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Italian Offshore Platform and Depleted Reservoir Conversion in the Energy Transition Perspective
Aug 2023
Publication
New hypotheses for reusing platforms reaching their end-of-life have been investigated in several works discussing the potential conversions of these infrastructures from recreational tourism to fish farming. In this perspective paper we discuss the conversion options that could be of interest in the context of the current energy transition with reference to the off-shore Italian scenario. The study was developed in support of the development of a national strategy aimed at favoring a circular economy and the reuse of existing infrastructure for the implementation of the energy transition. Thus the investigated options include the onboard production of renewable energy hydrogen production from seawater through electrolyzers CO2 capture and valorization and platform reuse for underground fluid storage in depleted reservoirs once produced through platforms. Case histories are developed with reference to a typical fictitious platform in the Adriatic Sea Italy to provide an engineering-based approach to these different conversion options. The coupling of the platform with the underground storage to set the optimal operational conditions is managed through the forecast of the reservoir performance with advanced numerical models able to simulate the complexity of the phenomena occurring in the presence of coupled hydrodynamic geomechanical geochemical thermal and biological processes. The results of our study are very encouraging because they reveal that no technical environmental or safety issues prevent the conversion of offshore platforms into valuable infrastructure contributing to achieving the energy transition targets as long as the selection of the conversion option to deploy is designed taking into account the system specificity and including the depleted reservoir to which it is connected when relevant. Socio-economic issues were not investigated as they were out of the scope of the project.
Green Hydrogen Integration in Aluminium Recycling: Techno-economic Analysis Towards Sustainability Transition in the Expanding Aluminium Market
Feb 2024
Publication
The use of aluminum-based products is widespread and growing particularly in industries such as automotive food packaging and construction. Obtaining aluminum is expensive and energy-intensive making the recycling of existing products essential for economic and environmental viability. This work explores the potential of using green hydrogen as a replacement for natural gas in the smelting and refining furnaces in aluminum recycling facilities. The adoption of green hydrogen has the potential to curtail approximately 4.54 Ktons/year of CO2 emissions rendering it a sustainable and economically advantageous solution. The work evaluates the economic viability of a case study through assessing the Net Present Value (NPV) and the Internal Rate of Return (IRR). Furthermore it is employed single- and multi-parameter sensitivity analyses to obtain insight on the most relevant conditions to achieve economic viability. Results demonstrate that integrating on-site green hydrogen generation yields a favorable NPV of €57370 an IRR of 9.83% and a 19.63-year payback period. The primary factors influencing NPV are the initial electricity consumption stack and the H2 price.
Towards a Future Hydrogen Supply Chain: A Review of Technologies and Challenges
Feb 2024
Publication
The overuse of fossil fuels has caused a serious energy crisis and environmental pollution. Due to these challenges the search for alternative energy sources that can replace fossil fuels is necessary. Hydrogen is a widely acknowledged future energy carrier because of its nonpolluting properties and high energy density. To realize a hydrogen economy in the future it is essential to construct a comprehensive hydrogen supply chain that can make hydrogen a key energy carrier. This paper reviews the various technologies involved in the hydrogen supply chain encompassing hydrogen production storage transportation and utilization technologies. Then the challenges of constructing a hydrogen supply chain are discussed from techno-economic social and policy perspectives and prospects for the future development of a hydrogen supply chain are presented in light of these challenges.
The Use of Hydrogen as Alternative Fuel for Ship Propulsion: A Case Study of Full and Partial Retrofitting of Roll-on/Roll-off Vessels for Short Distance Routes
Oct 2023
Publication
Roll-on/Roll-Off (Ro-Ro) vessels including those without and with passenger accommodation Roll-on/roll-off passenger (Ro-Pax) can be totally or partially retrofitted to reduce the greenhouse gas (GHG) emissions in maritime transport not only during hoteling operation at the dock but also during service. This study is based on data of the vessel routes connecting the Port of Piombino to the Elba Island in Italy. Three retrofitting scenarios have been considered: replacement of the main and auxiliary engines with fuel cells (FC) (full retrofitting) replacement of the auxiliary engines with FCs (partial retrofitting) and replacement of the auxiliary engines with FCs and hoteling only with auxiliary engines for one specific vessel. The amount of hydrogen the filling time and the energy needed for production compression and pre-cooling of hydrogen have been calculated for the different scenarios.
Sudden Releases of Hydrogen into a Tunnel
Sep 2023
Publication
This paper presents work undertaken by the HSE as part of the Hytunnel-CS project a consortium investigating safety considerations for fuel cell hydrogen (FCH) vehicles in tunnels and similar confined spaces. The sudden failure of a pressurised hydrogen vessel was identified as a scenario of concern due to the severity of the consequences associated with such an event. In order to investigate this scenario experimentally HSE designed a bespoke and reusable ‘sudden release’ vessel. This paper presents an overview of the vessel and the results of a series of 13 tests whereby hydrogen was released from the bespoke vessel into a tunnel at pressures up to 65 MPa. The starting pressure and the volume of hydrogen in the vessel were altered throughout the campaign. Four of the tests also included congestion in the tunnel. The tests reliably autoignited. Overpressure measurements and flame arrival times measured with exposed-tip thermocouples enabled analysis of the severity of the events. A high-pressure fast-acting pressure transducer in the body of the vessel showed the pressure decay in the vessel which shows that 90% of the hydrogen was evacuated in between 1.8 and 3.2 ms (depending on the hydrogen inventory). Schlieren flow imagery was also used at the release point of the hydrogen showing the progression of the shock front following initiation of the tests. An assessment of the footage shows an estimated initial velocity of Mach 3.9 at 0.4 m from the release point. Based on this an ignition mechanism is proposed based upon the temperature behind the initial shock front.
H2-powered Aviation - Design and Economics of Green LH2 Supply for Airports
Aug 2023
Publication
The economic competitiveness of hydrogen-powered aviation highly depends on the supply costs of green liquid hydrogen to enable true-zero CO2 flying. This study uses non-linear energy system optimization to analyze three main liquid hydrogen (LH2) supply pathways for five locations. Final liquid hydrogen costs at the dispenser supply costs could reach 2.04 USD/kgLH2 in a 2050 base case scenario for locations with strong renewable energy source conditions. This could lead to cost-competitive flying with hydrogen. Reflecting techno-economic uncertainties in two additional scenarios the liquid hydrogen cost span at all five airport locations ranges between 1.37–3.48 USD/kgLH2 if hydrogen import options from larger hydrogen markets are also available. Import setups are of special importance for airports with a weaker renewable energy source situation e.g. selected Central European airports. There on-site supply might not only be too expensive but space requirements for renewable energy sources could be too large for feasible implementation in densely populated regions. Furthermore main costs for liquid hydrogen are caused by renewable energy sources electrolysis systems and liquefaction plants. Seven detailed design rules are derived for optimized energy systems for these and the storage components. This and the cost results should help infrastructure planners and general industry and policy players prioritize research and development needs
Hydrogen Fuel Cell Electric Trains: Technologies, Current Status, and Future
Feb 2024
Publication
Trains have been a crucial part of modern transport and their high energy efficiency and low greenhouse gas emissions make them ideal candidates for the future transport system. Transitioning from diesel trains to hydrogen fuel cell electric trains is a promising way to decarbonize rail transport. That’s because the fuel cell electric trains have several advantages over other electric trains such as lower life-cycle emissions and shorter refueling time than battery ones and less requirements for wayside infrastructure than the ones with overhead electric wires. However hydrogen fuel technology still needs to be advanced in areas including hydrogen production storage refueling and on-board energy management. Currently there are several pilot projects of hydrogen fuel cell electric trains across the globe especially in developed countries including one commercialized and permanent route in Germany. The experiences from the pilot projects will promote the technological and economic feasibility of hydrogen fuel in rail transport.
Advancing a Hydrogen Economy in Australia: Public Perceptions and Aspirations
Nov 2023
Publication
Supporters of hydrogen energy urge scaling up technology and reducing costs for competitiveness. This paper explores how hydrogen energy technologies (HET) are perceived by Australia’s general population and considers the way members of the public imagine their role in the implementation of hydrogen energy now and into the future. The study combines a nationally representative survey (n = 403) and semi-structured interviews (n = 30). Results show age and gender relationships with self-reported hydrogen knowledge. Half of the participants obtained hydrogen information from televised media. Strong support was observed for renewable hydrogen while coal (26%) and natural gas (41%) versions had less backing. Participants sought more safety-related information (41% expressed concern). Most felt uncertain about influencing hydrogen decisions and did not necessarily recognise they had agency beyond their front fence. Exploring the link between political identity and agency in energy decision-making is needed with energy democracy a potentially productive direction.
Grid-neutral Hydrogen Mobility: Dynamic Modelling and Techno-economic Assessment of a Renewable-powered Hydrogen Plant
Jun 2024
Publication
The seasonally varying potential to produce electricity from renewable sources such as wind PV and hydropower is a challenge for the continuous supply of hydrogen for transport and mobility. Seasonal storage of energy allows to avoid the use of grid electricity when it is scarce; storage systems can thus increase the resilience of the energy system. For grid-neutral and renewable hydrogen production an electrolyser is considered together with a Power-to-Gas seasonal storage system which consists of a methanation the gas grid as intermediate storage and a steam reformer. As feed stream electricity from an own photovoltaic (PV) system is considered and for some cases additional electricity from the grid or from a wind turbine. The dynamic operation of the plant during a year is simulated. It is possible to safely supply fuel cell vehicles with hydrogen from the grid-neutral plant without using electricity when it is scarce and expensive. To supply 135 kgH2/day unit sizes of 1 MW–2.9 MW for the PV system and 0.9 MW–2.6 MW for the electrolysis are required depending on the amount of available grid-electricity. The usage of grid-electricity increases the capacity factor of the electrolysis which results in decreased unit sizes and in a better economic performance. Seasonal storage of energy is required which results in an increased hydrogen production in summer of approximately 50% more than directly needed by the fuel cell vehicles. The overall efficiency from electricity to hydrogen is decreased due to the storage path by 10%-points to 56% based on the higher heating value. Assuming a cost-equivalent hydrogen price per driven kilometre in comparison to the actual diesel price and electricity costs of 10 Ct/kWhel from the grid the revenues of the system are higher than the operating costs.
Comparison of Battery Electric Vehicles and Fuel Cell Vehicles
Sep 2023
Publication
In the current context of the ban on fossil fuel vehicles (diesel and petrol) adopted by several European cities the question arises of the development of the infrastructure for the distribution of alternative energies namely hydrogen (for fuel cell electric vehicles) and electricity (for battery electric vehicles). First we compare the main advantages/constraints of the two alternative propulsion modes for the user. The main advantages of hydrogen vehicles are autonomy and fast recharging. The main advantages of battery-powered vehicles are the lower price and the wide availability of the electricity grid. We then review the existing studies on the deployment of new hydrogen distribution networks and compare the deployment costs of hydrogen and electricity distribution networks. Finally we conclude with some personal conclusions on the benefits of developing both modes and ideas for future studies on the subject.
Alternative Fuels in Sustainable Logistics—Applications, Challenges, and Solutions
Sep 2024
Publication
Logistics is becoming more cost competitive while customers and regulatory bodies pressure businesses to disclose their carbon footprints creating interest in alternative fuels as a decarbonization strategy. This paper provides a thematic review of the role of alternative fuels in sustainable air land and sea logistics their challenges and potential mitigations. Through an extensive literature survey we determined that biofuels synthetic kerosene natural gas ammonia alcohols hydrogen and electricity are the primary alternative fuels of interest in terms of environmental sustainability and techno-economic feasibility. In air logistics synthetic kerosene from hydrogenated esters and fatty acids is the most promising route due to its high technical maturity although it is limited by biomass sourcing. Electrical vehicles are favorable in road logistics due to cheaper green power and efficient vehicle designs although they are constrained by recharging infrastructure deployment. In sea logistics liquified natural gas is advantageous owing to its supply chain maturity but it is limited by methane slip control and storage requirements. Overall our examination indicates that alternative fuels will play a pivotal role in the logistics networks of the future.
Opportunities and Challenges of Hydrogen Ports: An Empirical Study in Australia and Japan
Jul 2024
Publication
This paper investigated the opportunities and challenges of integrating ports into hydrogen (H2 ) supply chains in the context of Australia and Japan because they are leading countries in the field and are potential leaders in the upcoming large-scale H2 trade. Qualitative interviews were conducted in the two countries to identify opportunities for H2 ports necessary infrastructure and facilities key factors for operations and challenges associated with the ports’ development followed by an online survey investigating the readiness levels of H2 export and import ports. The findings reveal that there are significant opportunities for both countries’ H2 ports and their respective regions which encompass business transition processes and decarbonisation. However the ports face challenges in areas including infrastructure training standards and social licence and the sufficiency and readiness levels of port infrastructure and other critical factors are low. Recommendations were proposed to address the challenges and barriers encountered by H2 ports. To optimise logistics operations within H2 ports and facilitate effective integration of H2 applications this paper developed a user-oriented working process framework to provide guidance to ports seeking to engage in the H2 economy. Its findings and recommendations contribute to filling the existing knowledge gap pertaining to H2 ports.
Application of the Metalog Probability Distribution Family to Predict Energy Production by Photovoltaic Systems for the Purposes of Generating Green Hydrogen
Jul 2024
Publication
The article presents the application of the metalog family of probability distributions to predict the energy production of photovoltaic systems for the purpose of generating small amounts of green hydrogen in distributed systems. It can be used for transport purposes as well as to generate energy and heat for housing purposes. The monthly and daily amounts of energy produced by a photovoltaic system with a peak power of 6.15 kWp were analyzed using traditional statistical methods and the metalog probability distribution family. On this basis it is possible to calculate daily and monthly amounts of hydrogen produced with accuracy from the probability distribution. Probabilistic analysis of the instantaneous power generated by the photovoltaic system was used to determine the nominal power of the hydrogen electrolyzer. In order to use all the energy produced by the photovoltaic system to produce green hydrogen the use of a stationary energy storage device was proposed and its energy capacity was determined. The calculations contained in the article can be used to design home green hydrogen production systems and support the climate and energy transformation of small companies with a hydrogen demand of up to ¾ kg/day.
Hydrogen Storage Solutions for Residential Heating: A Thermodynamic and Economic Analysis with Scale-up Potential
Jul 2024
Publication
The study presents a thermodynamic and economic assessment of different hydrogen storage solutions for heating purposes powered by PV panels of a 10-apartment residential building in Milan and it focuses on compressed hydrogen liquid hydrogen and metal hydride. The technical assessment involves using Python to code thermodynamic models to address technical and thermodynamic performances. The economic analysis evaluates the CAPEX the ROI and the cost per unit of stored hydrogen and energy. The study aims to provide an accurate assessment of the thermodynamic and economic indicators of three of the storage methods introduced in the literature review pointing out the one with the best techno-economic performance for further development and research. The performed analysis shows that compressed hydrogen represents the best alternative but its cost is still too high for small residential applications. Applying the technology to a big system case would enable the solution making it economically feasible.
Life-cycle Assessment of Hydrogen Produced through Chemical Looping Dry Reforming of Biogas
Jun 2024
Publication
Chemical looping dry reforming of methane (CLDRM) using perovskites as a catalyst is considered a promising option for producing hydrogen from biogas. In this work the life-cycle performance of a system compiling a CLDRM unit paired with a water gas shift unit a pressure swing adsorption unit and a combined cycle scheme to provide steam and electricity was assessed. The main data needed to reflect the behavior of the reforming reaction was obtained experimentally and implemented in an Aspen Plus® simulation. Inventory data was obtained through process simulation and used to assess the environmental performance of the process in terms of carbon footprint acidification freshwater eutrophication ozone depletion photochemical ozone formation and depletion of minerals and metals. Overall the environmental viability of the production of green hydrogen from biogas was found to be heavily dependent on the biogas leakage in anaerobic digestion plants. The CLDRM system was benchmarked against a conventional DRM implementation for the same feedstock. While the conventional DRM plant environmentally outperformed the perovskite-based CLDRM the latter might present advantages from an implementation point of view.
Emission Reduction and Cost-benefit Analysis of the Use of Ammonia and Green Hydrogen as Fuel for Marine Applications
Dec 2023
Publication
Increasingly stringent emission standards have led shippers and port operators to consider alternative energy sources which can reduce emissions while minimizing capital investment. It is essential to understand whether there is a certain economic investment gap for alternative energy. The present work mainly focuses on the simulation study of ships using ammonia and hydrogen fuels arriving at Guangzhou Port to investigate the emission advantages and cost-benefit analysis of ammonia and hydrogen as alternative fuels. By collecting actual data and fuel consumption emissions of ships arriving at Guangzhou Port the present study calculated the pollutant emissions and cost of ammonia and hydrogen fuels substitution. As expected it is shown that with the increase of NH3 in fuel mixed fuels will effectively reduce CO and CO2 emissions. Compared to conventional fuel the injection of NH3 increases the NOx emission. However the cost savings of ammonia fuel for CO2 SOx and PM10 reduction are higher than that for NOx. In terms of pollutants ammonia is less expensive than conventional fuels when applied to the Guangzhou Port. However the cost of fuel supply is still higher than conventional energy as ammonia has not yet formed a complete fuel supply and storage system for ships. On the other hand hydrogen is quite expensive to store and transport resulting in higher overall costs than ammonia and conventional fuels even if no pollutants are produced. At present conventional fuels still have advantage in terms of cost. With the promotion of ammonia fuel technology and application the cost of supply will be reduced. It is predicted that by 2035 ammonia will not only have emission reduction benefits but also will have a lower overall economic cost than conventional fuels. Hydrogen energy will need longer development and technological breakthroughs due to the limitation of storage conditions.
A Study on the Promoting Role of Renewable Hydrogen in the Transformation of Petroleum Refining Pathways
Jun 2024
Publication
The refining industry is shifting from decarbonization to hydrogenation for processing heavy fractions to reduce pollution and improve efficiency. However the carbon footprint of hydrogen production presents significant environmental challenges. This study couples refinery linear programming models with life cycle assessment to evaluate from a long-term perspective the role of low-carbon hydrogen in promoting sustainable and profitable hydrogenation refining practices. Eight hydrogen-production pathways were examined including those based on fossil fuels and renewable energy providing hydrogen for three representative refineries adopting hydrogenation decarbonization and co-processing routes. Learning curves were used to predict future hydrogen cost trends. Currently hydrogenation refineries using fossil fuels benefit from significant cost advantages in hydrogen production demonstrating optimal economic performance. However in the long term with increasing carbon taxes hydrogenation routes will be affected by the high carbon emissions associated with fossil-based hydrogen losing economic advantages compared to decarbonization pathways. With increasing installed capacity and technological advancements low-carbon hydrogen is anticipated to reach cost parity with fossil-based hydrogen before 2060. Coupling renewable hydrogen is expected to yield the most significant economic advantages for hydrogenation refineries in the long term. Renewable hydrogen drives the transition of refining processing routes from a decarbonization-oriented approach to a hydrogenation-oriented paradigm resulting in cleaner refining processes and enhanced competitiveness under emission-reduction pressures.
Mapping Local Green Hydrogen Cost-potentials by a Multidisciplinary Approach
Sep 2024
Publication
S. Ishmam,
Heidi Heinrichs,
C. Winkler,
B. Bayat,
Amin Lahnaoui,
Solomon Nwabueze Agbo,
E.U. Pena Sanchez,
David Franzmann,
N. Oijeabou,
C. Koerner,
Y. Michael,
B. Oloruntoba,
C. Montzka,
H. Vereecken,
H. Hendricks Franssen,
J. Brendtf,
S. Brauner,
W. Kuckshinrichs,
S. Venghaus,
Daouda Kone,
Bruno Korgo,
Kehinde Olufunso Ogunjobi,
V. Chiteculo,
Jane Olwoch,
Z. Getenga,
Jochen Linßen and
Detlef Stolten
For fast-tracking climate change response green hydrogen is key for achieving greenhouse gas neutral energy systems. Especially Sub-Saharan Africa can benefit from it enabling an increased access to clean energy through utilizing its beneficial conditions for renewable energies. However developing green hydrogen strategies for Sub-Saharan Africa requires highly detailed and consistent information ranging from technical environmental economic and social dimensions which is currently lacking in literature. Therefore this paper provides a comprehensive novel approach embedding the required range of disciplines to analyze green hydrogen costpotentials in Sub-Saharan Africa. This approach stretches from a dedicated land eligibility based on local preferences a location specific renewable energy simulation locally derived sustainable groundwater limitations under climate change an optimization of local hydrogen energy systems and a socio-economic indicator-based impact analysis. The capability of the approach is shown for case study regions in Sub-Saharan Africa highlighting the need for a unified interdisciplinary approach.
Fuelling the Future: An In-depth Review of Recent Trends, Challenges and Opportunities of Hydrogen Fuel Cell for a Sustainable Hydrogen Economy
Sep 2023
Publication
Hydrogen has gained tremendous momentum worldwide as an energy carrier to transit to a net zero emission energy sector. It has been widely adopted as a promising large-scale renewable energy (RE) storage solution to overcome RE resources’ variability and intermittency nature. The fuel cell (FC) technology became in focus within the hydrogen energy landscape as a cost-effective pathway to utilize hydrogen for power generation. Therefore FC technologies’ research and development (R&D) expanded into many pathways such as cost reduction efficiency improvement fixed and mobile applications lifetime safety and regulations etc. Many publications and industrial reports about FC technologies and applications are available. This raised the necessity for a holistic review study to summarize the state-of-the-art range of FC stacks such as manufacturing the balance of plant types technologies applications and R&D opportunities. At the beginning the principal technologies to compare the well known types followed by the FC operating parameters are presented. Then the FC balance of the plant i.e. building components and materials with its functionality and purpose types and applications are critically reviewed with their limitations and improvement opportunities. Subsequently the electrical properties of FCs with their key features including advantages and disadvantages were investigated. Applications of FCs in different sectors are elaborated with their key characteristics current status and future R&D opportunities. Economic attributes of fuel cells with a pathway towards low cost are also presented. Finally this study identifies the research gaps and future avenues to guide researchers and the hydrogen industry.
Resilience Assessment of Offshore Wind-to-Hydrogen Systems
Jul 2024
Publication
Low-cost green hydrogen production will be key in reaching net zero carbon emissions by 2050. Green hydrogen can be produced by electrolysis using renewable energy including wind energy. However the configuration of offshore wind-to-hydrogen systems is not yet standardised. For example electrolysis can take place onshore or offshore. This work presents a framework to assess and quantify which configuration is more resilient so that security of hydrogen supply is incorporated in strategic decisions with the following key findings. First resilience should be assessed according to hydrogen supply rather than hydrogen production. This allows the framework to be applicable for all identified system configurations. Second resilience can be quantified according to the quantity ratio and lost revenue of the unsupplied hydrogen.
Hydrogen UK Supply Chain Strategic Assessment
Sep 2024
Publication
Hydrogen offers the UK a unique opportunity to deliver on our Net Zero ambitions enabling deep decarbonisation of the parts of the energy system that are challenging to electrify balancing the energy system by providing large scale long duration energy storage and reducing pressure on electricity infrastructure. The UK Government in recognition of the centrality of hydrogen to the future energy system has set a 10GW hydrogen production ambition to be achieved by 2030. This ambition and its supporting policies such as the Hydrogen Business Model the Low Carbon Hydrogen Standard and the Hydrogen Transport and Storage Business Models will unlock private sector investment and kick-start the UK’s hydrogen activity. Encouragingly the UK has a positive track record of deploying low carbon technologies. The combination of the UK’s world leading policies and incentive schemes alongside a vibrant Research Development and Innovation (RD&I) and engineering environment has enabled rapid deployment of technologies such as offshore wind and electric vehicles. Yet despite being world leaders in deployment early opportunities for regional supply chain growth and job creation were not fully realised and taken advantage of from inception. The hydrogen sector is therefore at a tipping point. To capitalise on the economic opportunity hydrogen offers the UK must learn from prior technology deployments and build a strong domestic hydrogen supply chain in parallel to championing deployment.
Hydrogen is unique amongst low carbon technologies. It represents a significant economic opportunity with future hydrogen markets estimated by the Hydrogen Innovation Initiative to be worth $8tn and hydrogen technology markets estimated to reach $1tn by 20501 but crucially it is also still a nascent market. Unlike many other low carbon technologies where supply chains are already well established hydrogen supply chains are embryonic meaning that the UK has an opportunity to anchor these supply chains here and establish itself as a global leader.
The UK is well placed to capitalise on this opportunity with favourable geography and geology that enables us to produce and store hydrogen cost effectively coupled with a strong pipeline of hydrogen projects a stable policy environment that is attractive to investors and a wealth of transferable skills and expertise from the oil and gas industry.
We must ensure that alongside our focus on deployment we are also investing in technology and supply chains. Not only will this deliver exponential economic benefits from the projects supported by Government but it will also enable us to tackle increasing global supply chain constraints. Hydrogen UK estimated in its Economic Impact Assessment that hydrogen could deliver 30000 jobs annually and £7bn of GVA by 2030
It is important to be targeted and strategic in our investment and activities and recognise that hydrogen represents a wide range of technologies and the UK should not expect to lead in every area. Hydrogen UK with the support of the Hydrogen Delivery Council has undertaken analysis of the hydrogen value chain building on UK strengths and identifying the high value items that can deliver significant impact and benefit to the UK. We have also conducted widespread engagement with project developers to identify the barriers to utilising UK technology in projects and with technology developers to identify the challenges and barriers to investing and siting development and manufacturing in the UK.
The report can be found on Hydrogen UK's website.
Hydrogen is unique amongst low carbon technologies. It represents a significant economic opportunity with future hydrogen markets estimated by the Hydrogen Innovation Initiative to be worth $8tn and hydrogen technology markets estimated to reach $1tn by 20501 but crucially it is also still a nascent market. Unlike many other low carbon technologies where supply chains are already well established hydrogen supply chains are embryonic meaning that the UK has an opportunity to anchor these supply chains here and establish itself as a global leader.
The UK is well placed to capitalise on this opportunity with favourable geography and geology that enables us to produce and store hydrogen cost effectively coupled with a strong pipeline of hydrogen projects a stable policy environment that is attractive to investors and a wealth of transferable skills and expertise from the oil and gas industry.
We must ensure that alongside our focus on deployment we are also investing in technology and supply chains. Not only will this deliver exponential economic benefits from the projects supported by Government but it will also enable us to tackle increasing global supply chain constraints. Hydrogen UK estimated in its Economic Impact Assessment that hydrogen could deliver 30000 jobs annually and £7bn of GVA by 2030
It is important to be targeted and strategic in our investment and activities and recognise that hydrogen represents a wide range of technologies and the UK should not expect to lead in every area. Hydrogen UK with the support of the Hydrogen Delivery Council has undertaken analysis of the hydrogen value chain building on UK strengths and identifying the high value items that can deliver significant impact and benefit to the UK. We have also conducted widespread engagement with project developers to identify the barriers to utilising UK technology in projects and with technology developers to identify the challenges and barriers to investing and siting development and manufacturing in the UK.
The report can be found on Hydrogen UK's website.
Enhanced Management of Unified Energy Systems Using Hydrogen Fuel Cell Combined Heat and Power with a Carbon Trading Scheme Incentivizing Emissions Reduction
Jun 2024
Publication
In the quest to achieve “double carbon” goals the urgency to develop an efficient Integrated Energy System (IES) is paramount. This study introduces a novel approach to IES by refining the conventional Power-to-Gas (P2G) system. The inability of current P2G systems to operate independently has led to the incorporation of hydrogen fuel cells and the detailed investigation of P2G’s dual-phase operation enhancing the integration of renewable energy sources. Additionally this paper introduces a carbon trading mechanism with a refined penalty–reward scale and a detailed pricing tier for carbon emissions compelling energy suppliers to reduce their carbon footprint thereby accelerating the reduction in system-wide emissions. Furthermore this research proposes a flexible adjustment mechanism for the heat-to-power ratio in cogeneration significantly enhancing energy utilization efficiency and further promoting conservation and emission reductions. The proposed optimization model in this study focuses on minimizing the total costs including those associated with carbon trading and renewable energy integration within the combined P2G-Hydrogen Fuel Cell (HFC) cogeneration system. Employing a bacterial foraging optimization algorithm tailored to this model’s characteristics the study establishes six operational modes for comparative analysis and validation. The results demonstrate a 19.1% reduction in total operating costs and a 22.2% decrease in carbon emissions confirming the system’s efficacy low carbon footprint and economic viability.
Benchmark of J55 and X56 Steels on Cracking and Corrosion Effects Under Hydrogen Salt Cavern Boundary Conditions
Feb 2024
Publication
Salt caverns have great potential to store relevant amounts of hydrogen as part of the energy transition. However the durability and suitability of commonly used steels for piping in hydrogen salt caverns is still under research. In this work aging effects focusing on corrosion and cracking patterns of casing steel API 5CT J55 and “H2ready” pipeline steel API 5L X56 were investigated with scanning electron microscopy and energy dispersive X-ray spectroscopy after accelerated stress tests with pressure/temperature cycling under hydrogen salt cavern-like conditions. Compared to dry conditions significant more corrosion by presence of salt ions was detected. However compared to X56 only for J55 an intensification of corrosion and cracking at the surface due to hydrogen atmosphere was revealed. Pronounced surface cracks were observed for J55 over the entire samples. Overall the results strongly suggest that X56 is more resistant than J55 under the conditions of a hydrogen salt cavern.
Renewable Hydrogen for the Energy Transition in Australia - Current Trends, Challenges and Future Directions
Sep 2024
Publication
Hydrogen is viewed as a potential energy solution for the 21st century with capabilities to tackle issues relating to environmental emissions sustainability energy shortages and security. Even though there are potential benefits of renewable hydrogen towards transitioning to net-zero emissions there is a limited study on the current use ongoing development and future directions of renewable hydrogen in Australia. Thus this study conducts a systematic review of studies for exploring Australia’s renewable hydrogen energy transition current trends strategies developments and future directions. By using the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines earlier studies from 2005 to 2024 from two major databases such as ProQuest and Web of Science are gathered and analyzed. The study highlights significant issues relating to hydrogen energy technologies and opportunities/challenges in production storage distribution utilization and environmental impacts. The study found that Australia’s ambition for a strong hydrogen economy is made apparent with its clear strategic actions to develop a clean technology-based hydrogen production storage and distribution system. This study provides several practical insights on Australia’s hydrogen energy transition hydrogen energy technologies investments and innovation as well as strategies/recommendations for achieving a more environment friendly secure affordable and sustainable energy future.
Economic Impact Assessment for the Hydrogen Sector to 2030
Apr 2024
Publication
Hydrogen is one of the key solutions to decarbonising the UK economy along with other carbon abatement solutions such as electrification CCUS biofuels and energy efficiency. It provides a low carbon alternative to fossil fuels that has many of the same desirable features such as burning with a high temperature flame without producing carbon emissions during combustion. Hydrogen will be particularly valuable in hard-to-decarbonise sectors that have few cost-effective alternatives including elements of industry heavy transport and dispatchable power generation. However it’s use could be much more widespread depending on how costs preferences and policy for different low carbon solutions develop. The Government’s Hydrogen Strategy estimates that based on analysis from the Climate Change Committee (CCC) in 2050 between 20% and 35% of the UK’s final energy demand could be met with low carbon hydrogen1 . While hydrogen provides a promising solution to reducing emissions current deployment of low carbon hydrogen is low with almost all hydrogen in the UK produced from unabated fossil fuels resulting in high emissions. In the UK hydrogen production must meet the Low Carbon Hydrogen Standard (LCHS) to access government support. This is currently set at 20g CO2 e/MJ(LHV) and will ensure that future deployment will deliver significant emissions reductions when switching from fossil fuels2. The period to 2030 will be a critical time for the UK to seize the economic opportunity presented by low carbon hydrogen sector. Internationally increasing attention has been placed on hydrogen as a solution to global emissions. In the USA the Inflation Reduction Act (IRA) has provided fixed rate tax credits of up to $3/kg (£2.4/kgII) for clean hydrogen production3. Closer to home the EU is targeting 10 million tonnes of domestic electrolytic production and an additional 10 million tonnes of electrolytic hydrogen imports by 20304. This will be achieved through a variety of policy levers including an auction for fixed price subsidy support for electrolytic production with a ceiling of €4.5/kg5 (£3.84/kgIII). In the UK Government have set an ambitious target of up to 10 GW of low carbon hydrogen production by 2030 with at least half of this from electrolytic sources6. This will be supported by the Hydrogen Production Business Model (HPBM) a two-way variable CfD which could potentially provide hydrogen for a price as low as the natural gas price7 . As global supply chains investment and skills are in international competition the UK must continue its ambitious hydrogen aspirations to ensure the decarbonisation and economic opportunity presented by low carbon hydrogen is captured. This study estimates the economic impact of the low carbon hydrogen sector in the UK by 2030. The impact is assessed by estimating the costs of hydrogen deployment and applying employment and GVA multipliers to these costs based on historic economic activity. These estimates are broken down by different forms of low carbon hydrogen production and end use as well as the enabling infrastructure required to connect production and demand namely hydrogen networks and storage. Both the employment and GVA are estimated for each of these value chain elements for every year between 2024 and 2030. Employment and economic growth from the hydrogen sector will be created across the UK with many benefits arising in regions that have faced historic underinvestment such as the industrial clusters and Scotland. Beyond the high-level economic benefits estimated in this study the hydrogen sector creates an opportunity for the hundreds of thousands oil and gas sector jobs in the UK to transition to a low carbon alternative.
This report can be found on Hydrogen UK's website.
This report can be found on Hydrogen UK's website.
A Review of Hydrogen Production via Seawater Electrolysis: Current Status and Challenges
Oct 2024
Publication
Seawater electrolysis represents a promising green energy technology with significant potential for efficient energy conversion. This study provides an in-depth examination of the key scientific challenges inherent in the seawater-electrolysis process and their potential solutions. Initially it analyzes the potential issues of precipitation and aggregation at the cathode during hydrogen evolution proposing strategies such as self-cleaning cathodes and precipitate removal to ensure cathode stability in seawater electrolysis. Subsequently it addresses the corrosion challenges faced by anode catalysts in seawater introducing several anti-corrosion strategies to enhance anode stability including substrate treatments such as sulfidation phosphidation selenidation and LDH (layered double hydroxide) anion intercalation. Additionally this study explores the role of regulating the electrode surface microenvironment and forming unique coordination environments for active atoms to enhance seawater electrolysis performance. Regulating the surface microenvironment provides a novel approach to mitigating seawater corrosion. Contrary to the traditional understanding that chloride ions accelerate anode corrosion certain catalysts benefit from the unique coordination environment of chloride ions on the catalyst surface potentially enhancing oxygen evolution reaction (OER) performance. Lastly this study presents the latest advancements in the industrialization of seawater electrolysis including the in situ electrolysis of undiluted seawater and the implementation of three-chamber dual anion membranes coupled with circulating electrolyte systems. The prospects of seawater electrolysis are also explored.
A Techno-economic Analysis of Future Hydrogen Reconversion Technologies
Jun 2024
Publication
The transformation of fossil fuel-based power generation systems towards greenhouse gas-neutral ones based on renewable energy sources is one of the key challenges facing contemporary society. The temporal volatility that accompanies the integration of renewable energy (e.g. solar radiation and wind) must be compensated to ensure that at any given time a sufficient supply of electrical energy for the demands of different sectors is available. Green hydrogen which is produced using renewable energy sources via electrolysis can be used to chemically store electrical energy on a seasonal basis. Reconversion technologies are needed to generate electricity from stored hydrogen during periods of low renewable electricity generation. This study presents a detailed technoeconomic assessment of hydrogen gas turbines. These technologies are also superior to fuel cells due to their comparatively low investment costs especially when it comes to covering the residual loads. As of today hydrogen gas turbines are only available in laboratory or small-scale settings and have no market penetration or high technology readiness level. The primary focus of this study is to analyze the effects on gas turbine component costs when hydrogen is used instead of natural gas. Based on these findings an economic analysis addressing the current state of these turbine components is conducted. A literature review on the subsystems is performed considering statements from leading manufactures and researchers to derive the cost deviations and total cost per installed capacity (€/kWel). The results reveal that a hydrogen gas turbine power plant has an expected cost increase of 8.5% compared to a conventional gas turbine one. This leads to an average cost of 542.5 €/kWel for hydrogen gas turbines. For hydrogen combined cycle power plants the expected cost increase corresponds to the cost of the gas turbine system as the steam turbine subsystem remains unaffected by fuel switching. Additionally power plant retrofit potentials were calculated and the respective costs in the case of an upgrade were estimated. For Germany as a case study for an industrialized country the potential of a possible retrofit is between 2.7 and 11.4 GW resulting to a total investment between 0.3 and 1.1 billion €.
Perspective on the Development and Integration of Hydrogen Sensors for Fuel Cell Control
Oct 2024
Publication
The measurement of hydrogen concentration in fuel cell systems is an important prerequisite for the development of a control strategy to enhance system performance reduce purge losses and minimize fuel cell aging effects. In this perspective paper the working principles of hydrogen sensors are analyzed and their requirements for hydrogen control in fuel cell systems are critically discussed. The wide measurement range absence of oxygen high humidity and limited space turn out to be most limiting. A perspective on the development of hydrogen sensors based on palladium as a gas-sensitive metal and based on the organic magnetic field effect in organic lightemitting devices is presented. The design of a test chamber where the sensor response can easily be analyzed under fuel cell-like conditions is proposed. This allows the generation of practical knowledge for further sensor development. The presented sensors could be integrated into the end plate to measure the hydrogen concentration at the anode in- and outlet. Further miniaturization is necessary to integrate them into the flow field of the fuel cell to avoid fuel starvation in each single cell. Compressed sensing methods are used for more efficient data analysis. By using a dynamical sensor model control algorithms are applied with high frequency to control the hydrogen concentration the purge process and the recirculation pump.
Cost of Green Hydrogen
Sep 2024
Publication
Acting in accordance with the requirements of the 2015 Paris Agreement Poland as well as other European Union countries have committed to achieving climate neutrality by 2050. One of the solutions to reduce emissions of harmful substances into the environment is the implementation of large-scale hydrogen technologies. This article presents the cost of producing green hydrogen produced using an alkaline electrolyzer with electricity supplied from a photovoltaic farm. The analysis was performed using the Monte Carlo method and for baseline assumptions including an electricity price of 0.053 EUR/kWh the cost of producing green hydrogen was 5.321 EUR/kgH2 . In addition this article presents a sensitivity analysis showing the impact of the electricity price before and after the energy crisis and other variables on the cost of green hydrogen production. The large change occurring in electricity prices (from 0.035 EUR/kWh to 0.24 EUR/kWh) significantly affected the levelized cost of green hydrogen (LCOH) which could change by up to 14 EUR/kgH2 in recent years. The results of the analysis showed that the parameters that successively have the greatest impact on the cost of green hydrogen production are the operating time of the plant and the unit capital expenditure. The development of green hydrogen production facilities along with the scaling of technology in the future can reduce the cost of its production.
Towards a Synthetic Positive Energy District (PED) in ˙Istanbul: Balancing Cost, Mobility, and Environmental Impact
Oct 2024
Publication
The influence of mobility modes within Positive Energy Districts (PEDs) has gained limited attention despite their crucial role in reducing energy consumption and greenhouse gas emissions. Buildings in the European Union (EU) account for 40% of energy consumption and 36% of greenhouse gas emissions. In comparison transport contributes 28% of energy use and 25% of emissions with road transport responsible for 72% of these emissions. This study aims to design and optimize a synthetic PED in Istanbul that integrates renewable energy sources and public mobility systems to address these challenges. The renewable energy sources integrated into the synthetic PED model include solar energy hydrogen energy and regenerative braking energy from a tram system. Solar panels provided a substantial portion of the energy while hydrogen energy contributed to additional electricity generation. Regenerative braking energy from the tram system was also utilized to further optimize energy production within the district. This system powers a middle school 10 houses a supermarket and the tram itself. Optimization techniques including Linear Programming (LP) for economic purposes and the Weighted Sum Method (WSM) for environmental goals were applied to balance cost and CO2 emissions. The LP method identified that the PED model can achieve cost competitiveness with conventional energy grids when hydrogen costs are below $93.16/MWh. Meanwhile the WSM approach demonstrated that achieving a minimal CO2 emission level of 5.74 tons requires hydrogen costs to be $32.55/MWh or lower. Compared to a conventional grid producing 97 tons of CO2 annually the PED model achieved reductions of up to 91.26 tons. This study contributes to the ongoing discourse on sustainable urban energy systems by addressing key research gaps related to the integration of mobility modes within PEDs and offering insights into the optimization of renewable energy sources for reducing emissions and energy consumption.
CFD Analysis of Delayed Ignition Hydrogen Releases from a Train Inside a Tunnel
Sep 2023
Publication
In the present work we present the results of numerical simulations involving the dispersion and combustion of a hydrogen cloud released in an empty tunnel. The simulations were conducted with the use of ADREA-HF CFD code and the results are compared with measurements from experiments conducted by HSE in a tunnel with the exact same geometry. The length of the tunnel is equal to 70 m and the maximum height from the floor is equal to 3.25 m. Hydrogen release is considered to occur from a train containing pressurized hydrogen stored at 580 bars. The release diameter is equal to 4.7 mm and the release direction is upwards. Initially dispersion simulation was performed in order to define the initial conditions for the deflagration simulations. The effect of the initial wind speed and the effect of the ignition delay time were investigated. An extensive grid sensitivity study was conducted in order to achieve grid independent results. The CFD model takes into account the flame instabilities that are developed as the flame propagates inside the tunnel and turbulence that exists in front of the flame front. Pressure predictions are compared against experimental measurements revealing a very good performance of the CFD model.
Considering Carbon–Hydrogen Coupled Integrated Energy Systems: A Pathway to Sustainable Energy Transition in China Under Uncertainty
Oct 2024
Publication
The low-carbon construction of integrated energy systems is a crucial path to achieving dual carbon goals with the power-generation side having the greatest potential for emissions reduction and the most direct means of reduction which is a current research focus. However existing studies lack the precise modeling of carbon capture devices and the cascaded utilization of hydrogen energy. Therefore this paper establishes a carbon capture power plant model based on a comprehensive flexible operational mode and a coupled model of a two-stage P2G (Power-to-Gas) device exploring the “energy time-shift” characteristics of the coupled system. IGDT (Information Gap Decision Theory) is used to discuss the impact of uncertainties on the power generation side system. The results show that by promoting the consumption of clean energy and utilizing the high energy efficiency of hydrogen while reducing reliance on fossil fuels the proposed system not only meets current energy demands but also achieves a more efficient emission reduction laying a solid foundation for a sustainable future. By considering the impact of uncertainties the system ensures resilience and adaptability under fluctuating renewable energy supply conditions making a significant contribution to the field of sustainable energy transition.
The Regulatory Framework of Geological Storage of Hydrogen in Salt Caverns
Sep 2023
Publication
A growing share of renewable energy production in the energy supply systems is key to reaching the European political goal of zero CO2 emission in 2050 highlighted in the green deal. Linked to the irregular production of solar and wind energies which have the highest potential for development in Europe massive energy storage solutions are needed as energy buffers. The European project HyPSTER [1] (Hydrogen Pilot STorage for large Ecosystem Replication) granted by the Clean Hydrogen Partnership addresses this topic by demonstrating a cyclic test in an experimental salt cavern filled with hydrogen up to 3 tons using hydrogen that is produced onsite by a 1 MW electrolyser. One specific objective of the project is the assessment of the risks and environmental impacts of cyclic hydrogen storage in salt caverns and providing guidelines for safety regulations and standards. This paper highlights the first outcome of the task WP5.5 of the HyPSTER project addressing the regulatory and normative frameworks for the safety of hydrogen storage in salt caverns from some selected European Countries which is dedicated to defining recommendations for promoting the safe development of this industry within Europe.
Numerical Simulation and Field Experimental Study of Combustion Characteristics of Hydrogen-Enriched Natural Gas
Jun 2024
Publication
For the safe and efficient utilization of hydrogen-enriched natural gas combustion in industrial gas-fired boilers the present study adopted a combination of numerical simulation and field tests to investigate its adaptability. Firstly the combustion characteristics of hydrogen-enriched natural gas with different hydrogen blending ratios and equivalence ratios were evaluated by using the Chemkin Pro platform. Secondly a field experimental study was carried out based on the WNS2- 1.25-Q gas-fired boiler to investigate the boiler’s thermal efficiency heat loss and pollutant emissions after hydrogen addition. The results show that at the same equivalence ratio with the hydrogen blending ratio increasing from 0% to 25% the laminar flame propagation speed of the fuel increases the extinction strain rate rises and the combustion limit expands. The laminar flame propagation speed of premixed methane/air gas reaches the maximum value when the equivalence ratio is 1.0 and the combustion intensity of the flame is the highest at this time. In the field tests as the hydrogen blending ratio increases from 0% to nearly 10% with the increasing excess air ratio the boiler’s thermal efficiency decreases as well as the NOx emission. This indicates that there exists a tradeoff between the boiler thermal efficiency and NOx emission in practice.
Predictive Maintenance and Reinspection Strategies for Hydrogen Refueling Station Pressure Vessels: A Case Study in South Korea
Jul 2024
Publication
Hydrogen refueling stations rely on pressure vessels capable of withstanding pressures up to 90 MPa while mitigating concerns related to hydrogen embrittlement. However a gap exists in understanding the long-term fatigue behavior of these vessels under real operational conditions. This study focuses on evaluating the safety of SA372 pressure vessels using operational data from a hydrogen refueling station in Pyeongtaek South Korea. A predictive reinspection methodology is proposed based on this evaluation. Parameters including hydrogen-induced stress intensity factor (KIH) initial crack size (a0 c0) and pressure vessel specifications are considered to assess critical crack depth (ac) critical usage cycles (Nc) and allowable usage cycles (Nallowed). Leveraging operational data collected between August and November 2023 fatigue analysis and Rainflow counting inform reinspection schedules. Results indicate a need for mid-bank vessel reinspection within the second year high-bank vessel reinspection every 20 years and low-bank vessel reinspection every 143 years in accordance with safety regulations. Additionally a revised refueling logic is proposed to optimize vehicle charging methods and pressure ranges enhancing operational safety. This study serves as a preliminary investigation highlighting the need for broader data collection and analysis to generalize findings across multiple stations.
Hydrogen in Energy Transition: The Problem of Economic Efficiency, Environmental Safety, and Technological Readiness of Transportation and Storage
Jul 2024
Publication
The circular economy and the clean-energy transition are inextricably linked and interdependent. One of the most important areas of the energy transition is the development of hydrogen energy. This study aims to review and systematize the data available in the literature on the environmental and economic parameters of hydrogen storage and transportation technologies (both mature and at high technological readiness levels). The study concluded that salt caverns and pipeline transportation are the most promising methods of hydrogen storage and transportation today in terms of a combination of all parameters. These methods are the most competitive in terms of price especially when transporting hydrogen over short distances. Thus the average price of storage will be 0.35 USD/kg and transportation at a distance of up to 100 km is 0.3 USD/kg. Hydrogen storage underground in a gaseous state and its transportation by pipelines have the least consequences for the environment: emissions and leaks are insignificant and there is no environmental pollution. The study identifies these methods as particularly viable given their lower environmental impact and potential for seamless integration into existing energy systems therefore supporting the transition to a more sustainable and circular economy.
Decarbonizing the European Energy System in the Absence of Russian Gas: Hydrogen Uptake and Carbon Capture Developments in the Power, Heat and Industry Sectors
Dec 2023
Publication
Hydrogen and carbon capture and storage are pivotal to decarbonize the European energy system in a broad range of pathway scenarios. Yet their timely uptake in different sectors and distribution across countries are affected by supply options of renewable and fossil energy sources. Here we analyze the decarbonization of the European energy system towards 2060 covering the power heat and industry sectors and the change in use of hydrogen and carbon capture and storage in these sectors upon Europe’s decoupling from Russian gas. The results indicate that the use of gas is significantly reduced in the power sector instead being replaced by coal with carbon capture and storage and with a further expansion of renewable generators. Coal coupled with carbon capture and storage is also used in the steel sector as an intermediary step when Russian gas is neglected before being fully decarbonized with hydrogen. Hydrogen production mostly relies on natural gas with carbon capture and storage until natural gas is scarce and costly at which time green hydrogen production increases sharply. The disruption of Russian gas imports has significant consequences on the decarbonization pathways for Europe with local energy sources and carbon capture and storage becoming even more important. Given the highlighted importance of carbon capture and storage in reaching the climate targets it is essential that policymakers ameliorate regulatory challenges related to these value chains.
Sustainable Energy Solutions: Utilising UGS for Hydrogen Production by Electrolysis
Jul 2024
Publication
Increasing the share of renewable energy sources (RESs) in the energy mix of countries is one of the main objectives of the energy transition in national economies which must be established on circular economy principles. In the natural gas storage in geological structures (UGSs) natural gas is stored in a gas reservoir at high reservoir pressure. During a withdrawal cycle the energy of the stored pressurised gas is irreversibly lost at the reduction station chokes. At the same time there is a huge amount of produced reservoir water which is waste and requires energy for underground disposal. The manuscript explores harnessing the exergy of the conventional UGS reduction process to generate electricity and produce hydrogen via electrolysis using reservoir-produced water. Such a model which utilises sustainable energy sources within a circular economy framework is the optimal approach to achieve a clean energy transition. Using an innovative integrated mathematical model based on real UGS production data the study evaluated the application of a turboexpander (TE) for electricity generation and hydrogen production during a single gas withdrawal cycle. The simulation results showed potential to produce 70 tonnes of hydrogen per UGS withdrawal cycle utilising 700 m3 of produced field water. The analysis showed that hydrogen production was sensitive to gas flow changes through the pressure reduction station underscoring the need for process optimisation to maximise hydrogen production. Furthermore the paper considered the categorisation of this hydrogen as “green” as it was produced from the energy of pressurised gas a carbon-free process.
Intensification of Hydrogen Production: Pd–Ag Membrane on Tailored Hastelloy-X Filter for Membrane-Assisted Steam Methane Reforming
Dec 2023
Publication
H2 production via membrane-assisted steam methane reforming (MA-SMR) can ensure higher energy efficiency and lower emissions compared to conventional reforming processes (SMR). Ceramic-supported Pd–Ag membranes have been extensively investigated for membrane-assisted steam methane reforming applications with outstanding performance. However costs sealings for integration in the reactor structure and resistance to solicitations remain challenging issues. In this work the surface quality of a low-cost porous Hastelloy-X filter is improved by asymmetric filling with α-Al2O3 of decreasing size and deposition of γ-Al2O3 as an interdiffusion barrier. On the modified support a thin Pd–Ag layer was deposited via electroless plating (ELP) resulting in a membrane with H2/N2 selectivity >10000. The permeation characteristics of the membrane were studied followed by testing for membrane-assisted methane steam reforming. The results showed the ability of the membrane reactor to overcome thermodynamic conversion of the conventional process for all explored operating conditions as well as ensuring 99.3% H2 purity in the permeate stream at 500 ◦C and 4 bar.
Energy, Exergy and Thermoeconomic Analyses on Hydrogen Production Systems Using High-temperature Gas-cooled and Water-cooled Nuclear Reactors
Dec 2023
Publication
The use of nuclear energy is inevitable to reduce the dependence on fossil fuels in the energy sector. High-temperature gas-cooled reactors (HTGRs) are considered as a system suitable for the purpose of reducing the use of fossil fuels. Furthermore eco-friendly mass production of hydrogen is crucial because hydrogen is emerging as a next-generation energy carrier. The unit cost of hydrogen production by the levelized cost of energy (LCOE) method varies widely depending on the energy source and system configuration. In this study energy exergy and thermoeconomic analyses were performed on the hydrogen production system using the HTGR and high-temperature water-cooled nuclear reactor (HTWR) to calculate reasonable unit cost of the hydrogen produced using a thermoeconomic method called modified production structure analysis (MOPSA). A flowsheet analysis was performed to confirm the energy conservation in each component. The electricity generated from the 600 MW HTGR system was used to produce 1.28 kmol/s of hydrogen by electrolysis to split hot water vapor. Meanwhile 515 MW of heat from the 600 MW HTWR was used to produce 8.10 kmol/s of hydrogen through steam reforming and 83.6 MW of electricity produced by the steam turbine was used for grid power. The estimated unit cost of hydrogen from HTGR is approximately USD 35.6/GJ with an initial investment cost of USD 2.6 billion. If the unit cost of natural gas is USD 10/GJ and the carbon tax is USD 0.08/kg of carbon dioxide the unit cost of hydrogen produced from HTWR is approximately USD 13.92/GJ with initial investment of USD 2.32 billion. The unit cost of the hydrogen produced in the scaled-down plant was also considered.
Advanced Testing Methods for Proton Exchange Membrane Electrolysis Stacks
Jun 2024
Publication
Research on proton exchange membrane water electrolysis for renewable hydrogen production is rapidly advancing worldwide driven by the imperative to reduce costs and enhance efficiency through development of novel materials. However to effectively evaluate and validate these advancements standardized testing methods are essential extending beyond single-cell analysis to encompass stack-level characterization. This paper proposes comprehensive characterization methods tailored for analysis of electrolysis stacks and their performance characteristics. Each method is introduced with a focus on its practical applicability accompanied by detailed procedural guidelines for implementation. Furthermore variations within each method are discussed offering possibilities for gathering additional insights. Presenting a portfolio of different methods ranging from standard to advanced techniques applicable at the stack level the paper showcases results obtained through their application. These results normalized to cell area demonstrate the significance of each method in obtaining stack characteristics crucial for informed design de cisions on material selection and subsequent integration into electrolysis systems. By illustrating results derived from various stacks this study contributes valuable insights for evaluating design material suitability and operational performance thereby advancing the development and deployment of proton exchange membrane water electrolysis technology for sustainable hydrogen production.
Exploring the Viability of Utilizing Treated Wastewater as a Sustainable Water Resource for Green Hydrogen Generation Using Solid Oxide Electrolysis Cells (SOECs)
Jul 2023
Publication
In response to the European Union’s initiative toward achieving carbon neutrality the utilization of water electrolysis for hydrogen production has emerged as a promising avenue for decarbonizing current energy systems. Among the various approaches Solid Oxide Electrolysis Cell (SOEC) presents an attractive solution especially due to its potential to utilize impure water sources. This study focuses on modeling a SOEC supplied with four distinct streams of treated municipal wastewaters using the Aspen Plus software. Through the simulation analysis it was determined that two of the wastewater streams could be effectively evaporated and treated within the cell without generating waste liquids containing excessive pollutant concentrations. Specifically by evaporating 27% of the first current and 10% of the second it was estimated that 26.2 kg/m3 and 9.7 kg/m3 of green hydrogen could be produced respectively. Considering the EU’s target for Italy is to have 5 GW of installed power capacity by 2030 and the mass flowrate of the analyzed wastewater streams this hydrogen production could meet anywhere from 0.4% to 20% of Italy’s projected electricity demand.
Development of Various Photovoltaic-Driven Water Electrolysis Technologies for Green Solar Hydrogen Generation
Sep 2021
Publication
Sonya Calnan,
Rory Bagacki,
Fuxi Bao,
Iris Dorbandt,
Erno Kemppainen,
Christian Schary,
Rutger Schlatmann,
Marco Leonardi,
Salvatore A. Lombardo,
R. Gabriella Milazzo,
Stefania M. S. Privitera,
Fabrizio Bizzarri,
Carmelo Connelli,
Daniele Consoli,
Cosimo Gerardi,
Pierenrico Zani,
Marcelo Carmo,
Stefan Haas,
Minoh Lee,
Martin Mueller,
Walter Zwaygardt,
Johan Oscarsson,
Lars Stolt,
Marika Edoff,
Tomas Edvinsson and
Ilknur Bayrak Pehlivan
Direct solar hydrogen generation via a combination of photovoltaics (PV) andwater electrolysis can potentially ensure a sustainable energy supply whileminimizing greenhouse emissions. The PECSYS project aims at demonstrating asolar-driven electrochemical hydrogen generation system with an area >10 m 2with high efficiency and at reasonable cost. Thermally integrated PV electrolyzers(ECs) using thin-film silicon undoped and silver-doped Cu(InGa)Se 2 and siliconheterojunction PV combined with alkaline electrolysis to form one unit aredeveloped on a prototype level with solar collection areas in the range from 64 to2600 cm 2 with the solar-to-hydrogen (StH) efficiency ranging from 4 to 13%.Electrical direct coupling of PV modules to a proton exchange membrane EC totest the effects of bifaciality (730 cm 2 solar collection area) and to study the long-term operation under outdoor conditions (10 m 2 collection area) is also inves-tigated. In both cases StH efficiencies exceeding 10% can be maintained over thetest periods used. All the StH efficiencies reported are based on measured gasoutflow using mass flow meters.
Comparison of Methane Reforming Routes for Hydrogen Production using Dielectric Barrier Discharge Plasma-catalysis
Feb 2024
Publication
Methane reforming is an interesting resource for obtaining hydrogen. DBD plasma-catalysis allows a direct use of electricity for methane reforming reactions such as direct methane reforming (MR) dry methane reforming (DMR) and steam methane reforming (SMR). In this work the first comprehensive comparison of these three routes for hydrogen production is experimentally and systematically investigated using dielectric barrier discharge (DBD) plasma and various catalyst formulations. Among the three routes SMR is the most effective achieving significantly higher methane conversion rates (24 %) and hydrogen content (80 %). DMR produces predominantly syngas mixture whereas MR yields hydrogen along with other light carbon compounds. In SMR route the favorable textural properties of Ni/Al2O3 are responsible for its high methane conversion rates while Ni/CeO2 increases hydrogen content since it favors the water-gas shift reaction especially at high power inputs. Therefore SMR using a suitable catalyst stands out as the most feasible reforming route for hydrogen production.
Steam Reforming of Biomass Gasification Gas for Hydrogen Production: From Thermodynamic Analysis to Experimental Validation
Jun 2023
Publication
Biomass gasification produces syngas composed mainly of hydrogen carbon monoxide carbon dioxide methane water and higher hydrocarbons till C4 mainly ethane. The hydrocarbon content can be upgraded into richer hydrogen streams through the steam reforming reaction. This study assessed the steam reforming process at the thermodynamic equilibrium of five streams with different compositions from the gasification of three different biomass sources (Lignin Miscanthus and Eucalyptus). The simulations were performed on Aspen Plus V12 software using the Gibbs energy minimization method. The influence of the operating conditions on the hydrogen yield was assessed: temperature in the range of 200 to 1100 ◦C pressures of 1 to 20 bar and steamto‑carbon (S/C) molar ratios from 0 (only dry reforming) to 10. It was observed that operating conditions of 725 to 850 ◦C 1 bar and an S/C ratio of 3 enhanced the streams’ hydrogen content and led to nearly complete hydrocarbon conversion (>99%). Regarding hydrogen purity the stream obtained from the gasification of Lignin and followed by a conditioning phase (stream 5) has the highest hydrogen purity 52.7% and an hydrogen yield of 48.7%. In contrast the stream obtained from the gasification of Lignin without any conditioning (stream 1) led to the greatest increase in hydrogen purity from 19% to 51.2% and a hydrogen yield of 61.8%. Concerning coke formation it can be mitigated for S/C molar ratios and temperatures >2 and 700 ◦C respectively. Experimental tests with stream 1 were carried out which show a similar trend to the simulation results particularly at high temperatures (700–800 ◦C).
Process Integration of Hydrogen Production Using Steam Gasification and Water-Gas Shift Reactions: A Case of Response Surface Method and Machine Learning Techniques
May 2024
Publication
An equilibrium-based steady-state simulator model that predicts and optimizes hydrogen production from steam gasification ofbiomass is developed using ASPEN Plus software and artificial intelligence techniques. Corn cob’s chemical composition wascharacterized to ensure the biomass used as a gasifier and with potential for production of hydrogen. Artificial intelligence is usedto examine the effects of the significant input variables on response variables such as hydrogen mole fraction and hydrogen energycontent. Optimizing the steam-gasification process using response surface methodology (RSM) considering a variety of biomass-steam ratios was carried out to achieve the best results. Hydrogen yield and the impact of main operating parameters wereconsidered. A maximum hydrogen concentration is found in the gasifier and water-gas shift (WGS) reactor at the highest steam-to-biomass (S/B) ratio and the lowest WGS reaction temperature while the gasification temperature has an optimum value. ANFISwas used to predict hydrogen of mole fraction 0.5045 with the input parameters of S/B ratio of 2.449 and reactor pressure andtemperature of 1 bar and 848°C respectively. With the steam-gasification model operating at temperature (850°C) pressure (1 bar)and S/B ratio of 2.0 an ASPEN simulator achieved a maximum of 0.5862 mole fraction of hydrogen while RSM gave an increaseof 19.0% optimum hydrogen produced over the ANFIS prediction with the input parameters of S/B ratio of 1.053 and reactorpressure and temperature of 1 bar and 850°C respectively. Varying the gasifier temperature and S/B ratio have on the other handa crucial effect on the gasification process with artificial intelligence as a unique tool for process evaluation prediction andoptimization to increase a significant impact on the products especially hydrogen.
Anion Exchange Membrane Water Electrolysis using Aemion™ Membranes and Nickel Electrodes
Jul 2022
Publication
Anion exchange membrane water electrolysis (AEMWE) is a potentially low-cost and sustainable technology for hydrogen production that combines the advantages of proton exchange membrane water electrolysis and traditional alkaline water electrolysis systems. Despite considerable research efforts in recent years the medium-term (100 h) stability of Aemion™ membranes needs further investigation. This work explores the chemical and electrochemical durability (>100 h) of Aemion™ anion exchange membranes in a flow cell using nickel felt as the electrode material on the anode and cathode sides. Remixing the electrolytes between the AEMWE galvanostatic tests was very important to enhance electrolyte refreshment and the voltage stability of the system. The membranes were analyzed by NMR spectroscopy after the AEMWE tests and the results showed no sign of severe chemical degradation. In a separate experiment the chemical stability and mechanical integrity of the membranes were studied by soaking them in a strongly alkaline electrolyte for a month (>700 h) at 90 C followed by NMR analysis. A certain extent of ionic loss was observed due to chemical degradation and the membranes disintegrated into small pieces.
Techno-economic Analysis of High-power Solid Oxide Electrolysis Cell System
Jan 2023
Publication
Water electrolysis using solid oxide electrolysis cells is a promising method for hydrogen production because it is highly efficient clean and scalable. Recently a lot of researches focusing on development of high-power stack system have been introduced. However there are very few studies of economic analysis for this promising system. Consequently this study proposed 20-kW-scale high-power solid oxide electrolysis cells system config urations then conducted economic analysis. Especially the economic context was in South Korea. For com parison a low-power system with similar design was used as a reference; the levelized cost of hydrogen of each system was calculated based on the revenue requirement method. Furthermore a sensitivity analysis was also performed to identify how the economic variables affect the hydrogen production cost in a specific context. The results show that a high-power system is superior to a low-power system from an economic perspective. The stack cost is the dominant component of the capital cost but the electricity cost is the factor that contributes the most to the hydrogen cost. In the first case study it was found that if a high-power system can be installed inside a nuclear power plant the cost of hydrogen produced can reach $3.65/kg when the electricity cost is 3.28¢/kWh and the stack cost is assumed to be $574/kW. The second case study indicated that the hydrogen cost can decrease by 24% if the system is scaled up to a 2-MW scale.
Sustainable Vehicles for Decarbonizing the Transport Sector: A Comparison of Biofuel, Electric, Fuel Cell and Solar-powered Vehicles
Mar 2024
Publication
Climate change necessitates urgent action to decarbonize the transport sector. Sustainable vehicles represent crucial alternatives to traditional combustion engines. This study comprehensively compares four prominent sustainable vehicle technologies: biofuel-powered vehicles (BPVs) fuel cell vehicles (FCVs) electric vehicles (EVs) and solar vehicles. We examine each technology’s history development classification key components and operational principles. Furthermore we assess their sustainability through technical factors environmental impacts cost considerations and policy dimensions. Moreover the discussion section addresses the challenges and opportunities associated with each technology and assesses their social impact including public perception and adoption. Each technology offers promise for sustainable transportation but faces unique challenges. Policymakers industry stakeholders and researchers must collaborate to address these challenges and accelerate the transition toward a decarbonized transport future. Potential future research areas are identified to guide advancements in sustainable vehicle technologies.
Sonochemical and Sonoelectrochemical Production of Hydrogen
Aug 2018
Publication
Reserves of fossil fuels such as coal oil and natural gas on earth are finite. The continuous use and burning of these fossil fuel resources in the industrial domestic and transport sectors has resulted in the extremely high emission of greenhouse gases GHGs (e.g. CO2) and solid particulates into the atmosphere. Therefore it is necessary to explore pollution free and more efficient energy sources in order to replace depleting fossil fuels. The use of hydrogen (H2) as an alternative fuel source is particularly attractive due to its very high specific energy compared to other conventional fuels and its zero GHG emission when used in a fuel cell. Hydrogen can be produced through various process technologies such as thermal electrolytic photolytic and biological processes. Thermal processes include gas reforming renewable liquid and biooil processing biomass and coal gasification; however these processes release a huge amount of greenhouse gases. Production of electrolytic hydrogen from water is an attractive method to produce clean hydrogen. It could even be a more promising technology when combining water electrolysis with power ultrasound to produce hydrogen efficiently where sonication enhances the electrolytic process in several ways such as enhanced mass transfer removal of hydrogen and oxygen (O2) gas bubbles and activation of the electrode surface. In this review production of hydrogen through sonochemical and sonoelectrochemical methods along with a brief description of current hydrogen production methods and power ultrasound are discussed.
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