Applications & Pathways

Sustainable aviation fuel (SAF) production is one of the strategies to guarantee an environmental-friendly development of the aviation sector. This work evaluates the technical economic and environmental feasibility of obtaining SAFs by hydrogenation of vegetable oils thanks to in-situ hydrogen production via aqueous phase reforming (APR) of glycerol by-product. The novel implementation of APR would avoid the environmental burden of conventional fossil-derived hydrogen production as well as intermittency and storage issues related to the use of RES-based (renewable energy sources) electrolysers. The conceptual design of a conventional and advanced (APR-aided) biorefinery was performed considering a standard plant capacity equal to 180 ktonne/y of palm oil. For the advanced scenario the feed underwent hydrolysis into glycerol and fatty acids; hence the former was subjected to APR to provide hydrogen which was further used in the hydrotreatment reactor where the fatty acids were deoxygenated. The techno-economic results showed that APR implementation led to a slight increase of the fixed capital investment by 6.6% compared to the conventional one while direct manufacturing costs decreased by 22%. In order to get a 10% internal rate of return the minimum fuel selling price was found equal to 1.84 $/kg which is 17% lower than the one derived from conventional configurations (2.20 $/kg). The life-cycle GHG emission assessment showed that the carbon footprint of the advanced scenario was equal to ca. 12 g CO2/MJSAF i.e. 54% lower than the conventional one (considering an energy-based allocation). The sensitivity analysis pointed out that the cost of the feedstock SAF yield and the chosen plant size are keys parameters for the marketability of this biorefinery while the energy price has a negligible impact; moreover the source of hydrogen has significant consequences on the environmental footprint of the plant. Finally possible uncertainties for both scenarios were undertaken via Monte Carlo simulations.

CO2 emissions have been identified as the main driver for climate change with devastating consequences for the global natural environment. The steel industry is responsible for ~7–11% of global CO2 emissions due to high fossil-fuel and energy consumption. The onus is therefore on industry to remedy the environmental damage caused and to decarbonise production. This desk research report explores the Bio Steel Cycle (BiSC) and proposes a seven-step-strategy to overcome the emission challenges within the iron and steel industry. The true levels of combined CO2 emissions from the blast-furnace and basic-oxygen-furnace operation at 4.61 t of CO2 emissions/t of steel produced are calculated in detail. The BiSC includes CO2 capture implementing renewable energy sources (solar wind green H2 ) and plantation for CO2 absorption and provision of biomass. The 7-step-implementation-strategy starts with replacing energy sources develops over process improvement and installation of flue gas carbon capture and concludes with utilising biogas-derived hydrogen as a product from anaerobic digestion of the grown agrifood in the cycle. In the past CO2 emissions have been seemingly underreported and underestimated in the heavy industries and implementing the BiSC using the provided seven-steps-strategy will potentially result in achieving net-zero CO2 emissions in steel manufacturing by 2030.

Future liquid hydrogen-powered aircraft requires the design and optimization of a large number of systems and subsystems with cryogenic tanks being one of the largest and most critical. Considering previous space applications these tanks are usually stiffened by internal members such as stringers frames and stiffeners resulting in a complex geometry that leads to an eventual reduction in weight. Cryogenic tanks experience a variety of mechanical and thermal loading conditions and are usually constructed out of several different materials. The complexity of the geometry and the loads highlights the necessity for a computational tool in order to conduct analysis. In this direction the present work describes the development of a multi-physics finite element digital simulation conducting heat transfer and structural analysis in a fully parametric manner in order to be able to support the investigation of different design concepts materials geometries etc. The capabilities of the developed model are demonstrated by the design process of an independent-type aluminum 2219 cryogenic tank for commuter aircraft applications. The designed tank indicates a potential maximum take-off weight reduction of about 8% for the commuter category and demonstrates that aluminum alloys are serious candidate materials for future aircraft.

This paper investigates the economic competitiveness of hydrogen-powered trucks. It reviews the growing number of papers that provide an estimate of the total cost of ownership (TCO) of hydrogen-powered trucks relative to their diesel equivalents. It examines the methodology applied the variables considered the data used for estimation and the results obtained. All reviewed studies conclude that hydrogen-powered trucks are not currently cost-competitive while they might become competitive after 2030. The conclusion holds across truck types and sizes hydrogen pathways mission profiles and countries. However we find that there is still a huge area of uncertainty regarding the purchase price of hydrogen-powered trucks and the cost of hydrogen which hampers the reliability of the results obtained. Various areas of methodological improvements are suggested.

The integration of various renewable energy sources as well as the liberalization of electricity markets are established facts in modern electrical power systems. The increased share of renewable sources within power systems intensifies the supply variability and intermittency. Therefore energy storage is deemed as one of the solutions for stabilizing the supply of electricity to maintain generation-demand balance and to guarantee uninterrupted supply of energy to users. In the context of sustainable development and energy resources depletion the question of the growth of renewable energy electricity production is highly linked to the ability to propose new and adapted energy storage solutions. The purpose of this multidisciplinary paper is to highlight the new hydrogen production and storage technology its efficiency and the impact of the policy context on its development. A comprehensive techno/socio/economic study of long term hydrogen based storage systems in electrical networks is addressed. The European policy concerning the different energy storage systems and hydrogen production is explicitly discussed. The state of the art of the techno-economic features of the hydrogen production and storage is introduced. Using Matlab-Simulink for a power system of rated 70 kW generator the excess produced hydrogen during high generation periods or low demand can be sold either directly to the grid owners or as filled hydrogen bottles. The affordable use of Hydrogen-based technologies for long term electricity storage is verified.

The use of aluminum-based products is widespread and growing particularly in industries such as automotive food packaging and construction. Obtaining aluminum is expensive and energy-intensive making the recycling of existing products essential for economic and environmental viability. This work explores the potential of using green hydrogen as a replacement for natural gas in the smelting and refining furnaces in aluminum recycling facilities. The adoption of green hydrogen has the potential to curtail approximately 4.54 Ktons/year of CO2 emissions rendering it a sustainable and economically advantageous solution. The work evaluates the economic viability of a case study through assessing the Net Present Value (NPV) and the Internal Rate of Return (IRR). Furthermore it is employed single- and multi-parameter sensitivity analyses to obtain insight on the most relevant conditions to achieve economic viability. Results demonstrate that integrating on-site green hydrogen generation yields a favorable NPV of €57370 an IRR of 9.83% and a 19.63-year payback period. The primary factors influencing NPV are the initial electricity consumption stack and the H2 price.

Limiting global warming and the pursuit of a net-zero global society by 2050 emphasizes the need to transform the hard-to-abate industrial sectors. The cement sector is the second-largest source of global industrial emissions accounting for 8% of worldwide greenhouse gas emissions. Fuel switching in the cement sector is a decarbonization pathway that has not been explored in detail; previous studies involving fuel switching in the sector either view it from an energy efficiency lens or focus on a single technology. In this study a framework is developed to evaluate and directly compare six fuel switching options (including hydrogen biomass municipal solid waste and natural gas) from 2020 to 2050. Capital costs non-energy operating costs energy costs and carbon costs are used to calculate marginal abatement costs and emulate cost based-market decisions. The developed framework is used to conduct a case study for Canada using the LEAP-Canada model. This study shows that cumulative energy-related greenhouse gas emissions can be reduced by up to 21% between 2020 and 2050 with negative marginal abatement costs. Multiple fuel switching decarbonization pathways were established reducing the likelihood that locality prevents meaningful emissions reduction and suggesting that with low-carbon fuel and electricity policies the sector can take significant steps towards emissions reduction. The developed framework can be applied to jurisdictions around the world for decision making as nations move towards eliminating emissions from cement production.

Due to the increase in electric energy consumption and the significant growth in the number of electric vehicles (EV) at the level of the distribution network new networks have started using new fuels such as hydrogen to improve environmental indicators and at the same time better efficiency from the excess capacity of renewable resources. In this article the services that can be provided by hydrogen refueling stations and charging electric vehicles in the optimal performance of microgrids have been investigated. The model proposed in this paper includes a two-stage stochastic framework for scheduling resources in microgrids especially hydrogen refueling stations and electric vehicle charging. In this model two main goals of cost minimization and greenhouse gas emissions are considered. In the proposed framework and in the first stage the service range of microgrids is determined precisely according to the electrical limitations of distribution systems in emergency situations. Then in the second stage the problem of energy management in each microgrid will be solved centrally. In this situation various indicators including the output energy of renewable sources smart charging of hydrogen and electric vehicle charging stations (EV/FCV) and flexible loads (FL) are evaluated. The final mathematical model is implemented as a multivariate integer multiple linear problem (MILP) using the GUROBI solver in GAMS software. The simulation results on the modified IEEE 118-Bus network show the positive effect of the presence of flexible loads and smart charging strategies by charging stations. Also the numerical derivation shows that the operating costs of the entire system can be reduced by 4.77% and the use of smart charging strategies can reduce greenhouse gas emissions by 49.13%.

In this work the Design and Operation of Integrated Technologies (DO-IT) framework is developed a comprehensive tool to support short- and long-term technology investment and operation decisions for integrated energy generation conversion and storage technologies in buildings. The novelty of this framework lies in two key aspects: firstly it integrates essential open-source modelling tools covering energy end uses in buildings technology performance and cost and energy system design optimisation into a unified and easily-reproducible framework. Secondly it introduces a novel optimisation tool with a concise and generic mathematical formulation capable of modelling multi-energy vector systems capturing interdependencies between different energy vectors and technologies. The model formulation which captures both short- and long-term energy storage facilitates the identification of smart design and operation strategies with low computational cost. Different building energy demand and price scenarios are investigated and the economic and energy benefits of using a holistic multi-energy-vector approach are quantified. Technology combinations under consideration include: (i) a photovoltaic-electric heat pump-battery system (ii) a photovoltaic-electric heat pump-battery-hot water cylinder system (iii) a photovoltaic-electrolyser‑hydrogen storage-fuel cell system and (iv) a system with all above technology options. Using a university building as a case study it is shown that the smart integration of electricity heating cooling and hydrogen generation and storage technologies results in a total system cost which is >25% lower than the scenario of only importing grid electricity and using a fuel oil boiler. The battery mitigates intra-day fluctuations in electricity demand and the hot-water cylinder allows for efficiently managing heat demand with a small heat pump. In order to avoid PV curtailment excess PV-generated electricity can also be stored in the form of green hydrogen providing a long-term energy storage solution spanning days weeks or even seasons. Results are useful for end-users investment decision makers and energy policy makers when selecting building-integrated low-carbon technologies and relevant policies.

This article presents a novel approach to the analysis of heat release in a hydrogen-fueled internal combustion spark-ignition engine with exhaust gas recirculation (EGR). It also discusses aspects of thermodynamic analysis common to modeling and empirical analysis. This new approach concerns a novel method of calculating the specific heat ratio (cp/cv) and takes into account the reduction in the number of moles during combustion which is characteristic of hydrogen combustion. This reduction in the number of moles was designated as a molar contraction. This is particularly crucial when calculating the average temperature during combustion. Subsequently the outcomes of experimental tests including the heat-release rate the initial combustion phase (denoted CA0- 10) and the main combustion phase (CA10-90) are presented. Furthermore the impact of exhaust gas recirculation on the combustion process in the engine is also discussed. The efficacy of the proposed measures was validated by analyzing the heat-release rate and calculating the mean combustion temperature in the engine. The application of EGR in the range 0-40% resulted in a notable prolongation of both the initial and main combustion phases which consequently influenced the mean combustion temperature.