Production & Supply Chain
Exchange Current Density of Reversible Solid Oxide Cell Electrodes
Mar 2022
Publication
Reversible solid oxide cells (r-SOCs) can be operated in either solid oxide fuel cell or solid oxide electrolysis cell mode. They are expected to become important in the support of renewable energy due to their high efficiency for both power generation and hydrogen generation. The exchange current density is one of the most important parameters in the quantification of electrode performance in solid oxide cells. In this study four different fuel electrodes and two different air electrodes are fabricated using different materials and the microstructures are compared. The temperature fuel humidification and oxygen concentration at the air electrode are varied to obtain the apparent exchange current density for the different electrode materials. In contrast to ruthenium-and-gadolinia-doped ceria (Rh-GDC) as well as nickel-and-gadolinia-doped ceria (Ni-GDC) electrodes significant differences in the apparent exchange current density were observed between electrolysis and fuel cell modes for the nickel-scandia-stabilized zirconia (Ni-ScSZ) cermet. Variation of gas concentration revealed that surface adsorption sites were almost completely vacant for all these electrodes. The apparent exchange current densities obtained in this study are useful as a parameter for simulation of the internal properties of r-SOCs.
Renewable Hydrogen Production from Butanol: A Review
Dec 2017
Publication
Hydrogen production from butanol is a promising alternative when it is obtained from bio-butanol or bio-oil due to the higher hydrogen content compared to other oxygenates such as methanol ethanol or propanol. Catalysts and operating conditions play a crucial role in hydrogen production. Ni and Rh are metals mainly used for butanol steam reforming oxidative steam reforming and partial oxidation. Additives such as Cu can improve catalytic activity in many folds. Moreover support–metal interaction and catalyst preparation technique also play a decisive role in the stability and hydrogen production capacity of catalyst. Steam reforming technique as an option is more frequently researched due to higher hydrogen production capability in comparison to other thermochemical techniques despite its endothermic nature. The use of the oxidative steam reforming and partial oxidation has the advantages of requiring less energy and longer stability of catalysts. However the hydrogen yield is less. This article brings together and examines the latest research on hydrogen production from butanol via steam reforming oxidative steam reforming and partial oxidation reactions. In addition the review examines a few thermodynamic studies based on sorption-enhanced steam reforming and dry reforming where there is potential for hydrogen extraction.
Electrocatalyst Derived from NiCu–MOF Arrays on Graphene Oxide Modified Carbon Cloth for Water Splitting
Apr 2022
Publication
Electrocatalysts are capable of transforming water into hydrogen oxygen and therefore into energy in an environmentally friendly and sustainable manner. However the limitations in the research of high performance catalysts act as an obstructer in the development of using water as green energy. Here we report on a delicate method to prepare novel bimetallic metal organic framework derived electrocatalysts (C–NiCu–BDC–GO–CC) using graphene oxide (GO) modified carbon cloth as a 3D flexible and conductive substrate. The resultant electrocatalyst C–NiCu–BDC– GO–CC exhibited very low electron transfer resistance which benefited from its extremely thin 3D sponge-like morphology. Furthermore it showed excellent oxygen evolution reaction (OER) activity achieving 10 mA/cm2 at a low overpotential of 390 mV in 1 M KOH electrolyte with a remarkable durability of 10 h.
Recent Progress and Approaches on Transition Metal Chalcogenides for Hydrogen Production
Dec 2021
Publication
Development of efficient and affordable photocatalysts is of great significance for energy production and environmental sustainability. Transition metal chalcogenides (TMCs) with particle sizes in the 1–100 nm have been used for various applications such as photocatalysis photovoltaic and energy storage due to their quantum confinement effect optoelectronic behavior and their stability. In particular TMCs and their heterostructures have great potential as an emerging inexpensive and sustainable alternative to metal-based catalysts for hydrogen evolution. Herein the methods used for the fabrication of TMCs characterization techniques employed and the different methods of solar hydrogen production by using different TMCs as photocatalyst are reviewed. This review provides a summary of TMC photocatalysts for hydrogen production.
Batteries and Hydrogen Technology: Keys for a Clean Energy Future
May 2020
Publication
As governments focus on dealing with the Covid-19 health emergency they are increasingly turning their attention to the impact of shutting down their economies and how to revive them quickly through stimulus measures. Economic recovery packages offer a unique opportunity to create jobs while supporting clean energy transitions around the world.
Energy efficiency and renewable energy like wind and solar PV – the cornerstones of any clean energy transition – are good places to start. Those industries employ millions of people across their value chains and offer environmentally sustainable ways to create jobs and help revitalise the global economy.
But more than just renewables and efficiency will be required to put the world on track to meet climate goals and other sustainability objectives. IEA analysis has repeatedly shown that a broad portfolio of clean energy technologies will be needed to decarbonise all parts of the economy. Batteries and hydrogen-producing electrolysers stand out as two important technologies thanks to their ability to convert electricity into chemical energy and vice versa. This is why they also deserve a place in any economic stimulus packages being discussed today.
Link to Document on IEA Website
Energy efficiency and renewable energy like wind and solar PV – the cornerstones of any clean energy transition – are good places to start. Those industries employ millions of people across their value chains and offer environmentally sustainable ways to create jobs and help revitalise the global economy.
But more than just renewables and efficiency will be required to put the world on track to meet climate goals and other sustainability objectives. IEA analysis has repeatedly shown that a broad portfolio of clean energy technologies will be needed to decarbonise all parts of the economy. Batteries and hydrogen-producing electrolysers stand out as two important technologies thanks to their ability to convert electricity into chemical energy and vice versa. This is why they also deserve a place in any economic stimulus packages being discussed today.
Link to Document on IEA Website
Hybrid Water Electrolysis: A New Sustainable Avenue for Energy-Saving Hydrogen Production
Oct 2021
Publication
Developing renewable energy-driven water splitting for sustainable hydrogen production plays a key role in achieving the carbon neutrality goal. Nevertheless the efficiency of traditional pure water electrolysis is severely hampered by the anodic oxygen evolution reaction (OER) due to its sluggish kinetics. In this context replacing OER with thermodynamically more favorable oxidation reactions to produce hydrogen via hybrid water electrolysis becomes an energy-saving hydrogen production scheme. Here the recent advances in hybrid water electrolysis are critically reviewed. First the fundamentals of electrochemical oxidation of typical organic molecules such as urea hydrazine and biomass are presented. Then the recent achievements in electrocatalysts for hybrid water electrolysis are introduced with an emphasis on outlining catalyst design strategies and the correlation between catalyst structure and performance. Finally future perspectives in this field for a sustainable hydrogen economy are proposed.
Theoretical Insights into the Hydrogen Evolution Reaction on the Ni3N Electrocatalyst
Jun 2021
Publication
Ni-based catalysts are attractive alternatives to noble metal electrocatalysts for the hydrogen evolution reaction (HER). Herein we present a dispersion-corrected density functional theory (DFT-D3) insight into HER activity on the (111) (110) (001) and (100) surfaces of metallic nickel nitride (Ni3N). A combination of water and hydrogen adsorption was used to model the electrode interactions within the water splitting cell. Surface energies were used to characterise the stabilities of the Ni3N surfaces along with adsorption energies to determine preferable sites for adsorbate interactions. The surface stability order was found to be (111) < (100) < (001) < (110) with calculated surface energies of 2.10 2.27 2.37 and 2.38 Jm−2 respectively. Water adsorption was found to be exothermic at all surfaces and most favourable on the (111) surface with Eads = −0.79 eV followed closely by the (100) (110) and (001) surfaces at −0.66 −0.65 and −0.56 eV respectively. The water splitting reaction was investigated at each surface to determine the rate determining Volmer step and the activation energies (Ea) for alkaline HER which has thus far not been studied in detail for Ni3N. The Ea values for water splitting on the Ni3N surfaces were predicted in the order (001) < (111) < (110) < (100) which were 0.17 0.73 1.11 and 1.60 eV respectively overall showing the (001) surface to be most active for the Volmer step of water dissociation. Active hydrogen adsorption sites are also presented for acidic HER evaluated through the ΔGH descriptor. The (110) surface was shown to have an extremely active Ni–N bridging site with ΔGH = −0.05 eV.
Dynamic modelling of a direct internal reforming solid oxide fuel cell stack based on single cell experiments
May 2018
Publication
Direct internal reforming enables optimal heat integration and reduced complexity in solid oxide fuel cell (SOFC) systems but thermal stresses induced by the increased temperature gradients may inflict damage to the stack. Therefore the development of adequate control strategies requires models that can accurately predict the temperature profiles in the stack. A 1D dynamic modelling platform is developed in this study and used to simulate SOFCs in both single cell and stack configurations. The single cell model is used to validate power law and Hougen-Watson reforming kinetics derived from experiments in previous work. The stack model based on the same type of cells accounts for heat transfer in the inactive area and to the environment and is validated with data reported by the manufacturer. The reforming kinetics are then implemented in the stack model to simulate operation with direct internal reforming. Although there are differences between the temperature profiles predicted by the two kinetic models both are more realistic than assuming chemical equilibrium. The results highlight the need to identify rate limiting steps for the reforming and hydrogen oxidation reactions on anodes of functional SOFC assemblies. The modelling approach can be used to study off-design conditions transient operation and system integration as well as to develop adequate energy management and control strategies.
Effects of CO2 sequestration on lipid and biomass productivity in microalgal biomass production
Mar 2017
Publication
The study is focused on the technology and manipulation of production strategies for the cultivation of biomass from four strains of microalgae. Species of microalgae studied are: Chlorella vulgaris Dunaliella Scenedesmus quadricauda and Synechococcus spp. The effects of the rate and amount of CO2 removal from the atmosphere and sequestration with dissolved oxygen on lipid production from accumulated biomass were studied. Also the rate of sequestration of both total and dissolved carbon was investigated. Daily measurements of total organic and inorganic carbon sequestrated optical densities proximate analysis and kinetic parameters of the growing and cultivated microalga were monitored and carried out during the two phases of cultivation: dark and light phases. The values of maximum rate of carbon (IV) oxide removed rmax varied from 11.73 mg L -1 min -1 to 18.84 mg L -1 min -1 from Chlorella vulgaris to Synechoccocus spp. Important parameters such as biomass productivity maximum pH values obtained at cultivation lipid content of the produced biomass and the hydraulic detection time for all four strains of microalgae were considered and presented in comparison and with their individual and collective effects. The ratios of the rate of CO2 absorption constant and the constant for the CO2 desorption rate (k1/k2) occurred highest in Dunaliella suggesting that with a high uptake of CO2 the algal strain is more effective in CO2 CO2 sequestration. The best biomass producer in this study was the C. vulgaris (Xmax = 5400 mg L-1 and Px = 35.1 mg L h -1) where biomass productivity is Px and the maximum cellular concentration is Xmax. C. vulgaris has the highest lipids productivity of 27% while Synechoccocus has the least (11.72%). In general biomass productivity may be inversely related; this fact may be explained by greater metabolic involvement of lipid biosynthesis. This pioneer study may be advanced further to developing models for strategic manipulation and optimisation approach in micro algal biomass cultivation.
High-stability, High-capacity Oxygen Carriers: Iron Oxide-perovskite Composite Materials for Hydrogen Production by Chemical Looping
Jun 2015
Publication
Iron oxide has been widely used as an oxygen carrier material (OCM) for hydrogen production by chemical looping due to its favourable thermodynamic properties. In spite of this iron oxide loses much of its activity after redox cycling mainly due to sintering and agglomeration. Perovskites such as La0.7Sr0.3FeO3-d (LSF731) have been suggested as potential candidate OCMs for hydrogen production due to their excellent oxygen transport properties and stability under cycling. However hydrogen production per cycle for a similar carrier weight is lower than with iron oxide. This work proposes the use of composite OCMs made of iron oxide clusters embedded in an LSF731 matrix. The perovskite matrix facilitates oxygen transport to the iron oxide clusters while preventing agglomeration. Two preparation methods mechanical mixing and a modified Pechini method were used to obtain composite materials with different iron oxide weight fractions 11 and 30 wt.%. The reactivity of these OCMs was studied in a thermogravimetric analyser. Hydrogen production and carrier stability were investigated in a microreactor over 25 redox cycles while periodically feeding carbon monoxide and water in order to produce carbon dioxide and hydrogen in separate streams. Hydrogen production was stable over 25 cycles for LSF731 and the composite OCM with 30 wt.% iron oxide produced by the modified Pechini method but iron oxide particles alone underwent a decrease in the hydrogen production with cycling. The hydrogen production during the 25th cycle was eight times higher for the composite material than for iron oxide alone and four times higher than for LSF731. The hydrogen production was therefore also higher than that expected from a simple combination of the iron oxide and LSF731 alone indicating a synergetic effect whereby the LSF731 may have a higher effective oxygen capacity when in the form of the composite material.
Electrochemical and Mechanical Stability of Catalyst Layers in Anion Exchange Membrane Water Electrolysis
Dec 2021
Publication
Anion exchange membrane (AEM) water electrolysis is considered a promising solution to future cost reduction of electrochemically produced hydrogen. We present an AEM water electrolyzer with CuCoOx as the anode catalyst and Aemion as membrane and electrode binder. Full cell experiments in pure water and 0.1 M KOH revealed that the optimum binder content depended on the type of electrolyte employed. Online dissolution measurements suggested that Aemion alone was not sufficient to establish an alkaline environment for thermodynamically stabilizing the synthesized CuCoOx in a neutral electrolyte feed. A feed of base is thus indispensable to ensure the thermodynamic stability of such non-noble catalyst materials. Particle loss and delamination of the catalyst layer during MEA operation could be reduced by employing a heat treatment step after electrode fabrication. This work summarizes possible degradation pathways for low-cost anodes in AEMWE and mitigation strategies for enhanced system durability and performance.
Challenges and Important Considerations When Benchmarking Single-cell Alkaline Electrolyzers
Nov 2021
Publication
This study outlines an approach to identifying the difficulties associated with the bench-marking of alkaline single cells under real electrolyzer conditions. A challenging task in the testing and comparison of different catalysts is obtaining reliable and meaningful benchmarks for these conditions. Negative effects on reproducibility were observed due to the reduction in conditioning time. On the anode side a stable passivation layer of NiO can be formed by annealing of the Ni foams which is even stable during long-term operation. Electrical contact resistance and impedance measurements showed that most of the contact resistance derived from the annealed Ni foam. Additionally analysis of various overvoltages indicated that most of the total overvoltage comes from the anode and cathode activation overpotential. Different morphologies of the substrate material exhibited an influence on the performance of the alkaline single cell based on an increase in the ohmic resistance.
Biomass Gasification as an Industrial Process with Effective Proof-of-concept: A Comprehensive Review on Technologies, Processes and Future Developments
Apr 2022
Publication
The search for alternatives to fossil energy traditional sources led to the development of a set of energy conversion processes which include biomass thermochemical conversion technologies such as torrefaction pyrolysis hydrothermal liquefaction or gasification. These conversion technologies have shown significant evolutions and there are already several examples available of application on an industrial scale. Biomass gasification processes have also presented significant developments mainly when associated with the production of syngas with potential for energy recovery or to produce synthetic fuels but mainly due to its potential to be used as a sustainable hydrogen production technology. In the present work a bibliographic review of the current state-of-the-art of the biomass gasification is carried out focusing in the gasification technologies syngas cleaning processes simulation methodologies on process parameters. Finally future developments and possibilities are also analyzed and discussed with the introduction of a new approach to hydrogen production based on the use of an adapted combustion process with air deficit.
Multi-objective Optimal Configurations of a Membrane Reactor for Steam Methane Reforming
Nov 2021
Publication
The combination of traditional reactor and permeable membrane is beneficial to increase the production rate of the target product. How to design a high efficiency and energy saving membrane reactor is one of the key problems to be solved urgently. This paper utilizes finite-time thermodynamics and nonlinear programming to solve the optimal configurations of the membrane reactor of steam methane reforming (MR-SMR) for two optimization objectives that is heat exchange rate minimization and power consumption minimization. The exterior wall temperature and fixed hydrogen production rate are regarded as the control variable and constraint respectively. The results indicate that the hydrogen production rate and heat exchange rate in MR-SMR are increased by 108.58% and 58.42% respectively while the power consumption is reduced by 33.44% compared with those in the traditional reactor under the same condition. Compared with the results in reference reactor (MR-SMR obtained with initial values) the heat exchange rate is reduced by 1.40% by optimizing the exterior wall temperature and the power consumption is reduced by 5.10% by optimizing the exterior wall temperature and molar flow rate of sweep gas. The optimal distributions of exterior wall temperatures in the optimal reactors of minimum heat exchange rate and power consumption have a theoretical guiding significance for the thermal design of the membrane reactors.
Generation of Hydrogen and Oxygen from Water by Solar Energy Conversion
Dec 2021
Publication
Photosynthesis is considered to be one of the promising areas of cheap and environmentally friendly energy. Photosynthesis involves the process of water oxidation with the formation of molecular oxygen and hydrogen as byproducts. The aim of the present article is to review the energy (light) phase of photosynthesis based on the published X-ray studies of photosystems I and II (PS-I and PS-II). Using modern ideas about semiconductors and biological semiconductor structures the mechanisms of H+ O2↑ e− generation from water are described. At the initial stage PS II produces hydrogen peroxide from water as a result of the photoenzymatic reaction which is oxidized in the active center of PS-II on the Mn4CaO5 cluster to form O2↑ H+ e−. Mn4+ is reduced to Mn2+ and then oxidized to Mn4+ with the transfer of reducing the equivalents of PS-I. The electrons formed are transported to PS-I (P 700) where the electrochemical reaction of water decomposition takes place in a two-electrode electrolysis system with the formation of gaseous oxygen and hydrogen. The proposed functioning mechanisms of PS-I and PS-II can be used in the development of environmentally friendly technologies for the production of molecular hydrogen.
Accelerated Degradation for Solid Oxide Electrolysers: Analysis and Prediction of Performance for Varying Operating Environments
Jan 2022
Publication
Solid oxide electrolysis cells (SOECs) are an efficient technology for the production of green hydrogen that has great potential to contribute to the energy transition and decarbonization of industry. To date however time- and resource-intensive experimental campaigns slow down the development and market penetration of the technology. In order to speed-up the evaluation of SOEC performance and durability accelerated testing protocols are required. This work provides the results of experimental studies on the performance of a SOEC stack operated under accelerated degradation conditions. In order to initiate and accelerate degradation experiments were performed with high steam partial pressures at the gas inlet higher voltages and lower temperatures and high steam conversion rates. Thereby different types and degrees of impact on performance were observed which were analyzed in detail and linked to the underlying processes and degradation mechanisms. In this context significantly higher degradation rates were found compared to operation under moderate operating conditions with the different operating strategies varying in their degradation acceleration potential. The results also suggest that a few hundred hours of operation may be sufficient to predict long-term performance with the proposed operating strategies providing a solid basis for accelerated assessment of SOEC performance evolution and lifetime.
Hydrogen Production from Biomass and Organic Waste Using Dark Fermentation: An Analysis of Literature Data on the Effect of Operating Parameters on Process Performance
Jan 2022
Publication
In the context of hydrogen production from biomass or organic waste with dark fermentation this study analysed 55 studies (339 experiments) in the literature looking for the effect of operating parameters on the process performance of dark fermentation. The effect of substrate concentration pH temperature and residence time on hydrogen yield productivity and content in the biogas was analysed. In addition a linear regression model was developed to also account for the effect of nature and pretreatment of the substrate inhibition of methanogenesis and continuous or batch operating mode. The analysis showed that the hydrogen yield was mainly affected by pH and residence time with the highest yields obtained for low pH and short residence time. High hydrogen productivity was favoured by high feed concentration short residence time and low pH. More modest was the effect on the hydrogen content. The mean values of hydrogen yield productivity and content were respectively 6.49% COD COD−1 135 mg L−1 d −1 51% v/v while 10% of the considered experiments obtained yield productivity and content of or higher than 15.55% COD COD−1 305.16 mg L−1 d −1 64% v/v. Overall this study provides insight into how to select the optimum operating conditions to obtain the desired hydrogen production.
Enhanced Production of Hydrogen from Methanol Using Spark Discharge Generated in a Small Portable Reactor
Nov 2021
Publication
An efficient production of hydrogen from a mixture of methanol and water is possible in a spark discharge. In this discharge there is a synergistic effect of high-energy electrons and high temperature interactions which enables an efficient course of endothermic processes such as the production of hydrogen from methanol. The water to methanol molar ratio of 1:1 was kept constant during the study. While the discharge power and feed flow rate were varied from 15 to 55 W and from 0.25 to 2 mol/h respectively which corresponded to the residence time of the reactants in the plasma zone from 58 to 7 ms. The cooled gas mixture contained 56 to 60% of H2. Other gaseous products of the process were CO CO2 and a small amount of CH4. The maximum energy yield was 16.2 mol(H2)/kWh which represents 20% of the theoretical energy yield when the substrates are in a liquid phase.
Massive H2 Production With Nuclear Heating, Safety Approach For Coupling A VHTR With An Iodine Sulfur Process Cycle
Sep 2005
Publication
In the frame of a sustainable development investigations dealing with massive Hydrogen production by means of nuclear heating are carried out at CEA. For nuclear safety thermodynamic efficiency and waste minimization purposes the technological solution privileged is the coupling of a gas cooled Very High Temperature Reactor (VHTR) with a plant producing Hydrogen from an Iodine/Sulfur (I/S) thermochemical cycle. Each of the aforementioned facilities presents different risks resulting from the operation of a nuclear reactor (VHTR) and from a chemical plant including Hydrogen other flammable and/or explosible substances as well as toxic ones. Due to these various risks the safety approach is an important concern. Therefore this paper deals with the preliminary CEA investigations on the safety issues devoted to the whole plant focusing on the safety questions related to the coupling between the nuclear reactor and the Hydrogen production facility. Actually the H2 production process and the energy distribution network between the plants are currently at a preliminary design stage. A general safety approach is proposed based on a Defence In Depth (DID) principle permitting to analyze all the system configurations successively in normal incidental and accidental expected operating conditions. More precisely the dynamic answer of an installation to a perturbation affecting the other one during the previous conditions as well as the potential aggressions of the chemical plant towards the nuclear reactor have to be considered. The methodology presented in this paper is intended to help the designer to take into account the coupling safety constraints and to provide some recommendations on the global architecture of both plants especially on their coupling system. As a result the design of a VHTR combined to a H2 production process will require an iterative process between design and safety requirements.
Recent Progress in the Steam Reforming of Bio-Oil for Hydrogen Production: A Review of Operating Parameters, Catalytic Systems and Technological Innovations
Dec 2021
Publication
The present review focuses on the production of renewable hydrogen through the catalytic steam reforming of bio-oil the liquid product of the fast pyrolysis of biomass. Although in theory the process is capable of producing high yields of hydrogen in practice certain technological issues require radical improvements before its commercialization. Herein we illustrate the fundamental knowledge behind the technology of the steam reforming of bio-oil and critically discuss the major factors influencing the reforming process such as the feedstock composition the reactor design the reaction temperature and pressure the steam to carbon ratio and the hour space velocity. We also emphasize the latest research for the best suited reforming catalysts among the specific groups of noble metal transition metal bimetallic and perovskite type catalysts. The effect of the catalyst preparation method and the technological obstacle of catalytic deactivation due to coke deposition metal sintering metal oxidation and sulfur poisoning are addressed. Finally various novel modified steam reforming techniques which are under development are discussed such as the in-line two-stage pyrolysis and steam reforming the sorption enhanced steam reforming (SESR) and the chemical looping steam reforming (CLSR). Moreover we argue that while the majority of research studies examine hydrogen generation using different model compounds much work must be done to optimally treat the raw or aqueous bio-oil mixtures for efficient practical use. Moreover further research is also required on the reaction mechanisms and kinetics of the process as these have not yet been fully understood.
No more items...