were conducted to provide insight into these scenarios. This included experiments studying the evolution/dispersion of a hydrogen cloud following a liquid release and the generation of electrostatic charges in hydrogen plumes and pipework each of which are described and discussed. In addition assessment of the physical phase of the hydrogen flow within the pipework (i.e. liquid gas or two phase) was investigated. The objectives experimental set up and result summary are provided. Data generated from these experiments is to be used to generate and validate theoretical models and ultimately contribute to the development of regulations codes and standards for the storage handling and use of liquid hydrogen.
Fuel Cell Electrical Vehicles as Mobile Coupled Heat and Power Backup-Plant in Neighbourhoods
Apr 2022
Publication
Fuel cell electric vehicles (FCEVs) can be used during idle times to convert hydrogen into electricity in a decentralised manner thus ensuring a completely renewable energy supply. In addition to the electric power waste heat is generated in the fuel cell stack that can also be used. This paper investigates how the energy demand of a compiled German neighbourhood can be met by FCEVs and identifies potential technical problems. For this purpose energy scenarios are modelled in the Open Energy System Modelling Framework (oemof). An optimisation simulation finds the most energetically favourable solution for the 10-day period under consideration. Up to 49% of the heat demand for heating and hot water can be covered directly by the waste heat of the FCEVs. As the number of battery electric vehicles (BEVs) to be charged increases so does this share. 5 of the 252 residents must permanently provide an FCEV to supply the neighbourhood. The amount of hydrogen required was identified as a problem. If the vehicles cannot be supplied with hydrogen in a stationary way 15 times more vehicles are needed than required in terms of performance due to the energy demand.
Refueling of LH2 Aircraft—Assessment of Turnaround Procedures and Aircraft Design Implication
Mar 2022
Publication
Green liquid hydrogen (LH2) could play an essential role as a zero-carbon aircraft fuel to reach long-term sustainable aviation. Excluding challenges such as electrolysis transportation and use of renewable energy in setting up hydrogen (H2) fuel infrastructure this paper investigates the interface between refueling systems and aircraft and the impacts on fuel distribution at the airport. Furthermore it provides an overview of key technology design decisions for LH2 refueling procedures and their effects on the turnaround times as well as on aircraft design. Based on a comparison to Jet A-1 refueling new LH2 refueling procedures are described and evaluated. Process steps under consideration are connecting/disconnecting purging chill-down and refueling. The actual refueling flow of LH2 is limited to a simplified Reynolds term of v · d = 2.35 m2/s. A mass flow rate of 20 kg/s is reached with an inner hose diameter of 152.4 mm. The previous and subsequent processes (without refueling) require 9 min with purging and 6 min without purging. For the assessment of impacts on LH2 aircraft operation process changes on the level of ground support equipment are compared to current procedures with Jet A-1. The technical challenges at the airport for refueling trucks as well as pipeline systems and dispensers are presented. In addition to the technological solutions explosion protection as applicable safety regulations are analyzed and the overall refueling process is validated. The thermodynamic properties of LH2 as a real compressible fluid are considered to derive implications for airport-side infrastructure. The advantages and disadvantages of a subcooled liquid are evaluated and cost impacts are elaborated. Behind the airport storage tank LH2 must be cooled to at least 19 K to prevent two-phase phenomena and a mass flow reduction during distribution. Implications on LH2 aircraft design are investigated by understanding the thermodynamic properties including calculation methods for the aircraft tank volume and problems such as cavitation and two-phase flows. In conclusion the work presented shows that LH2 refueling procedure is feasible compliant with the applicable explosion protection standards and hence does not impact the turnaround procedure. A turnaround time comparison shows that refueling with LH2 in most cases takes less time than with Jet A-1. The turnaround at the airport can be performed by a fuel truck or a pipeline dispenser system without generating direct losses i.e. venting to the atmosphere.
RANS Simulation of Hydrogen Flame Propagation in an Acceleration Tube: Examination of k-ω SST Model Parameters
Sep 2021
Publication
Due to practical computational resource limits current simulations of premixed turbulent combustion experiments are often performed using simplified turbulence treatment. From all available RANS models k-ε and k-ω SST are the most widely used. k-ω SST model is generally expected to be more accurate in bounded geometries since it corresponds to k-ε model further from the walls but switches to more appropriate k-ω model near the walls. However k-ε is still widely used and in some instances is shown to provide better results. In this paper we perform RANS simulations of premixed hydrogen flame propagation in an acceleration tube using k-ε and k-ω SST models. Accuracy of the models is assessed by comparing obtained results with the experiment. In order to better understand differences between k-ε and k-ω-SST results parameters of main k-ω-SST model features are examined. The distribution of the blending functions values and corresponding zones of are analysed in relation to flame position and resulting observed propagation velocity. We show that in the simulated case biggest difference between k-ω-SST and k-ε model results can be attributed to turbulent eddy viscosity limiting by shear strain rate in the k-ω-SST model.
Performance Assessment of an Integrated Environmental Control System of Civil Hypersonic Vehicles
Apr 2022
Publication
This paper discloses the architecture and related performance of an environment control system designed to be integrated within a complex multi-functional thermal and energy management system that manages the heat loads and generation of electric power in a hypersonic vehicle by benefitting from the presence of cryogenic liquid hydrogen onboard. A bleed-less architecture implementing an open-loop cycle with a boot-strap sub-freezing air cycle machine is suggested. Hydrogen boil-off reveals to be a viable cold source for the heat exchangers of the system as well as for the convective insulation layer designed around the cabin walls. Including a 2 mm boil-off convective layer into the cabin cross-section proves to be far more effective than a more traditional air convective layer of approximately 60 mm. The application to STRATOFLY MR3 a Mach 8 waverider cruiser using liquid hydrogen as propellant confirmed that presence of cryogenic tanks provides up to a 70% reduction in heat fluxes entering the cabin generated outside of it but inside the vehicle by the propulsive system and other onboard systems. The effectiveness of the architecture was confirmed for all Mach numbers (from 0.3 to 8) and all flight altitudes (from sea level to 35 km).
Numerical Study of Hydrogen Addition Effects on Aluminum Particle Combustion
Sep 2021
Publication
In this study the combustion of submicron-sized Al particles in air was studied numerically with a particular focus on the effect of hydrogen addition. Oxidation of the Al particles and the interaction with hydrogen-related intermediates were considered by regarding them as liquid-phase molecules initially. Zero- and One-dimensional numerical simulations were then carried out to investigate the effect of the hydrogen addition on fundamental combustion characteristics of the Al flame by calculating properties such as ignition delay time and flame speed. Our attention was paid to how the hydrogen chemistry is coupled with the Al oxidation process. Numerical results show that the hydrogen addition generally reduces the reactivity of Al such that the flame speed and temperature decrease while it can greatly shorten ignition delay times of the Al flame depending on initial temperatures.
UK Low Carbon Hydrogen Standard: Guidance on the Greenhouse Gas Emissions and Sustainability Criteria
Apr 2022
Publication
The Low Carbon Hydrogen Standard sets a maximum threshold for the amount of greenhouse gas emissions allowed in the production process for hydrogen to be considered ‘low carbon hydrogen’. Compliance with the standard will help ensure new low carbon hydrogen production makes a direct contribution to our carbon reduction targets.
This guidance sets out the methodology for calculating the emissions associated with hydrogen production and the steps producers should take to prove that the hydrogen they produce is compliant with the standard.
It is for use by hydrogen producers seeking support from government schemes and policies that have adopted the standard.
The standard requires hydrogen producers to:
This guidance sets out the methodology for calculating the emissions associated with hydrogen production and the steps producers should take to prove that the hydrogen they produce is compliant with the standard.
It is for use by hydrogen producers seeking support from government schemes and policies that have adopted the standard.
The standard requires hydrogen producers to:
- meet a GHG emissions intensity of 20g CO2e/MJLHV of produced hydrogen or less for the hydrogen to be considered low carbon
- calculate their greenhouse gas (GHG) emissions up to the ‘point of production’
- set out a risk mitigation plan for fugitive hydrogen emissions
- meet additional requirements for the use of biogenic inputs where relevant and as appropriate for the feedstock source and classification
On the Possibility to Simulate the Operation of a SI Engine using Alternative Gaseous Fuels
Nov 2019
Publication
A thermodynamic combustion model developed in AVL BOOST software was used in order to evaluate the pollutant emissions performance and efficiency parameters of a spark ignition engine Renault K7M-710 fueled with compressed natural gas hydrogen and blends of compressed natural gas and hydrogen (hythane). Multiple research studies have concluded that for the near future hythane could be the most promising alternative fuel because it has the advantages of both its components. In our previous work the model was validated for the performance and efficiency parameters by comparison of simulation results with experimental data acquired when the engine was fueled with gasoline. In this work the model was improved and can predict the values of pollutant emissions when the engine is running with the studied alternative fuels. As the percentage of hydrogen in hythane is increased the power of the engine rises the brake specific fuel consumption carbon dioxide carbon monoxide and total unburned hydrocarbon emissions decrease while nitrogen oxides increase. The values of peak fire pressure maximum pressure derivative and peak fire temperature in cycle are higher leading to an increased probability of knock occurrence. To avoid this phenomenon an optimum correlation between the natural gas-hydrogen blend the air-fuel ratio the spark advance and the engine operating condition needs to be found.
Comparative Sustainability Study of Energy Storage Technologies Using Data Envelopment Analysis
Mar 2022
Publication
The transition to energy systems with a high share of renewable energy depends on the availability of technologies that can connect the physical distances or bridge the time differences between the energy supply and demand points. This study focuses on energy storage technologies due to their expected role in liberating the energy sector from fossil fuels and facilitating the penetration of intermittent renewable sources. The performance of 27 energy storage alternatives is compared considering sustainability aspects by means of data envelopment analysis. To this end storage alternatives are first classified into two clusters: fast-response and long-term. The levelized cost of energy energy and water consumption global warming potential and employment are common indicators considered for both clusters while energy density is used only for fast-response technologies where it plays a key role in technology selection. Flywheel reveals the highest efficiency between all the fast-response technologies while green ammonia powered with solar energy ranks first for long-term energy storage. An uncertainty analysis is incorporated to discuss the reliability of the results. Overall results obtained and guidelines provided can be helpful for both decision-making and research and development purposes. For the former we identify the most appealing energy storage options to be promoted while for the latter we report quantitative improvement targets that would make inefficient technologies competitive if attained. This contribution paves the way for more comprehensive studies in the context of energy storage by presenting a powerful framework for comparing options according to multiple sustainability indicators.
Alkaline Water Electrolysis Powered by Renewable Energy: A Review
Feb 2020
Publication
Alkaline water electrolysis is a key technology for large-scale hydrogen production powered by renewable energy. As conventional electrolyzers are designed for operation at fixed process conditions the implementation of fluctuating and highly intermittent renewable energy is challenging. This contribution shows the recent state of system descriptions for alkaline water electrolysis and renewable energies such as solar and wind power. Each component of a hydrogen energy system needs to be optimized to increase the operation time and system efficiency. Only in this way can hydrogen produced by electrolysis processes be competitive with the conventional path based on fossil energy sources. Conventional alkaline water electrolyzers show a limited part-load range due to an increased gas impurity at low power availability. As explosive mixtures of hydrogen and oxygen must be prevented a safety shutdown is performed when reaching specific gas contamination. Furthermore the cell voltage should be optimized to maintain a high efficiency. While photovoltaic panels can be directly coupled to alkaline water electrolyzers wind turbines require suitable converters with additional losses. By combining alkaline water electrolysis with hydrogen storage tanks and fuel cells power grid stabilization can be performed. As a consequence the conventional spinning reserve can be reduced which additionally lowers the carbon dioxide emissions.
Hydrogen Stratification in Enclosures in Dependence of the Gas Release Momentum
Sep 2021
Publication
The hydrogen dispersion phenomenon in an enclosure depends on the ratio of the gas buoyancy induced momentum. Random diffusive motions of individual gas particles become dominative when the release momentum is low. Then a uniform hydrogen concentration appears in the enclosure instead of the gas stratification below the ceiling. The paper justifies this hypothesis by demonstrating fullscale experimental results of hydrogen dispersion within a confined space under six different release variations. During the experiments hydrogen was released into the test room of 60 m3 volume in two methods: through a nozzle and through 21 points evenly distributed on the emission box cover (multipoint release). Each release method was tested with three different hydrogen volume flow rates (3.17·10−3 m3/s 1.63·10−3 m3/s 3.34·10−4 m3/s). The tests confirm the increase of hydrogen convective upward flow and its stratification tendency relative to increased volume flow. A tendency of more uniform hydrogen cloud distribution when Mach Reynolds and Froud number values decreased was demonstrated. Because the hydrogen dispersion phenomena impact fire and explosive hazards the presented experimental results could help fire protection systems be in an enclosure designed allowing their effectiveness optimization.
Influence of Hydrogen Environment on Fatigue Fracture Morphology of X80 Pipeline Steel
Dec 2022
Publication
The rapid development of hydrogen energy requires the use of natural gas infrastructure for hydrogen transportation. It is very important to study hydrogen-added natural gas transportation technology which is a key way to rapidly develop coal-based gas and renewable energy. This study aims to study the influence of X80 pipeline steel's fatigue performance in hydrogen environment and perform fatigue tests on notched round rod specimens under different hydrogen concentration. The experimental results show that hydrogen seriously affects the fatigue life of pipeline steel. After reaching a certain hydrogen concentration as the hydrogen concentration continues to increase the fatigue life decreases gradually. Combined with SEM analysis of fracture morphology the decrease in the size and density of the dimples reduces the displacement amplitude while the increase in the planar area increases the displacement during fatigue fracture due to accelerated crack propagation. From this study we can know the influence of hydrogen concentration on the fracture morphology of pipeline steel which provides an understanding of the effect of hydrogen on fatigue fracture morphology and a broader safety analysis.
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