China, People’s Republic
Topology and Control of Fuel Cell Generation Converters
Jun 2023
Publication
Fuel cell power generation is one of the important ways of utilizing hydrogen energy which has good prospects for development. However fuel cell volt-ampere characteristics are nonlinear the output voltage is low and the fluctuation range is large and a power electronic converter matching its characteristics is required to achieve efficient and stable work. Based on the analysis of the fuel cell’s characteristic mechanism maximum power point tracking algorithm fuel cell converter characteristics application and converter control strategy the paper summarizes the general principles of the topology of fuel cell converters. In addition based on the development status of new energy hydrogen energy is organically combined with other new energy sources and the concept of 100% absorption system of new energy with green hydrogen as the main body is proposed to provide a reference for the development of hydrogen energy.
Numerical Investigation on NOx Emission of a Hydrogen-Fuelled Dual-Cylinder Free-Piston Engine
Jan 2023
Publication
The free-piston engine is a type of none-crank engine that could be operated under variable compression ratio and this provides it flexible fuel applicability and low engine emission potential. In this work several 1-D engine models including conventional gasoline engines free-piston gasoline engines and free-piston hydrogen engines have been established. Both engine performance and emission performance under engine speeds between 5–11 Hz and with different equivalent ratios have been simulated and compared. Results indicated that the free-piston engine has remarkable potential for NOx reduction and the largest reduction is 57.37% at 6 Hz compared with a conventional gasoline engine. However the figure of NOx from the hydrogen free-piston engine is slightly higher than that of the gasoline free-piston engine and the difference increases with the increase of engine speed. In addition several factors and their relationships related to hydrogen combustion in the free-piston engine have been investigated and results show that the equivalent ratio ϕ = 0.88 is a vital point that affects NOx production and the ignition advance timing could also affect combustion duration the highest in-cylinder temperature and NOx production to a large extent.
Time‐Decoupling Layered Optimization for Energy and Transportation Systems under Dynamic Hydrogen Pricing
Jul 2022
Publication
The growing popularity of renewable energy and hydrogen‐powered vehicles (HVs) will facilitate the coordinated optimization of energy and transportation systems for economic and en‐ vironmental benefits. However little research attention has been paid to dynamic hydrogen pricing and its impact on the optimal performance of energy and transportation systems. To reduce the dependency on centralized controllers and protect information privacy a time‐decoupling layered optimization strategy is put forward to realize the low‐carbon and economic operation of energy and transportation systems under dynamic hydrogen pricing. First a dynamic hydrogen pricing mechanism was formulated on the basis of the share of renewable power in the energy supply and introduced into the optimization of distributed energy stations (DESs) which will promote hydro‐ gen production using renewable power and minimize the DES construction and operation cost. On the basis of the dynamic hydrogen price optimized by DESs and the traffic conditions on roads the raised user‐centric routing optimization method can select a minimum cost route for HVs to purchase fuels from a DES with low‐cost and/or low‐carbon hydrogen. Finally the effectiveness of the proposed optimization strategy was verified by simulations.
Analysis of Hydrogen Production Potential from Waste Plastics by Pyrolysis and In Line Oxidative Steam Reforming
Oct 2021
Publication
A study was carried out on the valorization of different waste plastics (HDPE PP PS and PE) their mixtures and biomass/HDPE mixtures by means of pyrolysis and in line oxidative steam reforming. A thermodynamic equilibrium simulation was used for determining steam reforming data whereas previous experimental results were considered for setting the pyrolysis volatile stream composition. The adequacy of this simulation tool was validated using experimental results obtained in the pyrolysis and in line steam reforming of different plastics. The effect the most relevant process conditions i.e. temperature steam/plastic ratio and equivalence ratio have on H2 production and reaction enthalpy was evaluated. Moreover the most suitable conditions for the oxidative steam reforming of plastics of different nature and their mixtures were determined. The results obtained are evidence of the potential interest of this novel valorization route as H2 productions of up to 25 wt% were obtained operating under autothermal conditions.
Hydrogen Diffusion and Its Effect on Hydrogen Embrittlement in DP Steels with Different Martensite Content
Dec 2020
Publication
The hydrogen diffusion behavior and hydrogen embrittlement susceptibility of dual phase (DP) steels with different martensite content were investigated using the slow strain-rate tensile test and hydrogen permeation measurement. Results showed that a logarithmic relationship was established between the hydrogen embrittlement index (IHE) and the effective hydrogen diffusion coefficient (Deff). When the martensite content is low ferrite/ martensite interface behaves as the main trap that captures the hydrogen atoms. Also when the Deff decreases IHE increases with increasing martensite content. However when the martensite content reaches approximately 68.3% the martensite grains start to form a continuous network Deff reaches a plateau and IHE continues to increase. This is mainly related to the reduction of carbon content in martensite and the length of ferrite/martensite interface which promotes the diffusion of hydrogen atoms in martensite and the aggregation of hydrogen atoms at the ferrite/martensite interface. Finally a model describing the mechanism of microstructure-driven hydrogen diffusion with different martensite distribution was established.
A Review on Environmental Efficiency Evaluation of New Energy Vehicles Using Life Cycle Analysis
Mar 2022
Publication
New energy vehicles (NEVs) especially electric vehicles (EVs) address the important task of reducing the greenhouse effect. It is particularly important to measure the environmental efficiency of new energy vehicles and the life cycle analysis (LCA) model provides a comprehensive evaluation method of environmental efficiency. To provide researchers with knowledge regarding the research trends of LCA in NEVs a total of 282 related studies were counted from the Web of Science database and analyzed regarding their research contents research preferences and research trends. The conclusion drawn from this research is that the stages of energy resource extraction and collection carrier production and energy transportation maintenance and replacement are not considered to be research links. The stages of material equipment and car transportation and operation equipment settling and forms of use need to be considered in future research. Hydrogen fuel cell electric vehicles (HFCEVs) vehicle type classification the water footprint battery recovery and reuse and battery aging are the focus of further research and comprehensive evaluation combined with more evaluation methods is the direction needed for the optimization of LCA. According to the results of this study regarding EV and hybrid power vehicles (including plug-in hybrid electric vehicles (PHEV) fuel-cell electric vehicles (FCEV) hybrid electric vehicles (HEV) and extended range electric vehicles (EREV)) well-to-wheel (WTW) average carbon dioxide (CO2 ) emissions have been less than those in the same period of gasoline internal combustion engine vehicles (GICEV). However EV and hybrid electric vehicle production CO2 emissions have been greater than those during the same period of GICEV and the total CO2 emissions of EV have been less than during the same period of GICEV.
Numerical Simulation of Hydrogen Leakage from Fuel Cell Vehicle in an Outdoor Parking Garage
Aug 2021
Publication
It is significant to assess the hydrogen safety of fuel cell vehicles (FCVs) in parking garages with a rapidly increased number of FCVs. In the present work a Flame Acceleration Simulator (FLACS) a computational fluid dynamics (CFD) module using finite element calculation was utilized to predict the dispersion process of flammable hydrogen clouds which was performed by hydrogen leakage from a fuel cell vehicle in an outdoor parking garage. The effect of leakage diameter (2 mm 3 mm and 4 mm) and parking configurations (vertical and parallel parking) on the formation of flammable clouds with a range of 4–75% by volume was considered. The emission was assumed to be directed downwards from a Thermally Activated Pressure Relief Device (TPRD) of a 70 MPa storage tank. The results show that the 0.7 m parking space stipulated by the current regulations is less than the safety space of fuel cell vehicles. Compared with a vertical parking configuration it is safer to park FCVs in parallel. It was also shown that release through a large TPRD orifice should be avoided as the proportion of the larger hydrogen concentration in the whole flammable domain is prone to more accidental severe consequences such as overpressure.
Distinct facets to enhance the process of hydrogen production via methanol steam reforming—A review
Jan 2022
Publication
Methanol steam reforming manifests great potential for generating hydrogen owing to its lower reaction temperature (200–300 °C) and higher hydrogen/carbon ratio comparing with ethanol and methane reforming. In this case methanol steam reforming is applied in various renewable energy systems to assist the energy conversion and improve the system efficiency. The performance of methanol steam reforming reaction strongly depends on the catalysts and reactor structure. In this paper the development of the copper-based the noble metal–based and the nanomaterial catalysts were summarized by analyzing the effects of different modification methods which indicates that cutting the cost and simplifying the manufacturing process are the future goal of catalyst modification. Moreover the reaction mechanism of different catalyst type was discussed. For the reactor performance conventional miniature micro and membrane reactors were discussed and compared where conventional reactor with high CO tolerance is more suitable for industrial application while membrane reactor with high H2 purity and compact structure is ideal for fuel cell technology. The integration of the methanol steam reforming system into renewable power systems was reviewed as well. Methanol steam reforming technology is of great potential in exhaust heat recovery cogeneration system and other renewable energy field where more comprehensive research should be performed.
Modular Modeling Method and Power Supply Capability Evaluation for Integrated Hydrogen Production Stations of DC Systems
Mar 2022
Publication
Low-voltage DC distribution system has many advantages such as facilitating the access of DC loads and distributed energies and improving the network’s stability. It has become a new idea for integrated hydrogen production stations. Power supply capacity and small-signal stability are important indexes to evaluate a low-voltage DC integrated system. Based on the master–slave control mode this paper selects the typical star structure as the research object constructs the system transfer function through the scalable modular modeling method and further evaluates the impact of the high-order DC hydrogen production station integrated system on the hydrogen production capacity under the changes of the line length and master station position. The results show that the hydrogen production capacity of the system decreases gradually with the main station moving from side to inside. Finally a practical example is analyzed by MATLAB/Simulink simulation to verify the accuracy of the theory. This study can provide an effective theoretical method for the structure optimization and integrated parameter design of low-voltage DC system
A Case Study Using Hydrogen Fuel Cell as Range Extender for Lithium Battery Electric Vehicle
Mar 2024
Publication
This paper presents a case study of a lithium battery and fuel cell integrated powertrain system for a renewable energy vehicle. The performance analysis includes evaluating the energy consumption of the vehicle and the efficiency of the power generation components. When driven solely by the lithium battery at average speeds of 15 km/h and 20 km/h it was observed that speed significantly influences the travel distance of the vehicle with higher speeds resulting in lower mileage. The energy efficiency rates were found to be 89.3% and 85.7% at speeds of 15 km/h and 20 km/h respectively indicating an 18.1% decrease in efficiency from low to higher speeds. When the lithium battery is solely charged by the hydrogen fuel cell the efficiency under test conditions reaches approximately 32.5%. In the “FC + B + SC” driving mode which combines the use of the lithium battery fuel cell and solar panel to power the vehicle the travel range can be extended to 50.62 km and 42.05 km respectively representing an increase of over 50% with overall efficiencies of 63.8% and 60.7% respectively. This hybrid powertrain system exhibits rapid dynamic response high energy and power density and enables longer travel distances for the renewable energy vehicle.
Low-Carbon Strategic Planning of Integrated Energy Systems
Mar 2022
Publication
With the rapid promotion of renewable energy technologies and the trend to a low-carbon society the positive impacts of an integrated energy system that realizes various forms of energy-utilizing improvement and carbon reduction have fully emerged. Hydrogen with a decarbonized characteristic being integrated into the integrated energy system has become a viable option to offset the intermittency of renewables and decline the fossil fuel usage. An optimal planning model of a wind–photovoltaic–hydrogen storage-integrated energy system with the objective of total economic and environmental cost minimization by considering various energy technology investments is proposed. Case studies are developed to compare the economic and environmental benefits of different energy investment scenarios especially hydrogen applications. The cost–benefit analysis was carried out to prove that hydrogen investment is not a cost-competitive option but can alleviate the burden of carbon emissions somehow. Finally sensitivity analysis of key parameters of sale capacity carbon tax and renewable penetration level was performed to indicate the rational investment for a wind–photovoltaic–hydrogen storage-integrated energy system.
The Spatio-Temporal Evolution of China’s Hydrogen Fuel Cell Vehicle Innovation Network: Evidence From Patent Citation at Provincial Level
Oct 2021
Publication
Hydrogen fuel cell vehicle industry is in a rapid development stage. Studying the domestic spatial distribution of hydrogen fuel cell vehicle industry across a country especially the spatio-temporal evolution of the innovation level and position of each region in innovation network will help to understand the industry’s development trends and characteristics and avoid repeated construction. This article uses social network analysis and patent citation information of 2971 hydrogen fuel cell vehicle related invention patents owned by 218 micro-innovators across 25 provinces of China from 2001 to 2020 to construct China’s hydrogen fuel cell vehicle innovation network. Based on the dimensions of knowledge production knowledge consumption and network broker the network positions of sample provinces in three periods divided by four main national policies are classified. The main findings are as follows. 1) In China the total sales of hydrogen fuel cell vehicle and the development of supporting infrastructure are balanced and a series of national and local industrial development polices have been issued. 2) China’s hydrogen fuel cell vehicle innovation network density the proportion of universities and research institutes among the innovators and the active degree of the eastern provinces are all becoming higher. 3) The provinces in optimal network position are all from the eastern region. Shanghai and Liaoning are gradually replaced by Beijing and Jiangsu. 4) Sichuan in the western region is the only network broker based on knowledge consumption. 5) Although Zhejiang Tianjin Hebei Guangdong and Hubei are not yet in the optimal position they are outstanding knowledge producers. Specifically Guangdong is likely to climb to the optimal network position in the next period. The conclusions will help China’s provinces to formulate relevant development policies to optimize industry layout and enhance collaborative innovation in the hydrogen fuel cell vehicle industry.
A Study of Hydrogen Embrittlement of SA-372 J Class High Pressure Hydrogen Storage Seamless Cylinder (≥100 MPA)
Nov 2022
Publication
The spinning process will lead to changes in the micro-structure and mechanical properties of the materials in different positions of the high-pressure hydrogen storage cylinder which will show different hydrogen embrittlement resistance in the high-pressure hydrogen environment. In order to fully study the safety of hydrogen storage in large-volume seamless steel cylinders this chapter associates the influence of the forming process with the deterioration of a high-pressure hydrogen cylinder (≥100 MPa). The anti-hydrogen embrittlement of SA-372 grade J steel at different locations of the formed cylinders was studied experimentally in three cylinders. The hydrogen embrittlement experiments were carried out according to method A of ISO 11114-4:2005. The relationship between tensile strength microstructure and hydrogen embrittlement is analyzed which provides comprehensive and reliable data for the safety of hydrogen storage and transmission.
Environmental Benefit and Investment Value of Hydrogen-Based Wind-Energy Storage System
Mar 2021
Publication
Alongside the rapid expansion of wind power installation in China wind curtailment is also mounting rapidly due to China’s energy endowment imbalance. The hydrogen-based wind-energy storage system becomes an alternative to solve the puzzle of wind power surplus. This article introduced China’s energy storage industry development and summarized the advantages of hydrogen-based wind-energy storage systems. From the perspective of resource conservation it estimated the environmental benefits of hydrogen-based wind-energy storages. This research also builds a valuation model based on the Real Options Theory to capture the distinctive flexible charging and discharging features of the hydrogen-based wind-energy storage systems. Based on the model simulation results including the investment value and operation decision of the hydrogen energy storage system with different electricity prices system parameters and different levels of subsidies are presented. The results show that the hydrogen storage system fed with the surplus wind power can annually save approximately 2.19–3.29 million tons of standard coal consumption. It will reduce 3.31–4.97 million tons of CO2 SO2 NOx and PM saving as much as 286.6–429.8 million yuan of environmental cost annually on average. The hydrogen-based wind-energy storage system’s value depends on the construction investment and operating costs and is also affected by the meanreverting nature and jumps or spikes in electricity prices. The market-oriented reform of China’s power sector is conducive to improve hydrogen-based wind-energy storage systems’ profitability. At present subsidies are still essential to reduce initial investment and attract enterprises to participate in hydrogen energy storage projects.
Integrated Energy System Optimal Operation in Coal District With Hydrogen Heavy Trucks
Sep 2021
Publication
The coal industry contributes significantly to the social economy but the emission of greenhouse gases puts huge pressure on the environment in the process of mining transportation and power generation. In the integrated energy system (IES) the current research about the power-to-gas (P2G) technology mainly focuses on the injection of hydrogen generated from renewable energy electrolyzed water into natural gas pipelines which may cause hydrogen embrittlement of the pipeline and cannot be repaired. In this paper sufficient hydrogen energy can be produced through P2G technology and coal-to-hydrogen (C2H) of coal gasification considering the typical scenario of coal district is rich in coal and renewable energy. In order to transport the mined coal to the destination hydrogen heavy trucks have a broad space for development which can absorb hydrogen energy in time and avoid potentially dangerous hydrogen injection into pipelines and relatively expensive hydrogen storage. An optimized scheduling model of electric-gas IES is proposed based on second-order cone programming (SOCP). In the model proposed above the closed industrial loop (including coal mining hydrogen production truck transportation of coal and integrated energy systems) has been innovatively studied to consume renewable energy and coordinate multi-energy. Finally an electric-gas IES study case constructed by IEEE 30-node power system and Belgium 24-node natural gas network was used to analyze. The results show that by introducing the proposed hydrogen production technology typical daily operating costs are effectively reduced by 7.7%. Under China’s carbon emissions trading system the operating costs of hydrogen heavy trucks have been reduced by 0.95 and 4.68% respectively compared with electric vehicles and diesel trucks. Under Europe’s stricter carbon emissions trading system the percentages of cost reduction are 2.56 and 9.12% respectively. The above technical results verify the feasibility economy low carbon and effectiveness of the proposed mechanism.
Techno-economic Assessment of a Chemical Looping Splitting System for H2 and CO Co-generation
Feb 2022
Publication
The natural gas (NG) reforming is currently one of the low-cost methods for hydrogen production. However the mixture of H2 and CO2 in the produced gas inevitably includes CO2 and necessitates the costly CO2 separation. In this work a novel double chemical looping involving both combustion (CLC) and sorption-enhanced reforming (SE-CLR) was proposed towards the co-production of H2 and CO (CLC-SECLRHC) in two separated streams. CLC provides reactant CO2 and energy to feed SECLRHC which generates hydrogen in a higher purity as well as the calcium cycle to generate CO in a higher purity. Techno-economic assessment of the proposed system was conducted to evaluate its efficiency and economic competitiveness. Studies revealed that the optimal molar ratios of oxygen carrier (OC)/NG and steam/NG for reforming were recommended to be 1.7 and 1.0 respectively. The heat integration within CLC and SECLRHC units can be achieved by circulating hot OCs. The desired temperatures of fuel reactor (FR) and reforming reactor (RR) should be 850 °C and 600 °C respectively. The heat coupling between CLC and SECLRHC units can be realized via a jacket-type reactor and the NG split ratio for reforming and combustion was 0.53:0.47. Under the optimal conditions the H2 purity the H2 yield and the CH4 conversion efficiency were 98.76% 2.31 mol mol-1 and 97.96% respectively. The carbon and hydrogen utilization efficiency respectively were 58.60% and 72.45% in terms of the total hydrogen in both steam and NG. The exergy efficiency of the overall process reached 70.28%. In terms of the conventional plant capacity (75×103 t y-1 ) and current raw materials price (2500 $ t-1 ) the payback period can be 6.2 years and the IRR would be 11.5 demonstrating an economically feasible and risk resistant capability.
Using Multicriteria Decision Making to Evaluate the Risk of Hydrogen Energy Storage and Transportation in Cities
Jan 2023
Publication
Hydrogen is an environmentally friendly source of renewable energy. Energy generation from hydrogen has not yet been widely commercialized due to issues related to risk management in its storage and transportation. In this paper the authors propose a hybrid multiple-criteria decision-making (MCDM)-based method to manage the risks involved in the storage and transportation of hydrogen (RSTH). First we identified the key points of the RSTH by examining the relevant literature and soliciting the opinions of experts and used this to build a prototype of its decision structure. Second we developed a hybrid MCDM approach called the D-ANP that combined the decision-making trial and evaluation laboratory (DEMENTEL) with the analytic network process (ANP) to obtain the weight of each point of risk. Third we used fuzzy evaluation to assess the level of the RSTH for Beijing China where energy generation using hydrogen is rapidly advancing. The results showed that the skills of the personnel constituted the most important risk-related factor and environmental volatility and the effectiveness of feedback were root factors. These three factors had an important impact on other factors influencing the risk of energy generation from hydrogen. Training and technical assistance can be used to mitigate the risks arising due to differences in the skills of personnel. An appropriate logistics network and segmented transportation for energy derived from hydrogen should be implemented to reduce environmental volatility and integrated supply chain management can help make the relevant feedback more effective.
Thermodynamics and Kinetics of Hydriding and Dehydriding Reactions in Mg-based Hydrogen Storage Materials
Oct 2021
Publication
Mg-based materials are one of the most promising hydrogen storage candidates due to their high hydrogen storage capacity environmental benignity and high Clarke number characteristics. However the limited thermodynamics and kinetic properties pose major challenges for their engineering applications. Herein we review the recent progress in improving their thermodynamics and kinetics with an emphasis on the models and the influence of various parameters in the calculated models. Subsequently the impact of alloying composite and nano-crystallization on both thermodynamics and dynamics are discussed in detail. In particular the correlation between various modification strategies and the hydrogen capacity dehydrogenation enthalpy and temperature hydriding/dehydriding rates are summarized. In addition the mechanism of hydrogen storage processes of Mg-based materials is discussed from the aspect of classical kinetic theories and microscope hydrogen transferring behavior. This review concludes with an outlook on the remaining challenge issues and prospects.
The Role of Hydrogen in the Corrosion and Cracking of Steels - A Review
Oct 2021
Publication
In many processes of steel industrial including steel manufacture storage and service hydrogen could be absorbed into metallic materials and the absorbed hydrogen seriously impaired its corrosion resistance. This paper provides a comprehensive review on the effects of hydrogen on passive film anodic dissolution pitting corrosion and stress corrosion cracking and based on the review the mechanism by which hydrogen promotes corrosion of steel and subsequently leads to cracking has been discussed. It is envisaged that hydrogen harms the stability of the passive film and as a result escalates anode’s activation of steel eventually leading to pitting and stress corrosion cracking.
Influence of Air Distribution on Combustion Characteristics of a Micro Gas Turbine Fuelled by Hydrogen-doped Methane
Nov 2021
Publication
Adding hydrogen to the fuel can change the combustion characteristics and greatly improve the pollutants emission for the gas turbine. The numerical method was adopted to study the combustion process in a counter-flow combustor of a 100 kW micro gas turbine using methane doped by hydrogen and various distribution schemes of air flow. The combustion characteristics and pollutant emissions were explored to ascertain the influence of air distribution based on solving the validated models. It was shown that as the amount of premixed air increased in the swirling gas the range of the recirculation region became larger and the range of the high-temperature zone in the combustion chamber gradually enlarged. When the amount of premixed air was 30% the outlet temperature distribution of the combustor was excellent and the average temperature was 1172 K. Moreover the concentration of NOX gradually increased and reached a maximum value of 23.46 ppm (@15% O2) as the premixed air increased in the range of the ratio less than 40%. It was reduced to 0.717 ppm (@15% O2) when the amount of premixed air increased to 50%. These findings may support the running of the micro gas turbine using the hybrid fuel of hydrogen and methane.
The State-of-the-Art Progress on the Forms and Modes of Hydrogen and Ammonia Energy Utilization in Road Transportation
Sep 2022
Publication
The crisscross progress of transportation and energy carries the migrating track of human society development and the evolution of civilization among which the decarbonization strategy is a key issue. Traffic carbon emissions account for 16.2% of total energy carbon emissions while road traffic carbon emissions account for 11.8% of total energy carbon emissions. Therefore road traffic is a vital battlefield in attaining the goal of decarbonization. Employing clean energy as an alternative fuel is of great significance to the transformation of the energy consumption structure in road transportation. Hydrogen and ammonia are renewable energy with the characteristics of being widely distributed and clean. Both exist naturally in nature and the products of complete combustion are substances (water and nitrogen) that do not pollute the atmosphere. Because it can promote agricultural production ammonia has a long history in human society. Both have the potential to replace traditional fossil fuel energy. An overview of the advantages of hydrogen and ammonia as well as their development in different countries such as the United States the European Union Japan and other major development regions is presented in this paper. Related research topics of hydrogen and ammonia’s production storage and transferring technology have also been analyzed and collated to stimulate the energy production chain for road transportation. The current cost of green hydrogen is between $2.70–$8.80 globally which is expected to approach $2–$6 by 2030. Furthermore the technical development of hydrogen and ammonia as a fuel for engines and fuel cells in road transportation is compared in detail and the tests practical applications and commercial popularization of these technologies are summarized respectively. Opportunities and challenges coexist in the era of the renewable energy. Based on the characteristics and development track of hydrogen and ammonia the joint development of these two types of energy is meant to be imperative. The collaborative development mode of hydrogen and ammonia together with the obstacles to their development of them are both compared and discussed. Finally referring to the efforts and experiences of different countries in promoting hydrogen and ammonia in road transportation corresponding constructive suggestions have been put forward for reference. At the end of the paper a framework diagram of hydrogen and ammonia industry chains is provided and the mutual promotion development relationship of the two energy sources is systematically summarized.
Effect of Hydrogen-blended Natural Gas on Combustion Stability and Emission of Water Heater Burner
Jun 2022
Publication
To study the effect of hydrogen-blended natural gas on the combustion stability and emission of domestic gas water heater a test system is built in this paper taking a unit of the partial premixed burner commonly used in water heaters as the object. Under the heat load of 0.7~2.3kW the changes of flame shape burner temperature and pollutant emission of natural gas with hydrogen volume ratio of 0~40% are studied with independent control of primary air supply and mixing. The results show that: with the increase of hydrogen blending ratio the inner flame height increases firstly and then reduces while the change of burner temperature is opposite. The maximum inner flame height and the minimum temperature of the burner both appear at the hydrogen blending ratio of 10~20%. It can be seen that the limit of hydrogen blending ratio which can maintain the burner operate safely and stably under rated heat load is 40% through the maximum temperature distribution on the burner surface. The CO emission in the flue gas gradually decreases with the increase of hydrogen blending ratio while the NOx emission fluctuates slightly when the hydrogen blending ratio is less than 20% but then decreases gradually.
Hydrogen Safety Prediction and Analysis of Hydrogen Refueling Station Leakage Accidents and Process Using Multi-Relevance Machine Learning
Oct 2021
Publication
Hydrogen energy vehicles are being increasingly widely used. To ensure the safety of hydrogenation stations research into the detection of hydrogen leaks is required. Offline analysis using data machine learning is achieved using Spark SQL and Spark MLlib technology. In this study to determine the safety status of a hydrogen refueling station we used multiple algorithm models to perform calculation and analysis: a multi-source data association prediction algorithm a random gradient descent algorithm a deep neural network optimization algorithm and other algorithm models. We successfully analyzed the data including the potential relationships internal relationships and operation laws between the data to detect the safety statuses of hydrogen refueling stations.
Hydrogen Production: State of Technology
May 2020
Publication
Presently hydrogen is for ~50% produced by steam reforming of natural gas – a process leading to significant emissions of greenhouse gas (GHG). About 30% is produced from oil/naphtha reforming and from refinery/chemical industry off-gases. The remaining capacity is covered for 18% from coal gasification 3.9% from water electrolysis and 0.1% from other sources. In the foreseen future hydrogen economy green hydrogen production methods will need to supply hydrogen to be used directly as fuel or to generate synthetic fuels to produce ammonia and other fertilizers (viz. urea) to upgrade heavy oils (like oil sands) and to produce other chemicals. There are several ways to produce H2 each with limitations and potential such as steam reforming electrolysis thermal and thermo-chemical water splitting dark and photonic fermentation; gasification and catalytic decomposition of methanol. The paper reviews the fundamentals and potential of these alternative process routes. Both thermo-chemical water splitting and fermentation are marked as having a long term but high "green" potential.
Hydrogen-Enriched Compressed Natural Gas Network Simulation for Consuming Green Hydrogen Considering the Hydrogen Diffusion Process
Sep 2022
Publication
Transporting green hydrogen by existing natural gas networks has become a practical means to accommodate curtailed wind and solar power. Restricted by pipe materials and pressure levels there is an upper limit on the hydrogen blending ratio of hydrogen-enriched compressed natural gas (HCNG) that can be transported by natural gas pipelines which affects whether the natural gas network can supply energy safely and reliably. To this end this paper investigates the effects of the intermittent and fluctuating green hydrogen produced by different types of renewable energy on the dynamic distribution of hydrogen concentration after it is blended into natural gas pipelines. Based on the isothermal steady-state simulation results of the natural gas network two convection–diffusion models for the dynamic simulation of hydrogen injections are proposed. Finally the dynamic changes of hydrogen concentration in the pipelines under scenarios of multiple green hydrogen types and multiple injection nodes are simulated on a seven-node natural gas network. The simulation results indicate that compared with the solar-power-dominated hydrogen productionblending scenario the hydrogen concentrations in the natural gas pipelines are more uniformly distributed in the wind-power-dominated scenario and the solar–wind power balance scenario. To be specific in the solar-power-dominated scenario the hydrogen concentration exceeds the limit for more time whilst the overall hydrogen production is low and the local hydrogen concentration in the natural gas network exceeds the limit for nearly 50% of the time in a day. By comparison in the wind-power-dominated scenario all pipelines can work under safe conditions. The hydrogen concentration overrun time in the solar–wind power balance scenario is also improved compared with the solar-power-dominated scenario and the limit-exceeding time of the hydrogen concentration in Pipe 5 and Pipe 6 is reduced to 91.24% and 91.99% of the solar-power-dominated scenario. This work can help verify the day-ahead scheduling strategy of the electricity-HCNG integrated energy system (IES) and provide a reference for the design of local hydrogen production-blending systems.
Heat Transfer Models for Refueling Safety of Hydrogen Vehicle
Sep 2021
Publication
Due to the simple structure and quick refueling process of the compressed hydrogen storage tank it is widely used in fuel cell vehicles at present. However temperature rise may lead to a safety problem during charging of a compressed hydrogen storage tank. To ensure the refueling safety the thermal effects need to be studied carefully during hydrogen refueling process. In this paper based on the mass and energy balance equations a general heat transfer model for refueling process of compressed hydrogen storage tank is established. According to the geometric model of the tank wall structure we have built three lumped parameter models: single-zone (hydrogen) dual-zone (hydrogen and tank wall) and triple-zone (hydrogen tank wall liner and shell) model. These three lumped parameter models are compared with U.S. Naval gas charging model and SAE MC method based refueling model. Under adiabatic and diathermic conditions four models are built in Matlab/Simulink software to simulate the hydrogen refueling process under corresponding conditions. These four models are: single-zone singletemperature (hydrogen) dual-zone single-temperature (hydrogen) dual-zone dual-temperature (hydrogen and tank wall temperatures) and triple-zone triple-temperature (hydrogen tank wall liner and tank wall shell temperatures). By comparing the analytical solution and numerical solution the temperature rise of the compressed hydrogen storage tank can be described. The analytical and numerical solutions on the heat transfer during hydrogen refueling process will provide theoretical guidance at actual refueling station so as to improve the refueling efficiency and to enhance the refueling safety.
A Study of Thermoelectric Generation Coupled with Methanol Steam Reforming for Hydrogen Production
Nov 2022
Publication
Waste heat recovery was considered as a promising candidate for energy conservation and emission reduction. Methanol steam reforming was considered to be an effective means for hydrogen production because of its advantages. In this work a micro reactor was constructed and thermoelectric generation coupled with hydrogen production from methanol steam reforming was innovatively used to recycle waste heat which was simulated by hot air from a hot air gun. The waste heat was converted into electricity and hydrogen at the same time. The characteristic of thermoelectric generation coupled with methanol steam reforming was investigated. It was experimentally verified that both the hydrogen production rate and methanol conversion increased with the increasing inlet temperature but thermal efficiency increased firstly and then decreased with the increasing temperature. The methanol steam reforming could effectively maintain cold side temperature distribution of thermoelectric generation. In the case of the thermoelectric module (1) the highest temperature difference of 37 ◦C was determined and the maximum open circuit voltage of 2 V was observed. The highest methanol conversion of 64.26% was achieved at a space velocity of 0.98 h−1 when the temperature was 543 K comprehensively considering the CO content and thermal efficiency.
Techno-economic Assessment of Electrolytic Hydrogen in China Considering Wind-solar-load Characteristic
Jan 2023
Publication
Hydrogen production by electrolysis is considered an essential means of consuming renewable energy in the future. However the current assessment of the potential of renewable energy electrolysis for hydrogen production is relatively simple and the perspective is not comprehensive. Here we established a Combined Wind and Solar Electrolytic Hydrogen system considering the influence of regional wind-solar-load characteristics and transmission costs to evaluate the hydrogen production potential of 31 provincial-level regions in China in 2050. The results show that in 2050 the levelized cost of hydrogen (LCOH) in China’s provincial regions will still be higher than 10 ¥/kg which is not cost-competitive compared to the current hydrogen production from fossil fuels. It is more cost-effective to deploy wind turbines than photovoltaic in areas with similar wind and solar resources or rich in wind resources. Wind-solar differences impact LCOH equipment capacity configuration and transmission cost composition while load fluctuation significantly impacts LCOH and electricity storage configuration. In addition the sensitivity analysis of 11 technical and economic parameters showed differences in the response performance of LCOH changes to different parameters and the electrolyzer conversion efficiency had the most severe impact. The analysis of subsidy policy shows that for most regions (except Chongqing and Xizang) subsidizing the unit investment cost of wind turbines can minimize LCOH. Nevertheless from the perspective of comprehensive subsidy effect subsidy cost and hydrogen energy development it is more cost-effective to take subsidies for electrolysis equipment with the popularization of hydrogen
Research on the Flexibility Margin of an Electric–Hydrogen Coupling Energy Block Based on Model Predictive Control
Apr 2022
Publication
Hydrogen energy plays an important role in the transformation of low-carbon energy and electric–hydrogen coupling will become a typical energy scenario. Aiming at the operation flexibility of a low-carbon electricity–hydrogen coupling system with high proportion of wind power and photovoltaic this work studies the flexibility margin of an electricity–hydrogen coupling energy block based on model predictive control. By analyzing the power exchange characteristics of heterogeneous energy the homogenization models of various heterogeneous energy sources are established. According to the analysis of power system flexibility margin three dimensions of flexibility margin evaluation indexes are defined from the dimension of system operation and an electricity–hydrogen coupling energy block scheduling model is established. The model predictive control algorithm is used to optimize the power balance operation of the electro–hydrogen coupling energy block and the flexibility margin of the energy block is quantitatively analyzed and calculated. Through the example analysis it is verified that the calculation method proposed in this article can not only realize the online power balance optimization of the electric–hydrogen coupling energy block but also effectively quantify the operation flexibility margin of the electric–hydrogen coupling energy block.
A Prompt Decarbonization Pathway for Shipping: Green Hydrogen, Ammonia, and Methanol Production and Utilization in Marine Engines
Mar 2023
Publication
The shipping industry has reached a higher level of maturity in terms of its knowledge and awareness of decarbonization challenges. Carbon-free or carbon-neutralized green fuel such as green hydrogen green ammonia and green methanol are being widely discussed. However little attention has paid to the green fuel pathway from renewable energy to shipping. This paper therefore provides a review of the production methods for green power (green hydrogen green ammonia and green methanol) and analyzes the potential of green fuel for application to shipping. The review shows that the potential production methods for green hydrogen green ammonia and green methanol for the shipping industry are (1) hydrogen production from seawater electrolysis using green power; (2) ammonia production from green hydrogen + Haber–Bosch process; and (3) methanol production from CO2 using green power. While the future of green fuel is bright in the short term the costs are expected to be higher than conventional fuel. Our recommendations are therefore as follows: improve green power production technology to reduce the production cost; develop electrochemical fuel production technology to increase the efficiency of green fuel production; and explore new technology. Strengthening the research and development of renewable energy and green fuel production technology and expanding fuel production capacity to ensure an adequate supply of low- and zero-emission marine fuel are important factors to achieve carbon reduction in shipping.
Super Short Term Combined Power Prediction for Wind Power Hydrogen Production
Sep 2022
Publication
A combined ultra-short-term wind power prediction strategy with high robustness based on least squares support vector machine (LSSVM) has been proposed in order to solve the wind abandonment caused by wind power randomness and realize efficient hydrogen production under wide power fluctuation. Firstly the original wind power data is decomposed into sub-modes with different bandwidth by variational modal decomposition (VMD) which reduces the influence of random noise and mode mixing significantly. Then dragonfly algorithm (DA) is introduced to optimize LSSVM kernel function and the combined ultra-short-term wind power prediction strategy which meets the time resolution and accuracy requirements of electrolytic cell control has been established finally. This model is validated by a wind power hydrogen production demonstration project output in the middle east of China. The superior prediction accuracy for high volatility wind power data is verified and the algorithm provides theoretical basis to improve the control of wind power hydrogen production system
A Robust Scheduling Methodology for Integrated Electric-Gas System Considering Dynamics of Natural Gas Pipeline and Blending Hydrogen
Mar 2022
Publication
As smart grid develops and renewables advance challenges caused by uncertainties of renewables have been seriously threatening the energy system’s safe operation. Nowadays the integrated electric-gas system (IEGS) plays a significant role in promoting the flexibility of modern grid owing to its great characteristic in accommodating renewable energy and coping with fluctuation and uncertainty of the system. And hydrogen as an emerging and clean energy carrier can further enhance the energy coupling of the IEGS and promote carbon neutralization with the development of power-to-hydrogen (P2H) technology and technology of blending hydrogen in the natural gas system. Dealing with the uncertainty of renewables a robust schedule optimization model for the integrated electric and gas systems with blending hydrogen (IEGSH) considering the dynamics of gas is proposed and the iterative solving method based on column-and-constraint generation (C&CG) algorithm is implemented to solve the problem. Case studies on the IEGSH consisting of IEEE 39-bus power system and 27-node natural gas system validate the effectiveness of the dynamic energy flow model in depicting the transient process of gas transmission. The effectiveness of the proposed robust day-ahead scheduling model in dealing with the intra-day uncertainty of wind power is also verified. Additionally the carbon emission reduction resulting from the blending of hydrogen is evaluated.
Novel Ways for Hydrogen Production Based on Methane Steam and Dry Reforming Integrated with Carbon Capture
Sep 2022
Publication
The combination of methane steam reforming technology and CCS (Carbon Capture and Storage) technology has great potential to reduce carbon emissions in the process of hydrogen production. Different from the traditional idea of capturing CO2 (Carbon Dioxide) in the exhaust gas with high work consumption this study simultaneously focuses on CO2 separation from fuel gas and recycling. A new hydrogen production system is developed by methane steam reforming coupled with carbon capture. Separated and captured high-purity carbon dioxide could be recycled for methane dry reforming; on this basis a new methane-dry-reforming-driven hydrogen production system with a carbon dioxide reinjection unit is innovatively proposed. In this study the energy flow and irreversible loss in the two newly developed systems are analyzed in detail through energy and exergy balance analysis. The advantages are explored from the perspective of hydrogen production rate natural gas consumption and work consumption. In addition in consideration of the integrated performance an optimal design analysis was conducted. In terms of hydrogen production the new system based on dry reforming is better with an advantage of 2.41%; however it is worth noting that the comprehensive thermal performance of the new steam reforming system is better reaching 10.95%. This study provides new ideas for hydrogen production from a low carbon emission perspective and also offers a new direction for future distributed energy system integration.
Combustion Characterization of Hybrid Methane-hydrogen Gas in Domestic Swirl Stoves
Oct 2022
Publication
Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be Combustion of hybrid natural gas (methane) and hydrogen mixture in domestic swirl stoves has been characterized using hot-state experiments and numerical analysis. The detailed combustion mechanism of methane and hydrogen (GRI-Mech 3.0) has been simplified to obtain reduced number of chemical reactions involved (82 % reduction). The novel simplified combustion mechanism developed has been used to obtain combustion characteristics of hybrid methane-hydrogen mixture. The difference between the calculations from the detailed and the simplified mechanisms has been found to be <1 %. A numerical model based on the simplified combustion model is developed rigorously tested and validated against hot-state tests. The results depict that the maximum difference in combustion zone’s average temperature is <13 %. The investigations have then been extended to hybrid methane-hydrogen mixtures with varying volume fraction of hydrogen. The results show that for a mixture containing 15 % hydrogen the release of CO due to combustion reduces by 25 % while the combustion zone’s average temperature reduces by 6.7 %. The numerical results and hot-state tests both confirm that the temperature remains stable when hybrid methane-hydrogen mixture is used in domestic swirl gas stoves demonstrating its effectiveness in cooking processes.
The Direct Reduction of Iron Ore with Hydrogen
Aug 2022
Publication
The steel industry represents about 7% of the world’s anthropogenic CO2 emissions due to the high use of fossil fuels. The CO2 -lean direct reduction of iron ore with hydrogen is considered to offer a high potential to reduce CO2 emissions and this direct reduction of Fe2O3 powder is investigated in this research. The H2 reduction reaction kinetics and fluidization characteristics of fine and cohesive Fe2O3 particles were examined in a vibrated fluidized bed reactor. A smooth bubbling fluidization was achieved. An increase in external force due to vibration slightly increased the pressure drop. The minimum fluidization velocity was nearly independent of the operating temperature. The yield of the direct H2 -driven reduction was examined and found to exceed 90% with a maximum of 98% under the vibration of ~47 Hz with an amplitude of 0.6 mm and operating temperatures close to 500 ◦C. Towards the future of direct steel ore reduction cheap and “green” hydrogen sources need to be developed. H2 can be formed through various techniques with the catalytic decomposition of NH3 (and CH4 ) methanol and ethanol offering an important potential towards production cost yield and environmental CO2 emission reductions.
Design Strategies for Large Current Density Hydrogen Evolution Reaction
Apr 2022
Publication
Hydrogen energy is considered one of the cleanest and most promising alternatives to fossil fuel because the only combustion product is water. The development of water splitting electrocatalysts with Earth abundance cost-efficiency and high performance for large current density industrial applications is vital for H2 production. However most of the reported catalysts are usually tested within relatively small current densities (< 100 mA cm−2 ) which is far from satisfactory for industrial applications. In this minireview we summarize the latest progress of effective non-noble electrocatalysts for large current density hydrogen evolution reaction (HER) whose performance is comparable to that of noble metal-based catalysts. Then the design strategy of intrinsic activities and architecture design are discussed including self-supporting electrodes to avoid the detachment of active materials the superaerophobicity and superhydrophilicity to release H2 bubble in time and the mechanical properties to resist destructive stress. Finally some views on the further development of high current density HER electrocatalysts are proposed such as scale up of the synthesis process in situ characterization to reveal the micro mechanism and the implementation of catalysts into practical electrolyzers for the commercial application of as-developed catalysts. This review aimed to guide HER catalyst design and make large-scale hydrogen production one step further.
P2H Modeling and Operation in the Microgrid Under Coupled Electricity–Hydrogen Markets
Dec 2021
Publication
The uncertainty and volatility of wind power have led to large-scale wind curtailment during grid connections. The adoption of power-to-hydrogen (P2H) system in a microgrid (MG) can mitigate the renewable curtailment by hydrogen conversion and storage. This paper conducts unified modeling for different types of P2H systems and considers the multi-energy trading in a hydrogen-coupled power market. The proposed bi-level equilibrium model is beneficial to minimize the energy cost of microgrids. Firstly a microgrid operation model applied to different P2H systems including an alkaline electrolysis cell (AEC) a proton exchange membrane electrolysis cell (PEMEC) or a solid oxide electrolysis cell (SOEC) is proposed at the upper level. Secondly an electricity market–clearing model and a hydrogen market model are constructed at the lower level. Then the diagonalization algorithm is adopted to solve the multi-market equilibrium problem. Finally case studies based on an IEEE 14-bus system are conducted to validate the proposed model and the results show that the microgrid with a P2H system could gain more profits and help increase the renewable penetration.
Impacts of Low-Carbon Targets and Hydrogen Production Alternatives on Energy Supply System Transition: An Infrastructure-Based Optimization Approach and a Case Study of China
Jan 2021
Publication
Low-carbon transition pathways oriented from different transition targets would result in a huge variation of energy system deployment and transition costs. Hydrogen is widely considered as an imperative energy carrier to reach carbon neutral targets. However hydrogen production either from non-fossil power or fossil fuels with carbon capture is closely linked with an energy supply system and has great impacts on its structure. Identifying an economically affordable transition pathway is attractive and energy infrastructure is critical due to massive investment and long life-span. In this paper a multi-regional multi-period and infrastructure-based model is proposed to quantify energy supply system transition costs with different low-carbon targets and hydrogen production alternatives and China is taken as a case study. Results show that fulfilling 2-degree and 1.5-degree temperature increase targets would result in 84% and 151% increases in system transition costs 114% and 246% increases in infrastructure investment and 211% and 339% increases in stranded investment compared to fulfilling stated policy targets. Producing hydrogen from coal would be economical when carbon capture and sequestration cost is lower than 437 yuan per tonne and reduce infrastructure investment and stranded coal investment by 16% and 35% respectively than producing hydrogen from renewable power.
Industrial Status, Technological Progress, Challenges, and Prospects of Hydrogen Energy
Apr 2022
Publication
Under the requirements of China's strategic goal of "carbon peaking and carbon neutrality" as a renewable clean and efficient secondary energy source hydrogen benefits from abundant resources a wide variety of sources a high combustion calorific value clean and non-polluting various forms of utilization energy storage mediums and good security etc. It will become a realistic way to help energy transportation petrochemical and other fields to achieve deep decarbonization and will turn into an important replacement energy source for China to build a modern clean energy system. It is clear that accelerating the development of hydrogen energy has become a global consensus. In order to provide a theoretical support for the accelerated transformation of hydrogen-related industries and energy companies and provide a basis and reference for the construction of "Hydrogen Energy China" this paper describes main key technological progresses in the hydrogen industry chain such as hydrogen production storage transportation and application. The status and development trends of hydrogen industrialization are analyzed and then the challenges faced by the development of the hydrogen industry are discussed. At last the development and future of the hydrogen industry are prospected. The following conclusions are achieved. (1) Hydrogen technologies of our country will become mature and enter the road of industrialization. The whole industry chain system of the hydrogen industry is gradually being formed and will realize the leap-forward development from gray hydrogen blue hydrogen to green hydrogen. (2) The overall development of the entire hydrogen industry chain such as hydrogen production storage and transportation fuel cells hydrogen refueling stations and other scenarios should be accelerated. Besides in-depth integration and coordination with the oil and gas industry needs more attention which will rapidly promote the high-quality development of the hydrogen industry system. (3) The promotion and implementation of major projects such as "north-east hydrogen transmission" "west-east hydrogen transmission" "sea hydrogen landing" and utilization of infrastructures such as gas filling stations can give full play to the innate advantages of oil and gas companies in industrial chain nodes such as hydrogen production and refueling etc. which can help to achieve the application of "oil gas hydrogen and electricity" four-station joint construction form a nationwide hydrogen resource guarantee system and accelerate the planning and promotion of the "Hydrogen Energy China" strategy.
Simulation and Study of PEMFC System Directly Fueled by Ammonia Decomposition Gas
Mar 2022
Publication
Ammonia can be stored as a liquid under relatively easy conditions (Ambient temperature by applying 10 bar or Ambient pressure with the temperature of 239 K). At the same time liquid ammonia has a high hydrogen storage density and is therefore a particularly promising carrier for hydrogen storage. At the same time the current large-scale industrial synthesis of ammonia has long been mature and in the future it will be possible to achieve a zero-emission ammonia regeneration cycle system by replacing existing energy sources with renewable ones. Ammonia does not contain carbon and its use in fuel cells can avoid NOx production during energy release. high temperature solid oxide fuel cells can be directly fueled by ammonia and obtain good output characteristics but the challenges inherent in high temperature solid oxide fuel cells greatly limit the implementation of this option. Whereas PEMFC has gained initial commercial use however for PEMFC ammonia is a toxic gas so the general practice is to convert ammonia to pure hydrogen. Ammonia to hydrogen requires decomposition under high temperature and purification which increases the complexity of the fuel system. In contrast PEMFC that can use ammonia decomposition gas directly can simplify the fuel system and this option has already obtained preliminary experimental validation studies. The energy efficiency of the system obtained from the preliminary validation experiments is only 34–36% which is much lower than expected. Therefore this paper establishes a simulation model of PEMFC directly using ammonia decomposition gas as fuel to study the maximum efficiency of the system and the effect of the change of system parameters on the efficiency and the results show that the system efficiency can reach up to 45% under the condition of considering certain heat loss. Increasing the ammonia decomposition reaction temperature decreases the system efficiency but the effect is small and the system efficiency can reach 44% even at a temperature of 850°C. The results of the study can provide a reference for a more scientific and quantitative assessment of the potential value of direct ammonia decomposition gas-fueled PEMFC.
Study on Enhancing Hydrogen Production Potential from Renewable Energy in Multi-terminal DC System
Aug 2021
Publication
Renewable energy complementary hydrogen production can enhance the full consumption of renewable energy and reduce the abandonment of wind and solar power. The integration of renewable energy and hydrogen production equipment through existing multi-terminal DC systems can reduce new power lines construction and save investment in distribution equipment. For integrated renewable energy/hydrogen energy in an existing multi-terminal DC system this paper investigates its potential of hydrogen production based on renewable energy while ensuring the normal performance of the existing system being not affected. The typical structure and control strategy of the integrated renewable energy/hydrogen energy in multi-terminal DC system are firstly described. Then the state space model of the system is constructed and the key parameters affecting the hydrogen production capacity are studied by using the eigenvalues analysis method. Finally the corresponding system simulation model and test platform are built and the theoretical analysis results are verified and the potential of using multi-terminal DC system to enhance hydrogen production is quantitatively analyzed. The proposed scheme can enhance the hydrogen production potential from renewable energy meanwhile the normal performance of the existing system is not affected.
Experimental Study of the Feasibility of In‐Situ Hydrogen Generation from Gas Reservoir
Nov 2022
Publication
Due to there is no better way to exploit depleted gas reservoirs and hydrogen can generate from natural gas combustion. In this paper the possibility of in‐situ hydrogen generation in air injected gas reservoirs was determined through pseudo dynamic experiments. The study indicated that highertemperature and steam/methane ratio can generate more hydrogen and the temperature should not be lower than 600 °C within gas reservoirs. The debris has positive catalysis for hydrogen generation. The maximum mole fraction of hydrogen was 26.63% at 600 °C.
Research on the Primary Frequency Regulation Control Strategy of a Wind Storage Hydrogen-Generating Power Station
Nov 2022
Publication
Wind curtailment and weak inertia characteristics are two factors that shackle the permeability of wind power. An electric hydrogen production device consumes electricity to produce hydrogen under normal working conditions to solve the problem of abandoning wind. When participating in frequency regulation it serves as a load reduction method to assist the system to rebuild a power balance and improve the wind power permeability. However due to its own working characteristics an electric hydrogen production device cannot undertake the high-frequency component of the frequency regulation power command; therefore an energy storage device was selected to undertake a high-frequency power command to assist the electric hydrogen production device to complete the system frequency regulation. This paper first proposes and analyzes the architecture of a wind storage hydrogen-generating station for centralized hydrogen production with a distributed energy storage and proposes the virtual inertia and droop characteristic mechanism of the wind storage hydrogen-generating station to simulate a synchronous unit. Secondly an alkaline electrolysis cell suitable for large-scale engineering applications is selected as the research object and its mathematical model is established the matching between different energy storage devices and their cooperation in power grid frequency regulation is analyzed and a super capacitor is selected. A control strategy for the wind storage hydrogen-generating power station to participate in power grid frequency regulation with a wide time scale is then proposed. Using the first-order low-pass filter the low-frequency component of the frequency regulation power command is realized by an electric hydrogen production device load reduction and a high-frequency component is realized by the energy storage device. Finally the effectiveness and rationality of the proposed control strategy are verified by establishing the simulation model of the wind storage hydrogen-generating power station with different initial wind speed states comparing the system frequency dip values under the proposed multi-energy cooperative control strategy and a single energy device control strategy.
Research on Motor Rotor Loss of High-Speed Air Compressor in the Application of Hydrogen Fuel Cell Vehicle
Feb 2023
Publication
As an important component of hydrogen fuel cell vehicles the air compressor with an air foil bearing rotates at tens of thousands of revolutions per minute. The heat generation concentration problem caused by the high-speed motor loss seriously affects the safe and normal operation of the motor so it is very important to clarify the loss distribution of the high-speed motor and adopt a targeted loss reduction design for air compressor heat dissipation. In this paper for an air compressor with a foil bearing with a rated speed of 80000 rpm an empirical formula and a three-dimensional transient magnetic field finite element model are used to model and calculate the air friction loss stator core loss winding loss and permanent magnet eddy current loss. The accuracy of the analytical calculation method is verified by torque test experiments under different revolutions and the average simulation accuracy can reach 91.1%. Then the distribution of the air friction loss stator core loss winding loss and eddy current loss of the air compressor motor at different revolutions is obtained by using this method. The results show that the proposed method can effectively calculate the motor rotor loss of a high-speed air compressor with air foil bearing. Although the motor efficiency increases with the increase in motor speed the absolute value of loss also increases with the increase in motor speed. Stator core loss and air friction loss are the main sources of loss accounting for 55.64% and 29% of the total motor loss respectively. The electromagnetic loss of winding the eddy current and other alloys account for a relatively small proportion which is 15% in total. The conclusions obtained in this paper can effectively guide calculations of motor loss the motor heat dissipation design of a high-speed air compressor with an air foil bearing.
Effect of H2 on Blast Furnace Ironmaking: A Review
Nov 2022
Publication
Under the background of “carbon peaking” and “carbon neutralization” the green transformation of iron and steel enterprises is imminent. The hydrogen-rich smelting technology of blast furnaces is very important for reducing energy consumption and CO2 emission in ironmaking systems and it is one of the important directions of green and low-carbon development of iron and steel enterprises. In this paper the research status of the thermal state reduction mechanism of iron-bearing burden coke degradation behavior and formation of the cohesive zone in various areas of blast furnace after hydrogen-rich smelting is summarized which can make a more clear and comprehensive understanding for the effect of H2 on blast furnace ironmaking. Meanwhile based on the current research situation it is proposed that the following aspects should be further studied in the hydrogen-rich smelting of blast furnaces: (1) the utilization rate of hydrogen and degree of substitution for direct reduction (2) combustion behavior of fuel in raceway (3) control of gas flow distribution in the blast furnace (4) operation optimization of the blast furnace.
Intelligent Damping Control of Renewable Energy/Hydrogen Energy DC Interconnection System
Oct 2022
Publication
Renewable energy DC hydrogen production has become a new development trend. Due to the interaction between the weak damping of DC network and the negative impedance characteristics of power supply of hydrogen production the actual available power of renewable and hydrogen energy DC interconnection system will be lower than its rated setting value. To solve this problem this paper proposes an intelligent damping control to realize the rated power operation of hydrogen generation power source and significantly improve the hydrogen generation performance. In this paper the nonlinear model under typical control strategies is established in order to adapt to different degrees of disturbance and the damping controller is designed based on state feedback including feedback control law and damping generation formula. On this basis an intelligent method of damping control is proposed to support rapid decision-making. Finally the intelligent damping control method is verified by simulation analysis. It realizes rated power of power supply of hydrogen production by generating only a small amount of damping power and superimposing it on the hydrogen production power
Deep Decarbonization of the Indian Economy: 2050 Prospects for Wind, Solar, and Green Hydrogen
May 2022
Publication
The paper explores options for a 2050 carbon free energy future for India. Onshore wind and solar sources are projected as the dominant primary contributions to this objective. The analysis envisages an important role for so-called green hydrogen produced by electrolysis fueled by these carbon free energy sources. This hydrogen source can be used to accommodate for the intrinsic variability of wind and solar complementing opportunities for storage of power by batteries and pumped hydro. The green source of hydrogen can be used also to supplant current industrial uses of grey hydrogen produced in the Indian context largely from natural gas with important related emissions of CO2. The paper explores further options for use of green hydrogen to lower emissions from otherwise difficult to abate sectors of both industry and transport. The analysis is applied to identify the least cost options to meet India’s zero carbon future.
A Comprehensive Review of Electrochemical Hybrid Power Supply Systems and Intelligent Energy Managements for Unmanned Aerial Vehicles in Public Services
Jun 2022
Publication
The electric unmanned aerial vehicles (UAVs) are rapidly growing due to their abilities to perform some difficult or dangerous tasks as well as many public services including real-time monitoring wireless coverage search and rescue wildlife surveys and precision agriculture. However the electrochemical power supply system of UAV is a critical issue in terms of its energy/power densities and lifetime for service endurance. In this paper the current power supply systems used in UAVs are comprehensively reviewed and analyzed on the existing power configurations and the energy management systems. It is identified that a single type of electrochemical power source is not enough to support a UAV to achieve a long-haul flight; hence a hybrid power system architecture is necessary. To make use of the advantages of each type of power source to increase the endurance and achieve good performance of the UAVs the hybrid systems containing two or three types of power sources (fuel cell battery solar cell and supercapacitor) have to be developed. In this regard the selection of an appropriate hybrid power structure with the optimized energy management system is critical for the efficient operation of a UAV. It is found that the data-driven models with artificial intelligence (AI) are promising in intelligent energy management. This paper can provide insights and guidelines for future research and development into the design and fabrication of the advanced UAV power systems.
Combined Soft Templating with Thermal Exfoliation Toward Synthesis of Porous g-C3N4 Nanosheets for Improved Photocatalytic Hydrogen Evolution
Apr 2021
Publication
Insufficient active sites and fast charge carrier recombination are detrimental to photocatalytic activity of graphitic carbon nitride (g-C3N4). In this work a combination of pore creating with thermal exfoliation was employed to prepare porous g-C3N4 nanosheets for photocatalytic water splitting into hydrogen. Hexadecyl trimethyl ammonium chloride (CTAC) as the soft template promoted the formation of porous g-C3N4 during the thermal condensation of melamine. On further post-synthesis calcination the porous g-C3N4 aggregates were exfoliated into discrete nanosheets accompanied by an increase in specific surface area and defects. Optimal porous g-C3N4 nanosheets achieved 3.6 times the photocatalytic hydrogen evolution rate for bulk counterpart. The enhanced photocatalytic activity may be ascribed to TCN-1%CTAC has larger specific surface area stronger optical absorption intensity and higher photogenerated electron–hole separation efficiency. The external quantum efficiency of TCN-1%CTAC was measured to be 3.4% at 420 nm. This work provides a simple combinatorial strategy for the preparation of porous g-C3N4 nanosheets with low cost environmental friendliness and enhanced photocatalytic activity.
Aldehyde Replacement Advances Efficient Hydrogen Production in Electrolyser
Mar 2022
Publication
The high energy consumption and production of undesired oxygen greatly restrict the wide adoption of water electrolysis for hydrogen production. In a paper recently published in Nature Catalysis Wang and coworkers rationally introduce aldehydes for oxidation at anode to replace oxygen evolution reaction which can produce hydrogen and value-added products at low potential realizing efficient bipolar hydrogen production with high-purity. Moreover these aldehydes are biomass-derived and contribute to sustainable hydrogen production
Wittichenite Semiconductor of Cu3BiS3 Films for Efficient Hydrogen Evolution from Solar Driven Photoelectrochemical Water Splitting
Jun 2021
Publication
A highly efficient low-cost and environmentally friendly photocathode with long-term stability is the goal of practical solar hydrogen evolution applications. Here we found that the Cu3BiS3 film-based photocathode meets the abovementioned requirements. The Cu3BiS3-based photocathode presents a remarkable onset potential over 0.9 VRHE with excellent photoelectrochemical current densities (~7 mA/cm2 under 0 VRHE) and appreciable 10-hour long-term stability in neutral water solutions. This high onset potential of the Cu3BiS3-based photocathode directly results in a good unbiased operating photocurrent of ~1.6 mA/cm2 assisted by the BiVO4 photoanode. A tandem device of Cu3BiS3-BiVO4 with an unbiased solar-to-hydrogen conversion efficiency of 2.04% is presented. This tandem device also presents high stability over 20 hours. Ultimately a 5 × 5 cm2 large Cu3BiS3-BiVO4 tandem device module is fabricated for standalone overall solar water splitting with a long-term stability of 60 hours.
Renewable Hydrogen Production from the Organic Fraction of Municipal Solid Waste through a Novel Carbon-negative Process Concept
Apr 2022
Publication
Bioenergy with carbon capture and storage (BECCS) is one of the prevailing negative carbon emission technologies. Ensuring a hydrogen economy is essential to achieving the carbon-neutral goal. In this regard the present study contributed by proposing a carbon negative process for producing high purity hydrogen from the organic fraction of municipal solid waste (OFMSW). This integrated process comprises anaerobic digestion pyrolysis catalytic reforming water-gas shift and pressure swing adsorption technologies. By focusing on Sweden the proposed process was developed and evaluated through sensitivity analysis mass and energy balance calculations techno-economic assessment and practical feasibility analysis. By employing the optimum operating conditions from the sensitivity analysis 72.2 kg H2 and 701.47 kg negative CO2 equivalent emissions were obtained by treating 1 ton of dry OFMSW. To achieve these results 6621.4 MJ electricity and 325 kg of steam were utilized during this process. Based on this techno-economic assessment of implementing the proposed process in Stockholm when the negative CO2 equivalent emissions are recognized as income the internal rate of return and the discounted payback period can be obtained as 26% and 4.3 years respectively. Otherwise these values will be 13% and 7.2 years.
Particle Size and Crystal Phase Effects in Fischer-Tropsch Catalysts
Aug 2017
Publication
Fischer-Tropsch synthesis (FTS) is an increasingly important approach for producing liquid fuels and chemicals via syngas—that is synthesis gas a mixture of carbon monoxide and hydrogen—generated from coal natural gas or biomass. In FTS dispersed transition metal nanoparticles are used to catalyze the reactions underlying the formation of carbon-carbon bonds. Catalytic activity and selectivity are strongly correlated with the electronic and geometric structure of the nanoparticles which depend on the particle size morphology and crystallographic phase of the nanoparticles. In this article we review recent works dealing with the aspects of bulk and surface sensitivity of the FTS reaction. Understanding the different catalytic behavior in more detail as a function of these parameters may guide the design of more active selective and stable FTS catalysts.
Mechanical Properties and Hydrogen Embrittlement of Laser-Surface Melted AISI 430 Ferritic Stainless Steel
Feb 2020
Publication
Hydrogen was doped in austenitic stainless steel (ASS) 316L tensile samples produced by the laser-powder bed fusion (L-PBF) technique. For this aim an electrochemical method was conducted under a high current density of 100 mA/cm2 for three days to examine its sustainability under extreme hydrogen environments at ambient temperatures. The chemical composition of the starting powders contained a high amount of Ni approximately 12.9 wt.% as a strong austenite stabilizer. The tensile tests disclosed that hydrogen charging caused a minor reduction in the elongation to failure (approximately 3.5% on average) and ultimate tensile strength (UTS; approximately 2.1% on average) of the samples using a low strain rate of 1.2 × 10−4 s−1. It was also found that an increase in the strain rate from 1.2 × 10−4 s−1 to 4.8 × 10−4 s−1 led to a reduction of approximately 3.6% on average for the elongation to failure and 1.7% on average for UTS in the pre-charged samples. No trace of martensite was detected in the X-ray diffraction (XRD) analysis of the fractured samples thanks to the high Ni content which caused a minor reduction in UTS × uniform elongation (UE) (GPa%) after the H charging. Considerable surface tearing was observed for the pre-charged sample after the tensile deformation. Additionally some cracks were observed to be independent of the melt pool boundaries indicating that such boundaries cannot necessarily act as a suitable area for the crack propagation.
Fabrication of Highly Textured 2D SnSe Layers with Tunable Electronic Properties for Hydrogen Evolution
Jun 2021
Publication
Hydrogen is regarded to be one of the most promising renewable and clean energy sources. Finding a highly efficient and cost-effective catalyst to generate hydrogen via water splitting has become a research hotspot. Two-dimensional materials with exotic structural and electronic properties have been considered as economical alternatives. In this work 2D SnSe films with high quality of crystallinity were grown on a mica substrate via molecular beam epitaxy. The electronic property of the prepared SnSe thin films can be easily and accurately tuned in situ by three orders of magnitude through the controllable compensation of Sn atoms. The prepared film normally exhibited p-type conduction due to the deficiency of Sn in the film during its growth. First-principle calculations explained that Sn vacancies can introduce additional reactive sites for the hydrogen evolution reaction (HER) and enhance the HER performance by accelerating electron migration and promoting continuous hydrogen generation which was mirrored by the reduced Gibbs free energy by a factor of 2.3 as compared with the pure SnSe film. The results pave the way for synthesized 2D SnSe thin films in the applications of hydrogen production.
Analysis of Strategic Directions in Sustainable Hydrogen Investment Decisions
Jun 2020
Publication
This study seeks to find the appropriate strategies necessary to make sustainable and effective hydrogen energy investments. Within this scope nine different criteria are defined regarding social managerial and financial factors. A hesitant interval-valued intuitionistic fuzzy (IVIF) decision-making trial and evaluation laboratory (DEMATEL) methodology is considered to calculate the degree of importance of the criteria. Additionally impact relation maps are also generated to visualize the causality relationship between the factors. The findings indicate that the technical dimension has the greatest importance in comparison to managerial and financial factors. Furthermore it is also concluded that storage and logistics research and development and technological infrastructure are the most significant factors to be considered when defining hydrogen energy investment strategies. Hence before investing in hydrogen energy necessary actions should be taken to minimize the storage and logistic costs. Among them building the production site close to the usage area will contribute significantly to this purpose. In this way possible losses during the transportation of hydrogen can be minimized. Moreover it is essential to identify the lowest-cost hydrogen storage method by carrying out the necessary research and development activities thereby increasing the sustainability and effectiveness of hydrogen energy investment projects.
Converting Sewage Water into H2 Fuel Gas Using Cu/CuO Nanoporous Photocatalytic Electrodes
Feb 2022
Publication
This work reports on H2 fuel generation from sewage water using Cu/CuO nanoporous (NP) electrodes. This is a novel concept for converting contaminated water into H2 fuel. The preparation of Cu/CuO NP was achieved using a simple thermal combustion process of Cu metallic foil at 550 ◦C for 1 h. The Cu/CuO surface consists of island-like structures with an inter-distance of 100 nm. Each island has a highly porous surface with a pore diameter of about 250 nm. X-ray diffraction (XRD) confirmed the formation of monoclinic Cu/CuO NP material with a crystallite size of 89 nm. The prepared Cu/CuO photoelectrode was applied for H2 generation from sewage water achieving an incident to photon conversion efficiency (IPCE) of 14.6%. Further the effects of light intensity and wavelength on the photoelectrode performance were assessed. The current density (Jph) value increased from 2.17 to 4.7 mA·cm−2 upon raising the light power density from 50 to 100 mW·cm−2 . Moreover the enthalpy (∆H*) and entropy (∆S*) values of Cu/CuO electrode were determined as 9.519 KJ mol−1 and 180.4 JK−1 ·mol−1 respectively. The results obtained in the present study are very promising for solving the problem of energy in far regions by converting sewage water to H2 fuel.
Towards Net-zero Smart System: An Power Synergy Management Approach of Hydrogen and Battery Hybrid System with Hydrogen Safety Consideration
May 2022
Publication
The building system is one of key energy consumption sector in the market and low-carbon building will make a significant contribution for the worldwide carbon emission reduction. The multiple energy systems including renewable generations hydrogen energy and energy storage is the perspective answer to the net-zero building system. However the research gap lies in the synergy power management among the renewable flexible loads batteries and hydrogen energy systems and at the same time taking the unique characteristic of different energy sectors into account by power managing. This paper proposed the power management approach based on the game theory by which the different characteristics of the energy players are described via creating the competing relationship against net-zero emission objective so that to achieve the power synergy. Under the proposed power management method the hydrogen and battery hybrid system including the fuel cell electrolyzer and battery is designed and investigated as to unlock the power management regions and control constraints within the building system. Particularly for the hydrogen system within the hybrid system the safe and long-lifetime operation is considered respectively by high-efficiency and pressure constraints within the power management. Simulation results show that providing the same energy storage services for the building system the fuel cell with the proposed power management method sustains for 9.9 years much longer than that of equivalent consumption minimization (4.98) model predictive control (4.61) and rule-based method (7.69). Moreover the maximum tank temperature of the hydrogen tank is reduced by 3.4 K and 2.9 K compared with consumption minimization strategy and model predictive control. Also the real-time of the proposed power management is verified by a scaled-down experiment platform.
Transient Numerical Modeling and Model Predictive Control of an Industrial-scale Steam Methane Reforming Reactor
Mar 2021
Publication
A steam methane reforming reactor is a key equipment in hydrogen production and numerical analysis and process control can provide a critical insight into its reforming mechanisms and flexible operation in real engineering applications. The present paper firstly studies the transport phenomena in an industrial-scale steam methane reforming reactor by transient numerical simulations. Wall effect and local non thermal equilibrium is considered in the simulations. A temperature profile of the tube outer wall is given by user defined functions integrated into the ANSYS FLUENT software. Dynamic simulations show that the species distribution is closely related to the temperature distribution which makes the temperature of the reactor tube wall an important factor for the hydrogen production of the reformer and the thermal conductivity of the catalyst network is crucial in the heat transfer in the reactor. Besides there exists a delay of the reformer's hydrogen production when the temperature profile of the tube wall changes. Among inlet temperature inlet mass flow rate and inlet steam-to-carbon (S/C) ratio the mass flow rate is the most influencing factor for the hydrogen production. The dynamic matrix control (DMC) scheme is subsequently designed to manipulate the mole fraction of hydrogen of the outlet to the target value by setting the temperature profile trajectory of the reforming tube with time. The proportional-integral control strategy is also studied for comparison. The closed-loop simulation results show that the proposed DMC control strategy can reduce the overshoot and have a small change of the input variable. In addition the disturbances of feed disturbance can also be well rejected to assure the tracking performance indicating the superiority of the DMC controller. All the results give insight to the theoretical analysis and controller design of a steam methane reformer and demonstrate the potential of the CFD modeling in study the transport mechanism and the idea of combining CFD modelling with controller design for the real application.
High Performance of Biohydrogen Production in Packed-Filter Bioreactor via Optimizing Packed-Filter Position
Jul 2021
Publication
In this present investigation a packed-filter bioreactor was employed to produce hydrogen utilizing an expired soft drink as a substrate. The effects of feeding substrate concentrations ranging from 19.51 10.19 5.34 3.48 to 2.51 g total sugar/L were examined and the position of the packed filter installed in the bioreactor at dimensionless heights (h/H) of 1/4 2/4 3/4 and 4/4 was studied. The results revealed that with a substrate concentration of 20 g total sugar/L and a hydraulic retention time (HRT) of 1 h a packed filter placed at the half-height position of the bioreactor (h/H 2/4) has the optimal hydrogen production rate hydrogen yield and average biomass concentration in the bioreactor resulting in 55.70 ± 2.42 L/L/d 0.90 ± 0.06 mol H2/mol hexose and 17.86 ± 1.09 g VSS/L. When feeding substrate concentrations varied from 20 10 to 5 g total sugar/L with the packed-filter position at h/H 2/4 Clostridium sp. Clostridium tyrobutyricum and Bifidobacterium crudilactis were the predominant bacteria community. Finally it was discovered that the packed-filter bioreactor can produce stable hydrogen in high-strength organic effluent.
Production of High-purity Hydrogen from Paper Recycling Black Liquor via Sorption Enhanced Steam Reforming
Jul 2020
Publication
Environmentally friendly and energy saving treatment of black liquor (BL) a massively produced waste in Kraft papermaking process still remains a big challenge. Here by adopting a Ni-CaO-Ca12Al14O33 bifunctional catalyst derived from hydrotalcite-like materials we demonstrate the feasibility of producing high-purity H2 (∼96%) with 0.9 mol H2 mol-1 C yield via the sorption enhanced steam reforming (SESR) of BL. The SESRBL performance in terms of H2 production maintained stable for 5 cycles but declined from the 6th cycle. XRD Raman spectroscopy elemental analysis and energy dispersive techniques were employed to rationalize the deactivation of the catalyst. It was revealed that gradual sintering and agglomeration of Ni and CaO and associated coking played important roles in catalyst deactivation and performance degradation of SESRBL while deposition of Na and K from the BL might also be responsible for the declined performance. On the other hand it was demonstrated that the SESRBL process could effectively reduce the emission of sulfur species by storing it as CaSO3. Our results highlight a promising alternative for BL treatment and H2 production thereby being beneficial for pollution control and environment governance in the context of mitigation of climate change.
Modeling of Fixed Bed Reactor for Coal Tar Hydrogenation via the Kinetic Lumping Approach
Nov 2018
Publication
Hydrogenation technology is an indispensable chemical upgrading process for converting the heavy feedstock into favorable lighter products. In this work a new kinetic model containing four hydrocarbon lumps (feedstock diesel gasoline cracking gas) was developed to describe the coal tar hydrogenation process the Levenberg–Marquardt’s optimization algorithm was used to determine the kinetic parameters by minimizing the sum of square errors between experimental and calculated data the predictions from model validation showed a good agreement with experimental values. Subsequently an adiabatic reactor model based on proposed lumped kinetic model was constructed to further investigate the performance of hydrogenation fixed-bed units the mass balance and energy balance within the phases in the reactor were taken into accounts in the form of ordinary differential equation. An application of the reactor model was performed for simulating the actual bench-scale plant of coal tar hydrogenation the simulated results on the products yields and temperatures distribution along with the reactor are shown to be good consistent with the experimental data.
A Critical Review on the Principles, Applications, and Challenges of Waste-to-hydrogen Technologies
Sep 2020
Publication
Hydrogen sourced from energy recovery processes and conversion of waste materials is a method of providing both a clean fuel and a sustainable waste management alternative to landfill and incineration. The question is whether waste-to–hydrogen can become part of the zero-carbon future energy mix and serve as one of the cleaner hydrogen sources which is economically viable and environmentally friendly. This work critically assessed the potential of waste as a source of hydrogen production via various thermochemical (gasification and pyrolysis) and biochemical (fermentation and photolysis) processes. Research has shown hydrogen production yields of 33.6 mol/kg and hydrogen concentrations of 82% from mixed waste feedstock gasification. Biochemical methods such as fermentation can produce hydrogen up to 418.6 mL/g. Factors including feedstock quality process requirements and technology availability were reviewed to guide technology selection and system design. Current technology status and bottlenecks were discussed to shape future development priorities. These bottlenecks include expensive production and operation processes heterogeneous feedstock low process efficiencies inadequate management and logistics and lack of policy support. Improvements to hydrogen yields and production rates are related to feedstock processing and advanced energy efficiency processes such as torrefaction of feedstock which has shown thermal efficiency of gasification up to 4 MJ/kg. This will affect the economic feasibility and concerns around required improvements to bring the costs down to allow waste to viewed as a serious competitor for hydrogen production. Recommendations were also made for financially competitive waste-to-hydrogen development to be part of a combined solution for future energy needs.
Research on Hydrogen Consumption and Driving Range of Hydrogen Fuel Cell Vehicle under the CLTC-P Condition
Dec 2021
Publication
Hydrogen consumption and mileage are important economic indicators of fuel cell vehicles. Hydrogen consumption is the fundamental reason that restricts mileage. Since there are few quantitative studies on hydrogen consumption during actual vehicle operation the high cost of hydrogen consumption in outdoor testing makes it impossible to guarantee the accuracy of the test. Therefore this study puts forward a test method based on the hydrogen consumption of fuel cell vehicles under CLTC-P operating conditions to test the hydrogen consumption of fuel cell vehicles per 100 km. Finally the experiment shows that the mileage calculated by hydrogen consumption has a higher consistency with the actual mileage. Based on this hydrogen consumption test method the hydrogen consumption can be accurately measured and the test time and cost can be effectively reduced.
Hydrogenation Production via Chemical Looping Reforming of Coke Oven Gas
Jun 2020
Publication
Coke oven gas (COG) is one of the most important by-products in the steel industry and the conversion of COG to value-added products has attracted much attention from both economic and environmental views. In this work we apply the chemical looping reforming technology to produce pure H2 from COG. A series of La1-xSrxFeO3 (x = 0 0.2 0.3 0.4 0.5 0.6) perovskite oxides were prepared as oxygen carriers for this purpose. The reduction behaviours of La1-xSrxFeO3 perovskite by different reducing gases (H2 CO CH4 and the mixed gases) are investigated to discuss the competition effect of different components in COG for reacting with the oxygen carriers. The results show that reduction temperatures of H2 and CO are much lower than that of CH4 and high temperatures (>800 °C) are requested for selective oxidation of methane to syngas. The co-existence of CO and H2 shows weak effect on the equilibrium of methane conversion at high temperatures but the oxidation of methane to syngas can inhibit the consumption of CO and H2. The doping of suitable amounts of Sr in LaFeO3 perovskite (e.g. La0.5Sr0.5FeO3) significantly promotes the reactivity for selective oxidation of methane to syngas and inhibits the formation of carbon deposition obtaining both high methane conversion in the COG oxidation step and high hydrogen yield in the water splitting step. The La0.5Sr0.5FeO3 shows the highest methane conversion (67.82%) hydrogen yield (3.34 mmol·g-1) and hydrogen purity (99.85%). The hydrogen yield in water splitting step is treble as high as the hydrogen consumption in reduction step. These results reveal that chemical looping reforming of COG to produce pure H2 is feasible and an O2-assistant chemical looping reforming process can further improve the redox stability of oxygen carrier.
Thickness-Prediction Method Involving Tow Redistribution for the Dome of Composite Hydrogen Storage Vessels
Feb 2022
Publication
Traditional thickness-prediction methods underestimate the actual dome thickness at polar openings leading to the inaccurate prediction of the load-bearing capacity of composite hydrogen storage vessels. A method of thickness prediction for the dome section of composite hydrogen storage vessels was proposed which involved fiber slippage and tow redistribution. This method considered the blocking effect of the port on sliding fiber tows and introduced the thickness correlation to predict the dome thickness at polar openings. The arc length corresponding to the parallel circle radius was calculated and then the actual radius values corresponding to the bandwidth were obtained by the interpolation method. The predicted thickness values were compared with the actual measured thickness. The maximum relative error of the predicted thickness was 4.19% and the mean absolute percentage error was 2.04%. The results show that the present method had a higher prediction accuracy. Eventually this prediction method was used to perform progressive damage analysis on vessels. By comparing with the results of the cubic spline function method the analysis results of the present method approached the actual case. This showed that the present method improved the accuracy of the design.
Safety of Hydrogen Storage and Transportation: An Overview on Mechanisms, Techniques, and Challenges
Apr 2022
Publication
The extensive usage of fossil fuels has caused significant environmental pollution climate change and energy crises. The significant advantages of hydrogen such as cleanliness high efficiency and a wide range of sources make it quite promising. Hydrogen is prone to material damage which may lead to leakage. High-pressure leaking hydrogen is highly susceptible to spontaneous combustion due to its combustion characteristics which may cause jet fire or explosion accidents resulting in serious casualties and property damage. This paper presents a detailed review of the research progress on hydrogen leak diffusion characteristics leak spontaneous combustion mechanisms and material hydrogen damage mechanisms from the perspectives of theoretical analysis experiments and numerical simulations. This review points out that although a large number of research results have been obtained on the safety characteristics of hydrogen there are still some deficiencies and limitations. Further research topics are clarified such as further optimizing the kinetic mechanism of the high-pressure hydrogen leakage reaction and turbulence model exploring the expansion and dilution law of hydrogen clouds after liquid hydrogen flooding further studying the spontaneous combustion mechanism of leaked hydrogen and the interaction between mechanisms and investigating the synergistic damage effect of hydrogen and other components on materials. The leakage spontaneous combustion process in open space the development process of the bidirectional effect of hydrogen jet fuel and crack growth under the impact of high-pressure hydrogen jet fuel on the material may need to be explored next.
Coordinated Control Scheme of a Hybrid Renewable Power System Based on Hydrogen Energy Storage
Aug 2021
Publication
An all-weather energy management scheme for island DC microgrid based on hydrogen energy storage is proposed. A dynamic model of a large-scale wind–solar hybrid hydrogen-generation power generation system was established using a quasi-proportional resonance (QPR). We used the distributed Nautilus vertical axis wind power generation system as the main output of the system and it used the photovoltaic and hydrogen energy storage systems as alternative energy sources. Based on meeting the load power requirements and controlling the bus voltage stability we can convert the excess energy of the microgrid to hydrogen energy. With a shortage of load power we can convert the stored hydrogen into electrical energy for the load. Based on the ANSYS FLUENT software platform the feasibility and superiority over large-scale distributed Nautilus vertical axis wind power generation systems are verified. Through the MATLAB/Simulink software platform the effectiveness of the energy management method is verified. The results show that the large-scale distributed Nautilus vertical axis wind power generation system runs well in the energy system produces stable torque produces energy better than other types of wind turbines and has less impact on the power grid. The energy management method can ensure the normal operation of the system 24 h a day under the premise of maintaining the stable operation of the electric hydrogen system without providing external energy.
Development and Comparison of the Test Methods Proposed in the Chinese Test Specifications for Fuel Cell Electric Vehicles
Feb 2022
Publication
Fuel cell electric vehicles are generally considered to have broad development prospects due to their high efficiency and zero emissions. The governments of the United States Japan the European Union and China are taking action to promote the development of the industry. In 2020 China launched a fuel cell electric vehicle demonstration project and there will be 30∼50 thousand FCEVs included in this project by the end of 2025. How to standardize the consistency of data and develop a unified and accurate evaluation method is an important topic. The difficulty is how to keep balance among scientificity neutrality and feasibility in the evaluation method. In order to evaluate the performance of vehicles in demonstration operation projects China has issued the "Fuel Cell Electric Vehicle Test Specifications" which is an important guide for the future development of fuel cell electric vehicles in China. This paper compares the test methods for critical parameters in this specifications with those used in the United States and Japan. It explains China’s technical considerations in detail including fuel cell system rated power the volume power density of the fuel cell stack fuel cell system specific power fuel cell system sub-zero cold start and fuel cell electric vehicle range contributed by hydrogen. For the volume power density of the fuel cell stack as an example both the US Department of Energy and Japan’s New Energy and Industrial Technology Development Organization have proposed technical goals. However the lack of specific and detailed test methods has confused the industry. We propose a new test method using bipolar plate measurement based on scientificity feasibility and neutrality This is the first time to define the measuring method of the volume and specific power density of the fuel cell stack. For sub-zero cold start we put forward a feasible scheme for sub-zero cold start at the system level. For range contributed by hydrogen we propose a new test method that can distinguish the contributing of electric and hydrogen energy. Furthermore a hydrogen-to-electric conversion formula is proposed to calculate the equivalent hydrogen consumption which makes it possible to compare the energy consumption between plug-in and non-plug-in vehicles. At the same time this approach is significant in helping fuel cell-related enterprises to understand the formulation of China’s “Fuel Cell Electric Vehicle Test Specifications”. It should also be helpful for guiding product design and predicting fuel cell electric vehicle policy direction in China.
Safety Analysis and Risk Control of Shore-Based Bunkering Operations for Hydrogen Powered Ships
Sep 2021
Publication
In order to ensure the safety of shore-based hydrogen bunkering operations this paper takes a 2000-ton bulk hydrogen powered ship as an example. Firstly the HAZID method is used to identify the hazards of hydrogen bunkering then the probability of each scenario is analyzed and then the consequences of scenarios with high risk based on FLACS software is simulated. Finally the personal risk of bunkering operation is evaluated and the bunkering restriction area is defined. The results show that the personal risk of shore-based bunkering operation of hydrogen powered ship is acceptable but the following risk control measures should be taken: (1) The bunkering restriction area shall be delineated and only the necessary operators are allowed to enter the area and control the any form of potential ignition source; (2) The hose is the high risk hazards during bunkering. The design form of bunkering arm and bunkering hose is considered to shorten the length of the hose as far as possible; (3) A safe distance between shore-based hydrogenation station and the building outside the station should be guaranteed. The results have a guiding role in effectively reducing the risk of hydrogen bunkering operation.
Fuel Cell Power Systems for Maritime Applications: Progress and Perspectives
Jan 2021
Publication
Fuel cells as clean power sources are very attractive for the maritime sector which is committed to sustainability and reducing greenhouse gas and atmospheric pollutant emissions from ships. This paper presents a technological review on fuel cell power systems for maritime applications from the past two decades. The available fuels including hydrogen ammonia renewable methane and methanol for fuel cells under the context of sustainable maritime transportation and their pre-processing technologies are analyzed. Proton exchange membrane molten carbonate and solid oxide fuel cells are found to be the most promising options for maritime applications once energy efficiency power capacity and sensitivity to fuel impurities are considered. The types layouts and characteristics of fuel cell modules are summarized based on the existing applications in particular industrial or residential sectors. The various research and demonstration projects of fuel cell power systems in the maritime industry are reviewed and the challenges with regard to power capacity safety reliability durability operability and costs are analyzed. Currently power capacity costs and lifetime of the fuel cell stack are the primary barriers. Coupling with batteries modularization mass production and optimized operating and control strategies are all important pathways to improve the performance of fuel cell power systems.
Location-dependent Effect of Nickel on Hydrogen Dissociation and Diffusion on Mg (0001) Surface: Insights into Hydrogen Storage Material Design
Apr 2021
Publication
Density functional theory (DFT) calculations have been performed to investigate the hydrogen dissociation and diffusion on Mg (0001) surface with Ni incorporating at various locations. The results show that Ni atom is preferentially located inside Mg matrix rather than in/over the topmost surface. Further calculations reveal that Ni atom locating in/over the topmost Mg (0001) surface exhibits excellent catalytic effect on hydrogen dissociation with an energy barrier of less than 0.05 eV. In these cases the rate-limiting step has been converted from hydrogen dissociation to surface diffusion. In contrast Ni doping inside Mg bulk not only does little help to hydrogen dissociation but also exhibits detrimental effect on hydrogen diffusion. Therefore it is crucial to stabilize the Ni atom on the surface or in the topmost layer of Mg (0001) surface to maintain its catalytic effect. For all the case of Ni-incorporated Mg (0001) surfaces the hydrogen atom prefers firstly immigrate along the surface and then penetrate into the bulk. It is expected that the theoretical findings in the present study could offer fundamental guidance to future designing on efficient Mg-based hydrogen storage materials.
Extreme Energetic Materials at Ultrahigh Pressures
Jul 2020
Publication
Owing to their extremely high energy density single-bonded polymeric nitrogen and atomic metallic hydrogen are generally regarded as the ultimate energetic materials. Although their syntheses normally require ultrahigh pressures of several hundred gigapascals (GPa) which prohibit direct materials application research on their stability metastability and fundamental properties are valuable for seeking extreme energetic materials through alternative synthetic routes. Various crystalline and amorphous polymeric nitrogens have been discovered between 100 and 200 GPa. Metastability at ambient conditions has been demonstrated for some of these phases. Cubic-gauche and black-phosphorus polymorphs of single-bonded nitrogen are two particularly interesting phases. Their large hystereses warrant further application-inspired basic research of nitrogen. In contrast although metallic hydrogen contains the highest-estimated energy density its picosecond lifetime and picogram quantity make its practical material application impossible at present. “Metallic hydrogen” remains a curiosity-driven basic research pursuit focusing on the pressure-induced evolution of the molecular hydrogen crystal and its electronic band structure from a low-density insulator with a very wide electronic band gap to a semiconductor with a narrow gap to a dense molecular metal and atomic metal and eventually to a previously unknown exotic state of matter. This great experimental challenge is driving relentless advancement in ultrahigh-pressure science and technology.
Hydrothermal Conversion of Lignin and Black Liquor for Phenolics with the Aids of Alkali and Hydrogen Donor
Jun 2019
Publication
The potentials of phenolic productions from lignin and black liquor (BL) via hydrothermal technology with the aids of alkalis and hydrogen donors were investigated by conducting batch experiments in micro-tube reactors with 300 °C sub-critical water as the solvent. The results showed that all the employed alkalis improved lignin degradation and thus phenolics production and the strong alkalis additionally manifested deoxygenation to produce more phenolics free of methoxyl group(s). Relatively hydrogen donors more visibly facilitated phenolics formation. Combination of strong alkali and hydrogen donors exhibited synergistically positive effects on producing phenolics (their total yield reaching 22 wt%) with high selectivities to phenolics among which the yields of catechol and cresols respectively peaked 16 and 3.5 wt%. BL could be hydrothermally converted into phenolics at high yields (approaching 10 wt% with the yields of catechol and cresols of about 4 and 2 wt% respectively) with the aids of its inherent alkali and hydrogen donors justifying its cascade utilization.
Review on Blended Hydrogen-fuel Internal Combustion Engines: A Case Study for China
Apr 2022
Publication
Under the dual pressure of energy conservation and environmental protection the internal combustion engine industry is facing huge challenges and it is imperative to find new clean energy. Hydrogen energy is expected to replace traditional fossil fuels as an excellent fuel for internal combustion engines because of its clean continuous regeneration and good combustion performance. This review article focuses on the research and development of blended hydrogen-fuel internal combustion engines in China since the beginning of this century. The main achievements gained by Chinese researchers in performing research on the effects of the addition of hydrogen into engines which predominantly include many types of hydrogen-blended engines such as gasoline diesel natural gas and alcohol engines rotary engines are discussed and analyzed in these areas of the engine’s performance and the combustion and emission characteristics etc. The merits and demerits of blended hydrogen-fuel internal combustion engines could be concluded and summarized after discussion. Finally the development trend and direction of exploration on hydrogen-fuel internal combustion engines could also be forecasted for relevant researchers.
Financing Efficiency Evaluation and Influencing Factors of Hydrogen Energy Listed Enterprises in China
Jan 2022
Publication
Existing studies of financing efficiency concentrate on capital structure and a single external environment or internal management characteristic. Few of the studies include the internal and external financing environments at the same time for hydrogen energy industry financing efficiency. This paper used the data envelopment analysis (DEA) model and the Malmquist index to measure the financing efficiency of 70 hydrogen energy listed enterprises in China from 2014 to 2020 from both static and dynamic perspectives. Then a tobit model was constructed to explore the influence of external environment and internal factors on the financing efficiency. The contributions of this paper are studying the internal and external financing environments and integrating financing cost efficiency and capital allocation efficiency into the financing efficiency of hydrogen energy enterprises. The results show that firstly the financing efficiency of China’s hydrogen energy listed enterprises showed an upward trend during the years 2014–2020. Secondly China’s hydrogen energy enterprises mainly gather in the eastern coastal areas and their financing efficiency is more than that in western areas. Thirdly the regional economic development level enterprise scale financing structure capital utilization efficiency and profitability have significant effects on the financing efficiency. These results can promote the achievement of “carbon neutrality” in China.
Preparation, Performance and Challenges of Catalyst Layer for Proton Exchange Membrane Fuel Cell
Nov 2021
Publication
In this paper the composition function and structure of the catalyst layer (CL) of a proton exchange membrane fuel cell (PEMFC) are summarized. The hydrogen reduction reaction (HOR) and oxygen reduction reaction (ORR) processes and their mechanisms and the main interfaces of CL (PEM|CL and CL|MPL) are described briefly. The process of mass transfer (hydrogen oxygen and water) proton and electron transfer in MEA are described in detail including their influencing factors. The failure mechanism of CL (Pt particles CL crack CL flooding etc.) and the degradation mechanism of the main components in CL are studied. On the basis of the existing problems a structure optimization strategy for a high‐performance CL is proposed. The commonly used preparation processes of CL are introduced. Based on the classical drying theory the drying process of a wet CL is explained. Finally the research direction and future challenges of CL are pointed out hoping to provide a new perspective for the design and selection of CL materials and preparation equipment.
Vented Hydrogen-air Explosion in a Small Obstructed Rectangular Container- effect of the Blockage Ratio
Sep 2019
Publication
The explosion venting is an effective way to reduce hydrogen-air explosion hazards but the explosion venting has been hardly touched in an obstructed container. Current experiments focused on the effects of different blockage ratios on the explosion venting in a small obstructed rectangular container. Experimental results show that three overpressure peaks are formed in the case with the obstacle while only two can be observed in the case of no obstacle. The obstacle blockage ratio has a significant influence on the peak overpressure induced by the obstacle-acoustic interactions but it has an ignorable effect on the peak overpressure caused by the rupture of the vent film. The obstacle-induced overpressure peak first increases and then decreases with the increase of the blockage ratio. In addition all overpressure peaks inside the container decreases with the increase of the vent area and its appearance time is relatively earlier for larger vent area.
Economic and Technical Analysis of Power to Gas Factory Taking Karamay as an Example
May 2022
Publication
Power to gas (PTG) refers to the technology of converting power into energy-storage gas which can absorb excess power when there is excess power and release energy-storage gas when needed. Based on the carbon dioxide (CO2 ) emission of Karamay City in Northwest China this study designed a process flow of the CO2 absorption process and the hydrogen and CO2 methanation process in PTG technology. The results show that the efficiency of the CO2 absorption process was 91.5% and the methanation efficiency was 77.5%. The heat recovery module was set during the process and the total heat recovered was 17.85 MW. The cost of producing synthetic natural gas (SNG) in the PTG factory was 1782 USD/ton. In terms of cost the cost of hydrogen production from electrolyzed water accounted for the largest proportion. In terms of product profit the sale of pure oxygen was the largest part of the profit. At present the carbon emission reduction index profit brought by SNG production accounted for a small proportion. In the future with technological progress industrial upgrading and the improvement in the carbon trading market PTG technology is expected to become one of the ways to achieve carbon-emission-reduction targets.
A Novel Remaining Useful Life Prediction Method for Hydrogen Fuel Cells Based on the Gated Recurrent Unit Neural Network
Jan 2022
Publication
The remaining useful life (RUL) prediction for hydrogen fuel cells is an important part of its prognostics and health management (PHM). Artificial neural networks (ANNs) are proven to be very effective in RUL prediction as they do not need to understand the failure mechanisms behind hydrogen fuel cells. A novel RUL prediction method for hydrogen fuel cells based on the gated recurrent unit ANN is proposed in this paper. Firstly the data were preprocessed to remove outliers and noises. Secondly the performance of different neural networks is compared including the back propagation neural network (BPNN) the long short-term memory (LSTM) network and the gated recurrent unit (GRU) network. According to our proposed method based on GRU the root mean square error was 0.0026 the mean absolute percentage error was 0.0038 and the coefficient of determination was 0.9891 for the data from the challenge datasets provided by FCLAB Research Federation when the prediction starting point was 650 h. Compared with the other RUL prediction methods based on the BPNN and the LSTM our prediction method is better in both prediction accuracy and convergence rate.
Recent Developments in High-Performance Nafion Membranes for Hydrogen Fuel Cells Applications
Aug 2021
Publication
As a promising alternative to petroleum fossil energy polymer electrolyte membrane fuel cell has drawn considerable attention due to its low pollution emission high energy density portability and long operation times. Proton exchange membrane (PEM) like Nafion plays an essential role as the core of fuel cell. A good PEM must have satisfactory performance such as high proton conductivity excellent mechanical strength electrochemical stability and suitable for making membrane electrode assemblies (MEA). However performance degradation and high permeability remain the main shortcomings of Nafion. Therefore the development of a new PEM with better performance in some special conditions is greatly desired. In this review we aim to summarize the latest achievements in improving the Nafion performance that works well under elevated temperature or methanol-fueled systems. The methods described in this article can be divided into some categories utilizing hydrophilic inorganic material metal-organic frameworks nanocomposites and ionic liquids. In addition the mechanism of proton conduction in Nafion membranes is discussed. These composite membranes exhibit some desirable characteristics but the development is still at an early stage. In the future revolutionary approaches are needed to accelerate the application of fuel cells and promote the renewal of energy structure.
Ignition of Hydrogen-air Mixtures Under Volumetric Expansion Conditions
Sep 2017
Publication
A better understanding of chemical kinetics under volumetric expansion is important for a number of situations relevant to industrial safety including detonation diffraction and direct initiation reflected shock-ignition at obstacles ignition behind a decaying shock among others. The ignition of stoichiometric hydrogen-air mixtures was studied using 0D numerical simulations with time-dependent specific volume variations. The competition between chemical energy release and expansion-induced cooling was characterized for different cooling rates and mathematical forms describing the shock decay rate. The critical conditions for reaction quenching were systematically determined and the thermo-chemistry dynamics were analyzed near the critical conditions.
Optimal Planning of Hybrid Electric-hydrogen Energy Storage Systems via Multi-objective Particle Swarm Optimization
Jan 2023
Publication
In recent years hydrogen is rapidly developing because it is environmentally friendly and sustainable. In this case hydrogen energy storage systems (HESSs) can be widely used in the distribution network. The application of hybrid electric-hydrogen energy storage systems can solve the adverse effects caused by renewable energy access to the distribution network. In order to ensure the rationality and effectiveness of energy storage systems (ESSs) configuration economic indicators of battery energy storage systems (BESSs) and hydrogen energy storage systems power loss and voltage fluctuation are chosen as the fitness function in this paper. Meanwhile multi-objective particle swarm optimization (MOPSO) is used to solve Pareto non-dominated set of energy storage systems’ optimal configuration scheme in which the technique for order preference by similarity to ideal solution (TOPSIS) based on information entropy weight (IEW) is used select the optimal solution in Pareto non-dominated solution set. Based on the extended IEEE-33 system and IEEE-69 system the rationality of energy storage systems configuration scheme under 20% and 35% renewable energy penetration rate is analyzed. The simulation results show that the power loss can be reduced by 7.9%–22.8% and the voltage fluctuation can be reduced by 40.0%–71% when the renewable energy penetration rate is 20% and 35% respectively in IEEE-33 and 69 nodes systems. Therefore it can be concluded that the locations and capacities of energy storage systems obtained by multi-objective particle swarm optimization can improve the distribution network stability and economy after accessing renewable generation.
A Quantitative Study of Policy-driven Changes and Forecasts in the Development of the Hydrogen Transportation Industry
Feb 2022
Publication
Through data mining and analysis of the word frequency and occurrence position of industrial policy keywords the main policy parameters affecting industrial development are determined and the functional relationship between industrial policy and industrial development is obtained through multi-parameter non-linear regression: Yit−1 (y1 y2 y3 y4 y5) = β1it X1 + β2it ln X2 + β3it ln X3 + β4it X1it ∗ ln X3 + εit . The time series function of the industrial development index: Y (t) = 0.174 ∗ e (0.256∗t) is established and the industrial development under the influence of next year’s policy is predicted. It is concluded from the mathematical expression of the statistical model that there is a certain coupling effect between different policies and that industrial development is influenced by the joint effect on the parent and sub-industries. This ultimately proves that there is a clear correlation between policy and industry development.
Recent Development of Hydrogen and Fuel Cell Technologies: A Review
Aug 2021
Publication
Hydrogen has emerged as a new energy vector beyond its usual role as an industrial feedstock primarily for the production of ammonia methanol and petroleum refining. In addition to environmental sustainability issues energy-scarce developed countries such as Japan and Korea are also facing an energy security issue and hydrogen or hydrogen carriers such as ammonia and methylcyclohexane seem to be options to address these long-term energy availability issues. China has been eagerly developing renewable energy and hydrogen infrastructure to meet their sustainability goals and the growing energy demand. In this review we focus on hydrogen electrification through proton-exchange membrane fuel cells (PEMFCs) which are widely believed to be commercially suitable for automotive applications particularly for vehicles requiring minimal hydrogen infrastructure support such as fleets of taxies buses and logistic vehicles. This review covers all the key components of PEMFCs thermal and water management and related characterization techniques. A special consideration of PEMFCs in automotive applications is the highlight of this work leading to the infrastructure development for hydrogen generation storage and transportation. Furthermore national strategies toward the use of hydrogen are reviewed thereby setting the rationale for the hydrogen economy.
Life Cycle Greenhouse Gas Emission Assessment for Using Alternative Marine Fuels: A Very Large Crude Carrier (VLCC) Case Study
Dec 2022
Publication
The International Maritime Organization (IMO) has set decarbonisation goals for the shipping industry. As a result shipowners and operators are preparing to use low- or zero-carbon alternative fuels. The greenhouse gas (GHG) emission performances are fundamental for choosing suitable marine fuels. However the current regulations adopt tank-to-wake (TTW) emission assessment methods that could misrepresent the total climate impacts of fuels. To better understand the well-to-wake (WTW) GHG emission performances this work applied the life cycle assessment (LCA) method to a very large crude carrier (VLCC) sailing between the Middle East and China to investigate the emissions. The life cycle GHG emission impacts of using alternative fuels including liquified natural gas (LNG) methanol and ammonia were evaluated and compared with using marine gas oil (MGO). The bunkering site of the VLCC was in Zhoushan port China. The MGO and LNG were imported from overseas while methanol and ammonia were produced in China. Four production pathways for methanol and three production pathways for ammonia were examined. The results showed that compared with MGO using fossil energy-based methanol and ammonia has no positive effect in terms of annual WTW GHG emissions. The emission reduction effects of fuels ranking from highest to lowest were full solar and battery-based methanol full solar and battery-based ammonia and LNG. Because marine ammonia-fuelled engines have not been commercialised laboratory data were used to evaluate the nitrous oxide (N2O) emissions. The GHG emission reduction potential of ammonia can be exploited more effectively if the N2O emitted from engines is captured and disposed of through after-treatment technologies. This paper discussed three scenarios of N2O emission abatement ratios of 30% 50% and 90%. The resulting emission reduction effects showed that using full solar and battery-based ammonia with 90% N2O abatement performs better than using full solar and battery-based methanol. The main innovation of this work is realising the LCA GHG emission assessment for a deep-sea ship.
Integrated Demand Response Design of Integrated Energy System with Mobile Hydrogen Energy Storage in Time-Domain Two-Port Model
Dec 2022
Publication
With the development of energy integration technology demand response (DR) has gradually evolved into integrated demand response (IDR). In this study for the integrated energy system (IES) on the distribution grid side with electricity heat natural gas network and hydrogen energy equipment the analogy relationship between the thermal and mobile hydrogen energy storage networks is proposed. Moreover a unified model that reflects network commonalities across different energy forms is established. Then considering the time delay of the IES in the nontransient network a time-domain two-port model of the IES considering the time delay is established. This model shows the joint effect of time and space on system parameters. Finally this study validates the model in the application of DR. The verification results show that in DR the time-domain two-port model can accurately “cut peaks and fill valleys” for the IES and effectively reduce the operating cost of the IES system.
Optimal Design and Operation of Dual-Ejector PEMFC Hydrogen Supply and Circulation System
Jul 2022
Publication
A proton exchange membrane fuel cell (PEMFC) system requires an adequate hydrogen supply and circulation to achieve its expected performance and operating life. An ejector-based hydrogen circulation system can reduce the operating and maintenance costs noise and parasitic power consumption by eliminating the recirculation pump. However the ejector’s hydrogen entrainment capability restricted by its geometric parameters and flow control variability can only operate properly within a relatively narrow range of fuel cell output power. This research introduced the optimal design and operation control methods of a dual-ejector hydrogen supply/circulation system to support the full range of PEMFC system operations. The technique was demonstrated on a 70 kW PEMFC stack with an effective hydrogen entrainment ratio covering 8% to 100% of its output power. The optimal geometry design ensured each ejector covered a specific output power range with maximized entrainment capability. Furthermore the optimal control of hydrogen flow and the two ejectors’ opening and closing times minimized the anode gas pressure fluctuation and reduced the potential harm to the PEMFC’s operation life. The optimizations were based on dedicated computational fluid dynamics (CFD) and system dynamics models and simulations. Bench tests of the resulting ejector-based hydrogen supply/circulation system verified the simulation and optimization results.
Environmental Economical Dispatching of Electric–Gas Integrated Energy System Considering Hydrogen Compressed-Natural Gas
Dec 2022
Publication
As a high-quality secondary energy hydrogen energy has great potential in energy storage and utilization. The development of power-to-hydrogen (P2H) technology has alleviated the problem of wind curtailment and improved the coupling between the power grid and the natural gas grid. Under the premise of ensuring safety using P2H technology to mix the produced hydrogen into the natural gas network for long-distance transmission and power generation can not only promote the development of hydrogen energy but also reduce carbon emissions. This paper presents a new model for incorporating hydrogen into natural gas pipelines. To minimize the sum of wind curtailment cost operation cost and carbon emission cost an electric–gas integrated energy system (EGIES) model of hydrogen-compressed natural gas (HCNG) containing P2H for power generation is constructed. Aiming at the problem of global warming caused by a lot of abandoned wind and carbon emissions the economy and environmental protection of the system model are analyzed. The results show that the model of EGIES considering HCNG can not only absorb excess wind power but also reduce carbon emission costs and system costs which can reduce the total cost of the environmental economic dispatch of the EGIES by about 34.1%. In the context of the EGIES the proposal of this model is of great significance to the economical and environmentally friendly operation of the system.
Design and Optimization of Coal to Hydrogen System Coupled with Non-Nominal Operation of Thermal Power Unit
Dec 2022
Publication
In an actual thermal power plant deep peak shaving will cause thermal power units to run under non-nominal conditions for an extended period resulting in serious problems such as increased equipment wearing low equipment utilization efficiency and decreased benefits. To this end in this work both the design and optimization method for a coal to hydrogen system which is coupled with the expected non-nominal operation of thermal power units are proposed. Aiming towards maximum profit in the context of thermal power plants a mathematical optimization model for a coal to hydrogen system based on the multi-period operating conditions of thermal power plants is established. The corresponding optimal design scheme of the coal to hydrogen system is determined using variable operating conditions. The superiority of the integrated system compared with an independent system is explored and the feasibility of the proposed method is verified by using the case study of an actual thermal power plant. The results show that compared with the independent system the economic benefits of the integrated system can increase by 13.56% where the sale of hydrogen in the coal to hydrogen system accounts for 60.3% of the total benefit. The main expenditure associated with the system is the purchase cost of feedstock coal accounting for 91.8%. Since the required power and medium-pressure steam in the coal to hydrogen process are provided by thermal power units the minimum operating load of the thermal power plant in the integrated system increases from 40% to 60.1% which significantly improves the utilization efficiency and service life of the generator units. In addition the proposed integration scheme of the system is simple and controllable which can contribute to the maintenance of the safe and stable operation of power generation and hydrogen production processes. These results are expected to provide the necessary methodological guidance for the integration and optimization of coal-fired power plants and coal to hydrogen systems.
Investigation of Hydrogen-Blended Natural Gas Pipelines in Utility Tunnel Leakage and Development of an Accident Ventilation Strategy for the Worst Leakage Conditions
Mar 2024
Publication
The development of hydrogen-blended natural gas (HBNG) increases the risk of gas transportation and presents challenges for pipeline security in utility tunnels. The objective of this study is to investigate the diffusion properties of HBNG in utility tunnels and evaluate the effectiveness of various ventilation mechanisms. The numerical simulation software Fluent 2023 R1 is applied to simulate and analyze the leakage of small holes in a HBNG pipeline in the natural gas compartment. By examining the leaking behavior of HBNG through small holes in different circumstances we aimed to identify the most unfavorable operational situation for leakage. Subsequently we analyzed the ventilation strategy for sub-high-pressure pipes at various pressure levels in this unfavorable condition. This study’s findings demonstrate that blending hydrogen improves the gas diffusion capacity and increases the likelihood of explosion. The primary factors that influence the pattern of leakage are the size of the leaking holes and the pressure of the pipeline. The gas compartment experiences the most unfavorable working conditions for natural gas pipeline leaks when there are higher pressures wider leak openings higher hydrogen blending ratios (HBRs) and leaks in close proximity to an air inlet. When the HBR is 20% the minimum accident ventilation rates for pressures of 0.4 MPa and 0.8 MPa are 15 air changes per hour and 21 air changes per hour respectively. The maximum allowable wind speed for accident ventilation is 5 m/s as regulated by China’s national standard GB 50838-2015. This regulation makes it difficult to minimize the risk of leakage in a 1.6 MPa gas pipeline. It is recommended to install a safety interlock device to quickly shut off the pipeline in the event of a leak in order to facilitate the dispersion of the substance.
How a Grid Company Could Enter the Hydrogen Industry through a New Business Model: A Case Study in China
Mar 2023
Publication
The increasing penetration of renewable and distributed resources signals a global boom in energy transition but traditional grid utilities have yet to share in much of the triumph at the current stage. Higher grid management costs lower electricity prices fewer customers and other challenges have emerged along the path toward renewable energy but many more opportunities await to be seized. Most importantly there are insufficient studies on how grid utilities can thrive within the hydrogen economy. Through a case study on the State Grid Corporation of China we identify the strengths weaknesses opportunities and threats (SWOT) of grid utilities within the hydrogen economy. Based on these factors we recommend that grids integrate hydrogen into the energy-as-a-service model and deliver it to industrial customers who are under decarbonization pressure. We also recommend that grid utilities fund a joint venture with pipeline companies to optimize electricity and hydrogen transmissions simultaneously.
Numerical Simulation on the Thermal Dynamic Behavior of Liquid Hydrogen in a Storage Tank for Trailers
Oct 2022
Publication
In the present study a numerical model was established to investigate the thermal dynamic behavior of liquid hydrogen in a 40-foot ISO tank. The volume of fluids (VOF) method was applied to capture the liquid surface and a phase change model was used to describe the evaporation phenomenon of hydrogen. The mesh independence analysis and the experimental validation have been made. Under different filling levels motion statuses and heat leakage conditions the variations in pressure and temperature of the tank were investigated. The pressure of 90% filling level case was reduced by 12.09% compared to the 50% case. Besides the pressure of the sloshing condition has increased twofold contrasted with the stationary one and thermal stratification disappeared. Additionally 16.67 minutes were taken for the ullage pressure to reach around 1MPa in emergencies of being extremely heated. Some valuable conclusions and suggestions for the transportation of liquid hydrogen arrived. Those could be the references to predict the release time of boil-off hydrogen and primarily support for gas-releasing control strategies.
Exploring Technological Solutions for Onboard Hydrogen Storage Systems Through a Heterogeneous Knowledge Network: From Current State to Future Research Opportunities
Jun 2022
Publication
With the imminent threat of the energy crises innovation in energy technologies is happening world-wide. The aim is to reduce our reliance on fossil fuels. Electric vehicles with fuel-cells that use hydrogen as an energy carrier are touted to be one of the most important potential replacements of the gasoline vehicle in both future transportation scenarios and emerging smart energy grids. However hydrogen storage is a major technical barrier that lies between where we are now and the mass application of hydrogen energy. Further exploration of onboard hydrogen storage systems (OHSS) is urgently needed and in this regard a comprehensive technology opportunity analysis will help. Hence with this research we drew on scientific papers and patents related to OHSS and developed a novel methodology for investigating the past present and future development trends in OHSS. Specifically we constructed a heterogeneous knowledge network using a unique multi-component structure with three core components: hydrogen carriers hydrogen storage materials and fuel cells. From this network we extracted both the developed and underdeveloped technological solutions in the field and applied a well-designed evaluation system and prediction model to score the future development potential of these technological solutions. What emerged was the most promising directions of research in the short medium and long term. The results show that our methodology can effectively identify technology opportunities in OHSS along with providing valuable decision support to researchers and enterprise managers associated with the development and application of OHSS.
Cross-regional Electricity and Hydrogen Deployment Research Based on Coordinated Optimization: Towards Carbon Neutrality in China
Sep 2022
Publication
In order to achieve carbon neutrality in a few decades the clean energy proportion in power mix of China will significantly rise to over 90%. A consensus has been reached recently that it will be of great significance to promote hydrogen energy that is produced by variable renewable energy power generation as a mainstay energy form in view of its potential value on achieving carbon neutrality. This is because hydrogen energy is capable of complementing the power system and realizing further electrification especially in the section that cannot be easily replaced by electric energy. Power system related planning model is commonly used for mid-term and long-term planning implemented through power installation and interconnection capacity expansion optimization. In consideration of the high importance of hydrogen and its close relationship with electricity an inclusive perspective which contains both kinds of the foresaid energy is required to deal with planning problems. In this study a joint model is established by coupling hydrogen energy model in the chronological operation power planning model to realize coordinated optimization on energy production transportation and storage. By taking the carbon neutrality scenario of China as an example the author applies this joint model to deploy a scheme research on power generation and hydrogen production inter-regional energy transportation capacity and hydrogen storage among various regions. Next by taking the technology progress and cost decrease prediction uncertainty into account the main technical– economic parameters are employed as variables to carry out sensitivity analysis research with a hope that the quantitative calculation and results discussion could provide suggestion and reference to energy-related companies policy-makers and institute researchers in formulating strategies on related energy development.
Thermodynamic Analysis of Solid Oxide Electrolyzer Integration with Engine Waste Heat Recovery for Hydrogen Production
Jul 2021
Publication
Water electrolysis based on solid oxide electrolysis cell (SOEC) exhibits high conversion efficiency due to part of energy demand can be derived from thermal energy. Therefore it can be integrated with other sources of thermal energy to reduce the consumption of electrical energy. In this paper a diesel engine is integrated with the SOEC stacks for heat recovery steam generator (HRSG). The thermal energy from the engine exhaust gas used to heat the inlet H2O of the SOEC is carried out as the integration case. A SOEC plant using electricity as the thermal heat input is selected as the base case. Thermodynamic analysis of the benchmark and integration scheme reveals that an electrical efficiency of 73.12% and 85.17% can be achieved respectively. The diesel to power efficiency can be increased to 70% when the exhaust gas is completely utilized by the SOEC system. The impacts of some key parameters including current density and operating temperature on system performance have also been conducted and found that the system has optimized parameters of current density and operating temperature to achieve better performance.
Coal Decarbonization: A State-of-the-art Review of Enhanced Hydrogen Production in Underground Coal Gasification
Aug 2022
Publication
The world is endowed with a tremendous amount of coal resources which are unevenly distributed in a few nations. While sustainable energy resources are being developed and deployed fossil fuels dominate the current world energy consumption. Thus low-carbon clean technologies like underground coal gasification (UCG) ought to play a vital role in energy supply and ensuring energy security in the foreseeable future. This paper provides a state-of-the-art review of the world's development of UCG for enhanced hydrogen production. It is revealed that the world has an active interest in decarbonizing the coal industry for hydrogen-oriented research in the context of UCG. While research is ongoing in multiple coal-rich nations China dominates the world's efforts in both industrial-scale UCG pilots and laboratory experiments. A variety of coal ranks were tested in UCG for enhanced hydrogen output and the possibilities of linking UCG with other prospective technologies had been proposed and critically scrutinized. Moreover it is found that transborder collaborations are in dire need to propel a faster commercialization of UCG in an ever-more carbon-conscious world. Furthermore governmental and financial support is necessary to incentivize further UCG development for large-scale hydrogen production.
Breaking the Hard-to-abate Bottleneck in China’s Path to Carbon Neutrality with Clean Hydrogen
Sep 2022
Publication
Countries such as China are facing a bottleneck in their paths to carbon neutrality: abating emissions in heavy industries and heavy-duty transport. There are few in-depth studies of the prospective role for clean hydrogen in these ‘hard-to-abate’ (HTA) sectors. Here we carry out an integrated dynamic least-cost modelling analysis. Results show that first clean hydrogen can be both a major energy carrier and feedstock that can significantly reduce carbon emissions of heavy industry. It can also fuel up to 50% of China’s heavy-duty truck and bus fleets by 2060 and significant shares of shipping. Second a realistic clean hydrogen scenario that reaches 65.7 Mt of production in 2060 could avoid US$1.72 trillion of new investment compared with a no-hydrogen scenario. This study provides evidence of the value of clean hydrogen in HTA sectors for China and countries facing similar challenges in reducing emissions to achieve net-zero goals.
Contribution of Potential Clean Trucks in Carbon Peak Pathway of Road Freight Based on Scenario Analysis: A Case Study of China
Oct 2022
Publication
Reducing the carbon emissions from trucks is critical to achieving the carbon peak of road freight. Based on the prediction of truck population and well-to-wheel (WTW) emission analysis of traditional diesel trucks and potential clean trucks including natural gas battery-electric plug-in hybrid electric and hydrogen fuel cell the paper analyzed the total greenhouse gas (GHG) emissions of China's road freight under four scenarios including baseline policy facilitation (PF) technology breakthrough (TB) and PF-TB. The truck population from 2021 to 2035 is predicted based on regression analysis by selecting the data from 2002 to 2020 of the main variables such as the GDP scale road freight turnover road freight volume and the number of trucks. The study forecasts the truck population of different segments such as mini-duty trucks (MiDT) light-duty trucks (LDT) medium-duty trucks (MDT) and heavy-duty trucks (HDT). Relevant WTW emissions data are collected and adopted based on the popular truck in China's market PHEVs have better emission intensity especially in the HDT field which reduces by 51% compared with ICEVs. Results show that the scenario of TB and PF-TB can reach the carbon peak with 0.13% and 1.5% total GHG emissions reduction per year. In contrast the baseline and PF scenario fail the carbon peak due to only focusing on the number of clean trucks while lacking the restrictions on the GHG emission factors of energy and ignoring the improvement of trucks' energy efficiency and the total emissions increased by 29.76% and 16.69% respectively compared with 2020. As the insights adopting clean trucks has an important but limited effect which should coordinate with the transition to low carbon energy and the melioration of clean trucks to reach the carbon peak of road freight in China.
Aluminum-Based Fuels as Energy Carriers for Controllable Power and Hydrogen Generation—A Review
Dec 2022
Publication
Metallic aluminum is widely used in propellants energy-containing materials and batteries due to its high energy density. In addition to burning in the air aluminum can react with water to generate hydrogen. Aluminum is carbon-free and the solid-phase products can be recycled easily after the reaction. Micron aluminum powder is stable in the air and enables global trade. Aluminum metal is considered to be a viable recyclable carrier for clean energy. Based on the reaction characteristics of aluminum fuel in air and water this work summarizes the energy conversion system of aluminum fuel the combustion characteristics of aluminum and the recycling of aluminum. The conversion path and application direction of electric energy and chemistry in the aluminum energy conversion system are described. The reaction properties of aluminum in the air are described as well as the mode of activation and the effects of the aluminum-water reaction. In situ hydrogen production is achievable through the aluminum-water reaction. The development of low-carbon and energy-saving electrolytic aluminum technology is introduced. The work also analyzes the current difficulties and development directions for the large-scale application of aluminum fuel energy storage technology. The development of energy storage technology based on aluminum is conducive to transforming the energy structure.
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