Transmission, Distribution & Storage
Everything About Hydrogen Podcast: Storage for the Future!
Jan 2022
Publication
For our first episode of 2022 we invited Jørn Helge Dahl Global Director of Sales&Marketing at Hexagon Purus to talk about hydrogen storage with the EAH podcast and to explain the types of solutions available today Hexagon's history and plans for the future alongside some commentary on US hydrogen strategy from the gang.
The podcast can be found on their website
The podcast can be found on their website
Hydrogen Embrittlement and Oxide Layer Effect in the Cathodically Charged Zircaloy-2
Apr 2020
Publication
Poland The present paper is aimed at determining the less investigated effects of hydrogen uptake on the microstructure and the mechanical behavior of the oxidized Zircaloy-2 alloy. The specimens were oxidized and charged with hydrogen. The different oxidation temperatures and cathodic current densities were applied. The scanning electron microscopy X-ray electron diffraction spectroscopy hydrogen absorption assessment tensile and nanoindentation tests were performed. At low oxidation temperatures an appearance of numerous hydrides and cracks and a slight change of mechanical properties were noticed. At high-temperature oxidation the oxide layer prevented the hydrogen deterioration of the alloy. For nonoxidized samples charged at different current density nanoindentation tests showed that both hardness and Young’s modulus revealed the minims at specific current value and the stepwise decrease in hardness during hydrogen desorption. The obtained results are explained by the barrier effect of the oxide layer against hydrogen uptake softening due to the interaction of hydrogen and dislocations nucleated by indentation test and hardening caused by the decomposition of hydrides. The last phenomena may appear together and result in hydrogen embrittlement in forms of simultaneous hydrogen-enhanced localized plasticity and delayed hydride cracking.
On the Bulk Transport of Green Hydrogen at Sea: Comparison Between Submarine Pipeline and Compressed and Liquefied Transport by Ship
Jan 2023
Publication
This paper compares six (6) alternatives for green hydrogen transport at sea. Two (2) alternatives of liquid hydrogen (LH2) by ship two (2) alternatives of compressed hydrogen (cH2) by ship and two (2) alternatives of hydrogen by pipeline. The ship alternatives study having hydrogen storage media at both end terminals to reduce the ships’ time at port or prescinding of them and reduce the immobilized capital. In the case of the pipeline new models are proposed by considering pressure costs. One scenario considers that there are compression stations every 500 km and the other one considers that there are none along the way. These alternatives are assessed under nine different scenarios that combine three distances: 100 km 2500 km and 5000 km; and three export rates of hydrogen 100 kt/y 1 Mt/y and 10 Mt/y. The results show including uncertainty bands that for the 100 km of distance the best alternative is the pipeline. For 2500 km and 100 kt/y the top alternative is cH2 shipping without storage facilities at the port terminals. For 2500 km and 1 Mt/y and for 5000 km and 100 kt/y the best alternatives are cH2 or LH2 shipping. For the remaining scenarios the best alternative is LH2 shipping.
Machine Learning Approach for Prediction of Hydrogen Environment Embrittlement in Austenitic Steels
Jun 2022
Publication
This study introduces a machine learning approach to predict the effect of alloying elements and test conditions on the hydrogen environment embrittlement (HEE) index of austenitic steels for the first time. The correlation between input features and the HEE index was analyzed with Pearson's correlation coefficient (PCC) and Maximum Information Coefficient (MIC) algorithms. The correlation analysis results identified Ni and Mo as dominant features influencing the HEE index of austenitic steels. Based on the analysis results the performance of the four representative machine learning models as a function of the number of top-ranked features was evaluated: random forest (RF) linear regression (LR) Bayesian ridge (BR) and support vector machine (SVM). Regardless of the type and the number of top-ranking features the RF model had the highest accuracy among various models. The machine learning-based approach is expected to be useful in designing new steels having mechanical properties required for hydrogen applications.
A Comparative Study for H2 –CH4 Mixture Wettability in Sandstone Porous Rocks Relevant to Underground Hydrogen Storage
Mar 2022
Publication
Characterizing the wettability of hydrogen (H2 )–methane (CH4 ) mixtures in subsurface reservoirs is the first step towards understanding containment and transport properties for underground hydrogen storage (UHS). In this study we investigate the static contact angles of H2 –CH4 mixtures in contact with brine and Bentheimer sandstone rock using a captive-bubble cell device at different pressures temperatures and brine salinity values. It is found that under the studied conditions H2 and CH4 show comparable wettability behaviour with contact angles ranging between [25◦–45◦ ]; and consequently their mixtures behave similar to the pure gas systems independent of composition pressure temperature and salinity. For the system at rest the acting buoyancy and surface forces allow for theoretical sensitivity analysis for the captive-bubble cell approach to characterize the wettability. Moreover it is theoretically validated that under similar Bond numbers and similar bubble sizes the contact angles of H2 and CH4 bubbles and their mixtures are indeed comparable. Consequently in large-scale subsurface storage systems where buoyancy and capillary are the main acting forces H2 CH4 and their mixtures will have similar wettability characteristics.
Heat Transfer Analysis of High Pressure Hydrogen Tank Fillings
Jun 2022
Publication
Fast fillings of hydrogen vehicles require proper control of the temperature to ensure the integrity of the storage tanks. This study presents an analysis of heat transfer during filling of a hydrogen tank. A conjugate heat transfer based on energy balance is introduced. The numerical model is validated against fast filling experiments of hydrogen in a Type IV tank by comparing the gas temperature evolution. The impact of filling parameters such as initial temperature inlet nozzle diameter and filling time is then assessed. For the considered Type IV tank the results show that both a higher and lower tank shell thermal conductivity results in lower inner wall peak temperatures. The presented model provides an analytical description of the temperature evolution in the gas and in the tank shell and is thus a useful tool to explore a broad range of parameters e.g. to determine new hydrogen filling protocols.
Impact of Polymers on Magnesium-Based Hydrogen Storage Systems
Jun 2022
Publication
In the present scenario much importance has been provided to hydrogen energy systems (HES) in the energy sector because of their clean and green behavior during utilization. The developments of novel techniques and materials have focused on overcoming the practical difficulties in the HES (production storage and utilization). Comparatively considerable attention needs to be provided in the hydrogen storage systems (HSS) because of physical-based storage (compressed gas cold/cryo compressed and liquid) issues such as low gravimetric/volumetric density storage conditions/parameters and safety. In material-based HSS a high amount of hydrogen can be effectively stored in materials via physical or chemical bonds. In different hydride materials Mg-based hydrides (Mg–H) showed considerable benefits such as low density hydrogen uptake and reversibility. However the inferior sorption kinetics and severe oxidation/contamination at exposure to air limit its benefits. There are numerous kinds of efforts like the inclusion of catalysts that have been made for Mg–H to alter the thermodynamic-related issues. Still those efforts do not overcome the oxidation/contamination-related issues. The developments of Mg–H encapsulated by gas-selective polymers can effectively and positively influence hydrogen sorption kinetics and prevent the Mg–H from contaminating (air and moisture). In this review the impact of different polymers (carboxymethyl cellulose polystyrene polyimide polypyrrole polyvinylpyrrolidone polyvinylidene fluoride polymethylpentene and poly(methyl methacrylate)) with Mg–H systems has been systematically reviewed. In polymer-encapsulated Mg–H the polymers act as a barrier for the reaction between Mg–H and O2/H2O selectively allowing the H2 gas and preventing the aggregation of hydride nanoparticles. Thus the H2 uptake amount and sorption kinetics improved considerably in Mg–H.
A Review of Factors Affecting SCC Initiation and Propagation in Pipeline Carbon Steels
Aug 2022
Publication
Pipelines have been installed and operated around the globe to transport oil and gas for decades. They are considered to be an effective economic and safe means of transportation. The major concern in their operation is corrosion. Among the different forms of corrosion stress corrosion cracking (SCC) which is caused by stresses induced by internal fluid flow or other external forces during the pipeline’s operation in combined action with the presence of a corrosive medium can lead to pipeline failure. In this paper an extensive review of different factors affecting SCC of pipeline steels in various environmental conditions is carried out to understand their impact. Several factors such as temperature presence of oxidizers (O2 CO2 H2S etc.) composition and concentration of medium pH applied stress and microstructure of the metal/alloy have been established to affect the SCC of pipeline steels. SCC susceptibility of a steel at a particular temperature strongly depends on the type and composition of the corrosive medium and microstructure. It was observed that pipeline steels with water quenched and quenched and tempered heat treatments such as those that consist of acicular ferrite or bainitic ferrite grains are more susceptible to SCC irrespective of solution type and composition. Applied stress stress concentration and fluctuating stress facilitates SCC initiation and propagation. In general the mechanisms for crack initiation and propagation in near-neutral solutions are anodic dissolution and hydrogen embrittlement.
Batteries and Hydrogen Storage: Technical Analysis and Commercial Revision to Select the Best Option
Aug 2022
Publication
This paper aims to analyse two energy storage methods—batteries and hydrogen storage technologies—that in some cases are treated as complementary technologies but in other ones they are considered opposed technologies. A detailed technical description of each technology will allow to understand the evolution of batteries and hydrogen storage technologies: batteries looking for higher energy capacity and lower maintenance while hydrogen storage technologies pursuing better volumetric and gravimetric densities. Additionally as energy storage systems a mathematical model is required to know the state of charge of the system. For this purpose a mathematical model is proposed for conventional batteries for compressed hydrogen tanks for liquid hydrogen storage and for metal hydride tanks which makes it possible to integrate energy storage systems into management strategies that aim to solve the energy balance in plants based on hybrid energy storage systems. From the technical point of view most batteries are easier to operate and do not require special operating conditions while hydrogen storage methods are currently functioning at the two extremes (high temperatures for metal and complex hydrides and low temperatures for liquid hydrogen or physisorption). Additionally the technical comparison made in this paper also includes research trends and future possibilities in an attempt to help plan future policies.
Two-stage Model Predictive Control for a Hydrogen-based Storage System Paired to a Wind Farm Towards Green Hydrogen Production for Fuel Cell Electric Vehicles
Jul 2022
Publication
This study proposes a multi-level model predictive control (MPC) for a grid-connected wind farm paired to a hydrogen-based storage system (HESS) to produce hydrogen as a fuel for commercial road vehicles while meeting electric and contractual loads at the same time. In particular the integrated system (wind farm + HESS) should comply with the “fuel production” use case as per the IEA-HIA report where the hydrogen production for fuel cell electric vehicles (FCEVs) has the highest unconditional priority among all the objectives. Based on models adopting mixed-integer constraints and dynamics the problem of external hydrogen consumer requests optimal load demand tracking and electricity market participation is solved at different timescales to achieve a long-term plan based on forecasts that then are adjusted at real-time. The developed controller will be deployed onto the management platform of the HESS which is paired to a wind farm established in North Norway within the EU funded project HAEOLUS. Numerical analysis shows that the proposed controller efficiently manages the integrated system and commits the equipment so as to comply with the requirements of the addressed scenario. The operating costs of the devices are reduced by 5% which corresponds to roughly 300 commutations saved per year for devices.
Permeability Modeling and Estimation of Hydrogen Loss through Polymer Sealing Liners in Underground Hydrogen Storage
Apr 2022
Publication
Fluctuations in renewable energy production especially from solar and wind plants can be solved by large‐scale energy storage. One of the possibilities is storing energy in the form of hydrogen or methane–hydrogen blends. A viable alternative for storing hydrogen in salt caverns is Lined Rock Cavern (LRC) underground energy storage. One of the most significant challenges in LRC for hydrogen storage is sealing liners which need to have satisfactory sealing and mechanical properties. An experimental study of hydrogen permeability of different kinds of polymers was conducted followed by modeling of hydrogen permeability of these materials with different additives (graphite halloysite and fly ash). Fillers in polymers can have an impact on the hydrogen permeability ratio and reduce the amount of polymer required to make a sealing liner in the reservoir. Results of this study show that hydrogen permeability coefficients of polymers and estimated hydrogen leakage through these materials are similar to the results of salt rock after the salt creep process. During 60 days of hydrogen storage in a tank of 1000 m2 inner surface 1 cm thick sealing liner and gas pressure of 1.0 MPa only approx. 1 m3STP of hydrogen will diffuse from the reservoir. The study also carries out the modeling of the hydrogen permeability of materials using the Max‐ well model. The difference between experimental and model results is up to 17% compared to the differences exceeding 30% in some other studies.
The Influence of the First Filling Period Length and Reservoir Level Depth on the Operation of Underground Hydrogen Storage in a Deep Aquifer
Sep 2022
Publication
Underground storage is a method of storing large amounts of renewable energy that can be converted into hydrogen. One of the fundamental problems associated with this process concerns determining the timing and amount of injected gas in the first filling period for the operation of an underground storage facility. Ascertaining the hydrogen flow rate is essential to ensure that the capillary and fracturing pressures are not exceeded. The value of the flow rate was assessed by modelling the injection of hydrogen into a deep aquifer. The best initial H2 injection period was found to be five months. The volume of the cushion gas and the total storage capacity expanded with the extension of the first filling period length. The working capacity grew as the depth increased reaching maximum values at depths of approximately 1200e1400 m. This depth was considered optimal for storing hydrogen in the analysed structure.
Development of Hydrogen Storage Tank Systems Based on Complex Metal Hydrides
Sep 2015
Publication
This review describes recent research in the development of tank systems based on complex metal hydrides for thermolysis and hydrolysis. Commercial applications using complex metal hydrides are limited especially for thermolysis-based systems where so far only demonstration projects have been performed. Hydrolysis-based systems find their way in space naval military and defense applications due to their compatibility with proton exchange membrane (PEM) fuel cells. Tank design modeling and development for thermolysis and hydrolysis systems as well as commercial applications of hydrolysis systems are described in more detail in this review. For thermolysis mostly sodium aluminum hydride containing tanks were developed and only a few examples with nitrides ammonia borane and alane. For hydrolysis sodium borohydride was the preferred material whereas ammonia borane found less popularity. Recycling of the sodium borohydride spent fuel remains an important part for their commercial viability.
The Use of Metal Hydrides in Fuel Cell Applications
Feb 2017
Publication
This paper reviews state-of-the-art developments in hydrogen energy systems which integrate fuel cells with metal hydride-based hydrogen storage. The 187 reference papers included in this review provide an overview of all major publications in the field as well as recent work by several of the authors of the review. The review contains four parts. The first part gives an overview of the existing types of fuel cells and outlines the potential of using metal hydride stores as a source of hydrogen fuel. The second part of the review considers the suitability and optimisation of different metal hydrides based on their energy efficient thermal integration with fuel cells. The performances of metal hydrides are considered from the viewpoint of the reversible heat driven interaction of the metal hydrides with gaseous H2. Efficiencies of hydrogen and heat exchange in hydrogen stores to control H2 charge/discharge flow rates are the focus of the third section of the review and are considered together with metal hydride – fuel cell system integration issues and the corresponding engineering solutions. Finally the last section of the review describes specific hydrogen-fuelled systems presented in the available reference data.
Selection of Underground Hydrogen Storage Risk Assessment Techniques
Dec 2021
Publication
The article proposes the use of the analytic hierarchy process (AHP) method to select a risk assessment technique associated with underground hydrogen storage. The initial choosing and ranking of risk assessment techniques can be considered as a multi-criteria decision problem. The usage of a decision model based on six criteria is proposed. A ranking of methods for estimating the risks associated with underground hydrogen storage is presented. The obtained results show that the application of the AHP-based approach may be a useful tool for selecting the UHS risk assessment technique. The proposed method makes it possible to make an objective decision of the most satisfactory approach from the point of view of all the adopted decision criteria regarding the selection of the best risk assessment technique.
Polymer–Ceramic Composite Membranes for Water Removal in Membrane Reactors
Jun 2021
Publication
Methanol can be obtained through CO2 hydrogenation in a membrane reactor with higher yield or lower pressure than in a conventional packed bed reactor. In this study we explore a new kind of membrane with the potential suitability for such membrane reactors. Silicone–ceramic composite membranes are synthetized and characterized for their capability to selectively remove water from a mixture containing hydrogen CO2 and water at temperatures typical for methanol synthesis. We show that this membrane can achieve selective permeation of water under such harsh conditions and thus is an alternative candidate for use in membrane reactors for processes where water is one of the products and the yield is limited by thermodynamic equilibrium.
Effect of Hydrogen on Very High Cycle Fatigue Behavior of a Low-strength Cr-Ni-Mo-V Steel Containing Micro-defects
Dec 2017
Publication
The role of hydrogen in fatigue failure of low strength steels is not as well understood as of high strength steels in very high cycle fatigue regime. In this work axially cyclic tests on a low strength Cr-Ni-Mo-V steel with charged hydrogen were carried out up to the very high cycle fatigue regime under ultrasonic frequency to examine the degradation of fatigue strength and associated failure mechanisms. Results show that the S-N curves show a continuously decreasing mode and hydrogen-charged specimens have lower fatigue strength and shorter fatigue lifetime as compared with as-received specimens. It is concluded that the hydrogen trapped by inclusions drives interior micro-defects as dominant crack initiation site and has a clear link to the initiation and early growth of interior fatigue cracks.
Hydrogen-induced Failure of TiNi Based Alloy with Coarse-grained and Ultrafine-grained Structure
Jul 2016
Publication
The objective of this work is to investigate the effect of hydrogen-induced fracture of TiNi-based alloy. In this report we performed the first studies comparing inelastic properties and fracture of the specimens of the binary alloy of TiNi wire under the action of hydrogen with coarse-grained (CG) and ultrafine-grained (UFG) microstructure. It is shown that hydrogen embrittlement (HE) occurs irrespective of the grain size in the studied specimens at approximately equal strain values. However compared to the specimens with CG structure those with UFG structure accumulate two to three times more hydrogen for the same hydrogenation time. It is found that hydrogen has a much smaller effect on the inelastic properties of specimens with UFG structure as compared to those with CG structure.
Environmentally-Assisted Cracking of Type 316L Austenitic Stainless Steel in Low Pressure Hydrogen Steam Environments
Aug 2019
Publication
A low pressure superheated hydrogen-steam system has been used to accelerate the oxidation kinetics while keeping the electrochemical conditions similar to those of the primary water in a pressurized water reactor. The initiation has been investigated using a Constant Extension Rate Tensile (CERT) test. Tests were performed on flat tapered specimens made from Type 316L austenitic stainless steel with strain rates of 2×10-6 and 2×10-8 ms-1 at room temperature and at an elevated temperature of 350 °C. R = 1/6 was chosen as a more oxidizing environment and R = 6 was selected as a more reducing environment where the parameter R represents the ratio between the oxygen partial pressure at the Ni/NiO transition and the oxygen partial pressure. Different exposures (1 day and 5 days) prior to loading were investigated post-test evaluation by scanning electron microscopy.
How To Transport and Store Hydrogen – Facts and Figures
Apr 2021
Publication
The EU has set a goal of achieving climate neutrality by 2050 and decided to raise its 2030 climate target to 55%. For this the EU needs to transform its energy system. It is of paramount importance that it will become more efficient affordable and interconnected. Hydrogen can play a pivotal role in the EU’s decarbonisation efforts and be at the centre of the energy system integration supporting transport of renewable energy over very long distances and facilitating renewables storage from one season to another.<br/><br/>ENTSOG GIE and Hydrogen Europe have joined forces on a factsheet that answers a number of fundamental questions about gaseous and liquid hydrogen transport and storage titled “How to transport and store hydrogen? Facts and figures”. This factsheet provides an objective and informative analysis on key concepts terminology and facts and figures from different public sources.<br/><br/>The factsheet illustrates the EU’s potential to enable a global hydrogen economy and to become a global technology leader due to its extensive gas infrastructure that can be used to transport blends of hydrogen or be converted to transport pure hydrogen.
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