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Risk Modelling of a Hydrogen Refuelling Station Using a Bayesian Network
Sep 2009
Publication
Fault trees and event trees have for decades been the most commonly applied modelling tools in both risk analysis in general and the risk analysis of hydrogen applications including infrastructure in particular. It is sometimes found challenging to make traditional Quantitative Risk Analyses sufficiently transparent and it is frequently challenging for outsiders to verify the probabilistic modelling. Bayesian Networks (BN) are a graphical representation of uncertain quantities and decisions that explicitly reveal the probabilistic dependence between the variables and the related information flow. It has been suggested that BN represent a modelling tool that is superior to both fault trees and event trees with respect to the structuring and modelling of large complex systems. This paper gives an introduction to BN and utilises a case study as a basis for discussing and demonstrating the suitability of BN for modelling the risks associated with the introduction of hydrogen as an energy carrier. In this study we explore the benefits of modelling a hydrogen refuelling station using BN. The study takes its point of departure in input from a traditional detailed Quantitative Risk Analysis conducted by DNV during the HyApproval project. We compare and discuss the two analyses with respect to their advantages and disadvantages. We especially focus on a comparison of transparency and the results that may be extracted from the two alternative procedures.
A Comparison of Alternative Fuels for Shipping in Terms of Lifecycle Energy and Cost
Dec 2021
Publication
Decarbonization of the shipping sector is inevitable and can be made by transitioning into low‐ or zero‐carbon marine fuels. This paper reviews 22 potential pathways including conventional Heavy Fuel Oil (HFO) marine fuel as a reference case “blue” alternative fuel produced from natural gas and “green” fuels produced from biomass and solar energy. Carbon capture technology (CCS) is installed for fossil fuels (HFO and liquefied natural gas (LNG)). The pathways are compared in terms of quantifiable parameters including (i) fuel mass (ii) fuel volume (iii) life cycle (Well‐To‐ Wake—WTW) energy intensity (iv) WTW cost (v) WTW greenhouse gas (GHG) emission and (vi) non‐GHG emissions estimated from the literature and ASPEN HYSYS modelling. From an energy perspective renewable electricity with battery technology is the most efficient route albeit still impractical for long‐distance shipping due to the low energy density of today’s batteries. The next best is fossil fuels with CCS (assuming 90% removal efficiency) which also happens to be the lowest cost solution although the long‐term storage and utilization of CO2 are still unresolved. Biofuels offer a good compromise in terms of cost availability and technology readiness level (TRL); however the non‐GHG emissions are not eliminated. Hydrogen and ammonia are among the worst in terms of overall energy and cost needed and may also need NOx clean‐up measures. Methanol from LNG needs CCS for decarbonization while methanol from biomass does not and also seems to be a good candidate in terms of energy financial cost and TRL. The present analysis consistently compares the various options and is useful for stakeholders involved in shipping decarbonization.
Risk Quantification of Hydride Based Hydrogen Storage Systems for Automotive Applications
Sep 2009
Publication
For hydrogen fuelled vehicles to attain significant market penetration it is essential that any potential risks be controlled within acceptable levels. To achieve this goal on-board vehicle hydrogen storage systems should undergo risk analyses during early concept development and design phases. By so doing the process of eliminating safety-critical failure modes will help guide storage system development and be more efficient to implement than if undertaken after the design-freeze stage. The focus of this paper is the development of quantitative risk analyses of storage systems which use onboard reversible materials such as conventional AB5 metal hydrides the complex hydride NaAlH4 or other material candidates currently being researched. Collision of a vehicle having such a hydrogen storage system was selected as a dominant accident initiator and a probabilistic event tree model has been developed for this initiator. The event tree model contains a set of comprehensive mutually exclusive accident sequences. The event tree represents chronological ordering of key events that are postulated to occur sequentially in time during the accident progression. Each event may represent occurrence of a phenomenon (e.g. hydride chemical reaction and dust cloud explosion) or a hardware failure (e.g. hydride storage vessel rupture). Event tree branch probabilities can be quantified using fault tree models or basic events with probability distributions. A fault tree model for hydride dust cloud explosion is provided as an example. Failure probabilities assigned to the basic events in the fault tree can be estimated from test results published data or expert opinion elicitation. To account for variabilities in the probabilities assigned to fault tree basic events and hence to propagate uncertainties in event tree sequences Monte Carlo sampling and Latin Hypercube sampling were employed and the statistics of the results from both techniques were compared.
Catalysts for Hydrogen Removal: Kinetic Paradox and Functioning at High Concentration of Hydrogen
Sep 2009
Publication
Platinum metals dispersed on a porous carrier e.g. -Al2O3 are used as catalysts for removal of small amounts of hydrogen from the air where the excess of oxygen is significant.<br/>The recombination reaction of H2 and O2 on smooth platinum proceeds at a high rate only in gas mixes with an excess of hydrogen. When the concentration of oxygen exceeds that of hydrogen in terms of stoichiometric ratio the process slows down sharply and eventually stops completely. In research undertaken at the Karpov Institute of Physical Chemistry (Moscow) forty years ago the electrochemical mechanism of red-ox reactions was proposed as an explanation for this inhibition by excess oxygen. The results of ellipsometric analysis pointed to the formation of a protective monolayer of PtO molecules on the Pt surface in an oxygen-rich atmosphere. It was observed that the recombination reaction proceeds at a high rate with the use of a porous catalyst at any concentrations of reactant gases. The reason for that lies in the mechanism of the catalysis: the reaction proceeds at a certain depth in the porous body of the catalyst. Hydrogen which has higher mobility penetrates in larger quantity than oxygen thus creating there the stoichiometric excess. To test the proposed mechanism of recombination the catalytic reaction was studied ) with porous carriers of various thicknesses and b) with metal grids of various porosities covering the catalyst. The data obtained have confirmed unequivocally the earlier hypothesis of hydrogenation of a porous catalyst.<br/>Such insight has allowed the authors to develop more effective prototypes of catalyst for removal of hydrogen. In particular by using a porous grid cover to remove excess heat in the reaction zone of the catalyst plate we achieved a considerable expansion of the region of hydrogen concentrations where the catalyst is both effective and reliable.
Lagrangian Reaction-Diffusion Model for Predicting the Ignitability of Pressurized Hydrogen Releases
Sep 2009
Publication
Previous experiments demonstrated that the accidental release of high pressure hydrogen into air can lead to the possibility of spontaneous ignition. It is believed that this ignition is due to the heating of the mixing layer between hydrogen and air that is caused by the shock wave driven by the pressurized hydrogen during the release. Currently this problem is poorly understood and not amenable to direct numerical simulation. This is due to the presence of a wide range of scales between the sizes of the blast wave driven and the very thin mixing layer. The present study addresses this fundamental ignition problem and develops a solution framework in order to predict the ignition event for given hydrogen storage pressures and dimension of the release hole. In this problem only the mixing layer between the hydrogen and air is considered. This permits us to use much higher resolution than previous studies. This mixing layer at the jet head is advected as a Lagrangian fluid particle. The key physical processes in the problem are identified to be the mixing of the two gases at the mixing layer the initial heating by the shock wave and a cooling effect due to the expansion of the mixing layer. The results of the simulations indicate that for every storage pressure there exists a critical hole size below which ignition is prevented during the release process. Close inspection of the results indicate that this limit is due to the competition between the heating provided by the shock wave and the cooling due to expansion. Furthermore the results also indicate that the details of the mixing process do not play a significant role to leading order. The limiting ignition criteria were found to be well approximated by the Homogeneous Ignition Model of Cuenot and Poinsot supplemented by a heat loss term due to expansion. Therefore turbulent mixing occurring in reality is not likely to affect the ignition limits derived in the present study. Comparison with existing experiments showed very good agreement.
Unsteady Lumped-Parameter Modelling Of Hydrogen Combustion in The Presence of a Water Spray
Sep 2009
Publication
In case of severe accidents in Pressurized Water Reactors a great amount of hydrogen can be released the resulting heterogeneous gaseous mixture (hydrogen-air-steam) can be flammable or inert and the pressure effects could alter the confinement of the reactor. Water spray systems have been designed in order to reduce overpressures in the containment but the presence of water droplets could enhance flame propagation through turbulence or generate flammable mixtures since the steam present in the vessel could condense on the droplets and could not inert the mixture anymore. However beneficial effects would be heat sinks and homogenization of mixtures. On-going work is devoted to the modelling of the interaction between fine water droplets and a hydrogen-air flame. We present in this paper an unsteady Lumped Parameter model in detail with a special focus on hydrogen-air flame propagation in the presence of water droplets. The effects of the initial concentration of droplets steam and hydrogen concentrations on flame propagation are discussed in the paper and a comparison between this model and our previous steady Lumped-Parameter model highlights the features of the unsteady approach. This physical model can serve as a validation tool for a CFD modelling. The results will be further validated against experimental data.
Performance-Based Requirements for Hydrogen Detection Allocation and Actuation
Sep 2009
Publication
The hydrogen detection system is a key component of the hydrogen safety systems (HSS). Any HSS forms a second layer of protection for the assets under accidental conditions when a first layer of protection - passive protection systems (separation at “safe” distance natural ventilation) are inoperable or failed. In this report a performance-based risk-informed methodology for establishing of the explicit quantitative requirements for hydrogen detectors allocation and actuation is proposed. The main steps of the proposed methodology are described. It is suggested (as a first approximation) to use in a process of quantification of a hydrogen detection system performance (from safety viewpoint) a five-tiered hierarchy namely 1) safety goals 2) risk-informed safety objectives 3) performance goal and metrics 4) rational safety criteria 5) safety factors. Unresolved issues of the proposed methodology of Safety Performance Analysis for development of the risk-informed and performance based standards on the hydrogen detection systems are synopsized.<br/><br/>
CFD Simulations of Hydrogen Release and Dispersion Inside the Storage Room of a Hydrogen Refuelling Station Using the ADREA-HF Code
Sep 2007
Publication
The paper presents CFD simulations of high pressure hydrogen release and dispersion inside the storage room of realistic hydrogen refuelling station and comparison to experimental data. The experiments were those reported by Tanaka et al. (2005) carried out inside an enclosure 5 m wide 6 m long and 4 m high having 1 m high ventilation opening on all sidewalls (half or fully open) containing an array of 35 x 250 L cylinders. The scenarios investigated were 40 MPa storage pressure horizontal releases from the center of the room from one cylinder with orifices of diameters 0.8 1.6 and 8 mm. The release calculations were performed using GAJET integral code. The CFD dispersion simulations were performed using the ADREA-HF CFD code. The structure of the flow and the mixing patterns were also investigated by presenting the predicted hydrogen concentration field. Finally the effects of release parameters natural ventilation and wind conditions were analyzed too.
Hydrogen Effect on Fatigue and Fracture of Pipe Steels
Sep 2009
Publication
Transport by pipe is one the most usual way to carry liquid or gaseous energies from their extraction point until their final field sites. To limit explosion risk or escape to avoid pollution problems and human risks it is necessary to assess nocivity of defect promoting fracture. This need to know the mechanical properties of the pipes steels. Hydrogen is considered to day as a new energy vector and its transport in one of the key problems to extension of its use. Within the European project NATURALHY it has been proposed to transport a mixture of natural gas and hydrogen. 39 European partners have combined their efforts to assess the effects of hydrogen presence on the existing gas network. Key issues are durability of pipeline material integrity management safety aspects life cycle and socio-economic assessment and end-use. The work described in this paper was performed within the NATURALHY work package on ’Durability of pipeline material’. This study makes it possible to emphasize the hydrogen effect on mechanical properties of several pipe steels as X52 X70 or X100 in fatigue and fracture and in two different environments: air and hydrogen electrolytic.
Hydrogen Tank Filling Experiments at the JRC-IE Gastef Facility
Sep 2011
Publication
Storage of gases under pressure including hydrogen is a well-known technique. However the use in vehicles of hydrogen at pressures much higher than those applicable in natural gas cars still requires safety and performance studies with respect to the verification of the existing standards and regulations. The JRC-IE has developed a facility GasTeF for carrying out tests on full-scale high pressure vehicle’s tanks for hydrogen or natural gas. Typical tests performed in GasTeF are static permeation measurements of the storage system and hydrogen cycling in which tanks are fast filled and slowly emptied using hydrogen pressurised up to 70 MPa for at least 1000 times according to the requirements of the EU regulation on type-approval of hydrogen-powered motor vehicles. Moreover the temperature evolution of the gas inside and outside the tank is monitored using an ad-hoc designed thermocouples array system. This paper reports the first experimental results on the temperature distribution during hydrogen cycling tests.
Numerical Investigation of Hydrogen Dispersion into Air
Sep 2009
Publication
Computational fluid dynamics (CFD) is used to numerically solve the sudden release of hydrogen from a high pressure tank (up to 70MPa) into air. High pressure tanks increase the risk of failure of the joints and pipes connected to the tank which results in release of Hydrogen. The supersonic flow caused by high pressure ratio of reservoir to ambient generates a strong Mach disk. A three dimensional in-house code is developed to simulate the flow. High pressure Hydrogen requires a real gas law because it deviates from ideal gas law. Firstly Beattie-Bridgeman and Abel-Noble real gas equation of states are applied to simulate the release of hydrogen in hydrogen. Then Abel-Noble is implied to simulate the release of hydrogen in air. Beattie-Bridgeman has stability problems in the case of hydrogen in air. A transport equation is used to solve the concentration of Hydrogen-air mixture. The code is second order accurate in space and first order in time and uses a modified Van Leer limiter. The fast release of Hydrogen from a small rupture needs a very small mesh therefore parallel computation is applied to overcome memory problems and to decrease the solution time. The high pressure ratio of the reservoir to ambient causes a very fast release which is accurately modelled by the code and all the shocks and Mach disk happening are observed in the results. The results show that the difference between real gas and ideal gas models cannot be ignored.
Defect Assessment on Pipe Used For Transport of Mixture of Hydrogen and Natural Gas
Sep 2009
Publication
The present article indicates the change of mechanical properties of X52 gas pipe steel in presence of hydrogen and its consequence on defect assessment particularly on notch like defects. The purpose of this work is to determine if the transport of a mixture of natural gas and hydrogen in the actual existing European natural gas pipe network can be done with a reasonable low failure risk (i.e. a probability of failure less than 10-6). To evaluate this risk a deterministic defect assessment method has been established. This method is based on Failure Assessment Diagram and more precisely on a Modified Notch Failure Assessment Diagram (MNFAD) which has been proposed for this work. This MNFAD is coupled with the SINTAP failure curve and allows determining the safety factor associated with defect geometry loading conditions and material resistance. The work described in this paper was performed within the NATURALHY work package 3 on ’Durability of pipeline material’.
Shock Initiated Ignition for Hydrogen Mixtures of Different Concentrations
Sep 2011
Publication
The scenario of ignition of fuels by the passage of shock waves is relevant from the perspective of safety primarily because shock ignition potentially plays an important role in deflagration to detonation transition. Even in one dimension simulation of ignition between a contact surface or a flame and a shock moving into combustible mixture is difficult because of the singular nature of the initial conditions. Indeed initially as the shock starts moving away from the contact surface the region filled with shocked reactive mixture does not exist. In the current work the formulation is transformed using time and length over time as the independent variables. This transformation yields a finite domain from t = 0. In this paper the complete spatial and temporal ignition evolution of hydrogen combustible mixtures of different concentrations is studied numerically. Integration of the governing equations is performed using an Essentially Non-Oscillatory (ENO) algorithm in space and Runge-Kutta in time while the chemistry is modeled by a three-step chain-branching mechanism which appropriately mimics hydrogen combustion.
Hydrogen Energy Demand Growth Prediction and Assessment (2021–2050) Using a System Thinking and System Dynamics Approach
Jan 2022
Publication
Adoption of hydrogen energy as an alternative to fossil fuels could be a major step towards decarbonising and fulfilling the needs of the energy sector. Hydrogen can be an ideal alternative for many fields compared with other alternatives. However there are many potential environmental challenges that are not limited to production and distribution systems but they also focus on how hydrogen is used through fuel cells and combustion pathways. The use of hydrogen has received little attention in research and policy which may explain the widely claimed belief that nothing but water is released as a by-product when hydrogen energy is used. We adopt systems thinking and system dynamics approaches to construct a conceptual model for hydrogen energy with a special focus on the pathways of hydrogen use to assess the potential unintended consequences and possible interventions; to highlight the possible growth of hydrogen energy by 2050. The results indicate that the combustion pathway may increase the risk of the adoption of hydrogen as a combustion fuel as it produces NOx which is a key air pollutant that causes environmental deterioration which may limit the application of a combustion pathway if no intervention is made. The results indicate that the potential range of global hydrogen demand is rising ranging from 73 to 158 Mt in 2030 73 to 300 Mt in 2040 and 73 to 568 Mt in 2050 depending on the scenario presented.
Experimental Results and Comparison with Simulated Data of a Low Pressure Hydrogen Jet
Sep 2011
Publication
Experiments with a hydrogen jet were performed at two different pressures 96 psig (6.6 bars) and 237 psig (16.3 bars). The hydrogen leak was generated at two different hole sizes 1/16 inch (1.6 mm) and 1/32 inch (0.79 mm). The flammable shape of the plume was characterised by numerous measurements of the hydrogen concentration inside of the jet. The effect of the nearby horizontal surface on the shape of the plume was measured and compared with results of CFD numerical simulations. The paper will present results and an interpretation on the nature of the plume shape.
Pressure Limit of Hydrogen Spontaneous Ignition in a T-shaped Channel
Sep 2011
Publication
This paper describes a large eddy simulation model of hydrogen spontaneous ignition in a T-shaped channel filled with air following an inertial flat burst disk rupture. This is the first time when 3D simulations of the phenomenon are performed and reproduced experimental results by Golub et al. (2010). The eddy dissipation concept with a full hydrogen oxidation in air scheme is applied as a sub-grid scale combustion model to enable use of a comparatively coarse grid to undertake 3D simulations. The renormalization group theory is used for sub-grid scale turbulence modelling. Simulation results are compared against test data on hydrogen release into a T-shaped channel at pressure 1.2–2.9 MPa and helped to explain experimental observations. Transitional phenomena of hydrogen ignition and self-extinction at the lower pressure limit are simulated for a range of storage pressure. It is shown that there is no ignition at storage pressure of 1.35 MPa. Sudden release at pressure 1.65 MPa and 2.43 MPa has a localised spot ignition of a hydrogen-air mixture that quickly self-extinguishes. There is an ignition and development of combustion in a flammable mixture cocoon outside the T-shaped channel only at the highest simulated pressure of 2.9 MPa. Both simulated phenomena i.e. the initiation of chemical reactions followed by the extinction and the progressive development of combustion in the T-shape channel and outside have provided an insight into interpretation of the experimental data. The model can be used as a tool for hydrogen safety engineering in particular for development of innovative pressure relief devices with controlled ignition.
Blending Hydrogen into Natural Gas Pipeline Networks: A Review of Key Issues
Mar 2013
Publication
The United States has 11 distinct natural gas pipeline corridors: five originate in the Southwest four deliver natural gas from Canada and two extend from the Rocky Mountain region. This study assesses the potential to deliver hydrogen through the existing natural gas pipeline network as a hydrogen and natural gas mixture to defray the cost of building dedicated hydrogen pipelines.
Hydrolysis Hydrogen Production Mechanism of Mg10Ni10Ce Alloy Surface Modified by SnO2 Nanotubes in Different Aqueous Systems
May 2020
Publication
(Mg-10wt.%Ni)-10wt.%Ce (Mg10Ni10Ce) was ball-milled with SnO2 nanotubes and Mg10Ni10Ce-xSnO2 (x=0 5 10 and 15wt.%) composites have been prepared. The phase compositions microstructures morphologies and hydrolysis H2 generation performance in different aqueous systems (distilled water tap water and simulated seawater) have been investigated and the corresponding hydrolysis mechanism of Mg10Ni10Ce and Mg10Ni10Ce-SnO2 has been proposed. Adding a small amount of SnO2 nanotubes can significantly enhance the hydrolysis reaction of Mg10Ni10Ce especially the initial hydrolysis kinetics and the final H2 generation yield. Unfortunately the Mg10Ni10Ce-xSnO2 hardly react with distilled water at room temperature. The hydrolysis reaction rate of Mg10Ni10Ce-5SnO2 composite in tap water is still very slow with only 17.3% generation yield after 1 hour at 303 K. Fortunately in simulated seawater (3.5wt.% NaCl solution) the hydrolytic H2 generation behavior of the Mg10Ni10Ce-5SnO2 composite has been greatly improved which can release as high as 468.6 mL/g H2 with about 60.9% generation yield within 30 s at 303 K. The Cl- destroys the passivation layer on Mg-Ni-Ce alloy surface and the added SnO2 nanotubes accelerate the hydrolysis reaction rate and enhance the H2 generation yield. The Mg10Ni10Ce-5SnO2 composite can rapidly generate a large amount of H2 in simulate seawater in a short time which is expected to be applied on portable H2 generators in the future.
Plasmonic Nickel Nanoparticles Decorated on to LaFeO3 Photocathode for Enhanced Solar Hydrogen Generation
Nov 2018
Publication
Plasmonic Ni nanoparticles were incorporated into LaFeO3 photocathode (LFO-Ni) to excite the surface plasmon resonances (SPR) for enhanced light harvesting for enhancing the photoelectrochemical (PEC) hydrogen evolution reaction. The nanostructured LFO photocathode was prepared by spray pyrolysis method and Ni nanoparticles were incorporated on to the photocathode by spin coating technique. The LFO-Ni photocathode demonstrated strong optical absorption and higher current density where the untreated LFO film exhibited a maximum photocurrent of 0.036 mA/cm2 at 0.6 V vs RHE and when incorporating 2.84 mmol Ni nanoparticles the photocurrent density reached a maximum of 0.066 mA/cm2 at 0.6 V vs RHE due to the SPR effect. This subsequently led to enhanced hydrogen production where more than double (2.64 times) the amount of hydrogen was generated compared to the untreated LFO photocathode. Ni nanoparticles were modelled using Finite Difference Time Domain (FDTD) analysis and the results showed optimal particle size in the range of 70–100 nm for Surface Plasmon Resonance (SPR) enhancement.
H21- Science and Research Centre - HSE Buxton Launch Video
Aug 2019
Publication
The site at the Health and Safety Executive’s Science and Research Centre in Buxton will carry out controlled tests to establish the critical safety evidence proving that a 100% hydrogen gas network is equally as safe as the natural gas grid heating our homes and businesses today. The results will be critical in determining if it is safe to convert millions of homes across the country from natural gas to hydrogen. H21 which is led by Northern Gas Networks (NGN) the gas distributor for the North of England in partnership with Cadent SGN and Wales & West Utilities HSE Science and Research Centre and DNV-GL is part of a number of gas industry projects designed to support conversion of the UK gas networks to carry 100% hydrogen. Currently about 30% of UK carbon emissions are from the heating of homes businesses and industry. H21 states that a large-scale conversion of the gas grid from natural gas to hydrogen is vital to meeting the Government’s Net Zero targets.
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