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Advanced Optimal Planning for Microgrid Technologies Including Hydrogen and Mobility at a Real Microgrid Testbed
Apr 2021
Publication
This paper investigates the optimal planning of microgrids including the hydrogen energy system through mixed-integer linear programming model. A real case study is analyzed by extending the only microgrid lab facility in Austria. The case study considers the hydrogen production via electrolysis seasonal storage and fuelling station for meeting the hydrogen fuel demand of fuel cell vehicles busses and trucks. The optimization is performed relative to two different reference cases which satisfy the mobility demand by diesel fuel and utility electricity based hydrogen fuel production respectively. The key results indicate that the low emission hydrogen mobility framework is achieved by high share of renewable energy sources and seasonal hydrogen storage in the microgrid. The investment optimization scenarios provide at least 66% and at most 99% carbon emission savings at increased costs of 30% and 100% respectively relative to the costs of the diesel reference case (current situation)
Decrease in Hydrogen Embrittlement Susceptibility of 10B21 Screws by Bake Aging
Aug 2016
Publication
The effects of baking on the mechanical properties and fracture characteristics of low-carbon boron (10B21) steel screws were investigated. Fracture torque tests and hydrogen content analysis were performed on baked screws to evaluate hydrogen embrittlement (HE) susceptibility. The diffusible hydrogen content within 10B21 steel dominated the fracture behavior of the screws. The fracture torque of 10B21 screws baked for a long duration was affected by released hydrogen. Secondary ion mass spectroscopy (SIMS) result showed that hydrogen content decreased with increasing baking duration and thus the HE susceptibility of 10B21 screws improved. Diffusible hydrogen promoted crack propagation in high-stress region. The HE of 10B21 screws can be prevented by long-duration baking.
A Comparative Review of Alternative Fuels for the Maritime Sector: Economic, Technology, and Policy Challenges for Clean Energy Implementation
Oct 2021
Publication
Global maritime transportation is responsible for around 3% of total anthropogenic green‐ house gas emissions and significant proportions of SOx NOx and PM emissions. Considering the predicted growth in shipping volumes to 2050 greenhouse gas emissions from ships must be cut by 75–85% per ton‐mile to meet Paris Agreement goals. This study reviews the potential of a range of alternative fuels for decarbonisation in maritime. A systematic literature review and information synthesis method was applied to evaluate fuel characteristics production pathways utilization technologies energy efficiency lifecycle environmental performance economic viability and cur‐ rent applicable policies. Alternative fuels are essential to decarbonisation in international shipping. However findings suggest there is no single route to deliver the required greenhouse gas emissions reductions. Emissions reductions vary widely depending on the production pathways of the fuel. Alternative fuels utilising a carbon‐intensive production pathway will not provide decarbonisation instead shifting emissions elsewhere in the supply chain. Ultimately a system‐wide perspective to creating an effective policy framework is required in order to promote the adoption of alternative propulsion technologies.
Utilization and Recycling of End of Life Plastics for Sustainable and Clean Industrial Processes Including the Iron and Steel Industry
Aug 2019
Publication
About 400 million tonnes of plastics are produced per annum worldwide. End-of-life of plastics disposal contaminates the waterways aquifers and limits the landfill areas. Options for recycling plastic wastes include feedstock recycling mechanical /material recycling industrial energy recovery municipal solid waste incineration. Incineration of plastics containing E-Wastes releases noxious odours harmful gases dioxins HBr polybrominated diphenylethers and other hydrocarbons. This study focusses on recycling options in particular feedstock recycling of plastics in high-temperature materials processing for a sustainable solution to the plastic wastes not suitable for recycling. Of the 7% CO2 emissions attributed to the iron and steel industry worldwide ∼30% of the carbon footprint is reduced using the waste plastics compared to other carbon sources in addition to energy savings. Plastics have higher H2 content than the coal. Hydrogen evolved from the plastics acts as the reductant alongside the carbon monoxide. Hydrogen reduction of iron ore in presence of plastics increases the reaction rates due to higher diffusion of H2 compared to CO. Plastic replacement reduces the process temperature by at least 100–200 °C due to the reducing gases (hydrogen) which enhance the energy efficiency of the process. Similarly plastics greatly reduce the emissions in other high carbon footprint process such as magnesia production while contributing to energy.
Analysis of Stress Corrosion Cracking in X80 Pipeline Steel: An Approach from the Theory of Critical Distances
Dec 2018
Publication
This paper presents an analysis of Stress Corrosion Cracking (SCC) based on the Theory of Critical Distances (TCD). The research is based on an experimental program composed of fracture specimens with notch radius varying from 0 mm (crack-like defect) up to 1 mm and tensile specimens. A pipeline steel was used in this work (X80). It has been analysed in one hydrogen embrittlement situation. The study has been completed with Finite Elements Simulation analysis. The capacity of the TCD to analyse SCC processes has been proven.
Hydrogen Production as a Clean Energy Carrier through Heterojunction Semiconductors for Environmental Remediation
Apr 2022
Publication
Today as a result of the advancement of technology and increasing environmental problems the need for clean energy has considerably increased. In this regard hydrogen which is a clean and sustainable energy carrier with high energy density is among the well-regarded and effective means to deliver and store energy and can also be used for environmental remediation purposes. Renewable hydrogen energy carriers can successfully substitute fossil fuels and decrease carbon dioxide (CO2 ) emissions and reduce the rate of global warming. Hydrogen generation from sustainable solar energy and water sources is an environmentally friendly resolution for growing global energy demands. Among various solar hydrogen production routes semiconductor-based photocatalysis seems a promising scheme that is mainly performed using two kinds of homogeneous and heterogeneous methods of which the latter is more advantageous. During semiconductor-based heterogeneous photocatalysis a solid material is stimulated by exposure to light and generates an electron–hole pair that subsequently takes part in redox reactions leading to hydrogen production. This review paper tries to thoroughly introduce and discuss various semiconductor-based photocatalysis processes for environmental remediation with a specific focus on heterojunction semiconductors with the hope that it will pave the way for new designs with higher performance to protect the environment.
Advanced Sizing Methodology for a Multi-Mode eVTOL UAV Powered by a Hydrogen Fuel Cell and Battery
Jan 2022
Publication
A critical drawback of battery-powered eVTOL UAVs is their limited range and endurance and this drawback could be solved by using a combination of hydrogen fuel cells and batteries. The objective of this paper is to develop a sizing methodology for the lift+cruise-type eVTOL UAV powered by a hydrogen fuel cell and battery. This paper presents the constraints analysis method for forward flight/VTOL multi-mode UAV the regression model for electric propulsion system sizing a sizing method for an electric propulsion system and hydrogen fuel cell system and a transition analysis method. The total mass of the UAV is iteratively calculated until convergence and the optimization method is used to ensure that the sizing results satisfy the design requirements. The sizing results are the UAV’s geometry mass and power data. To verify the accuracy of the proposed sizing methodology the sizing and the conceptual design phase results of a 25 kg hydrogen fuel-cell-powered UAV are compared. All parameters had an error within 10% and satisfied the design requirements.
Investing in Hydrogen: Ready, Set, Net Zero
Sep 2020
Publication
Achieving the UK's net zero target by 2050 will be a challenge. Hydrogen can make a substantial contribution but it needs investment and policy support to establish demand increase the scale of deployment and reduce costs. The Ten Point Plan for a Green Industrial Revolution confirms the government’s commitment to drive the growth of low carbon hydrogen in the UK through a range of measures. This includes publishing its hydrogen strategy and setting out revenue mechanisms to attract private investment as well as allocating further support for hydrogen production and hydrogen applications in heating.
We have created a bespoke model to help understand the cost of hydrogen in the UK across the value chain under different pathways. Our analysis highlights areas for cost reduction and identifies factors that could make hydrogen more attractive to investors.
You can read the full report on the Deloitte website at this link
We have created a bespoke model to help understand the cost of hydrogen in the UK across the value chain under different pathways. Our analysis highlights areas for cost reduction and identifies factors that could make hydrogen more attractive to investors.
You can read the full report on the Deloitte website at this link
Using Additives to Control the Decomposition Temperature of Sodium Borohydride
May 2020
Publication
Hydrogen (H2) shows great promise as zero-carbon emission fuel but there are several challenges to overcome in regards to storage and transportation to make it a more universal energy solution. Gaseous hydrogen requires high pressures and large volume tanks while storage of liquid hydrogen requires cryogenic temperatures; neither option is ideal due to cost and the hazards involved. Storage in the solid state presents an attractive alternative and can meet the U.S. Department of Energy (DOE) constraints to find materials containing > 7 % H2 (gravimetric weight) with a maximum H2 release under 125 °C.
While there are many candidate hydrogen storage materials the vast majority are metal hydrides. Of the hydrides this review focuses solely on sodium borohydride (NaBH4) which is often not covered in other hydride reviews. However as it contains 10.6% (by weight) H2 that can release at 133 ± 3 JK−1mol−1 this inexpensive material has received renewed attention. NaBH4 should decompose to H2g) Na(s) and B(s) and could be recycled into its original form. Unfortunately metal to ligand charge transfer in NaBH4 induces high thermodynamic stability creating a high decomposition temperature of 530 °C. In an effort make H2 more accessible at lower temperatures researchers have incorporated additives to destabilize the structure.
This review highlights metal additives that have successfully reduced the decomposition temperature of NaBH4 with temperatures ranging from 522 °C (titanium (IV) fluoride) to 379 °C (niobium (V) fluoride). We describe synthetic methods employed chemical pathways taken and the challenges of boron derivative formation on H2 cycling. Though no trends can be found across all additives it is our hope that compiling the data here will enable researchers to gain a better understanding of the additives’ influence and to determine how a new system might be designed to make NaBH4 a more viable H2 fuel source.
While there are many candidate hydrogen storage materials the vast majority are metal hydrides. Of the hydrides this review focuses solely on sodium borohydride (NaBH4) which is often not covered in other hydride reviews. However as it contains 10.6% (by weight) H2 that can release at 133 ± 3 JK−1mol−1 this inexpensive material has received renewed attention. NaBH4 should decompose to H2g) Na(s) and B(s) and could be recycled into its original form. Unfortunately metal to ligand charge transfer in NaBH4 induces high thermodynamic stability creating a high decomposition temperature of 530 °C. In an effort make H2 more accessible at lower temperatures researchers have incorporated additives to destabilize the structure.
This review highlights metal additives that have successfully reduced the decomposition temperature of NaBH4 with temperatures ranging from 522 °C (titanium (IV) fluoride) to 379 °C (niobium (V) fluoride). We describe synthetic methods employed chemical pathways taken and the challenges of boron derivative formation on H2 cycling. Though no trends can be found across all additives it is our hope that compiling the data here will enable researchers to gain a better understanding of the additives’ influence and to determine how a new system might be designed to make NaBH4 a more viable H2 fuel source.
High-Purity and Clean Syngas and Hydrogen Production From Two-Step CH4 Reforming and H2O Splitting Through Isothermal Ceria Redox Cycle Using Concentrated Sunlight
Jul 2020
Publication
The thermochemical conversion of methane (CH4) and water (H2O) to syngas and hydrogen via chemical looping using concentrated sunlight as a sustainable source of process heat attracts considerable attention. It is likewise a means of storing intermittent solar energy into chemical fuels. In this study solar chemical looping reforming of CH4 and H2O splitting over non-stoichiometric ceria (CeO2/CeO2−δ) redox cycle were experimentally investigated in a volumetric solar reactor prototype. The cycle consists of (i) the endothermic partial oxidation of CH4 and the simultaneous reduction of ceria and (ii) the subsequent exothermic splitting of H2O and the simultaneous oxidation of the reduced ceria under isothermal operation at ~1000°C enabling the elimination of sensible heat losses as compared to non-isothermal thermochemical cycles. Ceria-based reticulated porous ceramics with different sintering temperatures (1000 and 1400°C) were employed as oxygen carriers and tested with different methane flow rates (0.1–0.4 NL/min) and methane concentrations (50 and 100%). The impacts of operating conditions on the foam-averaged oxygen non-stoichiometry (reduction extent δ) syngas yield methane conversion solar-to-fuel energy conversion efficiency as well as the effects of transient solar conditions were demonstrated and emphasized. As a result clean syngas was successfully produced with H2/CO ratios approaching 2 during the first reduction step while high-purity H2 was subsequently generated during the oxidation step. Increasing methane flow rate and CH4 concentration promoted syngas yields up to 8.51 mmol/gCeO2 and δ up to 0.38 at the expense of enhanced methane cracking reaction and reduced CH4 conversion. Solar-to-fuel energy conversion efficiency namely the ratio of the calorific value of produced syngas to the total energy input (solar power and calorific value of converted methane) and CH4 conversion were achieved in the range of 2.9–5.6% and 40.1–68.5% respectively.
Complex Methods of Estimation Technological Strength of Welded Joints in Welding at Low Temperatures
Feb 2021
Publication
A comprehensive methodology for estimating the technological strength of welded joints are developed based on parameters reflecting the welding technology weldability hydrogen force and deformation conditions for welding and other informative parameters that correlate with the characteristics of the welded joint as well as improving existing methods for estimating the technological strength of welded joints connections through the introduction of modern equipment and non-destructive testing systems. It has been established that the proposed comprehensive estimation methodology will allow reaching a new qualitative level in assessing the technological strength of a welded joint using modern equipment and measuring instruments. According to the results of the experimental work it was found that when welding at low temperatures the increase in the probability of the formation and development of cold cracks is mainly determined by the critical content of diffusible hydrogen in the weld metal depending on the structural and force parameters of the welded joints.
Hydrogen Production by Fluidized Bed Reactors: A Quantitative Perspective Using the Supervised Machine Learning Approach
Jul 2021
Publication
The current hydrogen generation technologies especially biomass gasification using fluidized bed reactors (FBRs) were rigorously reviewed. There are involute operational parameters in a fluidized bed gasifier that determine the anticipated outcomes for hydrogen production purposes. However limited reviews are present that link these parametric conditions with the corresponding performances based on experimental data collection. Using the constructed artificial neural networks (ANNs) as the supervised machine learning algorithm for data training the operational parameters from 52 literature reports were utilized to perform both the qualitative and quantitative assessments of the performance such as the hydrogen yield (HY) hydrogen content (HC) and carbon conversion efficiency (CCE). Seven types of operational parameters including the steam-to-biomass ratio (SBR) equivalent ratio (ER) temperature particle size of the feedstock residence time lower heating value (LHV) and carbon content (CC) were closely investigated. Six binary parameters have been identified to be statistically significant to the performance parameters (hydrogen yield (HY)) hydrogen content (HC) and carbon conversion efficiency (CCE) by analysis of variance (ANOVA). The optimal operational conditions derived from the machine leaning were recommended according to the needs of the outcomes. This review may provide helpful insights for researchers to comprehensively consider the operational conditions in order to achieve high hydrogen production using fluidized bed reactors during biomass gasification.
High Purity, Self-sustained, Pressurized Hydrogen Production from Ammonia in a Catalytic Membrane Reactor
Dec 2021
Publication
The combination of catalytic decomposition of ammonia and in situ separation of hydrogen holds great promise for the use of ammonia as a clean energy carrier. However finding the optimal catalyst – membrane pair and operation conditions have proved challenging. Here we demonstrate that cobalt-based catalysts for ammonia decomposition can be efficiently 2 used together with a Pd-Au based membrane to produce high purity hydrogen at elevated pressure. Compared to a conventional packed bed reactor the membrane reactor offers several operational advantages that result in energetic and economic benefits. The robustness and durability of the combined system has been demonstrated for more than 1000 h on stream yielding a very pure hydrogen stream (>99.97 % H2) and recovery (>90 %). When considering the required hydrogen compression for storage/utilization and environmental issues the combined system offers the additional advantage of production of hydrogen at moderate pressures along with full ammonia conversion. Altogether our results demonstrate the possibility of deploying high pressure (350 bar) hydrogen generators from ammonia with H2 efficiencies of circa 75% without any external energy input and/or derived CO2 emissions.
HyDeploy2: Materials Summary and Interpretation
May 2021
Publication
During the exemption application process the original report was evaluated as part of a regulatory review and responses to questions submitted for further consideration. These have been addressed in this revised version (revision 1) in the form of an addendum. The addendum includes the question raised its number and the response to it. The area of the main body of the report to which each question and response refers is indicated by square brackets and the addendum number e.g. [A1].<br/>Through analysis of the literature and results of the practical testing the susceptibility of materials present in the Winlaton trial site to hydrogen degradation has been assessed with consideration of the Winlaton operating conditions (up to 20% H2 at total blend pressures of 20 mbar – 2 bar). The aim of this report has been to determine whether there are any components which have been identified at the Winlaton trial site which could have a significantly increased risk of failure due to their exposure to hydrogen during the one year trial. Where possible direct supporting data has been used to make assessments on the likelihood of failure; in other cases the assessment was aided by collaborative expert opinion in the fields of mechanical engineering materials science and the domestic gas industry.<br/>Click on the supplements tab to view the other documents from this report
HyDeploy2: Summary of Procedures for the Trial Network
Jun 2021
Publication
The assessment of appropriate operational procedures to govern the injection of a hydrogen/natural gas blend into Northern Gas Networks’ (NGN) Winlaton gas distribution network was a key requirement of the HyDeploy2 project. To perform this assessment the review was broken down into two areas procedures upstream of the emergency control valve (owned by NGN) and procedures downstream of the Emergency Control Valve (procedures which would be performed by Gas Safe registered individuals). Assessment of the upstream procedures was led by NGN (own and carry out all upstream procedures on NGN’s gas network) and assessment of the downstream procedures was led by Blue Flame Associates (an industry expert on downstream gas procedures).<br/>Methodologies were adopted to be able to highlight procedures that could potentially be used on the Winlaton trial network during the hydrogen blended gas injection period and if they were impacted by the changing of the gas within the network from natural gas to hydrogen blended gas. This method determined that for downstream gas procedures a total of 56 gas procedures required expert review resulting in 80 technical questions to be assessed and for the upstream gas procedures a total of 80 gas procedures required expert review resulting in 266 technical questions to be assessed.<br/>The operational procedures assessment has led to a determination as to whether a change is or is not required for relevant operational procedures where a basis of concern existed with respect to the injection of hydrogen blended gas. Any requirements to modify an existing procedure has been given in this report referencing the source as to where the detailed analysis for the change/no change recommendation has been given.<br/>The assessment took into account the associated experimental and research carried out as part of the HyDeploy and HyDeploy2 projects such as the assessment of gas characteristics materials impact appliance survey of assets on the Winlaton network and impact of hydrogen blended gas on gas detection equipment references to these studies have been given accordingly to associated impacted operational procedures.<br/>The conclusion of the assessment is that for upstream gas procedures there are some operational procedures that are unchanged some that require an increase in the frequency as to how often they are performed and some procedures which require a technical modification. For downstream domestic gas procedures all procedures applicable to a domestic gas installation were deemed to not be detrimentally affected by the introduction of a 20 mol% hydrogen blend.<br/>For upstream gas procedures an appropriate training package will be built off the back of the results presented in this report and disseminated accordingly to all relevant Operatives that will be responsible for the safety operation and maintenance of the Winlaton network during the hydrogen blend injection period. For downstream gas procedures the Gas Safe community have been fully engaged and informed about the trial.<br/>Click on the supplements tab to view the other documents from this report
Hydrogen Storage Behavior of Mg-based Alloy Catalyzed by Carbon-cobalt Composites
Feb 2021
Publication
The composites comprised of Co nanoparticle and C nanosheet were prepared though a high-temperature carbonization reaction. The catalysis of Co@C composites on the hydrogen storage behavior of Mg90Ce5Y5 alloy was investigated in detail by XRD SEM TEM PCI and DSC method. Because of the synergistic catalytic function of C and Co in C@Co nanocomposites the Mg90Ce5Y5 alloy with 10 wt.% C@Co shows the excellent hydrogen absorption and desorption performances. Time for releasing hydrogen reduces from 150 min to 11 min with the addition of the C@Co composites at the temperature of 300 °C. Meanwhile the dehydrogenation activation energy also declines from 130.3 to 81.9 kJ mol−1 H2 after the addition of the C@Co composites. This positive effect attributes to the C layer with the high defect density and the Co nanoparticles which reduces the energy barriers for the nucleation of Mg/MgH2 phase and the recombination of hydrogen molecule. Besides the C@Co composites also improve the activation property of the Mg90Ce5Y5 alloy which was fully activated in the first cycle. Moreover the temperature for initial dehydrogenation and the endothermic peak of the alloy hydride were also decreased. Although the addition of the C@Co composites increases the plateau pressures and decreases the value of the decomposition enthalpy these differences are so small that the improvement on thermodynamics can hardly be seen.
Investment Frameworks for Development of CCUS in the UK
Jul 2019
Publication
The CCUS Advisory Group (CAG) established in March 2019 is an industry-led group considering the critical challenges facing the development of CCUS market frameworks and providing insight into potential solutions. The CAG brings together experts from across the CCUS industry finance and legal sectors.<br/>The CAG has examined a range of business models focusing on industrial CCUS power production CO? transport and storage and hydrogen production. It has considered how the proposed business models interact in order to minimise issues such as cross-chain risk and has considered issues such as delivery capability. The conclusions of the CAG can be found in this report.
Hydrogen Projects Database – Analysis
Jun 2020
Publication
The IEA produced this dataset as part of efforts to track advances in low-carbon hydrogen technology. It covers all projects commissioned worldwide since 2000 to produce hydrogen for energy or climate-change-mitigation purposes. It includes projects which their objective is either to reduce emissions associated with producing hydrogen for existing applications or to use hydrogen as an energy carrier or industrial feedstock in new applications that have the potential to be a low-carbon technology. Projects in planning or construction are also covered.
Link to Download Database from IEA Website
Link to Download Database from IEA Website
A Novel Remaining Useful Life Prediction Method for Hydrogen Fuel Cells Based on the Gated Recurrent Unit Neural Network
Jan 2022
Publication
The remaining useful life (RUL) prediction for hydrogen fuel cells is an important part of its prognostics and health management (PHM). Artificial neural networks (ANNs) are proven to be very effective in RUL prediction as they do not need to understand the failure mechanisms behind hydrogen fuel cells. A novel RUL prediction method for hydrogen fuel cells based on the gated recurrent unit ANN is proposed in this paper. Firstly the data were preprocessed to remove outliers and noises. Secondly the performance of different neural networks is compared including the back propagation neural network (BPNN) the long short-term memory (LSTM) network and the gated recurrent unit (GRU) network. According to our proposed method based on GRU the root mean square error was 0.0026 the mean absolute percentage error was 0.0038 and the coefficient of determination was 0.9891 for the data from the challenge datasets provided by FCLAB Research Federation when the prediction starting point was 650 h. Compared with the other RUL prediction methods based on the BPNN and the LSTM our prediction method is better in both prediction accuracy and convergence rate.
Reversible Hydrogenation of AB2-type Zr–Mg–Ni–V Based Hydrogen Storage Alloys
Feb 2021
Publication
The development of hydrogen energy is hindered by the lack of high-efficiency hydrogen storage materials. To explore new high-capacity hydrogen storage alloys reversible hydrogen storage in AB2-type alloy is realized by using A or B-side elemental substitution. The substitution of small atomic-radius element Zr and Mg on A-side of YNi2 and partial substitution of large atomic-radius element V on B-side of YNi2 alloy was investigated in this study. The obtained ZrMgNi4 ZrMgNi3V and ZrMgNi2V2 alloys remained single Laves phase structure at as-annealed hydrogenated and dehydrogenated states indicating that the hydrogen-induced amorphization and disproportionation was eliminated. From ZrMgNi4 to ZrMgNi2V2 with the increase of the degree of vanadium substitution the reversible hydrogen storage capacity increased from 0.6 wt% (0.35H/M) to 1.8 wt% (1.0H/M) meanwhile the lattice stability gradually increased. The ZrMgNi2V2 alloy could absorb 1.8 wt% hydrogen in about 2 h at 300 K under 4 MPa H2 pressure and reversibly desorb the absorbed hydrogen in approximately 30 min at 473 K without complicated activation process. The prominent properties of ZrMgNi2V22 elucidate its high potential for hydrogen storage application.
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