Finland
The Role of Lock-in Mechanisms in Transition Processes: The Case of Energy for Road Transport
Jul 2015
Publication
This paper revisits the theoretical concepts of lock-in mechanisms to analyse transition processes in energy production and road transportation in the Nordic countries focussing on three technology platforms: advanced biofuels e-mobility and hydrogen and fuel cell electrical vehicles. The paper is based on a comparative analysis of case studies.<br/>The main lock-in mechanisms analysed are learning effects economies of scale economies of scope network externalities informational increasing returns technological interrelatedness collective action institutional learning effects and the differentiation of power.<br/>We show that very different path dependencies have been reinforced by the lock-in mechanisms. Hence the characteristics of existing regimes set the preconditions for the development of new transition pathways. The incumbent socio-technical regime is not just fossil-based but may also include mature niches specialised in the exploitation of renewable sources. This implies a need to distinguish between lock-in mechanisms favouring the old fossil-based regime well-established (mature) renewable energy niches or new pathways.
Techno-economic Feasibility of Road Transport of Hydrogen Using Liquid Organic Hydrogen Carriers
Sep 2020
Publication
The cost of storing and transporting hydrogen have been one of the main challenges for the realization of the hydrogen economy. Liquid organic hydrogen carriers (LOHC) are a promising novel solution to tackle these challenges. In this paper we compare the LOHC concept to compressed gas truck delivery and on-site production of hydrogen via water electrolysis. As a case study we consider transportation of by-product hydrogen from chlor-alkali and chlorate plants to a single industrial customer which was considered to have the greatest potential for the LOHC technology to enter the markets. The results show that the LOHC delivery chain could significantly improve the economics of long distance road transport. For economic feasibility the most critical parameters identified are the heat supply method for releasing hydrogen at the end-user site and the investment costs for LOHC reactors.
Carbons Formed in Methane Thermal and Thermocatalytic Decomposition Processes: Properties and Applications
Jun 2021
Publication
The hydrogen economy will play a key role in future energy systems. Several thermal and catalytic methods for hydrogen production have been presented. In this review methane thermocatalytic and thermal decomposition into hydrogen gas and solid carbon are considered. These processes known as the thermal decomposition of methane (TDM) and thermocatalytic decomposition (TCD) of methane respectively appear to have the greatest potential for hydrogen production. In particular the focus is on the different types and properties of carbons formed during the decomposition processes. The applications for carbons are also investigated.
Experimental Study on Tri-fuel Combustion Using Premixed Methane-hydrogen Mixtures Ignited by a Diesel Pilot
Apr 2021
Publication
A comprehensive investigation on diesel pilot spray ignited methane-hydrogen (CH4–H2) combustion tri-fuel combustion (TF) is performed in a single-cylinder compression ignition (CI) engine. The experiments provide a detailed analysis of the effect of H2 concentration (based on mole fraction MH2) and charge-air temperature (Tair) on the ignition behavior combustion stability cycle-to-cycle (CCV) and engine performance. The results indicate that adding H2 from 0 to 60% shortens the ignition delay time (IDT) and combustion duration (based on CA90) up to 33% and 45% respectively. Thereby H2 helps to increase the indicated thermal efficiency (ITE) by as much as 10%. Furthermore to gain an insight into the combustion stability and CCV the short-time Fourier transform (STFT) and continuous wavelet transform (CWT) methodologies are applied to estimate the combustion stability and CCV of the TF combustion process. The results reveal that the pressure oscillation can be reduced up to 4 dB/Hz and the CCV by 50% when MH2 < 60% and Tair < 55 °C. However when MH2 > 60% and Tair > 40 °C abnormal combustion and knocking are observed.
Determination of Critical Hydrogen Concentration and Its Effect on Mechanical Performance of 2200 MPa and 600 HBW Martensitic Ultra-High-Strength Steel
Jun 2021
Publication
The influence of hydrogen on the mechanical performance of a hot-rolled martensitic steel was studied by means of constant extension rate test (CERT) and constant load test (CLT) followed with thermal desorption spectroscopy measurements. The steel shows a reduction in tensile strength up to 25% of ultimate tensile strength (UTS) at critical hydrogen concentrations determined to be about 1.1 wt.ppm and 50% of UTS at hydrogen concentrations of 2 wt.ppm. No further strength degradation was observed up to hydrogen concentrations of 4.8 wt.ppm. It was observed that the interplay between local hydrogen concentrations and local stress states accompanied with the presence of total average hydrogen reducing the general plasticity of the specimen are responsible for the observed strength degradation of the steel at the critical concentrations of hydrogen. Under CLT the steel does not show sensitivity to hydrogen at applied loads below 50% of UTS under continuous electrochemical hydrogen charging up to 85 h. Hydrogen enhanced creep rates during constant load increased linearly with increasing hydrogen concentration in the steel.
National Hydrogen Roadmap for Finland
Nov 2020
Publication
Hydrogen has been used as an industrial chemical for more than 100 years. Today hydrogen is used to manufacture ammonia and hence fertilizers as well as methanol and hydrogen peroxide both vital feedstocks for a wide variety of different chemical products. Furthermore in oil refineries hydrogen is used for the processing of intermediate products as well as to increase the hydrogen contents of the final products that are used propel the vehicles. However hydrogen has recently achieved new attention for its capabilities in reducing carbon emissions to the atmosphere. Producing hydrogen via low or totally carbon-free ways and using this “good” low-carbon hydrogen to replace hydrogen with a larger carbon footprint we can reduce carbon emissions. Furthermore using renewable electricity and captured carbon we can synthesise many such chemical products that are currently produced from fossil raw materials. This “Power-to-X” (P2X) is often seen as the eventual incarnation of the hydrogen economy. In addition the progress in technology both in hydrogen fuel cells and in polymer electrolyte electrolysers alike has increased their efficiencies.<br/>Furthermore production costs of renewable electricity by wind or solar power have lowered significantly. Thus cost of “good” hydrogen has also decreased markedly and production volumes are expected to increase rapidly. For these reasons many countries have raised interests in “good” hydrogen and have created roadmaps and strategies for their involvement in hydrogen. Hydrogen plays a key role also in combating climate change and reaching Finland's national goal of carbon neutrality by 2035. In recent years many clean hydrogen and P2X production methods have developed significantly and become commercially viable.<br/>This report was produced by a team of VTT experts on hydrogen and hydrogen-related technologies. The focus is in an outlook for low-carbon H2 production H2 utilization for green chemicals and fuels as well as storage transport and end-use especially during the next 10 years in Finland in connection to renewed EU regulations. This roadmap is expected to serve as the knowledge-base for further work such as shaping the hydrogen policy for Finland and determining the role of hydrogen in the national energy and climate policy.
Material Testing and Design Recommendations for Components Exposed to Hydrogen Enhanced Fatigue – the Mathryce Project
Sep 2013
Publication
The three years European MATHRYCE project dedicated to material testing and design recommendations for components exposed to hydrogen enhanced fatigue started in October 2012. Its main goal is to provide an “easy” to implement methodology based on lab-scale experimental tests under hydrogen gas to assess the service life of a real scale component taking into account fatigue loading under hydrogen gas. Dedicated experimental tests will be developed for this purpose. In the present paper the proposed approach is presented and compared to the methodologies currently developed elsewhere in the world.
Dynamic Energy and Mass Balance Model for an Industrial Alkaline Water Electrolyzer Plant Process
Nov 2021
Publication
This paper proposes a parameter adjustable dynamic mass and energy balance simulation model for an industrial alkaline water electrolyzer plant that enables cost and energy efficiency optimization by means of system dimensioning and control. Thus the simulation model is based on mathematical models and white box coding and it uses a practicable number of fixed parameters. Zero-dimensional energy and mass balances of each unit operation of a 3 MW and 16 bar plant process were solved in MATLAB functions connected via a Simulink environment. Verification of the model was accomplished using an analogous industrial plant of the same power and pressure range having the same operational systems design. The electrochemical mass flow and thermal behavior of the simulation and the industrial plant were compared to ascertain the accuracy of the model and to enable modification and detailed representation of real case scenarios so that the model is suitable for use in future plant optimization studies. The thermal model dynamically predicted the real case with 98.7 % accuracy. Shunt currents were the main contributor to relative low Faraday efficiency of 86 % at nominal load and steady-state operation and heat loss to ambient from stack was only 2.6 % of the total power loss.
Evaluation of Steels Susceptibility to Hydrogen Embrittlement: A Thermal Desorption Spectroscopy-Based Approach Coupled with Artificial Neural Network
Dec 2020
Publication
A novel approach has been developed for quantitative evaluation of the susceptibility of steels and alloys to hydrogen embrittlement. The approach uses a combination of hydrogen thermal desorption spectroscopy (TDS) analysis with recent advances in machine learning technology to develop a regression artificial neural network (ANN) model predicting hydrogen-induced degradation of mechanical properties of steels. We describe the thermal desorption data processing artificial neural network architecture development and the learning process beneficial for the accuracy of the developed artificial neural network model. A data augmentation procedure was proposed to increase the diversity of the input data and improve the generalization of the model. The study of the relationship between thermal desorption spectroscopy data and the mechanical properties of steel evidences a strong correlation of their corresponding parameters. A prototype software application based on the developed model is introduced and is openly available. The developed prototype based on TDS analysis coupled with ANN is shown to be a valuable engineering tool for steel characterization and quantitative prediction of the degradation of steel properties caused by hydrogen.
Replacing Fossil Fuels with Bioenergy in District Heating – Comparison of Technology Options
May 2021
Publication
We combine previously separate models of Northern European power markets local district heating and cooling (DHC2) systems and biomass supply in a single modelling framework to study local and system level impacts of bioenergy technologies in phasing out fossil fuels from a DHC system of the Finnish capital. We model multiple future scenarios and assess the impacts on energy security flexibility provision economic performance and emissions. In the case of Helsinki heat only boiler is a robust solution from economic and climate perspective but reduces local electricity self-sufficiency. Combined heat and power solution is more valuable investment for the system than for the city indicating a conflict of interest and biased results in system level models. Bringing a biorefinery near the city to utilize excess heat would reduce emissions and increase investment's profitability but biomass availability might be a bigger limiting factor. Our results show that the availability of domestic biomass resources constrains bio-based technologies in Southern Finland and further highlights the importance of considering both local and system level impacts. Novel option to boost biorefinery's production with hydrogen from excess electricity is beneficial with increasing shares of wind power.
Achieving Carbon-neutral Iron and Steelmaking in Europe Through the Deployment of Bioenergy with Carbon Capture and Storage
Jan 2019
Publication
The 30 integrated steel plants operating in the European Union (EU) are among the largest single-point CO2 emitters in the region. The deployment of bioenergy with carbon capture and storage (bio-CCS) could significantly reduce their emission intensities. In detail the results demonstrate that CO2 emission reduction targets of up to 20% can be met entirely by biomass deployment. A slow CCS technology introduction on top of biomass deployment is expected as the requirement for emission reduction increases further. Bio-CCS could then be a key technology particularly in terms of meeting targets above 50% with CO2 avoidance costs ranging between €60 and €100 tCO2−1 at full-scale deployment. The future of bio-CCS and its utilisation on a larger scale would therefore only be viable if such CO2 avoidance cost were to become economically appealing. Small and medium plants in particular would economically benefit from sharing CO2 pipeline networks. CO2 transport however makes a relatively small contribution to the total CO2 avoidance cost. In the future the role of bio-CCS in the European iron and steelmaking industry will also be influenced by non-economic conditions such as regulations public acceptance realistic CO2 storage capacity and the progress of other mitigation technologies.
Baseload Electricity and Hydrogen Supply Based on Hybrid PV-wind Power Plants
Sep 2019
Publication
The reliable supplies of electricity and hydrogen required for 100% renewable energy systems have been found to be achievable by utilisation of a mix of different resources and storage technologies. In this paper more demanding parameter conditions than hitherto considered are used in measurement of the reliability of variable renewable energy resources. The defined conditions require that supply of baseload electricity (BLEL) and baseload hydrogen (BLH2) occurs solely using cost-optimised configurations of variable photovoltaic solar power onshore wind energy and balancing technologies. The global scenario modelling is based on hourly weather data in a 0.45° × 0.45° spatial resolution. Simulations are conducted for Onsite and Coastal Scenarios from 2020 to 2050 in 10-year time-steps. The results show that for 7% weighted average cost of capital Onsite BLEL can be generated at less than 119 54 41 and 33 €/MWhel in 2020 2030 2040 and 2050 respectively across the best sites with a maximum 20000 TWh annual cumulative generation potential. Up to 20000 TWhH2HHV Onsite BLH2 can be produced at less than 66 48 40 and 35 €/MWhH2HHV in 2020 2030 2040 and 2050 respectively. A partially flexible electricity demand at 8000 FLh could significantly reduce the costs of electricity supply in the studied scenario. Along with battery storage power-to-hydrogen-to-power is found to have a major role in supply of BLEL beyond 2030 as both a daily and seasonal balancing solution. Batteries are not expected to have a significant role in the provision of electricity to water electrolysers.
Large-scale Compressed Hydrogen Storage as Part of Renewable Electricity Storage Systems
Mar 2021
Publication
Storing energy in the form of hydrogen is a promising green alternative. Thus there is a high interest to analyze the status quo of the different storage options. This paper focuses on the large-scale compressed hydrogen storage options with respect to three categories: storage vessels geological storage and other underground storage alternatives. In this study we investigated a wide variety of compressed hydrogen storage technologies discussing in fair detail their theory of operation potential and challenges. The analysis confirms that a techno-economic chain analysis is required to evaluate the viability of one storage option over another for a case by case. Some of the discussed technologies are immature; however this does not rule out these technologies; rather it portrays the research opportunities in the field and the foreseen potential of these technologies. Furthermore we see that hydrogen would have a significant role in balancing intermittent renewable electricity production.
A Direct Synthesis of Platinum/Nickel Co-catalysts on Titanium Dioxide Nanotube Surface from Hydrometallurgical-type Process Streams
Aug 2018
Publication
Solutions that simulate hydrometallurgical base metal process streams with high nickel (Ni) and minor platinum (Pt) concentrations were used to create Pt/Ni nanoparticles on TiO2 nanotube surfaces. For this electrochemical deposition – redox replacement (EDRR) was used that also allowed to control the nanoparticle size density and Pt/Ni content of the deposited nanoparticles. The Pt/Ni nanoparticle decorated titanium dioxide nanotubes (TiO2 nanotubes) become strongly activated for photocatalytic hydrogen (H2) evolution. Moreover EDRR facilitates nanoparticle formation without the need for any additional chemicals and is more effective than electrodeposition alone. Actually a 10000-time enrichment level of Pt took place on the TiO2 surface when compared to Pt content in the solution with the EDRR method. The results show that hydrometallurgical streams offer great potential as an alternative raw material source for industrial catalyst production when coupled with redox replacement electrochemistry.
A Numerical Performance Study of a Fixed-bed Reactor for Methanol Synthesis by CO2 Hydrogenation
Mar 2021
Publication
Synthetic fuels are needed to replace their fossil counterparts for clean transport. Presently their production is still inefficient and costly. To enhance the process of methanol production from CO2 and H2 and reduce its cost a particle-resolved numerical simulation tool is presented. A global surface reaction model based on the Langmuir-Hinshelwood-Hougen-Watson kinetics is utilized. The approach is first validated against standard benchmark problems for non-reacting and reacting cases. Next the method is applied to study the performance of methanol production in a 2D fixed-bed reactor under a range of parameters. It is found that methanol yield enhances with pressure catalyst loading reactant ratio and packing density. The yield diminishes with temperature at adiabatic conditions while it shows non-monotonic change for the studied isothermal cases. Overall the staggered and the random catalyst configurations are found to outperform the in-line system.
The BioSCWG Project: Understanding the Trade-Offs in the Process and Thermal Design of Hydrogen and Synthetic Natural Gas Production
Oct 2016
Publication
This article presents a summary of the main findings from a collaborative research project between Aalto University in Finland and partner universities. A comparative process synthesis modelling and thermal assessment was conducted for the production of Bio-synthetic natural gas (SNG) and hydrogen from supercritical water refining of a lipid extracted algae feedstock integrated with onsite heat and power generation. The developed reactor models for product gas composition yield and thermal demand were validated and showed conformity with reported experimental results and the balance of plant units were designed based on established technologies or state-of-the-art pilot operations. The poly-generative cases illustrated the thermo-chemical constraints and design trade-offs presented by key process parameters such as plant organic throughput supercritical water refining temperature nature of desirable coproducts downstream indirect production and heat recovery scenarios. The evaluated cases favoring hydrogen production at 5 wt. % solid content and 600 ◦C conversion temperature allowed higher gross syngas and CHP production. However mainly due to the higher utility demands the net syngas production remained lower compared to the cases favoring BioSNG production. The latter case at 450 ◦C reactor temperature 18 wt. % solid content and presence of downstream indirect production recorded 66.5% 66.2% and 57.2% energetic fuel-equivalent and exergetic efficiencies respectively
Large-eddy Simulation of Tri-fuel Combustion: Diesel Spray Assisted Ignition of Methanol-hydrogen Blends
May 2021
Publication
Development of marine engines could largely benefit from the broader usage of methanol and hydrogen which are both potential energy carriers. Here numerical results are presented on tri-fuel (TF) ignition using large-eddy simulation (LES) and finite-rate chemistry. Zero-dimensional (0D) and three-dimensional (3D) simulations for n-dodecane spray ignition of methanol/hydrogen blends are performed. 0D results reveal the beneficial role of hydrogen addition in facilitating methanol ignition. Based on LES the following findings are reported: 1) Hydrogen promotes TF ignition significantly for molar blending ratios βX = [H2]/([H2]+[CH3OH]) ≥0.8. 2) For βX = 0 unfavorable heat generation in ambient methanol is noted. We provide evidence that excessive hydrogen enrichment (βX ≥ 0.94) potentially avoids this behavior consistent with 0D results. 3) Ignition delay time is advanced by 23–26% with shorter spray vapor penetrations (10–15%) through hydrogen mass blending ratios 0.25/0.5/1.0. 4) Last adding hydrogen increases shares of lower and higher temperature chemistry modes to total heat release.
Modelling and Cost Estimation for Conversion of Green Methanol to Renewable Liquid Transport Fuels via Olefin Oligomerisation
Jun 2021
Publication
The ambitious CO2 emission reduction targets for the transport sector set in the Paris Climate Agreement require low-carbon energy solutions that can be commissioned rapidly. The production of gasoline kerosene and diesel from renewable methanol using methanol-to-olefins (MTO) and Mobil’s Olefins to Gasoline and Distillate (MOGD) syntheses was investigated in this study via process simulation and economic analysis. The current work presents a process simulation model comprising liquid fuel production and heat integration. According to the economic analysis the total cost of production was found to be 3409 €/tfuels (273 €/MWhLHV) corresponding to a renewable methanol price of 963 €/t (174 €/MWhLHV). The calculated fuel price is considerably higher than the current cost of fossil fuels and biofuel blending components. The price of renewable methanol which is largely dictated by the cost of electrolytic hydrogen and renewable electricity was found to be the most significant factor affecting the profitability of the MTO-MOGD plant. To reduce the price of renewable fuels and make them economically viable it is recommended that the EU’s sustainable transport policies are enacted to allow flexible and practical solutions to reduce transport-related emissions within the member states.
From Renewable Energy to Sustainable Protein Sources: Advancement, Challenges, and Future Roadmaps
Jan 2022
Publication
The concerns over food security and protein scarcity driven by population increase and higher standards of living have pushed scientists toward finding new protein sources. A considerable proportion of resources and agricultural lands are currently dedicated to proteinaceous feed production to raise livestock and poultry for human consumption. The 1st generation of microbial protein (MP) came into the market as land-independent proteinaceous feed for livestock and aquaculture. However MP may be a less sustainable alternative to conventional feeds such as soybean meal and fishmeal because this technology currently requires natural gas and synthetic chemicals. These challenges have directed researchers toward the production of 2nd generation MP by integrating renewable energies anaerobic digestion nutrient recovery biogas cleaning and upgrading carbon-capture technologies and fermentation. The fermentation of methane-oxidizing bacteria (MOB) and hydrogen-oxidizing bacteria (HOB) i.e. two protein rich microorganisms has shown a great potential on the one hand to upcycle effluents from anaerobic digestion into protein rich biomass and on the other hand to be coupled to renewable energy systems under the concept of Power-to-X. This work compares various production routes for 2nd generation MP by reviewing the latest studies conducted in this context and introducing the state-of-the-art technologies hoping that the findings can accelerate and facilitate upscaling of MP production. The results show that 2nd generation MP depends on the expansion of renewable energies. In countries with high penetration of renewable electricity such as Nordic countries off-peak surplus electricity can be used within MP-industry by supplying electrolytic H2 which is the driving factor for both MOB and HOB-based MP production. However nutrient recovery technologies are the heart of the 2nd generation MP industry as they determine the process costs and quality of the final product. Although huge attempts have been made to date in this context some bottlenecks such as immature nutrient recovery technologies less efficient fermenters with insufficient gas-to-liquid transfer and costly electrolytic hydrogen production and storage have hindered the scale up of MP production. Furthermore further research into techno-economic feasibility and life cycle assessment (LCA) of coupled technologies is still needed to identify key points for improvement and thereby secure a sustainable production system.
Green Hydrogen Production for Oil Refining - Finnish Case
Jan 2023
Publication
This study investigates the production of green hydrogen for use in oil refining as specified in the draft of European union delegated act published in May 2022. The European union plans to set strict requirements of additionality and reporting regarding the criteria of renewable electricity used in hydrogen production. Alkaline electrolyzer proton exchange membrane electrolyzer and solid oxide electrolyzer are evaluated in various scenarios supplied by wind power: power purchase agreement-based scenarios and wind power investment-based scenarios. In power purchase agreement-based scenarios baseload and pay as produced power purchase agreements (with and without electricity storage) are assessed. According to results the use of 600 MW compressed air energy storage could reduce the dependency on the grid by 7% but increase the cost of green hydrogen significantly. Investment-based scenarios produce green hydrogen with a lower operation cost but higher break-even price compared to power purchase agreement-based scenarios. The cheapest green hydrogen can be achieved by alkaline electrolyzer with baseload power purchase agreement. Direct ownership of wind power is outside the operation of oil refining industry thus power purchase agreements contracting is more likely to realize.
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