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Renewable Hydrogen for the Chemical Industry
Aug 2020
Publication
Hydrogen is often touted as the fuel of the future but hydrogen is already an important feedstock for the chemical industry. This review highlights current means for hydrogen production and use and the importance of progressing R&D along key technologies and policies to drive a cost reduction in renewable hydrogen production and enable the transition of chemical manufacturing toward green hydrogen as a feedstock and fuel. The chemical industry is at the core of what is considered a modern economy. It provides commodities and important materials e.g. fertilizers synthetic textiles and drug precursors supporting economies and more broadly our needs. The chemical sector is to become the major driver for oil production by 2030 as it entirely relies on sufficient oil supply. In this respect renewable hydrogen has an important role to play beyond its use in the transport sector. Hydrogen not only has three times the energy density of natural gas and using hydrogen as a fuel could help decarbonize the entire chemical manufacturing but also the use of green hydrogen as an essential reactant at the basis of many chemical products could facilitate the convergence toward virtuous circles. Enabling the production of green hydrogen at cost could not only enable new opportunities but also strengthen economies through a localized production and use of hydrogen. Herein existing technologies for the production of renewable hydrogen including biomass and water electrolysis and methods for the effective storage of hydrogen are reviewed with an emphasis on the need for mitigation strategies to enable such a transition.
Understanding and Mitigating Hydrogen Embrittlement of Steels: A Review of Experimental, Modelling and Design Progress from Atomistic to Continuum
Feb 2018
Publication
Hydrogen embrittlement is a complex phenomenon involving several lengthand timescales that affects a large class of metals. It can significantly reduce the ductility and load-bearing capacity and cause cracking and catastrophic brittle failures at stresses below the yield stress of susceptible materials. Despite a large research effort in attempting to understand the mechanisms of failure and in developing potential mitigating solutions hydrogen embrittlement mechanisms are still not completely understood. There are controversial opinions in the literature regarding the underlying mechanisms and related experimental evidence supporting each of these theories. The aim of this paper is to provide a detailed review up to the current state of the art on the effect of hydrogen on the degradation of metals with a particular focus on steels. Here we describe the effect of hydrogen in steels from the atomistic to the continuum scale by reporting theoretical evidence supported by quantum calculation and modern experimental characterisation methods macroscopic effects that influence the mechanical properties of steels and established damaging mechanisms for the embrittlement of steels. Furthermore we give an insight into current approaches and new mitigation strategies used to design new steels resistant to hydrogen embrittlement.<br/>*Correction published see Supplements section
Towards a Climate-neutral Energy System in the Netherlands
Jan 2022
Publication
This paper presents two different scenarios for the energy system of the Netherlands that achieve the Dutch government’s national target of near net-zero greenhouse gas emissions in 2050. Using the system optimisation model OPERA the authors have analysed the technology sector and cost implications of the assumptions underlying these scenarios. While the roles of a number of key energy technology and emission mitigation options are strongly dependent on the scenario and cost assumptions the analysis yields several common elements that appear in both scenarios and that consistently appear under differing cost assumptions. For example one of the main options for the decarbonisation of the Dutch energy system is electrification of energy use in end-use sectors and for the production of renewable hydrogen with electrolysers. As a result the level of electricity generation in 2050 will be three to four times higher than present generation levels. Ultimately renewable energy – particularly from wind turbines and solar panels – is projected to account for the vast majority of electricity generation around 99% in 2050. Imbalances between supply and demand resulting from this variable renewable electricity production can be managed via flexibility options including demand response and energy storage. Hydrogen also becomes an important energy carrier notably for transportation and in industry. If import prices are lower than costs of domestic production from natural gas with CCS or through electrolysis from renewable electricity (2.4–2.7 €/kgH2) the use of hydrogen increases especially in the built environment.
Power to Gas Linking Electricity and Gas in a Decarbonising World
Oct 2018
Publication
Since the COP 21 meeting in Paris in December 2015 there has been a growing realisation that with the long-term objective that the energy system should be approaching carbon-neutrality by 2050 continuing to burn significant quantities of fossil-derived natural gas will not be sustainable. If existing natural gas infrastructure is to avoid becoming stranded assets plans to decarbonise the gas system need to be developed as a matter of urgency in the next three to five years given the typical life expectancy of such assets of 20 years or more. One of the options to decarbonise gas is “power-to-gas”: production of hydrogen or renewable methane via electrolysis using surplus renewable electricity. This Energy Insight reviews the status of power-to-gas and makes an assessment of potential future development pathways and the role which it could play in decarbonising the energy system.
Link to document on the OIES website
Link to document on the OIES website
Integration of Hydrogen into Multi-Energy Systems Optimisation
Apr 2020
Publication
Hydrogen presents an attractive option to decarbonise the present energy system. Hydrogen can extend the usage of the existing gas infrastructure with low-cost energy storability and flexibility. Excess electricity generated by renewables can be converted into hydrogen. In this paper a novel multi-energy systems optimisation model was proposed to maximise investment and operating synergy in the electricity heating and transport sectors considering the integration of a hydrogen system to minimise the overall costs. The model considers two hydrogen production processes: (i) gas-to-gas (G2G) with carbon capture and storage (CCS) and (ii) power-to-gas (P2G). The proposed model was applied in a future Great Britain (GB) system. Through a comparison with the system without hydrogen the results showed that the G2G process could reduce £3.9 bn/year and that the P2G process could bring £2.1 bn/year in cost-savings under a 30 Mt carbon target. The results also demonstrate the system implications of the two hydrogen production processes on the investment and operation of other energy sectors. The G2G process can reduce the total power generation capacity from 71 GW to 53 GW and the P2G process can promote the integration of wind power from 83 GW to 130 GW under a 30 Mt carbon target. The results also demonstrate the changes in the heating strategies driven by the different hydrogen production processes.
Corrosion Mechanisms of High-Mn Twinning-Induced Plasticity (TWIP) Steels: A Critical Review
Feb 2021
Publication
Twinning-induced plasticity (TWIP) steels have higher strength and ductility than conventional steels. Deformation mechanisms producing twins that prevent gliding and stacking of dislocations cause a higher ductility than that of steel grades with the same strength. TWIP steels are considered to be within the new generation of advanced high-strength steels (AHSS). However some aspects such as the corrosion resistance and performance in service of TWIP steel materials need more research. Application of TWIP steels in the automotive industry requires a proper investigation of corrosion behavior and corrosion mechanisms which would indicate the optimum degree of protection and the possible decrease in costs. In general Fe−Mn-based TWIP steel alloys can passivate in oxidizing acid neutral and basic solutions however they cannot passivate in reducing acid or active chloride solutions. TWIP steels have become as a potential material of interest for automotive applications due to their effectiveness impact resistance and negligible harm to the environment. The mechanical and corrosion performance of TWIP steels is subjected to the manufacturing and processing steps like forging and casting elemental composition and thermo-mechanical treatment. Corrosion of TWIP steels caused by both intrinsic and extrinsic factors has posed a serious problem for their use. Passivity breakdown caused by pitting and galvanic corrosion due to phase segregation are widely described and their critical mechanisms examined. Numerous studies have been performed to study corrosion behaviour and passivation of TWIP steel. Despite the large number of articles on corrosion few comprehensive reports have been published on this topic. The current trend for development of corrosion resistance TWIP steel is thoroughly studied and represented showing the key mechanisms and factors influencing corrosion processes and its consequences on TWIP steel. In addition suggestions for future works and gaps in the literature are considered.
Modelling and Simulation of a Zero-emission Hybrid Power Plant for a Domestic Ferry
Jan 2021
Publication
This paper presents a simulation tool for marine hybrid power-plants equipped with polymer exchange membrane fuel cells and batteries. The virtual model through the combination of operational data and dynamically modelled subsystems can simulate power-plants of different sizes and configurations in order to analyze the response of different energy management strategies. The model aims to replicate the realistic behavior of the components included in the vessel's grid to asses if the hardware selected by the user is capable of delivering the power set-point requested by the energy management system. The model can then be used to optimize key factors such as hydrogen consumption. The case study presented in the paper demonstrates how the model can be used for the evaluation of a retrofitting operation replacing a diesel electric power-plant with fuel cells and batteries. The vessel taken into consideration is a domestic ferry operating car and passenger transport in Denmark. The vessel is outfitted with a diesel electric plant and an alternative hybrid power-plant is proposed. The hybrid configuration is tested using the model in a discrete time-domain.
EU Hydrogen Strategy: A Case for Urgent Action Towards Implementation
Jul 2020
Publication
Interest in hydrogen as one route to the decarbonisation of energy systems has risen rapidly over the past few years with the publication of a number of hydrogen strategies from countries across the global energy economy. The momentum in Europe has increased sharply this month with the publication of an EU strategy to incorporate hydrogen into its plans for a net zero emission future. This Comment reviews the key elements of this strategy and provides an initial commentary on the main goals. We highlight the challenges that will be faced in meeting hydrogen production targets in particular via the “green hydrogen” route and analyse the plans for expanding the consumption of hydrogen in Europe. We also assess the infrastructure questions that will need to be answered if and when hydrogen takes on a greater role in the region and note the extensive state support that will be needed in the early years of the implementation of the strategy. Despite this though we applaud the ambition laid out by the EU and look forward to the provision of more detailed plans over the coming months and years.
Link to document on OIES website
Link to document on OIES website
Advanced Polymeric/inorganic Nanohybrids: An Integrated Platform for Gas Sensing Applications
Jan 2022
Publication
Rapid industrial development vehicles domestic activities and mishandling of garbage are the main sources of pollutants which are destroying the atmosphere. There is a need to continuously monitor these pollutants for the safety of the environment and human beings. Conventional instruments for monitoring of toxic gases are expensive bigger in size and time-consuming. Hybrid materials containing organic and inorganic components are considered potential candidates for diverse applications including gas sensing. Gas sensors convert the information regarding the analyte into signals. Various polymeric/inorganic nanohybrids have been used for the sensing of toxic gases. Composites of different polymeric materials like polyaniline (PANI) poly (4-styrene sulfonate) (PSS) poly (34-ethylene dioxythiophene) (PEDOT) etc. with various metal/metal oxide nanoparticles have been reported as sensing materials for gas sensors because of their unique redox features conductivity and facile operation at room temperature. Polymeric nanohybrids showed better performance because of the larger surface area of nanohybrids and the synergistic effect between polymeric and inorganic materials. This review article focuses on the recent developments of emerging polymeric/inorganic nanohybrids for sensing various toxic gases including ammonia hydrogen nitrogen dioxide carbon oxides and liquefied petroleum gas. Advantages disadvantages operating conditions and prospects of hybrid composites have also been discussed.
Investigation of Praseodymium and Samarium Co-doped Ceria as an Anode Catalyst for DIR-SOFC Fueled by Biogas
Aug 2020
Publication
The Pr and Sm co-doped ceria (with up to 20 mol.% of dopants) compounds were examined as catalytic layers on the surface of SOFC anode directly fed by biogas to increase a lifetime and the efficiency of commercially available DIR-SOFC without the usage of an external reformer.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
Experimental Study of Hydrogen Embrittlement in Maraging Steels
Feb 2018
Publication
This research activity aims at investigating the hydrogen embrittlement of Maraging steels in connection to real sudden failures of some of the suspension blades of the Virgo Project experimental apparatus. Some of them failed after 15 years of service in working conditions. Typically in the Virgo detector blades are loaded up to 50-60% of the material yield strength. For a deeper understanding of the failure the relationship between hydrogen concentration and mechanical properties of the material have been investigated with specimens prepared in order to simulate blade working conditions. A mechanical characterization of the material has been carried out by standard tensile testing in order to establish the effect of hydrogen content on the material strength. Further experimental activity was executed in order to characterize the fracture surface and to measure the hydrogen content. Finally some of the failed blades have been analyzed in DICI-UNIPI laboratory. The experimental results show that the blades failure can be related with the hydrogen embrittlement phenomenon.
Experimental and Numerical Study of Low Temperature Methane Steam Reforming for Hydrogen Production
Dec 2017
Publication
Low temperature methane steam reforming for hydrogen production using experimental developed Ni/Al2O3 catalysts is studied both experimentally and numerically. The catalytic activity measurements were performed at a temperature range of 500–700 ◦C with steam to carbon ratio (S/C) of 2 and 3 under atmospheric pressure conditions. A mathematical analysis to evaluate the reaction feasibility at all different conditions that have been applied by using chemical equilibrium with applications (CEA) software and in addition a mathematical model focused on the kinetics and the thermodynamics of the reforming reaction is introduced and applied using a commercial finite element analysis software (COMSOL Multiphysics 5.0). The experimental results were employed to validate the extracted simulation data based on the yields of the produced H2 CO2 and CO at different temperatures. A maximum hydrogen yield of 2.7 mol/mol-CH4 is achieved at 700 ◦C and S/C of 2 and 3. The stability of the 10%Ni/Al2O3 catalyst shows that the catalyst is prone to deactivation as supported by Thermogravimetric Analysis TGA results.
Effect of Low-Temperature Sensitization on Hydrogen Embrittlement of 301 Stainless Steel
Feb 2017
Publication
The effect of metastable austenite on the hydrogen embrittlement (HE) of cold-rolled (30% reduction in thickness) 301 stainless steel (SS) was investigated. Cold-rolled (CR) specimens were hydrogen-charged in an autoclave at 300 or 450 °C under a pressure of 10 MPa for 160 h before tensile tests. Both ordinary and notched tensile tests were performed in air to measure the tensile properties of the non-charged and charged specimens. The results indicated that cold rolling caused the transformation of austenite into α′ and ε-martensite in the 301 SS. Aging at 450 °C enhanced the precipitation of M23C6 carbides G and σ phases in the cold-rolled specimen. In addition the formation of α′ martensite and M23C6 carbides along the grain boundaries increased the HE susceptibility and low-temperature sensitization of the 450 °C-aged 301 SS. In contrast the grain boundary α′-martensite and M23C6 carbides were not observed in the as-rolled and 300 °C-aged specimens
Effect of High-pressure H2 Gas on Tensile and Fatigue Properties of Stainless Steel SUS316L by Means of the Internal High-pressure H2 Gas Method
Dec 2019
Publication
For prohibiting a global warming fuel-cell systems without carbon dioxide emissions are a one of the promising technique. In case of a fuel-cell vehicle (FCV) high-pressure H2 gas is indispensable for a long running range. Although there are lot of paper for studying a hydrogen embrittlement (HE) there are few paper referred to the effect of high-pressure H2on the HE phenomenon.
In this study an effect of high-pressure H2 gas on tensile & fatigue properties of stainless steel SUS316L were investigated by means of the internal high-pressure H2 gas technique. Main findings of this study are as follows;
In this study an effect of high-pressure H2 gas on tensile & fatigue properties of stainless steel SUS316L were investigated by means of the internal high-pressure H2 gas technique. Main findings of this study are as follows;
- Although there are almost no hydrogen embrittlement effect on the 0.2 % proof stress and tensile strength elongation and reduction of area decrease in H2 gas environment
- For case of low Nieq material fatigue life and fatigue limit decrease in H2 gas environment
- For case of low Nieq material not a few α’ martensitic phase generated on the fatigue fractured specimen.
Evaluation of Zero-Energy Building and Use of Renewable Energy in Renovated Buildings: A Case Study in Japan
Apr 2022
Publication
Following the Paris Agreement in 2015 the worldwide focus on global warming countermeasures has intensified. The Japanese government has declared its aim at achieving carbon neutrality by 2050. The concept of zero-energy buildings (ZEBs) is based on measures to reduce energy consumption in buildings the prospects of which are gradually increasing. This study investigated the annual primary energy consumption; as well as evaluated renewed and renovated buildings that had a solar power generation system and utilized solar and geothermal heat. It further examines the prospects of hydrogen production from on-site surplus electricity and the use of hydrogen fuel cells. A considerable difference was observed between the actual energy consumption (213 MJ/m2 ) and the energy consumption estimated using an energy simulation program (386 MJ/m2 ). Considerable savings of energy were achieved when evaluated based on the actual annual primary energy consumption of a building. The building attained a near net zero-energy consumption considering the power generated from the photovoltaic system. The study showed potential energy savings in the building by producing hydrogen using surplus electricity from on-site power generation and introducing hydrogen fuel cells. It is projected that a building’s energy consumption will be lowered by employing the electricity generated by the hydrogen fuel cell for standby power water heating and regenerating heat from the desiccant system.
Degradation Mechanisms in the Operation of Pressured Pipelines
Aug 2019
Publication
Many non-standard situations like subsoil slipping vibrations ... as well as degradation mechanisms of pipeline materials can occur in the operation of pressured pipelines. The article deals with the mechanisms of the degradation processes and their formation like corrosion brittleness and steel ageing that may occur in operation of pipeline systems. Material ageing of steels is documented on specimens created from pipeline materials and obtained by experimental measurements on these specimens after the multi-annual operation.
In Situ Formed Ultrafine Metallic Ni from Nickel (II) Acetylacetonate Precursor to Realize an Exceptional Hydrogen Storage Performance of MgH2–Ni-EG Nanocomposite
Dec 2021
Publication
It has been well known that doping nano-scale catalysts can significantly improve both the kinetics and reversible hydrogen storage capacity of MgH2. However so far it is still a challenge to directly synthesize ultrafine catalysts (e.g. < 5 nm) mainly because of the complicated chemical reaction processes. Here a facile one-step high-energy ball milling process is developed to in situ form ultrafine Ni nanoparticles from the nickel acetylacetonate precursor in the MgH2 matrix. With the combined action of ultrafine metallic Ni and expanded graphite (EG) the formed MgH2–Ni-EG nanocomposite with the optimized doping amounts of Ni and EG can still release 7.03 wt.% H2 within 8.5 min at 300 °C after 10 cycles. At a temperature close to room temperature (50 °C) it can also absorb 2.42 wt.% H2 within 1 h It can be confirmed from the microstructural characterization analysis that the in situ formed ultrafine metallic Ni is transformed into Mg2Ni/Mg2NiH4 in the subsequent hydrogen absorption and desorption cycles. It is calculated that the dehydrogenation activation energy of the MgH2–Ni-EG nanocomposite is also reduced obviously in comparison with the pure MgH2. Our work provides a methodology to significantly improve the hydrogen storage performance of MgH2 by combining the in situ formed and uniformly dispersed ultrafine metallic catalyst from the precursor and EG.
An Investigation into the Volumetric Flow Rate Requirement of Hydrogen Transportation in Existing Natural Gas Pipelines and Its Safety Implications
Oct 2021
Publication
As an alternative to the construction of new infrastructure repurposing existing natural gas pipelines for hydrogen transportation has been identified as a low-cost strategy for substituting natural gas with hydrogen in the wake of the energy transition. In line with that a 342 km 3600 natural gas pipeline was used in this study to simulate some technical implications of delivering the same amount of energy with different blends of natural gas and hydrogen and with 100% hydrogen. Preliminary findings from the study confirmed that a three-fold increase in volumetric flow rate would be required of hydrogen to deliver an equivalent amount of energy as natural gas. The effects of flowing hydrogen at this rate in an existing natural gas pipeline on two flow parameters (the compressibility factor and the velocity gradient) which are crucial to the safety of the pipeline were investigated. The compressibility factor behaviour revealed the presence of a wide range of values as the proportions of hydrogen and natural gas in the blends changed signifying disparate flow behaviours and consequent varying flow challenges. The velocity profiles showed that hydrogen can be transported in natural gas pipelines via blending with natural gas by up to 40% of hydrogen in the blend without exceeding the erosional velocity limits of the pipeline. However when the proportion of hydrogen reached 60% the erosional velocity limit was reached at 290 km so that beyond this distance the pipeline would be subject to internal erosion. The use of compressor stations was shown to be effective in remedying this challenge. This study provides more insights into the volumetric and safety considerations of adopting existing natural gas pipelines for the transportation of hydrogen and blends of hydrogen and natural gas.
Peculiarities of Bond Strength Degradation in Reinforced Concrete Induced by Accelerated Electrochemical Methods
Dec 2018
Publication
Reinforced concrete (RC) structures are long-term operated objects with service life of 50–100 years. During their operation they subject to continuous ambient effects (cyclic temperature changes acid rains de-icing salts) and service loads (e.g. traffic) which effect on structural integrity of the composite and lead to worsening of structures serviceability. One of the reasons for strength loss of RC members is bond degradation between rebar and concrete. It could be caused by two different factors: overprotection of RC and reinforcement corrosion. These effects were simulated in the laboratory conditions by the electrochemical methods applying of impressed cathodic current and accelerated corrosion tests respectively. It was shown that applied anode polarization causes not only concrete cracking due to internal pressure of corrosion products at the interface but also due to their expansion far from rebar for a distance comparative with a specimen thickness evidently into preliminary formed cracks. Since intensive corrosion of steel reinforcement decreases its diameter and corrosion products can migrate from the rebar surface into a depth of concrete these factors could weaken bond in RC installations up to a total loss of cohesion between rebar and concrete. The influence of cathodic polarization of steel embedded in concrete is commonly seemed to consist in its possible hydrogen embrittlement and ions redistribution in concrete matrix. In this paper the effect of hydrogen recombined at the rebar–concrete interface on bond weakening and concrete cracking is considered.
Insights into Renewable Hydrogen Energy: Recent Advances and Prospects
Jan 2020
Publication
Presently the fulfilment of world’s energy demand highly relies on the fossil fuel i.e. coal oil and natural gas. Fossil fuels pose threat to environment and biological systems on the earth. Usage of these fuels leads to an increase in the CO2 content in the atmosphere that causes global warming and undesirable climatic changes. Additionally these are limited sources of energy those will eventually dwindle. There is huge urge of identifying and utilizing the renewable energy resources to replace these fossil fuels in the near future as it is expected to have no impact on environment and thus would enable one to provide energy security. Hydrogen is one of the most desirable fuel capable of replacing vanishing hydrocarbons. In this review we present the status of energy demands recent advances in renewable energy and the prospects of hydrogen as a future fuel are highlighted. It gives a broad overview of different energy systems and mainly focuses on different technologies and their reliability for the production of hydrogen in present and future.
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