Applications & Pathways
Assessment of Hydrogen Energy Industry Chain Based on Hydrogen Production Methods, Storage, and Utilization
Apr 2024
Publication
To reach climate neutrality by 2050 a goal that the European Union set itself it is necessary to change and modify the whole EU’s energy system through deep decarbonization and reduction of greenhouse-gas emissions. The study presents a current insight into the global energy-transition pathway based on the hydrogen energy industry chain. The paper provides a critical analysis of the role of clean hydrogen based on renewable energy sources (green hydrogen) and fossil-fuels-based hydrogen (blue hydrogen) in the development of a new hydrogen-based economy and the reduction of greenhouse-gas emissions. The actual status costs future directions and recommendations for low-carbon hydrogen development and commercial deployment are addressed. Additionally the integration of hydrogen production with CCUS technologies is presented.
Perspectives on the Development of Technologies for Hydrogen as a Carrier of Sustainable Energy
Aug 2023
Publication
Hydrogen is a prospective energy carrier because there are practically no gaseous emissions of greenhouse gases in the atmosphere during its use as a fuel. The great benefit of hydrogen being a practically inexhaustible carbon-free fuel makes it an attractive alternative to fossil fuels. I.e. there is a circular process of energy recovery and use. Another big advantage of hydrogen as a fuel is its high energy content per unit mass compared to fossil fuels. Nowadays hydrogen is broadly used as fuel in transport including fuel cell applications as a raw material in industry and as an energy carrier for energy storage. The mass exploitation of hydrogen in energy production and industry poses some important challenges. First there is a high price for its production compared to the price of most fossil fuels. Next the adopted traditional methods for hydrogen production like water splitting by electrolysis and methane reforming lead to the additional charging of the atmosphere with carbon dioxide which is a greenhouse gas. This fact prompts the use of renewable energy sources for electrolytic hydrogen production like solar and wind energy hydropower etc. An important step in reducing the price of hydrogen as a fuel is the optimal design of supply chains for its production distribution and use. Another group of challenges hindering broad hydrogen utilization are storage and safety. We discuss some of the obstacles to broad hydrogen application and argue that they should be overcome by new production and storage technologies. The present review summarizes the new achievements in hydrogen application production and storage. The approach of optimization of supply chains for hydrogen production and distribution is considered too.
Renewable Hydrogen Requirements and Impacts for Network Balancing: A Queensland Cae Study
Dec 2023
Publication
Hydrogen is the gas of the moment: an abundant element that can be created using renewable energy transported in gaseous or liquid form and offering the ability to provide energy with only water vapour as an emission. Hydrogen can also be used in a fuel blend in electricity generation gas turbines providing a low carbon option for providing the peak electricity to cover high demand and firming.<br/>While the electricity grid is itself transforming to decarbonising hard-to-abate industries such as cement and bauxite refineries are slower to reduce emissions constrained by their high temperature process requirements. Hydrogen offers a solution allowing onsite production process heat with waste heat recovery supporting blended gas turbine generation for onsite electricity supply.<br/>This article builds on decarbonisation pathway simulation results from an ANEM model of the electricity grid identifying the amount of peak demand energy required from gas turbines. The research then examines the quantity flow rate storage requirements and emissions reduction if this peak generation were supplied by open cycle hydrogen capable gas turbines.
The Fuel Flexibility of Gas Turbines: A Review and Retrospective Outlook
May 2023
Publication
Land-based gas turbines (GTs) are continuous-flow engines that run with permanent flames once started and at stationary pressure temperature and flows at stabilized load. Combustors operate without any moving parts and their substantial air excess enables complete combustion. These features provide significant space for designing efficient and versatile combustion systems. In particular as heavy-duty gas turbines have moderate compression ratios and ample stall margins they can burn not only high- and medium-BTU fuels but also low-BTU ones. As a result these machines have gained remarkable fuel flexibility. Dry Low Emissions combustors which were initially confined to burning standard natural gas have been gradually adapted to an increasing number of alternative gaseous fuels. The paper first delivers essential technical considerations that underlie this important fuel portfolio. It then reviews the spectrum of alternative GT fuels which currently extends from lean gases (coal bed coke oven blast furnace gases . . . ) to rich refinery streams (LPG olefins) and from volatile liquids (naphtha) to heavy hydrocarbons. This “fuel diet” also includes biogenic products (biogas biodiesel and ethanol) and especially blended and pure hydrogen the fuel of the future. The paper also outlines how historically land-based GTs have gradually gained new fuel territories thanks to continuous engineering work lab testing experience extrapolation and validation on the field.
Optimal Integration of Hybrid Renewable Energy Systems for Decarbonized Urban Electrification and Hydrogen Mobility
Aug 2024
Publication
This study addresses cost-optimal sizing and energy management of a grid-integrated solar photovoltaic wind turbine hybrid renewable energy system integrated with electrolyzer and hydrogen storage tank to simultaneously meet electricity and hydrogen demands considering the case study of Dijon France. Mixed Integer Linear Programming optimization problem is formulated to evaluate two objective case scenarios: single objective and multi-objective minimizing total annual costs and grid carbon emission footprint. The study incorporates various technical economic and environmental indicators focusing on the impact of sensitivity lying on various grid electricity purchase rates within the French electricity market prices. The results highlight that rising grid prices drive increased integration of renewable sources while lower prices favor ultimate grid dependency. Constant hydrogen demand necessitates the installation of two electrolyzers. Notably grid electricity prices above 60 e/MWh result increase in the size of the hydrogen tank and electrolyzer operation to prevent renewable energy losses. Grid prices above 140 e/MWh depict 70% of electrical and 80% of electrolyzer demand provided by the renewable generation resulting in a carbon emission below 0.0416 Mt of CO2 and 0.643 kgCO2 /kgH2 . Conversely grid prices below 20 e/MWh lead ultimately to 100% grid dependency with a higher carbon emission of approximately 0.14 Mt of CO2 and 4.13 kgCO2 /kgH2 reducing the total annual cost to 41.63 Million e. Increase in grid prices from 20e/MWh to 180 e/MWh resulted in increase of hydrogen specific costs from 1.23 to 3.58 e/kgH2 . Finally the Pareto front diagram is employed to illustrate the trade-off between total annual cost and carbon emission due to grid imports aiding in informed decision-making.
Electricity Supply Configurations for Green Hydrogen Hubs: A European Case Study on Decarbonizing Urban Transport
Aug 2024
Publication
In this study a techno-economic analysis tool for conducting detailed feasibility studies on the deployment of green hydrogen hubs for fuel cell bus fleets is developed. The study evaluates and compares five green hydrogen hub configurations’ operational and economic performance under a typical metropolitan bus fleet refuelling schedule. Each configuration differs based on its electricity sourcing characteristics such as the mix of energy sources capacity sizing financial structure and grid interaction. A detailed comparative analysis of distinct green hydrogen hub configurations for decarbonising a fleet of fuel-cell buses is conducted. Among the key findings is that a hybrid renewable electricity source and hydrogen storage are essential for cost-optimal operation across all configurations. Furthermore bi-directional grid-interactive configurations are the most costefficient and can benefit the electricity grid by flattening the duck curve. Lastly the paper highlights the potential for cost reduction when the fleet refuelling schedule is co-optimized with the green hydrogen hub electricity supply configuration.
Machine Learning-powered Performance Monitoring of Proton Exchange Membrane Water Electrolyzers for Enhancing Green Hydrogen Production as a Sustainable Fuel for Aviation Industry
Aug 2024
Publication
Aviation is a major contributor to transportation carbon emissions but aims to reduce its carbon footprint. Sustainable and environmentally friendly green hydrogen fuel is essential for decarbonization of this industry. Using the extremely low temperature of liquid hydrogen in aviation sector unlocks the opportunity for cryoelectric aircraft concept which exploits the advantageous properties of superconductors onboard. A significant barrier for green hydrogen adoption relates to its high cost and the immediate need for large-scale production which Proton Exchange Membrane Water Electrolyzers (PEMWE) can address through optimal dynamic performance high lifetimes good efficiencies and importantly scalability. In PEMWE the cell is a crucial component that facilitates the electrolysis process and consists of a polymer membrane and electrodes. To control the required production rate of hydrogen the output power of cell should be monitored which usually is done by measuring the cell’s potential and current density. In this paper five different machine learning (ML) models based on different algorithms have been developed to predict this parameter. Findings of the work highlight that the model based on Cascade-Forward Neural Network (CFNN) is investigated to accurately predict the cell potential of PEMWE under different anodic material and working conditions with an accuracy of 99.998 % and 0.001884 in terms of R2 and root mean square error respectively. It can predict the cell potential with a relative error of less than 0.65 % and an absolute error of below 0.01 V. The Standard deviation of 0.000061 for 50 iterations of stability analysis indicated that this model has less sensitivity to the random selection of training data. By accurately estimating different cell’s output with one model and considering its ultra-fast response CFNN model has the potential to be used for both monitoring and the designing purposes of green hydrogen production.
Investigating PEM Fuel Cells as an Alternative Power Source for Electric UAVs: Modeling, Optimization, and Performance Analysis
Sep 2024
Publication
Unmanned aerial vehicles (UAVs) have become an integral part of modern life serving both civilian and military applications across various sectors. However existing power supply systems such as batteries often fail to provide stable long-duration flights limiting their applications. Previous studies have primarily focused on battery-based power which offers limited flight endurance due to lower energy densities and higher system mass. Proton exchange membrane (PEM) fuel cells present a promising alternative providing high power and efficiency without noise vibrations or greenhouse gas emissions. Due to hydrogen’s high specific energy which is substantially higher than that of combustion engines and battery-based alternatives UAV operational time can be significantly extended. This paper investigates the potential of PEM fuel cells as an alternative power source for electric propulsion in UAVs. This study introduces an adaptive fully functioning PEM fuel cell model developed using a reduced-order modeling approach and optimized for UAV applications. This research demonstrates that PEM fuel cells can effectively double the flight endurance of UAVs compared to traditional battery systems achieving energy densities of around 1700 Wh/kg versus 150–250 Wh/kg for batteries. Despite a slight increase in system mass fuel cells enable significantly longer UAV operations. The scope of this study encompasses the comparison of battery-based and fuel cell-based propulsion systems in terms of power mass and flight endurance. This paper identifies the limitations and optimal applications for fuel cells providing strong evidence for their use in UAVs where extended flight time and efficiency are critical.
Research on Energy Management in Hydrogen–Electric Coupled Microgrids Based on Deep Reinforcement Learning
Aug 2024
Publication
Hydrogen energy represents an ideal medium for energy storage. By integrating hydrogen power conversion utilization and storage technologies with distributed wind and photovoltaic power generation techniques it is possible to achieve complementary utilization and synergistic operation of multiple energy sources in the form of microgrids. However the diverse operational mechanisms varying capacities and distinct forms of distributed energy sources within hydrogen-coupled microgrids complicate their operational conditions making fine-tuned scheduling management and economic operation challenging. In response this paper proposes an energy management method for hydrogen-coupled microgrids based on the deep deterministic policy gradient (DDPG). This method leverages predictive information on photovoltaic power generation load power and other factors to simulate energy management strategies for hydrogen-coupled microgrids using deep neural networks and obtains the optimal strategy through reinforcement learning ultimately achieving optimized operation of hydrogen-coupled microgrids under complex conditions and uncertainties. The paper includes analysis using typical case studies and compares the optimization effects of the deep deterministic policy gradient and deep Q networks validating the effectiveness and robustness of the proposed method.
Entropy Production and Filling Time in Hydrogen Refueling Stations: An Economic Assessment
Aug 2024
Publication
A multi-objective optimization is performed to obtain fueling conditions in hydrogen stations leading to improved filling times and thermodynamic efficiency (entropy production) of the de facto standard of operation which is defined by the protocol SAE J2601. After finding the Pareto frontier between filling time and total entropy production it was found that SAE J2601 is suboptimal in terms of these process variables. Specifically reductions of filling time from 47 to 77% are possible in the analyzed range of ambient temperatures (from 10 to 40 °C) with higher saving potential the hotter the weather conditions. Maximum entropy production savings with respect to SAE J2601 (7% for 10 °C 1% for 40 °C) demand a longer filling time that increases with ambient temperature (264% for 10 °C 350% for 40 °C). Considering average electricity prices in California USA the operating cost of the filling process can be reduced between 8 and 28% without increasing the expected filling time.
Alternative Fuels in Sustainable Logistics—Applications, Challenges, and Solutions
Sep 2024
Publication
Logistics is becoming more cost competitive while customers and regulatory bodies pressure businesses to disclose their carbon footprints creating interest in alternative fuels as a decarbonization strategy. This paper provides a thematic review of the role of alternative fuels in sustainable air land and sea logistics their challenges and potential mitigations. Through an extensive literature survey we determined that biofuels synthetic kerosene natural gas ammonia alcohols hydrogen and electricity are the primary alternative fuels of interest in terms of environmental sustainability and techno-economic feasibility. In air logistics synthetic kerosene from hydrogenated esters and fatty acids is the most promising route due to its high technical maturity although it is limited by biomass sourcing. Electrical vehicles are favorable in road logistics due to cheaper green power and efficient vehicle designs although they are constrained by recharging infrastructure deployment. In sea logistics liquified natural gas is advantageous owing to its supply chain maturity but it is limited by methane slip control and storage requirements. Overall our examination indicates that alternative fuels will play a pivotal role in the logistics networks of the future.
A 500 kW Hydrogen Fuel Cell-powered Vessel: From Concept to Sailing
Sep 2024
Publication
This paper presents the “Three Gorges Hydrogen Boat No. 1” a novel green hydrogen-powered vessel that has been successfully delivered and is currently sailing. This vessel integrated with a hydrogen production and bunkering station at its dedicated dock achieves zero-carbon emissions. It stores 240 kg of 35 MPa gaseous hydrogen and has a fuel cell system rated at 500 kW. We analysed the engineering details of the marine hydrogen system including hydrogen bunkering storage supply fuel cell and the hybrid power system with lithium-ion batteries. In the first bunkering trial the vessel was safely refuelled with 200 kg of gaseous hydrogen in 156 min via a bunkering station 13 m above the water surface. The maximum hydrogen pressure and temperature recorded during bunkering were 35.05 MPa and 39.04 ◦C respectively demonstrating safe and reliable shore-toship bunkering. For the sea trial the marine hydrogen system operated successfully during a 3-h voyage achieving a maximum speed of 28.15 km/h (15.2 knots) at rated propulsion power. The vessel exhibited minimal noise and vibration and its dynamic response met load change requirements. To prevent rapid load changes to the fuel cells 68 s were used to reach 483 kW from startup and 62 s from 480 kW to zero. The successful bunkering and operation of this hydrogen-powered vessel demonstrates the feasibility of zero-carbon emission maritime transport. However four lessons were identified concerning bunkering speed hydrogen cylinder leakage hydrogen pressure regulator malfunctions and fuel cell room space. The novelty of this work lies in the practical demonstration of a fully operational hydrogen-powered maritime vessel achieving zero emissions encompassing its design building operation and lessons learned. These parameters and findings can be used as a baseline for further engineering research.
Whole System Impacts of Decarbonising Transport with Hydrogen: A Swedish Case Study
Oct 2024
Publication
This study aims to carry out a techno-economic analysis of different hydrogen supply chain designs coupled with the Swedish electricity system to study the inter-dependencies between them. Both the hydrogen supply chain designs and the electricity system were parameterized with data for 2030. The supply chain designs comprehend centralised production decentralised production a combination of both and with/without seasonal variation in hydrogen demand. The supply chain design is modelled to minimize the overall cost while meeting the hydrogen demands. The outputs of the supply chain model include the hydrogen refuelling stations’ locations the electrolyser’s locations and their respective sizes as well as the operational schedule. The electricity system model shows that the average electricity prices in Sweden for zones SE1 SE2 SE3 and SE4 will be 4.28 1.88 8.21 and 8.19 €/MWh respectively. The electricity is mainly generated from wind and hydropower (around 42% each) followed by nuclear (14%) solar (2%) and then bio-energy (0.3%). In addition the hydrogen supply chain design that leads to a lower overall cost is the decentralised design with a cost of 1.48 and 1.68 €/kgH2 in scenarios without and with seasonal variation respectively. The seasonal variation in hydrogen demand increases the cost of hydrogen regardless of the supply chain design.
Multi-agent Based Optimal Sizing of Hybrid Renewable Energy Systems and their Significance in Sustainable Energy Development
Nov 2024
Publication
This paper delves into the enhancement and optimization of on-grid renewable energy systems using a variety of renewable energy sources with a particular focus on large-scale applications designed to meet the energy demand of a certain load. As global concerns surrounding climate change continue to mount the urgency of replacing traditional fossil fuel-based power generation with cleaner more cost-effective and dependable alternatives becomes increasingly apparent. In this context a comprehensive investigation is conducted on grid connected hybrid energy system that combines photovoltaic wind and fuel cell technologies. The study employs three state-of-the-art optimization algorithms namely Walrus Optimization Algorithm (WaOA) Coati Optimization Algorithm (COA) and Osprey Optimization Algorithm (OOA) to determine the optimal system size and energy management strategies all aimed at minimizing the cost of energy (COE) for grid-based electricity. The results of the optimization process are compared with the results obtained from the utilization of the Particle swarm optimization (PSO) and Grey Wolf optimizer (GWO). The findings of this study underscore both the practical feasibility and the critical importance of adopting on-grid renewable energy systems to decrease the dependence on traditional energy sources within the grid. The proposed WaOA succeeded to reach the optimal solution of the optimal design process with a COE of 0.51758129611 $//kwh while keeping the loss of power supply probability (LPSP) the reliability index at 7.303681e-19. The practical recommendations and forwardlooking insights provided within this research hold the potential to foster sustainable development and effectively mitigate carbon emissions in the future.
Critical Perspective on Green Hydrogen-based Seasonal Operation of Energy-intensive Industry Sectors with Solid Products
Nov 2024
Publication
In the light of a future decarbonized power grid based primarily on non-dispatchable renewable energy sources the operation of industrial plants should be decarbonized and flexible. An innovative novel concept combining industrial plants with (i) a water electrolysis unit (ii) a hydrogen storage unit and (iii) a fuel cell unit would enable seasonal supply-demand balancing in the local power grid and storage of surplus energy in the form of stable solid products. The feasibility of this concept was demonstrated in a case study taking into account the overall energy balance and economics. The characteristics of the local power grid and the hydrogen round-trip efficiency must be carefully considered when dimensioning the hydrogen units. It was found that industries producing iron and steel cement ceramics glass aluminum paper and other metals have the potential for seasonal operation. Future research efforts in the fields of technology economics and social sciences should support the sustainable flexibility transition of energy-intensive industries with solid products.
The Impact of the Configuration of a Hydrogen Refueling Station on Risk Level
Nov 2024
Publication
The paper discusses potential hazards at hydrogen refueling stations for transportation vehicles: cars and trucks. The main hazard analyzed here is an uncontrolled gas release due to a failure in one of the structures in the station: storage tanks of different pressure levels or a dispenser. This may lead to a hydrogen cloud occurring near the source of the release or at a given distance. The range of the cloud was analyzed in connection to the amount of the released gas and the wind velocity. The results of the calculations were compared for chosen structures in the station. Then potential fires and explosions were investigated. The hazard zones were calculated with respect to heat fluxes generated in the fires and the overpressure generated in explosions. The maximum ranges of these zones vary from about 14 to 30 m and from about 9 to 14 m for a fires and an explosions of hydrogen respectively. Finally human death probabilities are presented as functions of the distance from the sources of the uncontrolled hydrogen releases. These are shown for different amounts and pressures of the released gas. In addition the risk of human death is determined along with the area where it reaches the highest value in the whole station. The risk of human death in this area is 1.63 × 10−5 [1/year]. The area is approximately 8 square meters.
Synergy-based Hydrogen Pricing in Hydrogen-Integrated Electric Power System: Sensititivy Analysis
Nov 2024
Publication
Hydrogen price significantly impacts its potential as a viable alternative in the sustainable energy transition. This study introduces a synergy-based Hydrogen Pricing Mechanism (HPM) within an integrated framework. The HPM leverages synergy between a Renewable-Penetrated Electric Power System (RP-EPS) and a Hydrogen Energy System (HES). Utilizing the Alternating Direction Method of Multipliers (ADMM) it facilitates data exchange quantifying integration levels and simplifying the complexities. The study assesses the HPM’s operational sensitivity across various scenarios of hydrogen generation transportation and storage. It also evaluates the benefits of synergy-based versus stand-alone HPMs. Findings indicate that the synergy-based HPM effectively integrates infrastructure and operational improvements from both EPS and HES leading to optimized hydrogen pricing.
Analysis of the Combustion Speed in a Spark Ignition Engine Fuelled with Hydrogen and Gasoline Blends at Different Air Fuel Ratios
Nov 2024
Publication
The use of hydrogen in internal combustion engines is a promising solution for the decarbonisation of the transport sector. The current transition scenario is marked by the unavailability and storage challenges of hydrogen. Dual fuel combustion of hydrogen and gasoline in current spark ignition engines is a feasible solution in the short and medium term as it can improve engine efficiency reduce pollutant emissions and contribute significantly in tank to wheel decarbonisation without major engine modification. However new research is needed to understand how the incorporation of hydrogen affects existing engines to effectively implement gasoline-hydrogen dual fuel option. Understanding the impact of hydrogen on the combustion process (e.g. combustion speed) will guide and optimize the operation of engines under dual fuel combustion conditions. In this work a commercial gasoline direct injection engine has been modified to operate with gasolinehydrogen fuels. The experiments have been carried out at various air–fuel ratios ranging from stoichiometric to lean combustion conditions at constant engine speed and torque. At each one of the 14 experimental points 200-cycle in-cylinder pressure traces were recorded and processed with a quasi-dimensional diagnostic model and a combustion speed analysis was then carried out. It has been understood that hydrogen mainly reduces the duration of the first combustion phase. Hydrogen also enables to increase air excess ratios (lean in fuel combustion) without significantly increasing combustion duration. Furthermore a correlation is proposed to predict combustion speed as a function of the fuel and air mixture properties. This correlation can be incorporated to calculate combustion duration in predictive models of engines operating under different fuel mixtures and different geometries of the combustion chamber with pent-roof cylinder head and flat piston head.
Energy Efficiency of Hydrogen for Vehicle Propulsion: On- or Off-board H2 to Electricity Conversion?
Nov 2024
Publication
If hydrogen fuel is available to support the transportation sector decarbonization its usage can be placed either directly onboard in a fuel cell vehicle or indirectly off-board by using a fuel cell power station to produce electricity to charge a battery electric vehicle. Therefore in this work the direct and indirect conversion scenarios of hydrogen to vehicle propulsion were investigated regarding energy efficiency. Thus in the first scenario hydrogen is the fuel for the onboard electricity production to propel a fuel cell vehicle while in the second hydrogen is the electricity source to charge the battery electric vehicle. When simulated for a drive cycle results have shown that the scenario with the onboard fuel cell consumed about 20% less hydrogen demonstrating higher energy efficiency in terms of driving range. However energy efficiency depends on the outside temperature when heat loss utilization is considered. For outside temperatures of − 5 ◦C or higher the system composed of the battery electric vehicle fueled with electricity from the off-board fuel cell was shown to be more energyefficient. For lower temperatures the system composed of the onboard fuel cell again presented higher total (heat + electricity) efficiency. Therefore the results provide valuable insights into how hydrogen fuel can be used for vehicle propulsion supporting the hydrogen economy development.
Transitioning to a Renewable Hydrogen System: Optimal Infrastructure for Self-sufficient Hydrogen Supply in Austria by 2030
Aug 2024
Publication
In this study we employ an optimization model to optimally design a self-sufficient independent of any imports and exports hydrogen infrastructure for Austria by 2030. Our approach integrates key hydrogen technologies within a detailed spatial investment and operation model – coupled with a European scale electricity market model. We focus on optimizing diverse infrastructure componentsincluding trailers pipelines electrolyzers and storages to meet Austria's projected hydrogen demand. To accurately estimate this demand in hourly resolution we combine existing hydrogen strategies and projections to account for developments in various industrial sectors consider demand driven by the transport sector and integrate hydrogen demand arising from its use in gas-powered plants. Accounting for the inherent uncertainty linked to such projections we run the analysis for two complementary scenarios. Our approach addresses the challenges of integrating large quantities of renewable hydrogen into a future energy system by recognizing the critical role of domestic production in the early market stages. The main contribution of this work is to address the gap in optimizing hydrogen infrastructure for effective integration of domestic renewable hydrogen production in Austria by 2030 considering sector coupling potentials optimal electrolyzer placement and the design of local hydrogen networks.
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