Transmission, Distribution & Storage

Hydrogen storage is one of the energy storage methods that can help realization of an emission free future by saving surplus renewable energy for energy deficit periods. Utilization of depleted hydrocarbon reservoirs for large-scale hydrogen storage may be associated with the risk of chemical/biochemical reactions. In the specific case of chalk reservoirs the principal reactions are abiotic calcite dissolution acetogenesis methanogenesis and biological souring. Here we use PHREEQC to evaluate the dynamics and the extent of hydrogen loss by each of these reactions in hydrogen storage scenarios for various Danish North Sea chalk hydrocarbon reservoirs. We find that: (i) Abiotic calcite dissolution does not occur in the temperature range of 40-180◦ C. (ii) If methanogens and acetogens grow as slow as the slowest growing methanogens and acetogens reported in the literature methanogenesis and acetogenesis cannot cause a hydrogen loss more than 0.6% per year. However (iii) if they proceed as fast as the fastest growing methanogens and acetogens reported in the literature a complete loss of all injected hydrogen in less than five years is possible. (iv) Co-injection of CO2 can be employed to inhibit calcite dissolution and keep the produced methane due to methanogenesis carbon neutral. (v) Biological sulfate reduction does not cause significant hydrogen loss during 10 years but it can lead to high hydrogen sulfide concentrations (1015 ppm). Biological sulfate reduction is expected to impact hydrogen storage only in early stages if the only source of sulfur substrates are the dissolved species in the brine and not rock minerals. Considering these findings we suggest that depleted chalk reservoirs may not possess chemical/biochemical risks and be good candidates for large-scale underground hydrogen storage.

In this study indentations were made on Zr-2.5%Nb pressure tube material to induce multi-axial stress field. An I-shaped punch mark was indented on the Pressure tube material with predefined punch load. Later material was charged with 50 wppm of hydrogen. The samples near the punch mark were metallographically examined for hydrides orientation. It was observed that hydrides exhibited preferentially circumferential orientation far away from the indent to mixed orientation containing both circumferential and radial hydrides near the indent. This is probably as a result of stress field generated by indentation. Extent of radial hydride formation was observed to be varying with indentation load.

316L stainless steel is a promising material candidate for a hydrogen containment system. However when in contact with hydrogen the material could be degraded by hydrogen embrittlement (HE). Moreover the mechanism and the effect of HE on 316L stainless steel have not been clearly studied. This study investigated the effect of hydrogen exposure on the impact toughness of 316L stainless steel to understand the relation between hydrogen charging time and fracture toughness at ambient and cryogenic temperatures. In this study 316L stainless steel specimens were exposed to hydrogen in different durations. Charpy V-notch (CVN) impact tests were conducted at ambient and low temperatures to study the effect of HE on the impact properties and fracture toughness of 316L stainless steel under the tested temperatures. Hydrogen analysis and scanning electron microscopy (SEM) were conducted to find the effect of charging time on the hydrogen concentration and surface morphology respectively. The result indicated that exposure to hydrogen decreased the absorbed energy and ductility of 316L stainless steel at all tested temperatures but not much difference was found among the pre-charging times. Another academic insight is that low temperatures diminished the absorbed energy by lowering the ductility of 316L stainless steel

The effects of thermomechanical processing on the microstructure and hydrogen embrittlement properties of ultrahigh-strength low-alloy transformation-induced plasticity (TRIP)-aided bainitic ferrite (TBF) steels were investigated to apply to automobile forging parts such as engine and drivetrain parts. The hydrogen embrittlement properties were evaluated by conducting conventional tensile tests after hydrogen charging and constant load four-point bending tests with hydrogen charging. The 0.4 mass%C-TBF steel achieved refinement of the microstructure improved retained austenite characteristics and strengthening owing to thermomechanical processing. This might be attributed to dynamic and static recrystallizations during thermomechanical processing in TBF steels. Moreover the hydrogen embrittlement resistances were improved by the thermomechanical processing in TBF steels. This might be caused by the refinement of the microstructure an increase in the stability of the retained austenite and low hydrogen absorption of the thermomechanically processed TBF steels.

DFT calculations at B3LYP/6-31g(dp) with the D3 version of Grimme’s dispersion are performed to investigate the application of TM-encapsulated Mg12O12 nano-cages (TM= Mn Fe and Co) as a hydrogen storage material. The molecular dynamic (MD) calculations are utilized to examine the stability of the considered structures. TD-DFT method reveals that the TM-encapsulation converts the Mg12O12 from an ultraviolet into a visible optical active material. The adsorption energy values indicate that the Mn and Fe atoms encapsulation enhances the adsorption of H2 molecules on the Mg12O12 nano-cage. The pristine Mg12O12 and CoMg12O12 do not meet the requirements for hydrogen storage materials while the MnMg12O12 and FeMg12O12 obey the requirements. MnMg12O12 and FeMg12O12 can carry up to twelve and nine H2 molecules respectively. The hydrogen adsorption causes a redshift for the λmax value of the UV-Vis. spectra of the MnMg12O12 and FeMg12O12 nano-cages. The thermodynamic calculations show that the hydrogen storage reaction for MnMg12O12 nano-cage is a spontaneous reaction while for FeMg12O12 nano-cage is not spontaneous. The results suggested that the MnMg12O12 nano-cage may be a promising material for hydrogen storage applications.

Hydrogen enhanced decohesion is expected to play a major role in ferritic steels especially at grain boundaries. Here we address the effects of some common alloying elements C V Cr and Mn on the H segregation behaviour and the decohesion mechanism at a Σ5(310)[001] 36.9∘ grain boundary in bcc Fe using spin polarized density functional theory calculations. We find that V Cr and Mn enhance grain boundary cohesion. Furthermore all elements have an influence on the segregation energies of the interstitial elements as well as on these elements’ impact on grain boundary cohesion. V slightly promotes segregation of the cohesion enhancing element C. However none of the elements increase the cohesion enhancing effect of C and reduce the detrimental effect of H on interfacial cohesion at the same time. At an interface which is co-segregated with C H and a substitutional element C and H show only weak interaction and the highest work of separation is obtained when the substitute is Mn.

Interest in hydrogen fuel is growing for automotive applications; however safe dense solid-state hydrogen storage remains a formidable scientific challenge. Metal hydrides offer ample storage capacity and do not require cryogens or exceedingly high pressures for operation. However hydrides have largely been abandoned because of oxidative instability and sluggish kinetics. We report a new environmentally stable hydrogen storage material constructed of Mg nanocrystals encapsulated by atomically thin and gas-selective reduced graphene oxide (rGO) sheets. This material protected from oxygen and moisture by the rGO layers exhibits exceptionally dense hydrogen storage (6.5 wt% and 0.105 kg H₂ per litre in the total composite). As rGO is atomically thin this approach minimizes inactive mass in the composite while also providing a kinetic enhancement to hydrogen sorption performance. These multilaminates of rGO-Mg are able to deliver exceptionally dense hydrogen storage and provide a material platform for harnessing the attributes of sensitive nanomaterials in demanding environments.

With the advent of large-scale application of hydrogen transportation becomes crucial. Reusing the existing natural gas transmission system could serve as catalyst for the future hydrogen economy. However a risk analysis of hydrogen transmission in existing pipelines is essential for the deployment of the new energy carrier. This paper focuses on the individual risk (IR) associated with a hazardous hydrogen jet fire and compares it with the natural gas case. The risk analysis adopts a detailed flame model and state of the art computational software to provide an enhanced physical description of flame characteristics.<br/>This analysis concludes that hydrogen jet fires yield lower lethality levels that decrease faster with distance than natural gas jet fires. Consequently for large pipelines hydrogen transmission is accompanied by significant lower IR. Howbeit ignition effects increasingly dominate the IR for decreasing pipeline diameters and cause hydrogen transmission to yield increased IR in the vicinity of the pipeline when compared to natural gas.

The cost of storing and transporting hydrogen have been one of the main challenges for the realization of the hydrogen economy. Liquid organic hydrogen carriers (LOHC) are a promising novel solution to tackle these challenges. In this paper we compare the LOHC concept to compressed gas truck delivery and on-site production of hydrogen via water electrolysis. As a case study we consider transportation of by-product hydrogen from chlor-alkali and chlorate plants to a single industrial customer which was considered to have the greatest potential for the LOHC technology to enter the markets. The results show that the LOHC delivery chain could significantly improve the economics of long distance road transport. For economic feasibility the most critical parameters identified are the heat supply method for releasing hydrogen at the end-user site and the investment costs for LOHC reactors.

Fischer-Tropsch synthesis (FTS) is an increasingly important approach for producing liquid fuels and chemicals via syngas—that is synthesis gas a mixture of carbon monoxide and hydrogen—generated from coal natural gas or biomass. In FTS dispersed transition metal nanoparticles are used to catalyze the reactions underlying the formation of carbon-carbon bonds. Catalytic activity and selectivity are strongly correlated with the electronic and geometric structure of the nanoparticles which depend on the particle size morphology and crystallographic phase of the nanoparticles. In this article we review recent works dealing with the aspects of bulk and surface sensitivity of the FTS reaction. Understanding the different catalytic behavior in more detail as a function of these parameters may guide the design of more active selective and stable FTS catalysts.

In this study four energy storage systems (Power-to-Gas-to-Power) were analysed that allow electrolysis products to be fully utilized immediately after they are produced. For each option the electrolysis process was supplied with electricity from a wind farm during the off-peak demand periods. In the first two variants the produced hydrogen was directed to a natural gas pipeline while the third and fourth options assumed the use of hydrogen for synthetic natural gas production. All four variants assumed the use of a gas expander powered by high-temperature exhaust gases generated during gas combustion. In the first two options gas was supplied from a natural gas network while synthetic natural gas produced during methanation was used in the other two options. A characteristic feature of all systems was the combustion of gaseous fuels within a ballast-free oxidant atmosphere without nitrogen which is the fundamental component of air in conventional systems. The fifth variant was a reference for the systems equipped with gas expanders and assumed the use of fuel cells for power generation. To evaluate the individual variants the energy storage efficiency was defined and determined and the calculated overall efficiency ranged from 17.08 to 23.79% which may be comparable to fuel cells.

The Pd-H system has attracted extensive attention. Pd can absorb considerable amount of H at room temperature this ability is reversible so it is suitable for multiple energy applications. Pd-Ag alloys possess higher H permeability solubility and narrower miscibility gap with better mechanical properties than pure Pd but sulfur poisoning remains an issue. Pd-Cu alloys have excellent resistance to sulfur and carbon monoxide poisoning and hydrogen embrittlement good mechanical properties and broader temperature working environments over pure Pd but relatively lower hydrogen permeability and solubility than pure Pd and Pd-Ag alloys. This suggests that alloying Pd with Ag and Cu to create Pd-Ag-Cu ternary alloys can optimize the overall performance and substantially lowers the cost. Thus in this paper we provide the first embedded atom method potentials for the quaternary hydrides Pd_1-y-zAgyCu_zH_x. The fully analytical potentials are fitted utilizing the central atom method without performing time-consuming molecular dynamics simulations.

Hydrogen Embrittlement (HE) leads to deterioration of the fracto-mechanical properties of metals. In spite of vast literature it is still not clearly understood and demands significant research on this topic. For better understanding of the hydrogen effect on fatigue behaviour of metals present work focuses on developing a computational framework for fatigue crack initiation studies in metals in the presence of hydrogen. The developed framework consists of a nonlocal crystal plasticity model coupled with hydrogen transport model to study the fatigue behaviour of hydrogen charged metals. The nonlocal crystal plasticity model accounts for the statistically stored dislocations (SSDs) and geometrically necessary dislocations (GNDs) in polycrytalline metal. Hydrogen transport model on the other hand accounts for diffusion and trapping behavior of hydrogen due to concentration gradient pressure gradient plastic strain-rate with dislocations as the only trapping sites along the slip systems. A polycrystalline representative volume element (RVE) with periodic boundary conditions is used in this study. Fatigue crack initiation criterion is proposed for the simulated RVE with controlled microstructure by considering a critical value of the fatigue indicator parameter (FIP). FIP is formulated based on the experimental observations of several crack initiation sites along the grain boundaries their normal direction with respect to loading direction and the accumulated plastic strain in nickel polycrystalline samples. Developed simulation framework correctly accounts cyclic stress-strain behavior and multiple fatigue crack initiation sites observed experimentally in the presence of hydrogen.

This report is commissioned by the Henry Royce Institute for advanced materials as part of its role around convening and supporting the UK advanced materials community to help promote and develop new research activity. The overriding objective is to bring together the advanced materials community to discuss analyse and assimilate opportunities for emerging materials research for economic and societal benefit. Such research is ultimately linked to both national and global drivers namely Transition to Zero Carbon Sustainable Manufacture Digital & Communications Circular Economy as well as Health & Wellbeing.

This paper can be download from their website

The utilization of the captured CO2 as a carbon source for the production of energy storage media offers a technological solution for overcoming crucial issues in current energy systems. Solar energy production generally does not match with energy demand because of its intermittent and non-programmable nature entailing the adoption of storage technologies. Hydrogen constitutes a chemical storage for renewable electricity if it is produced by water electrolysis and is also the key reactant for CO2 methanation (Sabatier reaction). The utilization of CO2 as a feedstock for producing methane contributes to alleviate global climate changes and sequestration related problems. The produced methane is a carbon neutral gas that fits into existing infrastructure and allows issues related to the aforementioned intermittency and non-programmability of solar energy to be overcome. In this paper an experimental apparatus composed of an electrolyzer and a tubular fixed bed reactor is built and used to produce methane via Sabatier reaction. The objective of the experimental campaign is the evaluation of the process performance and a comparison with other CO2 valorization paths such as methanol production. The investigated pressure range was 2–20 bar obtaining a methane volume fraction in outlet gaseous mixture of 64.75% at 8 bar and 97.24% at 20 bar with conversion efficiencies of respectively 84.64% and 99.06%. The methanol and methane processes were compared on the basis of an energy parameter defined as the spent energy/stored energy. It is higher for the methanol process (0.45) with respect to the methane production process (0.41–0.43) which has a higher energy storage capability.

Bearing in mind the multiple effects of hydrogen in steels the specific mechanism of hydrogen embrittlement (HE) is active depending on the experimental conditions and numerous factors which can be grouped as environmental mechanical and material influences. A large number of contemporary studies and models about hydrogen environment assisted cracking and HE in steels are presented in the form of critical review in this paper. This critical review represent the necessary background for the development of a multiscale structural integrity model based on correlation between simultaneously active HE micro-mechanisms: the hydrogen-enhanced localized plasticity (HELP) and the hydrogen-enhanced decohesion (HEDE) - (HELP+HEDE) and macro-mechanical response of material unevenly enriched with hydrogen during service of boiler tubes in thermal fossil fuel power plant. Several different experimental methods and techniques were used to determine the boiler tube failure mechanism and afterwards also the viable HE mechanisms in the investigated ferritic-pearlitic low carbon steel grade 20 - St.20 (equivalent to AISI 1020). That represent a background for the development of a structural integrity model based on the correlation of material macro-mechanical properties to scanning electron microscopy fractography analysis of fracture surfaces of Charpy specimens in the presence of confirmed and simultaneously active HE micro-mechanisms (HELP+HEDE) in steel. The aim of this paper is to show how to implement what we have learned from theoretical HE models into the field to provide industry with valuable data and practical structural integrity model.

Hydrogen transport and trapping equations are implemented in a FE software using User Subroutines and the obtained tool is applied to get the diffusion fields in a metallic sheet submitted to a U-Bend test. Based on a submodelling process mechanical and diffusion fields have been computed at the polycrystal scale from which statistical evaluation of the risk of failure of the sample has been estimated.

Traditional thickness-prediction methods underestimate the actual dome thickness at polar openings leading to the inaccurate prediction of the load-bearing capacity of composite hydrogen storage vessels. A method of thickness prediction for the dome section of composite hydrogen storage vessels was proposed which involved fiber slippage and tow redistribution. This method considered the blocking effect of the port on sliding fiber tows and introduced the thickness correlation to predict the dome thickness at polar openings. The arc length corresponding to the parallel circle radius was calculated and then the actual radius values corresponding to the bandwidth were obtained by the interpolation method. The predicted thickness values were compared with the actual measured thickness. The maximum relative error of the predicted thickness was 4.19% and the mean absolute percentage error was 2.04%. The results show that the present method had a higher prediction accuracy. Eventually this prediction method was used to perform progressive damage analysis on vessels. By comparing with the results of the cubic spline function method the analysis results of the present method approached the actual case. This showed that the present method improved the accuracy of the design.

An all-weather energy management scheme for island DC microgrid based on hydrogen energy storage is proposed. A dynamic model of a large-scale wind–solar hybrid hydrogen-generation power generation system was established using a quasi-proportional resonance (QPR). We used the distributed Nautilus vertical axis wind power generation system as the main output of the system and it used the photovoltaic and hydrogen energy storage systems as alternative energy sources. Based on meeting the load power requirements and controlling the bus voltage stability we can convert the excess energy of the microgrid to hydrogen energy. With a shortage of load power we can convert the stored hydrogen into electrical energy for the load. Based on the ANSYS FLUENT software platform the feasibility and superiority over large-scale distributed Nautilus vertical axis wind power generation systems are verified. Through the MATLAB/Simulink software platform the effectiveness of the energy management method is verified. The results show that the large-scale distributed Nautilus vertical axis wind power generation system runs well in the energy system produces stable torque produces energy better than other types of wind turbines and has less impact on the power grid. The energy management method can ensure the normal operation of the system 24 h a day under the premise of maintaining the stable operation of the electric hydrogen system without providing external energy.

The increasing feed-in of intermittent renewable energy sources into the electricity grids worldwide is currently leading to technical challenges. Stationary energy storage systems provide a cost-effective and efficient solution in order to facilitate the growing penetration of renewable energy sources. Major technical and economical challenges for energy storage systems are related to lifetime efficiency and monetary returns. Holistic simulation tools are needed in order to address these challenges before investing in energy storage systems. One of these tools is SimSES a holistic simulation framework specialized in evaluating energy storage technologies technically and economically. With a modular approach SimSES covers various topologies system components and storage technologies embedded in an energy storage application. This contribution shows the capabilities and benefits of SimSES by providing in-depth knowledge of the implementations and models. Selected functionalities are demonstrated with two use cases showing the easy-to-use simulation framework while providing detailed technical analysis for expert users. Hybrid energy storage systems consisting of lithium-ion and redox-flow batteries are investigated in a peak shaving application while various system topologies are analyzed in a frequency containment reserve application. The results for the peak shaving case study show a benefit in favor of the hybrid system in terms of overall cost and degradation behavior in applications that have a comparatively low energy throughput during lifetime. In terms of system topology a cascaded converter approach shows significant improvements in efficiency for the frequency containment reserve application.

Density functional theory (DFT) calculations have been performed to investigate the hydrogen dissociation and diffusion on Mg (0001) surface with Ni incorporating at various locations. The results show that Ni atom is preferentially located inside Mg matrix rather than in/over the topmost surface. Further calculations reveal that Ni atom locating in/over the topmost Mg (0001) surface exhibits excellent catalytic effect on hydrogen dissociation with an energy barrier of less than 0.05 eV. In these cases the rate-limiting step has been converted from hydrogen dissociation to surface diffusion. In contrast Ni doping inside Mg bulk not only does little help to hydrogen dissociation but also exhibits detrimental effect on hydrogen diffusion. Therefore it is crucial to stabilize the Ni atom on the surface or in the topmost layer of Mg (0001) surface to maintain its catalytic effect. For all the case of Ni-incorporated Mg (0001) surfaces the hydrogen atom prefers firstly immigrate along the surface and then penetrate into the bulk. It is expected that the theoretical findings in the present study could offer fundamental guidance to future designing on efficient Mg-based hydrogen storage materials.

The injection of green hydrogen and biomethane is currently seen as the next step towards the decarbonization of the gas sector in several countries. However the introduction of these gases in existent infrastructure has energetic material and operational implications that should be carefully looked at. With regard to a fully blown green gas grid transport and distribution will require adaptations. Furthermore the adequate performance of end-use equipment connected to the grid must be accounted for. In this paper a technical analysis of the energetic material and operational aspects of hydrogen and biomethane introduction in natural gas infrastructure is performed. Impacts on gas transmission and distribution are evaluated and an interchangeability analysis supported by one-dimensional Cantera simulations is conducted. Existing gas infrastructure seems to be generally fit for the introduction of hydrogen and biomethane. Hydrogen content up to 20% by volume appears to be possible to accommodate in current infrastructure with only minor technical modifications. However at the Distribution System Operator (DSO) level the introduction of gas quality tracking systems will be required due to the distributed injection nature of hydrogen and biomethane. The different tolerances for hydrogen blending of consumers depending on end-use equipment may be critical during the transition period to a 100% green gas grid as there is a risk of pushing consumers off the grid.

Multiscale characterization of the hydrogenation process of silicon solar cell contacts based on c-Si/SiO_x/nc-SiC_x(p) has been performed by combining dynamic secondary ion mass-spectrometry (D-SIMS) atom probe tomography (APT) and transmission electron microscopy (TEM). These contacts are formed by high-temperature firing which triggers the crystallization of SiCx followed by a hydrogenation process to passivate remaining interfacial defects. Due to the difficulty of characterizing hydrogen at the nm-scale the exact hydrogenation mechanisms have remained elusive. Using a correlative TEM-SIMS-APT analysis we are able to locate hydrogen trap sites and quantify the hydrogen content. Deuterium (D) a heavier isotope of hydrogen is used to distinguish hydrogen introduced during hydrogenation from its background signal. D-SIMS is used due to its high sensitivity to get an accurate deuterium-to-hydrogen ratio which is then used to correct deuterium profiles extracted from APT reconstructions. This new methodology to quantify the concentration of trapped hydrogen in nm-scale structures sheds new insights on hydrogen distribution in technologically important photovoltaic materials.

Salt caverns are accepted as an ideal solution for high-pressure hydrogen storage. As well as considering the numerous benefits of the realization of underground hydrogen storage (UHS) such as high energy densities low leakage rates and big storage volumes risk analysis of UHS is a required step for assessing the suitability of this technology. In this work a preliminary quantitative risk assessment (QRA) was performed by starting from the worst-case scenario: rupture at the ground of the riser pipe from the salt cavern to the ground. The influence of hydrogen contamination by bacterial metabolism was studied considering the composition of the gas contained in the salt caverns as time variable. A bow-tie analysis was used to highlight all the possible causes (basic events) as well as the outcomes (jet fire unconfined vapor cloud explosion (UVCE) toxic chemical release) and then consequence and risk analyses were performed. The results showed that a UVCE is the most frequent outcome but its effect zone decreases with time due to the hydrogen contamination and the higher contents of methane and hydrogen sulfide.

The use of low-carbon hydrogen is being considered to help decarbonize several jurisdictions around the world. There may be opportunities for energy-exporting countries to supply energy-importing countries with a secure source of low-carbon hydrogen. The study objective is to assess the delivered cost of gaseous hydrogen export from Canada (a fossil-resource rich country) to the Asia-Pacific Europe and inland destinations in North America. There is a data gap on the feasibility of inter-continental export of hydrogen from an energy-producing jurisdiction to energy-consuming jurisdictions. This study is aimed at addressing this gap and includes an assessment of opportunities across the Pacific Ocean and the Atlantic Ocean based on fundamental engineering-based models. Techno-economics were used to determine the delivered cost of hydrogen to these destinations. The modelling considers energy material and capacity-sizing requirements for a five-stage supply chain comprising hydrogen production with carbon capture and storage hydrogen pipeline transportation liquefaction shipping and regasification at the destinations. The results show that the delivered cost of hydrogen to inland destinations in North America is between CAD$4.81/kg and CAD$6.03/kg to the Asia-Pacific from CAD$6.65/kg to CAD$6.99/kg and at least CAD$8.14/kg for exports to Europe. Delivering hydrogen by blending in existing long-distance natural gas pipelines reduced the delivered cost to inland destinations by 17%. Exporting ammonia to the Asia-Pacific provides cost savings of 28% compared to shipping liquified hydrogen. The developed information may be helpful to policymakers in government and the industry in making informed decisions about international trade of low-carbon hydrogen in both energy-exporting and energy-importing jurisdictions globally.

Hydrogen Embrittlement (HE) is a topical issue for pipelines transporting sour products. Engineers need a simple and effective approach in materials selection at design stage. In other words they must know if a material is susceptible to cracking to be able of:

• selecting the right material 
• and apply correct operational measures during the service life.

Following ASTM F2078 HE is “a permanent loss of ductility in a metal or alloy caused by hydrogen in combination with stress either externally applied or internal residual stress”. In many cases hydrogen can play a role in crack propagation as for instance in Stress Corrosion Cracking (SCC) and Corrosion Fatigue (CF). Three parameters are required to cause failure: presence of hydrogen tensile stress and material susceptibility. The two previous ones are triggering the failure while the root cause is usually material susceptibility. This is why material selection is the important step to safely manage engineering structural materials.

As an example material selection for sour service pipeline is the object of well-known standards e.g. by Nace International and EFC: they pose some limits in the sour service of steels with reference to surface hardness. These standards have shown some weak points namely:

• In the definition of sour service;
• In defining the role of crack initiation and propagation considering that in Hydrogen embrittlement stress state and stress variations are very important.

As for the second point in hydrogen generation anodic processes shall be taken into account too. For instance there is a relationship between corrosion resistance and crack susceptibility. In carbon and low alloy steels cracking will not normally occur when there is a significant corrosion rate. If a brittle layer (or a brittle spot) is present on the metal surface this one can initiate a crack.

‟How crack growth is prevented” is key to improve both fatigue and monotonic fracture resistances under an influence of hydrogen. Specifically the key points for the crack growth resistance are hydrogen diffusivity and local ductility. For instance type 304 austenitic steels show high hydrogen embrittlement susceptibility because of the high hydrogen diffusivity of bcc (α´) martensite. In contrast metastability in specific austenitic steels enables fcc (γ) to hcp (ε) martensitic transformation which decreases hydrogen diffusivity and increases strength simultaneously. As a result even if hydrogen-assisted cracking occurs during monotonic tensile deformation the ε-martensite acts to arrest micro-damage evolution when the amount of ε-martensite is limited. Thus the formation of ε-martensite can decrease hydrogen embrittlement susceptibility in austenitic steels. However a considerable amount of ε-martensite is required when we attempt to have drastic improvements of work hardening capability and strength level with respect to transformation-induced plasticity effect. Since the hcp structure contains a less number of slip systems than fcc and bcc the less stress accommodation capacity often causes brittle-like failure when the ε-martensite fraction is large. Therefore ductility of ε-martensite is another key when we maximize the positive effect of ε-martensitic transformation. In fact ε-martensite in a high entropy alloy was recently found to be extraordinary ductile. Consequently the metastable high entropy alloys showed low fatigue crack growth rates in a hydrogen atmosphere compared with conventional metastable austenitic steels with α´-martensitic transformation. We here present effects of metastability to ε-phase and configurational entropy on hydrogen-induced mechanical degradation including monotonic tension properties and fatigue crack growth resistance.

Humanity is confronted with one of the most significant challenges in its history. The excessive use of fossil fuel energy sources is causing extreme climate change which threatens our way of life and poses huge social and technological problems. It is imperative to look for alternate energy sources that can replace environmentally destructive fossil fuels. In this scenario hydrogen is seen as a potential energy vector capable of enabling the better and synergic exploitation of renewable energy sources. A brief review of the use of hydrogen as a tool for decarbonizing our society is given in this work. Special emphasis is placed on the possibility of storing hydrogen in solid-state form (in hydride species) on the potential fields of application of solid-state hydrogen storage and on the technological challenges solid-state hydrogen storage faces. A potential approach to reduce the carbon footprint of hydrogen storage materials is presented in the concluding section of this paper.

A steady state analysis method was developed for gas networks with distributed injection of alternative gas. A low pressure gas network was used to validate the method. Case studies were carried out with centralized and decentralized injection of hydrogen and upgraded biogas. Results show the impact of utilizing a diversity of gas supply sources on pressure distribution and gas quality in the network. It is shown that appropriate management of using a diversity of gas supply sources can support network management while reducing carbon emissions.

Since the 1970s hydrogen has been considered as a possible energy carrier for the storage of renewable energy. The main focus has been on addressing the ultimate challenge: developing an environmentally friendly successor for gasoline. This very ambitious goal has not yet been fully reached as discussed in this review but a range of new lightweight hydrogen-containing materials has been discovered with fascinating properties. State-of-the-art and future perspectives for hydrogen-containing solids will be discussed with a focus on metal borohydrides which reveal significant structural flexibility and may have a range of new interesting properties combined with very high hydrogen densities.

The environmental impact of CO2 emissions is widely acknowledged making the development of alternative propulsion systems a priority. Hydrogen is a potential candidate to replace fossil fuels for transport applications with three technologies considered for the onboard storage of hydrogen: storage in the form of a compressed gas storage as a cryogenic liquid and storage as a solid. These technologies are now competing to meet the requirements of vehicle manufacturers; each has its own unique challenges that must be understood to direct future research and development efforts. This paper reviews technological developments for Hydrogen Storage Vessel (HSV) designs including their technical performance manufacturing costs safety and environmental impact. More specifically an up-to-date review of fiber-reinforced polymer composite HSVs was explored including the end-of-life recycling options. A review of current numerical models for HSVs was conducted including the use of artificial intelligence techniques to assess the performance of composite HSVs leading to more sophisticated designs for achieving a more sustainable future.

Hydrogen is one of the energy carriers that has started to play a significant role in the clean energy transition. In the hydrogen ecosystem storing hydrogen safely and with high volumetric density plays a key role. In this regard metal hydride storage seems to be superior to compressed gas storage which is the most common method used today. However thermal management is a challenge that needs to be considered. Temperature changes occur during charging and discharging processes due to the reactions between metal metal hydride and hydrogen which affect the inflow or outflow of hydrogen at the desired flow rate. There are different thermal management techniques to handle this challenge in the literature. When the metal hydride storage tanks are used in integrated systems together with a fuel cell and/or an electrolyzer the thermal interactions between these components can be used for this purpose. This study gives a comprehensive review of the heat transfer during the charging and discharging of metal hydride tanks the thermal management system techniques used for metal hydride tanks and the studies on the thermal management of metal hydride tanks with material streams from the fuel cell and/or electrolyzers.

In the present study a numerical model was established to investigate the thermal dynamic behavior of liquid hydrogen in a 40-foot ISO tank. The volume of fluids (VOF) method was applied to capture the liquid surface and a phase change model was used to describe the evaporation phenomenon of hydrogen. The mesh independence analysis and the experimental validation have been made. Under different filling levels motion statuses and heat leakage conditions the variations in pressure and temperature of the tank were investigated. The pressure of 90% filling level case was reduced by 12.09% compared to the 50% case. Besides the pressure of the sloshing condition has increased twofold contrasted with the stationary one and thermal stratification disappeared. Additionally 16.67 minutes were taken for the ullage pressure to reach around 1MPa in emergencies of being extremely heated. Some valuable conclusions and suggestions for the transportation of liquid hydrogen arrived. Those could be the references to predict the release time of boil-off hydrogen and primarily support for gas-releasing control strategies.

Liquid organic hydrogen carriers (LOHC) can be used as a lossless form of hydrogen storage at ambient conditions. The storage cycle consists of the exothermic hydrogenation of a hydrogen-lean molecule at the start of the transport usually the hydrogen production site becoming a hydrogen-rich molecule. This loaded molecule can be transported long distances or be used as long-term storage due to its ability to not lose hydrogen over long periods of time. At the site or time of required hydrogen production the hydrogen can be released through an endothermic dehydrogenation reaction. LOHCs show similar properties to crude oils such as petroleum and diesel allowing easy handling and possibilities of integration with current infrastructure. Using this background this paper reviews a variety of aspects of the LOHC life cycle with a focus on currently studied materials. Important factors such as the hydrogenation and dehydrogenation requirements for each material are analysed to determine their ability to be used in current scenarios. Toluene and dibenzyltoluene are attractive options with promising storage attributes however their dehydrogenation enthalpies remain a problem. The economic feasibility of LOHCs being used as a delivery device were briefly analysed. LOHCs have been shown to be the cheapest option for long distance transport (>200 km) and are cheaper than most at shorter distances in terms of specifically transport costs. The major capital cost of an LOHC delivery chain remains the initial investment for the raw materials and the cost of equipment for performing hydrogenation and dehydrogenation. Finally some studies in developing the LOHC field were discussed such as microwave enhancing parts of the process and mixing LOHCs to acquire more advantageous properties.

The RePowerEU plan [1] and the European Hydrogen Strategy [2] recognise the important role that the transport of hydrogen will play in enabling the penetration of renewable hydrogen in Europe. To implement the European Hydrogen Strategy it is important to understand whether the transport of hydrogen is cost effective or whether hydrogen should be produced where it is used. If transporting hydrogen makes sense a second open question is how long the transport route should be for the cost of the hydrogen to still be competitive with locally produced hydrogen. JRC has performed a comprehensive study regarding the transport of hydrogen. To investigate which renewable hydrogen delivery pathways are favourable in terms of energy demand and costs JRC has developed a database and an analytical tool to assess each step of the pathways and used it to assess two case studies. The study reveals that there is no single optimal hydrogen delivery solution across every transport scenario. The most cost effective way to deliver renewable hydrogen depends on distance amount final use and whether there is infrastructure already available. For distances compatible with the European territory compressed and liquefied hydrogen solutions and especially compressed hydrogen pipelines offer lower costs than chemical carriers do. The repurposing of existing natural gas pipelines for hydrogen use is expected to significantly lower the delivery cost making the pipeline option even more competitive in the future. By contrast chemical carriers become more competitive the longer the delivery distance (due to their lower transport costs) and open up import options from suppliers located for example in Chile or Australia.

Underground hydrogen storage in saline aquifers is a promising way to store large amounts of energy. Utilization of gas cushion enhances the deliverability of the storage and increases the volume of recovery gas. The key factor for the cushion characterization is cushion gas and storage gas mixing which can be used for simulation of mixing zone evolution. In this work coreflooding setup utilizing Raman spectroscopy is built and used for dispersion coefficient determination. Berea sandstone rock core is used as a test sample for setup validation and core entry/exit effects estimation. Dispersion for hydrogen and methane as displacing fluids is determined for 4 locations perspective for hydrogen storage in Poland is found. Reservoir structures most suitable for pure hydrogen or hydrogen/methane blend storage are selected.

As the global market develops for green hydrogen and ammonia derived from renewable electricity the bulk transmission of hydrogen and ammonia from production areas to demand-intensive consumption areas will increase. Repurposing existing infrastructure may be economically and technically feasible but increases in supply and demand will necessitate new developments. Bulk transmission of hydrogen and ammonia may be effected by dedicated pipelines or liquefied fuel tankers. Transmission of electricity using HVDC lines to directly power electrolysers producing hydrogen near the demand markets is another option. This paper presents and validates detailed cost models for newly-built dedicated offshore transmission methods for green hydrogen and ammonia and carries out a techno-economic comparison over a range of transmission distances and production volumes. New pipelines are economical for short distances while new HVDC interconnectors are suited to medium-large transmission capacities over a wide range of distances and liquefied gas tankers are best for long distances.

Although electricity storage plays a decisive role for the German “Energiewende” and it has become evident that the successful diffusion of technologies is not only a question of technical feasibility but also of social acceptance research on electricity storage technologies from a social science point of view is still scarce. This study therefore empirically explores laypersons’ mindsets and knowledge related to storage technologies focusing on hydrogen. While the results indicate overall supportive attitudes and trust in hydrogen storage some misconceptions a lack of information as well as concerns were identified which should be addressed in future communication concepts.

Hydrogen energy is an excellent carrier for connecting various renewable energy sources and has many advantages. However hydrogen is flammable and explosive and its density is low and easy to escape which brings inconvenience to the storage and transportation of hydrogen. Therefore hydrogen storage technology has become one of the key steps in the application of hydrogen energy. Solid-state hydrogen storage method has a very high volumetric hydrogen density compared to the traditional compressed hydrogen method. The main issue of solid-state hydrogen storage method is the development of advanced hydrogen storage materials. Metal borohydrides have very high hydrogen density and have received much attention over the past two decades. However high hydrogen sorption temperature slow kinetics and poor reversibility still severely restrict its practical applications. This paper mainly discusses the research progress and problems to be solved of metal borohydride hydrogen storage materials for solid-state hydrogen storage.

Grid-scale underground hydrogen storage (UHS) is essential for the decarbonization of energy supply systems on the path towards a zero-emissions future. This study presents the feasibility of UHS in an actual saline aquifer with a typical dome-shaped anticline structure to balance the potential seasonal mismatches between energy supply and demand in the UK domestic heating sector. As a main requirement for UHS in saline aquifers we investigate the role of well configuration design in enhancing storage performance in the selected site via numerical simulation. The results demonstrate that the efficiency of cyclic hydrogen recovery can reach around 70% in the short term without the need for upfront cushion gas injection. Storage capacity and deliverability increase in successive storage cycles for all scenarios with the co-production of water from the aquifer having a minimal impact on the efficiency of hydrogen recovery. Storage capacity and deliverability also increase when additional wells are added to the storage site; however the distance between wells can strongly influence this effect. For optimum well spacing in a multi-well storage scenario within a dome-shaped anticline structure it is essential to attain an efficient balance between well pressure interference effects at short well distances and the gas uprising phenomenon at large distances. Overall the findings obtained and the approach described can provide effective technical guidelines pertaining to the design and optimization of hydrogen storage operations in deep saline aquifers.

The geological storage of hydrogen is a seasonal energy storage solution and the storage capacity of saline aquifers is most appropriately defined by quantifying the amount of hydrogen that can be injected and reproduced over a relevant time period. Cushion gas stored in the reservoir to support the production of the working gas is a CAPEX which should be reduced to decrease implementation cost for gas storage. The cushion gas to working gas ratio provides a sufficiently accurate reflection of the storage efficiency with higher ratios equating to larger initial investments. This paper investigates how technical measures such as well configurations and adjustments to the operational size and schedule can reduce this ratio and the outcomes can inform optimisation strategies for hydrogen storage operations. Using a simplified open saline aquifer reservoir model hydrogen storage is simulated with a single injection and production well. The results show that the injection process is more sensitive to technical measures than the production process; a shorter perforation and a smaller well diameter increases the required cushion gas for the injection process but has little impact on the production. If the storage operation capacity is expanded and the working gas volume increased the required cushion gas to working gas ratio increases for injection reducing the efficiency of the injection process. When the reservoir pressure has more time to equilibrate less cushion gas is required. It is shown that cushion gas plays an important role in storage operations and that the tested optimisation strategies impart only minor effects on the production process however there is significant need for careful optimisation of the injection process. It is suggested that the recoverable part of the cushion gas could be seen as a strategic gas reserve which can be produced during an energy crisis. In this scenario the recoverable cushion gas could be owned by the state and the upfront costs for gas storage to the operator would be reduced making the implementation of more gas storage and the onset of hydrogen storage more attractive to investors.

One of the challenges associated with the use of hydrogen is its storage and transportation. Hydrogen pipelines are an essential infrastructure for transporting hydrogen from offshore production sites to onshore distribution centers. This paper presents an innovative analysis of the pressure drops velocity profile and levelized cost of hydrogen (LCOH) in various hydrogen transportation scenarios examining the influence of pipeline type (steel vs. composite) diameter and outlet pressure. The role of the compressor and the pipeline individually and together was assessed for 1000 and 100 tons of hydrogen. Notably the LCOH was highly sensitive to these parameters with the compressor contribution ranging between 21.52% and 85.11% and the pipeline’s share varying from 14.89% to 78.48%. The outflow pressure and diameter of the pipeline have a significant impact on the performance: when 1000 tons of hydrogen is transported the internal pressure drop ranges from 2 to 30 bar and the flow velocity can vary between 2 and 25 m/s. For equivalent hydrogen quantities the composite pipeline exhibits the same trends but with minor variations in the specific values.

This paper presents a mathematical model for a multi-period hydrogen supply chain design problem considering several design features not addressed in other studies. The model is formulated as a mixed-integer program allowing the production and storage facilities to be extended over time. Pipeline and tube trailer transport modes are considered for carrying hydrogen. The model also allows finding the optimal pipeline routes and the number of transport units. The objective is to obtain an efficient supply chain design within a given time frame in a way that the demand and carbon dioxide emissions constraints are satisfied and the total cost is minimized. A computer program is developed to ease the problem-solving process. The computer program extracts the geographical information from Google Maps and solves the problem using an optimization solver. Finally the applicability of the proposed model is demonstrated in a case study from Oman.

This paper reviews recent optimization models for hydrogen supply chains and production. Optimization is a central component of systematic methodologies to support hydrogen expansion. Hydrogen production is expected to evolve in the coming years to help replace fossil fuels; these high expectations arise from the potential to produce low-carbon hydrogen via electrolysis using electricity generated by renewable sources. However hydrogen is currently mainly used in refinery and industrial operations; therefore physical infrastructures for transmission distribution integration with other energy systems and efficient hydrogen production processes are lacking. Given the potential of hydrogen the greenfield state of infrastructures and the variability of renewable sources systematic methodologies are needed to reach competitive hydrogen prices and design hydrogen supply chains. Future research topics are identified: 1) improved hydrogen demand projections 2) integrated sector modeling 3) improving temporal and spatial resolutions 4) accounting for climate change 5) new methods to address sophisticated models.

In this work a model of an energy system based on photovoltaics as the main energy source and a hybrid energy storage consisting of a short‐term lithium‐ion battery and hydrogen as the long‐term storage facility is presented. The electrical and the heat energy circuits and resulting flows have been modelled. Therefore the waste heat produced by the electrolyser and the fuel cell have been considered and a heat pump was considered to cover the residual heat demand. The model is designed for the analysis of a whole year energy flow by using a time series of loads weather and heat profile as input. This paper provides the main set of equations to derive the component properties and describes the implementation into MATLAB/Simulink. The novel model was created for an energy flow simulation over one year. The results of the simulation have been verified by comparing them with well‐established simulation results from HOMER Energy. It turns out that the novel model is well suited for the analysis of the dynamic system behaviour. Moreover different characteristics to achieve an energy balance an ideal dimensioning for the particular use case and further research possibilities of hydrogen use in the residential sector are covered by the novel model.

In order to reduce CO₂ emissions and fuel consumption and to respect current environmental norms the reduction of vehicles weight is a primary target of the automotive industry. Advanced High Strength Steels (AHSS) and Ultra High Strength Steel (UHSS) which present excellent mechanical properties are consequently increasingly used in vehicle manufacturing. The increased strength to mass ratio compensates the higher cost per kg and AHSS and UHSS are proving to be cost-effective solutions for the body-in-white of mass market products.

In particular aluminized boron steel can be formed in complex shapes with press hardening processes acquiring high strength without distortion and increasing protection from crashes. On the other hand its characteristic martensitic microstructure is sensitive to hydrogen delayed fracture phenomena and at the same time the dew point in the furnace can produce hydrogen consequently to the high temperature reaction between water and aluminum. The high temperature also promotes hydrogen diffusion through the metal lattice under the aluminum-silicon coating thus increasing the diffusible hydrogen content. However after cooling the coating acts as a strong barrier preventing the hydrogen from going out of the microstructure. This increases the probability of delayed fracture. As this failure brings to the rejection of the component during production or even worse to the failure in its operation diffusible hydrogen absorbed in the component needs to be monitored during the production process.

For fast and simple measurements of the response to diffusible hydrogen of aluminized boron steel one of the HELIOS innovative instruments was used HELIOS II. Unlike the Devanathan cell that is based on a double electrochemical cell HELIOS II is based on a single cell coupled with a solid-state sensor. The instrument is able to give an immediate measure of diffusible hydrogen content in sheet steels semi-products or products avoiding time-consuming specimen palladium coating with a guided procedure that requires virtually zero training.

Two examples of diffusible hydrogen analyses are given for Usibor®1500-AS one before hot stamping/ quenching and one after hot stamping suggesting that the increase in the number of dislocations during hot stamping could be the main responsible for the lower apparent diffusivity of hydrogen.

This review study attempts to summarize available energy storage systems in order to accelerate the adoption of renewable energy. Inefficient energy storage systems have been shown to function as a deterrent to the implementation of sustainable development. It is therefore critical to conduct a thorough examination of existing and soon-to-be-developed energy storage technologies. Various scholarly publications in the fields of energy storage systems and renewable energy have been reviewed and summarized. Data and themes have been further highlighted with the use of appropriate figures and tables. Case studies and examples of major projects have also been researched to gain a better understanding of the energy storage technologies evaluated. An insightful analysis of present energy storage technologies and other possible innovations have been discovered with the use of suitable literature review and illustrations. This report also emphasizes the critical necessity for an efficient storage system if renewable energy is to be widely adopted.

The effect of hydrogen on tensile behavior and fracture mechanisms of V-alloying and V-free high-nitrogen austenitic steels was evaluated. Two steels with the chemical compositions of Fe-23Cr–17Mn–0.1C–0.6N (0V-HNS) and Fe-19Cr–22Mn–1.5V–0.3C–0.9N (1.5V-HNS) were electrochemically hydrogen-charged in NaCl water-solution for 100 hours. According to X-ray diffraction analysis and TEM researches V-alloying promotes particle strengthening of the 1.5V-HNS. Despite differences in chemical compositions namely carbon and nitrogen concentrations a solid solution hardening is similar for both steels because of precipitate-assisted depletion of austenite by interstitial atoms (carbon and nitrogen) in 1.5V-HNS. For hydrogen-free state the values of the yield stress and the tensile strength are higher for particle-strengthened 1.5V-HNS as compared to 0V-HNS. Hydrogen-charging increases both the yield stress and the tensile strength of the steels but hydrogen-assisted fracture micromechanisms are different for 0V-HNS and 1.5V-HNS. Hydrogen-charging drastically reduces a total elongation in 0V-HNS but provides insufficient embrittlement in 1.5V-HNS. Hydrogen-assisted brittle layers form on lateral surfaces of the specimens and the widths and fracture micromechanisms in them are different for two steels. For 0V-HNS surface layers of 84 μm in width possess transgranular brittle fracture mechanism (quasi-cleavage mode). For 1.5V-HNS the brittle surface layers (31 μm width) destroy in intergranular brittle fracture mode. The central parts of steel specimens show dimple fracture similar to hydrogen-free steels. The possible reasons for different hydrogen-induced effects in 0V-HNS and 1.5V-HNS are discussed.

Magnesium hydride and selected magnesium-based ternary hydride (Mg2FeH6 Mg2NiH4 and Mg2CoH5) syntheses and modification methods as well as the properties of the obtained materials which are modified mostly by mechanical synthesis or milling are reviewed in this work. The roles of selected additives (oxides halides and intermetallics) nanostructurization polymorphic transformations and cyclic stability are described. Despite the many years of investigations related to these hydrides and the significant number of different additives used there are still many unknown factors that affect their hydrogen storage properties reaction yield and stability. The described compounds seem to be extremely interesting from a theoretical point of view. However their practical application still remains debatable.

The use of fossil fuels as an energy supply becomes increasingly problematic from the point of view of both environmental emissions and energy sustainability. As an alternative hydrogen is widely regarded as a key element for a potential energy solution. However differently from fossil fuels such as oil gas and coal the production of hydrogen requires energy. Alternative and intermittent renewable energy sources such as solar power wind power etc. present multiple advantages for the production of hydrogen. On the one hand the renewable sources contribute to a remarkable reduction of pollutants released to the air and on the other hand they significantly enhance the sustainability of energy supply. In addition the storage of energy in form of hydrogen has a huge potential to balance an effective and synergetic utilization of renewable energy sources. In this regard hydrogen storage technology is a key technology towards the practical application of hydrogen as “energy carrier”. Among the methods available to store hydrogen solid-state storage is the most attractive alternative from both the safety and the volumetric energy density points of view. Because of their appealing hydrogen content complex hydrides and complex hydride-based systems have attracted considerable attention as potential energy vectors for mobile and stationary applications. In this review the progresses made over the last century on the synthesis and development of tetrahydroborates and tetrahydroborate-based systems for hydrogen storage purposes are summarized.