Applications & Pathways
Impact of Hydrogen Mixture on Fuel Consumption and Exhaust Gas Emissions in a Truck with Direct‑Injection Diesel Engine
May 2023
Publication
Hydrogen addition affects the composition of exhaust gases in vehicles. However the effects of hydrogen addition to compression ignition engines in running vehicles have not been evaluated. Hydrogen‑mixed air was introduced into the air intake of a truck equipped with a direct‑ injection diesel engine and running on a chassis dynamometer to investigate the effect of hydrogen addition on fuel consumption and exhaust gas components. The reduction in diesel consumption and the increase in hydrogen energy share (HES) showed almost linear dependence where the percentage decrease in diesel consumption is approximately 0.6 × HES. The percentage reduction of CO2 showed a one‑to‑one relationship to the reduction in diesel consumption. The reduction in emissions of CO PM and hydrocarbons (except for ethylene) had one to one or a larger correlation with the reduction of diesel consumption. On the other hand it was observed that NOx emissions increased and the percentage increase of NOx was 1.5~2.0 times that of HES. The requirement for total energy supply was more when hydrogen was added than for diesel alone. In the actual running mode only 50% of the energy of added hydrogen was used to power the truck. As no adjustments were made to the engine in this experiment a possible disadvantage that could be improved by adjusting the combustion conditions.
Cryogenic Hydrogen Jet and Flame for Clean Energy Applications: Progress and Challenges
May 2023
Publication
Industries across the world are making the transition to net-zero carbon emissions as government policies and strategies are proposed to mitigate the impact of climate change on the planet. As a result the use of hydrogen as an energy source is becoming an increasingly popular field of research particularly in the aviation sector where an alternative green renewable fuel to the traditional hydrocarbon fuels such as kerosene is essential. Hydrogen can be stored in multiple ways including compressed gaseous hydrogen cryo-compressed hydrogen and cryogenic liquid hydrogen. The infrastructure and storage of hydrogen will play a pivotal role in the realisation of large-scale conversion from traditional fuels with safety being a key consideration. This paper provides a review on previous work undertaken to study the characterisation of both unignited and ignited hydrogen jets which are fundamental phenomena for the utilisation of hydrogen. This includes work that focuses on the near-field flow structure dispersion in the far-field ignition and flame characteristics with multi-physics. The safety considerations are also included. The theoretical models and computational fluid dynamics (CFD) multiphase and reactive flow approaches are discussed. Then an overview of previous experimental work is provided before focusing the review on the existing computational results with comparison to experiments. Upon completion of this review it is highlighted that the complex near-field physics and flow phenomena are areas lacking in research. The near-field flow properties and characteristics are of significant importance with respect to the ignition and combustion of hydrogen.
Process of Transformation to Net Zero Steelmaking: Decarbonisation Scenarios Based on the Analysis of the Polish Steel Industry
Apr 2023
Publication
The European steel industry is experiencing new challenges related to the market situation and climate policy. Experience from the period of pandemic restrictions and the effects of Russia’s armed invasion of Ukraine has given many countries a basis for including steel along with raw materials (coke iron ore electricity) in economic security products (CRMA). Steel is needed for economic infrastructure and construction development as well as a material for other industries (without steel factories will not produce cars machinery ships washing machines etc.). In 2022 steelmakers faced a deepening energy crisis and economic slowdown. The market situation prompted steelmakers to impose restrictions on production volumes (worldwide production fell by 4% compared to the previous year). Despite the difficult economic situation of the steel industry (production in EU countries fell by 11% in 2022 compared to the previous year) the EU is strengthening its industrial decarbonisation policy (“Fit for 55”). The decarbonisation of steel production is set to accelerate by 2050. To sharply reduce carbon emissions steel mills need new steelmaking technologies. The largest global steelmakers are already investing in new technologies that will use green hydrogen (produced from renewable energy sources). Reducing iron ore with hydrogen plasma will drastically reduce CO2 emissions (steel production using hydrogen could emit up to 95% less CO2 than the current BF + BOF blast furnace + basic oxygen furnace integrated method). Investments in new technologies must be tailored to the steel industry. A net zero strategy (deep decarbonisation goal) may have different scenarios in different EU countries. The purpose of this paper was to introduce the conditions for investing in low-carbon steelmaking technologies in the Polish steel market and to develop (based on expert opinion) scenarios for the decarbonisation of the Polish steel industry.
Assessing the Sustainability of Liquid Hydrogen for Future Hypersonic Aerospace Flight
Dec 2022
Publication
This study explored the applications of liquid hydrogen (LH2 ) in aerospace projects followed by an investigation into the efficiency of ramjets scramjets and turbojets for hypersonic flight and the impact of grey blue and green hydrogen as an alternative to JP-7 and JP-8 (kerosene fuel). The advantage of LH2 as a propellant in the space sector has emerged from the relatively high energy density of hydrogen per unit volume enabling it to store more energy compared to conventional fuels. Hydrogen also has the potential to decarbonise space flight as combustion of LH2 fuel produces zero carbon emissions. However hydrogen is commonly found in hydrocarbons and water and thus it needs to be extracted from these molecular compounds before use. Only by considering the entire lifecycle of LH2 including the production phase can its sustainability be understood. The results of this study compared the predicted Life Cycle Assessment (LCA) emissions of the production of LH2 using grey blue and green hydrogen for 2030 with conventional fuel (JP-7 and JP-8) and revealed that the total carbon emissions over the lifecycle of LH2 were greater than kerosene-derived fuels.
Three-Stage Modeling Framework for Analyzing Islanding Capabilities of Decarbonized Energy Communities
May 2023
Publication
Contrary to microgrids (MGs) for which grid code or legislative support are lacking in the majority of cases energy communities (ECs) are one of the cornerstones of the energy transition backed up by the EU’s regulatory framework. The main difference is that unlike MGs ECs grow and develop organically through citizen involvement and investments in the existing low-voltage (LV) distribution networks. They are not planned and built from scratch as closed distribution systems that are independent of distribution system operator plans as assumed in the existing literature. An additional benefit of ECs could be the ability to transition into island mode contributing to the resilience of power networks. To this end this paper proposes a three-stage framework for analyzing the islanding capabilities of ECs. The framework is utilized to comprehensively assess and compare the islanding capabilities of ECs whose organic development is based upon three potential energy vectors: electricity gas and hydrogen. Detailed dynamic simulations clearly show that only fully electrified ECs inherently have adequate islanding capabilities without the need for curtailment or additional investments.
Fueling Tomorrow's Commute: Current Status and Prospects of Public Bus Transit Fleets Powered by Sustainable Hydrogen
Apr 2024
Publication
Transportation is an economic sector that contributes significantly to global warming due to its high consumption of fossil fuels and sustainably produced hydrogen is a major contender for an alternative clean energy source. Public transit is vital for environmental sustainability via reducing individual vehicle usage and traffic congestion and the prospect of powering buses using hydrogen fuel has been extensively studied lately. This paper seeks to comprehensively review the current status of research on hydrogen-powered buses considering triple bottom line sustainability perspectives. A brief technical overview of prospective environmentally benign hydrogen production processes has been presented. Technological economic and environmental findings and research trends seen in recent analyses on hydrogen-powered buses have been summarized along with the status quo of global hydrogen refuelling stations. Identified focal points for future studies include performance enhancements refuelling infrastructure propagation and policy formulation. The conclusions derived from this review will benefit the accelerated deployment of hydrogen-fuelled public transit fleets.
A Rational Approach to the Ecological Transition in the Cruise Market: Technologies and Design Compromises for the Fuel Switch
Jan 2023
Publication
Supporting policies to achieve a green revolution and ecological transition is a global trend. Although the maritime transport of goods and people can rightly be counted among the least polluting sectors much can be done to further reduce its environmental footprint. Moreover to boost the ecological transition of vessels a whole series of international regulations and national laws have been promulgated. Among these the most impactful on both design and operational management of ships concern the containment of air-polluting emissions in terms of GHG NOx SOx and PM. To address this challenge it might seem that many technologies already successfully used in other transport sectors could be applied. However the peculiar characteristics of ships make this statement not entirely true. In fact technological solutions recently adopted for example in the automotive sector must deal with the large size of vessels and the consequent large amount of energy necessary for their operation. In this paper with reference to the case study of a medium/large-sized passenger cruise ship the use of different fuels (LNG ammonia hydrogen) and technologies (internal combustion engines fuel cells) for propulsion and energy generation on board will be compared. By imposing the design constraint of not modifying the payload and the speed of the ship the criticalities linked to the use of one fuel rather than another will be highlighted. The current limits of application of some fuels will be made evident with reference to the state of maturity of the relevant technologies. Furthermore the operational consequences in terms of autonomy reduction will be presented. The obtained results underline the necessity for shipowners and shipbuilders to reflect on the compromises required by the challenges of the ecological transition which will force them to choose between reducing payload or reducing performance.
Economic Evaluation of an Ammonia-Fueled Ammonia Carrier Depending on Methods of Ammonia Fuel Storage
Dec 2021
Publication
This study proposed two concepts for ammonia fuel storage for an ammonia-fueled ammonia carrier and evaluated these concepts in terms of economics. The first concept was to use ammonia in the cargo tank as fuel and the second concept was to install an additional independent fuel tank in the vessel. When more fuel tanks were installed there was no cargo loss. However there were extra costs for fuel tanks. The target ship was an 84000 m3 ammonia carrier (very large gas carrier VLGC). It traveled from Kuwait to South Korea. The capacity of fuel tanks was 4170 m3 which is the required amount for the round trip. This study conducted an economic evaluation to compare the two proposed concepts. Profits were estimated based on sales and life cycle cost (LCC). Results showed that sales were USD 1223 million for the first concept and USD 1287 million for the second concept. Profits for the first and second concepts were USD 684.3 million and USD 739.5 million respectively. The second concept showed a USD 53.1 million higher profit than the first concept. This means that the second concept which installed additional independent fuel tanks was better than the first concept in terms of economics. Sensitivity analysis was performed to investigate the influence of given parameters on the results. When the ammonia fuel price was changed by ±25% there was a 15% change in the profits and if the ammonia (transport) fee was changed by ±25% there was a 45% change in the profits. The ammonia fuel price and ammonia (cargo) transport fee had a substantial influence on the business of ammonia carriers.
Carbon Footprint Assessment of Hydrogen and Steel
Dec 2022
Publication
Hydrogen has the potential to decarbonize a variety of energy-intensive sectors including steel production. Using the life cycle assessment (LCA) methodology the state of the art is given for current hydrogen production with a focus on the hydrogen carbon footprint. Beside the state of the art the outlook on different European scenarios up to the year 2040 is presented. A case study of the transformation of steel production from coal-based towards hydrogen- and electricity-based metallurgy is presented. Direct reduction plants with integrated electric arc furnaces enable steel production which is almost exclusively based on hydrogen and electricity or rather on electricity alone if hydrogen stems from electrolysis. Thus an integrated steel site has a demand of 4.9 kWh of electric energy per kilogram of steel. The carbon footprint of steel considering a European sustainable development scenario concerning the electricity mix is 0.75 kg CO2eq/kg steel in 2040. From a novel perspective a break-even analysis is given comparing the use of natural gas and hydrogen using different electricity mixes. The results concerning hydrogen production presented in this paper can also be transferred to application fields other than steel.
A Comparative Study of Energy Consumption and Recovery of Autonomous Fuel-Cell Hydrogen–Electric Vehicles Using Different Powertrains Based on Regenerative Braking and Electronic Stability Control System
Mar 2021
Publication
Today with the increasing transition to electric vehicles (EVs) the design of highly energy-efficient vehicle architectures has taken precedence for many car manufacturers. To this end the energy consumption and recovery rates of different powertrain vehicle architectures need to be investigated comprehensively. In this study six different powertrain architectures—four independent in-wheel motors with regenerative electronic stability control (RESC) and without an RESC one-stage gear (1G) transmission two-stage gear (2G) transmission continuously variable transmission (CVT) and downsized electric motor with CVT—were mathematically modeled and analyzed under real road conditions using nonlinear models of an autonomous hydrogen fuel-cell electric vehicle (HFCEV). The aims of this paper were twofold: first to compare the energy consumption performance of powertrain architectures by analyzing the effects of the regenerative electronic stability control (RESC) system and secondly to investigate the usability of a downsized electrical motor for an HFCEV. For this purpose all the numerical simulations were conducted for the well-known FTP75 and NEDC urban drive cycles. The obtained results demonstrate that the minimum energy consumption can be achieved by a 2G-based powertrain using the same motor; however when an RESC system is used the energy recovery/consumption rate can be increased. Moreover the results of the article show that it is possible to use a downsized electric motor due to the CVT and this powertrain significantly reduces the energy consumption of the HFCEV as compared to all the other systems. The results of this paper present highly significant implications for automotive manufacturers for designing and developing a cleaner electrical vehicle energy consumption and recovery system.
Modelling and Evaluation of PEM Hydrogen Technologies for Frequency Ancillary Services in Future Multi-energy Sustainable Power Systems
Mar 2019
Publication
This paper examines the prospect of PEM (Proton Exchange Membrane) electrolyzers and fuel cells to partake in European electrical ancillary services markets. First the current framework of ancillary services is reviewed and discussed emphasizing the ongoing European harmonization plans for future frequency balancing markets. Next the technical characteristics of PEM hydrogen technologies and their potential uses within the electrical power system are discussed to evaluate their adequacy to the requirements of ancillary services markets. Last a case study based on a realistic representation of the transmission grid in the north of the Netherlands for the year 2030 is presented. The main goal of this case study is to ascertain the effectiveness of PEM electrolyzers and fuel cells for the provision of primary frequency reserves. Dynamic generic models suitable for grid simulations are developed for both technologies including the required controllers to enable participation in ancillary services markets. The obtained results show that PEM hydrogen technologies can improve the frequency response when compared to the procurement with synchronous generators of the same reserve value. Moreover the fast dynamics of PEM electrolyzers and fuel cells can help mitigate the negative effects attributed to the reduction of inertia in the system.
Effects of Hydrogen Mixture Ratio and Scavenging Air Temperature on Combustion and Emission Characteristics of a 2-stroke Marine Engine
Nov 2022
Publication
A numerical study was conducted to investigate the effects of hydrogen and scavenging air temperature (SAT) on the combustion and emission characteristics of a 2-stroke heavy-duty dual-fuel (DF) marine engine at full load. The engine had a 700 mm bore fuelled with hydrogen–methane (H2-CH4) mixtures. Three-dimensional simulations of the combustion and emission formation inside the engine cylinder with various H2 contents in the H2-CH4 mixture were performed. ANSYS FLUENT simulation software was used to analyse the engine performance in-cylinder pressure temperature and emission characteristics. The CFD models were validated against the measured data recorded from the engine experiments. The results showed that an increase in the in-cylinder peak pressure increased the engine power when the H2 content in the H2-CH4 mixture increased. Notably CO2 and soot emissions decreased (up to more than 65%) when the H2 content in the gaseous mixture increased to 50%. Specific NO emissions in the DF modes were lower than that of the diesel mode when the H2 content in the gaseous mixture was lower than 40%. However they increased compared to the diesel mode when the H2 content continued to increase. This limits the H2 amount that should be used in a gaseous mixture creating NO emissions. The results also showed that the SAT cooling method can further reduce emission problems while enhancing engine power. In particular reducing the SAT to 28 ◦C in the gaseous mixture with 10% H2 ensured that the DF mode emitted the lowest NO emissions compared to the diesel mode. This reduced NO emissions by 37.92% compared to the measured NO emissions of the research engine (a Tier II marine engine). This study successfully analysed the benefits of using an H2-CH4 mixture as the primary fuel and the SAT cooling method in a 2-stroke ME-GI heavy-duty marine engine.
Small-Scale Hybrid and Polygeneration Renewable Energy Systems: Energy Generation and Storage Technologies, Applications, and Analysis Methodology
Dec 2022
Publication
The energy sector is nowadays facing new challenges mainly in the form of a massive shifting towards renewable energy sources as an alternative to fossil fuels and a diffusion of the distributed generation paradigm which involves the application of small-scale energy generation systems. In this scenario systems adopting one or more renewable energy sources and capable of producing several forms of energy along with some useful substances such as fresh water and hydrogen are a particularly interesting solution. A hybrid polygeneration system based on renewable energy sources can overcome operation problems regarding energy systems where only one energy source is used (solar wind biomass) and allows one to use an all-in-one integrated systems in order to match the different loads of a utility. From the point of view of scientific literature medium and large-scale systems are the most investigated; nevertheless more and more attention has also started to be given to small-scale layouts and applications. The growing diffusion of distributed generation applications along with the interest in multipurpose energy systems based on renewables and capable of matching different energy demands create the necessity of developing an overview on the topic of small-scale hybrid and polygeneration systems. Therefore this paper provides a comprehensive review of the technology operation performance and economical aspects of hybrid and polygeneration renewable energy systems in small-scale applications. In particular the review presents the technologies used for energy generation from renewables and the ones that may be adopted for energy storage. A significant focus is also given to the adoption of renewable energy sources in hybrid and polygeneration systems designs/modeling approaches and tools and main methodologies of assessment. The review shows that investigations on the proposed topic have significant potential for expansion from the point of view of system configuration hybridization and applications.
A Model for Cost- and Greenhouse Gas Optimal Material and Energy Allocation of Biomass and Hydrogen
Nov 2022
Publication
BENOPT an optimal material and energy allocation model is presented which is used to assess cost-optimal and/or greenhouse gas abatement optimal allocation of renewable energy carriers across power heat and transport sectors. A high level of detail on the processes from source to end service enables detailed life-cycle greenhouse gas and cost assessments. Pareto analyses can be performed as well as thorough sensitivity analyses. The model is designed to analyse optimal biomass and hydrogen usage as a complement to integrated assessment and power system models
Fuel Cell Products for Sustainable Transportation and Stationary Power Generation: Review on Market Perspective
Mar 2023
Publication
The present day energy supply scenario is unsustainable and the transition towards a more environmentally friendly energy supply system of the future is inevitable. Hydrogen is a potential fuel that is capable of assisting with this transition. Certain technological advancements and design challenges associated with hydrogen generation and fuel cell technologies are discussed in this review. The commercialization of hydrogen-based technologies is closely associated with the development of the fuel cell industry. The evolution of fuel cell electric vehicles and fuel cell-based stationary power generation products in the market are discussed. Furthermore the opportunities and threats associated with the market diffusion of these products certain policy implications and roadmaps of major economies associated with this hydrogen transition are discussed in this review.
Dynamic Process Modeling of Topside Systems for Evaluating Power Consumption and Possibilities of Using Wind Power
Dec 2022
Publication
Norwegian offshore wind farms may be able to supply power to offshore oil and gas platforms in the near future thanks to the expeditious development of offshore wind technology. This would result in a reduction in CO2 emissions from oil and gas offshore installations which are currently powered predominantly by gas turbines. The challenge with using wind power is that offshore oil and gas installations require a fairly constant and stable source of power whereas wind power typically exhibits significant fluctuations over time. The purpose of this study is to perform a technical feasibility evaluation of using wind power to supply an offshore oil and gas installation on the basis of dynamic process simulations. Throughout the study only the topside processing system is considered since it is the most energy-intensive part of an oil and gas facility. An offshore field on the Norwegian Continental Shelf is used as a case study. The results indicate that when the processing system operates in steady-state conditions it cannot be powered solely by wind energy and another power source is required to compensate for low wind power generation intervals. An alternative would be to store wind energy during periods of high generation (e.g. by producing hydrogen or ammonia) and use it during periods of low generation. Utilizing energy storage methods wind energy can be continuously used for longer periods of time and provide a suitable constant power source for the studied case. Higher constant power can also be provided by increasing the efficiency of energy recovery and storage processes. Alternatively these two technologies may be integrated with gas turbines if the required storage cannot be provided or higher power is required. It was estimated that the integration of wind energy could result in noticeable reductions in CO2 emissions for the case study. Additionally according to the results the production storage and reuse of hydrogen and ammonia on-site may be viable options for supplying power.
On the Use of a Hydrogen-Fueled Engine in a Hybrid Electric Vehicle
Dec 2022
Publication
Hybrid electric vehicles are currently one of the most effective ways to increase the efficiency and reduce the pollutant emissions of internal combustion engines. Green hydrogen produced with renewable energies is an excellent alternative to fossil fuels in order to drastically reduce engine pollutant emissions. In this work the author proposes the implementation of a hydrogen-fueled engine in a hybrid vehicle; the investigated hybrid powertrain is the power-split type in which the engine two electric motor/generators and the drive shaft are coupled together by a planetary gear set; this arrangement allows the engine to operate independently from the wheels and thus to exploit the best efficiency operating points. A set of numeric simulations were performed in order to compare the gasoline-fueled engine with the hydrogen-fueled one in terms of the thermal efficiency and total energy consumed during a driving cycle. The simulation results show a mean engine efficiency increase of around 17% when fueled with hydrogen with respect to gasoline and an energy consumption reduction of around 15% in a driving cycle.
Hydrogen Fuel Cell Power System—Development Perspectives for Hybrid Topologies
Mar 2023
Publication
In recent years the problem of environmental pollution especially the emission of greenhouse gases has attracted people’s attention to energy infrastructure. At present the fuel consumed by transportation mainly comes from fossil energy and the strong traffic demand has a great impact on the environment and climate. Fuel cell electric vehicles (FCEVs) use hydrogen energy as a clean alternative to fossil fuels taking into account the dual needs of transportation and environmental protection. However due to the low power density and high manufacturing cost of hydrogen fuel cells their combination with other power supplies is necessary to form a hybrid power system that maximizes the utilization of hydrogen energy and prolongs the service life of hydrogen fuel cells. Therefore the hybrid power system control mode has become a key technology and a current research hotspot. This paper first briefly introduces hydrogen fuel cells then summarizes the existing hybrid power circuit topology categorizes the existing technical solutions and finally looks forward to the future for different scenarios of hydrogen fuel cell hybrid power systems. This paper provides reference and guidance for the future development of renewable hydrogen energy and hydrogen fuel cell hybrid electric vehicles.
Biological CO2-Methanation: An Approach to Standardization
May 2019
Publication
Power-to-Methane as one part of Power-to-Gas has been recognized globally as one of the key elements for the transition towards a sustainable energy system. While plants that produce methane catalytically have been in operation for a long time biological methanation has just reached industrial pilot scale and near-term commercial application. The growing importance of the biological method is reflected by an increasing number of scientific articles describing novel approaches to improve this technology. However these studies are difficult to compare because they lack a coherent nomenclature. In this article we present a comprehensive set of parameters allowing the characterization and comparison of various biological methanation processes. To identify relevant parameters needed for a proper description of this technology we summarized existing literature and defined system boundaries for Power-to-Methane process steps. On this basis we derive system parameters providing information on the methanation system its performance the biology and cost aspects. As a result three different standards are provided as a blueprint matrix for use in academia and industry applicable to both biological and catalytic methanation. Hence this review attempts to set the standards for a comprehensive description of biological and chemical methanation processes.
Fuel-Cell Electric Vehicles: Plotting a Scientific and Technological Knowledge Map
Mar 2020
Publication
The fuel-cell electric vehicle (FCEV) has been defined as a promising way to avoid road transport greenhouse emissions but nowadays they are not commercially available. However few studies have attempted to monitor the global scientific research and technological profile of FCEVs. For this reason scientific research and technological development in the field of FCEV from 1999 to 2019 have been researched using bibliometric and patent data analysis including network analysis. Based on reports the current status indicates that FCEV research topics have reached maturity. In addition the analysis reveals other important findings: (1) The USA is the most productive in science and patent jurisdiction; (2) both Chinese universities and their authors are the most productive in science; however technological development is led by Japanese car manufacturers; (3) in scientific research collaboration is located within the tri-polar world (North America–Europe–Asia-Pacific); nonetheless technological development is isolated to collaborations between companies of the same automotive group; (4) science is currently directing its efforts towards hydrogen production and storage energy management systems related to battery and hydrogen energy Life Cycle Assessment and greenhouse gas (GHG) emissions. The technological development focuses on technologies related to electrically propelled vehicles; (5) the International Journal of Hydrogen Energy and SAE Technical Papers are the two most important sources of knowledge diffusion. This study concludes by outlining the knowledge map and directions for further research.
The Role of Hydrogen in the Optimal Design of Off-grid Hybrid Renewable Energy Systems
Jan 2022
Publication
The optimal design of off-grid hybrid renewable energy systems (HRESs) is a challenging task which often involves conflicting goals to be faced. In this work levelized cost of energy (LCOE) and CO2 emissions have been addressed simultaneously by using the ε-constraint method together with the particle swarm optimization (PSO) algorithm. Cost-emissions Pareto fronts of different HRES configurations were developed to gain greater awareness about the potential of renewable-based energy systems in off-grid applications. Various combinations of the following components were investigated: photovoltaic panels wind turbines batteries hydrogen and diesel generators. The hydrogen-based system comprises an electrolyzer to convert the excess renewable energy into hydrogen a pressurized tank for H2 storage and a fuel cell for the reconversion of hydrogen into electricity during renewable energy deficits. Electrolyzer and fuel cell devices were modelled by means of part-load performance curves. Size-dependent costs and component lifetimes as a function of the cumulative operational duty were also considered for a more accurate techno-economic assessment. The proposed methodology was applied to the Froan islands (Norway) which were chosen as a reference case study since they are well representative of many other insular microgrid environments in Northern Europe. Results from the sizing simulations revealed that energy storage devices are key components to reduce the dependency on fossil fuels. In particular the hydrogen storage system is crucial in off-grid areas to enhance the RES penetration and avoid a sharp increase in the cost of energy. Hydrogen in fact allows the battery and RES technologies not to be oversized thanks to its cost-effective long-term storage capability. Concerning the extreme case with no diesel the cheapest configuration which includes both batteries and hydrogen has an LCOE of 0.41 €/kWh. This value is around 35% lower than the LCOE of a system with only batteries as energy storage.
Frequency Regulation of an Islanded Microgrid Using Hydrogen Energy Storage Systems: A Data-Driven Control Approach
Nov 2022
Publication
Hydrogen energy storage (HES) systems have recently received attention due to their potential to support real-time power balancing in a power grid. This paper proposes a data-driven model predictive control (MPC) strategy for HES systems in coordination with distributed generators (DGs) in an islanded microgrid (MG). In the proposed strategy a data-driven model of the HES system is developed to reflect interactive operations of an electrolyzer hydrogen tank and fuel cell and hence the optimal power sharing with DGs is achieved to support real-time grid frequency regulation (FR). The MG-level controller cooperates with a device-level controller of the HES system that overrides the FR support based on the level of hydrogen. Small-signal analysis is used to evaluate the contribution of FR support. Simulation case studies are also carried out to verify the accuracy of the data-driven model and the proposed strategy is effective for improving the real-time MG frequency regulation compared with the conventional PI-based strategy.
A Novel Optimal Power Control for a City Transit Hybrid Bus Equipped with a Partitioned Hydrogen Fuel Cell Stack
May 2020
Publication
The development of more sustainable and zero-emissions collective transport solutions could play a very important measure in the near future within smart city policies. This paper tries to give a contribution to this aim proposing a novel approach to fuel cell vehicle design and operation. Traditional difficulties experienced in fuel cell transient operation are in fact normally solved in conventional vehicle prototypes through the hybridization of the propulsion system and with the complete fulfillment of transients in road energy demand through a high-capacity onboard energy storage device. This makes it normally necessary to use Li-ion battery solutions accepting their restrictions in terms of weight costs energy losses limited lifetime and environmental constraints. The proposed solution instead introduces a partitioning of the hydrogen fuel cell (FC) and novel optimal power control strategy with the aim of limiting the capacity of the energy storage still avoiding FC transient operation. The limited capacity of the resulting energy storage systems which instead has to answer higher power requests makes it possible to consider the utilization of a high-speed flywheel energy storage system (FESS) in place of high energy density Li-ion batteries. The proposed control strategy was validated by vehicle simulations based on a modular and parametric model; input data were acquired experimentally on an operating electric bus in real traffic conditions over an urban bus line. Simulation results highlight that the proposed control strategy makes it possible to obtain an overall power output for the FC stacks which better follows road power demands and a relevant downsizing of the FESS device.
Batteries, Fuel Cells, or Engines? A Probabilistic Economic and Environmental Assessment of Electricity and Electrofuels for Heavy Goods Vehicles
Oct 2022
Publication
Uncertainty surrounding the total cost of ownership system costs and life cycle environmental impacts means that stakeholders may lack the required information to evaluate the risks of transitioning to low-carbon fuels and powertrains. This paper assesses the life cycle costs and well-to-wheel environmental impacts of using electricity and electrofuels in Heavy Good Vehicles (HGVs) whilst considering input parameter uncertainty. The complex relationship between electricity cost electrolyser capacity factor CO2 capture cost and electricity emissions intensity is assessed within a Monte Carlo based framework to identify scenarios where use of electricity or electrofuels in heavy goods vehicles makes economic and environmental sense. For vehicles with a range of less than 450 km battery electric vehicles achieve the lowest total cost of ownership for an electricity cost less than 100 €/MWh. For vehicles that require a range of up to 900 km hydrogen fuel cell vehicles represent the lowest long-term cost of abatement. Power-to-methane and power-to-liquid scenarios become economically competitive when low-cost electricity is available at high-capacity factors and CO2 capture costs for fuel synthesis are below 100 €/tCO2; these fuels may be more applicable to decarbonise shipping and aviation. Battery electric HGVs reduce greenhouse gas emissions by 50% compared to the diesel baseline with electricity emissions of 350 gCO2e/kWh. Electricity emissions less than 35 gCO2e/kWh are required for the power-to-methane and power-to-liquid scenarios to meet EU emissions savings criteria. High vehicle capital costs and a lack of widespread refuelling infrastructure may hinder initial uptake of low-carbon fuels and powertrains for HGVs.
Optimal Design of a Hydrogen-powered Fuel Cell System for Aircraft Applications
Mar 2024
Publication
Recently hydrogen and fuel cells have gained interest as an emerging technology to mitigate the effects of climate change caused by the aviation sector. The aim of this work is to evaluate the applicability of this technology to an existing regional aircraft in order to assess its electrification with the aim of reducing greenhouse gas emissions and achieving sustainability goals. The design of a proton-exchange membrane fuel cell system (PEMFC) with the inclusion of liquid hydrogen storage is carried out. Specifically a general mathematical model is developed which involves multiple scales ranging from individual cells to aircraft scale. First the fuel cell electrochemical model is developed and validated against published polarization curves. Then different sizing approaches are used to compute the overall weight of the hydrogen-based propulsion system in order to optimize the system and minimize its weight. Crucially this work underscores that the feasibility of hydrogenbased fuel cell systems relies not only on hydrogen storage but especially on the electrochemical cell performance which influences the size of the balance of plant and especially its thermal management section. In particular the strategic significance of working with fuel cells at partial loads is demonstrated. This entails achieving an optimal balance between the stacks oversizing and the weights of both hydrogen storage and balance of plant thereby minimizing the overall weight of the system. It is thus shown that an integrated approach is imperative to guide progress towards efficient and implementable hydrogen technology in regional aviation. Furthermore a high-performance PEMFC is analyzed resulting in an overall weight reduction up to nearly 10% compared to the baseline case study. In this way it is demonstrated as technological advancements in PEMFCs can offer further prospects for improving system efficiency.
Progress and Challenges in Multi-stack Fuel Cell System for High Power Applications: Architecture and Energy Management
Jan 2023
Publication
With the development of fuel cells multi-stack fuel cell system (MFCS) for high power application has shown tremendous development potential owing to their obvious advantages including high efficiency durability reliability and pollution-free. Accordingly the state-of-the-art of MFCS is summarized and analyzed to advance its research. Firstly the MFCS applications are presented in high-power scenarios especially in transportation applications. Then to further investigate the MFCS MFCS including hydrogen and air subsystem thermal and water subsystem multi-stack architecture and prognostics and health monitoring are reviewed. It is noted that prognostics and health monitoring are investigated rarely in MFCS compared with previous research. In addition the efficiency and durability of MFCS are not only related to the application field and design principle but also the energy management strategy (EMS). The reason is that the EMS is crucial for lifespan cost and efficiency in the multi-stack fuel cell system. Finally the challenge and development potential of MFCS is proposed to provide insights and guidelines for future research.
Fuel Cell Electric Vehicles (FCEV): Policy Advances to Enhance Commercial Success
May 2021
Publication
Many initiatives and policies attempt to make our air cleaner by reducing the carbon foot imprint on our planet. Most of the existing and planned initiatives have as their objectives the reduction of carbon dependency and the enhancement of newer or better technologies in the near future. However numerous policies exist for electric vehicles (EVs) and only some policies address specific issues related to fuel cell electric vehicles (FCEV). The lack of a distinction between the policies for EVs and FCEVs provides obstacles for the advancement of FCEV-related technologies that may otherwise be successful and competitive in the attempt to create a cleaner planet. Unfortunately the lack of this distinction is not always based on intellectual or scientific evidence. Therefore governments may need to introduce clearer policy distinctions in order to directly address FCEV-related challenges that may not pertain to other EVs. Unfortunately lobbyism continues to exist that supports the maintenance of the status quo as new technologies may threaten traditional less sustainable approaches to provide opportunities for a better environment. This lobbyism has partially succeeded in hindering the advancement of new technologies partially because the development of new technologies may reduce profit and business opportunities for traditionalists. However these challenges are slowly overcome as the demand for cleaner air and lower carbon emissions has increased and a stronger movement toward newer and cleaner technologies has gained momentum. This paper will look at policies that have been either implemented or are in the process of being implemented to address the challenge of overcoming traditional obstacles with respect to the automobile industry. The paper reviewed synthesized and discussed policies in the USA Japan and the European Union that helped implement new technologies with a focus on FCEVs for larger mass markets. These regions were the focus of this paper because of their particular challenges. South Korea and China were not included in this discussion as these countries already have equal or even more advanced policies and initiatives in place.
Analysis of Crash Characteristics of Hydrogen Storage Structure of Hydrogen Powered UAV
Nov 2022
Publication
In the context of green aviation as an internationally recognized solution hydrogen energy is lauded as the “ultimate energy source of the 21st century” with zero emissions at the source. Developed economies with aviation industries such as Europe and the United States have announced hydrogen energy aviation development plans successively. The study and development of high-energy hydrogen fuel cells and hydrogen energy power systems have become some of the future aviation research focal points. As a crucial component of hydrogen energy storage and delivery the design and development of a safe lightweight and efficient hydrogen storage structure have drawn increasing consideration. Using a hydrogen-powered Unmanned Aerial Vehicle (UAV) as the subject of this article the crash characteristics of the UAV’s hydrogen storage structure are investigated in detail. The main research findings are summarized as follows: (1) A series of crash characteristics analyses of the hydrogen storage structure of a hydrogen-powered UAV were conducted and the Finite Element Analysis (FEA) response of the structure under different impact angles internal pressures and impact speeds was obtained and analyzed. (2) When the deformation of the hydrogen storage structure exceeds 50 mm and the strain exceeds 0.8 an initial crack will appear at this part of the hydrogen storage structure. The emergency release valve should respond immediately to release the gas inside the tank to avoid further damage. (3) Impact angle and initial internal pressure are the main factors affecting the formation of initial cracks.
Research Progress, Trends, and Current State of Development on PEMFC-New Insights from a Bibliometric Analysis and Characteristics of Two Decades of Research Output
Nov 2022
Publication
The consumption of hydrogen could increase by sixfold in 2050 compared to 2020 levels reaching about 530 Mt. Against this backdrop the proton exchange membrane fuel cell (PEMFC) has been a major research area in the field of energy engineering. Several reviews have been provided in the existing corpus of literature on PEMFC but questions related to their evolutionary nuances and research hotspots remain largely unanswered. To fill this gap the current review uses bibliometric analysis to analyze PEMFC articles indexed in the Scopus database that were published between 2000–2021. It has been revealed that the research field is growing at an annual average growth rate of 19.35% with publications from 2016 to 2012 alone making up 46% of the total articles available since 2000. As the two most energy-consuming economies in the world the contributions made towards the progress of PEMFC research have largely been from China and the US. From the research trend found in this investigation it is clear that the focus of the researchers in the field has largely been to improve the performance and efficiency of PEMFC and its components which is evident from dominating keywords or phrases such as ‘oxygen reduction reaction’ ‘electrocatalysis’ ‘proton exchange membrane’ ‘gas diffusion layer’ ‘water management’ ‘polybenzimidazole’ ‘durability’ and ‘bipolar plate’. We anticipate that the provision of the research themes that have emerged in the PEMFC field in the last two decades from the scientific mapping technique will guide existing and prospective researchers in the field going forward.
Influence of Hydrogen Production in the CO2 Emissions Reduction of Hydrogen Mettalurgy Transformation in Iron and Steel Industry
Jan 2023
Publication
The transformation of hydrogen metallurgy is a principal means of promoting the iron and steel industry (ISI) in reaching peak and deep emissions reduction. However the environmental impact of different hydrogen production paths on hydrogen metallurgy has not been systemically discussed. To address this gap based on Long-range Energy Alternatives Planning System (LEAP) this paper constructs a bottom-up energy system model that includes hydrogen production iron and steel (IS) production and power generation. By setting three hydrogen production structure development paths namely the baseline scenario business-as-usual (BAU) scenario and clean power (CP) scenario the carbon dioxide (CO2) emissions impact of different hydrogen production paths on hydrogen metallurgy is carefully evaluated from the perspective of the whole industry and each IS production process. The results show that under the baseline scenario the hydrogen metallurgy transition will help the CO2 emissions of ISI peak at 2.19 billion tons in 2024 compared to 2.08 billion tons in 2020 and then gradually decrease to 0.78 billion tons in 2050. However different hydrogen production paths will contribute to the reduction or inhibit the reduction. In 2050 the development of electrolysis hydrogen production with renewable electricity will reduce CO2 emissions by an additional 48.76 million tons (under the CP scenario) while the hydrogen production mainly based on coal gasification and methane reforming will increase the additional 50.04 million tons CO2 emissions (under the BAU scenario). Moreover under the hydrogen production structure relying mainly on fossil and industrial by-products the technological transformation of blast furnace ironmaking with hydrogen injections will leak carbon emissions to the upstream energy processing and conversion process. Furthermore except for the 100% scrap based electric arc furnace (EAF) process the IS production process on hydrogen-rich shaft furnace direct reduced iron (hydrogen-rich DRI) have lower CO2 emissions than other processes. Therefore developing hydrogen-rich DRI will help the EAF steelmaking development to efficiently reduce CO2 emissions under scrap constraints.
Hydrogen for the De-carbonization of the Resources and Energy Intensive Industries (REIIs)
Aug 2022
Publication
This study deals with the use of hydrogen for the de-carbonization of the Resources and Energy Intensive Industries (REIIs) and gives a specific insight of the situation of the steel-making industry. The growing use of hydrogen in our economy is synonym for an equal increase in electricity consumption. This results from the fact that the current most promising technologies of H2 production is water electrolysis. For this purpose the EU hydrogen strategy foresees a progressive ramp up of H2 production capacities. But bottlenecks (especially regarding energy needed for electrolysers) may occur. Capacities should reach 40 GW (around 10 Mt/y) by the end of 2030. The steel-making industry relies heavily on H2 to decarbonise its process (through direct iron ore reduction). Our study analyses the conditions under which this new process will be able to compete with both European and offshore existing carbonised assets (i.e. blast furnaces). It emphasises the need for integrated and consistent policies from carbon prices to the carbon border adjustment mechanism through carbon contracts for differences but also highlightsthat a better regulation of electricity prices should not be neglected.
Green Electricity and Medical Electrolytic Oxygen from Solar Energy - A Sustainable Solution for Rural Hospitals.
Oct 2022
Publication
The objective of this paper is to design and simulate for rural areas isolated from the electricity grid a system based on solar energy for the optimal supply of green electricity and medical oxygen to a hospital. The system sized to produce 20 Nm3 /day is constituted of a 37.46 kW photovoltaic farm a 15.47 kW electrolyzer and a 15.47 kW fuel cell. The simulation of the Photovoltaic system is performed using the single diode model solved with the Lambert function defined in MATLAB Software. The daily production of oxygen and hydrogen during the sunniest day of the month is respectively 20.81 Nm3 /day and 41.61 Nm3 /day. The daily energy that can be stored is relevant to the hydrogen production and an electricity storage capacity of 124.89 kWh is feasible. During the least sunny day of the least sunny month the daily production of oxygen and hydrogen is respectively 7.72 Nm3 /day and 15.44 Nm3 /day. The recorded values prove that the system sized can constitute a viable solution to ensure the permanent supply a green electricity and oxygen to the hospital with good energy storage capacity.
Comparative TCO Analysis of Battery Electric and Hydrogen Fuel Cell Buses for Public Transport System in Small to Midsize Cities
Jul 2021
Publication
This paper shows the results of an in-depth techno-economic analysis of the public transport sector in a small to midsize city and its surrounding area. Public battery-electric and hydrogen fuel cell buses are comparatively evaluated by means of a total cost of ownership (TCO) model building on historical data and a projection of market prices. Additionally a structural analysis of the public transport system of a specific city is performed assessing best fitting bus lines for the use of electric or hydrogen busses which is supported by a brief acceptance evaluation of the local citizens. The TCO results for electric buses show a strong cost decrease until the year 2030 reaching 23.5% lower TCOs compared to the conventional diesel bus. The optimal electric bus charging system will be the opportunity (pantograph) charging infrastructure. However the opportunity charging method is applicable under the assumption that several buses share the same station and there is a “hotspot” where as many as possible bus lines converge. In the case of electric buses for the year 2020 the parameter which influenced the most on the TCO was the battery cost opposite to the year 2030 in where the bus body cost and fuel cost parameters are the ones that dominate the TCO due to the learning rate of the batteries. For H2 buses finding a hotspot is not crucial because they have a similar range to the diesel ones as well as a similar refueling time. H2 buses until 2030 still have 15.4% higher TCO than the diesel bus system. Considering the benefits of a hypothetical scaling-up effect of hydrogen infrastructures in the region the hydrogen cost could drop to 5 €/kg. In this case the overall TCO of the hydrogen solution would drop to a slightly lower TCO than the diesel solution in 2030. Therefore hydrogen buses can be competitive in small to midsize cities even with limited routes. For hydrogen buses the bus body and fuel cost make up a large part of the TCO. Reducing the fuel cost will be an important aspect to reduce the total TCO of the hydrogen bus.
Techno-economic Study of a 100-MW-class Multi-energy Vehicle Charging/Refueling Station: Using 100% Renewable, Liquid Hydrogen, and Superconductor Technologies
Dec 2022
Publication
Renewable energies such as the wind energy and solar energy generate low-carbon electricity which can directly charge battery electric vehicles (BEVs). Meanwhile the surplus electricity can be used to produce the “green hydrogen” which provides zero-emission hydrogen fuels to those fuel cell electric vehicles (FCEVs). In order to charge/refuel multi-energy vehicles we propose a novel scheme of hybrid hydrogen/electricity supply using cryogenic and superconducting technologies. In this scheme the green hydrogen is further liquefied into the high-density and low-pressure liquid hydrogen (LH2) for bulk energy storage and transmission. Taking the advantage of the cryogenic environment of LH2 (20 K) it can also be used as the cryogen to cool down super conducting cables to realize the virtually zero-loss power transmission from 100 % renewable sources to vehicle charging stations. This hybrid LH2/electricity energy pipeline can realize long-distance large-capacity and high efficiency clean energy transmission to fulfil the hybrid energy supply demand for BEVs and FCEVs. For the case of a 100 MW-class hybrid hydrogen/electricity supply station the system principle and energy management strategy are analyzed through 9 different operating sub-modes. The corresponding static and dynamic economic modeling are performed and the economic feasibility of the hybrid hydrogen/electricity supply is verified using life-cycle analysis. Taking an example of wind power capacity 1898 MWh and solar power capacity 1619 MWh per day the dynamic payback period is 15.06 years the profitability index is 1.17 the internal rate of return is 7.956 % and the accumulative NPV is 187.92 M$. The system design and techno-economic analysis can potentially offer a technically/economically superior solution for future multi-energy vehicle charging/refueling systems.
Techno-economic Assessment of a Hydrogen-based Islanded Microgrid in North-east
Feb 2023
Publication
Currently renewable energy-based generators are considered worldwide to achieve net zero targets. However the stochastic nature of renewable energy systems leads to regulation and control challenges for power system operators especially in remote and regional grids with smaller footprints. A hybrid system (i.e. solar wind biomass energy storage) could minimise this issue. Nevertheless the hybrid system is not possible to develop in many islands due to the limited land area geographical conditions and others. Hydrogen as a carrier of clean energy can be used in locations where the installation of extensive or medium-scale renewable energy facilities is not permissible due to population density geographical constraints government policies and regulatory issues. This paper presents a techno-economic assessment of designing a green hydrogen-based microgrid for a remote island in North-east Australia. This research work determines the optimal sizing of microgrid components using green hydrogen technology. Due to the abovementioned constraints the green hydrogen production system and the microgrid proposed in this paper are located on two separate islands. The paper demonstrates three cost-effective scenarios for green hydrogen production transportation and electricity generation. This work has been done using Hybrid Optimisation Model for Multiple Energy Resources or HOMER Pro simulation platform. Simulation results show that the Levelized Cost of Energy using hydrogen technology can vary from AU$0.37/kWh to AU$1.08/kWh depending on the scenarios and the variation of key parameters. This offers the potential to provide lower-cost electricity to the remote community. Furthermore the CO2 emission could be reduced by 1760777 kg/year if the renewable energy system meets 100% of the electricity demand. Additionally the sensitivity analysis in this paper shows that the size of solar PV and wind used for green hydrogen production can further be reduced by 50%. The sensitivity analysis shows that the system could experience AU$0.03/kWh lower levelized cost if the undersea cable is used to transfer the generated electricity between islands instead of hydrogen transportation. However it would require environmental approval and policy changes as the islands are located in the Great Barrier Reef.
Model Predictive Control of an Off-sire Green Hydrogen Production and Refuelling Station
Jan 2023
Publication
The expected increase of hydrogen fuel cell vehicles has motivated the emergence of a significant number of studies on Hydrogen Refuelling Stations (HRS). Some of the main HRS topics are sizing location design optimization and optimal operation. On-site green HRS where hydrogen is produced locally from green renewable energy sources have received special attention due to their contribution to decarbonization. This kind of HRS are complex systems whose hydraulic and electric linked topologies include renewable energy sources electrolyzers buffer hydrogen tanks compressors and batteries among other components. This paper develops a linear model of a real on-site green HRS that is set to be built in Zaragoza Spain. This plant can produce hydrogen either from solar energy or from the utility grid and is designed for three different types of services: light-duty and heavy-duty fuel cell vehicles and gas containers. In the literature there is a lack of online control solutions developed for HRS even more in the form of optimal online control. Hence for the HRS operation a Model Predictive Controller (MPC) is designed to solve a weighted multi-objective online optimization problem taking into account the plant dynamics and constraints as well as the disturbances prediction. Performance is analysed throughout 210 individual month-long simulations and the effect of the multi-objective weighting prediction horizon and hydrogen selling price is discussed. With the simulation results this work shows the suitability of MPC for HRS control and its significant economic advantage compared to the rule-based control solution. In all simulations the MPC operation fulfils all required services. Moreover results show that a seven-day prediction horizon can improve profits by 57% relative to a one-day prediction horizon; that the battery is under-sized; or that the MPC operation strategy is more resolutive for low hydrogen selling prices.
Bioinspired Hybrid Model to Predict the Hydrogen Inlet Fuel Cell Flow Change of an Energy Storage System
Nov 2019
Publication
The present research work deals with prediction of hydrogen consumption of a fuel cell in an energy storage system. Due to the fact that these kind of systems have a very nonlinear behaviour the use of traditional techniques based on parametric models and other more sophisticated techniques such as soft computing methods seems not to be accurate enough to generate good models of the system under study. Due to that a hybrid intelligent system based on clustering and regression techniques has been developed and implemented to predict the necessary variation of the hydrogen flow consumption to satisfy the variation of demanded power to the fuel cell. In this research a hybrid intelligent model was created and validated over a dataset from a fuel cell energy storage system. Obtained results validate the proposal achieving better performance than other well-known classical regression methods allowing us to predict the hydrogen consumption with a Mean Absolute Error (MAE) of 3.73 with the validation dataset.
Review and Survey of Methods for Analysis of Impurities in Hydrogen for Fuel Cell Vehicles According to ISO 14687:2019
Feb 2021
Publication
Gaseous hydrogen for fuel cell electric vehicles must meet quality standards such as ISO 14687:2019 which contains maximal control thresholds for several impurities which could damage the fuel cells or the infrastructure. A review of analytical techniques for impurities analysis has already been carried out by Murugan et al. in 2014. Similarly this document intends to review the sampling of hydrogen and the available analytical methods together with a survey of laboratories performing the analysis of hydrogen about the techniques being used. Most impurities are addressed however some of them are challenging especially the halogenated compounds since only some halogenated compounds are covered not all of them. The analysis of impurities following ISO 14687:2019 remains expensive and complex enhancing the need for further research in this area. Novel and promising analyzers have been developed which need to be validated according to ISO 21087:2019 requirements.
Hydrogen-powered Aviation: A Fact-based Study of Hydrogen Technology, Economics, and Climate Impact by 2050
Jul 2020
Publication
This report assesses the potential of hydrogen (H2) propulsion to reduce aviation’s climate impact. To reduce climate impact the industry will have to introduce further levers such as radically new technology significantly scale sustainable aviation fuels (SAF) such as synthetic fuel (synfuel) temporarily rely on offsets in large quantities or rely on a combination thereof. H2 propulsion is one such technology and this report assesses its potential in aviation. Developed with input from leading companies and research institutes it projects the technological development of H2 combustion and fuel cell-powered propulsion evaluates their technical and economic feasibility compares them to synfuel and considers implications on aircraft design airport infrastructure and fuel supply chains.
Power-to-X in Energy Hubs: A Danish Case Study of Renewable Fuel Production
Feb 2023
Publication
The European Commission recently proposed requirements for the production of renewable fuels as these are required to decarbonize the hard-to-electrify parts of the industrial and heavy transport sectors. Power-to-X (P2X) energy hubs enable efficient synergies between energy infrastructures production facilities and storage options. In this study we explore the optimal operation of an energy hub by leveraging the flexibility of P2X including hydrogen methanol and ammonia synthesizers by analyzing potential revenue streams such as the day-ahead and ancillary services markets. We propose EnerHub2X a mixed-integer linear program that maximizes the hub’s profit based on current market prices considering the technical constraints of P2X such as unit commitment and non-linear efficiencies. We investigate a representative Danish energy hub and find that without price incentives it mainly sells renewable electricity and produces compressed hydrogen. A sufficient amount of renewable ammonia and methanol is only produced by adding a price premium of about 50% (0.16 e/kg) to the conventional fuel prices. To utilize production efficiently on-site renewable energy sources and P2X must be carefully aligned. We show that renewable power purchase agreements can provide flexibility while complying with the rules set by the European Commission.
Ammonia, Methane and Hydrogen for Gas Turbines
Aug 2015
Publication
Ammonia has been identified as a sustainable fuel for transport and power applications. Similar to hydrogen ammonia is a synthetic product that can be obtained either from fossil fuels biomass or other renewable sources. Since the 1960’s considerable research has taken place to develop systems capable of burning the material in gas turbines. However it is not until recently that interest in ammonia has regained some momentum in the energy agenda as it is a carbon free carrier and offers an energy density higher than compressed hydrogen. . Therefore this work examines combustion stability and emissions from gaseous ammonia blended with methane or hydrogen in gas turbines. Experiments were carried out in a High Pressure Combustion Rig under atmospheric conditions employing a bespoke generic swirl burner. OH* Chemiluminescense was used for all trials to determine reactivity of the radical. Emissions were measured and correlated to equilibrium calculations using GASEQ. Results show that efficient combustion can be achieved with high power but at very narrow equivalence ratios using both hydrogen and methane blends. Moreover low concentrations of OH radicals are observed at high hydrogen content probably as a consequence of the high NH2 production.
A Critical Review of Polymer Electrolyte Membrane Fuel Cell Systems for Automotive Applications: Components, Materials, and Comparative Assessment
Mar 2023
Publication
The development of innovative technologies based on employing green energy carriers such as hydrogen is becoming high in demand especially in the automotive sector as a result of the challenges associated with sustainable mobility. In the present review a detailed overview of the entire hydrogen supply chain is proposed spanning from its production to storage and final use in cars. Notably the main focus is on Polymer Electrolyte Membrane Fuel Cells (PEMFC) as the fuel-cell type most typically used in fuel cell electric vehicles. The analysis also includes a cost assessment of the various systems involved; specifically the materials commonly employed to manufacture fuel cells stacks and hydrogen storage systems are considered emphasizing the strengths and weaknesses of the selected strategies together with assessing the solutions to current problems. Moreover as a sought-after parallelism a comparison is also proposed and discussed between traditional diesel or gasoline cars battery-powered electric cars and fuel cell electric cars thus highlighting the advantages and main drawbacks of the propulsion systems currently available on the market.
New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
Dec 2022
Publication
Using hydrogen fuel cells for power systems temperature conditions are important for efficient and reliable operations especially in low-temperature environments. A heating system with an electrical energy buffer is therefore required for reliable operation. There is a research gap in finding an appropriate control strategy regarding energy efficiency and reliable operations for different environmental conditions. This paper investigates heating strategies for the subfreezing start of a fuel cell for portable applications at an early development stage to enable frontloading in product engineering. The strategies were investigated by simulation and experiment. A prototype for such a system was built and tested for subfreezing start-ups and non-subfreezing start-ups. This was done by heating the fuel cell system with different control strategies to test their efficiency. It was found that operating strategies to heat up the fuel cell system can ensure a more reliable and energy efficient operation. The heating strategy needs to be adjusted according to the ambient conditions as this influences the required heating energy efficiency and reliable operation of the system. A differentiation in the control strategy between subfreezing and non-subfreezing temperatures is recommended due to reliability reasons.
Coordinated Planning and Operation of Inter Seasonal Heat Storage and P2G Devices Integrated to Urban Multi-energy System
Mar 2023
Publication
With the urbanization construction and the advancement of the carbon peaking and carbon neutrality goals urban energy systems are characterized by coupling multi-energy networks and a high proportion of renewable energy. Urban energy systems need to improve the quality of energy use as well as to achieve energy conservation and emission reduction. Inter-seasonal heat technology has satisfactory engineering application prospects in promoting renewable energy consumption and the energy supply of urban multi-energy systems. Considering inter-seasonal heat storage and electric hydrogen production a joint optimization method of planning and operation is proposed for the urban multi-energy flow system. First the operation framework of inter-seasonal heat storage and electric hydrogen production system is established which clarifies the energy flow of the urban multi-energy system. Secondly aiming at the goals of minimizing the equipment’s annual investment cost and the multi-energy system annual operation cost combined with the time series period division method a planning operation model has been established considering multi-objectives. Through case study it is shown that the proposed model can promote the renewable energy consumption and reduce the operation cost of the whole system.
Alternative Power Options for Improvement of the Environmental Friendliness of Fishing Trawlers
Dec 2022
Publication
The fishing sector is faced with emission problems arising from the extensive use of diesel engines as prime movers. Energy efficiency environmental performance and minimization of operative costs through the reduction of fuel consumption are key research topics across the whole maritime sector. Ship emissions can be determined at different levels of complexity and accuracy i.e. by analyzing ship technical data and assuming its operative profile or by direct measurements of key parameters. This paper deals with the analysis of the environmental footprint of a fishing trawler operating in the Adriatic Sea including three phases of the Life-Cycle Assessment (manufacturing Well-to-Pump (WTP) and Pump-to-Wake (PTW)). Based on the data on fuel consumption the viability of replacing the conventional diesel-powered system with alternative options is analyzed. The results showed that fuels such as LNG and B20 represent the easiest solution that would result in a reduction of harmful gases and have a positive impact on overall costs. Although electrification and hydrogen represent one of the cleanest forms of energy due to their high price and complex application in an obsolete fleet they do not present an optimal solution for the time being. The paper showed that the use of alternative fuels would have a positive effect on the reduction of harmful emissions but further work is needed to find an environmentally acceptable and economically profitable pathway for redesigning the ship power system of fishing trawlers.
Assessing the Performance of Fuel Cell Electric Vehicles Using Synthetic Hydrogen Fuel
Mar 2024
Publication
The deployment of hydrogen fuel cell electric vehicles (FCEVs) is critical to achieve zero emissions. A key parameter influencing FCEV performance and durability is hydrogen fuel quality. The real impact of contaminants on FCEV performance is not well understood and requires reliable measurements from real-life events (e.g. hydrogen fuel in poor-performing FCEVs) and controlled studies on the impact of synthetic hydrogen fuel on FCEV performance. This paper presents a novel methodology to flow traceable hydrogen synthetic fuel directly into the FCEV tank. Four different synthetic fuels containing N2 (90–200 µmol/mol) CO (0.14–5 µmol/mol) and H2S (4–11 nmol/mol) were supplied to an FCEV and subsequently sampled and analyzed. The synthetic fuels containing known contaminants powered the FCEV and provided real-life performance testing of the fuel cell system. The results showed for the first time that synthetic hydrogen fuel can be used in FCEVs without the requirement of a large infrastructure. In addition this study carried out a traceable H2 contamination impact study with an FCEV. The impact of CO and H2S at ISO 14687:2019 threshold levels on FCEV performance showed that small exceedances of the threshold levels had a significant impact even for short exposures. The methodology proposed can be deployed to evaluate the composition of any hydrogen fuel.
Study on the Effect of Second Injection Timing on the Engine Performances of a Gasoline/Hydrogen SI Engine with Split Hydrogen Direct Injecting
Oct 2020
Publication
Split hydrogen direct injection (SHDI) has been proved capable of better efficiency and fewer emissions. Therefore to investigate SHDI deeply a numerical study on the effect of second injection timing was presented at a gasoline/hydrogen spark ignition (SI) engine with SHDI. With an excess air ratio of 1.5 five different second injection timings achieved five kinds of hydrogen mixture distribution (HMD) which was the main factor affecting the engine performances. With SHDI since the HMD is manageable the engine can achieve better efficiency and fewer emissions. When the second injection timing was 105◦ crank angle (CA) before top dead center (BTDC) the Pmax was the highest and the position of the Pmax was the earliest. Compared with the single hydrogen direct injection (HDI) the NOX CO and HC emissions with SHDI were reduced by 20% 40% and 72% respectively.
Techno Environmental Assessment of Flettner Rotor as Assistance Propulsion System for LH2 Tanker Ship Fuelled by Hydrogen
Nov 2022
Publication
This study presents a novel design and development of a 280000 m3 liquefied hydrogen tanker ship by implementing a set of 6 Flettner rotors as an assistance propulsion system in conjunction with a combined-cycle gas turbine fuelled by hydrogen as a prime mover. The study includes assessment of the technical and environmental aspects of the developed design. Furthermore an established method was applied to simulate the LH2 tanker in different voyages and conditions to investigate the benefits of harnessing wind energy to assist combined-cycle gas turbine in terms of performance and emission reduction based on engine behaviour for different voyages under loaded and unloaded normal as well as 6 % degraded engine and varying ambient conditions. The results indicate that implementing a set of 6 Flettner rotors for the LH2 tanker ship has the potential to positively impact the performance and lead to environmental benefits. A maximum contribution power of around 1.8 MW was achieved in the winter season owing to high wind speed and favourable wind direction. This power could save approximately 3.6 % of the combined-cycle gas turbine total output power (50 MW) and cause a 3.5 % reduction in NOx emissions.
Efficient Combustion of Low Calorific Industrial Gases: Opportunities and Challenges
Dec 2022
Publication
It is becoming increasingly important to develop effective combustion technologies for low calorific industrial gases (LCIG) because of the rising energy demand and environmental issues caused by the extensive use of fossil fuels. In this review the prospect of these opportunity fuels in China is discussed. Then the recent fundamental and engineering studies of LCIG combustion are summarized. Specifically the differences between LCIG and traditional fuels in the composition and fundamental combustion characteristics are described. The state-of-the-art combustion strategies for burning LCIG are reviewed including porous media combustion flameless combustion oxy-fuel combustion and dual-fuel combustion. The technical challenges and further development needs for efficient LCIG combustion are also discussed.
Hydrogen-powered Aviation in Germany: A Macroeconomic Perspective and Methodological Approach of Fuel Supply Chain Integration into an Economy-wide Dataset
Oct 2022
Publication
The hydrogen (H2) momentum affects the aviation sector. However a macroeconomic consideration is currently missing. To address this research gap the paper derives a methodology for evaluating macroeconomic effects of H2 in aviation and applies this approach to Germany. Three goals are addressed: (1) Construction of a German macroeconomic database. (2) Translation of H2 supply chains to the system of national accounts. (3) Implementation of H2-powered aviation into the macroeconomic data framework. The article presents an economy-wide database for analyzing H2-powered aviation. Subsequently the paper highlights three H2 supply pathways provides an exemplary techno-economic cost break-down for ten H2 components and translates them into the data framework. Eight relevant macroeconomic sectors for H2-powered aviation are identified and quantified. Overall the paper contributes on a suitable foundation to apply the macroeconomic dataset to and conduct macroeconomic analyses on H2-powered aviation. Finally the article highlights further research potential on job effects related to future H2 demand.
Future of Electric and Hydrogen Cars and Trucks: An Overview
Apr 2023
Publication
The negative consequences of toxic emissions from internal combustion engines energy security climate change and energy costs have led to a growing demand for clean power sources in the automotive industry. The development of eco-friendly vehicle technologies such as electric and hydrogen vehicles has increased. This article investigates whether hydrogen vehicles will replace electric vehicles in the future. The results showed that fuel-cell cars are unlikely to compete with electric cars. This is due to the advancements in electric vehicles and charging infrastructure which are becoming more cost-effective and efficient. Additionally the technical progress in battery electric vehicles (BEVs) is expected to reduce the market share of fuel-cell electric vehicles (FCEVs) in passenger vehicles. However significant investments have been made in hydrogen cars. Many ongoing investments seem to follow the sunk cost fallacy where decision-makers continue to invest in an unprofitable project due to their already invested resources. Furthermore even with megawatt charging fuel-cell trucks cost more than battery-powered electric trucks. The use cases for fuel-cell electric trucks are also much more limited as their running expenses are higher compared to electric cars. Hydrogen vehicles may be beneficial for heavy transport in remote areas. However it remains to be seen if niche markets are large enough to support fuel-cell electric truck commercialization and economies of scale. In summary we believe that hydrogen vehicles will not replace electric cars and trucks at least before 2050.
Investigation of Pre-cooling Strategies for Heavy-duty Hydrogen Refuelling
Mar 2024
Publication
Green hydrogen presents a promising solution for transitioning from fossil fuels to a clean energy future particularly with the application of fuel cell electric vehicles (FCEVs). However the hydrogen refuelling process for FCEVs requires extensive pre-cooling to achieve fast filling times. This study presents experiments and simulations of a hydrogen refuelling station equipped with an adaptable cold-fill unit aiming to maximize fuelling efficiencies. For this purpose we developed and experimentally validated simulation models for a hydrogen tank and an aluminium block heat exchanger. Different pre-cooling parameters affect the final tank temperatures during the parallel filling of three 350 L type IV tanks. The results indicate significant potential for optimizing the required cooling energy with achievable savings of over 50 % depending on the pre-cooling strategy. The optimized pre-cooling strategies and energy savings aid in advancing the refuelling process for FCEVs effectively contributing to the transition to clean energy.
Enhancement of Microgrid Frequency Stability Based on the Combined Power-to-Hydrogen-to-Power Technology under High Penetration Renewable Units
Apr 2023
Publication
Recently with the large-scale integration of renewable energy sources into microgrid (µGs) power electronics distributed energy systems have gained popularity. However low inertia reduces system frequency stability and anti-disturbance capabilities exposing power quality to intermittency and uncertainty in photovoltaics or wind turbines. To ensure system stability the virtual inertia control (VIC) is presented. This paper proposes two solutions to overcome the low inertia problem and the surplus in capacities resulting from renewable energy sources. The first solution employs superconducting magnetic energy storage (SMES) which can be deemed as an efficient solution for damping the frequency oscillations. Therefore in this work SMES that is managed by a simple proportional-integral-derivative controller (PID) controller is utilized to overcome the low inertia. In the second solution the hydrogen storage system is employed to maintain the stability of the microgrid by storing surplus power generated by renewable energy sources (RESs). Power-to-Power is a method of storing excess renewable energy as chemical energy in the form of hydrogen. Hydrogen can be utilized locally or delivered to a consumption node. The proposed µG operation demonstrates that the integration of the photovoltaics (PVs) wind turbines (WTs) diesel engine generator (DEG) electrolyzer micro gas turbine (µGT) and SMES is adequate to fulfill the load requirements under transient operating circumstances such as a low and high PV output power as well as to adapt to sudden changes in the load demand. The effectiveness of the proposed schemes is confirmed using real irradiance data (Benban City Egypt) using a MATLAB/SIMULINK environment.
An Energy Balance and Multicriteria Approach for the Sizing of a Hybrid Renewable Energy System with Hydrogen Storage
Mar 2023
Publication
As the clamour for a Net Zero carbon energy economy increases it is necessary to harness the potential of renewable energies in powering buildings to lower fossil power plants' contributions to the overall energy mix. This paper aims to present an energy balance load sensitivity analysis and multi-criteria method for sizing a green energy system for powering two office complexes that house space research laboratories. The energy component considered includes battery storage (BAT) captive diesel generator (DG) fuel cell (FC) hydrogen storage (H2T) solar photovoltaic (PV) and wind turbine. Using HOMER the techno-economic features and the hourly operational details of the energy components were obtained. The efficacy of Entropy- Additive Ratio Assessment was deployed on the outputs from HOMER to obtain the most preferred energy system based on more than one criterion. The result of the study indicates that the most preferred energy system for Abuja is a PV WD FC DG and BAT having a total net present cost (TNPC) of $220930. In contrast the most suitable energy system for the energy in the Anyigba office consists of PV FC and BAT with its TNPC at $106955.
Economic Evaluation of a Power-to-hydrogen System Providing Frequency Regulation Reserves: A Case Study of Denmark
Mar 2023
Publication
Operating costs are dominant in the hydrogen production of a power-to-hydrogen system. An optimal operational strategy or bidding framework is effective in reducing these costs. However it is still found that the production cost of hydrogen is high. As the electrolysis unit is characterized by high flexibility providing ancillary service to the grid becomes a potential pathway for revenue stacking. Recent research has demonstrated the feasibility of providing such a service but the related economics have not been well evaluated. In this work we propose a comprehensive operation model to enable participation in the day-head balancing and reserve markets. Three types of reserves are considered by using different operational constraints. Based on the proposed operation framework we assess the economic performance of a power-to-hydrogen system in Denmark using plentiful actual market data. The results reveal that providing frequency containment reserve and automatic frequency restoration reserve efficiently raises the operational contribution margins. In parallel by investing in the cash flows net present value and break-even hydrogen prices we conclude that providing reserves makes the power-to-hydrogen project more profitable in the studied period and region.
Hydrogenerally - Episode 7: Hydrogen for Heat
Dec 2022
Publication
In this seventh episode Steffan Eldred Hydrogen Innovation Network Knowledge Transfer Manager and Jenni McDonnell MBE Heating and Cooling Knowledge Transfer Manager from Innovate UK KTN discuss why using hydrogen to generate heat is so important and explore the hydrogen economy opportunities and challenges within this sector alongside their special guest Jeff House Head of External Affairs Baxi Boilers.
The podcast can be found on their website.
The podcast can be found on their website.
Experimental Analysis of the Effects of Ship Motion on Hydrogen Dispersion in an Enclosed Area
Apr 2023
Publication
This study aims to experimentally quantify the hydrogen diffusion characteristics by ship motion. Hydrogen leakage experiments were conducted under various ship motion conditions and the corresponding hydrogen concentrations for each sensor were expressed by an equation. The experimental facility was a scale model of the hydrogen fuel storage room of a ship. An experiment was conducted by implementing the roll and pitch motions of the ship as well as motion direction using a ship simulator. In the equation describing the hydrogen concentration the minimum and maximum root mean square deviations were 0.987 and 0.707 respectively and the correlations were 0.000109 and 0.0012289. Although the results differed as per the sensor location the hydrogen concentration was affected by the motion period of the ship. The experimental results and prediction equations can be useful for sensor and vent location selection by predicting the concentration when hydrogen leaks in ships in motion.
Green Hydrogen Supply Chain Risk Analysis: A European Hard-to-abate Sectors Perspective
May 2023
Publication
Green hydrogen is a tentative solution for the decarbonisation of hard-to-abate sectors such as steel chemical cement and refinery industries. Green hydrogen is a form of hydrogen gas that is produced using renewable energy sources such as wind or solar power through a process called electrolysis. The green hydrogen supply chain includes several interconnected entities such as renewable energy providers electrolysers distribution facilities and consumers. Although there have been many studies about green hydrogen little attention has been devoted to green hydrogen supply chain risk identification and analysis especially for hard-to-abate sectors in Europe. This research contributes to existing knowledge by identifying and analysing the European region’s green hydrogen supply chain risk factors. Using a Delphi method 7 categories and 43 risk factors are identified based on the green hydrogen supply chain experts’ opinions. The best-worst method is utilised to determine the importance weights of the risk categories and risk factors. High investment of capital for hydrogen production and delivery technology was the highest-ranked risk factor followed by the lack of enough capacity for electrolyser and policy & regulation development. Several mitigation strategies and policy recommendations are proposed for high-importance risk factors. This study provides novelty in the form of an integrated approach resulting in a scientific ranking of the risk factors for the green hydrogen supply chain. The results of this study provide empirical evidence which corroborates with previous studies that European countries should endeavour to create comprehensive and supportive standards and regulations for green hydrogen supply chain implementation.
Everything About Hydrogen Podcast: Plotting the Course for a Decarbonized Global Maritime Industry
Jan 2023
Publication
On this episode of EAH we sat down with Dr. Bo Cerup-Simonsen Chief Executive Officer of the Maersk Mc-Kinney Møller Center for Zero Carbon Shipping. Bo holds a PHD in Naval Architecture and Mechanical Engineering and spent seven years as a research engineer at MIT.
Bo explains the Center's work and we discuss decarbonization of shipping using hydrogen derived green fuels.
The podcast can be found on their website.
Bo explains the Center's work and we discuss decarbonization of shipping using hydrogen derived green fuels.
The podcast can be found on their website.
Development of a New Renewable Energy System for Clean Hydrogen and Ethanol Production
Mar 2024
Publication
The present research work aims to present a uniquely designed renewable energy-based integrated system along with an equilibrium model for the processing of feedstock by following a hybrid route of thermochemical and biochemical ways. In this regard Canadian maple leaves and plastic wastes are selected as potential feedstocks for co-pyrolysis and syngas fermentation. The influence of co-pyrolysis process parameters on the overall system performance is investigated and assessed. Also several sensitivity analyses are performed to determine the optimal operating parameters that can generate maximum yields of hydrogen and ethanol. The present system is further investigated thermodynamically in terms of energetic and exergetic approaches and efficiencies. The present study shows that a molar flow ratio of 1:1 for maple leaves to plastic wastes a temperature of 1000◦C temperature and a pressure of 1 bar appear to be the most suitable operating conditions with the net production capacities of 7.43 tons/day for hydrogen and 8.72 tons/day for ethanol. The cold gas efficiency and LHV of the syngas produced are found to be 57.23% and 19.96 MJ/kg respectively. The overall energetic and exergetic efficiencies of the present system are found to be 30.98% and 26.88% respectively.
Society, Materials, and the Environment: The Case of Steel
Mar 2020
Publication
This paper reviews the relationship between the production of steel and the environment as it stands today. It deals with raw material issues (availability scarcity) energy resources and generation of by-products i.e. the circular economy the anthropogenic iron mine and the energy transition. The paper also deals with emissions to air (dust Particulate Matter heavy metals Persistant Organics Pollutants) water and soil i.e. with toxicity ecotoxicity epidemiology and health issues but also greenhouse gas emissions i.e. climate change. The loss of biodiversity is also mentioned. All these topics are analyzed with historical hindsight and the present understanding of their physics and chemistry is discussed stressing areas where knowledge is still lacking. In the face of all these issues technological solutions were sought to alleviate their effects: many areas are presently satisfactorily handled (the circular economy—a historical’ practice in the case of steel energy conservation air/water/soil emissions) and in line with present environmental regulations; on the other hand there are important hanging issues such as the generation of mine tailings (and tailings dam failures) the emissions of greenhouse gases (the steel industry plans to become carbon-neutral by 2050 at least in the EU) and the emission of fine PM which WHO correlates with premature deaths. Moreover present regulatory levels of emissions will necessarily become much stricter.
Computational Analysis of Liquid Hydrogen Storage Tanks for Aircraft Applications
Mar 2023
Publication
During the last two decades the use of hydrogen (H2 ) as fuel for aircraft applications has been drawing attention; more specifically its storage in liquid state (LH2 ) which is performed in extreme cryogenic temperatures (−253 ◦C) is a matter of research. The motivation for this effort is enhanced by the predicted growth of the aviation sector; however it is estimated that this growth could be sustainable only if the strategies and objectives set by global organizations for the elimination of greenhouse gas emissions during the next decades such as the European Green Deal are taken into consideration and consequently technologies such as hydrogen fuel are promoted. Regarding LH2 in aircraft substantial effort is required to design analyze and manufacture suitable tanks for efficient storage. Important tools in this process are computational methods provided by advanced engineering software (CAD/CAE). In the present work a computational study with the finite element method is performed in order to parametrically analyze proper tanks examining the effect of the LH2 level stored as well as the tank geometric configuration. In the process the need for powerful numerical models is demonstrated owing to the highly non-linear dependence on temperature of the involved materials. The present numerical models’ efficiency could be further enhanced by integrating them as part of a total aircraft configuration design loop.
Comprehensive Analysis of the Operation of an Internal Combustion Engine Fueled by Hydrogen-containing Mixtures
Mar 2023
Publication
At present hydrogen is considered as one of the most promising motor fuels capable of replacing traditional hydrocarbons. This article presents the results of a comprehensive experimental study of the effect of hydrogen additives on the main parameters of a gasoline spark-ignition ICE. The thermophysical parameters of the processes of ignition and combustion inside the cylinder with the addition of hydrogen in the amount of 0%–20% of the air volume as well as the fuel and energy characteristics of the engine and its impact on the environment were studied. It has been established that hydrogen leads to significant changes in the engine operation. It increases some parameters and reduces others improving or worsening them compared to running on pure gasoline. So with a 20% H2 addition at an average engine load the following parameters increase: the maximum pressure in the cylinder by almost 20%; the rate of pressure increase in the combustion chamber by 2.8 times; the highest combustion temperature by 140 K. At the same time the following parameters decrease: average indicator pressure by 18%; ignition timing by 82% (6◦ to TDC versus 34◦ for gasoline); crank angle corresponding to the maximum pressure by 32% (9.4◦ versus 13.9◦ for gasoline); crank angle corresponding to maximum temperature by 54% (17.7◦ after TDC versus 38.3◦ for clean gasoline); ignition delay time (τind = 0.32 ms) and visible combustion time (τvis = 1.58 ms) by 4 and 2.3 times respectively.
Overview of the Method and State of Hydrogenization of Road Transport in the World and the Resulting Development Prospects in Poland
Jan 2021
Publication
National Implementation Plans (NIP) in regard hydrogenation motor transport are in place in European Union (EU) countries e.g.Germany France or Belgium Denmark Netherlands. Motor transport hydrogenization plans exist in the Japan and USA. In Poland the methodology deployment Hydrogen Refuelling Stations (HRS) developed in Motor Transport Institute is of multi-stage character are as follows: Stage I: Method allowing to identify regions in which HRS should be located. Stage II: Method allowing to identify urban centres in which should be located the said stations. Stage III: Method for determining the area of the station location. The presentation of the aforesaid NIPS and based on that and the mentioned methodology the conditions for hydrogenization of motor transport in Poland is the purpose of this article which constitutes its novelty. The scope of the article concerns the hydrogenization of motor transport in the abovementioned countries. With the above criteria the order the construction in Poland of a HRS in the order of their creation along the TEN-T corridors is as follows: 1 - Poznan 2 - Warsaw 3 - Bialystok 4 - Szczecin 5 - the Lodz region 6 - the Tri-City region 7 - Wrocław 8 - the Katowice region 9 – Krakow. The concluding discussion sets out the status of deployment HRS and FCEVs in the analysed countries.
Hydrogenerally - Episode 8: Hydrogen for Combustion
Jan 2023
Publication
In this episode Steffan Eldred Hydrogen Knowledge Transfer Manager and Debra Jones Chemistry Knowledge Transfer Manager from Innovate UK KTN talk about hydrogen combustion with special guest Duncan Engeham European Research and Development Director at Cummins Inc.
The podcast can be found on their website.
The podcast can be found on their website.
Climate Action for the Shipping Industry: Some Perspectives on the Role of Nuclear Power in Maritime Decarbonization
Feb 2023
Publication
The shipping industry is a major enabler of globalization trade commerce and human welfare. But it is still heavily served by fossil fuels which make it one of the foremost greenhouse gas emitting sectors operational today. It is also one of the hardest to abate segments of the transport industry. As part of the economy-wide climate change mitigation and adaptation efforts it is necessary to consider a low carbon energy transition for this segment as well. This study examines the potential role of nuclear power and cogeneration towards greening this sector and identifies the associated techno-commercial and policy challenges associated with the transition. Quantitative estimates of the economics and investments associated with some of the possible routes are also presented. Alternatives such as nuclear-powered ships along commercial maritime trading routes ships working on nuclear derived green hydrogen ammonia or other sustainable power fuels will enable not only decarbonization of the shipping industry but also allow further diversification of the nuclear industry through non-electric applications of nuclear power and new sector coupling opportunities. In the run-up to the UNFCCC-COP28 meeting in 2023 in UAE nuclear equipped nations heavily engaged in and dependent on maritime trade and commerce should definitely consider nuclear driven decarbonization of shipping and some of the options presented here as part of their climate action strategies.
Prioritization and Optimal Location of Hydrogen Fueling Stations in Seoul: Using Multi-Standard Decision-Making and ILP Optimization
Mar 2023
Publication
Thus far the adoption of hydrogen fuel cell vehicles (HCEVs) has been hampered by the lack of hydrogen fueling infrastructure. This study aimed to determine the optimal location and prioritization of hydrogen fueling stations (HFSs) in Seoul by utilizing a multi-standard decision making approach and optimization method. HFS candidate sites were evaluated with respect to relevant laws and regulations. Key factors such as safety economy convenience and demand for HCEVs were considered. Data were obtained through a survey of experts in the fields of HCEV and fuel cells and the Analytic Hierarchy Process method was applied to prioritize candidate sites. The optimal quantity and placement of HFSs was then obtained using optimization software based on the acceptable travel time from intersections of popular roads in Seoul. Our findings suggest that compliance with legal safety regulations is the most important factor when constructing HFSs. Furthermore sensitivity analysis revealed that the hydrogen supply cost currently holds the same weight as other elements. The study highlights the importance of utilizing a multi-standard decision-making approach and optimization methods when determining the optimal location and prioritization of HFSs and can help develop a systematic plan for the nationwide construction of HFSs in South Korea.
Low Carbon Economic Dispatch of Integrated Energy Systems Considering Utilization of Hydrogen and Oxygen Energy
Mar 2024
Publication
Power-to-gas (P2G) facilities use surplus electricity to convert to natural gas in integrated energy systems (IES) increasing the capacity of wind power to be consumed. However the capacity limitation of P2G and the antipeaking characteristic of wind power make the wind abandonment problem still exist. Meanwhile the oxygen generated by P2G electrolysis is not fully utilized. Therefore this study proposes a low-carbon economic dispatch model considering the utilization of hydrogen and oxygen energy. First the two-stage reaction model of P2G is established and the energy utilization paths of hydrogen blending and oxygen-rich deep peaking are proposed. Specifically hydrogen energy is blended into the gas grid to supply gas-fired units and oxygen assists oxygenrich units into deep peaking. Subsequently the stochastic optimization is used to deal with the uncertainty of the system and the objective function and constraints of the IES are given to establish a low-carbon dispatch model under the energy utilization model. Finally the effectiveness of the proposed method is verified based on the modified IEEE 39-node electric network 20-node gas network and 6-node heat network models.
Low Carbon Optimal Operation of Integrated Energy System Based on Concentrating Solar Power Plant and Power to Hydrogen
Mar 2023
Publication
A new integrated energy system (IES) framework is created in order to encourage the consumption of renewable energy which is represented by wind and solar energy and lower carbon emissions. The connection between the units in the composite system is examined in this research. In-depth analysis is done on how energy is transferred between electricity heat gas and hydrogen. The system model and constraints are used to build an objective function with the lowest total operating cost. The calculation of carbon trading includes the ladder carbon trading method. And set up 6 cases for analysis which verifies the effectiveness of the participation of the concentrated solar power plant (CSPP) in the heat supply and power to hydrogen system (P2HS) in reducing the total operating cost of the system reducing wind curtailment and light curtailment and reducing carbon emissions. Under the model considered in this paper reduces the total operating cost reduces by 27.04% when the concentrated solar power plant is involved in the supply of thermal load. And the carbon emission is reduced by 14.529%. Compared with the traditional power to gas considers the power to hydrogen system in this paper which reduces the total operating cost by 4.79%.
Thermoacoustic Combustion Stability Analysis of a Bluff Body-Stabilized Burner Fueled by Methane–Air and Hydrogen–Air Mixtures
Apr 2023
Publication
Hydrogen can play a key role in the gradual transition towards a full decarbonization of the combustion sector e.g. in power generation. Despite the advantages related to the use of this carbon-free fuel there are still several challenging technical issues that must be addressed such as the thermoacoustic instability triggered by hydrogen. Given that burners are usually designed to work with methane or other fossil fuels it is important to investigate their thermoacoustic behavior when fueled by hydrogen. In this framework the present work aims to propose a methodology which combines Computational Fluid Dynamics CFD (3D Reynolds-Averaged Navier-Stokes (RANS)) and Finite Element Method (FEM) approaches in order to investigate the fluid dynamic and the thermoacoustic behavior introduced by hydrogen in a burner (a lab-scale bluff body stabilized burner) designed to work with methane. The case of CH4 -air mixture was used for the validation against experimental results and benchmark CFD data available in the literature. Numerical results obtained from CFD simulations namely thermofluidodynamic properties and flame characteristics (i.e. time delay and heat release rate) are used to evaluate the effects of the fuel change on the Flame Response Function to the acoustic perturbation by means of a FEM approach. As results in the H2 -air mixture case the time delay decreases and heat release rate increases with respect to the CH4 -air mixture. A study on the Rayleigh index was carried out in order to analyze the influence of H2 -air mixture on thermoacoustic instability of the burner. Finally an analysis of both frequency and growth rate (GR) on the first four modes was carried out by comparing the two mixtures. In the H2 -air case the modes are prone to become more unstable with respect to the same modes of the case fueled by CH4 -air due to the change in flame topology and variation of the heat release rate and time delay fields.
An Inter-laboratory Comparison between 13 International Laboratories for Eight Components Relevant for Hydrogen Fuel Quality Assessment
Mar 2024
Publication
The quality of the hydrogen delivered by refuelling stations is critical for end-users and society. The purity of the hydrogen dispensed at hydrogen refuelling points should comply with the technical specifications included in the ISO 14687:2019 and EN 17124:2022 standards. Once laboratories have set up methods they need to verify their performances for example through participation in interlaboratory comparisons. Due to the challenge associated with the production of stable reference materials and transport of these which are produced in hydrogen at high pressure (>10 bar) interlaboratory comparisons have been organized in different steps with increasing extent. This study describes an inter-laboratory comparison exercise for hydrogen fuel involving a large number of participants (13 laboratories) completed in less than a year and included eight key contaminants of hydrogen fuel at level close to the ISO14687 threshold. These compounds were selected based on their high probability of occurrence or because they have been found in hydrogen fuel samples. For the results of the intercomparison it appeared that fully complying with ISO 21087:2019 is still challenging for many participants and highlighted the importance of organising these types of exercises. Many laboratories performed corrective actions based on their results which in turn significantly improved their performances.
Techno-economic Study of Power-to-Power Renewable Energy Storage Based on the Smart Integration of Battery, Hydrogen, and Micro Gas Turbine Technologies
Mar 2023
Publication
This paper deals with the integration of a Power-to-Power Energy Storage System (P2P-ESS) based on a hydrogen driven micro gas turbine (mGT) for an off-grid application with a continuous demand of 30 kWe for three European cities: Palermo Frankfurt and Newcastle. In the first part of the analysis the results show that the latitude of the location is a very strong driver in determining the size of the system (hence footprint) and the amount of seasonal storage. The rated capacity of the PV plant and electrolyzer are 37%/41% and 58%/64% higher in Frankfurt and Newcastle respectively as compared to the original design for Palermo. And not only this but seasonal storage also increases largely from 3125 kg H2 to 5023 and 5920 kg H2 . As a consequence of this LCOE takes values of 0.86 e/kWh 1.26 e/kWh and 1.5 e/kWh for the three cities respectively whilst round-trip efficiency is approximately 15.7% for the three designs at the 3 cities. Finally with the aim to reduce the footprint and rating of the different systems a final assessment of the system hybridised with battery storage shows a 20% LCOE reduction and a 10% higher round-trip efficiency.
Seasonal Hydrogen Storage for Residential On- and Off-grid Solar Photovoltaics Prosumer Applications: Revolutionary Solution or Niche Market for the Energy Transition until 2050?
Apr 2023
Publication
Appropriate climate change mitigation requires solutions for all actors of the energy system. The residential sector is a major part of the energy system and solutions for the implementation of a seasonal hydrogen storage system in residential houses has been increasingly discussed. A global analysis of prosumer systems including seasonal hydrogen storage with water electrolyser hydrogen compressor storage tank and a fuel cell studying the role of such a seasonal household storage in the upcoming decades is not available. This study aims to close this research gap via the improved LUT-PROSUME model which models a fully micro sector coupled residential photovoltaic prosumer system with linear optimisation for 145 regions globally. The modelling of the cost development of hydrogen storage components allows for the simulation of a residential system from 2020 until 2050 in 5-year steps in hourly resolution. The systems are cost-optimised for either on– or off-grid operation in eight scenarios including battery electric vehicles which can act as an additional vehicle-to-home electricity storage for the system. Results show that implementation of seasonal hydrogen systems only occurs in least cost solutions in high latitude countries when the system is forced to run in off-grid mode. In general a solar photovoltaic plus battery system including technologies that can cover the heat demand is the most economic choice and can even achieve lower cost than a full grid supply in off-grid operation for most regions until 2050. Additional parameters including the self-consumption ratio the demand cover ratio and the heat cover ratio can therefore not be improved by seasonal storage systems if economics is the main deciding factor for a respective system. Further research opportunities and possible limitations of the system are then identified.
Regional Supply Chains for Decarbonising Steel: Energy Efficiency and Green Premium Mitigation
Jan 2022
Publication
Decarbonised steel enabled by green hydrogen-based iron ore reduction and renewable electricity-based steel making will disrupt the traditional supply chain. Focusing on the energetic and techno-economic assessment of potential green supply chains this study investigates the direct reduced iron-electric arc furnace production route enabled by renewable energy and deployed in regional settings. The hypothesis that co-locating manufacturing processes with renewable energy resources would offer highest energy efficiency and cost reduction is tested through an Australia-Japan case study. The binational partnership is structured to meet Japanese steel demand (for domestic use and regional exports) and source both energy and iron ore from the Pilbara region of Western Australia. A total of 12 unique supply chains differentiated by spatial configuration timeline and energy carrier were simulated which validated the hypothesis: direct energy and ore exports to remote steel producers (i.e. Japan-based production) as opposed to co-locating iron and steel production with abundant ore and renewable energy resources (i.e. Australia-based production) increased energy consumption and the levelised cost of steel by 45% and 32% respectively when averaged across 2030 and 2050. Two decades of technological development and economies of scale realisation would be crucial; 2030 supply chains were on average 12% more energy-intense and 23% more expensive than 2050 equivalents. On energy vectors liquefied hydrogen was more efficient than ammonia for export-dominant supply chains due to the pairing of its process flexibility and the intermittent solar energy profile as well as the avoidance of the need for ammonia cracking prior to direct reduction. To mitigate the green premium a carbon tax in the range of A$66–192/t CO2 would be required in 2030 and A$0–70/t CO2 in 2050; the diminished carbon tax requirement in the latter is achievable only by wholly Australia-based production. Further the modelled system scale was immense; producing 40 Mtpa of decarbonised steel will require 74–129% of Australia’s current electricity output and A$137–328 billion in capital investment for solar power production and shipping vessel infrastructure. These results call for strategic planning of regional resource pairing to drive energy and cost efficiencies which accelerate the global decarbonisation of steel.
Pre-cooling Systems for Hydrogen Fueling Stations: Techno-economic Analysis for Scaled Enactment
Mar 2023
Publication
Hydrogen fueling standards stipulates a sustainable cooling system technically and economically. Accordingly the interior surface temperature of the on-board H2 storage tank in fuel cell electric vehicles must not exceed the maximum specified limit (358.15 K) and the fueling rate must be ≤ 42.86 sec / kg-H2 with T40 dispenser at 70 MPa. In this context H2 refueling stations often employ double-tube and block heat exchangers for heat transfer. This study examines the H2 pre-cooling system for various loads and provides a comparative techno-economic analysis of double tube heat exchangers (DTHE) and microchannel heat exchangers (MCHE) under stipulated technical operational and outlet gas standards. For this purpose thermal and hydraulic performances were simulated using ANSYS-CFX. Technical and cost models utilize manufacturer specifications and literature-based technical and economic characteristics to derive the minimum sustainable price defined as the price to sustain the product. The results showed that the MCHE outperformed the DTHE for setups in mass manufacturing improved effective heat transfer area and predicted long term unit cost. The annual quantitative output affects manufacturing expenses and profit margins substantially. With high production rates it is expected that the unit cost of the MCHE will decrease by up to 74%. In switching from DTHE to MCHE general material requirements decreased by ~60% with scrap waste savings of ~45% reflecting an appreciable footprint reduction.
Everything About Hydrogen Podcast: Highway to the Hydrogen Zone
May 2020
Publication
On this weeks episode the team discuss hydrogen for aviation with ZeroAvia. Val launched ZeroAvia to provide a genuinely zero emission flight proposition with two aircraft currently undergoing trials in California and the UK. The company is due to complete a 300 mile flight of its six seater aircraft from the Orkney islands to the Scottish mainland this summer 2020 with plans for twenty seat planes flying regional routes as early as 20205. On the show we discuss why Val set up ZeroAvia how the proposition stacks up against conventional alternatives infrastructure and plans for the future. All this and more on the show!
The podcast can be found on their website
The podcast can be found on their website
Energy Management Control Strategy for Saving Trip Costs of Fuel Cell/Battery Electric Vehicles
Mar 2022
Publication
Fuel cell vehicles (FCVs) should control the energy management between two energy sources for fuel economy using the stored energy in a battery or generation of energy through a fuel cell system. The fuel economy for an FCV includes trip costs for hydrogen consumption and the lifetime of two energy sources. This paper proposes an implementable energy management control strategy for an FCV to reduce trip costs. The concept of the proposed control strategy is first to analyze the allowable current of a fuel cell system from the optimal strategies for various initial battery state of charge (SOC) conditions using dynamic programming (DP) and second to find a modulation ratio determining the current of a fuel cell system for driving a vehicle using the particle swarm optimization method. The control strategy presents the on/off moment of a fuel cell system and the proper modulation ratio of the turned-on fuel cell system with respect to the battery SOC and the power demand. The proposed strategy reduces trip costs in real-time similar to the DP-based optimal strategy and more than the simple energy control strategy of switching a fuel cell system on/off at the battery SOC boundary conditions even for long-term driving cycles.
Electric Mobility in Portugal: Current Situation and Forecasts for Fuel Cell Vehicles
Nov 2021
Publication
In recent years the growing concern for air quality has led to the development of sustainable vehicles to replace conventional internal combustion engine (ICE) vehicles. Currently the most widespread technology in Europe and Portugal is that of Battery Electric Vehicles (BEV) or plug‐in HEV (PHEV) electric cars but hydrogen‐based transport has also shown significant growth in the commercialization of Fuel Cell Electric Vehicles (FCEV) and in the development of new infrastructural schemes. In the current panorama of EV particular attention should be paid to hydrogen technology i.e. FCEVs which is potentially a valid alternative to BEVs and can also be hybrid (FCHEV) and plug‐in hybrid (FCPHEV). Several sources cited show a positive trend of hydrogen in the transport sector identifying a growing trend in the expansion of hydrogen infrastructure although at this time it is still at an early stage of development. At the moment the cost of building the infrastructure is still high but on the basis of medium/long‐term scenarios it is clear that investments in hydrogen refueling stations will be profitable if the number of Fuel Cell vehicles increases. Conversely the Fuel Cell vehicle market is hampered if there is no adequate infrastructure for hydrogen development. The opportunity to use Fuel Cells to store electrical energy is quite fascinating and bypasses some obstacles encountered with BEVs. The advantages are clear since the charging times are reduced compared to charging from an electric charging post and the long‐distance voyage is made easier as the autonomy is much larger i.e. the psycho‐ sociological anxiety is avoided. Therefore the first part of the paper provides an overview of the current state of electric mobility in Portugal and the strategies adopted by the country. This is necessary to have a clear vision of how a new technology is accepted by the population and develops on the territory that is the propensity of citizens to technological change. Subsequently using current data on EV development and comparing information from recent years this work aims to investigate the future prospects of FCEVs in Portugal by adopting a dynamic model called SERA (Scenario Evaluation and Regionalization Analysis) with which it is possible to identify the Portuguese districts and cities where an FC charging infrastructure is expected to be most beneficial. From the results obtained the districts of Lisbon Porto and Aveiro seem to be the most interested in adopting FC technology. This analysis aims to ensure a measured view of the credible development of this market segment.
Climate Impact Reduction Potentials of Synthetic Kerosene and Green Hydrogen Powered Mid-Range Aircraft Concepts
Jun 2022
Publication
One of aviation’s major challenges for the upcoming decades is the reduction in its climate impact. As synthetic kerosene and green hydrogen are two promising candidates their potentials in decreasing the climate impact is investigated for the mid-range segment. Evolutionary advancements for 2040 are applied first with an conventional and second with an advanced low-NOx and low-soot combustion chamber. Experts and methods from all relevant disciplines are involved starting from combustion turbofan engine overall aircraft design fleet level and climate impact assessment allowing a sophisticated and holistic evaluation. The main takeaway is that both energy carriers have the potential to strongly reduce the fleet level climate impact by more than 75% compared with the reference. Applying a flight-level constraint of 290 and a cruise Mach number of 0.75 causing 5% higher average Direct Operating Costs (DOC) the reduction is even more than 85%. The main levers to achieve this are the advanced combustion chamber an efficient contrail avoidance strategy in this case a pure flight-level constraint and the use of CO2 neutral energy carrier in a descending priority order. Although vehicle efficiency gains only lead to rather low impact reduction they are very important to compensate the increased costs of synthetic fuels or green hydrogen.
Everything About Hydrogen Podcast: FCEV's "Down Under"
Dec 2020
Publication
On today's show the EAH team will be joined by Brendan Norman to talk about deployment of sustainable FCEV technologies across many different segments of the transport sector and utility vehicles. Brendan is the CEO of H2X a new vehicle manufacturing company based in Sydney with a manufacturing facility in Port Kembla will deliver its first hydrogen FCEVs to market beginning in 2022 before expanding its vehicle offerings in subsequent years. Brendan joined the EAH team via SquadCast from Kuala Lumpur to talk fuel cells with us and you don't want to miss the excellent discussion that we had on this week's episode.
The podcast can be found on their website
The podcast can be found on their website
Waste Aluminum Application as Energy Valorization for Hydrogen Fuel Cells for Mobile Low Power Machines Applications
Nov 2021
Publication
This article proposes a new model of power supply for mobile low power machines applications between 10 W and 30 W such as radio-controlled (RC) electric cars. This power supply is based on general hydrogen from residual aluminum and water with NaOH so it is proposed energy valorization of aluminum waste. In the present research a theoretical model allows us to predict the requested aluminum surface and the required flow of hydrogen has been developed also considering in addition to the geometry and purity of the material two key variables as the temperature and the molarity of the alkaline solution used in the hydrogen production process. Focusing on hydrogen production isopropyl alcohol plays a key role in the reactor’s fuel cell vehicle as it filters out NaOH particles and maintains a constant flow of hydrogen for the operation of the machine keeping the reactor temperature controlled. Finally a comparison of the theoretical and experimental data has been used to validate the developed model using aluminum sheets from ring cans to generate hydrogen which will be used as a source of hydrogen in a power fuel cell of an RC car. Finally the manuscript shows the parts of the vehicle’s powertrain its behavior and mode of operation.
Life Cycle Assessment of Waste-to-hydrogen Systems for Fuel Cell Electric Buses in Glasgow, Scotland
Jun 2022
Publication
Waste-to-hydrogen (WtH) technologies are proposed as a dual-purpose method for simultaneous non-fossil-fuel based hydrogen production and sustainable waste management. This work applied the life cycle assessment approach to evaluate the carbon saving potential of two main WtH technologies (gasification and fermentation) in comparison to the conventional hydrogen production method of steam methane reforming (SMR) powering fuel cell electric buses in Glasgow. It was shown that WtH technologies could reduce CO2-eq emissions per kg H2 by 50–69% as compared to SMR. Gasification treating municipal solid waste and waste wood had global warming potentials of 4.99 and 4.11 kg CO2-eq/kg H2 respectively which were lower than dark fermentation treating wet waste at 6.6 kg CO2-eq/kg H2 and combined dark and photo fermentation at 6.4 kg CO2-eq/kg H2. The distance emissions of WtH-based fuel cell electric bus scenarios were 0.33–0.44 kg CO2-eq/km as compared to 0.89 kg CO2-eq/km for the SMR-based scenario.
Hydrogen vs. Batteries: Comparative Safety Assessments for a High-Speed Passenger Ferry
Mar 2022
Publication
Batteries and hydrogen constitute two of the most promising solutions for decarbonising international shipping. This paper presents the comparison between a battery and a proton-exchange membrane hydrogen fuel cell version of a high-speed catamaran ferry with a main focus on safety. The systems required for each version are properly sized and fitted according to the applicable rules and their impact on the overall design is discussed. Hazards for both designs were identified; frequency and consequence indexes for them were input qualitatively following Novel Technology Qualification and SOLAS Alternative Designs and Arrangements while certain risk control options were proposed in order to reduce the risks of the most concerned accidental events. The highest ranked risks were analysed by quantitative risk assessments in PyroSim software. The gas dispersion analysis performed for the hydrogen version indicated that it is crucial for the leakage in the fuel cell room to be stopped within 1 s after being detected to prevent the formation of explosive masses under full pipe rupture of 33 mm diameter even with 120 air changes per hour. For the battery version the smoke/fire simulation in the battery room indicated that the firefighting system could achieve a 30% reduction in fire duration with firedoors closed and ventilation shut compared to the scenario without a firefighting system.
Numerical Investigation of Dual Fuel Combustion on a Compression Ignition Engine Fueled with Hydrogen/Natural Gas Blends
Mar 2022
Publication
The present work aims to assess the influence of the composition of blends of hydrogen (H2 ) and Natural Gas (NG) on Dual Fuel (DF) combustion characteristics including gaseous emissions. The 3D-CFD study is carried out by means of a customized version of the KIVA-3V code. An automotive 2.8 L 4-cylinder turbocharged diesel engine was previously modified in order to operate in DF NG–diesel mode and tested at the dynamometer bench. After validation against experimental results the numerical model is applied to perform a set of combustion simulations at 3000 rpm–BMEP = 8 bar in DF H2/NG-diesel mode. Different H2–NG blends are considered: as the H2 mole fraction varies from 0 vol% to 50 vol% the fuel energy within the premixed charge is kept constant. The influence of the diesel Start Of Injection (SOI) is also investigated. Simulation results demonstrate that H2 enrichment accelerates the combustion process and promotes its completion strongly decreasing UHC and CO emissions. Evidently CO2 specific emissions are also reduced (up to about 20% at 50 vol% of H2 ). The main drawbacks of the faster combustion include an increase of in-cylinder peak pressure and pressure rate rise and of NOx emissions. However the study demonstrates that the optimization of diesel SOI can eliminate all aforementioned shortcomings.
Combustion Characterization in a Diffusive Gas Turbine Burner for Hydrogen-Compliant Applications
Jun 2022
Publication
The target of net-zero emissions set by the 2015 Paris Agreement has strongly commissioned the energy production sector to promote decarbonization renewable sources exploitation and systems efficiency. In this framework the utilization of hydrogen as a long-term energy carrier has great potential. This paper is concerned with the combustion characterization in a non-premixed gas turbine burner originally designed for natural gas when it is fed with NG-H2 blends featuring hydrogen content from 0 to 50% in volume. The final aim is to retrofit a 40 MW gas turbine. Starting from the operational data of the engine a CFD model of the steady-state combustion process has been developed with reference to the base load NG conditions by reducing the fuel mass-flow rate by up to 17% to target the baseline turbine inlet temperature. When the fuel is blended with hydrogen for a given temperature at turbine inlet an increase in the peak temperature up to 800 K is obtained if no countermeasures are taken. Furthermore the flame results are more intense and closer to the injector in the case of hydrogen blending. The results of this work hint at the necessity of carefully analyzing the possible NOx compensation strategies as well as the increased thermal stresses on the injector.
Potential Transitions in the Iron and Steel Industry in Sweden: Towards a Hydrogen-based Future?
May 2018
Publication
The iron and steel industry accounts for one third of global industrial CO2 emissions putting pressure on the industry to shift towards more sustainable modes of production. However for an industry characterised by path dependency and technological lock-ins sustainability transitions are not straightforward. In this study we aim to explore the potential pathways for sustainability transitions in the iron and steel industry. To do so we have conducted a case study in Sweden where there are policy and industry commitments towards fossil-free steel production. Our theoretical points of departure are the technological innovation system (TIS) approach and the multi-level perspective (MLP) and our paper presents the dynamics behind an emerging case of transition towards a hydrogen-based future. The paper has two major contributions to the literature on sustainability transitions. First it attempts to borrow some concepts from the MLP and integrate them with the TIS approach. Second it empirically presents an in-depth case study of the iron and steel industry e an understudied context in the field of sustainability transitions. By doing so it sheds some light on the dynamics between an emerging TIS and potential transition pathways of a regime.
H2-powered Aviation at Airports – Design and Economics of LH2 Refueling Systems
Feb 2022
Publication
In this paper the broader perspective of green hydrogen (H2) supply and refueling systems for aircraft is provided as an enabling technology brick for more climate friendly H2-powered aviation. For this two H2 demand scenarios at exemplary airports are determined for 2050. Then general requirements for liquid hydrogen (LH2) refueling setups in an airport environment are derived and techno-economic models for LH2 storage liquefaction and transportation to the aircraft are designed. Finally a cost tradeoff study is undertaken for the design of the LH2 setup including LH2 refueling trucks and a LH2 pipeline and hydrant system. It is found that for airports with less than 125 ktLH2 annual demand a LH2 refueling truck setup is the more economic choice. At airports with higher annual LH2 demands a LH2 pipeline & hydrant system can lead to slight cost reductions and enable safer and faster refueling. However in all demand scenarios the refueling system costs only mark 3 to 4% of the total supply costs of LH2. The latter are dominated by the costs for green H2 produced offsite followed by the costs for liquefaction of H2 at an airport. While cost reducing scaling effects are likely to be achieved for H2 liquefaction plants other component capacities would already be designed at maximum capacities for medium-sized airports. Furthermore with annual LH2 demands of 100 ktLH2 and more medium and larger airports could take a special H2 hub role by 2050 dominating regional H2 consumption. Finally technology demonstrators are required to reduce uncertainty around major techno-economic parameters such as the investment costs for LH2 pipeline & hydrant systems.
Everything About Hydrogen Podcast: Flying Hy!
Feb 2021
Publication
Decarbonizing aviation is a big challenge. It is one of the most carbon intensive business sectors in the modern world and change comes slowly to the aviation industry. Hydrogen and fuel cell technologies offer a pathway to decarbonize regional flights in the not-so-distant future and big names are looking at potential solutions for long-haul flights in the longer term. But even if we build the aircraft that can use hydrogen as a fuel how do we get the fuel to them in a timely reliable and cost-efficient way?
The podcast can be found on their website
The podcast can be found on their website
GIS-Based Method for Future Prospect of Energy Supply in Algerian Road Transport Sector Using Solar Roads Technology
May 2019
Publication
This paper aims to investigate the possibility of integration of Electric Vehicles EVs supply’s with electricity and/or hydrogen in the road transport sector and estimate the energy supply derived from solar irradiation by using solar roads technology. The case study is road Est-Oust (road E-O) of Algeria. A Geographic Information System and spatial analysis tools are combined with spatial data and technical models to carry out these calculations. The results of this study demonstrate that solar road panels which are integrated into the road E-O produce over to 804 GWh/year which equivalents to 13778 tons of hydrogen per year.by using FCEVs will saving over then 41.103 liter of fossil fuels (regular gasoline); and reduce GHG emission (CO2) in the transportation sector by 216 tons per year.
Acoustic and Psychoacoustic Levels from an Internal Combustion Engine Fueled by Hydrogen vs. Gasoline
Feb 2022
Publication
Whereas noise generated by road traffic is an important factor in urban pollution little attention has been paid to this issue in the field of hydrogen-fueled vehicles. The objective of this study is to analyze the influence of the type of fuel (gasoline or hydrogen) on the sound levels produced by a vehicle with an internal combustion engine. A Volkswagen Polo 1.4 vehicle adapted for its bi-fuel hydrogen-gasoline operation has been used. Tests were carried out with the vehicle when stationary to eliminate rolling and aerodynamic noise. Acoustics and psychoacoustics levels were measured both inside and outside the vehicle. A slight increase in the noise level has only been found outside when using hydrogen as fuel compared to gasoline. The increase is statistically significant can be quantified between 1.1 and 1.7 dBA and is mainly due to an intensification of the 500 Hz band. Loudness is also higher outside the vehicle (between 2 and 4 sones) when the fuel is hydrogen. Differences in sharpness and roughness values are lower than the just-noticeable difference (JND) values of the parameters. Higher noise levels produced by hydrogen can be attributed to its higher reactivity compared to gasoline.
Comparison of Two Energy Management Strategies Considering Power System Durability for PEMFC-LIB Hybrid Logistics Vehicle
Jun 2021
Publication
For commercial applications the durability and economy of the fuel cell hybrid system have become obstacles to be overcome which are not only affected by the performance of core materials and components but also closely related to the energy management strategy (EMS). This paper takes the 7.9 t fuel cell logistics vehicle as the research object and designed the EMS from two levels of qualitative and quantitative analysis which are the composite fuzzy control strategy optimized by genetic algorithm and Pontryagin’s minimum principle (PMP) optimized by objective function respectively. The cost function was constructed and used as the optimization objective to prolong the life of the power system as much as possible on the premise of ensuring the fuel economy. The results indicate that the optimized PMP showed a comprehensive optimal performance the hydrogen consumption was 3.481 kg/100 km and the cost was 13.042 $/h. The major contribution lies in that this paper presents a method to evaluate the effect of different strategies on vehicle performance including fuel economy and durability of the fuel cell and battery. The comparison between the two totally different strategies helps to find a better and effective solution to reduce the lifetime cost.
Health-Conscious Optimization of Long-Term Operation for Hybrid PEMFC Ship Propulsion Systems
Jun 2021
Publication
The need to decarbonize the shipping sector is leading to a growing interest in fuel cell-based propulsion systems. While Polymer Electrolyte Membrane Fuel Cells (PEMFC) represent one of the most promising and mature technologies for onboard implementation they are still prone to remarkable degradation. The same problem is also affecting Lithium-ion batteries (LIB) which are usually coupled with PEMFC in hybrid powertrains. By including the combined degradation effects in an optimization strategy the best compromise between costs and PEMFC/LIB lifetime could be determined. However this is still a challenging yet crucial aspect rarely addressed in the literature and rarely yet explored. To fill this gap a health-conscious optimization is here proposed for the long-term minimization of costs and PEMFC/LIB degradation. Results show that a holistic multi-objective optimization allows a 185% increase of PEMFC/LIB lifetime with respect to a fuel-consumption-minimization-only approach. With the progressive ageing of PEMFC/LIB the hybrid propulsion system modifies the energy management strategy to limit the increase of the daily operation cost. Comparing the optimization results at the beginning and the end of the plant lifetime daily operation costs are increased by 73% and hydrogen consumption by 29%. The proposed methodology is believed to be a useful tool able to give insights into the effective costs involved in the long-term operation of this new type of propulsion system.
Hydrogen Mobility Europe (H2ME): Vehicle and Hydrogen Refuelling Station Deployment Results
May 2018
Publication
Hydrogen Mobility Europe (H2ME 2015–2022) is the largest European Fuel Cells and Hydrogen Joint Undertaking (EU FCH JU)-funded hydrogen light vehicle and infrastructure demonstration. Up until April 2017 the 40 Daimler passenger car fuel cell electric vehicles (FCEVs) and 62 Symbio Fuel Cell-Range Extended Electric Vans (FC-REEV)-vans deployed by the project drove 625300 km and consumed a total of 7900 kg of hydrogen with no safety incidents. During its first year of operation (to April 2017) the NEL Hydrogen Fueling HRS (hydrogen refuelling station) in Kolding Denmark dispensed 900 kg of hydrogen and demonstrated excellent reliability (98.2% availability) with no safety incidents. The average hydrogen refuelling time for passenger cars is comparable to that for conventional vehicles (2–3 min).
A Study on the Joule-Thomson Effect of During Filling Hydrogen in High Pressure Tank
Dec 2022
Publication
With the development of the hydrogen fuel cell automobile industry higher requirements are put forward for the construction of hydrogen energy infrastructure the matching of parameters and the control strategy of hydrogen filling rate in the hydrogenation process of hydrogenation station. Fuel for hydrogen fuel cell vehicles comes from hydrogen refueling stations. At present the technological difficulty of hydrogenation is mainly reflected in the balanced treatment of reducing the temperature rise of hydrogen and shortening the filling time during the fast filling process. The Joule-Thomson (JT) effect occurs when high-pressure hydrogen gas passes through the valve assembly which may lead to an increase in hydrogen temperature. The JT effect is generally reflected by the JT coefficient. According to the high pressure hydrogen in the pressure reducing valve the corresponding JT coefficients were calculated by using the VDW equation RK equation SRK equation and PR equation and the expression of JT effect temperature rise was deduced which revealed the hydrogen temperature variation law in the process of reducing pressure. Make clear the relationship between charging parameters and temperature rise in the process of decompression; the flow and thermal characteristics of hydrogen in the process of decompression are revealed. This study provides basic support for experts to achieve throttling optimization of related pressure control system in hydrogen industry
A Review of Technical Advances, Barriers, and Solutions in the Power to Hydrogen Roadmap
Oct 2020
Publication
Power to hydrogen (P2H) provides a promising solution to the geographic mismatch between sources of renewable energy and the market due to its technological maturity flexibility and the availability of technical and economic data from a range of active demonstration projects. In this review we aim to provide an overview of the status of P2H analyze its technical barriers and solutions and propose potential opportunities for future research and industrial demonstrations. We specifically focus on the transport of hydrogen via natural gas pipeline networks and end-user purification. Strong evidence shows that an addition of about 10% hydrogen into natural gas pipelines has negligible effects on the pipelines and utilization appliances and may therefore extend the asset value of the pipelines after natural gas is depleted. To obtain pure hydrogen from hydrogen-enriched natural gas (HENG) mixtures end-user separation is inevitable and can be achieved through membranes adsorption and other promising separation technologies. However novel materials with high selectivity and capacity will be the key to the development of industrial processes and an integrated membrane-adsorption process may be considered in order to produce high-purity hydrogen from HENG. It is also worth investigating the feasibility of electrochemical separation (hydrogen pumping) at a large scale and its energy analysis. Cryogenics may only be feasible when liquefied natural gas (LNG) is one of the major products. A range of other technological and operational barriers and opportunities such as water availability byproduct (oxygen) utilization and environmental impacts are also discussed. This review will advance readers’ understanding of P2H and foster the development of the hydrogen economy.
Multi-Objective Optimization of a Hydrogen Hub for the Decarbonization of a Port Industrial Area
Feb 2022
Publication
Green hydrogen is addressed as a promising solution to decarbonize industrial and mobility sectors. In this context ports could play a key role not only as hydrogen users but also as suppliers for industrial plants with which they have strong commercial ties. The implementation of hydrogen technologies in ports has started to be addressed as a strategy for renewable energy transition but still requires a detailed evaluation of the involved costs which cannot be separated from the correct design and operation of the plant. Hence this study proposes the design and operation optimization of a hydrogen production and storage system in a typical Italian port. Multi-objective optimization is performed to determine the optimal levelized cost of hydrogen in environmental and techno-economic terms. A Polymer Electrolyte Membrane (PEM) electrolyzer powered by a grid-integrated photovoltaic (PV) plant a compression station and two-pressure level storage systems are chosen to provide hydrogen to a hydrogen refueling station for a 20-car fleet and satisfy the demand of the hydrogen batch annealing in a steel plant. The results report that a 341 kWP PV plant 89 kW electrolyzer and 17 kg hydrogen storage could provide hydrogen at 7.80 €/kgH2 potentially avoiding about 153 tCO2eq/year (120 tCO2eq/year only for the steel plant).
Green Hydrogen Powering Sustainable Festivals: Public Perceptions of Generators, Production and Ownership
Nov 2022
Publication
This paper is the first to explore public perceptions about a particular market niche for hydrogen; mobile generators. By utilising a combined research approach including in-situ surveys and online focus groups this paper explores what festival audience members and residents who live near festival sites think about the displacement of incumbent diesel generator technology with hydrogen alternatives. We investigate if hydrogen production methods are important in informing perceptions and subsequent support including the extent to which participants are influenced by the organisation or entity that produces the fuel and stands to profit from its sale. In addition to a primary focus on hydrogen energy we reflect upon how sustainability might be better conceptualised in a festival context. Our findings reveal broad support for hydrogen generators the use of green hydrogen as a fuel to generate electricity and community-led hydrogen production.
Integral Sliding Mode Control for Maximum Power Point Tracking in DFIG Based Floating Offshore Wind Turbine and Power to Gas
Jun 2021
Publication
This paper proposes a current decoupling controller for a Doubly-fed Induction Generator (DFIG) based on floating offshore wind turbine and power to gas. The proposed controller realizes Maximum Power Point Tracking (MPPT) through integral sliding mode compensation. By using the internal model control strategy an open-loop controller is designed to ensure that the system has good dynamic performance. Furthermore using the integral Sliding Mode Control (SMC) strategy a compensator is designed to eliminate the parameter perturbation and external disturbance of the open-loop control. The parameters of the designed controller are designed through Grey Wolf Optimization (GWO). Simulation results show that the proposed control strategy has better response speed and smaller steady-state error than the traditional control strategy. This research is expected to be applied to the field of hydrogen production by floating offshore wind power.
Planetary Boundaries Assessment of Deep Decarbonisation Options for Building Heating in the European Union
Jan 2023
Publication
Building heating is one of the sectors for which multiple decarbonisation options exist and current geopolitical tensions provide urgency to design adequate regional policies. Heat pumps and hydrogen boilers alongside alternative district heating systems are the most promising alternatives. Although a host of city or country-level studies exist it remains controversial what role hydrogen should play for building heating in the European Union compared with electrification and how blue and green hydrogen differ in terms of costs and environmental impacts. This works assesses the optimal technology mix for staying within planetary boundaries and the influence of international cooperation and political restrictions. To perform the analysis a bottom-up optimisation model was developed incorporating life cycle assessment constraints and covering production storage transport of energy and carbon dioxide as well as grid and non-grid connected end-users of heat. It was found that a building heating system within planetary boundaries is feasible through large-scale electrification via heat pumps although at a higher cost than the current system with abatement costs of around 200 €/ton CO2. Increasing interconnector capacity or onshore wind energy is found to be vital to staying within boundaries. A strong trade-off for hydrogen was identified with blue hydrogen being cost-competitive but vastly unsustainable (when applied to heating) and green hydrogen being 2–3 times more expensive than electrification while still transgressing several planetary boundaries. The insights from this work indicate that heat pumps and renewable electricity should be prioritised over hydrogen-based heating in most cases and grid-stability and storage aspects explored further while revealing a need for policy instruments to mitigate increased costs for consumers.
Life Cycle Environmental and Cost Comparison of Current and Future Passenger Cars under Different Energy Scenarios
Apr 2020
Publication
In this analysis life cycle environmental burdens and total costs of ownership (TCO) of current (2017) and future (2040) passenger cars with different powertrain configurations are compared. For all vehicle configurations probability distributions are defined for all performance parameters. Using these a Monte Carlo based global sensitivity analysis is performed to determine the input parameters that contribute most to overall variability of results. To capture the systematic effects of the energy transition future electricity scenarios are deeply integrated into the ecoinvent life cycle assessment background database. With this integration not only the way how future electric vehicles are charged is captured but also how future vehicles and batteries are produced. If electricity has a life cycle carbon content similar to or better than a modern natural gas combined cycle powerplant full powertrain electrification makes sense from a climate point of view and in many cases also provides reductions in TCO. In general vehicles with smaller batteries and longer lifetime distances have the best cost and climate performance. If a very large driving range is required or clean electricity is not available hybrid powertrain and compressed natural gas vehicles are good options in terms of both costs and climate change impacts. Alternative powertrains containing large batteries or fuel cells are the most sensitive to changes in the future electricity system as their life cycles are more electricity intensive. The benefits of these alternative drivetrains are strongly linked to the success of the energy transition: the more the electricity sector is decarbonized the greater the benefit of electrifying passenger vehicles.
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