Applications & Pathways

The transition from fossil-based primary steel production to a low-emission alternative has gained increasing attention in recent years. Various schemes including Carbon Capture and Utilization (CCU) and Carbon Direct Avoidance (CDA) via hydrogen-based as well as electrochemical routes have been proposed. With multiple technical analyses being available and technical feasibility being proven by first pilot plants pathways towards commercial market entry are of increasing interest. While multiple publications on the economic feasibility of CCU are available data on CDA approaches is scarce. In this work an economic model for the quantification of production cost as well as CO2 emission mitigation cost is presented. The approach is characterized by a seamless integration with a flowsheet-based process model of a direct reduction-based crude steel production plant detailed in a previous work and allows for the investigation of multiple economic aspects. Firstly the gradual transition from the natural gas-based state-of-the-art direct reduction towards a fossil-free hydrogen-based reduction is analyzed. Furthermore a comparison between the more mature technology of low-temperature electrolysis and a potentially more efficient solid oxide electrolysis (SOEL) is given highlighting the potential of SOEL technology. The conducted forecast to 2050 shows that SOEL-based CDA offers lower production cost when technological maturity is reached. Based on the results of the economic assessment possible legislative support mechanisms are studied showing that legislative actions are necessary to allow for market entry as well as for sustainable and economically feasible operation of fossil-free direct reduction plants.

Based on the Sustainable Development Goals outlined in the 2030 agenda of the United Nations affordable and clean energy is one of the most relevant goals to achieve the decarbonization targets and break down the global climate change effects. The use of renewable energy sources namely solar energy is gaining attention and market share due to reductions in investment costs. Nevertheless it is important to overcome the energy storage problems mostly in industrial applications. The integration of photovoltaic power plants with hydrogen production and its storage for further conversion to usable electricity are an interesting option from both the technical and economic points of view. The main objective of this study is to analyse the potential for green hydrogen production and storage through PV production based on technical data and operational considerations. We also present a conceptual model and the configuration of a PV power plant integrated with hydrogen production for industry supply. The proposed power plant configuration identifies different pathways to improve energy use: supply an industrial facility supply the hydrogen production and storage unit sell the energy surplus to the electrical grid and provide energy to a backup battery. One of the greatest challenges for the proposed model is the component sizing and water electrolysis process for hydrogen production due to the operational requirements and the technology costs.

The sustainable development goals concept towards zero carbon emission set forth by the Paris Agreement is the foundation of decarbonisation implemented in most developed countries worldwide. One of the efforts in the decarbonisation of the environment is through hydrogen fuel cell technology. A fuel cell is an energy converter device that produces electricity via the electrochemical reaction with water as the by-product. The application of fuel cells is strongly related to the economic aspect including local and infrastructure costs making it more relevant to be implemented in a developed country. This work presents a short review of the development and progress of hydrogen fuel cells in a developed country such as Japan Germany USA Denmark and China (in transition between developing to developed status); which championed hydrogen fuel cell technology in their region.

This study proposes a data-driven methodology for modeling power and hydrogen generation of a sustainable energy converter. The wave and hydrogen production at different wave heights and wind speeds are predicted. Furthermore this research emphasizes and encourages the possibility of extracting hydrogen from ocean waves. By using the extracted data from the FLOW-3D software simulation and the experimental data from the special test in the ocean the comparison analysis of two data-driven learning methods is conducted. The results show that the amount of hydrogen production is proportional to the amount of generated electrical power. The reliability of the proposed renewable energy converter is further discussed as a sustainable smart grid application.

The Well-to-Tank study describes the process of producing transporting manufacturing and distributing a number of fuels suitable for road transport powertrains. It covers all steps from extracting capturing or growing the primary energy carrier to refuelling the vehicles with the finished fuel.

On the road towards greener aviation hybrid-electric propulsion systems have emerged as a viable solution. In this paper a system based on hydrogen fuel cells is proposed and evaluated in a laboratory setting with its future integration in a propulsive system in mind and main focus on the ability to lessen the power demand on the opposing side of the bench. The setup consists in a parallel architecture with two power sources: a hydrogen fuel cell and a battery. First the performance of the fuel cell and its capability to provide power to one of the motors are analyzed. Then the entire parallel hybrid system is evaluated. Although the experimental setup was shown to be sub-optimal the results demonstrated the ability of this greener alternative to reduce power demand on the opposing side of the parallel configuration with a reduction of up to 40.3% in the highest load scenario and maximum power output on the fuel cell of 257.8 W. The stack performance was also concluded to be very dependent on the operating temperature.

Carbon dioxide (CO2 ) and hydrogen (H2 ) are essential energy vectors in the green energy transition. H2 is a fuel produced by electrolysis and is applied in heavy transportation where electrification is not feasible yet. The pollutant substance CO2 is starting to be captured and stored in different European locations. In Denmark the energy vision aims to use this CO2 to be reacted with H2 producing green methanol. Typically the production units are not co-located with consumers and thus the required transportation infrastructure is essential for meeting supply and demand. This work presents a novel scheme to allocate the transportation costs of CO2 and H2 in pipeline networks which can be applied to any network topology and with any allocation method. During the tariff formation process coordinated adjustments are made by the novel scheme on the original tariffs produced by the allocation method employed considering the location of each customer connected to pipeline network. Locational tariffs are provided as result and the total revenue recovery is guaranteed to the network owner. Considering active customers the novel scheme will lead to a decrease of distant pipeline flows thereby contributing to the prevention of bottlenecks in the transportation network. Thus structural reinforcements can be avoided reducing the total transportation cost paid by all customers in the long-term.

The rapid growth in fossil fuels has resulted in climate change that needs to be controlled in the near future. Several methods have been proposed to control climate change including the development of efficient energy conversion devices. Fuel cells are environmentally friendly energy conversion devices that can be fuelled by green hydrogen with only water as a by-product or by using different biofuels such as biomass in wastewater urea in wastewater biogas from municipal and agricultural wastes syngas from agriculture wastes and waste carbon. This editorial discusses the fundamentals of the operation of the fuel cell and their application in various sectors such as residential transportation and power generation.

The design of future energy systems requires the efficient use of all available renewable resources. Biomass can complement variable renewable energy sources by ensuring energy system flexibility and providing a reliable feedstock to produce renewable fuels. We identify biomass gasification suitable to utilise the limited biomass resources efficiently. In this study we inquire about its role in a 100% renewable energy system for Denmark and a net-zero energy system for Europe in the year 2050 using hourly energy system analysis. The results indicate bio-electrofuels produced from biomass gasification and electricity to enhance the utilisation of wind and electrolysis and reduce the energy system costs and fuels costs compared to CO2-electrofuels from carbon capture and utilisation. Despite the extensive biomass use overall biomass consumption would be higher without biomass gasification. The production of electromethanol shows low biomass consumption and costs while Fischer-Tropsch electrofuels may be an alternative for aviation. Syngas from biomass gasification can supplement biogas in stationary applications as power plants district heat or industry but future energy systems must meet a balance between producing transport fuels and syngas for stationary units. CO2-electrofuels are found complementary to bio-electrofuels depending on biomass availability and remaining non-fossil CO2 emitters

The hydrogen supply system is one of the important components of a hydrogen fuel cell engine and its performance has an important impact on the economy and power of the engine system. In this paper a hydrogen supply system based on cyclic mode is designed for a hydrogen fuel cell stack with a full load power of 150 kW and the corresponding hydrogen fuel cell engine simulation model is built and validated. The control strategy of the fuel cell hydrogen supply system is developed and its effect is verified through bench tests. The results show that the developed control strategy can keep the volume fraction of nitrogen below 6% the hydrogen excess ratio does not exceed 1.5 under medium and high operating conditions the anode pressure is relatively stable and the stack can operate efficiently and reliably.

Environmental emissions global warming and energy-related concerns have accelerated the advancements in conventional vehicles that primarily use internal combustion engines. Among the existing technologies hydrogen fuel cell electric vehicles and fuel cell hybrid electric vehicles may have minimal contributions to greenhouse gas emissions and thus are the prime choices for environmental concerns. However energy management in fuel cell electric vehicles and fuel cell hybrid electric vehicles is a major challenge. Appropriate control strategies should be used for effective energy management in these vehicles. On the other hand there has been significant progress in artificial intelligence machine learning and designing data-driven intelligent controllers. These techniques have found much attention within the community and state-of-the-art energy management technologies have been developed based on them. This manuscript reviews the application of machine learning and intelligent controllers for prediction control energy management and vehicle to everything (V2X) in hydrogen fuel cell vehicles. The effectiveness of data-driven control and optimization systems are investigated to evolve classify and compare and future trends and directions for sustainability are discussed.

Current hydrogen stations are using a constant dispenser pressure ramp rate method. When a flow rate increases for heavy duty vehicle a large pressure loss occurs and it slows down refueling. This study developed a new method (cTPR method) that has the constant pressure ramp rate in the tank by compensating for the tube pressure loss without any feedback from the vehicle. A refueling simulation confirmed that a refueling was shortened − 49s with a lower ending gas temperature. Testing confirmed that the cTPR method can be realized simply by changing the control without any hardware modification.

The issue of depleting fossil fuels has emphasized the use of renewable energy. Multigeneration systems fueled by renewables such as geothermal biomass solar etc. have proven to be cutting-edge technologies for the production of different valuable by-products. This study proposes a multigeneration system using a geothermal source of energy. The main outputs include power space heating cooling fresh and hot water dry air and hydrogen. The system includes a regenerative Rankine cycle a double effect absorption cycle and a double flash desalination cycle. A significant amount of electrical power hydrogen and fresh water is generated which can be used for commercial or domestic purposes. The power output is 103 MW. The thermal efficiency is 24.42% while energetic and exergetic efficiencies are 54.22% and 38.96% respectively. The COPen is found to be 1.836 and the COPex is found to be 1.678. The hydrogen and fresh water are produced at a rate of 0.1266 kg/s and 37.6 kg/s respectively.

This paper presents a comprehensive overview on the current status of solid oxide fuel cell (SOFC) energy systems technology with a deep insight into the techno-energy performance. In recent years SOFCs have received growing attention in the scientific landscape of high efficiency energy technologies. They are fuel flexible highly efficient and environmentally sustainable. The high working temperature makes it possible to work in cogeneration and drive downstream bottomed cycles such as Brayton and Hirn/Rankine ones thus configuring the hybrid system of a SOFC/turbine with very high electric efficiency. Fuel flexibility makes SOFCs independent from pure hydrogen feeding since hydrocarbons can be fed directly to the SOFC and then converted to a hydrogen rich stream by the internal thermochemical processes. SOFC is also able to convert carbon monoxide electrochemically thus contributing to energy production together with hydrogen. SOFCs are much considered for being supplied with biofuels especially biogas and syngas so that biomass gasifiers/SOFC integrated systems contribute to the “waste to energy” chain with a significant reduction in pollution. The paper also deals with the analysis of techno-energy performance by means of ad hoc developed numerical modeling in relation to the main operating parameters. Ample prominence is given to the aspect of fueling emphasizing fuel processing with a deep discussion on the impurities and undesired phenomena that SOFCs suffer. Constituent materials geometry and design methods for the balance of plant were studied. A wide analysis was dedicated to the hybrid system of the SOFC/turbine and to the integrated system of the biomass gasifier/SOFC. Finally an overview of SOFC system manufacturing companies on SOFC research and development worldwide and on the European roadmap was made to reflect the interest in this technology which is an important signal of how communities are sensitive toward clean low carbon and efficient technologies and therefore to provide a decisive and firm impulse to the now outlined energy transition.

The use of fossil fuels has caused many environmental issues including greenhouse gas emissions and associated climate change. Several studies have focused on mitigating this problem. One dynamic direction for emerging sources of future renewable energy is the use of hydrogen energy. In this research we evaluate the sourcing decision for a hydrogen supply chain in the context of a case study in Thailand using group decision making analysis for policy implications. We use an integrative multi-criteria decision analysis (MCDA) tool which includes an analytic hierarchy process (AHP) fuzzy AHP (FAHP) and data envelopment analysis (DEA) to analyze weighted criteria and sourcing alternatives using data collected from a group of selected experts. A list of criteria related to sustainability paradigms and sourcing decisions for possible use of hydrogen energy including natural gas coal biomass and water are evaluated. Our results reveal that political acceptance is considered the most important criterion with a global weight of 0.514 in the context of Thailand. Additionally natural gas is found to be the foreseeable source for hydrogen production in Thailand with a global weight of 0.313. We also note that the analysis is based on specific data inputs and that an alternative with a lower score does not imply that the source is not worth exploring.

To achieve the goals of low carbon emission and carbon neutrality some urgent challenges include the development and utilization of low-carbon or zero-carbon internal combustion engine fuels. Hydrogen as a clean efficient and sustainable fuel has the potential to meet the abovementioned challenges. Thereby hydrogen internal combustion engines have been attracting attention because of their zero carbon emissions high thermal efficiency high reliability and low cost. In this paper the opportunities and challenges faced by hydrogen internal-combustion engines were analyzed. The progress of hydrogen internal-combustion engines on the mixture formation combustion mode emission reduction knock formation mechanism and knock suppression measures were summarized. Moreover possible technical measures for hydrogen internal-combustion engines to achieve higher efficiency and lower emissions were suggested.

Currently transitioning from fossil fuels to renewable sources of energy is needed considering the impact of climate change on the globe. From this point of view there is a need for development in several stages such as storage transmission and conversion of power. In this paper we demonstrate a simulation of a hybrid energy storage system consisting of a battery and fuel cell in parallel operation. The novelty in the proposed system is the inclusion of an electrolyser along with a switching algorithm. The electrolyser consumes electricity to intrinsically produce hydrogen and store it in a tank. This implies that the system consumes electricity as input energy as opposed to hydrogen being the input fuel. The hydrogen produced by the electrolyser and stored in the tank is later utilised by the fuel cell to produce electricity to power the load when needed. Energy is therefore stored in the form of hydrogen. A battery of lower capacity is coupled with the fuel cell to handle transient loads. A parallel control algorithm is developed to switch on/off the charging and discharging cycle of the fuel cell and battery depending upon the connected load. Electrically equivalent circuits of a polymer electrolyte membrane electrolyser polymer electrolyte membrane fuel cell necessary hydrogen oxygen water tanks and switching controller for the parallel operation were modelled with their respective mathematical equations in MATLAB® Simulink®. In this paper we mainly focus on the modelling and simulation of the proposed system. The results showcase the simulated system’s mentioned advantages and compare its ability to handle loads to a battery-only system.

Background: Sustainable development requires access to afordable reliable and efcient energy to lift billions of people out of poverty and improve their standard of living. The development of new and renewable forms of energy that emit less CO2 may not materialize quickly enough or at a price point that allows people to attain the standard of living they desire and deserve. As a result a parallel path to sustainability must be developed that uses both renewable and clean carbon-based methods. Hybrid microgrids are promoted to solve various electrical and energy-related issues that incorporate renewable energy sources such as photovoltaics wind diesel generation or a combination of these sources. Utilizing microgrids in electric power generation has several benefts including clean energy increased grid stability and reduced congestion. Despite these advantages microgrids are not frequently deployed because of economic concerns. To address these fnancial concerns it is necessary to explore the ideal confguration of micro-grids based on the quantity quality and availability of sustainable energy sources used to install the microgrid and the optimal design of microgrid components. These considerations are refected in net present value and levelized energy cost. Methods: HOMER was used to simulate numerous system confgurations and select the most feasible solution according to the net present value levelizied cost of energy and hydrogen operating cost and renewable fraction. HOMER performed a repeated algorithm process to determine the most feasible system configuration and parameters with the least economic costs and highest benefits to achieve a practically feasible system configuration. Results: This article aimed to construct a cost-effective microgrid system for Saudi Arabia’s Yanbu city using five configurations using excess energy to generate hydrogen. The obtained results indicate that the optimal configuration for the specified area is a hybrid photovoltaic/wind/battery/generator/fuel cell/hydrogen electrolyzer microgrid with a net present value and levelized energy cost of $10.6 billion and $0.15/kWh. Conclusion: With solar photovoltaic and wind generation costs declining building electrolyzers in locations with excellent renewable resource conditions such as Saudi Arabia could become a low-cost hydrogen supply option even when accounting for the transmission and distribution costs of transporting hydrogen from renewable resource locations to end-users. The optimum confguration can generate up to 32132 tons of hydrogen per year (tH2/year) and 380824 tons per year of CO2 emissions can be avoided.

Fuel transition can decarbonize shipping and help meet IMO 2050 goals. In this paper HFO with CCS LNG with CCS bio-methanol biodiesel hydrogen ammonia and electricity were studied using empirical ship design models from a fleet-level perspective and at the Tank-ToWake level to assist operators technology developers and policy makers. The cargo attainment rate CAR (i.e. cargo that must be displaced due to the low-C propulsion system) the ES (i.e. TTW energy needed per ton*n.m.) the CS (economic cost per ton*n.m.) and the carbon intensity index CII (gCO2 per ton*n.m.) were calculated so that the potential of the various alternatives can be compared quantitatively as a function of different criteria. The sensitivity of CAR towards ship type fuel type cargo type and voyage distance were investigated. All ship types had similar CAR estimates which implies that considerations concerning fuel transition apply equally to all ships (cargo containership tankers). Cargo type was the most sensitive factor that made a ship either weight or volume critical indirectly impacting on the CAR of different fuels; for example a hydrogen ship is weight-critical and has 2.3% higher CAR than the reference HFO ship at 20000 nm. Voyage distance and fuel type could result in up to 48.51% and 11.75% of CAR reduction. In addition to CAR the ES CS and CII for a typical mission were calculated and it was found that HFO and LNG with CCS gave about 20% higher ES and CS than HFO and biodiesel had twice the cost while ammonia methanol and hydrogen had 3–4 times the CS of HFO and electricity about 20 times suggesting that decarbonisation of the world’s fleet will come at a large cost. As an example of including all factors in an effort to create a normalized scoring system an equal weight was allocated to each index (CAR ES CS and CII). Biodiesel achieved the highest score (80%) and was identified as the alternative with the highest potential for a deep-seagoing containership followed by ammonia hydrogen bio-methanol and CCS. Electricity has the lowest normalized score of 33%. A total of 100% CAR is achievable by all alternative fuels but with compromises in voyage distance or with refuelling. For example a battery containership carrying an equal amount of cargo as an HFO-fuelled containership can only complete 13% of the voyage distance or needs refuelling seven times to complete 10000 n.m. The results can guide decarbonization strategies at the fleet level and can help optimise emissions as a function of specific missions.

Proton-exchange membrane fuel cells (PEMFCs) are low-temperature fuel cells that have excellent starting performance due to their low operating temperature can respond quickly to frequent load fluctuations and can be manufactured in small packages. Unlike existing studies that mainly used hydrogen as fuel for PEMFCs in this study methane is used as fuel for PEMFCs to investigate its performance and economy. Methane is a major component of natural gas which is more economically competitive than hydrogen. In this study methane gas is reformed by the steam reforming method and is applied to the following five gas post-treatment systems: (a) Case 1—water– gas shift only (WGS) (b) Case 2—partial oxidation reforming only (PROX) (c) Case 3—methanation only (d) Case 4—WGS + methanation (e) Case 5—WGS + PROX. In the evaluation the carbon monoxide concentration in the gas did not exceed 10 ppm and the methane component which has a very large greenhouse effect was not regenerated in the post-treated exhaust gas. As a result Case 5 (WGS and PROX) is the only case that satisfied both criteria. Therefore we propose Case 5 as an optimized post-treatment system for methane reforming gas in ship PEMFCs.

This paper presents a Linear Joule Engine Generator (LJEG) powered by ammonia and hydrogen co-combustion to tackle decarbonisation in the electrification of transport propulsion systems. A dynamic model of the LJEG which integrates mechanics thermodynamics and electromagnetics sub-models as well as detailed combustion chemistry analysis for emissions is presented. The dynamic model is integrated and validated and the LJEG performance is optimised for improved performance and reduced emissions. At optimal conditions the engine could generate 1.96 kWe at a thermal efficiency of 34.3% and an electrical efficiency of 91%. It is found that the electromagnetic force of the linear alternator and heat addition from the external combustor and engine valve timing have the most significant influences on performance whereas the piston stroke has a lesser impact. The impacts of hydrogen ratio oxygen concentration inlet pressure and equivalence ratio of ammonia-air on nitric oxide (NO) formation and reduction are revealed using a detailed chemical kinetic analysis. Results indicated that rich combustion and elevated pressure are beneficial for NO reduction. The rate of production analysis indicates that the equivalence ratio significantly changes the relative contribution among the critical NO formation and reduction reaction pathways.

This paper presents a wind-methanol-fuel cell system with hydrogen storage. It can manage various energy flow to provide stable wind power supply produce constant methanol and reduce CO2 emissions. Firstly this study establishes the theoretical basis and formulation algorithms. And then computational experiments are developed with MATLAB/Simulink (R2016a MathWorks Natick MA USA). Real data are used to fit the developed models in the study. From the test results the developed system can generate maximum electricity whilst maintaining a stable production of methanol with the aid of a hybrid energy storage system (HESS). A sophisticated control scheme is also developed to coordinate these actions to achieve satisfactory system performance.

Present work investigates the potential of a long-range commercial blended wing body configuration powered by hydrogen combustion engines with future airframe and propulsion technologies. Future technologies include advanced materials load alleviation techniques boundary layer ingestion and ultra-high bypass ratio engines. The hydrogen combustion configuration was compared to the configuration powered by kerosene with respect to geometric properties performance characteristics energy demand equivalent CO2 emissions and Direct Operating Costs. In addition technology sensitivity studies were performed to assess the potential influence of each technology on the configuration. A multi-fidelity sizing methodology using low- and mid-fidelity methods for rapid configuration sizing was created to assess the configuration and perform robust analyses and multi-disciplinary optimizations. To assess potential uncertainties of the fidelity of aerodynamic analysis tools high-fidelity aerodynamic analysis and optimization framework MACHAero was used for additional verification. Comparison of hydrogen and kerosene blended wing body aircraft showed a potential reduction of equivalent CO2 emission by 15% and 81% for blue and green hydrogen compared to the kerosene blended wing body and by 44% and 88% with respect to a conventional B777-300ER aircraft. Advancements in future technologies also significantly affect the geometric layout of aircraft. Boundary layer ingestion and ultra-high bypass ratio engines demonstrated the highest potential for fuel reduction although both technologies conflict with each other. However operating costs of hydrogen aircraft could establish a significant problem if pessimistic and base hydrogen price scenarios are achieved for blue and green hydrogen respectively. Finally configurational problems featured by classical blended wing body aircraft are magnified for the hydrogen case due to the significant volume requirements to store hydrogen fuel.

Several countries have revised their targets in recent years to reach net-zero CO2 emissions across all sectors by 2050 and the transport sector is responsible for a significant share of these emissions. This study compares possible pathways to decarbonise the transport sector through electrification including passenger cars light commercial vehicles and heavy commercial vehicles. To do so we explore 125 scenarios by varying the share of battery and hydrogen-based fuel cell electric vehicles in each of the three categories above independently. We further model the decarbonisation of the industrial hydrogen demand using electrolysers with hydrogen storage. To explore the potential role of electric and hydrogen transport as well as their trade-offs we use GRIMSEL an open-source sector coupling energy system model of Switzerland which includes the residential commercial industrial and transport sectors with four energy carriers namely electricity heat hot water and hydrogen. The total costs are minimised from a social planner perspective. We find that the full electrification of the transport sector could lead on average to a 12% increase in costs by 2050 and 1.3 MtCO2/year which represents a 90% CO2 emissions reduction for the whole sector. Second the transport energy self-sufficiency (i.e. the share of domestic electricity generation in final transport demand) may reach up to 50% for the scenarios with the largest share of battery electric vehicles mainly due to a smaller energy demand than with hydrogen vehicles. Third more than three quarters of the industrial hydrogen production is met by local photovoltaic electricity coupled with battery at minimum costs i.e. green hydrogen. Finally the use of hydrogen as an energy carrier to store electricity over a long period is not cost-optimal.

Especially the electrification of the industry sector is highly complex and challenging mainly due to process-specific requirements. In this context there are several industrial processes where the direct and indirect use of electricity is subject to technical restrictions. In order to achieve the national climate goals the fossil energy consumption remaining after the implementation of efficiency and sufficiency measures as well as direct electrification has to be substituted through hydrogen and synthetic gaseous liquid and solid hydrocarbons. As the main research object the role of synthetic fuels in industrial transformation paths is investigated and analyzed by combining individual greenhouse gas abatement measures within the Sector Model Industry. Sector Model Industry is an energy consumption model that performs discrete deterministic energy and emission dynamic calculations with a time horizon up to 2050 at macroeconomic level. The results indicate that the use of synthetic fuels can be expected with a high level of climate protection. The industrial CO2 target in the model makes it necessary to replace CO2 -intensive fossil with renewable fuels. The model uses a total of 163 TWh of synthetic fuels in the climate protection scenario and thus achieves an 88% decrease in CO2 emissions in 2050 compared to 1990. This means that the GHG abatement achieved in industry is within the range of the targeted CO2 mitigation of the overall system in Germany of between 80 and 95% in 2050 compared to 1990. Due to technical restrictions the model mainly uses synthetic methane instead of hydrogen (134 TWh). The results show that despite high costs synthetic fuels are crucial for defossilization as a fall back option in the industrial scenario considering high climate ambition. The scenario does not include hydrogen technologies for heat supply. Accordingly the climate protection scenario uses hydrogen only in the steel industry for the direct reduction of iron (21 TWh). 8 TWh of synthetic oil substitute the same amount of fossil oil in the climate protection scenario. A further analysis conducted on the basis of the model results shows that transformation in the energy system and the use of smart ideas concepts and technologies are a basic prerequisite for enabling the holistic defossilisation of industry. The findings in the research can contribute to the cost-efficient use of synthetic fuels in industry and thus serve as a basis for political decision making. Moreover the results may have a practical relevance not only serving as a solid comparison base for the outcome of other studies but also as input data for further simulation of energy system transformation paths.