Safety
Failure of PEM Water Electrolysis Cells: Case Study Involving Anode Dissolution and Membrane Thinning
Sep 2013
Publication
Polymer electrolyte membrane (PEM) water electrolysis is an efficient and environmental friendly method that can be used for the production of molecular hydrogen of electrolytic grade using zero-carbon power sources such as renewable and nuclear. However market applications are asking for cost reduction and performances improvement. This can be achieved by increasing operating current density and lifetime of operation. Concerning performance Read More
Dependence of Hydrogen Embrittlement on Hydrogen in the Surface Layer in Type 304 Stainless Steel
Sep 2013
Publication
Hydrogen embrittlement (HE) together with the hydrogen transport behaviour in hydrogen-charged type 304 stainless steel was investigated by combined tension and outgassing experiments. The hydrogen release rate and HE of hydrogen-charged 304 specimens increase with the hydrogen pressure for hydrogen-charging (or hydrogen content) and almost no HE is observed below the hydrogen content of 8.5 mass ppm. Baking at 433 K for 48 h ca Read More
Mixing and Warming of Cryogenic Hydrogen Releases
Sep 2017
Publication
Laboratory measurements were made on the concentration and temperature fields of cryogenic hydrogen jets. Images of spontaneous Raman scattering from a pulsed planar laser sheet were used to measure the concentration and temperature fields from varied releases. Jets with up to 5 bar pressure with near-liquid temperatures at the release point were characterized in this work. This data is relevant for characterizing unintended leaks from piping Read More
Analysis of Transient Supersonic Hydrogen Release, Dispersion and Combustion
Sep 2017
Publication
A hydrogen leak from a facility which uses highly compressed hydrogen gas (714 bar 800 K) during operation was studied. The investigated scenario involves supersonic hydrogen release from a 10 cm2 leak of the pressurized reservoir turbulent hydrogen dispersion in the facility room followed by an accidental ignition and burn-out of the resulting H2-air cloud. The objective is to investigate the maximum possible flame velocity and overpressure in the fac Read More
A Study of Hydrogen Flame Length with Complex Nozzle Geometry
Sep 2017
Publication
The growing number of hydrogen fillings stations and cars increases the need for accurate models to determine risk. The effect on hydrogen flame length was measured by varying the diameter of the spouting nozzle downstream from the chocked nozzle upstream. The results was compared with an existing model for flame length estimations. The experimental rig was setup with sensors that measured accurately temperature mass flow heat radiation Read More
Real-gas Equations-of-State for the GASFLOW CFD Code
Sep 2011
Publication
GASFLOW is a finite-volume computer code that solves the time-dependent two-phase homogeneous equilibrium model compressible Navier–Stokes equations for multiple gas species with turbulence. The fluid-dynamics algorithm is coupled with conjugate heat and mass transfer models to represent walls floors ceilings and other internal structures to describe complex geometries such as those found in nuclear containments and facilities. Recent ap Read More
Status, Gaps and Recommendations Regarding Standardisation and the Use of Hydrogen in Sustainable Buildings
Sep 2013
Publication
The use of and interpretation of Regulations Codes and Standards is important input when developing hydrogen systems and applications. This paper presents the work related to standardisation undertaken by DNV as part of the EU supported project H2SusBuild. During the H2SusBuild project a renewable (solar and wind) based full scale energy system with components for hydrogen storage hydrogen production by electrolysis and hydrogen consum Read More
Cost Effective Inherent Safety Index for Polymer Electrolyte Membrane Fuel Cell Systems
Sep 2013
Publication
There have been many indices available in the process industries to describe rank or quantify hazards to people properties and environments. Most of the developed methods were meant to be applied to large scale and complex systems of process industries. Development of a swift and simple inherent safety index method which is relevant to small scale less complex membrane fuel cell system particularly the one in which to be applied during an early Read More
Experimental Study of Ignited Unsteady Hydrogen Releases from a High Pressure Reservoir
Sep 2011
Publication
In order to simulate an accidental hydrogen release from the high pressure pipe system of a hydrogen facility a systematic study on the nature of transient hydrogen jets into air and their combustion behavior was performed at the KIT hydrogen test site HYKA. Horizontal unsteady hydrogen jets from a reservoir of 0.37 dm3 with initial pressures of up to 200 bar have been investigated. The hydrogen jets released via round nozzles 3 4 and 10 mm were ignit Read More
Radiation from Hydrogen Jet Fires Investigated by Time-resolved Spectroscopy
Sep 2013
Publication
Jet fires develop on release of hydrogen from pressurized storage depending on orifice pressures and volumes. Risks arise from flame contact dispersion of hot gases and heat radiation. The latter varies strongly in time at short scales down to milliseconds caused by turbulent air entrainment and fluctuations. These jets emit bands of OH in the UV and water in the NIR and IR spectral range. These spectra enable the temperature measurement and the e Read More
International Association for Hydrogen Safety ‘Research Priorities Workshop’, September 2018, Buxton, UK
Sep 2018
Publication
Hydrogen has the potential to be used by many countries as part of decarbonising the future energy system. Hydrogen can be used as a fuel ‘vector’ to store and transport energy produced in low-carbon ways. This could be particularly important in applications such as heating and transport where other solutions for low and zero carbon emission are difficult. To enable the safe uptake of hydrogen technologies it is important to develop the international scien Read More
Experimental Investigation of Unconfined Spherical and Cylindrical Flame Propagation in Hydrogen-air Mixtures
Sep 2019
Publication
This paper presents results of experimental investigations on spherical and cylindrical flame propagation in pre-mixed H2/air-mixtures in unconfined and semi-confined geometries. The experiments were performed in a facility consisting of two transparent solid walls with 1 m2 area and four weak side walls made from thin plastic film. The gap size between the solid walls was varied stepwise from thin layer geometry (6 mm) to cube geometry (1 m). A Read More
Interaction of Hydrogen Jets with Hot Surfaces of Various Sizes and Temperatures
Sep 2019
Publication
The formation of hydrogen jets from pressurized sources and ignition has been studied by many projects also when hitting hot devices. In the paper presented at the conference 2 years ago the ignition was caused by glow plug a “point like source” at various temperatures distances of igniter and source and source pressures. In continuation of that work ignition now occurred by 1 or 3 platelets of size 45 x 18 mm at a temperatures of 1223 K. Whe Read More
Blind-prediction: Estimating the Consequences of Vented Hydrogen Deflagrations for Homogeneous Mixtures in a 20-foot ISO Container
Sep 2017
Publication
Trygve Skjold,
Helene Hisken,
Sunil Lakshmipathy,
Gordon Atanga,
Marco Carcassi,
Martino Schiavetti,
James R. Stewart,
A. Newton,
James R. Hoyes,
Ilias C. Tolias,
Alexandros G. Venetsanos,
Olav Roald Hansen,
J. Geng,
Asmund Huser,
Sjur Helland,
Romain Jambut,
Ke Ren,
Alexei Kotchourko,
Thomas Jordan,
Jérome Daubech,
Guillaume Lecocq,
Arve Grønsund Hanssen,
Chenthil Kumar,
Laurent Krumenacker,
Simon Jallais,
D. Miller and
Carl Regis Bauwens
This paper summarises the results from a blind-prediction study for models developed for estimating the consequences of vented hydrogen deflagrations. The work is part of the project Improving hydrogen safety for energy applications through pre-normative research on vented deflagrations (HySEA). The scenarios selected for the blind-prediction entailed vented explosions with homogeneous hydrogen-air mixtures in a 20-foot ISO container. The tes Read More
3D Real Time Monitoring of H2 in FCV Applications
Sep 2019
Publication
In order to monitor a trace amount of Hydrogen in millisecond portable H2 sensor (Sx) was made by using mass spectrometer. The method of monitoring the hydrogen pulse of millisecond in exhaust gas is the increasing needed. Determining H2 concentration both inside and outside of the Fuel Cell Vehicle (FCV) for the optimized operations is becoming a critical issue. The exhaust gas of Fuel Cell Vehicle H2 consumption flushing and disposal around Fuel cell th Read More
A Large-Scale Study on the Effect of Ambient Conditions on Hydrogen Recombiner Induced Ignition
Sep 2019
Publication
Hydrogen recombiners (known in the nuclear industry as passive autocatalytic recombiners-PARs) in general can be utilized for mitigation of hydrogen in controlled areas where there is potential for hydrogen release and ventilation is not practical. Recombiners are widely implemented in the nuclear industry however there are other applications of recombiners outside the nuclear industry that have not yet been explored practically. The most notable b Read More
Hydrogen-enhanced Fatigue Crack Growth in Steels and its Frequency Dependence
Jun 2017
Publication
In the context of the fatigue life design of components particularly those destined for use in hydrogen refuelling stations and fuel cell vehicles it is important to understand the hydrogen-induced fatigue crack growth (FCG) acceleration in steels. As such the mechanisms for acceleration and its influencing factors are reviewed and discussed in this paper with a special focus on the peculiar frequency dependence of the hydrogen-induced FCG acceleration. Fu Read More
3D Quantitative Risk Assessment on a Hydrogen Refuelling Station in Shanghai
Sep 2019
Publication
The number of hydrogen refuelling stations worldwide is growing rapidly in recent years. The first large capacity hydrogen refuelling station in China is under construction. A 3D quantitative risk assessment QRA)is conducted for this station. Hazards associated with hydrogen systems are identified. Leakage frequency of hydrogen equipment are analyzed. Jet flame explosion scenarios and corresponding accident consequences are simulated. Risk acce Read More
Deflagration-to-detonation Transition of H2-CO-Air Mixtures in a Partially Obstructed Channel
Sep 2019
Publication
In this study an explosion channel is used to investigate flame dynamics in homogeneous hydrogencarbon monoxide-air (H2-CO-air) mixtures. The test rig is a small scale 6 m channel at a rectangular cross section of 300x60 mm. Obstacles of a blockage ratio of BR=60% and a spacing of s=300mm are placed in first part of the channel. A 2.05 m long unobstructed part in the rear of the channel allows for investigation of freely propagating flames and deto Read More
Homogeneous Hydrogen Deflagrations in Small Scale Enclosure. Experimental Results
Sep 2017
Publication
University of Pisa performed experimental tests in a 1m3 facility which shape and dimensions resemble a gas cabinet for the HySEA project founded by the Fuel Cells and Hydrogen 2 Joint Undertaking with the aim to conduct pre-normative research on vented deflagrations in real-life enclosures and containers used for hydrogen energy applications in order to generate experimental data of high quality. The test facility named Small Scale Enclosure (SSE) Read More
Hydrogen Explosion Hazards Limitation in Battery Rooms with Different Ventilation Systems
Sep 2019
Publication
When charging most types of industrial lead-acid batteries hydrogen gas is emitted. A large number of batteries especially in relatively small areas/enclosures and in the absence of an adequate ventilation system may create an explosion hazard. This paper describes full scale tests in confined space which demonstrate conditions that can occur in a battery room in the event of a ventilation system breakdown. Over the course of the tests Read More
Flow of Hydrogen from Buried Leaks
Sep 2019
Publication
The substitution of hydrogen for natural gas within a gas network has implications for the potential rate of leakage from pipes and the distribution of gas flow driven by such leaks. This paper presents theoretical analyses of low-pressure flow through porous ground in a range of circumstances and practical experimental work at a realistic scale using natural gas hydrogen or nitrogen for selected cases. This study considers flow and distribution of 100 Read More
Towards Fire Test Protocol for Hydrogen Storage Tanks
Sep 2019
Publication
The reproducibility of fire test protocol in the UN Global Technical Regulation on Hydrogen and Fuel Cell Vehicles (GTR#13) is not satisfactory. Results differ from laboratory to laboratory and even at the same laboratory when fires of different heat release (HRR) rate are applied. This is of special importance for fire test of tank without thermally activated pressure relief devise (TPRD) the test requested by firemen. Previously the authors demonstrated a st Read More
The Influence of H2 Safety Research on Relevant Risk Assessment
Sep 2019
Publication
Hydrogen is a valuable option of clean fuel to keep the global temperature rise below 2°C. However one of the main barriers in its transport and use is to ensure safety levels that are comparable with traditional fuels. In particular liquid hydrogen accidents may not be fully understood (yet) and excluded by relevant risk assessment. For instance as hydrogen is cryogenically liquefied to increase its energy density during transport Boiling Liquid Expandin Read More
Transferring the Retail of Hydrogen Economy and Missing Safety Assurance
Sep 2019
Publication
Australian regional communities are moving ahead of governments. Enterprising individuals are pushing ahead to find global solutions to local issues that governments (local or state or federal) have abandoned stalled mothballed or failed to resolve. We are faced with a flaw in retail of hydrogen economy as fatal as Walgett running dry or a million fish killed in Murray-Darling. The challenge in Australian regional communities will be to interpret safety as Read More
Experimental Study of Light Gas Dispersion in a Channel
Sep 2019
Publication
Usage of hydrogen as fuel gives rise to possible accidental risks due to leakage and dispersion. A risk from hydrogen leak is the formation of a large volume of the hydrogen-air mixture which could be ignited and leading up to a severe explosion. Prevention and control of formation and ignition of combustible hydrogen cloud necessitate sufficient knowledge of mechanisms of the hydrogen leak dispersion ignition and over-pressures generated during co Read More
Hydrogen Odorant and Leak Detection: Part 1, Hydrogen Odorant - Project Closure Report
Nov 2020
Publication
This work programme was focused on identifying a suitable odorant for use in a 100% hydrogen gas grid (domestic use such as boilers and cookers). The research involved a review of existing odorants (used primarily for natural gas) and the selection of five suitable odorants based on available literature. One odorant was selected based on possible suitability with a Polymer Electrolyte Membrane (PEM) based fuel cell vehicle which could in future be a po Read More
Numerical Modelling of Unconfined and Confined Hydrogen Explosion
Sep 2019
Publication
Numerical studies were conducted with the objective of gaining a better understanding of the consequences of potential explosion that could be associated with release of hydrogen in a confined and unconfined environment. This paper describes the work done by us in modelling explosion of accidental releases of hydrogen using our Fire Explosion Release Dispersion (FRED) software. CAM and SCOPE models in FRED is used for validation of congested/unco Read More
New Paradigms in Hydrogen Explosion Modelling Using an Industrial CFD Code
Sep 2019
Publication
It is well-known that deflagration to detonation transition (DDT) may be a significant threat for hydrogen explosions. This paper presents a summary of the work carried out for the development of models in order to enable the industrial computational fluid dynamic (CFD) tool FLACS to provide indications about the possibility of a deflagration-to-detonation transition (DDT). The likelihood of DDT has been expressed in terms of spatial pressure gradients acr Read More
Hot Surface Ignition in Flowing Streams of Hydrogen-Air Mixtures
Sep 2019
Publication
A set of original experiments is presented covering the topic of hydrogen-air mixture ignition by a hot surface. The hot surface is a 30 mm long/10 mm diameter heated coil which temperature is controlled by IR techniques. The coil is placed into the flowing stream of hydrogen air mixtures. The variable parameters are the composition of the flammable atmosphere (4 to 75% H2 v/v) the flow speed (from 0.5 m/s to 30 m/s) and its temperature (fro Read More
Safety Code Equivalencies in Hydrogen Infrastructure Deployment
Sep 2019
Publication
Various studies and market trends show that the number of hydrogen fuelling stations will increase to the thousands in the US by 2050. NFPA 2 Hydrogen Technologies Code (NFPA2) the nationally adopted primary code governing hydrogen safety is relatively new and hydrogen vehicle technology is a relatively new and rapidly developing technology. In order to effectively aid and accelerate the deployment of standardized retail hydrogen fuelling facilities Read More
Comparison of Regulations Codes and Standards for Hydrogen Refueling Stations in Japan and France
Sep 2019
Publication
The states of Regulations Codes and Standards (RCS) of hydrogen refueling stations (HRSs) in Japan and France are compared and specified items to understand correspondence and differences among each RCSs for realizing harmonization in RCS. Japan has been trying to reform its RCSs to reduce HRS installation and operation costs as a governmental target. Specific crucial regulatory items such as safety distances mitigation means materials fo Read More
Observation of the Hydrogen Dispersion by Using Raman Scattering Measurement and Increase of Measurable Distance
Sep 2017
Publication
Preparing for the arrival of the hydrogen society it is necessary to develop suitable sensors to use hydrogen safely. There are many methods to know the hydrogen concentration by using conventional sensors but it is difficult to know the behavior of hydrogen gas from long distance. This study measured hydrogen dispersion by using Raman scattering light. Generally some delays occur when using conventional sensors but there are almost no delay Read More
Compliance Measurements of Fuel Cell Electric Vehicle Exhaust
Sep 2019
Publication
The NREL Sensor Laboratory has been developing an analyzer that can verify compliance to the international United Nations Global Technical Regulation number 13 (GTR 13--Global Technical Regulation on Hydrogen and Fuel Cell Vehicles) prescriptive requirements pertaining to allowable hydrogen levels in the exhaust of fuel cell electric vehicles (FCEV) [1]. GTR 13 prescribes that the FCEV exhaust shall remain below 4 vol% H2 over a 3-second moving av Read More
Ignitability and Mixing of Underexpanded Hydrogen Jets
Sep 2011
Publication
Reliable methods are needed to predict ignition boundaries that result from compressed hydrogen bulk storage leaks without complex modelling. To support the development of these methods a new high-pressure stagnation chamber has been integrated into Sandia National Laboratories’ Turbulent Combustion Laboratory so that relevant compressed gas release scenarios can be replicated. For the present study a jet with a 10:1 pressure ratio issuing fro Read More
Data for the Evaluation of Hydrogen Risks Onboard Vehicles: Outcomes from the French Project Drive
Sep 2011
Publication
From 2006 to 2009 INERIS alongside with CEA PSA PEUGEOT CITROËN and IRPHE were involved in a project called DRIVE. Its objective was to provide data on the whole reaction chain leading to a hydrogen hazard onboard a vehicle. Out of the three types of leakage identified by the consortium (permeation chronic and accidental) the chronic leakage taking place within the engine was judged to be more problematic since it can feature a high probability of oc Read More
Hypothetical Accident Scenario Modelling for Condensed Hydrogen Storage Materials
Sep 2011
Publication
Hydrogen is seen as an ideal energy carrier for stationary and mobile applications. However the use of high energy density condensed hydrogen storage materials such as NH3BH3 comes with risks associated with their high reactivity with water exposure and their decomposition products reactivity in air. To predict their behaviour under these circumstances idealized finite element models of hypothetical accident scenarios have been developed. Empir Read More
Hydrogen Emergency Response Training for First Responders
Sep 2011
Publication
The U.S. Department of Energy supports the implementation of hydrogen fuel cell technologies by providing hydrogen safety and emergency response training to first responders. A collaboration was formed to develop and deliver a one-day course that uses a mobile fuel cell vehicle (FCV) burn prop designed and built by Kidde Fire Trainers. This paper describes the development of the training curriculum including the design and operation of the FCV pro Read More
Low Energy Hydrogen Sensor
Sep 2011
Publication
A new silicon-based hydrogen sensor for measurements at high concentrations near the lower flammable limit of hydrogen (40000 ppm) is presented. Due to operation at room temperature the power consumption of the sensor is smaller than that of other sensors on the market by several orders magnitude. Further development of the sensor system could lead to battery powered or even energy-independent operation. As sensor fabrication is based o Read More
The Analysis of Fire Test for the High Pressure Composite Cylinder
Sep 2011
Publication
A large number of natural gas vehicles (NGV) with composite cylinders run in the world. In order to store hydrogen using the composite cylinder has also reached commercialization for the hydrogen fuel cell vehicle (FCV) which is been developing on ECO Energy. Under these increasing circumstances the most important issue is that makes sure of safety of the hydrogen composite cylinder. In case of the composite cylinder a standards to verify the safety Read More
A New Technology for Hydrogen Safety: Glass Structures as a Storage System
Sep 2011
Publication
The storage of hydrogen poses inherent weight volume and safety obstacles. An innovative technology which allows for the storage of hydrogen in thin sealed glass capillaries ensures the safe infusion storage and controlled release of hydrogen gas under pressures up to 100 MPa. Glass is a non-flammable material which also guarantees high burst pressures. The pressure resistance of single and multiple capillaries has been determined fo Read More
Hydrogen Effects on X80 Pipeline Steel Under High-pressure Natural Gas & Hydrogen Mixtures
Oct 2015
Publication
Blending hydrogen into existing natural gas pipelines has been proposed as a means of increasing the output of renewable energy systems such as large wind farms. X80 pipeline steel is commonly used for transporting natural gas and such steel is subjected to concurrent hydrogen invasion with mechanical loading while being exposed to hydrogen containing environments directly resulting in hydrogen embrittlement (HE). In accordance with American Read More
Hydrogen Flames in Tubes- Critical Run-up Distances
Sep 2007
Publication
The hazard associated with flame acceleration to supersonic speeds in hydrogen mixtures is discussed. A set of approximate models for evaluation of the run-up distances to supersonic flames in relatively smooth tubes and tubes with obstacles is presented. The model for smooth tubes is based on general relationships between the flame area turbulent burning velocity and the flame speed combined with an approximate description for the boundary Read More
The Structure and Flame Propagation Regimes in Turbulent Hydrogen Jets
Sep 2009
Publication
Experiments on flame propagation regimes in a turbulent hydrogen jet with velocity and hydrogen concentration gradients have been performed at the FZK hydrogen test site HYKA. Horizontal stationary hydrogen jets released at normal and cryogenic temperatures of 290K and 80 and 35K with different nozzle diameters and mass flow rates in the range from 0.3 to 6.5 g/s have been investigated. Sampling probe method and laser PIV technique have bee Read More
Ignition of Hydrogen Jet Fires from High Pressure Storage
Sep 2013
Publication
Highly transient jets from hydrogen high pressure tanks were investigated up to 30 MPa. These hydrogen jets might self-initiate when released from small orifices of high pressure storage facilities. The related effects were observed by high speed video technics including time resolved spectroscopy. Ignition flame head jet velocity flame contours pressure wave propagation reacting species and temperatures were evaluated. The evaluation used video Read More
Hydrogen Safety, Training and Risk Assessment System
Sep 2007
Publication
The rapid evolution of information related to hydrogen safety is multidimensional ranging from developing codes and standards to CFD simulations and experimental studies of hydrogen releases to a variety of risk assessment approaches. This information needs to be transformed into system design risk decision-making and first responder tools for use by hydrogen community stakeholders. The Canadian Transportation Fuel Cell Alliance (CTFCA) ha Read More
Polymer Composites for Tribological Applications in Hydrogen Environment
Sep 2007
Publication
In the development of hydrogen technology special attention is paid to the technical problems of hydrogen storage. One possible way is cryogenic storage in liquid form. Generally cryo-technical machines need components with interacting surfaces in relative motion such as bearings seals or valves which are subjected to extreme conditions. Materials of such systems have to be resistant to friction-caused mechanical deformation at the surface low tem Read More
Experimental and Numerical Investigation of Hydrogen Gas Auto-ignition
Sep 2007
Publication
This paper describes hydrogen self-ignition as a result of the formation of a shock wave in front of a high-pressure hydrogen gas propagating in the tube and the semi-confined space for which the numerical and experimental investigation was done. An increase in the temperature behind the shock wave leads to the ignition on the contact surface of the mixture of combustible gas with air. The required condition of combustible self-ignition is to maintain the Read More
Quantifying the Hydrogen Embrittlement of Pipeline Steels for Safety Considerations
Sep 2011
Publication
In a near future with an increasing use of hydrogen as an energy vector gaseous hydrogen transport as well as high capacity storage may imply the use of high strength steel pipelines for economical reasons. However such materials are well known to be sensitive to hydrogen embrittlement (HE). For safety reasons it is thus necessary to improve and clarify the means of quantifying embrittlement. The present paper exposes the changes in mechanical Read More
Risk Mitigation Strategies for Hydrogen Storage Materials
Sep 2011
Publication
Hydrogen is seen as an ideal energy carrier for stationary and mobile applications. However the use of high energy density materials such as hydrides comes with the drawback of risks associated to their high reactivity towards air and water exposure. We have developed novel strategies to mitigate these risks. These strategies were evaluated using standard UN tests and isothermal calorimetric measurements. Cycling experiments were conducted to ass Read More
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