Production & Supply Chain
Profitability of Hydrogen Production: Assessment of Investments in Electrolyser Under Various Market Circumstances
Aug 2024
Publication
Although hydrogen is increasingly seen as a crucial energy carrier in future zero-carbon energy system a profitable exploitation of electrolysers requires still high amounts of subsidies. To analyze the profitability of electrolysers attention has to be paid not only to the costs but also to the interaction between electricity and hydrogen markets. Using a model of internationally integrated electricity and hydrogen markets this paper analyses the profitability of electrolysers plants in various future market circumstances. We find that in particular the future supply of renewable electricity the demand for electricity as well as the prices of natural gas and carbon strongly affect the profitability of electrolysis. In order to make massive investments in electrolysers profitable with significantly lower subsidy requirements the amount of renewable electricity generation needs to grow strongly and the carbon prices should be higher while the demand for electricity should not increase accordingly. This research underscores the critical role of market conditions in shaping the viability of hydrogen electrolysis providing valuable insights for policymakers and stakeholders in the transition to a zero-carbon energy system.
Operation Optimization of Wind/Battery Storage/Alkaline Electrolyzer System Considering Dynamic Hydrogen Production Efficiency
Aug 2023
Publication
Hydrogen energy is regarded as a key path to combat climate change and promote sustainable economic and social development. The fluctuation of renewable energy leads to frequent start/stop cycles in hydrogen electrolysis equipment. However electrochemical energy storage with its fast response characteristics helps regulate the power of hydrogen electrolysis enabling smooth operation. In this study a multi-objective constrained operation optimization model for a wind/battery storage/alkaline electrolyzer system is constructed. Both profit maximization and power abandonment rate minimization are considered. In addition some constraints such as minimum start/stop times upper and lower power limits and input fluctuation limits are also taken into account. Then the non-dominated sorting genetic algorithm II (NSGA-II) algorithm and the entropy method are used to optimize the operation strategy of the hybrid energy system by considering dynamic hydrogen production efficiency and through optimization to obtain the best hydrogen production power of the system under the two objectives. The change in dynamic hydrogen production efficiency is mainly related to the change in electrolyzer power and the system can be better adjusted according to the actual supply of renewable energy to avoid the waste of renewable energy. Our results show that the distribution of Pareto solutions is uniform which indicates the suitability of the NSGA-II algorithm. In addition the optimal solution indicates that the battery storage and alkaline electrolyzer can complement each other in operation and achieve the absorption of wind power. The dynamic hydrogen production efficiency can make the electrolyzer operate more efficiently which paves the way for system optimization. A sensitivity analysis reveals that the profit is sensitive to the price of hydrogen energy.
Hydrogen Production from Methanol–Water Solution and Pure Water Electrolysis Using Nanocomposite Perfluorinated Sulfocationic Membranes Modified by Polyaniline
Oct 2022
Publication
In this work we report the preparation of Nafion membranes containing two different nanocomposite MF-4SC membranes modified with polyaniline (PANI) by the casting method through two different polyaniline infiltration procedures. These membranes were evaluated as a polymer electrolyte membrane for water electrolysis. Operating conditions were optimized in terms of current density stability and methanol concentration. A study was made on the effects on the cell performance of various parameters such as methanol concentration water and cell voltage. The energy required for pure water electrolysis was analyzed at different temperatures for the different membranes. Our experiments showed that PEM electrolyzers provide hydrogen production of 30 mL/min working at 160 mA/cm2 . Our composite PANI membranes showed an improved behavior over pristine perfluorinated sulfocationic membranes (around 20% reduction in specific energy). Methanol–water electrolysis required considerably less (around 65%) electrical power than water electrolysis. The results provided the main characteristics of aqueous methanol electrolysis in which the power consumption is 2.34 kW h/kg of hydrogen at current densities higher than 0.5 A/cm2 . This value is ~20-fold times lower than the electrical energy required to produce 1 kg of hydrogen by water electrolysis.
Greenhouse Gas Reduction Potential and Economics of Green Hydrogen via Water Electrolysis: A Systematic Review of Value-Chain-Wide Decarbonization
May 2024
Publication
Green hydrogen generated via water electrolysis has become an essential energy carrier for achieving carbon neutrality globally because of its versatility in renewable energy consumption and decarbonization applications in hard-to-abate sectors; however there is a lack of systematic analyses of its abatement potential and economics as an alternative to traditional technological decarbonization pathways. Based on bibliometric analysis and systematic evaluation methods this study characterizes and analyzes the literature on the Web of Science from 1996 to 2023 identifying research hotspots methodological models and research trends in green hydrogen for mitigating climate change across total value chain systems. Our review shows that this research theme has entered a rapid development phase since 2016 with developed countries possessing more scientific results and closer partnerships. Difficult-to-abate sectoral applications and cleaner production are the most famous value chain links and research hotspots focus on three major influencing factors: the environment; techno-economics; and energy. Green hydrogen applications which include carbon avoidance and embedding to realize carbon recycling have considerable carbon reduction potential; however uncertainty limits the influence of carbon reduction cost assessment indicators based on financial analysis methods for policy guidance. The abatement costs in the decarbonization sector vary widely across value chains electricity sources baseline scenarios technology mixes and time scenarios. This review shows that thematic research trends are focused on improving and optimizing solutions to uncertainties as well as studying multisectoral synergies and the application of abatement assessment metrics.
PEM Water Electrolysis for Hydrogen Production: Fundamentals, Advances, and Prospects
Jun 2022
Publication
Hydrogen as a clean energy carrier is of great potential to be an alternative fuel in the future. Proton exchange membrane (PEM) water electrolysis is hailed as the most desired technology for high purity hydrogen production and self-consistent with volatility of renewable energies has ignited much attention in the past decades based on the high current density greater energy efficiency small mass-volume characteristic easy handling and maintenance. To date substantial efforts have been devoted to the development of advanced electrocatalysts to improve electrolytic efficiency and reduce the cost of PEM electrolyser. In this review we firstly compare the alkaline water electrolysis (AWE) solid oxide electrolysis (SOE) and PEM water electrolysis and highlight the advantages of PEM water electrolysis. Furthermore we summarize the recent progress in PEM water electrolysis including hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) electrocatalysts in the acidic electrolyte. We also introduce other PEM cell components (including membrane electrode assembly current collector and bipolar plate). Finally the current challenges and an outlook for the future development of PEM water electrolysis technology for application in future hydrogen production are provided.
Thermal Design of a Biohydrogen Production System Driven by Integrated Gasification Combined Cycle Waste Heat Using Dynamic Simulation
Apr 2022
Publication
Utilizing biological processes for hydrogen production via gasification is a promising alternative method to coal gasification. The present study proposes a dynamic simulation model that uses a one-dimensional heat-transfer analysis method to simulate a biohydrogen production system. The proposed model is based on an existing experimental design setup. It is used to simulate a biohydrogen production system driven by the waste heat from an integrated gasification combined cycle (IGCC) power plant equipped with carbon capture and storage technologies. The data from the simulated results are compared with the experimental measurement data to validate the developed model’s reliability. The results show good agreement between the experimental data and the developed model. The relative root-mean-square error for the heat storage feed-mixing and bioreactor tanks is 1.26% 3.59% and 1.78% respectively. After the developed model’s reliability is confirmed it is used to simulate and optimize the biohydrogen production system inside the IGCC power plant. The bioreactor tank’s time constant can be improved when reducing the operating volume of the feed-mixing tank by the scale factors of 0.75 and 0.50 leading to a 15.76% and 31.54% faster time constant respectively when compared with the existing design.
Recent Advances in Power-to-X Technology for the Production of Fuels and Chemicals
Jun 2019
Publication
Environmental issues related to greenhouse gas emissions are progressively pushing the transition toward fossil-free energy scenario in which renewable energies such as solar and wind power will unavoidably play a key role. However for this transition to succeed significant issues related to renewable energy storage have to be addressed. Power-to-X (PtX) technologies have gained increased attention since they actually convert renewable electricity to chemicals and fuels that can be more easily stored and transported. H2 production through water electrolysis is a promising approach since it leads to the production of a sustainable fuel that can be used directly in hydrogen fuel cells or to reduce carbon dioxide (CO2) in chemicals and fuels compatible with the existing infrastructure for production and transportation. CO2 electrochemical reduction is also an interesting approach allowing the direct conversion of CO2 into value-added products using renewable electricity. In this review attention will be given to technologies for sustainable H2 production focusing on water electrolysis using renewable energy as well as on its remaining challenges for large scale production and integration with other technologies. Furthermore recent advances on PtX technologies for the production of key chemicals (formic acid formaldehyde methanol and methane) and fuels (gasoline diesel and jet fuel) will also be discussed with focus on two main pathways: CO2 hydrogenation and CO2 electrochemical reduction.
Solar Hydrogen Production and Storage in Solid Form: Prospects for Materials and Methods
Sep 2024
Publication
Climatic changes are reaching alarming levels globally seriously impacting the environment. To address this environmental crisis and achieve carbon neutrality transitioning to hydrogen energy is crucial. Hydrogen is a clean energy source that produces no carbon emissions making it essential in the technological era for meeting energy needs while reducing environmental pollution. Abundant in nature as water and hydrocarbons hydrogen must be converted into a usable form for practical applications. Various techniques are employed to generate hydrogen from water with solar hydrogen production—using solar light to split water—standing out as a cost-effective and environmentally friendly approach. However the widespread adoption of hydrogen energy is challenged by transportation and storage issues as it requires compressed and liquefied gas storage tanks. Solid hydrogen storage offers a promising solution providing an effective and low-cost method for storing and releasing hydrogen. Solar hydrogen generation by water splitting is more efficient than other methods as it uses self-generated power. Similarly solid storage of hydrogen is also attractive in many ways including efficiency and cost-effectiveness. This can be achieved through chemical adsorption in materials such as hydrides and other forms. These methods seem to be costly initially but once the materials and methods are established they will become more attractive considering rising fuel prices depletion of fossil fuel resources and advancements in science and technology. Solid oxide fuel cells (SOFCs) are highly efficient for converting hydrogen into electrical energy producing clean electricity with no emissions. If proper materials and methods are established for solar hydrogen generation and solid hydrogen storage under ambient conditions solar light used for hydrogen generation and utilization via solid oxide fuel cells (SOFCs) will be an efficient safe and cost-effective technique. With the ongoing development in materials for solar hydrogen generation and solid storage techniques this method is expected to soon become more feasible and cost-effective. This review comprehensively consolidates research on solar hydrogen generation and solid hydrogen storage focusing on global standards such as 6.5 wt% gravimetric capacity at temperatures between −40 and 60 ◦C. It summarizes various materials used for efficient hydrogen generation through water splitting and solid storage and discusses current challenges in hydrogen generation and storage. This includes material selection and the structural and chemical modifications needed for optimal performance and potential applications.
Stable Electrolytic Hydrogen Production Using Renewable Energy
Oct 2024
Publication
The inherent intermittency of upstream solar and wind power can result in fluctuating electrolytic hydrogen production which is incompatible with the feedstock requirements of many downstream hydrogen storage and utilisation applications. Suitable backup power or storage (hydrogen or energy) strategies are thus needed in overall system design. This work conducts technoeconomic modelling to design electrolytic production systems featuring stable hydrogen output for various locations across Australia based on hourly weather data and determines the levelised cost of hydrogen (LCOH) emissions intensities and annual electrolyser usage factors. A stable truly green hydrogen supply is consistently achieved by imposing annual usage factor requirements on the system which forces the system modules (i.e. solar wind electrolyser and hydrogen storage) to be oversized in order to achieve the desired usage factor. Whilst the resultant system designs are however very location-specific a design that ensures a 100% usage factor costs approximately 22% more on average than a system design which is optimised for cost alone.
A Systematic Comparison of the Energy and Emissions Intensity of Hydrogen Production Pathways in the United Kingdom
Sep 2024
Publication
Meeting climate targets requires profound transformations in the energy system. Most energy uses should be electrified but where this is not feasible hydrogen can be part of the solution. However 98% of global hydrogen production involves greenhouse gas emissions with an average of 12 kg CO2e/kg H2. Therefore new hydrogen production pathways are needed in order to make hydrogen production compatible with climate targets. In this work we fill this gap by systematically comparing the energy and emissions intensity of 173 hydrogen production pathways suitable for the UK. Scenarios include onshore and offshore pathways and the use of repurposed infrastructure. Unlike fossil-fuel based pathways the results show that electrolytic hydrogen powered by fixed offshore wind could align with proposed emissions standards either onshore or offshore. However the embodied and fugitive emissions are important to consider for electrolytic pathways as they result in 10–50% of the total emissions intensity.
Evaluating the Economic Influence of Water Sources on Green Hydrogen Production: A Cost Analysis Approach
Sep 2024
Publication
The production of green hydrogen requires significant water usage making the economic evaluation of different water sources crucial for optimizing the Levelized Cost of Hydrogen (LCOH). This study examines the economic impact of using seawater groundwater grid water industrial wastewater and rainwater for hydrogen production through PEM electrolysis considering the water abstraction transport treatment and storage costs across various plant sizes (1 MW 10 MW 20 MW 50 MW and 100 MW) were assessed and a sensitivity analysis on electricity prices was conducted. Findings reveal that while water-related costs are minimal.
Methods for Enhancing Electrolysis for Hydrogen Production: The Benefits of Applying Magnetic Fields
Sep 2024
Publication
The electrolysis of water is one of the most promising ways of producing green hydrogen. This produces hydrogen using electricity and does not generate additional carbon dioxide like the more conventional reforming of fossil fuels. However making electrolysis competitive with conventional methods for hydrogen production is a challenge because of the cost of electricity and because of inefficiencies and costs in electrolysis systems. Initially this review looks at the basic design of water electrolysis and asks where energy is lost. Then a selection of the latest results in the area of magnetic field-enhanced water electrolysis are examined and discussed in particular focusing on the empirical results of magnetic field-assisted electrolysis with the aim of comparing findings and identifying limitations of current studies such that recommendations can be made for advanced design of hydrogen producing electrolysis systems.
Advancing Life Cycle Assessment of Sustainable Green Hydrogen Production Using Domain-Specific Fine-Tuning by Large Language Models Augmentation
Nov 2024
Publication
Assessing the sustainable development of green hydrogen and assessing its potential environmental impacts using the Life Cycle Assessment is crucial. Challenges in LCA like missing environmental data are often addressed using machine learning such as artificial neural networks. However to find an ML solution researchers need to read extensive literature or consult experts. This research demonstrates how customised LLMs trained with domain-specific papers can help researchers overcome these challenges. By starting small by consolidating papers focused on the LCA of proton exchange membrane water electrolysis which produces green hydrogen and ML applications in LCA. These papers are uploaded to OpenAI to create the LlamaIndex enabling future queries. Using the LangChain framework researchers query the customised model (GPT-3.5-turbo) receiving tailored responses. The results demonstrate that customised LLMs can assist researchers in providing suitable ML solutions to address data inaccuracies and gaps. The ability to quickly query an LLM and receive an integrated response across relevant sources presents an improvement over manually retrieving and reading individual papers. This shows that leveraging fine-tuned LLMs can empower researchers to conduct LCAs more efficiently and effectively.
Thermodynamic Evaluation of Solar Energy-based Methanol and Hydrogen Production and Power Generation Pathways: A Comparative Study
Sep 2024
Publication
This work presents a comparative novel evaluation of two distinct fuels methanol and hydrogen production and power generation routes via fuel cells. The first route includes the methanol production from direct partial oxidation of methane to methanol where the methanol is condensed stored and sent to a direct methanol fuel cell. The second route is hydrogen production from solar methane cracking (named as turquoise hydrogen) where heat is supplied from concentrated solar power and hydrogen is stored and directed to a hydrogen fuel cell. This study aims to provide insights into these fuel's production conditions storage methods energy and exergy efficiencies. The proposed system is simulated using the Engineering Equation Solver software and a thermodynamic analysis of the entire system including all the equipment and process streams is performed. The methanol and hydrogen route's overall energy and exergy efficiencies are 39.75% 38.35% 35.84% and 34.58% respectively. The highest exergy destruction rate of 1605 kW is observed for the partial oxidation of methane to methanol. The methanol and hydrogen routes generate 32.087 MWh and 11.582 MWh of electricity for 16-hour of fuel cell operation respectively. Sensitivity analysis has been performed to observe the effects of different parameters such as operating temperature and mass flow rate of fuels on the electricity production and energy efficiencies of the systems.
Technical–Economic Analysis of Renewable Hydrogen Production from Solar Photovoltaic and Hydro Synergy in a Pilot Plant in Brazil
Sep 2024
Publication
Renewable hydrogen obtained from renewable energy sources especially when produced through water electrolysis is gaining attention as a promising energy vector to deal with the challenges of climate change and the intermittent nature of renewable energy sources. In this context this work analyzes a pilot plant that uses this technology installed in the Itumbiara Hydropower Plant located between the states of Goiás and Minas Gerais Brazil from technical and economic perspectives. The plant utilizes an alkaline electrolyzer synergistically powered by solar photovoltaic and hydro sources. Cost data for 2019 when the equipment was purchased and 2020–2023 when the plant began continuous operation are considered. The economic analysis includes annualized capital maintenance and variable costs which determines the levelized cost of hydrogen (LCOH). The results obtained for the pilot plant’s LCOH were USD 13.00 per kilogram of H2 with an efficiency loss of 2.65% for the two-year period. Sensitivity analysis identified the capacity factor (CF) as the main determinant of the LCOH. Even though the analysis specifically applies to the Itumbiara Hydropower Plant the CF can be extrapolated to larger plants as it directly influences hydrogen production regardless of plant size or capacity
Towards Sustainable Hydrogen Production: An Integrated Approach for Sustainability, Complexity, and Systems Thinking in the Energy Sector
Mar 2024
Publication
The energy sector constitutes a dynamic and complex system indicating that its actions are influenced not just by its individual components but also by the emergent behavior resulting from interactions among them. Moreover there are crucial limitations of previous approaches for addressing the sustainability challenge of the energy sector. Changing transforming and integrating paradigms are the most relevant leverage points for transforming a given system. In other words nowadays the integration of new predominant paradigms in order to provide a unified framework could aim at this actual transformation looking for a sustainable future. This research aims to develop a new unified framework for the integration of the following three paradigms: (1) Sustainability (2) Complexity and (3) Systems Thinking which will be applied to achieving sustainable energy production (using hydrogen production as a case study). The novelty of this work relies on providing a holistic perspective through the integration of the aforementioned paradigms considering the multiple and complex interdependencies among the economy the environment and the economy. For this purpose an integrated seven-stage approach is introduced which explores from the starting point of the integration of paradigms to the application of this integration to sustainable energy production. After applying the Three-Paradigm approach for sustainable hydrogen production as a case study 216 feedback loops are identified due to the emerged complexity linked to the analyzed system. Additionally three system dynamics-based models are developed (by increasing the level of complexity) as part of the application of the Three-Paradigm approach. This research can be of interest to a broad professional audience (e.g. engineers policymakers) as looks into the sustainability of the energy sector from a holistic perspective considering a newly developed Three-Paradigm model considering complexity and using a Systems Thinking approach.
Exploiting the Ocean Thermal Energy Conversion (OTEC) Technology for Green Hydrogen Production and Storage: Exergo-economic Analysis
Nov 2024
Publication
This study presents and analyses three plant configurations of the Ocean Thermal Energy Conversion (OTEC) technology. All the solutions are based on using the OTEC system to obtain hydrogen through an electrolyzer. The hydrogen is then compressed and stored. In the first and second layouts a Rankine cycle with ammonia and a mixture of water and ethanol is utilised respectively; in the third layout a Kalina cycle is considered. In each configuration the OTEC cycle is coupled with a polymer electrolyte membrane (PEM) electrolyzer and the compression and storage system. The water entering the electrolyzer is pre-heated to 80 ◦C by a solar collector. Energy exergy and exergo-economic studies were conducted to evaluate the cost of producing compressing and storing hydrogen. A parametric analysis examining the main design constraints was performed based on the temperature range of the condenser the mass flow ratio of hot and cold resource flows and the mass fraction. The maximum value of the overall exergy efficiency calculated is equal to 93.5% for the Kalina cycle and 0.524 €/kWh is the minimum cost of hydrogen production achieved. The results were compared with typical data from other hydrogen production systems.
Development of a Novel Renewable Energy-based Integrated System Coupling Biomass and H2S Sources for Clean Hydrogen Production
Oct 2024
Publication
The present work aims to develop a novel integrated energy system to produce clean hydrogen power and biochar. The Palmaria palmata a type of seaweed and hydrogen sulfide from the industrial gaseous waste streams are taken as potential feedstock. A combined thermochemical approach is employed for the processing of both feedstocks. For clean hydrogen production the zinc sulfide thermochemical cycle is employed. Both stoichiometric and non-stoichiometric equilibrium-based models of the proposed plant design are developed in the Aspen Plus software and a comprehensive thermodynamic analysis of the system is also performed by evaluating energy and exergy efficiencies. The study further explores the modeling simulation and parametric analyses of various subsections to enhance the hydrogen and biochar production rate. The parametric analyses show that the first step of the thermochemical cycle (sulfurization reaction) follows stoichiometric pathway and the ZnO to H2S ratio of 1 represents the optimal point for reactant conversion. On the other hand the second step of the thermochemical cycle (regeneration reaction) does not follow a stoichiometric pathway and ZnS conversion of 12.87% is achieved at a high temperature of 1400oC. It is found that a hydrogen production rate of 0.71 mol/s is achieved with the introduction of 0.27 mol/s of H2S. The energy and exergy efficiencies of the zinc sulfide thermochemical cycle are found to be 65.23% and 35.58% respectively. A biochar production rate of 0.024 kg/s is obtained with the Palmaria palmata fed rate of 0.097 kg/s. The Palmaria to biochar energy and exergy efficiencies are found to be 55.43% and 45.91% respectively. The overall energy and exergy efficiencies of the proposed plant are determined to be 72.88% and 50.03% respectively.
Evaluation of Green and Blue Hydrogen Production Potential in Saudi Arabia
Sep 2024
Publication
The Kingdom of Saudi Arabia has rich renewable energy resources specifically wind and solar in addition to geothermal beside massive natural gas reserves. This paper investigates the potential of both green and blue hydrogen production for five selected cities in Saudi Arabia. To accomplish the said objective a techno-economic model is formulated. Four renewable energy scenarios are evaluated for a total of 1.9 GW installed capacity to reveal the best scenario of Green Hydrogen Production (GHP) in each city. Also Blue Hydrogen Production (BHP) is investigated for three cases of Steam Methane Reforming (SMR) with different percentages of carbon capture. The economic analysis for both GHP and BHP is performed by calculating the Levelized Cost of Hydrogen (LCOH) and cash flow. The LCOH for GHP range for all cities ($3.27/kg -$12.17/kg)) with the lowest LCOH is found for NEOM city (50% PV and 50% wind) ($3.27/kg). LCOH for BHP are $0.534/kg $0.647/kg and $0.897/kg for SMR wo CCS/U SMR 55% CCS/U and SMR 90% CCS/U respectively.
A New Integrated System for Carbon Capture and Clean Hydrogen Production for Sustainable Societal Utilization
Oct 2024
Publication
Hydrogen production and carbon dioxide removal are considered two of the critical pieces to achieve ultimate sustainability target. This study proposes and investigates a new variation of potassium hydroxide thermochemical cycle in order to combine hydrogen production and carbon dioxide removal synergistically. An alkali metal redox thermochemical cycle developed where the potassium hydroxide is considered by using a nonequilibrium reaction. Also the multigeneration options are explored by using two stage steam Rankine cycle multi-effect distillation desalination Li-Br absorption chiller which are integrated with potassium hydroxide thermochemical cycle for hydrogen production carbon capture power generation water desalination and cooling purposes. A comparative assessment under different scenarios is carried out. The energy and exergy efficiencies of the hydrogen production thermochemical cycle are 44.2% and 67.66% when the hydrogen generation reaction is carried out at 180°C and the separation reactor temperature set at 400°C. Among the multigeneration scenarios a trigeneration option of hydrogen power and water indicates the highest energy efficiency as 66.02%.
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