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Assessment of Operational Degradation of Pipeline Steels
Jun 2021
Publication
This paper summarizes a series of the authors’ research in the field of assessing the operational degradation of oil and gas transit pipeline steels. Both mechanical and electrochemical properties of steels are deteriorated after operation as is their resistance to environmentally-assisted cracking. The characteristics of resistance to brittle fracture and stress corrosion cracking decrease most intensively which is associated with a development of in-bulk dissipated microdamages of the material. The most sensitive indicators of changes in the material’s state caused by degradation are impact toughness and fracture toughness by the J-integral method. The degradation degree of pipeline steels can also be evaluated nondestructively based on in-service changes in their polarization resistance and potential of the fracture surface. Attention is drawn to hydrogenation of a pipe wall from inside as a result of the electrochemical interaction of pipe metal with condensed moisture which facilitates operational degradation of steel due to the combined action of operating stresses and hydrogen. The development of microdamages along steel texture was evidenced metallographically as a trend to the selective etching of boundaries between adjacent bands of ferrite and pearlite and fractographically by revealing brittle fracture elements on the fracture surfaces namely delamination and cleavage indicating the sites of cohesion weakening between ferrite and pearlite bands. The state of the X52 steel in its initial state and after use for 30 years was assessed based on the numerical simulation method.
Intermetallic Compounds Synthesized by Mechanical Alloying for Solid-State Hydrogen Storage: A Review
Sep 2021
Publication
Hydrogen energy is a very attractive option in dealing with the existing energy crisis. For the development of a hydrogen energy economy hydrogen storage technology must be improved to over the storage limitations. Compared with traditional hydrogen storage technology the prospect of hydrogen storage materials is broader. Among all types of hydrogen storage materials solid hydrogen storage materials are most promising and have the most safety security. Solid hydrogen storage materials include high surface area physical adsorption materials and interstitial and non-interstitial hydrides. Among them interstitial hydrides also called intermetallic hydrides are hydrides formed by transition metals or their alloys. The main alloy types are A2B AB AB2 AB3 A2B7 AB5 and BCC. A is a hydride that easily forms metal (such as Ti V Zr and Y) while B is a non-hydride forming metal (such as Cr Mn and Fe). The development of intermetallic compounds as hydrogen storage materials is very attractive because their volumetric capacity is much higher (80–160 kgH2m−3 ) than the gaseous storage method and the liquid storage method in a cryogenic tank (40 and 71 kgH2m−3 ). Additionally for hydrogen absorption and desorption reactions the environmental requirements are lower than that of physical adsorption materials (ultra-low temperature) and the simplicity of the procedure is higher than that of non-interstitial hydrogen storage materials (multiple steps and a complex catalyst). In addition there are abundant raw materials and diverse ingredients. For the synthesis and optimization of intermetallic compounds in addition to traditional melting methods mechanical alloying is a very important synthesis method which has a unique synthesis mechanism and advantages. This review focuses on the application of mechanical alloying methods in the field of solid hydrogen storage materials.
Analysis of Hydrogen in Inorganic Materials and Coatings: A Critical Review
Jun 2021
Publication
The currently used bulk analysis and depth profiling methods for hydrogen in inorganic materials and inorganic coatings are reviewed. Bulk analysis of hydrogen is based on fusion of macroscopic samples in an inert gas and the detection of the thereby released gaseous H2 using inert gas fusion (IGF) and thermal desorption spectroscopy (TDS). They offer excellent accuracy and sensitivity. Depth profiling methods involve glow discharge optical emission spectroscopy and mass spectrometry (GDOES and GDMS) laser-induced breakdown spectroscopy (LIBS) secondary ion mass spectrometry (SIMS) nuclear reaction analysis (NRA) and elastic recoil detection analysis (ERDA). The principles of all these methods are explained in terms of the methodology calibration procedures analytical performance and major application areas. The synergies and the complementarity of various methods of hydrogen analysis are described. The existing literature about these methods is critically evaluated and major papers concerning each method are listed.
Experimental Study of the Explosion Severity of Vented Methane/Hydrogen Deflagrations
Sep 2021
Publication
Adding hydrogen to mains natural gas has been identified as one of the main strategies to reduce CO2 emissions in the United Kingdom. This work aims to characterise the explosion severity of 80:20 v./v. methane/hydrogen blends (‘a blend’) and methane vented deflagrations. The explosion severity of homogenous mixtures was measured in a 15 m3 cubic steel chamber in which the relief area was provided by four windows and a door covered with polypropylene sheet. The pressure increase over time was characterised using piezo-resistive pressure transducers and the flame speed was estimated using ionisation probes installed in the walls of the enclosure. The explosion severity of both mixtures was determined for different equivalence ratios from lean to rich mixtures. The pressure over time presented very similar behaviour for both mixtures comprising multiple peaks divided into three main stages: a first stage related to a spherical confined explosion until the opening of the vent a second stage generated by increased combustion during venting and an oscillatory peak generated by acoustic disturbances with the enclosure. A slight increase in the first stage overpressure was observed for the blend in comparison with methane regardless of the equivalence ratio but no general trend in pressure was observed for other stages of the propagation. The effect of the blockage ratio on explosion severity was studied by adding metallic elements representing furniture in a room.
Studies of the Impact of Hydrogen on the Stability of Gaseous Mixtures of THT
Dec 2020
Publication
One of the most important requirements concerning the quality of natural gases guaranteeing their safe use involves providing the proper level of their odorization. This allows for the detection of uncontrolled leakages of gases from gas networks installations and devices. The concentration of an odorant should be adjusted in such a manner that the gas odor in a mixture with air would be noticeable by users (gas receivers). A permanent odor of gas is guaranteed by the stability of the odorant molecule and its resistance to changes in the composition of odorized gases. The article presents the results of experimental research on the impact of a hydrogen additive on the stability of tetrahydrothiophene (THT) mixtures in methane and in natural gas with a hydrogen additive. The objective of the work was to determine the readiness of measurement infrastructures routinely used in monitoring the process of odorizing natural gas for potential changes in its composition. One of the elements of this infrastructure includes the reference mixtures of THT used to verify the correctness of the readings of measurement devices. The performed experimental tests address possible changes in the composition of gases supplied via a distribution network resulting from the introduction of hydrogen. The lack of interaction between hydrogen and THT has been verified indirectly by assessing the stability of its mixtures with methane and natural gas containing hydrogen. The results of the presented tests permitted the identification of potential hazards for the safe use of gas from a distribution network resulting from changes in its composition caused by the addition of hydrogen.
Electrochemical Hydrogen Production Powered by PVCSP Hybrid Power Plants A Modelling Approach for Cost Optimal System Design
Jun 2021
Publication
Global trade of green hydrogen will probably become a vital factor in reaching climate neutrality. The sunbelt of the Earth has a great potential for large-scale hydrogen production. One promising pathway to solar hydrogen is to use economically priced electricity from photovoltaics (PV) for electrochemical water splitting. However storing electricity with batteries is still expensive and without storage only a small operating capacity of electrolyser systems can be reached. Combining PV with concentrated solar power (CSP) and thermal energy storage (TES) seems a good pathway to reach more electrolyser full load hours and thereby lower levelized costs of hydrogen (LCOH). This work introduces an energy system model for finding cost-optimal designs of such PV/CSP hybrid hydrogen production plants based on a global optimization algorithm. The model includes an operational strategy which improves the interplay between PV and CSP part allowing also to store PV surplus electricity as heat. An exemplary study for stand-alone hydrogen production with an alkaline electrolyser (AEL) system is carried out. Three different locations with different solar resources are considered regarding the total installed costs (TIC) to obtain realistic LCOH values. The study shows that a combination of PV and CSP is an auspicious concept for large-scale solar hydrogen production leading to lower costs than using one of the technologies on its own. For today’s PV and CSP costs minimum levelized costs of hydrogen of 4.04 USD/kg were determined for a plant located in Ouarzazate (Morocco). Considering the foreseen decrease in PV and CSP costs until 2030 cuts the LCOH to 3.09 USD/kg while still a combination of PV and CSP is the most economic system.
Powering a climate-neutral economy: An EU Strategy for Energy System Integration
Jul 2020
Publication
To become climate-neutral by 2050 Europe needs to transform its energy system which accounts for 75% of the EU's greenhouse gas emissions. The EU strategies for energy system integration and hydrogen adopted today will pave the way towards a more efficient and interconnected energy sector driven by the twin goals of a cleaner planet and a stronger economy.<br/><br/>The two strategies present a new clean energy investment agenda in line with the Commission's Next Generation EU recovery package and the European Green Deal. The planned investments have the potential to stimulate the economic recovery from the coronavirus crisis. They create European jobs and boost our leadership and competitiveness in strategic industries which are crucial to Europe's resilience.
Towards Computer-Aided Graphene Covered TiO2-Cu(CuxOy) Composite Design for the Purpose of Photoinduced Hydrogen Evolution
May 2021
Publication
In search a hydrogen source we synthesized TiO2-Cu-graphene composite photocatalyst for hydrogen evolution. The catalyst is a new and unique material as it consists of copper-decorated TiO2 particles covered tightly in graphene and obtained in a fluidized bed reactor. Both reduction of copper from Cu(CH3COO) at the surface of TiO2 particles and covering of TiO2-Cu in graphene thin layer by Chemical Vapour Deposition (CVD) were performed subsequently in the flow reactor by manipulating the gas composition. Obtained photocatalysts were tested in regard to hydrogen generation from photo-induced water conversion with methanol as sacrificial agent. The hydrogen generation rate for the most active sample reached 2296.27 µmol H2 h−1 gcat−1. Combining experimental and computational approaches enabled to define the optimum combination of the synthesis parameters resulting in the highest photocatalytic activity for water splitting for green hydrogen production. The results indicate that the major factor affecting hydrogen production is temperature of the TiO2-Cu-graphene composite synthesis which in turn is inversely correlated to photoactivity.
Innovating Transport Across Australia: Inquiry into Automated Mass Transit
Mar 2019
Publication
Automated and electric mass transit will play a significant role in the connectivity of our cities and regions. But automated mass transit must be placed within the wider context of the optimum transport needs of those cities and regions— transport networks based on shared and multi-modal mobility. Realising the full potential of these networks will require sustained policy development and investment.<br/>This report examines current and future developments in the use of automation and new energy sources in land-based mass transit including rail and road mass transit point-to-point transport using automated vehicles and the role and responsibilities of the Commonwealth in the development of these technologies. It will analyse the opportunities and challenges presented by automation and new energy sources and the role the Australian Government has to play in managing this transport revolution.
Research Requirements to Move the Bar Forward Using Aqueous Formate Salts as H2 Carriers for Energy Storage Applications
Nov 2020
Publication
In this perspective on hydrogen carriers we focus on the needs for the development of robust active catalysts for the release of H2 from aqueous formate solutions which are non-flammable non-toxic thermally stable and readily available at large scales at reasonable cost. Formate salts can be stockpiled in the solid state or dissolved in water for long term storage and transport using existing infrastructure. Furthermore formate salts are readily regenerated at moderate pressures using the same catalyst as for the H2 release. There have been several studies focused on increasing the activity of catalysts to release H2 at moderate temperatures i.e. < 80 °C below the operating temperature of a proton exchange membrane (PEM) fuel cell. One significant challenge to enable the use of aqueous formate salts as hydrogen carriers is the deactivation of the catalyst under operating conditions. In this work we provide a review of the most efficient heterogeneous catalysts that have been described in the literature their proposed modes of deactivation and the strategies reported to reactivate them. We discuss potential pathways that may lead to deactivation and strategies to mitigate it in a variety of H2 carrier applications. We also provide an example of a potential use case employing formate salts solutions using a fixed bed reactor for seasonal storage of energy for a microgrid application.
Effect of Copper Cobalt Oxide Composition on Oxygen Evolution Electrocatalysts for Anion Exchange Membrane Water Electrolysis
Nov 2020
Publication
Copper cobalt oxide nanoparticles (CCO NPs) were synthesized as an oxygen evolution electrocatalyst via a simple co-precipitation method with the composition being controlled by altering the precursor ratio to 1:1 1:2 and 1:3 (Cu:Co) to investigate the effects of composition changes. The effect of the ratio of Cu2+/Co3+ and the degree of oxidation during the co-precipitation and annealing steps on the crystal structure morphology and electrocatalytic properties of the produced CCO NPs were studied. The CCO1:2 electrode exhibited an outstanding performance and high stability owing to the suitable electrochemical kinetics which was provided by the presence of sufficient Co3+ as active sites for oxygen evolution and the uniform sizes of the NPs in the half cell. Furthermore single cell tests were performed to confirm the possibility of using the synthesized electrocatalyst in a practical water splitting system. The CCO1:2 electrocatalyst was used as an anode to develop an anion exchange membrane water electrolyzer (AEMWE) cell. The full cell showed stable hydrogen production for 100 h with an energetic efficiency of >71%. In addition it was possible tomass produce the uniform highly active electrocatalyst for such applications through the co-precipitation method.
Catalyst Engineering for Electrochemical Energy Conversion from Water to Water: Water Electrolysis and the Hydrogen Fuel Cell
May 2020
Publication
In the context of the current serious problems related to energy demand and climate change substantial progress has been made in developing a sustainable energy system. Electrochemical hydrogen–water conversion is an ideal energy system that can produce fuels via sustainable fossil-free pathways. However the energy conversion efficiency of two functioning technologies in this energy system—namely water electrolysis and the fuel cell—still has great scope for improvement. This review analyzes the energy dissipation of water electrolysis and the fuel cell in the hydrogen–water energy system and discusses the key barriers in the hydrogen- and oxygen-involving reactions that occur on the catalyst surface. By means of the scaling relations between reactive intermediates and their apparent catalytic performance this article summarizes the frameworks of the catalytic activity trends providing insights into the design of highly active electrocatalysts for the involved reactions. A series of structural engineering methodologies (including nanoarchitecture facet engineering polymorph engineering amorphization defect engineering element doping interface engineering and alloying) and their applications based on catalytic performance are then introduced with an emphasis on the rational guidance from previous theoretical and experimental studies. The key scientific problems in the electrochemical hydrogen–water conversion system are outlined and future directions are proposed for developing advanced catalysts for technologies with high energy-conversion efficiency.
Towards the Hydrogen Economy—A Review of the Parameters That Influence the Efficiency of Alkaline Water Electrolyzers
May 2021
Publication
Environmental issues make the quest for better and cleaner energy sources a priority. Worldwide researchers and companies are continuously working on this matter taking one of two approaches: either finding new energy sources or improving the efficiency of existing ones. Hydrogen is a well-known energy carrier due to its high energy content but a somewhat elusive one for being a gas with low molecular weight. This review examines the current electrolysis processes for obtaining hydrogen with an emphasis on alkaline water electrolysis. This process is far from being new but research shows that there is still plenty of room for improvement. The efficiency of an electrolyzer mainly relates to the overpotential and resistances in the cell. This work shows that the path to better electrolyzer efficiency is through the optimization of the cell components and operating conditions. Following a brief introduction to the thermodynamics and kinetics of water electrolysis the most recent developments on several parameters (e.g. electrocatalysts electrolyte composition separator interelectrode distance) are highlighted.
Cotton Stalk Activated Carbon-supported Co–Ce–B Nanoparticles as Efficient Catalysts for Hydrogen Generation Through Hydrolysis of Sodium Borohydride
Nov 2019
Publication
Porous cotton stalk activated carbons (CSAC) were prepared by phosphoric acid activation of cotton stalks in a fluidized bed. The CSAC-supported Co–B and Co–Ce–B catalysts were prepared by the impregnation-chemical reduction method. The samples were characterized by the nitrogen adsorption XRD FTIR and TEM measurements. The effects of the sodium borohydride (NaBH4) and sodium hydroxide (NaOH) concentrations reaction temperature and recyclability on the rate of NaBH4 hydrolysis over the CSAC-supported Co–Ce–B catalysts were systematically investigated. The results showed that the agglomeration of the Co–Ce–B nanoclusters on the CSAC support surface was significantly reduced with the introduction of cerium. The CSAC-supported Co–Ce–B catalyst exhibited superior catalytic activity and the average hydrogen generation rate was 16.42 L min−1 g−1 Co at 25°C which is higher than the most reported cobalt-based catalysts. The catalytic hydrolysis of NaBH4 was zero order with respect to the NaBH4 concentration and the hydrogen generation rate decreased with the increase in the NaOH concentration. The activation energy of the hydrogen generation reaction on the prepared catalyst was estimated to be 48.22 kJ mol−1. A kinetic rate equation was also proposed.
A Step towards the Hydrogen Economy—A Life Cycle Cost Analysis of A Hydrogen Refueling Station
May 2017
Publication
This study was aimed to define a methodology based on existing literature and evaluate the levelized cost of hydrogen (LCOH) for a decentralized hydrogen refueling station (HRS) in Halle Belgium. The results are based on a comprehensive data collection along with real cost information. The main results indicated that a LCOH of 10.3 €/kg at the HRS can be reached over a lifetime of 20 years if an average electricity cost of 0.04 €/kWh could be achieved and if the operating hours are maximized. Furthermore if the initial capital costs can be reduced by 80% in the case of direct subsidy the LCOH could even fall to 6.7 €/k
Intelligent Hydrogen Fuel Cell Range Extender for Battery Electric Vehicles
May 2019
Publication
Road transport is recognized as having a negative impact on the environment. Policy has focused on replacement of the internal combustion engine (ICE) with less polluting forms of technology including battery electric and fuel cell electric powertrains. However progress is slow and both battery and fuel cell based vehicles face considerable commercialization challenges. To understand these challenges a review of current electric battery and fuel cell electric technologies is presented. Based on this review this paper proposes a battery electric vehicle (BEV) where components are sized to take into account the majority of user requirements with the remainder catered for by a trailer-based demountable intelligent fuel cell range extender. The proposed design can extend the range by more than 50% for small BEVs and 25% for large BEVs (the extended range of vehicles over 250 miles) reducing cost and increasing efficiency for the BEV. It enables BEV manufacturers to design their vehicle battery for the most common journeys decreases charging time to provide convenience and flexibility to the drivers. Adopting a rent and drop business model reduces the demand on the raw materials bridging the gap in the amount of charging (refueling) stations and extending the lifespan for the battery pack.
Modifications in the Composition of CuO/ZnO/Al2O3 Catalyst for the Synthesis of Methanol by CO2 Hydrogenation
Jun 2021
Publication
Renewable methanol obtained from CO2 and hydrogen provided from renewable energy was proposed to close the CO2 loop. In industry methanol synthesis using the catalyst CuO/ZnO/Al2O3 occurs at a high pressure. We intend to make certain modification on the traditional catalyst to work at lower pressure maintaining high selectivity. Therefore three heterogeneous catalysts were synthesized by coprecipitation to improve the activity and the selectivity to methanol under mild conditions of temperature and pressure. Certain modifications on the traditional catalyst Cu/Zn/Al2O3 were employed such as the modification of the synthesis time and the addition of Pd as a dopant agent. The most efficient catalyst among those tested was a palladium-doped catalyst 5% Pd/Cu/Zn/Al2O3. This had a selectivity of 64% at 210 °C and 5 bar.
Economic Conditions for Developing Hydrogen Production Based on Coal Gasification with Carbon Capture and Storage in Poland
Sep 2020
Publication
This study documents the results of economic assessment concerning four variants of coal gasification to hydrogen in a shell reactor. That assessment has been made using discounting methods (NPV: net present value IRR: internal rate of return) as well as indicators based on a free cash flow to firm (FCFF) approach. Additionally sensitivity analysis has been carried out along with scenario analysis in current market conditions concerning prices of hard coal lignite hydrogen and CO2 allowances as well as capital expenditures and costs related to carbon capture and storage (CCS) systems. Based on NPV results a negative economic assessment has been obtained for all the analyzed variants varying within the range of EUR −903 to −142 million although the variants based on hard coal achieved a positive IRR (5.1–5.7%) but lower than the assumed discount rates. In Polish conditions the gasification of lignite seems to be unprofitable in the assumed scale of total investment outlays and the current price of coal feedstock. The sensitivity analyses indicate that at least a 20% increase of hydrogen price would be required or a similar reduction of capital expenditures (CAPEX) and costs of operation for the best variant to make NPV positive. Analyses have also indicated that on the economic basis only the prices of CO2 allowances exceeding EUR 40/Mg (EUR 52/Mg for lignite) would generate savings due to the availability of CCS systems.
Novel Fuzzy Control Energy Management Strategy for Fuel Cell Hybrid Electric Vehicles Considering State of Health
Oct 2021
Publication
Due to the low efficiency and high pollution of conventional internal combustion engine vehicles the fuel cell hybrid electric vehicles are expected to play a key role in the future of clean energy transportation attributed to the long driving range short hydrogen refueling time and environmental advantages. The development of energy management strategies has an important impact on the economy and durability but most strategies ignore the aging of fuel cells and the corresponding impact on hydrogen consumption. In this paper a rule-based fuzzy control strategy is proposed based on the constructed data-driven online estimation model of fuel cell health. Then a genetic algorithm is used to optimize this fuzzy controller where the objective function is designed to consider both the economy and durability by combining the hydrogen consumption cost and the degradation cost characterized by the fuel cell health status. Considering that the rule-based strategy is more sensitive to operating conditions this paper uses an artificial neural network for predictive control. The results are compared with those obtained from the genetic algorithm optimized fuzzy controller and are found to be very similar where the prediction accuracy is assessed using MAPE RMSE and 10-fold cross-validation. Experiments show that the developed strategy has a good generalization capability for variable driving cycles.
Hydrogen-based Integrated Energy and Mobility System for a Real-life Office Environment
Mar 2020
Publication
The current focus on the massive CO2 reduction highlights the need for the rapid development of technology for the production storage transportation and distribution of renewable energy. In addition to electricity we need other forms of energy carriers that are more suitable for energy storage and transportation. Hydrogen is one of the main candidates for this purpose since it can be produced from solar or wind energy and then stored; once needed it can be converted back to electricity using fuel cells. Another important aspect of future energy systems is sector coupling where different sectors e.g. mobility and energy work together to provide better services. In such an integrated system electric vehicles – both battery and hydrogen-based fuel cell – can provide when parked electricity services such as backup power and balancing; when driving they produce no emissions. In this paper we present the concept design and energy management of such an integrated energy and mobility system in a real-life environment at the Shell Technology Centre in Amsterdam. Our results show that storage using hydrogen and salt caverns is much cheaper than using large battery storage systems. We also show that the integration of electric vehicles into the electricity network is technically and economically feasible and that they can provide a flexible energy buffer. Ultimately the results of this study show that using both electricity and hydrogen as energy carriers can create a more flexible reliable and cheaper energy system at an office building.
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