Netherlands
Dynamic modelling of a direct internal reforming solid oxide fuel cell stack based on single cell experiments
May 2018
Publication
Direct internal reforming enables optimal heat integration and reduced complexity in solid oxide fuel cell (SOFC) systems but thermal stresses induced by the increased temperature gradients may inflict damage to the stack. Therefore the development of adequate control strategies requires models that can accurately predict the temperature profiles in the stack. A 1D dynamic modelling platform is developed in this study and used to simulate SOFCs in both single cell and stack configurations. The single cell model is used to validate power law and Hougen-Watson reforming kinetics derived from experiments in previous work. The stack model based on the same type of cells accounts for heat transfer in the inactive area and to the environment and is validated with data reported by the manufacturer. The reforming kinetics are then implemented in the stack model to simulate operation with direct internal reforming. Although there are differences between the temperature profiles predicted by the two kinetic models both are more realistic than assuming chemical equilibrium. The results highlight the need to identify rate limiting steps for the reforming and hydrogen oxidation reactions on anodes of functional SOFC assemblies. The modelling approach can be used to study off-design conditions transient operation and system integration as well as to develop adequate energy management and control strategies.
Statistics, Lessons Learned and Recommendations from Analysis of HIAD 2.0 Database
Mar 2022
Publication
The manuscript firstly describes the data collection and validation process for the European Hydrogen Incidents and Accidents Database (HIAD 2.0) a public repository tool collecting systematic data on hydrogen-related incidents and near-misses. This is followed by an overview of HIAD 2.0 which currently contains 706 events. Subsequently the approaches and procedures followed by the authors to derive lessons learned and formulate recommendations from the events are described. The lessons learned have been divided into four categories including system design; system manufacturing installation and modification; human factors and emergency response. An overarching lesson learned is that minor events which occurred simultaneously could still result in serious consequences echoing James Reason's Swiss Cheese theory. Recommendations were formulated in relation to the established safety principles adapted for hydrogen by the European Hydrogen Safety Panel considering operational modes industrial sectors and human factors. This work provide an important contribution to the safety of systems involving hydrogen benefitting technical safety engineers emergency responders and emergency services. The lesson learned and the discussion derived from the statistics can also be used in training and risk assessment studies being of equal importance to promote and assist the development of sound safety culture in organisations.
Safe Operation of Natural Gas Appliances Fuelled with Hydrogen & Natural Gas Mixtures (Progress Obtained in the Naturalhy-Project)
Sep 2007
Publication
Considering the transition towards the hydrogen economy dependent on hydrogen penetration scenario the cost of a new hydrogen pipeline infrastructure in Europe may amount to several thousands of billions of EURO’s. Therefore the examination of the potential contribution of the existing natural gas assets is a practical and logical first step. As the physical and chemical properties of hydrogen differ significantly from those of natural gas it is not at all possible to simply exchange natural gas by hydrogen in the existing infrastructure. In this paper first a brief overview will be given of the NATURALHY-project. Further the focus will be on the impact of added hydrogen on the performance of existing natural gas domestic end user appliances which is related to the operation of the natural gas grid connecting the different types of appliance. The application of the fundamental insights and carefully designed experiments comparing the behaviour of gases using justified reference conditions have been shown to offer essential progress. The Wobbe index limits of the natural gas distributed pose a first limiting factor upon the maximum allowable hydrogen concentration. Constant-Wobbe index and decreasing-Wobbe index options of H2 admixture have been studied. Considering the appliance light back H2 limiting factor for domestic appliances fuel-rich appliances are the critical ones. Also taking into account stationary gas engines gas turbines industrial applications and natural gas grid management it is not yet justified to present statements on what level of hydrogen concentration could be safely allowed in which specific natural gas distribution region. But more clarity has been obtained on combustion safety aspects of existing domestic appliances on the connection with Wobbe distribution conditions and on the bottlenecks still to be handled.
Requirements for the Safety Assessment for the Approval of a Hydrogen Refueling Station
Sep 2007
Publication
The EC 6th framework research project HyApproval will draft a Handbook which will describe all relevant issues to get approval to construct and operate a Hydrogen Refuelling Station (HRS) for hydrogen vehicles. In WP3 of the HyApproval project it is under investigation which safety information competent authorities require to give a licence to construct an operate an HRS. The paper describes the applied methodology to collect the information from the authorities in 5 EC countries and the USA. The results of the interviews and recommendations for the information to include in the Handbook are presented.
CFD Modelling of Accidental Hydrogen Release from Pipelines
Sep 2005
Publication
Although today hydrogen is distributed mainly by trailers in the long terms pipeline distribution will be more suitable if large amounts of hydrogen are produced on industrial scale. Therefore from the safety point of view it is essential to compare hydrogen pipelines to natural gas pipelines which are well established today. Within the paper we compare safety implications in accidental situations. We do not look into technological aspects such as compressors or seals.<br/>Using a CFD (Computational Fluid Dynamics) tool it is possible to investigate the effects of different properties (density diffusivity viscosity and flammability limits) of hydrogen and methane on the dispersion process. In addition CFD tools allow studying the influence of different release scenarios geometrical configurations and atmospheric conditions. An accidental release from a pipeline is modelled. The release is simulated as a flow though a small hole between the high-pressure pipeline and the environment. A part of the pipeline is included in the simulations as high-pressure reservoir. Due to the large pressure difference between the pipeline and the environment the flow conditions at the release become critical.<br/>For the assumed scenarios larger amount of flammable mixture could be observed in case of hydrogen release. On the other hand because of buoyancy and a higher sonic speed at the release the hydrogen clouds are farther from the ground level or buildings than in case of the methane clouds decreasing the probability of ignition and reducing the flame acceleration due to obstacles in case of ignition. Results on the effect of wind in the release scenarios are also described.
The Safe Use of the Existing Natural Gas System for Hydrogen (Overview of the NATURALHY-Project)
Sep 2005
Publication
The transition period towards the situation in which hydrogen will become an important energy carrier will be lengthy (decades) costly and needs a significant R&D effort. It’s clear therefore that the development of a hydrogen system requires a practical strategy within the context of the existing assets. Examining the potential of the existing extensive natural gas chain (transmission - distribution - end user infrastructures and appliances) is a logical first step towards the widespread delivery of hydrogen.
The project will define the conditions under which hydrogen can be mixed with natural gas for delivery by the existing natural gas system and later withdrawn selectively from the pipeline system by advanced separation technologies. Membranes will be developed to enable this separation. The socio-economic and life cycle consequences of this hydrogen delivery approach will be mapped out. By adding hydrogen to natural gas the physical and chemical properties of the mixture will differ from “pure” natural gas. As this may have a major effect on safety issues and durability issues (which also have a safety component) related to the gas delivery and the performance of end use appliances these issues are particularly addressed in the project.
The project is executed by a European consortium of 39 partners (including 15 from the gas industry). In this project set up under the auspices of GERG The European Gas Research Group there are leading roles for N.V. Nederlandse Gasunie (NL) Gaz de France (F) TNO (NL) ISQ (P) the Universities of Loughborough and Warwick (UK) and Exergia (GR). Guidance will be provided by a Strategic Advisory Committee consisting of representatives from relevant (inter)national organizations.
The project started on 1st May 2004 and will run for 5 years. The European Commission has selected the Integrated Project NATURALHY for financial support within the Sixth Framework Programme.
The project will define the conditions under which hydrogen can be mixed with natural gas for delivery by the existing natural gas system and later withdrawn selectively from the pipeline system by advanced separation technologies. Membranes will be developed to enable this separation. The socio-economic and life cycle consequences of this hydrogen delivery approach will be mapped out. By adding hydrogen to natural gas the physical and chemical properties of the mixture will differ from “pure” natural gas. As this may have a major effect on safety issues and durability issues (which also have a safety component) related to the gas delivery and the performance of end use appliances these issues are particularly addressed in the project.
The project is executed by a European consortium of 39 partners (including 15 from the gas industry). In this project set up under the auspices of GERG The European Gas Research Group there are leading roles for N.V. Nederlandse Gasunie (NL) Gaz de France (F) TNO (NL) ISQ (P) the Universities of Loughborough and Warwick (UK) and Exergia (GR). Guidance will be provided by a Strategic Advisory Committee consisting of representatives from relevant (inter)national organizations.
The project started on 1st May 2004 and will run for 5 years. The European Commission has selected the Integrated Project NATURALHY for financial support within the Sixth Framework Programme.
Modelling of Lean Uniform and Non-Uniform Hydrogen-Air Mixture Explosions in a Closed Vessel
Sep 2009
Publication
Simulation of hydrogen-air mixture explosions in a closed large-scale vessel with uniform and nonuniform mixture compositions was performed by the group of partners within the EC funded project “Hydrogen Safety as an Energy Carrier” (HySafe). Several experiments were conducted previously by Whitehouse et al. in a 10.7 m3 vertically oriented (5.7-m high) cylindrical facility with different hydrogen-air mixture compositions. Two particular experiments were selected for simulation and comparison as a Standard Benchmark Exercise (SBEP) problem: combustion of uniform 12.8% (vol.) hydrogen-air mixture and combustion of non-uniform hydrogen-air mixture with average 12.6% (vol.) hydrogen concentration across the vessel (vertical stratification 27% vol. hydrogen at the top of the vessel 2.5% vol. hydrogen at the bottom of the vessel); both mixtures were ignited at the top of the vessel. The paper presents modelling approaches used by the partners comparison of simulation results against the experiment data and conclusions regarding the non-uniform mixture combustion modelling in real-life applications.
Simulation of the Fast Filling of Hydrogen Tanks
Sep 2009
Publication
High pressure storage of hydrogen in tanks is a promising option to provide the necessary fuel for transportation purposes. The fill process of a high-pressure tank should be reasonably short but must be designed to avoid too high temperatures in the tank. The shorter the fill should be the higher the maximum temperature in the tank climbs. For safety reasons an upper temperature limit is included in the requirements for refillable hydrogen tanks (ISO 15869) which sets the limit for any fill optimization. It is crucial to understand the phenomena during a tank fill to stay within the safety margins.<br/>The paper describes the fast filling process of hydrogen tanks by simulations based on the Computational Fluid Dynamics (CFD) code CFX. The major result of the simulations is the local temperature distribution in the tank depending on the materials of liner and outer thermal insulation. Different material combinations (type III and IV) are investigated.<br/>Some measurements from literature are available and are used to validate the approach followed in CFX to simulate the fast filling of tanks. Validation has to be continued in future to further improve the predictability of the calculations for arbitrary geometries and material combinations.
Hydrogen Tank Filling Experiments at the JRC-IE Gastef Facility
Sep 2011
Publication
Storage of gases under pressure including hydrogen is a well-known technique. However the use in vehicles of hydrogen at pressures much higher than those applicable in natural gas cars still requires safety and performance studies with respect to the verification of the existing standards and regulations. The JRC-IE has developed a facility GasTeF for carrying out tests on full-scale high pressure vehicle’s tanks for hydrogen or natural gas. Typical tests performed in GasTeF are static permeation measurements of the storage system and hydrogen cycling in which tanks are fast filled and slowly emptied using hydrogen pressurised up to 70 MPa for at least 1000 times according to the requirements of the EU regulation on type-approval of hydrogen-powered motor vehicles. Moreover the temperature evolution of the gas inside and outside the tank is monitored using an ad-hoc designed thermocouples array system. This paper reports the first experimental results on the temperature distribution during hydrogen cycling tests.
Experimental Study of the Thermal Behaviour of Hydrogen Tanks During Hydrogen Cycling
Sep 2013
Publication
The thermal behaviour of several commercial hydrogen tanks has been studied during high pressure (70-84 MPa) hydrogen cycling. The temperature of the gas at different points inside the tank the temperature at the bosses and the tank outer wall temperature have been measured under different filling and emptying conditions. From the experimental results the effect of the filling rate (1.5-4 g/s) and the influence of the liner material in the thermal behaviour of the hydrogen tanks have been evaluated. Bosses thermal response under the different cycling conditions has also been investigated.
Development of a Model Evaluation Protocol for CFD Analysis of Hydrogen Safety Issues – The SUSANA Project
Oct 2015
Publication
The “SUpport to SAfety aNAlysis of Hydrogen and Fuel Cell Technologies (SUSANA)” project aims to support stakeholders using Computational Fluid Dynamics (CFD) for safety engineering design and assessment of FCH systems and infrastructure through the development of a model evaluation protocol. The protocol covers all aspects of safety assessment modelling using CFD from release through dispersion to combustion (self-ignition fires deflagrations detonations and Deflagration to Detonation Transition - DDT) and not only aims to enable users to evaluate models but to inform them of the state of the art and best practices in numerical modelling. The paper gives an overview of the SUSANA project including the main stages of the model evaluation protocol and some results from the on-going benchmarking activities.
Analysis of Out-of-spec Events During Refueling of On-board Hydrogen Tanks
Sep 2017
Publication
For refuelling on-board hydrogen tanks table-based or formula based protocols are commonly used. These protocols are designed to achieve a tank filling close to 100% SOC (State of Charge) in s safe way: without surpassing temperature (-40°C to 85°C) and pressure limits (125% Nominal Working Pressure NWP). The ambient temperature the initial pressure and the volume category of the (compressed hydrogen storage system CHSS are used as inputs to determine the final target pressure and the pressure ramp rate (which controls the filling duration). However abnormal out-of-spec events (e.g. misinformation of storage system status and characteristics of the storage tanks) may occur and result in a refuelling in which the safety boundaries are surpassed. In the present article the possible out of specification (out-of-spec) events in a refuelling station have been analyzed. The associated hazards when refuelling on-board hydrogen tanks have been studied. Experimental results of out-of-spec event tests performed on a type 3 tank are presented. The results show that on the type 3 tank the safety temperature limit of 85°C was only surpassed under a combination of events; e.g. an unnoticed stop of the cooling of the gas combined with a wrong input of ambient temperature at a very warm environment. On the other hand under certain events (e.g. cooling the gas below the target temperature) and in particular under cold environmental conditions the 100% SOC limit established in the fuelling protocols has been surpassed. Hydrogen safety on-board tanks refuelling protocols out-of-spec events.
Hydrogen Safety Sensor Performance and Use Gap Analysis
Sep 2017
Publication
Hydrogen sensors are recognized as an important technology for facilitating the safe implementation of hydrogen as an alternative fuel and there are numerous reports of a sensor alarm successfully preventing a potentially serious event. However gaps in sensor metrological specifications as well as in their performance for some applications exist. The U.S. Department of Energy (DOE) Fuel Cell Technologies Office published a short list of critical gaps in the 2007 and 2012 Multiyear Project Plans; more detailed gap analyses were independently performed by the Joint Research Centre (JRC) and the National Renewable Energy Laboratory (NREL). There have been however some significant advances in sensor technologies since these assessments including the commercial availability of hydrogen sensors with fast response times (t90 < 1 s which had been an elusive DOE target since 2007) improved robustness to chemical poisons improved selectivity and improved lifetime and stability. These improvements however have not been universal and typically pertain to select platforms or models. Moreover as hydrogen markets grow and new applications are being explored more demands will be imposed on sensor performance. The hydrogen sensor laboratories at NREL and the JRC are currently updating the hydrogen safety sensor gap analysis through direct interaction with international stakeholders in the hydrogen community especially end users. NREL and the JRC are currently organizing a series of workshops (in Europe and the United States) with sensor developers end-users and other stakeholders in 2017 to identify technology gaps and to develop a path forward to address them. One workshop was held on May 10 in Brussels Belgium at the Headquarters of the Fuel Cell and Hydrogen Joint Undertaking. A second workshop is planned at NREL in Golden CO USA. This paper reviews improvements in sensor technologies in the past 5 to 10 years identifies gaps in sensor performance and use requirements and identifies potential research strategies to address the gaps. The outcomes of the Hydrogen Sensors Workshops are also summarized.
International Association for Hydrogen Safety ‘Research Priorities Workshop’, September 2018, Buxton, UK
Sep 2018
Publication
Hydrogen has the potential to be used by many countries as part of decarbonising the future energy system. Hydrogen can be used as a fuel ‘vector’ to store and transport energy produced in low-carbon ways. This could be particularly important in applications such as heating and transport where other solutions for low and zero carbon emission are difficult. To enable the safe uptake of hydrogen technologies it is important to develop the international scientific evidence base on the potential risks to safety and how to control them effectively. The International Association for Hydrogen Safety (known as IA HySAFE) is leading global efforts to ensure this. HSE hosted the 2018 IA HySAFE Biennial Research Priorities Workshop. A panel of international experts presented during nine key topic sessions: (1) Industrial and National Programmes; (2) Applications; (3) Storage; (4) Accident Physics – Gas Phase; (5) Accident Physics – Liquid/ Cryogenic Behaviour; (6) Materials; (7) Mitigation Sensors Hazard Prevention and Risk Reduction; (8) Integrated Tools for Hazard and Risk Assessment; (9) General Aspects of Safety.<br/>This report gives an overview of each topic made by the session chairperson. It also gives further analysis of the totality of the evidence presented. The workshop outputs are shaping international activities on hydrogen safety. They are helping key stakeholders to identify gaps in knowledge and expertise and to understand and plan for potential safety challenges associated with the global expansion of hydrogen in the energy system.
The New Oil? The Geopolitics and International Governance of Hydrogen
Jun 2020
Publication
While most hydrogen research focuses on the technical and cost hurdles to a full-scale hydrogen economy little consideration has been given to the geopolitical drivers and consequences of hydrogen developments. The technologies and infrastructures underpinning a hydrogen economy can take markedly different forms and the choice over which pathway to take is the object of competition between different stakeholders and countries. Over time cross-border maritime trade in hydrogen has the potential to fundamentally redraw the geography of global energy trade create a new class of energy exporters and reshape geopolitical relations and alliances between countries. International governance and investments to scale up hydrogen value chains could reduce the risk of market fragmentation carbon lock-in and intensified geo-economic rivalry.
Government Strategy on Hydrogen - The Netherlands
Apr 2020
Publication
Low-carbon gases are indispensable to any energy system that is reliable clean affordable safe and is suited to spatial integration and zero-carbon hydrogen is a crucial link in that chain1. The most common element in the universe seems to have a highly bonding effect in the Netherlands – particularly as a result of the unique starting position of our country. This is made clear in the agreements of the National Climate Agreement which includes an ambitious target for hydrogen supported by a large and broad group of stakeholders. Industrial clusters and ports regard hydrogen as an indispensable part of their future and sustainability strategy. For the transport sector hydrogen (in combination with fuel cells) is crucial to achieving zero emissions transport. The agricultural sector has identified opportunities for the production of hydrogen and for its use. Cities regions and provinces are keen to get started on implementing hydrogen.<br/>The government embraces these targets and recognises the power of the framework for action demonstrated by so many parties. The focus on clean hydrogen in the Netherlands will lead to the creation of new jobs improvements to air quality and moreover is crucial to the energy transition.
Indoor Use of Hydrogen, Knowledge Gaps and Priorities for the Improvement of Current Standards on Hydrogen, a Presentation of HyIndoor European Project
Sep 2013
Publication
To develop safety strategies for the use of hydrogen indoors the HyIndoor project is studying the behaviour of a hydrogen release deflagration or non-premixed flame in an enclosed space such as a fuel cell or its cabinet a room or a warehouse. The paper proposes a safety approach based on safety objectives that can be used to take various scenarios of hydrogen leaks into account for the safe design of Hydrogen and Fuel Cell (HFC) early market applications. Knowledge gaps on current engineering models and unknown influence of specific parameters were identified and prioritized thereby re-focusing the objectives of the project test campaign and numerical simulations. This approach will enable the improvement of the specification of openings and use of hydrogen sensors for enclosed spaces. The results will be disseminated to all stakeholders including hydrogen industry and RCS bodies.
Effects of the Injector Direction on the Temperature Distribution During Filling of Hydrogen Tanks
Sep 2017
Publication
The development of the temperature field in hydrogen tanks during the filling process has been investigated with Computational Fluid Dynamics (CFD). Measurements from experiments undertaken at the JRC GasTef facility have been used to develop and validate the CFD modelling strategy; by means of the CFD calculations the effect of the injector direction on the temperature distribution has been analysed. It has been found that the dynamics of the temperature field including the development of potentially detrimental phenomena like thermal stratification and temperature inhomogeneity e.g. hot spots can be significantly affected by the injector orientation.
Effect of Precooled Inlet Gas Temperature and Mass flow Rate on Final State of Charge During Hydrogen Vehicle Refueling
Mar 2015
Publication
Short refuelling time and high final state of charge are among the main hydrogen car user's requirements. To meet these requirements without exceeding the tank materials safety limits hydrogen precooling is needed. Filling experiments with different inlet gas temperatures and mass flow rates have been executed using two different types of on-board tanks (type 3 and 4). State of charge has a strong dependency on the inlet gas temperature. This dependency is more visible for type 4 tanks. Lowest precooling temperature (−40 °C) is not always required in order to meet user's requirements so energy savings can be achieved if the initial conditions of the tank are correctly identified. The results of the experiments performed have been compared with the SAE J2601 look-up tables for non-communication fillings. A big safety margin has been observed in these tables. Refuelling could be performed faster and with less demanding precooling requirements if the initial conditions and the configuration of the hydrogen storage system are well known.
Workshop Report: Summary & Outcomes, Putting Science into Standards Power-to-Hydrogen and HCNG
Oct 2014
Publication
The Joint Research Centre (JRC) of the European Commission together with the European Association of Research and Technology Organisations (EARTO) the European Standards Organisations (ESO) CEN and CENELEC and the European Commission Directorate-General Enterprise and Industry (ENTR) have launched an initiative within the context of the European Forum on Science and Industry to bring the scientific and standardization communities closer together. The second and very successful workshop in a series entitled “Putting Science into Standards" was held in at the Institute for Energy and Transport of the JRC in Petten on 21-22 October 2014.<br/>The workshop focused on Power to Hydrogen (P2H) and Hydrogen Compressed Natural Gas (HCNG) which represent a promising and major contribution to the challenging management of increased integration of renewable energy sources in the overall energy system. The workshop offered a platform to exchange ideas on technologies policy and standardization issues. The participation of major stakeholders from both industry and research to this event proved fruitful in moving towards consensus on the relevant technical issues involved and at identifying a common way forward to increase the maturity and market visibility of P2H components and systems. Other outcomes include a clarification of expectations of industry of where and how policy and standardization can contribute to a competitive development of P2H and related issues. The workshop results will be used to devise a roadmap on "Opportunities for Power to Hydrogen and HCNG" by CEN/CENELEC outlining the next steps of standardization activities.
Achievements of European Projects on Membrane Reactor for Hydrogen Production
May 2017
Publication
Membrane reactors for hydrogen production can increase both the hydrogen production efficiency at small scale and the electric efficiency in micro-cogeneration systems when coupled with Polymeric Electrolyte Membrane fuel cells. This paper discusses the achievements of three European projects (FERRET FluidCELL BIONICO) which investigate the application of the membrane reactor concept to hydrogen production and micro-cogeneration systems using both natural gas and biofuels (biogas and bio-ethanol) as feedstock. The membranes used to selectively separate hydrogen from the other reaction products (CH4 CO2 H2O etc.) are of asymmetric type with a thin layer of Pd alloy (<5 μm) and supported on a ceramic porous material to increase their mechanical stability. In FERRET the flexibility of the membrane reactor under diverse natural gas quality is validated. The reactor is integrated in a micro-CHP system and achieves a net electric efficiency of about 42% (8% points higher than the reference case). In FluidCELL the use of bio-ethanol as feedstock for micro-cogeneration Polymeric Electrolyte Membrane based system is investigated in off-grid applications and a net electric efficiency around 40% is obtained (6% higher than the reference case). Finally BIONICO investigates the hydrogen production from biogas. While BIONICO has just started FERRET and FluidCELL are in their third year and the two prototypes are close to be tested confirming the potentiality of membrane reactor technology at small scale.
How Far Away is Hydrogen? Its Role in the Medium and Long-term Decarbonisation of the European Energy System
Nov 2015
Publication
Hydrogen is a promising avenue for decarbonising energy systems and providing flexibility. In this paper the JRC-EU-TIMES model – a bottom-up technology-rich model of the EU28 energy system – is used to assess the role of hydrogen in a future decarbonised Europe under two climate scenarios current policy initiative (CPI) and long-term decarbonisation (CAP). Our results indicate that hydrogen could become a viable option already in 2030 – however a long-term CO2 cap is needed to sustain the transition. In the CAP scenario the share of hydrogen in the final energy consumption of the transport and industry sectors reaches 5% and 6% by 2050. Low-carbon hydrogen production technologies dominate and electrolysers provide flexibility by absorbing electricity at times of high availability of intermittent sources. Hydrogen could also play a significant role in the industrial and transport sectors while the emergence of stationary hydrogen fuel cells for hydrogen-to-power would require significant cost improvements over and above those projected by the experts.
Fatigue Behavior of AA2198 in Liquid Hydrogen
Aug 2019
Publication
Tensile and fatigue tests were performed on an AA2198 aluminum alloy in the T851 condition in ambient air and liquid hydrogen (LH2). All fatigue tests were performed under load control at a frequency of 20 Hz and a stress ratio of R=0.1. The Gecks-Och-Function [1] was fitted on the measured cyclic lifetimes.<br/><br/>The tensile strength in LH2 was measured to be 46 % higher compared to the value determined at ambient conditions and the fatigue limit was increased by approximately 60 %. Both S-N curves show a distinct S-shape but also significant differences. Under LH2 environment the transition from LCF- to HCF-region as well as the transition to the fatigue limit is shifted to higher cyclic lifetimes compared to ambient test results. The investigation of the crack surfaces showed distinct differences between ambient and LH2 conditions. These observed differences are important factors in the fatigue behavior change.
The Impact of Climate Targets on Future Steel Production – An Analysis Based on a Global Energy System Model
Apr 2020
Publication
This paper addresses how a global climate target may influence iron and steel production technology deployment and scrap use. A global energy system model ETSAP-TIAM was used and a Scrap Availability Assessment Model (SAAM) was developed to analyse the relation between steel demand recycling and the availability of scrap and their implications for steel production technology choices. Steel production using recycled materials has a continuous growth and is likely to be a major route for steel production in the long run. However as the global average of in-use steel stock increases up to the current average stock of the industrialised economies global steel demand keeps growing and stagnates only after 2050. Due to high steel demand levels and scarcity of scrap more than 50% of the steel production in 2050 will still have to come from virgin materials. Hydrogen-based steel production could become a major technology option for production from virgin materials particularly in a scenario where Carbon Capture and Storage (CCS) is not available. Imposing a binding climate target will shift the crude steel price to approximately 500 USD per tonne in the year 2050 provided that CCS is available. However the increased prices are induced by CO2 prices rather than inflated production costs. It is concluded that a global climate target is not likely to influence the use of scrap whereas it shall have an impact on the price of scrap. Finally the results indicate that energy efficiency improvements of current processes will only be sufficient to meet the climate target in combination with CCS. New innovative techniques with lower climate impact will be vital for mitigating climate change.
Clean or Renewable – Hydrogen and Power-to-gas in EU Energy Law
Aug 2020
Publication
Interest in hydrogen as a carbon-neutral energy carrier is on the rise around the globe including in Europe. In particular power-to-gas as a technology to transform electricity to hydrogen is receiving ample attention. This article scrutinises current updates in the energy law framework of the EU to explain the legal pre-conditions for the various possible applications of power-to-gas technology. It highlights the influence of both electricity and gas legislation on conversion storage and transmission of hydrogen and demonstrates why ‘green’ hydrogen might come with certain legal privileges under the Renewable Energy Directive attached to it as opposed to the European Commission’s so-called ‘clean’ hydrogen. The article concludes by advocating for legal system integration in EU energy law namely merging the currently distinct EU electricity and gas law frameworks into one unified EU Energy Act.
Enabling Large-scale Hydrogen Storage in Porous Media – The Scientific Challenges
Jan 2021
Publication
Niklas Heinemann,
Juan Alcalde,
Johannes M. Miocic,
Suzanne J. T. Hangx,
Jens Kallmeyer,
Christian Ostertag-Henning,
Aliakbar Hassanpouryouzband,
Eike M. Thaysen,
Gion J. Strobel,
Cornelia Schmidt-Hattenberger,
Katriona Edlmann,
Mark Wilkinson,
Michelle Bentham,
Stuart Haszeldine,
Ramon Carbonell and
Alexander Rudloff
Expectations for energy storage are high but large-scale underground hydrogen storage in porous media (UHSP) remains largely untested. This article identifies and discusses the scientific challenges of hydrogen storage in porous media for safe and efficient large-scale energy storage to enable a global hydrogen economy. To facilitate hydrogen supply on the scales required for a zero-carbon future it must be stored in porous geological formations such as saline aquifers and depleted hydrocarbon reservoirs. Large-scale UHSP offers the much-needed capacity to balance inter-seasonal discrepancies between demand and supply decouple energy generation from demand and decarbonise heating and transport supporting decarbonisation of the entire energy system. Despite the vast opportunity provided by UHSP the maturity is considered low and as such UHSP is associated with several uncertainties and challenges. Here the safety and economic impacts triggered by poorly understood key processes are identified such as the formation of corrosive hydrogen sulfide gas hydrogen loss due to the activity of microbes or permeability changes due to geochemical interactions impacting on the predictability of hydrogen flow through porous media. The wide range of scientific challenges facing UHSP are outlined to improve procedures and workflows for the hydrogen storage cycle from site selection to storage site operation. Multidisciplinary research including reservoir engineering chemistry geology and microbiology more complex than required for CH4 or CO2 storage is required in order to implement the safe efficient and much needed large-scale commercial deployment of UHSP.
Geomechanical Simulation of Energy Storage in Salt Formations
Oct 2021
Publication
A promising option for storing large-scale quantities of green gases (e.g. hydrogen) is in subsurface rock salt caverns. The mechanical performance of salt caverns utilized for long-term subsurface energy storage plays a signifcant role in long-term stability and serviceability. However rock salt undergoes non-linear creep deformation due to long-term loading caused by subsurface storage. Salt caverns have complex geometries and the geological domain surrounding salt caverns has a vast amount of material heterogeneity. To safely store gases in caverns a thorough analysis of the geological domain becomes crucial. To date few studies have attempted to analyze the infuence of geometrical and material heterogeneity on the state of stress in salt caverns subjected to long-term loading. In this work we present a rigorous and systematic modeling study to quantify the impact of heterogeneity on the deformation of salt caverns and quantify the state of stress around the caverns. A 2D fnite element simulator was developed to consistently account for the non-linear creep deformation and also to model tertiary creep. The computational scheme was benchmarked with the already existing experimental study. The impact of cyclic loading on the cavern was studied considering maximum and minimum pressure that depends on lithostatic pressure. The infuence of geometric heterogeneity such as irregularly-shaped caverns and material heterogeneity which involves diferent elastic and creep properties of the diferent materials in the geological domain is rigorously studied and quantifed. Moreover multi-cavern simulations are conducted to investigate the infuence of a cavern on the adjacent caverns. An elaborate sensitivity analysis of parameters involved with creep and damage constitutive laws is performed to understand the infuence of creep and damage on deformation and stress evolution around the salt cavern confgurations.
Fuel Cell Cars in a Microgrid for Synergies Between Hydrogen and Electricity Networks
Nov 2016
Publication
Fuel cell electric vehicles convert chemical energy of hydrogen into electricity to power their motor. Since cars are used for transport only during a small part of the time energy stored in the on-board hydrogen tanks of fuel cell vehicles can be used to provide power when cars are parked. In this paper we present a community microgrid with photovoltaic systems wind turbines and fuel cell electric vehicles that are used to provide vehicle-to-grid power when renewable power generation is scarce. Excess renewable power generation is used to produce hydrogen which is stored in a refilling station. A central control system is designed to operate the system in such a way that the operational costs are minimized. To this end a hybrid model for the system is derived in which both the characteristics of the fuel cell vehicles and their traveling schedules are considered. The operational costs of the system are formulated considering the presence of uncertainty in the prediction of the load and renewable energy generation. A robust minmax model predictive control scheme is developed and finally a case study illustrates the performance of the designed system.
Integrating a Hydrogen Fuel Cell Electric Vehicle with Vehicle-to-grid Technology, Photovoltaic Power and a Residential Building
Feb 2018
Publication
This paper presents the results of a demonstration project including building-integrated photovoltaic (BIPV) solar panels a residential building and a hydrogen fuel cell electric vehicle (FCEV) for combined mobility and power generation aiming to achieve a net zero-energy residential building target. The experiment was conducted as part of the Car as Power Plant project at The Green Village in the Netherlands. The main objective was to assess the end-user’s potential of implementing FCEVs in vehicle-to-grid operation (FCEV2G) to act as a local energy source. FCEV2G field test performance with a Hyundai ix35 FCEV are presented. The car was adapted using a power output socket capable of delivering up to 10 kW direct current (DC) to the alternating current (AC) national grid when parked via an off-board (grid-tie) inverter. A Tank-To-AC-Grid efficiency (analogous to Tank- To-Wheel efficiency when driving) of 44% (measured on a Higher Heating Value basis) was obtained when the car was operating in vehicle-to-grid (V2G) mode at the maximum power output. By collecting and analysing real data on the FCEV power production in V2G mode and on BIPV production and household consumption two different operating modes for the FCEV offering balanced services to a residential microgrid were identified namely fixed power output and load following. Based on the data collected one-year simulations of a microgrid consisting of 10 all-electric dwellings and 5 cars with the different FCEV2G modes of operation were performed. Simulation results were evaluated on the factors of autonomy self-consumption of locally produced energy and net-energy consumption by implementing different energy indicators. The results show that utilizing an FCEV working in V2G mode can reduce the annual imported electricity from the grid by approximately 71% over one year and aiding the buildings in the microgrid to achieve a net zero-energy building target. Furthermore the simulation results show that utilizing the FCEV2G setup in both modes analysed could be economically beneficial for the end-user if hydrogen prices at the pump fall below 8.24 €/kg.
Fuel Cell Electric Vehicle as a Power Plant and SOFC as a Natural Gas Reformer: An Exergy Analysis of Different System Designs
Apr 2016
Publication
Delft University of Technology under its ‘‘Green Village” programme has an initiative to build a power plant (car parking lot) based on the fuel cells used in vehicles for motive power. It is a trigeneration system capable of producing electricity heat and hydrogen. It comprises three main zones: a hydrogen production zone a parking zone and a pump station zone. This study focuses mainly on the hydrogen production zone which assesses four different system designs in two different operation modes of the facility: Car as Power Plant (CaPP) mode corresponding to the open period of the facility which uses fuel cell electric vehicles (FCEVs) as energy and water producers while parked; and Pump mode corresponding to the closed period which compresses the hydrogen and pumps to the vehicle’s fuel tank. These system designs differ by the reforming technology: the existing catalytic reformer (CR) and a solid oxide fuel cell operating as reformer (SOFCR); and the option of integrating a carbon capture and storage (CCS). Results reveal that the SOFCR unit significantly reduces the exergy destruction resulting in an improvement of efficiency over 20% in SOFCR-based system designs compared to CR-based system designs in both operation modes. It also mitigates the reduction in system efficiency by integration of a CCS unit achieving a value of 2% whereas in CR-based systems is 7–8%. The SOFCR-based system running in Pump mode achieves a trigeneration efficiency of 60%.
Optimal Hydrogen Production in a Wind-dominated Zero-emission Energy System
May 2021
Publication
The role of hydrogen in future energy systems is widely acknowledged: from fuel for difficult-to-decarbonize applications to feedstock for chemicals synthesis to energy storage for high penetration of undispatchable renewable electricity. While several literature studies investigate such energy systems the details of how electrolysers and renewable technologies optimally behave and interact remain an open question. With this work we study the interplay between (i) renewable electricity generation through wind and solar (ii) electricity storage in batteries (iii) electricity storage via Power-to-H2 and (iv) hydrogen commodity demand. We do so by designing a cost-optimal zero-emission energy system and use the Netherlands as a case study in a mixed integer linear model with hourly resolution for a time horizon of one year. To account for the significant role of wind we also provide an elaborate approach to model broad portfolios of wind turbines. The results show that if electrolyzers can operate flexibly batteries and power-to-H2-to-power are complementary with the latter using renewable power peaks and the former using lower renewable power outputs. If the operating modes of the power-to-H2-to-power system are limited - artificially or technically - the competitive advantage over batteries decreases. The preference of electrolyzers for power peaks also leads to an increase in renewable energy utilization for increased levels of operation flexibility highlighting the importance of capturing this feature both from a technical and a modeling perspective. When adding a commodity hydrogen demand the amount of hydrogen converted to electricity decreases hence decreasing its role as electricity storage medium.
Materials for Hydrogen-based Energy Storage - Past, Recent Progress and Future Outlook
Dec 2019
Publication
Michael Hirscher,
Volodymyr A. Yartys,
Marcello Baricco,
José Bellosta von Colbe,
Didier Blanchard,
Robert C. Bowman Jr.,
Darren P. Broom,
Craig Buckley,
Fei Chang,
Ping Chen,
Young Whan Cho,
Jean-Claude Crivello,
Fermin Cuevas,
William I. F. David,
Petra E. de Jongh,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
Yaroslav Filinchuk,
George E. Froudakis,
David M. Grant,
Evan MacA. Gray,
Bjørn Christian Hauback,
Teng He,
Terry D. Humphries,
Torben R. Jensen,
Sangryun Kim,
Yoshitsugu Kojima,
Michel Latroche,
Hai-wen Li,
Mykhaylo V. Lototskyy,
Joshua W. Makepeace,
Kasper T. Møller,
Lubna Naheed,
Peter Ngene,
Dag Noreus,
Magnus Moe Nygård,
Shin-ichi Orimo,
Mark Paskevicius,
Luca Pasquini,
Dorthe B. Ravnsbæk,
M. Veronica Sofianos,
Terrence J. Udovic,
Tejs Vegge,
Gavin Walker,
Colin Webb,
Claudia Weidenthaler and
Claudia Zlotea
Globally the accelerating use of renewable energy sources enabled by increased efficiencies and reduced costs and driven by the need to mitigate the effects of climate change has significantly increased research in the areas of renewable energy production storage distribution and end-use. Central to this discussion is the use of hydrogen as a clean efficient energy vector for energy storage. This review by experts of Task 32 “Hydrogen-based Energy Storage” of the International Energy Agency Hydrogen TCP reports on the development over the last 6 years of hydrogen storage materials methods and techniques including electrochemical and thermal storage systems. An overview is given on the background to the various methods the current state of development and the future prospects. The following areas are covered; porous materials liquid hydrogen carriers complex hydrides intermetallic hydrides electro-chemical storage of energy thermal energy storage hydrogen energy systems and an outlook is presented for future prospects and research on hydrogen-based energy storage
A Solar Thermal Sorption-enhanced Steam Methane Reforming (SE-SMR) Approach and its Performance Assessment
Feb 2022
Publication
This paper proposes an integration of concentrating solar power (CSP) with a sorption-enhanced steam methane reforming (SE-SMR) process and assesses its overall solar-to-fuel conversion performance. A thermodynamic treatment of the SE-SMR process for H2 production is presented and evaluated in an innovative two reactors system configuration using CSP as a heat input. Four metal carbonate/metal oxide pairs are considered and the equilibrium thermodynamics reveals that CaCO3/CaO pair is the most suitable candidate for this process. Additionally a reactor-scale thermodynamic model is developed to determine the optimum operating conditions for the process. For the carbonation step temperatures between 700 and 900 K and steam-to-methane ratio ≥4 are found to be the most favorable. Furthermore an advanced process model which utilizes operating conditions determined from the reactor-scale model is developed to evaluate the process efficiency. The model predicts that the proposed process can achieve a solar-to-fuel efficiency ~41% for calcination temperature of 1500 K and carbonation temperature of 800 K without considering any solid heat recovery. An additional 2.5% increase in the process efficiency is feasible with the consideration of the solid heat recovery. This study shows the thermodynamic feasibility of integrating the SE-SMR process with CSP technologies.
Timmermans’ Dream: An Electricity and Hydrogen Partnership Between Europe and North Africa
Oct 2021
Publication
Because of differences in irradiation levels it could be more efficient to produce solar electricity and hydrogen in North Africa and import these energy carriers to Europe rather than generating them at higher costs domestically in Europe. From a global climate change mitigation point of view exploiting such efficiencies can be profitable since they reduce overall renewable electricity capacity requirements. Yet the construction of this capacity in North Africa would imply costs associated with the infrastructure needed to transport electricity and hydrogen. The ensuing geopolitical dependencies may also raise energy security concerns. With the integrated assessment model TIAM-ECN we quantify the trade-off between costs and benefits emanating from establishing import-export links between Europe and North Africa for electricity and hydrogen. We show that for Europe a net price may have to be paid for exploiting such interlinkages even while they reduce the domestic investments for renewable electricity capacity needed to implement the EU’s Green Deal. For North African countries the potential net benefits thanks to trade revenues may build up to 50 billion €/yr in 2050. Despite fears over costs and security Europe should seriously consider an energy partnership with North Africa because trade revenues are likely to lead to positive employment income and stability effects in North Africa. Europe can indirectly benefit from such impacts.
Electrochemical Conversion Technologies for Optimal Design of Decentralized Multi-energy Systems: Modeling Framework and Technology Assessment
Apr 2018
Publication
The design and operation of integrated multi-energy systems require models that adequately describe the behavior of conversion and storage technologies. Typically linear conversion performance or fixed data from technology manufacturers are employed especially for new or advanced technologies. This contribution provides a new modeling framework for electrochemical devices that bridges first-principles models to their simplified implementation in the optimization routine. First thermodynamic models are implemented to determine the on/off-design performance and dynamic behavior of different types of fuel cells and of electrolyzers. Then as such nonlinear models are intractable for use in the optimization of integrated systems different linear approximations are developed. The proposed strategies for the synthesis of reduced order models are compared to assess the impact of modeling approximations on the optimal design of multi-energy systems including fuel cells and electrolyzers. This allows to determine the most suitable level of detail for modeling the underlying electrochemical technologies from an integrated system perspective. It is found that the approximation methodology affects both the design and operation of the system with a significant effect on system costs and violation of the thermal energy demand. Finally the optimization and technology modeling framework is exploited to determine guidelines for the installation of the most suitable fuel cell technology in decentralized multi-energy systems. We show how the installation costs of PEMFC SOFC and MCFC their electrical and thermal efficiencies their conversion dynamics and the electricity price affect the system design and technology selection.
Parametric Study of Pt/C-Catalysed Hydrothermal Decarboxylation of Butyric Acid as a Potential Route for Biopropane Production
Jun 2021
Publication
Sustainable fuel-range hydrocarbons can be produced via the catalytic decarboxylation of biomass-derived carboxylic acids without the need for hydrogen addition. In this present study 5 wt% platinum on carbon (Pt/C) has been found to be an effective catalyst for hydrothermally decarboxylating butyric acid in order to produce mainly propane and carbon dioxide. However optimisation of the reaction conditions is required to minimise secondary reactions and increase hydrocarbon selectivity towards propane. To do this reactions using the catalyst with varying parameters such as reaction temperatures residence times feedstock loading and bulk catalyst loading were carried out in a batch reactor. The highest yield of propane obtained was 47 wt% (close to the theoretical decarboxylation yield of 50 wt% on butyric acid basis) corresponding to a 96% hydrocarbon selectivity towards propane. The results showed that the optimum parameters to produce the highest yield of propane from the range investigated were 0.5 g butyric acid (0.57 M aqueous solution) 1.0 g Pt/C (50 mg Pt content) at 300 °C for 1 h. The reusability of the catalyst was also investigated which showed little or no loss of catalytic activity after four cycles. This work has shown that Pt/C is a suitable and potentially hydrothermally stable heterogeneous catalyst for making biopropane a major component of bioLPG from aqueous butyric acid solutions which can be sourced from bio-derived feedstocks via acetone-butanol-ethanol (ABE) fermentation.
Decarbonization of Australia’s Energy System: Integrated Modelling of the Transformation of Electricity, Transportation, and Industrial Sectors
Jul 2020
Publication
To achieve the Paris Agreement’s long-term temperature goal current energy systems must be transformed. Australia represents an interesting case for energy system transformation modelling: with a power system dominated by fossil fuels and specifically with a heavy coal component there is at the same time a vast potential for expansion and use of renewables. We used the multi-sectoral Australian Energy Modelling System (AUSeMOSYS) to perform an integrated analysis of implications for the electricity transport and selected industry sectors to the mid-century. The state-level resolution allows representation of regional discrepancies in renewable supply and the quantification of inter-regional grid extensions necessary for the physical integration of variable renewables. We investigated the impacts of different CO2 budgets and selected key factors on energy system transformation. Results indicate that coal-fired generation has to be phased out completely by 2030 and a fully renewable electricity supply achieved in the 2030s according to the cost-optimal pathway implied by the 1.5 °C Paris Agreement-compatible carbon budget. Wind and solar PV can play a dominant role in decarbonizing Australia’s energy system with continuous growth of demand due to the strong electrification of linked energy sectors.
Analysing Future Demand, Supply, and Transport of Hydrogen
Jun 2021
Publication
Hydrogen is crucial to Europe’s transformation into a climate-neutral continent by mid-century. This study concludes that the European Union (EU) and UK could see a hydrogen demand of 2300 TWh (2150-2750 TWh) by 2050. This corresponds to 20-25% of EU and UK final energy consumption by 2050. Achieving this future role of hydrogen depends on many factors including market frameworks legislation technology readiness and consumer choice.
The document can be download on their website
The document can be download on their website
Recent Advances in Pd-Based Membranes for Membrane Reactors
Jan 2017
Publication
Palladium-based membranes for hydrogen separation have been studied by several research groups during the last 40 years. Much effort has been dedicated to improving the hydrogen flux of these membranes employing different alloys supports deposition/production techniques etc. High flux and cheap membranes yet stable at different operating conditions are required for their exploitation at industrial scale. The integration of membranes in multifunctional reactors (membrane reactors) poses additional demands on the membranes as interactions at different levels between the catalyst and the membrane surface can occur. Particularly when employing the membranes in fluidized bed reactors the selective layer should be resistant to or protected against erosion. In this review we will also describe a novel kind of membranes the pore-filled type membranes prepared by Pacheco Tanaka and coworkers that represent a possible solution to integrate thin selective membranes into membrane reactors while protecting the selective layer. This work is focused on recent advances on metallic supports materials used as an intermetallic diffusion layer when metallic supports are used and the most recent advances on Pd-based composite membranes. Particular attention is paid to improvements on sulfur resistance of Pd based membranes resistance to hydrogen embrittlement and stability at high temperature.
Detecting Hydrogen Concentrations During Admixing Hydrogen in Natural Gas Grids
Aug 2021
Publication
The first applications of hydrogen in a natural gas grid will be the admixing of low concentrations in an existing distribution grid. For easy quality and process control it is essential to monitor the hydrogen concentration in real time preferably using cost effective monitoring solutions. In this paper we introduce the use of a platinum based hydrogen sensor that can accurately (at 0.1 vol%) and reversibly monitor the concentration of hydrogen in a carrier gas. This carrier gas that can be nitrogen methane or natural gas has no influence on the accuracy of the hydrogen detection. The hydrogen sensor consists of an interdigitated electrode on a chip coated with a platinum nanocomposite layer that interacts with the gas. This chip can be easily added to a gas sensor for natural gas and biogas that was already developed in previous research. Just by the addition of an extra chip we extended the applicability of the natural gas sensor to hydrogen admixing. The feasibility of the sensor was demonstrated in our own (TNO) laboratory and at a field test location of the HyDeploy program at Keele University in the U.K
Internal and Surface Damage after Electrochemical Hydrogen Charging for Ultra Low Carbon Steel with Various Degrees of Recrystallization
Jul 2016
Publication
An ultra low carbon (ULC) steel was subjected to electrochemical hydrogen charging to provoke hydrogen induced damage in the material. The damage characteristics were analyzed for recrystallized partially recrystallized and cold deformed material. The goal of the study is to understand the effect of cold deformation on the hydrogen induced cracking behavior of a material which is subjected to cathodic hydrogen charging. Additionally charging conditions i.e. charging time and current density were varied in order to identify correlations between on the one hand crack initiation and propagation and on the other hand the charging conditions. The obtained hydrogen induced cracks were studied by optical microscopy scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). Hydrogen induced cracks were observed to propagate transgranularly independently of the state of the material. Deformed samples were considerably more sensitive to hydrogen induced cracking which implies the important role of dislocations in hydrogen induced damage mechanisms.
A Review of Recent Developments in Molecular Dynamics Simulations of the Photoelectrochemical Water Splitting Process
Jun 2021
Publication
In this review we provide a short overview of the Molecular Dynamics (MD) method and how it can be used to model the water splitting process in photoelectrochemical hydrogen production. We cover classical non-reactive and reactive MD techniques as well as multiscale extensions combining classical MD with quantum chemical and continuum methods. Selected examples of MD investigations of various aqueous semiconductor interfaces with a special focus on TiO2 are discussed. Finally we identify gaps in the current state-of-the-art where further developments will be needed for better utilization of MD techniques in the field of water splitting.
Why Can’t We Just Burn Hydrogen? Challenges When Changing Fuels in an Existing Infrastructure
Feb 2021
Publication
The current global consumption of natural gas as a fuel is roughly 4 trillion cubic meters per year. In terms of energy the demand for natural gas exceeds the global demand for fossil fuels for transportation. Despite this observation the challenges to natural gas end use that arise when changing the composition of the fuel are largely absent from public policy and research agendas whereas for transportation fuels the issues are more appreciated. Natural gas is delivered via complex networks of interconnected pipelines to end users for direct and indirect heating in household and industrial sectors and for power generation. This interconnectedness is a crucial aspect of the challenge for introducing new fuels.<br/>In this paper we discuss the issues that arise from changing fuel properties for an existing population of end-use equipment. To illustrate the issues we will consider the changes in (combustion) performance of domestic combustion equipment and gas engines for power generation in response to substituting natural gas by hydrogen or hydrogen/natural gas blends. During the discussion we shall also indicate methods for characterizing the properties of the fuel and identify the combustion challenges that must be addressed for a successful transition from the current fuel mix to whatever the future mix may be.
Experimental Investigation on CO2 Methanation Process for Solar Energy Storage Compared to CO2-Based Methanol Synthesis
Jun 2017
Publication
The utilization of the captured CO2 as a carbon source for the production of energy storage media offers a technological solution for overcoming crucial issues in current energy systems. Solar energy production generally does not match with energy demand because of its intermittent and non-programmable nature entailing the adoption of storage technologies. Hydrogen constitutes a chemical storage for renewable electricity if it is produced by water electrolysis and is also the key reactant for CO2 methanation (Sabatier reaction). The utilization of CO2 as a feedstock for producing methane contributes to alleviate global climate changes and sequestration related problems. The produced methane is a carbon neutral gas that fits into existing infrastructure and allows issues related to the aforementioned intermittency and non-programmability of solar energy to be overcome. In this paper an experimental apparatus composed of an electrolyzer and a tubular fixed bed reactor is built and used to produce methane via Sabatier reaction. The objective of the experimental campaign is the evaluation of the process performance and a comparison with other CO2 valorization paths such as methanol production. The investigated pressure range was 2–20 bar obtaining a methane volume fraction in outlet gaseous mixture of 64.75% at 8 bar and 97.24% at 20 bar with conversion efficiencies of respectively 84.64% and 99.06%. The methanol and methane processes were compared on the basis of an energy parameter defined as the spent energy/stored energy. It is higher for the methanol process (0.45) with respect to the methane production process (0.41–0.43) which has a higher energy storage capability.
Life Cycle Assessment Integration into Energy System Models: An Application for Power-to-Methane in the EU
Nov 2019
Publication
As the EU energy system transitions to low carbon the technology choices should consider a broader set of criteria. The use of Life Cycle Assessment (LCA) prevents burden shift across life cycle stages or impact categories while the use of Energy System Models (ESM) allows evaluating alternative policies capacity evolution and covering all the sectors. This study does an ex-post LCA analysis of results from JRC-EU-TIMES and estimates the environmental impact indicators across 18 categories in scenarios that achieve 80–95% CO2 emission reduction by 2050. Results indicate that indirect CO2 emissions can be as large as direct ones for an 80% CO2 reduction target and up to three times as large for 95% CO2 reduction. Impact across most categories decreases by 20–40% as the CO2 emission target becomes stricter. However toxicity related impacts can become 35–100% higher. The integrated framework was also used to evaluate the Power-to-Methane (PtM) system to relate the electricity mix and various CO2 sources to the PtM environmental impact. To be more attractive than natural gas the climate change impact of the electricity used for PtM should be 123–181 gCO2eq/kWh when the CO2 comes from air or biogenic sources and 4–62 gCO2eq/kWh if the CO2 is from fossil fuels. PtM can have an impact up to 10 times larger for impact categories other than climate change. A system without PtM results in ~4% higher climate change impact and 9% higher fossil depletion while having 5–15% lower impact for most of the other categories. This is based on a scenario where 9 parameters favor PtM deployment and establishes the upper bound of the environmental impact PtM can have. Further studies should work towards integrating LCA feedback into ESM and standardizing the methodology.
Life Cycle Environmental and Cost Comparison of Current and Future Passenger Cars under Different Energy Scenarios
Apr 2020
Publication
In this analysis life cycle environmental burdens and total costs of ownership (TCO) of current (2017) and future (2040) passenger cars with different powertrain configurations are compared. For all vehicle configurations probability distributions are defined for all performance parameters. Using these a Monte Carlo based global sensitivity analysis is performed to determine the input parameters that contribute most to overall variability of results. To capture the systematic effects of the energy transition future electricity scenarios are deeply integrated into the ecoinvent life cycle assessment background database. With this integration not only the way how future electric vehicles are charged is captured but also how future vehicles and batteries are produced. If electricity has a life cycle carbon content similar to or better than a modern natural gas combined cycle powerplant full powertrain electrification makes sense from a climate point of view and in many cases also provides reductions in TCO. In general vehicles with smaller batteries and longer lifetime distances have the best cost and climate performance. If a very large driving range is required or clean electricity is not available hybrid powertrain and compressed natural gas vehicles are good options in terms of both costs and climate change impacts. Alternative powertrains containing large batteries or fuel cells are the most sensitive to changes in the future electricity system as their life cycles are more electricity intensive. The benefits of these alternative drivetrains are strongly linked to the success of the energy transition: the more the electricity sector is decarbonized the greater the benefit of electrifying passenger vehicles.
CFD Investigation of Filling and Emptying of Hydrogen Tanks
Oct 2015
Publication
During the filling of hydrogen tanks high temperatures can be generated inside the vessel because of the gas compression while during the emptying low temperatures can be reached because of the gas expansion. The design temperature range goes from −40 °C to 85 °C. Temperatures outside that range could affect the mechanical properties of the tank materials. CFD analyses of the filling and emptying processes have been performed in the HyTransfer project. To assess the accuracy of the CFD model the simulation results have been compared with new experimental data for different filling and emptying strategies. The comparison between experiments and simulations is shown for the temperatures of the gas inside the tank for the temperatures at the interface between the liner and the composite material and for the temperatures on the external surface of the vessel.
On the Use of Hydrogen in Confined Spaces: Results from the Internal Project InsHyde
Sep 2009
Publication
Alexandros G. Venetsanos,
Paul Adams,
Inaki Azkarate,
A. Bengaouer,
Marco Carcassi,
Angunn Engebø,
E. Gallego,
Olav Roald Hansen,
Stuart J. Hawksworth,
Thomas Jordan,
Armin Keßler,
Sanjay Kumar,
Vladimir V. Molkov,
Sandra Nilsen,
Ernst Arndt Reinecke,
M. Stöcklin,
Ulrich Schmidtchen,
Andrzej Teodorczyk,
D. Tigreat,
N. H. A. Versloot and
L. Boon-Brett
The paper presents an overview of the main achievements of the internal project InsHyde of the HySafe NoE. The scope of InsHyde was to investigate realistic small-medium indoor hydrogen leaks and provide recommendations for the safe use/storage of indoor hydrogen systems. Additionally InsHyde served to integrate proposals from HySafe work packages and existing external research projects towards a common effort. Following a state of the art review InsHyde activities expanded into experimental and simulation work. Dispersion experiments were performed using hydrogen and helium at the INERIS gallery facility to evaluate short and long term dispersion patterns in garage like settings. A new facility (GARAGE) was built at CEA and dispersion experiments were performed there using helium to evaluate hydrogen dispersion under highly controlled conditions. In parallel combustion experiments were performed by FZK to evaluate the maximum amount of hydrogen that could be safely ignited indoors. The combustion experiments were extended later on by KI at their test site by considering the ignition of larger amounts of hydrogen in obstructed environments outdoors. An evaluation of the performance of commercial hydrogen detectors as well as inter-lab calibration work was jointly performed by JRC INERIS and BAM. Simulation work was as intensive as the experimental work with participation from most of the partners. It included pre-test simulations validation of the available CFD codes against previously performed experiments with significant CFD code inter-comparisons as well as CFD application to investigate specific realistic scenarios. Additionally an evaluation of permeation issues was performed by VOLVO CEA NCSRD and UU by combining theoretical computational and experimental approaches with the results being presented to key automotive regulations and standards groups. Finally the InsHyde project concluded with a public document providing initial guidance on the use of hydrogen in confined spaces.
Trends in Gas Sensor Development for Hydrogen Safety
Sep 2013
Publication
Gas sensors are applied for facilitating the safe use of hydrogen in for example fuel cell and hydrogen fuelled vehicles. New sensor developments aimed at meeting the increasingly stringent performance requirements in emerging applications are presented based on in-house technical developments and a literature study. The strategy of combining different detection principles i.e. sensors based on electrochemical cells semiconductors or field effects in combination with thermal conductivity sensor or catalytic combustion elements in one new measuring system is reported. This extends the dynamic measuring range of the sensor while improving sensor reliability to achieve higher safety integrity through diverse redundancy. The application of new nanoscaled materials nano wires carbon tubes and graphene as well as the improvements in electronic components of field-effect resistive-type and optical systems are evaluated in view of key operating parameters such as sensor response time low energy consumption and low working temperature.
Risk Based Safety Distances for Hydrogen Refuelling Stations
Sep 2017
Publication
This paper introduces a risk-based methodology for hydrogen refuelling stations. Momentarily four stations are present in the Netherlands. This number is expected to increase to around twenty in the next years. For these stations a quantitative risk analysis (QRA) must be carried out to account for spatial planning. The presented method identifies the loss of containment scenarios and failure frequencies. Additionally the results of this study may be used in legislative context in the form of fixed generic safety distances. Using the risk analysis tool Safeti-NL safety distances are determined for three different kinds of hydrogen refuelling stations distinguished by the supply method of the hydrogen. For the hydrogen refuelling stations a maximum safety distance of 35 m is calculated. However despite the relatively small safety distances the maximum effect distances (distance to 1% lethality) can be very large especially for stations with a supply and storage of liquid hydrogen. The research was overseen by an advisory committee which also provided technical information on the refuelling stations.
Assessment of a CFD Model for Simulations of Fast Filling of Hydrogen Tanks with Pre-cooling
Sep 2013
Publication
High gas temperatures can be reached inside a hydrogen tank during the filling process because of the large pressure increase (up to 70-80 MPa) and because of the short time (~3 minutes) of the process. High temperatures can potentially jeopardize the structural integrity of the storage system and one of the strategies to reduce the temperature increase is to pre-cool the hydrogen before injecting it into the tank. Computational Fluid Dynamics (CFD) tools have the capabilities of capturing the flow field and the temperature rise in the tank. The results of CFD simulations of fast filling with pre-cooling are shown and compared with experimental data to assess the accuracy of the CFD model
HIAD 2.0 – Hydrogen Incident and Accident Database
Sep 2019
Publication
Hydrogen technologies are expected to play a key role in implementing the transition from a fossil fuel- based to a more sustainable lower-carbon energy system. To facilitate their widespread deployment the safe operation and hydrogen systems needs to be ensured together with the evaluation of the associated risk.<br/>HIAD has been designed to be a collaborative and communicative web-based information platform holding high quality information of accidents and incidents related to hydrogen technologies. The main goal of HIAD was to become not only a standard industrial accident database but also an open communication platform suitable for safety lessons learned and risk communication as well as a potential data source for risk assessment; it has been set up to improve the understanding of hydrogen unintended events to identify measures and strategies to avoid incidents/accidents and to reduce the consequence if an accident occurs.<br/>In order to achieve that goal the data collection is characterized by a significant degree of detail and information about recorded events (e.g. causes physical consequences lesson learned). Data are related not only to real incident and accidents but also to hazardous situations.<br/>The concept of a hydrogen accident database was generated in the frame of the project HySafe an EC co-funded NoE of the 6th Frame Work Programme. HIAD was built by EC-JRC and populated by many HySafe partners. After the end of the project the database has been maintained and populated by JRC with publicly available events. The original idea was to provide a tool also for quantitative risk assessment able to conduct simple analyses of the events; unfortunately that goal could not be reached because of a lack of required statistics: it was not possible to establish a link with potential event providers coming from private sector not willing to share information considered confidential. Starting from June 2016 JRC has been developing a new version of the database (i.e. HIAD 2.0); the structure of the database and the web-interface have been redefined and simplified resulting in a streamlined user interface compared to the previous version of HIAD. The new version is mainly focused to facilitate the sharing of lessons learned and other relevant information related to hydrogen technology; the database will be public and the events will be anonymized. The database will contribute to improve the safety awareness fostering the users to benefit from the experiences of others as well as to share information from their own experiences.
Validation of CFD Models for Hydrogen Fast Filling Simulations
Sep 2011
Publication
High injection pressures are used during the re-fuelling process of vehicle tanks with compressed hydrogen and consequently high temperatures are generated in the tank potentially jeopardizing the system safety. Computational Fluid Dynamics (CFD) tools can help in predicting the temperature rise within vehicle tanks providing complete and detailed 3D information on flow features and temperature distribution. In this framework CFD simulations of hydrogen fast filling at different working conditions are performed and the accuracy of the numerical models is assessed against experimental data for a type 4 tank up to 70 MPa. Sensitivity analyses on the main modelling parameters are carried out in compliance with general CFD Best Practice Guidelines.
CFD Simulations of Filling and Emptying of Hydrogen Tanks
Jun 2016
Publication
During the filling of hydrogen tanks high temperatures can be generated inside the vessel because of the gas compression while during the emptying low temperatures can be reached because of the gas expansion. The design temperature range goes from −40 °C to 85 °C. Temperatures outside that range could affect the mechanical properties of the tank materials. CFD analyses of the filling and emptying processes have been performed in the HyTransfer project. To assess the accuracy of the CFD model the simulation results have been compared with new experimental data for different filling and emptying strategies. The comparison between experiments and simulations is shown for the temperatures of the gas inside the tank for the temperatures at the interface between the liner and the composite material and for the temperatures on the external surface of the vessel.
Hydrogen Monitoring Requirements in the Global Technical Regulation on Hydrogen and Fuel Cell Vehicles
Oct 2015
Publication
The United Nations Economic Commission for Europe Global Technical Regulation (GTR) Number 13 (Global Technical Regulation on Hydrogen and Fuel Cell Vehicles) is the defining document regulating safety requirements in hydrogen vehicles and in particular fuel cell electric vehicles (FCEVs). GTR Number 13 has been formally adopted and will serve as the basis for the national regulatory standards for FCEV safety in North America (led by the United States) Japan Korea and the European Union. The GTR defines safety requirements for these vehicles including specifications on the allowable hydrogen levels in vehicle enclosures during in-use and post-crash conditions and on the allowable hydrogen emissions levels in vehicle exhaust during certain modes of normal operation. However in order to be incorporated into national regulations that is to be legally binding methods to verify compliance with the specific requirements must exist. In a collaborative program the Sensor Laboratories at the National Renewable Energy Laboratory in the United States and the Joint Research Centre Institute for Energy and Transport in the Netherlands have been evaluating and developing analytical methods that can be used to verify compliance with the hydrogen release requirements as specified in the GTR.
State-of-the-Art and Research Priorities in Hydrogen Safety
Sep 2013
Publication
On October 16-17 2012 the International Association for Hydrogen Safety (HySafe) in cooperation with the Institute for Energy and Transport of the Joint Research Centre of the European Commission (JRC IET Petten) held a two-day workshop dedicated to Hydrogen Safety Research Priorities. The workshop was hosted by Federal Institute for Materials Research and Testing (BAM) in Berlin Germany. The main idea of the Workshop was to bring together stakeholders who can address the existing knowledge gaps in the area of the hydrogen safety including identification and prioritization of such gaps from the standpoint of scientific knowledge both experimental and theoretical including numerical. The experience highlighting these gaps which was obtained during both practical applications (industry) and risk assessment should serve as reference point for further analysis. The program included two sections: knowledge gaps as they are addressed by industry and knowledge gaps and state-of-the-art by research. In the current work the main results of the workshop are summarized and analysed.
Material Testing and Design Recommendations for Components Exposed to Hydrogen Enhanced Fatigue – the Mathryce Project
Sep 2013
Publication
The three years European MATHRYCE project dedicated to material testing and design recommendations for components exposed to hydrogen enhanced fatigue started in October 2012. Its main goal is to provide an “easy” to implement methodology based on lab-scale experimental tests under hydrogen gas to assess the service life of a real scale component taking into account fatigue loading under hydrogen gas. Dedicated experimental tests will be developed for this purpose. In the present paper the proposed approach is presented and compared to the methodologies currently developed elsewhere in the world.
Benchmark Exercise on Risk Assessment Methods Applied to a Virtual Hydrogen Refuelling Station
Sep 2009
Publication
A benchmarking exercise on quantitative risk assessment (QRA) methodologies has been conducted within the project HyQRA under the framework of the European Network of Excellence (NoE) HySafe. The aim of the exercise was basically twofold: (i) to identify the differences and similarities in approaches in a QRA and their results for a hydrogen installation between nine participating partners representing a broad spectrum of background in QRA culture and history and (ii) to identify knowledge gaps in the various steps and parameters underlying the risk quantification. In the first step a reference case was defined: a virtual hydrogen refuelling station (HRS) in virtual surroundings comprising housing school shops and other vulnerable objects. All partners were requested to conduct a QRA according to their usual approach and experience. Basically participants were free to define representative release cases to apply models and frequency assessments according their own methodology and to present risk according to their usual format. To enable inter-comparison a required set of results data was prescribed like distances to specific thermal radiation levels from fires and distances to specific overpressure levels. Moreover complete documentation of assumptions base data and references was to be reported. It was not surprising that a wide range of results was obtained both in the applied approaches as well as in the quantitative outcomes and conclusions. This made it difficult to identify exactly which assumptions and parameters were responsible for the differences in results as the paper will show. A second phase was defined in which the QRA was determined by a more limited number of release cases (scenarios). The partners in the project agreed to assess specific scenarios in order to identify the differences in consequence assessment approaches. The results of this phase provide a better understanding of the influence of modelling assumptions and limitations on the eventual conclusions with regard to risk to on-site people and to the off-site public. This paper presents the results and conclusions of both stages of the exercise.
An Assessment on the Quantification of Hydrogen Releases Through Oxygen Displacement Using Oxygen
Sep 2013
Publication
Contrary to several reports in the recent literature the use of oxygen sensors for indirectly monitoring ambient hydrogen concentration has serious drawbacks. This method is based on the assumption that a hydrogen release will displace oxygen which is quantified using oxygen sensors. Despite its shortcomings the draft Hydrogen Vehicle Global Technical Regulation lists this method as a means to monitor hydrogen leaks to verify vehicle fuel system integrity. Experimental evaluations that were designed to impartially compare the ability of commercial oxygen and hydrogen sensors to reliably measure and report hydrogen concentration changes are presented. Numerous drawbacks are identified and discussed.
Hysafe SBEP-V20: Numerical Predictions of Release Experiments Inside a Residential Garage With Passive Ventilation
Sep 2009
Publication
This work presents the results of the Standard Benchmark Exercise Problem (SBEP) V20 of Work Package 6 (WP6) of HySafe Network of Excellence (NoE) co-funded by the European Commission in the frame of evaluating the quality and suitability of codes models and user practices by comparative assessments of code results. The benchmark problem SBEP-V20 covers release scenarios that were experimentally investigated in the past using helium as a substitute to hydrogen. The aim of the experimental investigations was to determine the ventilation requirements for parking hydrogen fuelled vehicles in residential garages. Helium was released under the vehicle for 2 h with 7.200 l/h flow rate. The leak rate corresponded to a 20% drop of the peak power of a 50 kW fuel cell vehicle. Three double vent garage door geometries are considered in this numerical investigation. In each case the vents are located at the top and bottom of the garage door. The vents vary only in height. In the first case the height of the vents is 0.063 m in the second 0.241 m and in the third 0.495 m. Four HySafe partners participated in this benchmark. The following CFD packages with the respective models were applied to simulate the experiments: ADREA-HF using k–ɛ model by partner NCSRD FLACS using k–ɛ model by partner DNV FLUENT using k–ɛ model by partner UPM and CFX using laminar and the low-Re number SST model by partner JRC. This study compares the results predicted by the partners to the experimental measurements at four sensor locations inside the garage with an attempt to assess and validate the performance of the different numerical approaches.
Technical and Economic Analysis of One-Stop Charging Stations for Battery and Fuel Cell EV with Renewable Energy Sources
Jun 2020
Publication
Currently most of the vehicles make use of fossil fuels for operations resulting in one of the largest sources of carbon dioxide emissions. The need to cut our dependency on these fossil fuels has led to an increased use of renewable energy sources (RESs) for mobility purposes. A technical and economic analysis of a one-stop charging station for battery electric vehicles (BEV) and fuel cell electric vehicles (FCEV) is investigated in this paper. The hybrid optimization model for electric renewables (HOMER) software and the heavy-duty refueling station analysis model (HDRSAM) are used to conduct the case study for a one-stop charging station at Technical University of Denmark (DTU)-Risø campus. Using HOMER a total of 42 charging station scenarios are analyzed by considering two systems (a grid-connected system and an off-grid connected system). For each system three different charging station designs (design A-hydrogen load; design B-an electrical load and design C-an integrated system consisting of both hydrogen and electrical load) are set up for analysis. Furthermore seven potential wind turbines with different capacity are selected from HOMER database for each system. Using HDRSAM a total 18 scenarios are analyzed with variation in hydrogen delivery option production volume hydrogen dispensing option and hydrogen dispensing option. The optimal solution from HOMER for a lifespan of twenty-five years is integrated into design C with the grid-connected system whose cost was $986065. For HDRSAM the optimal solution design consists of tube trailer as hydrogen delivery with cascade dispensing option at 350 bar together with high production volume and the cost of the system was $452148. The results from the two simulation tools are integrated and the overall cost of the one-stop charging station is achieved which was $2833465. The analysis demonstrated that the one-stop charging station with a grid connection is able to fulfil the charging demand cost-effectively and environmentally friendly for an integrated energy system with RESs in the investigated locations.
Beyond Haber-Bosch: The Renaissance of the Claude Process
Apr 2021
Publication
Ammonia may be one of the energy carriers in the hydrogen economy. Although research has mostly focused on electrochemical ammonia synthesis this however remains a scientific challenge. In the current article we discuss the feasibility of single-pass thermochemical ammonia synthesis as an alternative to the high-temperature high-pressure Haber-Bosch synthesis loop. We provide an overview of recently developed low temperature ammonia synthesis catalysts as well as an overview of solid ammonia sorbents. We show that the low temperature low pressure single-pass ammonia synthesis process can produce ammonia at a lower cost than the Haber-Bosch synthesis loop for small-scale ammonia synthesis (<40 t-NH3 d−1).
Best Practice in Numerical Simulation and CFD Benchmarking. Results from the SUSANA Project
Sep 2017
Publication
Correct use of Computational Fluid Dynamics (CFD) tools is essential in order to have confidence in the results. A comprehensive set of Best Practice Guidelines (BPG) in numerical simulations for Fuel Cells and Hydrogen applications has been one of the main outputs of the SUSANA project. These BPG focus on the practical needs of engineers in consultancies and industry undertaking CFD simulations or evaluating CFD simulation results in support of hazard/risk assessments of hydrogen facilities as well as on the needs of regulatory authorities. This contribution presents a summary of the BPG document. All crucial aspects of numerical simulations are addressed such as selection of the physical models domain design meshing boundary conditions and selection of numerical parameters. BPG cover all hydrogen safety relative phenomena i.e. release and dispersion ignition jet fire deflagration and detonation. A series of CFD benchmarking exercises are also presented serving as examples of appropriate modelling strategies.
CFD Benchmark Based on Experiments of Helium Dispersion in a 1m3 Enclosure–intercomparisons for Plumes
Sep 2013
Publication
In the context of the French DIMITRHY project ANR-08-PANH006 experiments have been carried out to measure helium injections in a cubic 1 m3 box - GAMELAN in a reproducible and quantitative manner. For the present work we limit ourselves to the unique configuration of a closed box with a small hole at its base to prevent overpressure. This case leads to enough difficulties of modelisations to deserve our attention. The box is initially filled with air and injections of helium through a tube of diameter 20 mm is operated. The box is instrumented with catharometres to measure the helium volume concentration within an accuracy better than 0.1%. We present the CFD (Fluent and CASTEM ANSYS-CFX and ADREA-HF) calculations results obtained by 5 different teams participating to the benchmark in the following situation: the case of a plume release of helium in a closed box (4NL/min). Parts of the CFD simulations were performed in the European co-funded project HyIndoor others were performed in the French ANR-08-PANH006 DimitrHy project.
Expert Opinion Analysis on Renewable Hydrogen Storage Systems Potential in Europe
Nov 2016
Publication
Among the several typologies of storage technologies mainly on different physical principles (mechanical electrical and chemical) hydrogen produced by power to gas (P2G) from renewable energy sources complies with chemical storage principle and is based on the conversion of electrical energy into chemical energy by means of the electrolysis of water which does not produce any toxic or climate-relevant emission. This paper aims to pinpoint the potential uses of renewable hydrogen storage systems in Europe analysing current and potential locations regulatory framework governments’ outlooks economic issues and available renewable energy amounts. The expert opinion survey already used in many research articles on different topics including energy has been selected as an effective method to produce realistic results. The obtained results highlight strategies and actions to optimize the storage of hydrogen produced by renewables to face varying electricity demand and generation-driven fluctuations reducing the negative effects of the increasing share of renewables in the energy mix of European Countries.
Soft-linking of a Behavioral Model for Transport with Energy System Cost optimization Applied to Hydrogen in EU
Sep 2019
Publication
Fuel cell electric vehicles (FCEV) currently have the challenge of high CAPEX mainly associated to the fuel cell. This study investigates strategies to promote FCEV deployment and overcome this initial high cost by combining a detailed simulation model of the passenger transport sector with an energy system model. The focus is on an energy system with 95% CO2 reduction by 2050. Soft-linking by taking the powertrain shares by country from the simulation model is preferred because it considers aspects such as car performance reliability and safety while keeping the cost optimization to evaluate the impact on the rest of the system. This caused a 14% increase in total cost of car ownership compared to the cost before soft-linking. Gas reforming combined with CO2 storage can provide a low-cost hydrogen source for FCEV in the first years of deployment. Once a lower CAPEX for FCEV is achieved a higher hydrogen cost from electrolysis can be afforded. The policy with the largest impact on FCEV was a purchase subsidy of 5 k€ per vehicle in the 2030–2034 period resulting in 24.3 million FCEV (on top of 67 million without policy) sold up to 2050 with total subsidies of 84 bln€. 5 bln€ of R&D incentives in the 2020–2024 period increased the cumulative sales up to 2050 by 10.5 million FCEV. Combining these two policies with infrastructure and fuel subsidies for 2030–2034 can result in 76 million FCEV on the road by 2050 representing more than 25% of the total car stock. Country specific incentives split of demand by distance or shift across modes of transport were not included in this study.
Use of Hydrogen Safety Sensors Under Anaerobic Conditions – Impact of Oxygen Content on Sensor Performance
Sep 2011
Publication
In any application involving the production storage or use of hydrogen sensors are important devices for alerting to the presence of leaked hydrogen. Hydrogen sensors should be accurate sensitive and specific as well as resistant to long term drift and varying environmental conditions. Furthermore as an integral element in a safety system sensor performance should not be compromised by operational parameters. For example safety sensors may be required to operate at reduced oxygen levels relative to air. In this work we evaluate and compare a number of sensor technologies in terms of their ability to detect hydrogen under conditions of varying oxygen concentration.
The Battle between Battery and Fuel Cell Powered Electric Vehicles: A BWM Approach
Oct 2017
Publication
The transition to a more sustainable personal transportation sector requires the widespread adoption of electric vehicles. However a dominant design has not yet emerged and a standards battle is being fought between battery and hydrogen fuel cell powered electric vehicles. The aim of this paper is to analyze which factors are most likely to influence the outcome of this battle thereby reducing the uncertainty in the industry regarding investment decisions in either of these technologies. We examine the relevant factors for standard dominance and apply a multi-criteria decision-making method best worst method to determine the relative importance of these factors. The results indicate that the key factors include technological superiority compatibility and brand reputation and credibility. Our findings show that battery powered electric vehicles have a greater chance of winning the standards battle. This study contributes to theory by providing further empirical evidence that the outcome of standards battles can be explained and predicted by applying factors for standard success. We conclude that technology dominance in the automotive industry is mostly driven by technological characteristics and characteristics of the format supporter.
Ia-HySafe Standard Benchmark Exercise Sbep-V21- Hydrogen Release and Accumulation within a Non-Ventilated Ambient Pressure Garage at Low Release Rates
Sep 2011
Publication
The successful Computational Fluid Dynamics (CFD) benchmarking activity originally started within the EC-funded Network of Excellence HySafe (2004-2009) continues within the research topics of the recently established “International Association of Hydrogen Safety” (IA-HySafe). The present contribution reports the results of the standard benchmark problem SBEP-V21. Focus is given to hydrogen dispersion and accumulation within a non-ventilated ambient pressure garage both during the release and post-release periods but for very low release rates as compared to earlier work (SBEP-V3). The current experiments were performed by CEA at the GARAGE facility under highly controlled conditions. Helium was vertically released from the centre of the 5.76 m (length) x 2.96 m (width) x 2.42 m (height) facility 22 cm from the floor from a 29.7 mm diameter opening at a volumetric rate of 18 L/min (0.027 g/s equivalent hydrogen release rate compared to 1 g/s for SBEP-V3) and for a period of 3740 seconds. Helium concentrations were measured with 57 catharometric sensors at various locations for a period up to 1.1 days. The simulations were performed using a variety of CFD codes and turbulence models. The paper compares the results predicted by the participating partners and attempts to identify the reasons for any observed disagreements.
Comparison of Modelling Approaches for CFD Simulations of High Pressure Hydrogen Releases
Sep 2011
Publication
Several approaches have been used in the past to model the source of a high pressure under-expanded jet such as the computationally expensive resolution of the jet shock structure and the simpler pseudo-source or notional nozzle approaches. In each approach assumptions are made introducing inaccuracies in the CFD calculations. This work assesses the effect of different source modelling approaches on the accuracy of CFD calculations by comparing simulation results to experimental data of the axial distribution of the flow velocity and H2 concentration.
Integration of Experimental Facilities: A Joint Effort for Establishing a Common Knowledge Base in Experimental Work on Hydrogen Safety
Sep 2009
Publication
With regard to the goals of the European HySafe Network research facilities are essential for the experimental investigation of relevant phenomena for testing devices and safety concepts as well as for the generation of validation data for the various numerical codes and models. The integrating activity ‘Integration of Experimental Facilities (IEF)’ has provided basic support for jointly performed experimental work within HySafe. Even beyond the funding period of the NoE HySafe in the 6th Framework Programme IEF represents a long lasting effort for reaching sustainable integration of the experimental research capacities and expertise of the partners from different research fields. In order to achieve a high standard in the quality of experimental data provided by the partners emphasis was put on the know-how transfer between the partners. The strategy for reaching the objectives consisted of two parts. On the one hand a documentation of the experimental capacities has been prepared and analysed. On the other hand a communication base has been established by means of biannual workshops on experimental issues. A total of 8 well received workshops has been organised covering topics from measurement technologies to safety issues. Based on the information presented by the partners a working document on best practice including the joint experimental knowledge of all partners with regard to experiments and instrumentation was created. Preserving the character of a working document it was implemented in the IEF wiki website which was set up in order to provide a central communication platform. The paper gives an overview of the IEF network activities over the last 5 years.
JRC Reference Data from Experiments of Onboard Hydrogen Tanks Fast Filling
Sep 2013
Publication
At the JRC-IET on-board hydrogen tanks have been subjected to filling–emptying cycles to investigate their long-term mechanical and thermal behaviour and their safety performance. The local temperature history inside the tanks has been measured and compared with the temperatures outside and at the tank metallic bosses which is the measurement location identified by some standards. The outcome of these activities is a set of experimental data which will be made publicly available as reference for safety studies and validation of computational fluid dynamics.
Uncertainties in Risk Assessment of Hydrogen Discharges from Pressurized Storage Vessels Ranging from Cryogenic to Ambient Temperatures
Sep 2013
Publication
Evaluations of the uncertainties resulting from risk assessment tools to predict releases from the various hydrogen storage types are important to support risk informed safety management. The tools have to predict releases from a wide range of storage pressures (up to 80 MPa) and temperatures (at 20K) e.g. the cryogenic compressed gas storage covers pressures up to 35 MPa and temperatures between 33K and 338 K. Accurate calculations of high pressure releases require real gas EOS. This paper compares a number of EOS to predict hydrogen properties typical in different storage types. The vessel dynamics are modelled to evaluate the performance of various EOS to predict exit pressures and temperatures. The results are compared to experimental data and results from CFD calculations.
Guidelines and Recommendations for Indoor Use of Fuel Cells and Hydrogen Systems
Oct 2015
Publication
Deborah Houssin-Agbomson,
Simon Jallais,
Elena Vyazmina,
Guy Dang-Nhu,
Gilles Bernard-Michel,
Mike Kuznetsov,
Vladimir V. Molkov,
Boris Chernyavsky,
Volodymyr V. Shentsov,
Dmitry Makarov,
Randy Dey,
Philip Hooker,
Daniele Baraldi,
Evelyn Weidner,
Daniele Melideo,
Valerio Palmisano,
Alexandros G. Venetsanos,
Jan Der Kinderen and
Béatrice L’Hostis
Hydrogen energy applications often require that systems are used indoors (e.g. industrial trucks for materials handling in a warehouse facility fuel cells located in a room or hydrogen stored and distributed from a gas cabinet). It may also be necessary or desirable to locate some hydrogen system components/equipment inside indoor or outdoor enclosures for security or safety reasons to isolate them from the end-user and the public or from weather conditions.<br/>Using of hydrogen in confined environments requires detailed assessments of hazards and associated risks including potential risk prevention and mitigation features. The release of hydrogen can potentially lead to the accumulation of hydrogen and the formation of a flammable hydrogen-air mixture or can result in jet-fires. Within Hyindoor European Project carried out for the EU Fuel Cells and Hydrogen Joint Undertaking safety design guidelines and engineering tools have been developed to prevent and mitigate hazardous consequences of hydrogen release in confined environments. Three main areas are considered: Hydrogen release conditions and accumulation vented deflagrations jet fires and including under-ventilated flame regimes (e.g. extinguishment or oscillating flames and steady burns). Potential RCS recommendations are also identified.
Empirical Profiling of Cold Hydrogen Plumes Formed from Venting of LH2 Storage Vessels
Sep 2017
Publication
Liquid hydrogen (LH2) storage is viewed as a viable approach to assure sufficient hydrogen capacity at commercial fuelling stations. Presently LH2 is produced at remote facilities and then transported to the end-use site by road vehicles (i.e. LH2 tanker trucks). Venting of hydrogen to depressurize the transport storage tank is a routine part of the LH2 delivery and site transfer process. The behaviour of cold hydrogen plumes has not been well characterized because of the sparsity of empirical field data which can lead to overly conservative safety requirements. Committee members of the National Fire Protection Association (NFPA) Standard 2 [1] formed the Hydrogen Storage Safety Task Group which consists of hydrogen producers safety experts and computational fluid dynamics modellers has identified the lack of understanding of hydrogen dispersion during LH2 venting of storage vessels as a critical gap for establishing safety distances at LH2 facilities especially commercial hydrogen fuelling stations. To address this need the National Renewable Energy Laboratory Sensor Laboratory in collaboration with the NFPA Hydrogen Storage Task Group developed a prototype Cold Hydrogen Plume Analyzer to empirically characterize the hydrogen plume formed during LH2 storage tank venting. The prototype analyzer was field deployed during an actual LH2 venting process. Critical findings included
- Hydrogen above the lower flammable limit (LFL) was detected as much as 2 m lower than the release point which is not predicted by existing models.
- Personal monitors detected hydrogen at ground level although at levels below the LFL.
- A small but inconsistent correlation was found between oxygen depletion and the hydrogen concentration.
- A negligible to non-existent correlation was found between in-situ temperature measurements and the hydrogen concentration.
Assessing the Environmental Impacts of Wind-based Hydrogen Production in the Netherlands Using Ex-ante LCA and Scenarios Analysis
Mar 2021
Publication
Two electrolysis technologies fed with renewable energy sources are promising for the production of CO2-free hydrogen and enabling the transition to a hydrogen society: Alkaline Electrolyte (AE) and Polymer Electrolyte Membrane (PEM). However limited information exists on the potential environmental impacts of these promising sustainable innovations when operating on a large-scale. To fill this gap the performance of AE and PEM systems is compared using ex-ante Life Cycle Assessment (LCA) technology analysis and exploratory scenarios for which a refined methodology has been developed to study the effects of implementing large-scale sustainable hydrogen production systems. Ex-ante LCA allows modelling the environmental impacts of hydrogen production exploratory scenario analysis allows modelling possible upscaling effects at potential future states of hydrogen production and use in vehicles in the Netherlands in 2050. A bridging tool for mapping the technological field has been created enabling the combination of quantitative LCAs with qualitative scenarios. This tool also enables diversity for exploring multiple sets of visions. The main results from the paper show with an exception for the “ozone depletion” impact category (1) that large-scale AE and PEM systems have similar environmental impacts with variations lower than 7% in all impact categories (2) that the contribution of the electrolyser is limited to 10% of all impact categories results and (3) that the origin of the electricity is the largest contributor to the environmental impact contributing to more than 90% in all impact categories even when renewable energy sources are used. It is concluded that the methodology was applied successfully and provides a solid basis for an ex-ante assessment framework that can be applied to emerging technological systems.
Green Hydrogen in Europe – A Regional Assessment: Substituting Existing Production with Electrolysis Powered by Renewables
Nov 2020
Publication
The increasing ambition of climate targets creates a major role for hydrogen especially in achieving carbon-neutrality in sectors presently difficult to decarbonise. This work examines to what extent the currently carbon-intensive hydrogen production in Europe could be replaced by water electrolysis using electricity from renewable energy resources (RES) such as solar photovoltaic onshore/offshore wind and hydropower (green hydrogen). The study assesses the technical potential of RES at regional and national levels considering environmental constraints land use limitations and various techno-economic parameters. It estimates localised clean hydrogen production and examines the capacity to replace carbon-intensive hydrogen hubs with ones that use RES-based water electrolysis. Findings reveal that -at national level- the available RES electricity potential exceeds the total electricity demand and the part for hydrogen production from electrolysis in all analysed countries. At regional level from the 109 regions associated with hydrogen production (EU27 and UK) 88 regions (81%) show an excess of potential RES generation after covering the annual electricity demand across all sectors and hydrogen production. Notably 84 regions have over 50% excess RES electricity potential after covering the total electricity demand and that for water electrolysis. The study provides evidence on the option to decarbonize hydrogen production at regional level. It shows that such transformation is possible and compatible with the ongoing transition towards carbon–neutral power systems in the EU. Overall this work aims to serve as a tool for designing hydrogen strategies in harmony with renewable energy policies.
Non-alloy Mg Anode for Ni-MH Batteries: Multiple Approaches Towards a Stable Cycling Performance
Apr 2021
Publication
Mg attracts much research interest as anode material for Ni-MH batteries thanks to its lightweight cost-effectiveness and high theoretical capacity (2200 mA h g−1). However its practical application is tremendously challenged by the poor hydrogen sorption kinetics passivation from aggressive aqueous electrolytes and insulating nature of MgH2. Mg-based alloys exhibit enhanced hydrogen sorption kinetics and electrical conductivity but significant amount of costly transition metal elements are required. In this work we have for the first time utilized non-alloyed but catalyzed Mg as anode for Ni-MH batteries. 5 mol.% TiF3 was added to nanosized Mg for accelerating the hydrogen sorption kinetics. Several strategies for preventing the problematic passivation of Mg have been studied including protective encapsulation of the electrode and utilizing room-temperature/high-temperature ionic liquids and an alkaline polymer membrane as working electrolyte. Promising electrochemical performance has been achieved in this Mg–TiF3 composite anode based Ni-MH batteries with room for further improvements.
Photocatalytic Hydrogen Production by Photo-Reforming of Methanol with One-pot Synthesized Pt-containing TiO2 Photocatalysts
Jul 2019
Publication
Functionalization of semiconductors by metallic nanoparticle is considered to be one of the most effective procedure to improve photocatalytic hydrogen production. Photodeposition is frequently used for functionalization but particle sizes and dispersions are still difficult to control. Here Pt functionalization is achieved in a one-pot synthesis. The as-prepared samples are compared to reference materials prepared by conventional photodeposition and our results confirm that small and well-dispersed nanoparticles with superior stability are obtained by one-pot synthesis. The enhanced stability is attributed to a limited leaching of Pt nanoparticles during illumination likely caused by the preferable interaction of small well dispersed Pt nanoparticles with the TiO2 support material. In addition our results demonstrate that Na-residues are detrimental for the photocatalytic performance and washing in acidic solution is mandatory to effectively reduce the sodium contamination.
Integrated Electricity, Hydrogen and Methane System Modelling Framework: Application to the Dutch Infrastructure Outlook 2050
Mar 2021
Publication
The future energy system is widely expected to show increasing levels of integration across differing energy carriers. Electricity hydrogen methane and heat systems may become increasingly interdependent due to coupling through conversion and hybrid energy technologies. Market parties network operators policy makers and regulators require tools to capture implications of possible techno-economic and institutional developments in one system for the operation of others. In this article we provide an integrated electricity hydrogen and methane systems modelling framework focusing on interdependencies between them. The proposed integrated electricity and (renewable) gas system model is a market equilibrium model with hourly price and volume interactions considering ramp rates of conventional units variability of intermittent renewables conversion transport as well as storage of electricity hydrogen and methane. The integrated model is formulated as a linear program under the assumption of perfect competition. As proof-of-concept the model has been applied to a test case consisting of 34 electricity nodes 19 hydrogen nodes and 22 methane nodes reflecting the regional governance scenario in the Dutch Infrastructure Outlook 2050 study. The case study also includes different sensitivity analyses with regard to variable renewable capacity energy demand and biomass prices to illustrate model response to perturbations of its main drivers. This article demonstrates that the interweaving of electricity hydrogen and methane systems can provide the required flexibility in the future energy system.
Empowering Hydrogen Storage Properties of Haeckelite Monolayers via Metal Atom Functionalization
Mar 2021
Publication
Using hydrogen as an energy carrier requires new technological solutions for its onboard storage. The exploration of two-dimensional (2D) materials for hydrogen storage technologies has been motivated by their open structures which facilitates fast hydrogen kinetics. Herein the hydrogen storage properties of lightweight metal functionalized r57 haeckelite sheets are studied using density functional theory (DFT) calculations. H2 molecules are adsorbed on pristine r57 via physisorption. The hydrogen storage capacity of r57 is improved by decorating it with alkali and alkaline-earth metals. In addition the in-plane substitution of r57 carbons with boron atoms (B@r57) both prevents the clustering of metals on the surface of 2D material and increases the hydrogen storage capacity by improving the adsorption thermodynamics of hydrogen molecules. Among the studied compounds B@r57-Li4 with its 10.0 wt% H2 content and 0.16 eV/H2 hydrogen binding energy is a promising candidate for hydrogen storage applications. A further investigation as based on the calculated electron localization functions atomic charges and electronic density of states confirm the electrostatic nature of interactions between the H2 molecules and the protruding metal atoms on 2D haeckelite sheets. All in all this work contributes to a better understanding of pure carbon and B-doped haeckelites for hydrogen storage.
The Role of Initial Tank Temperature on Refuelling of On-board Hydrogen Tanks
Jun 2016
Publication
The influence of the initial tank temperature on the evolution of the internal gas temperature during the refuelling of on-board hydrogen tanks is investigated in this paper. Two different types of tanks four different fuel delivery temperatures (from ambient temperature refuelling to a pre-cooled hydrogen at −40 °C) several filling rates and initial pressures are considered. It has been found that the final gas temperature increases linearly with the increase of the initial tank temperature while the temperature increase (ΔT) and the final state of charge (SOC) decrease linearly with increasing the initial temperature. This dependency has been found to be larger on type III than on type IV tank and larger the larger the initial pressure. Additionally CFD simulations are performed to better understand the role of the relevant phenomena on the gas temperature histories e.g. gas compression gas mixing and heat transfer. By comparing the results of calculations with adiabatic and diathermal tank walls the effect of the initial gas temperature has been separated from the effect of the initial wall temperature on the process.
Direct Route from Ethanol to Pure Hydrogen through Autothermal Reforming in a Membrane Reactor: Experimental Demonstration, Reactor Modelling and Design
Nov 2020
Publication
This work reports the integration of thin (~3e4 mm thick) Pd-based membranes for H2 separation in a fluidized bed catalytic reactor for ethanol auto-thermal reforming. The performance of a fluidized bed membrane reactor has been investigated from an experimental and numerical point of view. The demonstration of the technology has been carried out over 50 h under reactive conditions using 5 thin Pd-based alumina-supported membranes and a 3 wt%Pt-10 wt%Ni catalyst deposited on a mixed CeO2/SiO2 support. The results have confirmed the feasibility of the concept in particular the capacity to reach a hydrogen recovery factor up to 70% while the operation at different fluidization regimes oxygen-to-ethanol and steam-to-ethanol ratios feed pressures and reactor temperatures have been studied. The most critical part of the system is the sealing of the membranes where most of the gas leakage was detected. A fluidized bed membrane reactor model for ethanol reforming has been developed and validated with the obtained experimental results. The model has been subsequently used to design a small reactor unit for domestic use showing that 0.45 m2 membrane area is needed to produce the amount of H2 required for a 5 kWe PEM fuel-cell based micro-CHP system.
European Hydrogen Backbone
Jul 2020
Publication
This paper authored by eleven gas infrastructure companies and supported by Guidehouse describes how a dedicated hydrogen infrastructure can be created in
a significant part of the EU between 2030 and 2040 requiring work to start during the 2020s. The hydrogen infrastructure as proposed in this paper fits well with the ambitions of the EU Hydrogen Strategy and the Energy System Integration Strategy plus it aligns well with the goals of the recently announced Clean Hydrogen Alliance to scale up hydrogen enabled by hydrogen transport. Hydrogen clearly gains momentum and this paper aims to provide a contribution towards accelerating a large scale-up of hydrogen by enabling its transport from supply to demand across Europe.
This paper analyses the likely routes across Europe by 2030 2035 and 2040. The included maps show the suggested topology of hydrogen pipelines in ten European countries: Germany France Italy Spain the Netherlands Belgium Czech Republic Denmark Sweden and Switzerland.
You can download the whole report by clicking this link
a significant part of the EU between 2030 and 2040 requiring work to start during the 2020s. The hydrogen infrastructure as proposed in this paper fits well with the ambitions of the EU Hydrogen Strategy and the Energy System Integration Strategy plus it aligns well with the goals of the recently announced Clean Hydrogen Alliance to scale up hydrogen enabled by hydrogen transport. Hydrogen clearly gains momentum and this paper aims to provide a contribution towards accelerating a large scale-up of hydrogen by enabling its transport from supply to demand across Europe.
This paper analyses the likely routes across Europe by 2030 2035 and 2040. The included maps show the suggested topology of hydrogen pipelines in ten European countries: Germany France Italy Spain the Netherlands Belgium Czech Republic Denmark Sweden and Switzerland.
You can download the whole report by clicking this link
Magnesium Based Materials for Hydrogen Based Energy Storage: Past, Present and Future
Jan 2019
Publication
Volodymyr A. Yartys,
Mykhaylo V. Lototskyy,
Etsuo Akiba,
Rene Albert,
V. E. Antonov,
Jose-Ramón Ares,
Marcello Baricco,
Natacha Bourgeois,
Craig Buckley,
José Bellosta von Colbe,
Jean-Claude Crivello,
Fermin Cuevas,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
David M. Grant,
Bjørn Christian Hauback,
Terry D. Humphries,
Isaac Jacob,
Petra E. de Jongh,
Jean-Marc Joubert,
Mikhail A. Kuzovnikov,
Michel Latroche,
Mark Paskevicius,
Luca Pasquini,
L. Popilevsky,
Vladimir M. Skripnyuk,
Eugene I. Rabkin,
M. Veronica Sofianos,
Alastair D. Stuart,
Gavin Walker,
Hui Wang,
Colin Webb,
Min Zhu and
Torben R. Jensen
Magnesium hydride owns the largest share of publications on solid materials for hydrogen storage. The “Magnesium group” of international experts contributing to IEA Task 32 “Hydrogen Based Energy Storage” recently published two review papers presenting the activities of the group focused on magnesium hydride based materials and on Mg based compounds for hydrogen and energy storage. This review article not only overviews the latest activities on both fundamental aspects of Mg-based hydrides and their applications but also presents a historic overview on the topic and outlines projected future developments. Particular attention is paid to the theoretical and experimental studies of Mg-H system at extreme pressures kinetics and thermodynamics of the systems based on MgH2 nanostructuring new Mg-based compounds and novel composites and catalysis in the Mg based H storage systems. Finally thermal energy storage and upscaled H storage systems accommodating MgH2 are presented.
Fuelling the Hydrogen Economy: Scale-up of an Integrated Formic Acid-to-power System
Feb 2019
Publication
Transitioning from fossil fuels to sustainable and green energy sources in mobile applications is a difficult challenge and demands sustained and highly multidisciplinary efforts in R&D. Liquid organic hydrogen carriers (LOHC) offer several advantages over more conventional energy storage solutions but have not been yet demonstrated at scale. Herein we describe the development of an integrated and compact 25 kW formic acid-to-power system by a team of BSc and MSc students. We highlight a number of key engineering challenges encountered during scale-up of the technology and discuss several aspects commonly overlooked by academic researchers. Conclusively we provide a critical outlook and suggest a number of developmental areas currently inhibiting further implementation of the technology.
Sensitivity to Detonation and Detonation Cellular Structure of H2-O2-AIr-H2O2 Gas Mixtures
Sep 2005
Publication
Today it is not known – neither qualitatively not quantitatively - how large the impact can be of the promoters on sensitivity to hydrogen-air detonation in hypothetical accidents at hydrogen-containing installations transport or storage facilities. Report goal is to estimate theoretically an effect of hydrogen-peroxide (as representative promoter) on sensitivity to detonation of the stoichiometric hydrogen-oxygen gas mixtures. The classical H2-O2-Ar (2:1:7) gas mixture was chosen as reference system with the well established and unambiguously interpreted experimental data. In kinetic simulations it was found that the ignition delay time is sensitive to H2O2addition for small initial H2O2concentrations and is nearly constant for the large ones. Parametric reactive CFD studies of two dimensional cellular structure of 2H2-O2-7Ar-H2O2 detonations with variable hydrogen peroxide concentration (up to 10 vol.%) were also performed. Two un-expected results were obtained. First result: detonation cell size is practically independent upon variation of initial hydrogen peroxide concentration. For practical applications it means that presence of hydrogen-peroxide did not change drastically sensitivity of the stoichiometric hydrogen-oxygen gas mixtures. These theoretical speculations require an experimental verification. Second result: for large enough initial H2O2concentrations (> 1 vol.% at least) a new element of cellular structure of steady detonation wave was revealed. It is a system of multiple secondary longitudinal shock waves (SLSW) which propagates in the direction opposite to that of the leading shock wave. Detailed mechanism of SLSW formation is proposed.
Testing of Hydrogen Safety Sensors in Service Simulated Conditions
Sep 2005
Publication
Reliable and effective sensors for the accurate detection of hydrogen concentrations in air are essential for the safe operation of fuel cells hydrogen fuelled systems (e.g. vehicles) and hydrogen production distribution and storage facilities. The present paper describes the activity on-going at JRC for the establishment of a facility that can be used for testing and validating the performance of hydrogen sensors under a range of conditions representative of those to be encountered in service. Potential aspects to be investigated in relation to the sensors performances are the influence of temperature humidity and pressure (simulating variations in altitude) the sensitivity to target gas and the cross sensitivity to other gases/vapours the reaction and recovery time and the sensors’ lifetime. The facility set up at JRC for the execution of these tests is described including the program for its commissioning. The results of a preliminary test are presented and discussed as an example.
An Inter-Comparison Exercise on the Capabilities of CFD Models to Predict the Short and Long Term Distribution and Mixing of Hydrogen in a Garage
Sep 2007
Publication
Alexandros G. Venetsanos,
E. Papanikolaou,
J. García,
Olav Roald Hansen,
Matthias Heitsch,
Asmund Huser,
Wilfried Jahn,
Jean-Marc Lacome,
Thomas Jordan,
H. S. Ledin,
Dmitry Makarov,
Prankul Middha,
Etienne Studer,
Andrei V. Tchouvelev,
Franck Verbecke,
M. M. Voort,
Andrzej Teodorczyk and
M. A. Delichatsios
The paper presents the results of the CFD inter-comparison exercise SBEP-V3 performed within the activity InsHyde internal project of the HYSAFE network of excellence in the framework of evaluating the capability of various CFD tools and modelling approaches in predicting the physical phenomena associated to the short and long term mixing and distribution of hydrogen releases in confined spaces. The experiment simulated was INERIS-TEST-6C performed within the InsHyde project by INERIS consisting of a 1 g/s vertical hydrogen release for 240 s from an orifice of 20 mm diameter into a rectangular room (garage) of dimensions 3.78x7.2x2.88 m in width length and height respectively. Two small openings at the front and bottom side of the room assured constant pressure conditions. During the test hydrogen concentration time histories were measured at 12 positions in the room for a period up to 5160 s after the end of release covering both the release and the subsequent diffusion phases. The benchmark was organized in two phases. The first phase consisted of blind simulations performed prior to the execution of the tests. The second phase consisted of post calculations performed after the tests were concluded and the experimental results made available. The participation in the benchmark was high: 12 different organizations (2 non-HYSAFE partners) 10 different CFD codes and 8 different turbulence models. Large variation in predicted results was found in the first phase of the benchmark between the various modelling approaches. This was attributed mainly to differences in turbulence models and numerical accuracy options (time/space resolution and discretization schemes). During the second phase of the benchmark the variation between predicted results was reduced.
Safety of Laboratories for New Hydrogen Techniques
Sep 2007
Publication
In this paper a case of hydrogen release in a typical research laboratory for the characterisation of hydrogen solid-state storage materials has been considered. The laboratory is equipped with various testing equipments for the assessment of hydrogen capacity in materials typically in the 1 to 200 bar pressure range and temperatures up to 500°C. Hydrogen is delivered at 200 bar by a 50 l gas bottle and a compressor located outside the laboratory. The safety measures directly related to hydrogen hazard consist in a distributed ventilation of the laboratory and air extraction fume hoods located on top of each instrument. Goal of this work is the modelling of hydrogen accidental release in a real laboratory case in order to provide a more fundamental basis for the laboratory safety design and assist the decision on the number and position of the safety sensors. The computational fluid dynamics code (CFD) ANSYS-CFX has been selected in order to perform the numerical investigations. Two basic accidental release scenarios have been assumed both at 200 bar: a major leak corresponding to a guillotine breaking of the hydrogen distribution line and a smaller leak typical for a not properly tight junction.
Measurement Challenges for Hydrogen Vehicles
Apr 2019
Publication
Uptake of hydrogen vehicles is an ideal solution for countries that face challenging targets for carbon dioxide reduction. The advantage of hydrogen fuel cell electric vehicles is that they behave in a very similar way to petrol engines yet they do not emit any carbon containing products during operation. The hydrogen industry currently faces the dilemma that they must meet certain measurement requirements (set by European legislation) but cannot do so due to a lack of available methods and standards. This paper outlines the four biggest measurement challenges that are faced by the hydrogen industry including flow metering quality assurance quality control and sampling.
Agent-Based as an Alternative to Prognostic Modelling of Safety Risks in Hydrogen Energy Scenarios
Sep 2005
Publication
Interest in the future is not new. Economic constraints and acceptability considerations of today compel decision-makers from industry and authorities to speculate on possible safety risks originating from a hydrogen economy developed in the future. Tools that support thinking about the long-term consequences of today's actions and resulting technical systems are usually prognostic based on data from past performance of past or current systems. It has become convention to assume that the performance of future systems in future environments can be accommodated in the uncertainties of such prognostic models resulting from sensitivity studies. This paper presents an alternative approach to modelling future systems based on narratives about the future. Such narratives based on the actions and interactions of individual "agents" are powerful means for addressing anxiety about engaging the imagination in order to prepare for events that are likely to occur detect critical conditions and to thus achieve desirable outcomes. This is the methodological base of Agent-Based Models (ABM) and this paper will present the approach discuss its strengths and weaknesses and present a preliminary application to modelling safety risks related to energy scenarios in a possible future hydrogen economy.
Risk Assessment of Hydrogen Explosion for Private Car with Hydrogen-driven Engine
Sep 2009
Publication
The aim of the study is to identify and quantify the additional risks related to hydrogen explosions during the operation of a hydrogen-driven car. In a first attempt the accidents or failures of a simple one-tank hydrogen storage system have been studied as a main source of risk. Three types of initiators are taken into account: crash accidents fire accidents without crash (no other cars are involved) and hydrogen leakages in normal situation with following ignition. The consequences of hydrogen ignition and/or explosion depend strongly on environmental conditions (geometry wind etc.) therefore the different configurations of operational and environmental conditions are specified.<br/>Then Event Tree/Fault Tree methods are applied for the risk assessment.<br/>The results of quantification permit to draw conclusions about the overall added risk of hydrogen technology as well as about the main contributors to the risk. Results of this work will eventually contribute to the on-going pre-normative research in the field of hydrogen safety.
An Intercomparison Exercise on the Capabilities of CFD Models to Predict Deflagration of a Large-Scale H2-Air Mixture in Open Atmosphere
Sep 2005
Publication
This paper presents a compilation of the results supplied by HySafe partners participating in the Standard Benchmark Exercise Problem (SBEP) V2 which is based on an experiment on hydrogen combustion that is first described. A list of the results requested from participants is also included. The main characteristics of the models used for the calculations are compared in a very succinct way by using tables. The comparison between results together with the experimental data when available is made through a series of graphs. The results show quite good agreement with the experimental data. The calculations have demonstrated to be sensitive to computational domain size and far field boundary condition.
The Effect of Hydrogen Content and Yield Strength on the Distribution of Hydrogen in Steel a Diffusion Coupled Micromechanical FEM Study
Mar 2021
Publication
In this study we investigate the effect of the heterogeneous micromechanical stress fields resulting from the grain-scale anisotropy on the redistribution of hydrogen using a diffusion coupled crystal plasticity model. A representative volume element with periodic boundary conditions was used to model a synthetic microstructure. The effect of tensile loading initial hydrogen content and yield strength on the redistribution of lattice (CL) and dislocation trapped (Cx) hydrogen was studied. It was found that the heterogeneous micromechanical stress fields resulted in the accumulation of both populations primarily at the grain boundaries. This shows that in addition to the well-known grain boundary trapping the interplay of the heterogeneous micromechanical hydrostatic stresses and plastic strains contribute to the accumulation of hydrogen at the grain boundaries. Higher yield strength reduced the amount of Cx due to the resulting lower plastic deformation levels. On the other side the resulting higher hydrostatic stresses increased the depletion of CL from the compressive regions and its diffusion toward the tensile ones. These regions with increased CL are expected to be potential damage initiation zones. This aligns with the observations that high-strength steels are more susceptible to hydrogen embrittlement than those with lower-strength.
A Review of Fuel Cell Powertrains for Long-Haul Heavy-Duty Vehicles: Technology, Hydrogen, Energy and Thermal Management Solutions
Dec 2022
Publication
Long-haul heavy-duty vehicles including trucks and coaches contribute to a substantial portion of the modern-day European carbon footprint and pose a major challenge in emissions reduction due to their energy-intensive usage. Depending on the hydrogen fuel source the use of fuel cell electric vehicles (FCEV) for long-haul applications has shown significant potential in reducing road freight CO2 emissions until the possible maturity of future long-distance battery-electric mobility. Fuel cell heavy-duty (HD) propulsion presents some specific characteristics advantages and operating constraints along with the notable possibility of gains in powertrain efficiency and usability through improved system design and intelligent onboard energy and thermal management. This paper provides an overview of the FCEV powertrain topology suited for long-haul HD applications their operating limitations cooling requirements waste heat recovery techniques state-of-the-art in powertrain control energy and thermal management strategies and over-the-air route data based predictive powertrain management including V2X connectivity. A case study simulation analysis of an HD 40-tonne FCEV truck is also presented focusing on the comparison of powertrain losses and energy expenditures in different subsystems while running on VECTO Regional delivery and Long-haul cycles. The importance of hydrogen fuel production pathways onboard storage approaches refuelling and safety standards and fleet management is also discussed. Through a comprehensive review of the H2 fuel cell powertrain technology intelligent energy management thermal management requirements and strategies and challenges in hydrogen production storage and refuelling this article aims at helping stakeholders in the promotion and integration of H2 FCEV technology towards road freight decarbonisation.
The NederDrone: A Hybrid Lift, Hybrid Energy Hydrogen UAV
Mar 2021
Publication
Many Unmanned Air Vehicle (UAV) applications require vertical take-off and landing and very long-range capabilities. Fixed-wing aircraft need long runways to land and electric energy is still a bottleneck for helicopters which are not range efficient. In this paper we introduce the NederDrone a hybrid lift hybrid energy hydrogen-powered UAV that can perform vertical take-off and landings using its 12 propellers while flying efficiently in forward flight thanks to its fixed wings. The energy is supplied from a combination of hydrogen-driven Polymer Electrolyte Membrane fuel-cells for endurance and lithium batteries for high-power situations. The hydrogen is stored in a pressurized cylinder around which the UAV is optimized. This work analyses the selection of the concept the implemented safety elements the electronics and flight control and shows flight data including a 3h38 flight at sea while starting and landing from a small moving ship.
Hydrogen-based Integrated Energy and Mobility System for a Real-life Office Environment
Mar 2020
Publication
The current focus on the massive CO2 reduction highlights the need for the rapid development of technology for the production storage transportation and distribution of renewable energy. In addition to electricity we need other forms of energy carriers that are more suitable for energy storage and transportation. Hydrogen is one of the main candidates for this purpose since it can be produced from solar or wind energy and then stored; once needed it can be converted back to electricity using fuel cells. Another important aspect of future energy systems is sector coupling where different sectors e.g. mobility and energy work together to provide better services. In such an integrated system electric vehicles – both battery and hydrogen-based fuel cell – can provide when parked electricity services such as backup power and balancing; when driving they produce no emissions. In this paper we present the concept design and energy management of such an integrated energy and mobility system in a real-life environment at the Shell Technology Centre in Amsterdam. Our results show that storage using hydrogen and salt caverns is much cheaper than using large battery storage systems. We also show that the integration of electric vehicles into the electricity network is technically and economically feasible and that they can provide a flexible energy buffer. Ultimately the results of this study show that using both electricity and hydrogen as energy carriers can create a more flexible reliable and cheaper energy system at an office building.
In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and Welds
Aug 2021
Publication
This work discusses the design and demonstration of an in-situ test setup for testing pipeline steels in a high pressure gaseous hydrogen (H2 ) environment. A miniature hollow pipe-like tensile specimen was designed that acts as the gas containment volume during the test. Specific areas of the specimen can be forced to fracture by selective notching as performed on the weldment. The volume of H2 used was minimised so the test can be performed safely without the need of specialised equipment. The setup is shown to be capable of characterising Hydrogen Embrittlement (HE) in steels through testing an X60 pipeline steel and its weldment. The percentage elongation (%El) of the base metal was found to be reduced by 40% when tested in 100 barg H2 . Reduction of cross-sectional area (%RA) was found to decrease by 28% and 11% in the base metal and weld metal respectively when tested in 100 barg H2 . Benchmark test were performed at 100 barg N2 pressure. SEM fractography further indicated a shift from normal ductile fracture mechanisms to a brittle transgranular (TG) quasi-cleavage (QC) type fracture that is characteristic of HE.
Expectations as a Key to Understanding Actor Strategies in the Field of Fuel Cell and Hydrogen Vehicles
Feb 2012
Publication
Due to its environmental impact the mobility system is increasingly under pressure. The challenges to cope with climate change air quality depleting fossil resources imply the need for a transition of the current mobility system towards a more sustainable one. Expectations and visions have been identified as crucial in the guidance of such transitions and more specifically of actor strategies. Still it remained unclear why the actors involved in transition activities appear to change their strategies frequently and suddenly. The empirical analysis of the expectations and strategies of three actors in the field of hydrogen and fuel cell technology indicates that changing actor strategies can be explained by rather volatile expectations related to different levels. Our case studies of the strategies of two large car manufacturers and the German government demonstrate that the car manufacturers refer strongly to expectations about the future regime while expectations related to the socio-technical landscape level appear to be crucial for the strategy of the German government.
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