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Performance and Failure Analysis of a Retrofitted Cessna Aircraft with a Fuel Cell Power System Fuelled with Liquid Hydrogen
Jan 2022
Publication
Proton-Exchange Membrane-Fuel Cells (PEM-FC) are regarded as one of the prime candidates to provide emissions-free electricity for propulsion systems of aircraft. Here a turbocharged Fuel Cell Power System (FCPS) powered with liquid H2 (LH2) is designed and modelled to provide a primary power source in retrofitted Cessna 208 Caravan aircraft. The proposed FCPS comprises multiple PEM-FCs assembled in stacks two single-stage turbochargers to mitigate the variation of the ambient pressure with altitude two preheaters two humidifiers and two combustors. Interlinked component sub-models are constructed in MATLAB and referenced to commercially available equipment. The FCPS model is used to simulate steady-state responses in a proposed 1.5 h (∼350 km) mission flight determining the overall efficiency of the FCPS at 43% and hydrogen consumption of ∼28 kg/h. The multi-stack FCPS is modelled applying parallel fluidic and electrical architectures analysing two power-sharing methods: equally distributed and daisy-chaining. The designed LH2-FCPS is then proposed as a power system to a retrofitted Cessna 208 Caravan and with this example analysed for the probability of failure occurrence. The results demonstrate that the proposed “dual redundant” FCPS can reach failure rates comparable to commercial jet engines with a rate below 1.6 failures per million hours.
Risk Perception of an Emergent Technology: The Case of Hydrogen Energy
Jan 2006
Publication
Although hydrogen has been used in industry for many years as a chemical commodity its use as a fuel or energy carrier is relatively new and expert knowledge about its associated risks is neither complete nor consensual. Public awareness of hydrogen energy and attitudes towards a future hydrogen economy are yet to be systematically investigated. This paper opens by discussing alternative conceptualisations of risk then focuses on issues surrounding the use of emerging technologies based on hydrogen energy. It summarises expert assessments of risks associated with hydrogen. It goes on to review debates about public perceptions of risk and in doing so makes comparisons with public perceptions of other emergent technologies—Carbon Capture and Storage (CCS) Genetically Modified Organisms and Food (GM) and Nanotechnology (NT)—for which there is considerable scientific uncertainty and relatively little public awareness. The paper finally examines arguments about public engagement and "upstream" consultation in the development of new technologies. It is argued that scientific and technological uncertainties are perceived in varying ways and different stakeholders and different publics focus on different aspects or types of risk. Attempting to move public consultation further "upstream" may not avoid this because the framing of risks and benefits is necessarily embedded in a cultural and ideological context and is subject to change as experience of the emergent technology unfolds.
Experimental Study for Thermal Methane Cracking Reaction to Generate Very Pur Hydrogen in Small or Medium Scales by Using Regenrative Reactor
Sep 2022
Publication
Non-catalytic thermal methane cracking (TMC) is an alternative for hydrogen manufacturing and traditional commercial processes in small-scale hydrogen generation. Supplying the high-level temperatures (850–1800°C) inside the reactors and reactor blockages are two fundamental challenges for developing this technology on an industrial scale (Mahdi Yousefi and Donne 2021). A regenerative reactor could be a part of a solution to overcome these obstacles. This study conducted an experimental study in a regenerative reactor environment between 850 and 1170°C to collect the conversion data and investigate the reactor efficiency for TMC processes. The results revealed that the storage medium was a bed for carbon deposition and successfully supplied the reaction’s heat with more than 99.7% hydrogen yield (at more than 1150°C). Results also indicated that the reaction rate at the beginning of the reactor is much higher and the temperature dependence in the early stages of the reaction is considerably higher. However after reaching a particular concentration of Hydrogen at each temperature the influence of temperature on the reaction rate decreases and is almost constant. The type of produced carbon in the storage medium and its auto-catalytic effect on the reactions were also investigated. Results showed that carbon black had been mostly formed but in different sizes from 100 to 2000 nm. Increasing the reactor temperature decreased the size of the generated carbon. Pre-produced carbon in the reactor did not affect the production rate and is almost negligible at more than 850°C.
Operation of a Circular Economy, Energy, Environmental System at a Wastewater Treatment Plant
Oct 2022
Publication
Decarbonising economies and improving environment can be enhanced through circular economy energy and environmental systems integrating electricity water and gas utilities. Hydrogen production can facilitate intermittent renewable electricity through reduced curtailment of electricity in periods of over production. Positioning an electrolyser at a wastewater treatment plant with existing sludge digesters offers significant advantages over stand-alone facilities. This paper proposes co-locating electrolysis and biological methanation technologies at a wastewater treatment plant. Electrolysis can produce oxygen for use in pure or enhanced oxygen aeration offering a 40% reduction in emissions and power demand at the treatment facility. The hydrogen may be used in a novel biological methanation system upgrading carbon dioxide (CO2)in biogas from sludge digestion yielding a 54% increase in biomethane production. A 10MW electrolyser operating at 80% capacity would be capable of supplying the oxygen demand for a 426400 population equivalent wastewater treatment plant producing 8500 tDS/a of sludge. Digesting the sludge could generate 1409000 m 3 CH4/a and 776000 m 3 CO2/a. Upgrading the CO2 to methane would consume 22.2% of the electrolyser generated hydrogen and capture 1.534 ktCO2e/a. Hydrogen and methane are viable advanced transport fuels that can be utilised in decarbonising heavy transport. In the proposed circular economy energy and environment system sufficient fuel would be generated annually for 94 compressed biomethane gas (CBG) heavy goods vehicles (HGV) and 296 compressed hydrogen gas fuel cell (CHG) HGVs. Replacement of the equivalent number of diesel HGVs would offset approximately 16.1 ktCO2e/a.
Everything About Hydrogen Podcast: Manufacturing the Components of a Hydrogen Economy
Dec 2022
Publication
On today’s episode Alicia Chris and Patrick are chatting with Vonjy Rakajoba UK Managing Director at Robert Bosch. The Bosch Group is a leading global supplier of technology and services and employs roughly 402600 associates worldwide. Its operations are divided into four business sectors: Mobility Solutions Industrial Technology Consumer Goods and Energy and Building Technology. Bosch believes that hydrogen has a bright future as an energy carrier and is making considerable upfront investments in this area. From 2021 to 2024 the company plans to invest around 600 million euros in mobile fuel-cell applications and a further 400 million euros in stationary ones for the generation of electricity and heat. Vonjy is here with us to discuss more about what Bosch’s expansion into the hydrogen energy sector will look like and how the company expects the market to grow moving forward.
The podcast can be found on their website.
The podcast can be found on their website.
Derivation and Validation of a Reference Data-based Real Gas Model for Hydrogen
Mar 2023
Publication
Hydrogen plays an important role for the decarbonization of the energy sector. In its gaseous form it is stored at pressures of up to 1000 bar at which real gas effects become relevant. To capture these effects in numerical simulations accurate real gas models are required. In this work new correlation equations for relevant hydrogen properties are developed based on the Reference Fluid Thermodynamic and Transport Properties Database (REFPROP). Within the regarded temperature (150e400 K) and pressure (0.1e1000 bar) range this approach yields a substantially improved accuracy compared to other databased correlations. Furthermore the developed equations are validated in a numerical simulation of a critical flow Venturi nozzle. The results are in much better accordance with experimental data compared to a cubic equation of state model. In addition the simulation is even slightly faster.
A Flexible Techno-economic Analysis Tool for Regional Hydrogen Hubs - A Case Study for Ireland
Apr 2023
Publication
The increasing urgency with which climate change must be addressed has led to an unprecedented level of interest in hydrogen as a clean energy carrier. Much of the analysis of hydrogen until this point has focused predominantly on hydrogen production. This paper aims to address this by developing a flexible techno-economic analysis (TEA) tool that can be used to evaluate the potential of future scenarios where hydrogen is produced stored and distributed within a region. The tool takes a full year of hourly data for renewables availability and dispatch down (the sum of curtailment and constraint) wholesale electricity market prices and hydrogen demand as well as other user-defined inputs and sizes electrolyser capacity in order to minimise cost. The model is applied to a number of case studies on the island of Ireland which includes Ireland and Northern Ireland. For the scenarios analysed the overall LCOH ranges from V2.75e3.95/kgH2. Higher costs for scenarios without access to geological storage indicate the importance of cost-effective storage to allow flexible hydrogen production to reduce electricity costs whilst consistently meeting a set demand.
The Potential for Hydrogen Ironmaking in New Zealand
Oct 2022
Publication
Globally iron and steel production is responsible for approximately 6.3% of global man-made carbon dioxide emissions because coal is used as both the combustion fuel and chemical reductant. Hydrogen reduction of iron ore offers a potential alternative ‘near-zero-CO2’ route if renewable electrical power is used for both hydrogen electrolysis and reactor heating. This paper discusses key technoeconomic considerations for establishing a hydrogen direct reduced iron (H2-DRI) plant in New Zealand. The location and availability of firm renewable electricity generation is described the experimental feasibility of reducing locally-sourced titanomagnetite irons and in hydrogen is shown and a high-level process flow diagram for a counter-flow electrically heated H2-DRI process is developed. The minimum hydrogen composition of the reactor off-gas is 46% necessitating the inclusion of a hydrogen recycle loop to maximise chemical utilisation of hydrogen and minimize costs. A total electrical energy requirement of 3.24 MWh per tonne of H2-DRI is obtained for the base-case process considered here. Overall a maximum input electricity cost of no more than US$80 per MWh at the plant is required to be cost-competitive with existing carbothermic DRI processes. Production cost savings could be achieved through realistic future improvements in electrolyser efficiency (∼ US$5 per tonne of H2-DRI) and heat exchanger (∼US$3 per tonne). We conclude that commercial H2-DRI production in New Zealand is entirely feasible but will ultimately depend upon the price paid for firm electrical power at the plant.
Optimising Fuel Supply Chains within Planetary Boundaries: A Case Study of Hydrogen for Road Transport in the UK
Jul 2020
Publication
The world-wide sustainability implications of transport technologies remain unclear because their assessment often relies on metrics that are hard to interpret from a global perspective. To contribute to filling this gap here we apply the concept of planetary boundaries (PBs) i.e. a set of biophysical limits critical for operating the planet safely to address the optimal design of sustainable fuel supply chains (SCs) focusing on hydrogen for vehicle use. By incorporating PBs into a mixed-integer linear programming model (MILP) we identify SC configurations that satisfy a given transport demand while minimising the PBs transgression level i.e. while reducing the risk of surpassing the ecological capacity of the Earth. On applying this methodology to the UK we find that the current fossil-based sector is unsustainable as it transgresses the energy imbalance CO2 concentration and ocean acidification PBs heavily i.e. five to 55-fold depending on the downscale principle. The move to hydrogen would help to reduce current transgression levels substantially i.e. reductions of 9–86% depending on the case. However it would be insufficient to operate entirely within all the PBs concurrently. The minimum impact SCs would produce hydrogen via water electrolysis powered by wind and nuclear energy and store it in compressed form followed by distribution via rail which would require as much as 37 TWh of electricity per year. Our work unfolds new avenues for the incorporation of PBs in the assessment and optimisation of energy systems to arrive at sustainable solutions that are entirely consistent with the carrying capacity of the planet.
A Justice and Responsible Research and Innovation Exploration of Marine Renewables and Green Hydrogen in Island Communities
Oct 2022
Publication
Both marine renewables and hydrogen are being tested by the European Marine Energy Centre in the Orkney Islands Scotland. Given their emerging nature there is opportunity and risk pertaining to their development and deployment. This research will contribute conceptually and methodologically through the integration of energy justice and RRI conceptual frameworks strengthening justice analyses in relation to emerging energy technologies. This integrated model will be mobilized to critically scrutinize marine energy and green hydrogen as two future energy sources within the energy system. Following a technology-centered exploration of these technologies this work will then contextualise them into place-based considerations of Orkney’s just energy futures. Placing the technologies at the centre of the justice analysis insights will have the potential to inform their development and deployment in other locations. Exploring them within the local Orkney context will initiate an essential and important discussion of energy futures in this specific location. This presentation sets out the empirical and conceptual context for this work and presents a novel conceptual and methodological model combining energy justice and RRI frameworks. Moreover preliminary methods are discussed including methods and outcomes from co-creation workshops held at research design phase.
Green Hydrogen Driven by Wind and Solar—An Australian Case Study
Apr 2024
Publication
The energy transition to wind and solar opens up opportunities for green hydrogen as wind and solar generation tend to bring electricity prices down to very low levels. We evaluate whether green hydrogen can integrate well with wind and solar PVs to improve the South Australian electricity grid. Green hydrogen can use membrane electrolysis plants during periods of surplus renewable energy. This hydrogen can then be electrified or used in industry. The green hydrogen system was analysed to understand the financial viability and technical impact of integrating green hydrogen. We also used system engineering techniques to understand the system holistically including the technical social environmental and economic impacts. The results show opportunities for the system to provide seasonal storage grid firming and reliability services. Financially it would need changes to electricity rules to be viable so at present it would not be viable without subsidy.
Hydrogen-powered Aviation in Germany: A Macroeconomic Perspective and Methodological Approach of Fuel Supply Chain Integration into an Economy-wide Dataset
Oct 2022
Publication
The hydrogen (H2) momentum affects the aviation sector. However a macroeconomic consideration is currently missing. To address this research gap the paper derives a methodology for evaluating macroeconomic effects of H2 in aviation and applies this approach to Germany. Three goals are addressed: (1) Construction of a German macroeconomic database. (2) Translation of H2 supply chains to the system of national accounts. (3) Implementation of H2-powered aviation into the macroeconomic data framework. The article presents an economy-wide database for analyzing H2-powered aviation. Subsequently the paper highlights three H2 supply pathways provides an exemplary techno-economic cost break-down for ten H2 components and translates them into the data framework. Eight relevant macroeconomic sectors for H2-powered aviation are identified and quantified. Overall the paper contributes on a suitable foundation to apply the macroeconomic dataset to and conduct macroeconomic analyses on H2-powered aviation. Finally the article highlights further research potential on job effects related to future H2 demand.
A Multi-Criteria Decision-Making Framework for Zero Emission Vehicle Fleet Renewal Considering Lifecycle and Scenario Uncertainty
Mar 2024
Publication
: In the last decade with the increased concerns about the global environment attempts have been made to promote the replacement of fossil fuels with sustainable sources. For transport which accounts for around a quarter of total greenhouse gas emissions meeting climate neutrality goals will require replacing existing fleets with electric or hydrogen-propelled vehicles. However the lack of adequate decision support approach makes the introduction of new propulsion technologies in the transportation sector a complex strategic decision problem where distorted non-optimal decisions may easily result in long-term negative effects on the performance of logistic operators. This research addresses the problem of transport fleet renewal by proposing a multi-criteria decision-making approach and takes into account the multiple propulsion technologies currently available and the objectives of the EU Green Deal as well as the inherent scenario uncertainty. The proposed approach based on the TOPSIS model involves a novel decision framework referred to as a generalized life cycle evaluation of the environmental and cost objectives which is necessary when comparing green and traditional propulsion systems in a long-term perspective to avoid distorted decisions. Since the objective of the study is to provide a practical methodology to support strategic decisions the framework proposed has been validated against a practical case referred to the strategic fleet renewal decision process. The results obtained demonstrate how the decision maker’s perception of the technological evolution of the propulsion technologies influences the decision process thus leading to different optimal choices.
Benefits of an Integrated Power and Hydrogen Offshore Grid in a Net-zero North Sea Energy System
Jun 2022
Publication
The North Sea Offshore Grid concept has been envisioned as a promising alternative to: 1) ease the integration of offshore wind and onshore energy systems and 2) increase the cross-border capacity between the North Sea region countries at low cost. In this paper we explore the techno-economic benefits of the North Sea Offshore Grid using two case studies: a power-based offshore grid where only investments in power assets are allowed (i.e. offshore wind HVDC/HVAC interconnectors); and a power-and-hydrogen offshore grid where investments in offshore hydrogen assets are also permitted (i.e. offshore electrolysers new hydrogen pipelines and retrofitted natural gas pipelines). In this paper we present a novel methodology in which extensive offshore spatial data is analysed to define meaningful regions via data clustering. These regions are incorporated to the Integrated Energy System Analysis for the North Sea region (IESA-NS) model. In this optimization model the scenarios are run without any specific technology ban and under open optimization. The scenario results show that the deployment of an offshore grid provides relevant cost savings ranging from 1% to 4.1% of relative cost decrease (2.3 bn € to 8.7 bn €) in the power-based and ranging from 2.8% to 7% of relative cost decrease (6 bn € to 14.9 bn €) in the power-and-hydrogen based. In the most extreme scenario an offshore grid permits to integrate 283 GW of HVDC connected offshore wind and 196 GW of HVDC meshed interconnectors. Even in the most conservative scenario the offshore grid integrates 59 GW of HVDC connected offshore wind capacity and 92 GW of HVDC meshed interconnectors. When allowed the deployment of offshore electrolysis is considerable ranging from 61 GW to 96 GW with capacity factors of around 30%.
Towards Climate-neutral Aviation: Assessment of Maintenance Requirements for Airborne Hydrogen Storage and Distribution Systems
Apr 2023
Publication
Airlines are faced with the challenge of reducing their environmental footprint in an effort to push for climate-neutral initiatives that comply with international regulations. In the past the aviation industry has followed the approach of incremental improvement of fuel efficiency while simultaneously experiencing significant growth in annual air traffic. With the increase in air traffic negating any reduction in Greenhouse Gas (GHG) emissions more disruptive technologies such as hydrogen-based onboard power generation are required to reduce the environmental impact of airline operations. However despite initial euphoria and first conceptual studies for hydrogen-powered aircraft several decades ago there still has been no mass adoption to this day. Besides the challenges of a suitable ground infrastructure this can partly be attributed to uncertainties with the associated maintenance requirements and the expected operating costs to demonstrate the economic viability of this technology. With this study we address this knowledge gap by estimating changes towards scheduled maintenance activities for an airborne hydrogen storage and distribution system. In particular we develop a detailed system design for a hydrogen-powered fuel-cell-based auxiliary power generation and perform a comparative analysis with an Airbus A320 legacy system. That analysis allows us to (a) identify changes for the expected maintenance effort to enhance subsequent techno-economic assessments (b) identify implications of specific design assumptions with corresponding maintenance activities while ensuring regulatory compliance and (c) describe the impact on the resulting task execution. The thoroughly examined interactions between system design and subsequent maintenance requirements of this study can support practitioners in the development of prospective hydrogen-powered aircraft. In particular it allows the inclusion of maintenance implications in early design stages of corresponding system architectures. Furthermore since the presented methodology is transferable to different design solutions it provides a blueprint for alternative operating concepts such as the complete substitution of kerosene by hydrogen to power the main engines.
Alternative Sources of Energy in Transport: A Review
May 2023
Publication
Alternative sources of energy are on the rise primarily because of environmental concerns in addition to the depletion of fossil fuel reserves. Currently there are many alternatives approaches and attempts to introduce alternative energy sources in the field of transport. This article centers around the need to explore additional energy sources beyond the current ones in use. It delves into individual energy sources that can be utilized for transportation including their properties production methods and the advantages and disadvantages associated with their use across different types of drives. The article not only examines the situation in the Czech Republic but also in other nations. In addition to addressing future mobility the thesis also considers how the utilization of new energy sources may impact the environment.
Hydrogen Emissions from a Hydrogen Economy and their Potential Global Warming Impact
Aug 2022
Publication
Hydrogen (H2) is expected to be a key instrument to meet the European Union (EU) Green Deal main objective: i.e. climate neutrality by 2050. Renewable hydrogen deployment is expected to significantly reduce EU greenhouse gas (GHG) emissions by displacing carbon-intensive sources of energy. However concerns have been raised recently regarding the potential global warming impact caused by hydrogen emissions. Although hydrogen is neither intentionally emitted to the atmosphere when used nor a direct greenhouse gas hydrogen losses affect atmospheric chemistry indirectly contributing to global warming. To better understand the potential environmental impact of a hydrogen economy and to assess the need for action in this respect the Clean Hydrogen Joint Undertaking and the U.S. Department of Energy jointly organised with the support of the European Commission Hydrogen Europe Hydrogen Europe Research the Hydrogen Council and the International Partnership for Hydrogen and Fuel Cells in the Economy a 2-day expert workshop. Experts agreed that a low-carbon and in particular a renewable hydrogen economy would significantly reduce the global warming impact compared to a fossil fuel economy. However hydrogen losses to the atmosphere will impact the lifetime of other greenhouse gases namely methane ozone and water vapour indirectly contributing to the increase of the Earth’s temperature in the near-term. To minimise the climate impact of a hydrogen economy losses should therefore be minimised prevented and monitored. Unfortunately current loss rates along the hydrogen supply chain are not well constrained and are currently estimated to go from few percents for compressed hydrogen (1-4%) up to 10-20% for liquefied hydrogen. Both the global warming impact of hydrogen emissions and the leakage rates from a developed hydrogen economy are subject to a high level of uncertainty. It is therefore of paramount importance to invest in developing the ability to accurately quantify hydrogen emissions as well as engage in more research on hydrogen leakage prevention and monitoring systems. More data from the hydrogen industry and improved observational capacity are needed to improve the accuracy of the global hydrogen budget. Finally it is recommended to always report the amount and location of hydrogen emissions when environmental assessments are performed. There is a range of emission metrics and time scales that are designed to evaluate the climate impacts of short-lived GHG emissions compared to CO2 (i.e. CO2 equivalents). The metric choice must depend on the specific policy goal as they can provide very different perspectives on the relative importance of H2 emissions on the climate depending on the time horizon of concern. These differences need to be viewed in the context of the specific policy objectives.
Global Hydrogen and Synfuel Exchanges in an Emission-Free Energy System
Apr 2023
Publication
This study investigates the global allocation of hydrogen and synfuels in order to achieve the well below 2 ◦C preferably 1.5 ◦C target set in the Paris Agreement. For this purpose TIMES Integrated Assessment Model (TIAM) a global energy system model is used. In order to investigate global hydrogen and synfuel flows cost potential curves are aggregated and implemented into TIAM as well as demand technologies for the end use sectors. Furthermore hydrogen and synfuel trades are established using liquid hydrogen transport (LH2 ) and both new and existing technologies for synfuels are implemented. To represent a wide range of possible future events four different scenarios are considered with different characteristics of climate and security of supply policies. The results show that in the case of climate policy the renewable energies need tremendous expansion. The final energy consumption is shifting towards the direct use of electricity while certain demand technologies (e.g. aviation and international shipping) require hydrogen and synfuels for full decarbonization. Due to different security of supply policies the global allocation of hydrogen and synfuel production and exports is shifting while the 1.5 ◦C target remains feasible in the different climate policy scenarios. Considering climate policy Middle East Asia is the preferred region for hydrogen export. For synfuel production several regions are competitive including Middle East Asia Mexico Africa South America and Australia. In the case of security of supply policies Middle East Asia is sharing the export volume with Africa while only minor changes can be seen in the synfuel supply.
Hydrogen Internal Combustion Engine Vehicles: A Review
Nov 2022
Publication
Motor vehicles are the backbone of global transport. In recent years due to the rising costs of fossil fuels and increasing concerns about their negative impact on the natural environment the development of low-emission power supply systems for vehicles has been observed. In order to create a stable and safe global transport system an important issue seems to be the diversification of propulsion systems for vehicles which can be achieved through the simultaneous development of conventional internal combustion vehicles electric vehicles (both battery and fuel cell powered) as well as combustion hydrogen-powered vehicles. This publication presents an overview of commercial vehicles (available on the market) powered by internal combustion hydrogen engines. The work focuses on presenting the development of technology from the point of view of introducing ready-made hydrogen-powered vehicles to the market or technical solutions enabling the use of hydrogen mixtures in internal combustion engines. The study covers the history of the technology dedicated hydrogen and bi-fuel vehicles and vehicles with an engine powered by a mixture of conventional fuels and hydrogen. It presents basic technology parameters and solutions introduced by leading vehicle manufacturers in the vehicle market.
Low-Carbon Economic Dispatch of Integrated Energy Systems in Industrial Parks Considering Comprehensive Demand Response and Multi-Hydrogen Supply
Mar 2024
Publication
To address the increasing hydrogen demand and carbon emissions of industrial parks this paper proposes an integrated energy system dispatch strategy considering multi-hydrogen supply and comprehensive demand response. This model adopts power-to-gas technology to produce green hydrogen replacing a portion of gray hydrogen and incorporates a carbon capture system to effectively reduce the overall carbon emissions of the industrial park. Meanwhile incentive-based and price-based demand response strategies are implemented to optimize the load curve. A scheduling model is established targeting the minimization of procurement operation carbon emission and wind curtailment costs. The case study of a northern industrial park in China demonstrates that the joint supply of green and gray hydrogen reduces carbon emissions by 40.98% and costs by 17.93% compared to solely using gray hydrogen. The proposed approach successfully coordinates the economic and environmental performance of the integrated energy system. This study provides an effective scheduling strategy for industrial parks to accommodate high shares of renewables while meeting hydrogen needs and carbon reduction targets.
A Bibliometric and Visualized Overview of Hydrogen Embrittlement from 1997 to 2022
Dec 2022
Publication
The mechanical properties of materials deteriorate when hydrogen embrittlement (HE) occurs seriously threatening the reliability and durability of the hydrogen system. Therefore it is important to summarize the status and development trends of research on HE. This study reviewed 6676 publications concerned with HE from 1997 to 2022 based on the Web of Science Core Collection. VOSviewer was used to conduct the bibliometric analysis and produce visualizations of the publications. The results showed that the number of publications on HE increased after 2007 especially between 2017 and 2019. Japan was the country with the highest numbers of productive authors and citations of publications and the total number of citations of Japanese publications was 24589. Kyushu University was the most influential university and the total number of citations of Kyushu University publications was 7999. Akiyama was the most prolific and influential author publishing 88 publications with a total of 2565 citations. The USA South Korea and some European countries are also leading in HE research; these countries have published more than 200 publications. It was also found that the HE publications generally covered five topics: “Hydrogen embrittlement in different materials” “Effect of hydrogen on mechanical properties of materials” “Effect of alloying elements or microstructure on hydrogen embrittlement” “Hydrogen transport” and “Characteristics and mechanisms of hydrogen related failures”. Research hotspots included “Fracture failure behavior and analysis” “Microstructure” “Hydrogen diffusion and transport” “Mechanical properties” “Hydrogen resistance” and so on. These covered the basic methods and purposes of HE research. Finally the distribution of the main subject categories of the publications was determined and these categories covered various topics and disciplines. This study establishes valuable reference information for the application and development of HE research and provides a convenient resource to help researchers and scholars understand the development trends and research directions in this field.
Batteries, Fuel Cells, or Engines? A Probabilistic Economic and Environmental Assessment of Electricity and Electrofuels for Heavy Goods Vehicles
Oct 2022
Publication
Uncertainty surrounding the total cost of ownership system costs and life cycle environmental impacts means that stakeholders may lack the required information to evaluate the risks of transitioning to low-carbon fuels and powertrains. This paper assesses the life cycle costs and well-to-wheel environmental impacts of using electricity and electrofuels in Heavy Good Vehicles (HGVs) whilst considering input parameter uncertainty. The complex relationship between electricity cost electrolyser capacity factor CO2 capture cost and electricity emissions intensity is assessed within a Monte Carlo based framework to identify scenarios where use of electricity or electrofuels in heavy goods vehicles makes economic and environmental sense. For vehicles with a range of less than 450 km battery electric vehicles achieve the lowest total cost of ownership for an electricity cost less than 100 €/MWh. For vehicles that require a range of up to 900 km hydrogen fuel cell vehicles represent the lowest long-term cost of abatement. Power-to-methane and power-to-liquid scenarios become economically competitive when low-cost electricity is available at high-capacity factors and CO2 capture costs for fuel synthesis are below 100 €/tCO2; these fuels may be more applicable to decarbonise shipping and aviation. Battery electric HGVs reduce greenhouse gas emissions by 50% compared to the diesel baseline with electricity emissions of 350 gCO2e/kWh. Electricity emissions less than 35 gCO2e/kWh are required for the power-to-methane and power-to-liquid scenarios to meet EU emissions savings criteria. High vehicle capital costs and a lack of widespread refuelling infrastructure may hinder initial uptake of low-carbon fuels and powertrains for HGVs.
Development of a New Renewable Energy System for Clean Hydrogen and Ethanol Production
Mar 2024
Publication
The present research work aims to present a uniquely designed renewable energy-based integrated system along with an equilibrium model for the processing of feedstock by following a hybrid route of thermochemical and biochemical ways. In this regard Canadian maple leaves and plastic wastes are selected as potential feedstocks for co-pyrolysis and syngas fermentation. The influence of co-pyrolysis process parameters on the overall system performance is investigated and assessed. Also several sensitivity analyses are performed to determine the optimal operating parameters that can generate maximum yields of hydrogen and ethanol. The present system is further investigated thermodynamically in terms of energetic and exergetic approaches and efficiencies. The present study shows that a molar flow ratio of 1:1 for maple leaves to plastic wastes a temperature of 1000◦C temperature and a pressure of 1 bar appear to be the most suitable operating conditions with the net production capacities of 7.43 tons/day for hydrogen and 8.72 tons/day for ethanol. The cold gas efficiency and LHV of the syngas produced are found to be 57.23% and 19.96 MJ/kg respectively. The overall energetic and exergetic efficiencies of the present system are found to be 30.98% and 26.88% respectively.
Development of a Hydrogen Fuel Cell Prototype Vehicle Supported by Artificial Intelligence for Green Urban Transport
Mar 2024
Publication
In the automotive sector the zero emissions area has been dominated by battery electric vehicles. However prospective users cite charging times large batteries and the deployment of charging stations as a counter-argument. Hydrogen will offer a solution to these areas in the future. This research focuses on the development of a prototype three-wheeled vehicle that is named Neumann H2. It integrates state-of-the-art energy storage systems demonstrating the benefits of solar- battery- and hydrogen-powered drives. Of crucial importance for the R&D platform is the system’s ability to record its internal states in a time-synchronous format providing valuable data for researchers and developers. Given that the platform is equipped with the ROS2 Open-Source interface the data are recorded in a standardized format. Energy management is supported by artificial intelligence of the “Reinforcement Learning” type which selects the optimal energy source for operation based on different layers of high-fidelity maps. In addition to powertrain control the vehicle also uses artificial intelligence to detect the environment. The vehicle’s environment-sensing system is essentially designed to detect distinguish and select environmental elements through image segmentation using camera images and then to provide feedback to the user via displays.
Everything About Hydrogen Podcast: Plotting the Course for a Decarbonized Global Maritime Industry
Jan 2023
Publication
On this episode of EAH we sat down with Dr. Bo Cerup-Simonsen Chief Executive Officer of the Maersk Mc-Kinney Møller Center for Zero Carbon Shipping. Bo holds a PHD in Naval Architecture and Mechanical Engineering and spent seven years as a research engineer at MIT.
Bo explains the Center's work and we discuss decarbonization of shipping using hydrogen derived green fuels.
The podcast can be found on their website.
Bo explains the Center's work and we discuss decarbonization of shipping using hydrogen derived green fuels.
The podcast can be found on their website.
Green Hydrogen Production at the Gigawatt Scale in Portugal: A Technical and Economic Evaluation
Mar 2024
Publication
The European Union has committed to achieving carbon neutrality by 2050 and green hydrogen has been chosen as a priority vector for reaching that goal. Accordingly Portugal has drafted a National Hydrogen Strategy laying out the various steps for the development of a green hydrogen economy. One element of this strategy is the development of a gigawatt-scale hydrogen production facility powered by dedicated renewable electricity sources. This work presents an analysis of the technical and economic feasibility of a facility consisting of a gigawatt-scale polymer electrolyte membrane electrolyser powered by solar photovoltaic and wind electricity using the energy analysis model EnergyPLAN. Different capacities and modes of operation of the electrolyser are considered including the complementary use of grid electricity as well as different combinations of renewable power resulting in a total of 72 different configurations. An economic analysis is conducted addressing the related annualised capital expenditures maintenance and variable costs to allow for the determination of the levelised cost of hydrogen for the different configurations. This analysis shows the conditions required for maximising annual hydrogen production at the lowest levelised cost of hydrogen. The best options consist of an electrolyser powered by a combination of solar photovoltaic and wind with limited exchanges with the electricity grid and a levelised cost of hydrogen in the range 3.13–3.48 EUR/kg.
Green Hydrogen Production Technologies from Ammonia Cracking
Nov 2022
Publication
The rising technology of green hydrogen supply systems is expected to be on the horizon. Hydrogen is a clean and renewable energy source with the highest energy content by weight among the fuels and contains about six times more energy than ammonia. Meanwhile ammonia is the most popular substance as a green hydrogen carrier because it does not carry carbon and the total hydrogen content of ammonia is higher than other fuels and is thus suitable to convert to hydrogen. There are several pathways for hydrogen production. The considered aspects herein include hydrogen production technologies pathways based on the raw material and energy sources and different scales. Hydrogen can be produced from ammonia through several technologies such as electro-chemical photocatalytic and thermochemical processes that can be used at production plants and fueling stations taking into consideration the conversion efficiency reactors catalysts and their related economics. The commercial process is conducted by using expensive Ru catalysts in the ammonia converting process but is considered to be replaced by other materials such as Ni Co La and other perovskite catalysts which have high commercial potential with equivalent activity for extracting hydrogen from ammonia. For successful engraftment of ammonia to hydrogen technology into industry integration with green technologies and economic methods as well as safety aspects should be carried out.
Towards Electrochemical Hydrogen Storage in Liquid Organic Hydrogen Carriers via Proton-coupled Electron Transfers
Jun 2022
Publication
Green hydrogen is identified as one of the prime clean energy carriers due to its high energy density and a zero emission of CO2. A possible solution for the transport of H2 in a safe and low-cost way is in the form of liquid organic hydrogen carriers (LOHCs). As an alternative to loading LOHC with H2 via a two-step procedure involving preliminary electrolytic production of H2 and subsequent chemical hydrogenation of the LOHC we explore here the possibility of electrochemical hydrogen storage (EHS) via conversion of proton of a proton donor into a hydrogen atom involved in covalent bonds with the LOHC (R) via a proton-coupled electron transfer (PCET) reaction: . 2 + +2 ― + ox↔ 0 2red We chose 9-fluorenone/fluorenol (Fnone/Fnol) conversion as such a model PCET reaction. The electrochemical activation of Fnone via two sequential electron transfers was monitored with in-situ and operando spectroscopies in absence and in presence of different alcohols as proton donors of different reactivity which enabled us to both quantify and get the mechanistic insight on PCET. The possibility of hydrogen extraction from the loaded carrier molecule was illustrated by chemical activation.
Impacts of Low-Carbon Targets and Hydrogen Production Alternatives on Energy Supply System Transition: An Infrastructure-Based Optimization Approach and a Case Study of China
Jan 2021
Publication
Low-carbon transition pathways oriented from different transition targets would result in a huge variation of energy system deployment and transition costs. Hydrogen is widely considered as an imperative energy carrier to reach carbon neutral targets. However hydrogen production either from non-fossil power or fossil fuels with carbon capture is closely linked with an energy supply system and has great impacts on its structure. Identifying an economically affordable transition pathway is attractive and energy infrastructure is critical due to massive investment and long life-span. In this paper a multi-regional multi-period and infrastructure-based model is proposed to quantify energy supply system transition costs with different low-carbon targets and hydrogen production alternatives and China is taken as a case study. Results show that fulfilling 2-degree and 1.5-degree temperature increase targets would result in 84% and 151% increases in system transition costs 114% and 246% increases in infrastructure investment and 211% and 339% increases in stranded investment compared to fulfilling stated policy targets. Producing hydrogen from coal would be economical when carbon capture and sequestration cost is lower than 437 yuan per tonne and reduce infrastructure investment and stranded coal investment by 16% and 35% respectively than producing hydrogen from renewable power.
A Review of the Role of Hydrogen in the Heat Decarbonization of Future Energy Systems: Insights and Perspectives
Apr 2024
Publication
Hydrogen is an emerging technology changing the context of heating with cleaner combustion than traditional fossil fuels. Studies indicate the potential to repurpose the existing natural gas infrastructure offering consumers a sustainable economically viable option in the future. The integration of hydrogen in combined heat and power systems could provide residential energy demand and reduce environmental emissions. However the widespread adoption of hydrogen will face several challenges such as carbon dioxide emissions from the current production methods and the need for infrastructure modification for transport and safety. Researchers indicated the viability of hydrogen in decarbonizing heat while some studies also challenged its long-term role in the future of heating. In this paper a comprehensive literature review is carried out by identifying the following key aspects which could impact the conclusion on the overall role of hydrogen in heat decarbonization: (i) a holistic view of the energy system considering factors such as renewable integration and system balancing; (ii) consumer-oriented approaches often overlook the broader benefits of hydrogen in emission reduction and grid stability; (iii) carbon capture and storage scalability is a key factor for large-scale production of low-emission blue hydrogen; (iv) technological improvements could increase the cost-effectiveness of hydrogen; (v) the role of hydrogen in enhancing resilience especially during extreme weather conditions raises the potential of hydrogen as a flexible asset in the energy infrastructure for future energy supply; and finally when considering the UK as a basis case (vi) incorporating factors such as the extensive gas network and unique climate conditions necessitates specific strategies.
Regional Supply Chains for Decarbonising Steel: Energy Efficiency and Green Premium Mitigation
Jan 2022
Publication
Decarbonised steel enabled by green hydrogen-based iron ore reduction and renewable electricity-based steel making will disrupt the traditional supply chain. Focusing on the energetic and techno-economic assessment of potential green supply chains this study investigates the direct reduced iron-electric arc furnace production route enabled by renewable energy and deployed in regional settings. The hypothesis that co-locating manufacturing processes with renewable energy resources would offer highest energy efficiency and cost reduction is tested through an Australia-Japan case study. The binational partnership is structured to meet Japanese steel demand (for domestic use and regional exports) and source both energy and iron ore from the Pilbara region of Western Australia. A total of 12 unique supply chains differentiated by spatial configuration timeline and energy carrier were simulated which validated the hypothesis: direct energy and ore exports to remote steel producers (i.e. Japan-based production) as opposed to co-locating iron and steel production with abundant ore and renewable energy resources (i.e. Australia-based production) increased energy consumption and the levelised cost of steel by 45% and 32% respectively when averaged across 2030 and 2050. Two decades of technological development and economies of scale realisation would be crucial; 2030 supply chains were on average 12% more energy-intense and 23% more expensive than 2050 equivalents. On energy vectors liquefied hydrogen was more efficient than ammonia for export-dominant supply chains due to the pairing of its process flexibility and the intermittent solar energy profile as well as the avoidance of the need for ammonia cracking prior to direct reduction. To mitigate the green premium a carbon tax in the range of A$66–192/t CO2 would be required in 2030 and A$0–70/t CO2 in 2050; the diminished carbon tax requirement in the latter is achievable only by wholly Australia-based production. Further the modelled system scale was immense; producing 40 Mtpa of decarbonised steel will require 74–129% of Australia’s current electricity output and A$137–328 billion in capital investment for solar power production and shipping vessel infrastructure. These results call for strategic planning of regional resource pairing to drive energy and cost efficiencies which accelerate the global decarbonisation of steel.
Enabling Hydrogen Blending From Industrial Clusters
Nov 2022
Publication
This study has been commissioned by the gas transporters as part of the Gas Goes Green (GGG)2 work programme to develop and report a ‘gas transporter view’ on how to facilitate hydrogen blending from industrial clusters which are likely to form the initial source for hydrogen blending in the gas network. This view has been developed through engagement carried out with industrial clusters and other stakeholders as well as drawing on learnings from a previous hydrogen blending study.3 The key takeaways of this study are that: l Enabling hydrogen blending from industrial clusters can be done in a pragmatic way with limited need for change to existing gas frameworks. l Where frameworks do need to change the changes are incremental rather than involving overhaul of existing frameworks and are highly workable. l While there remain uncertainties as to the nature of blending at each cluster (e.g. the volume and profile of hydrogen injections) in general the changes required to commercial and regulatory frameworks are the same implying that they are low regret. Below we summarise gas transporters’ preferred approach to facilitating hydrogen blending from industrial clusters including both the policy decisions needed and the changes required to commercial and regulatory frameworks. We note that this work has not involved a legal review and that one will be required as part of the process of implementing the framework changes described below.
Socio-technical Barriers to Domestic Hydrogen Futures: Repurposing Pipelines, Policies, and Public Perceptions
Feb 2023
Publication
The feasibility of the global energy transition may rest on the ability of nations to harness hydrogen's potential for cross-sectoral decarbonization. In countries historically reliant on natural gas for domestic heating and cooking such as the UK hydrogen may prove critical to meeting net-zero targets and strengthening energy security. In response the UK government is targeting industrial decarbonization via hydrogen with parallel interest in deploying hydrogen-fueled appliances for businesses and homes. However prospective hydrogen futures and especially the domestic hydrogen transition face multiple barriers which reflect the cross-sectoral dynamics of achieving economies of scale and social acceptance. Addressing these challenges calls for a deep understanding of socio-technical factors across different scales of the hydrogen economy. In response this paper develops a socio-technical systems framework for overcoming barriers to the domestic transition which is applied to the UK context. The paper demonstrates that future strategies should account for interactions between political techno-economic technical market and social dimensions of the hydrogen transition. In parallel to techno-economic feasibility the right policies will be needed to create an even playing field for green hydrogen technologies while also supporting stakeholder symbiosis and consumer buy-in. Future studies should grapple with how an effective repurposing of pipelines policies and public perceptions can be aligned to accelerate the development of the hydrogen economy with maximum net benefits for society and the environment.
Clean Technology Selection of Hydrogen Production on an Industrial Scale in Morocco
Nov 2022
Publication
Sustainable hydrogen production is a priority for Morocco and it’s part of the country’s national energy strategy which is currently being developed. Many processes can be used for its production. However it’s necessary to select the appropriate one for Morocco’s case. In this study a multi-criteria analysis was followed to select the best clean and renewable catalytic process for hydrogen production on an industrial scale. Ten routes were evaluated using the AHP method coupled with the Fuzzy Vikor method for criteria weighting and ranking of alternatives respectively. The results showed that alkaline water electrolysis coupled with renewable energy sources is the most suitable for industrial production in Morocco. The processes that are not well ranked and require further study and development before deployment on an industrial scale are biophotolysis photo fermentation photolysis and thermolysis. The parametric sensitivity analysis performed validated the result obtained. Then the potential for hydrogen production using solar energy is investigated. It was found that Morocco can produce 1057.26 million tons of green hydrogen showing how attractive the selected catalytic process is. This study enables investors and decision-makers to make an informed decision about whether to develop a green hydrogen production industrial installation in Morocco.
Renewable Methanol Production from Green Hydrogen and Captured CO2: A Techno-economic Assessment
Nov 2022
Publication
This paper aims to present a pre-feasibility study of a power-to-fuel plant configuration designed for the production of 500 kg/h of renewable methanol (e-methanol) from green hydrogen and captured carbon dioxide. Hydrogen is obtained by water electrolysis employing the overproduction of renewable electricity. Carbon dioxide is assumed to be separated from the flue gas of a conventional power station by means of an amine-based CO2 absorption system. A comprehensive process model has been developed with the support of Aspen Plus tool to simulate all the plant sections and the overall system. After the process optimization a detailed economic analysis – based on capital and operating costs derived from commercial-scale experience and assuming a 20- year lifetime – has been performed to calculate a levelized cost of methanol (LCoM) of 960 €/t (about 175 €/MWh). The analysis confirms that today the technology is still not competitive from the economic point of view being LCoM more than double than the current methanol price in the international market (450 €/t). However it indicates that the process is expected to become competitive in a mid-term future as a consequence of the new European policies. The study also reveals that LCoM is mainly affected by the electricity price and the electrolyser capital cost as well as the capacity factor of the plant.
Thermodynamic Analysis of Methanol, Ammonia, and Hydrogen as Alternative Fuels in HCCI Engines
May 2023
Publication
The present study enters in the context of reducing harmful emissions of the marine fleet by using three of the most promising alternative fuels namely methanol ammonia and hydrogen. These fuels are to be examined from the perspective of both the first and second laws of thermodynamics when employed in turbocharged and intercooled Homogeneous Charge Compression Ignition Engines (HCCI) under various values of ambient temperature and equivalence ratio. Results showed that the highest engine performance values favour using ammonia as fuel followed in order by hydrogen and methanol. Furthermore most of the exergy destruction rates (65.26% ammonia to 84.02% for hydrogen) of the exergy destruction rate occurring in the engine take place in the HCCI engine.
Sizing of Hybrid Supercapacitors and Lithium-Ion Batteries for Green Hydrogen Production from PV in the Australian Climate
Feb 2023
Publication
Instead of storing the energy produced by photovoltaic panels in batteries for later use to power electric loads green hydrogen can also be produced and used in transportation heating and as a natural gas alternative. Green hydrogen is produced in a process called electrolysis. Generally the electrolyser can generate hydrogen from a fluctuating power supply such as renewables. However due to the startup time of the electrolyser and electrolyser degradation accelerated by multiple shutdowns an idle mode is required. When in idle mode the electrolyser uses 10% of the rated electrolyser load. An energy management system (EMS) shall be applied where a storage technology such as a lithium-ion capacitor or lithium-ion battery is used. This paper uses a state-machine EMS of PV microgrid for green hydrogen production and energy storage to manage the hydrogen production during the morning from solar power and in the night using the stored energy in the energy storage which is sized for different scenarios using a lithium-ion capacitor and lithium-ion battery. The mission profile and life expectancy of the lithium-ion capacitor and lithium-ion battery are evaluated considering the system’s local irradiance and temperature conditions in the Australian climate. A tradeoff between storage size and cutoffs of hydrogen production as variables of the cost function is evaluated for different scenarios. The lithium-ion capacitor and lithium-ion battery are compared for each tested scenario for an optimum lifetime. It was found that a lithium-ion battery on average is 140% oversized compared to a lithium-ion capacitor but a lithium-ion capacitor has a smaller remaining capacity of 80.2% after ten years of operation due to its higher calendar aging while LiB has 86%. It was also noticed that LiB is more affected by cycling aging while LiC is affected by calendar aging. However the average internal resistance after 10 years for the lithium-ion capacitor is 264% of the initial internal resistance while for lithium-ion battery is 346% making lithium-ion capacitor a better candidate for energy storage if it is used for grid regulation as it requires maintaining a lower internal resistance over the lifetime of the storage.
Premier, Progress and Prospects in Renewable Hydrogen Generation: A Review
May 2023
Publication
Renewable hydrogen production has an opportunity to reduce carbon emissions in the transportation and industrial sectors. This method generates hydrogen utilizing renewable energy sources such as the sun wind and hydropower lowering the number of greenhouse gases released into the environment. In recent years considerable progress has been made in the production of sustainable hydrogen particularly in the disciplines of electrolysis biomass gasification and photoelectrochemical water splitting. This review article figures out the capacity efficiency and cost-effectiveness of hydrogen production from renewable sources effectively comparing the conventionally used technologies with the latest techniques which are getting better day by day with the implementation of the technological advancements. Governments investors and industry players are increasingly interested in manufacturing renewable hydrogen and the global need for clean energy is expanding. It is projected that facilities for manufacturing renewable hydrogen as well as infrastructure to support this development would expand hastening the transition to an environment-friendly and low-carbon economy
Hydrogen or Electric Drive—Inconvenient (Omitted) Aspects
May 2023
Publication
Currently hydrogen and electric drives used in various means of transport is a leading topic in many respects. This article discusses the most important aspects of the operation of vehicles with electric drives (passenger cars) and hydrogen drives. In both cases the official reason for using both drives is the possibility of independence from fossil fuel supplies especially oil. The desire for independence is mainly dictated by political considerations. This article discusses the acquisition of basic raw materials for the construction of lithium-ion batteries in electric cars as well as methods for obtaining hydrogen as a fuel. The widespread use of electric passenger cars requires the construction of a network of charging stations. This article shows that taking into account the entire production process of electric cars including lithium-ion batteries the argument that they are ecological cannot be used. Additionally it was indicated that there is no concept for the use of used accumulator batteries. If hydrogen drives are used in trains there is no need to build the traction network infrastructure and then continuously monitor its technical condition and perform the necessary repairs. Of course the necessary hydrogen tanks must be built but there must be similar tanks to store oil for diesel locomotives. This paper also deals with other possibilities of hydrogen application for transformational usage e.g. the use of combustion engines driven with liquid hydrogen. Unfortunately an optimistic approach to this issue does not allow for a critical view of the whole matter. In public discussion there is no room for scientific arguments and emotions to dominate.
Green Energy Hubs for the Military That Can Also Support he Civilian Mobility Sector with Green Hydrogen
May 2023
Publication
To support the energy transition in the area of defence we developed a tool and conducted a feasibility study to transform a military site from being a conventional energy consumer to becoming an energy-positive hub (or prosumer). Coupling a green energy source (e.g. photovoltaic wind) with fuel cells and hydrogen storage satisfied the dynamic energy consumption and dynamic hydrogen demand for both the civilian and military mobility sectors. To make the military sector independent of its civilian counterpart a military site was connected to a renewable energy hub. This made it possible to develop a stand-alone green-energy system transform the military site into a positive energy hub and achieve autonomous energy operation for several days or weeks. An environmental and economic assessment was conducted to determine the carbon footprint and the economic viability. The combined installed capacity of the solar power plant and the wind turbine was 2.5 times the combined peak consumption with about 19% of the total electricity and 7% of the hydrogen produced still available to external consumers.
Enabling or Requiring Hydrogen-ready Industrial Boiler Equipment: Call for Evidence, Summary of Responses
Dec 2022
Publication
On 20 December 2021 the Department for Business Energy and Industrial Strategy (BEIS) launched a Call for Evidence (CfE) on enabling or requiring hydrogen-ready industrial boiler equipment. The aim was to gather evidence from a broad range of UK manufacturers industrial end-users supply chain participants and other experts to enable the development of proposals. The CfE was open for 12 weeks closing on 14 March 2022. The CfE followed the publication of the UK Hydrogen Strategy on 17 August 2021. In the Strategy government committed to run a CfE on hydrogen-ready industrial equipment by theend of 2022. The published CfE focussed on industrial boilers due to their widespread use and because BEIS analysis indicates a significant proportion of the demand for hydrogen in industry will come from this equipment category. Furthermore the technology required for hydrogen boilers is relatively advanced and more standardised than for other types of industrial<br/>equipment. For these reasons industrial boiler equipment presents a good test case for hydrogen-ready industrial equipment more broadly.<br/>The CfE contained the following three sections:<br/>• The opportunity for hydrogen-ready industrial boilers<br/>• The role for government to support hydrogen-ready industrial boiler equipment<br/>• The role of the supply chain and economic opportunities for the UK<br/>Respondents were asked to support their answers with evidence relating to their business product or sector published literature studies or to their broader expertise. To raise awareness of the CfE BEIS officials held two online webinars on 1 February 2022 and 3 February 2022. These were open to boiler manufacturers industrial end-users supply chain participants trade associations professional bodies and any other person(s) with an interest in the area.<br/>To build on evidence gathered through the CfE BEIS commissioned an independent study from Arup and Kiwa Gastec to further examine whether government should enable or require hydrogen-ready industrial boiler equipment. This study investigated the following topics:<br/>• definitions of hydrogen-readiness for industrial boilers<br/>• comparisons of the cost and resource requirement to install and convert hydrogen-ready industrial boiler equipment<br/>• industrial boiler supply chain capacity for conversion to hydrogen<br/>• estimates of the UK industrial boiler population<br/>The final report for this study has been published alongside the government response to the call for evidence. The conclusions and recommendations of that report do not necessarily represent the view of BEIS.
Aspects of an Experimental Study of Hydrogen Use at Automotive Diesel Engine
Feb 2023
Publication
Hydrogen may represents a good alternative fuel that can be used to fuel internal combustion engines in order to ameliorate energetic and emissions performance. The paper presents some experimental aspects registered at hydrogen use to fuel a diesel engine different substitute ratios being use in the area of 18–34% at 40% engine load and speed of 2000 rev/min. The engine is equipped with an open ECU and the control of the cyclic dosses of diesel fuel and hydrogen are adjusted in order to maintain the engine power performance. The in-cylinder pressure diagrams show the increase of the maximum pressure with 17% from 78.5 bar to 91.8 bar for the maximum substitute ratio. Also values of maximum pressure rise rate start to increase for hydrogen addition in correlation with the increase of fuel amount burned into the premixed stage without exceed the normal values with assure the normal and reliable engine operation. Higher Lower Heating Value and combustion speed of hydrogen assure the increase in thermal efficiency the brake specific energy consumption decreases with 5.4%–7.8% at substitute ratios of 20–27%. The CO2 emission level decreases with 20% for maximum hydrogen cyclic dose. In terms of pollutant emission level at hydrogen use the emission level of the NOx decreases with 50% and the smoke number decreases with 73.8% comparative to classic fuelling at the maximum hydrogen cyclic dose.
Bioinspired Hybrid Model to Predict the Hydrogen Inlet Fuel Cell Flow Change of an Energy Storage System
Nov 2019
Publication
The present research work deals with prediction of hydrogen consumption of a fuel cell in an energy storage system. Due to the fact that these kind of systems have a very nonlinear behaviour the use of traditional techniques based on parametric models and other more sophisticated techniques such as soft computing methods seems not to be accurate enough to generate good models of the system under study. Due to that a hybrid intelligent system based on clustering and regression techniques has been developed and implemented to predict the necessary variation of the hydrogen flow consumption to satisfy the variation of demanded power to the fuel cell. In this research a hybrid intelligent model was created and validated over a dataset from a fuel cell energy storage system. Obtained results validate the proposal achieving better performance than other well-known classical regression methods allowing us to predict the hydrogen consumption with a Mean Absolute Error (MAE) of 3.73 with the validation dataset.
Hydrogen Strategy Update to the Market: July 2022
Jul 2022
Publication
Low carbon hydrogen is our new home-grown super-fuel which will be vital for our energy security and to meet our legally binding commitment to achieve net zero by 2050. The UK Hydrogen Strategy published in August 2021 outlined a comprehensive roadmap for the development of a thriving UK hydrogen economy over the coming decade. In the British Energy Security Strategy published in April this year the government doubled the UK’s hydrogen production ambition to up to 10GW by 2030. This increased ambition cements our place firmly at the forefront of the global race to develop hydrogen as a secure low carbon replacement for fossil fuels in the transition to greater energy security and net zero. Since the publication of the UK Hydrogen Strategy we have continued to deliver on our commitments setting out new policy and funding for hydrogen across the value chain and bringing together the international community around shared hydrogen objectives to rapidly develop a global hydrogen economy. Hydrogen was a key component of the Net Zero Strategy COP26 and the British Energy Security Strategy. The Hydrogen Investment Package and opening of the £240 million Net Zero Hydrogen Fund in April marked a major step forward in delivering government support to drive further private investment into hydrogen production in the UK. To keep industry informed on the government’s ongoing work to develop the hydrogen economy we committed in the UK Hydrogen Strategy to producing regular updates to the market as our policy develops. In addition to offering an accessible ‘one stop shop’ of government policy development and support schemes these updates will provide industry and investors with further clarity on the direction of travel of hydrogen policy across the value chain so that government and industry can work together most effectively and with the necessary pace to build a world-leading low carbon hydrogen sector in the UK.
Dynamic Operation of Water Electrolyzers: A Review for Applications in Photovoltaic Systems Integration
May 2023
Publication
This review provides a comprehensive overview of the dynamics of low-temperature water electrolyzers and their influence on coupling the three major technologies alkaline Proton Exchange Membrane (PEM) and Anion Exchange Membrane (AEM) with photovoltaic (PV) systems. Hydrogen technology is experiencing considerable interest as a way to accelerate the energy transition. With no associated CO2 emissions and fast response water electrolyzers are an attractive option for producing green hydrogen on an industrial scale. This can be seen by the ambitious goals and large-scale projects being announced for hydrogen especially with solar energy dedicated entirely to drive the process. The electrical response of water electrolyzers is extremely fast making the slower variables such as temperature and pressure the limiting factors for variable operation typically associated with PV-powered electrolysis systems. The practical solar-to-hydrogen efficiency of these systems is in the range of 10% even with a very high coupling factor exceeding 99% for directly coupled systems. The solar-to-hydrogen efficiency can be boosted with a battery potentially sacrificing the cost. The intermittency of solar irradiance rather than its variability is the biggest challenge for PV-hydrogen systems regarding operation and degradation.
Technical Reliability of Shipboard Technologies for the Application of Alternative Fuels
Jul 2022
Publication
Background: Naval trafc is highly dependent on depleting fossil resources and causes signifcant greenhouse gas emissions. At the same time marine transportation is a major backbone of world trade. Thus alternative fuel concepts are highly needed. Diferent fuels such as ammonia methanol liquefed natural gas and hydrogen have been proposed. For some of them frst prototype vessels have been in operation. However practical experience is still limited. Most studies so far focus on aspects such as efciency and economics. However particularly in marine applications reliability of propulsion systems is of utmost importance because failures on essential ship components at sea pose a huge safety risk. If the respective components lose their functionality repair can be much more challenging due to large distances to dockyards and the complicated transport of spare parts to the ship. Consequently evaluation of reliability should be a core element of system analysis for new marine fuels. Results: In this study reliability was studied for four potential fuels. The analysis involved several steps: estimation of overall failure rates identifcation of most vulnerable components and assessment of criticality by including severity of fault events. On the level of overall failure rate ammonia is shown to be very promising. Extending the view over a pure failure rate-based evaluation shows that other approaches such as LOHC or methanol can be competitive in terms of reliability and risk. As diferent scenarios require diferent weightings of the diferent reliability criteria the conclusion on the best technology can difer. Relevant aspects for this decision can be the availability of technical staf high-sea or coastal operation the presence of non-naval personnel onboard and other factors. Conclusions: The analysis allowed to compare diferent alternative marine fuel concepts regarding reliability. However the analysis is not limited to assessment of overall failure rates but can also help to identify critical elements that deserve attention to avoid fault events. As a last step severity of the individual failure modes was included. For the example of ammonia it is shown that the decomposition unit and the fuel cell should be subject to measures for increasing safety and reducing failure rates.
Ecological and Economic Evaluation of Hydrogen Production by Different Water Electrolysis Technologies
Jul 2020
Publication
The economic and ecological production of green hydrogen by water electrolysis is one of the major challenges within Carbon2Chem and other power-to-X projects. This paper presents an evaluation of the different water electrolysis technologies with respect to their specific energy demand carbon footprint and the forecast production costs in 2030. From a current perspective alkaline water electrolysis is evaluated as the most favorable technology for the cost-effective production of low-carbon hydrogen with fluctuating renewables.
An Overview of the Recent Advances in Composite Materials and Artificial Intelligence for Hydrogen Storage Vessels Design
Mar 2023
Publication
The environmental impact of CO2 emissions is widely acknowledged making the development of alternative propulsion systems a priority. Hydrogen is a potential candidate to replace fossil fuels for transport applications with three technologies considered for the onboard storage of hydrogen: storage in the form of a compressed gas storage as a cryogenic liquid and storage as a solid. These technologies are now competing to meet the requirements of vehicle manufacturers; each has its own unique challenges that must be understood to direct future research and development efforts. This paper reviews technological developments for Hydrogen Storage Vessel (HSV) designs including their technical performance manufacturing costs safety and environmental impact. More specifically an up-to-date review of fiber-reinforced polymer composite HSVs was explored including the end-of-life recycling options. A review of current numerical models for HSVs was conducted including the use of artificial intelligence techniques to assess the performance of composite HSVs leading to more sophisticated designs for achieving a more sustainable future.
A Multi-energy Multi-microgrid System Planning Model for Decarbonisation and Decontamination of Isolated Systems
May 2023
Publication
Decarbonising and decontaminating remote regions in the world presents several challenges. Many of these regions feature isolation dispersed demand in large areas and a lack of economic resources that impede the development of robust and sustainable networks. Furthermore isolated systems in the developing world are mostly based on diesel generation for electricity and firewood and liquefied petroleum gas for heating as these options do not require a significant infrastructure cost. In this context we present a stochastic multi-energy multi-microgrid system planning model that integrates electricity heat and hydrogen networks in isolated systems. The model is stochastic to capture uncertainty in renewable generation outputs particularly hydro and wind and thus design a multi-energy system proved secured against such uncertainty. The model also features two distinct constraints to limit the emissions of CO2 (for decarbonisation) and particulate matter (for decontamination) and incorporates firewood as a heating source. Moreover given that the focus is on low-voltage networks we introduce a fully linear AC power flow equations set allowing the planning model to remain tractable. The model is applied to a real-world case study to design a multi-energy multi-microgrid system in an isolated region in Chilean Patagonia. In a case with a zero limit over direct CO2 emissions the total system’s cost increases by 34% with respect to an unconstrained case. In a case with a zero limit over particulate matter emissions the total system’s cost increases by 189%. Finally although an absolute zero limit over both particulate matter and direct CO2 emissions leads to a total system’s cost increase of 650% important benefits in terms of decarbonisation and decontamination can be achieved at marginal cost increments.
Positioning Germany in an International Hydrogen Economy: A Policy Review
Apr 2024
Publication
Germany the European Union member state with the largest fiscal space and its leading manufacturer of industrial goods is pursuing an ambitious hydrogen strategy aiming at establishing itself as a major technology provider and importer of green hydrogen. The success of its hydrogen strategy represents not only a key element in realizing the European vision of climate neutrality but also a central driver of an emerging global hydrogen economy. This article provides a detailed review of German policy highlighting its prominent international dimension and its implications for the development of a global renewable hydrogen economy. It provides an overview of the strategy’s central goals and how these have evolved since the launch of the strategy in 2020. Next it moves on to provide an overview of the strategy’s main areas of intervention and highlights corresponding policy instruments. For this we draw on a comprehensive assessment of hydrogen policy instruments which have been systematically analyzed and coded. This was complemented by a detailed analysis of policy documents and information gathered in six interviews with government officials and staff of key implementing agencies. The article places particular emphasis on the strategy’s international dimension. While less significant in financial terms than domestic hydrogen-related spending it represents a defining feature of the German hydrogen strategy setting it apart from strategies in other major economies. The article closes with a reflection on the key features of the strategy compared to other important countries identifies gaps of the strategy and discusses important avenues for future research.
Socio-environmental and Technical Factors Assessment of Photovoltaic Hydrogen Production in Antofagasta, Chile
Apr 2024
Publication
This study introduces a method for identifying territories ideal for establishing photovoltaic (PV) plants for green hydrogen (GH2 ) production in the Antofagasta region of northern Chile a location celebrated for its outstanding solar energy potential. Assessing the viability of PV plant installation necessitates a balanced consideration of technical aspects and socio-environmental constraints such as the proximity to areas of ecological importance and indigenous communities to identify potential zones for solar and non-conventional renewable energy (NCRE)-based hydrogen production. To tackle this challenge we propose a methodology that utilizes geospatial analysis integrating Geographic Information System (GIS) tools with sensitivity analysis to determine the most suitable sites for PV plant installation in the Antofagasta region. Our geospatial analysis employs the QGIS software to identify these optimal locations while sensitivity analysis uses the Sørensen–Dice coefficient method to assess the similarity among chosen socio-environmental variables. Applying this methodology to the Antofagasta region reveals that a significant area within a 15 km radius of existing road networks and electrical substations is favorable for photovoltaic projects. Our sensitivity analysis further highlights the limiting effects of socio-environmental factors and their interactions. Moreover our research finds that enlarging areas of socio-environmental importance could increase the total hydrogen production by about 10% per commune indicating the impact of these factors on the potential for renewable energy production.
Carbon-free Green Hydrogen Production Process with Induction Heating-based Ammonia Decomposition Reactor
Dec 2022
Publication
This study presents an induction heating-based reactor for ammonia decomposition and to achieve a 150 Nm3 /h carbon-free green hydrogen production process. The developed metallic monolith reactor acts by increasing the reactor temperature through an electromagnetic induction method using renewable-based electricity. As a result hydrogen is produced without the generation of air pollutants such as CO2 which are formed via the conventional production pathway. Furthermore techno-economic analysis was conducted based on exergy and economic analysis to evaluate the feasibility of the developed process. Experimentally the proposed reactor showed an ammonia conversion of 90.0 % at 600 ℃ and 7 barg. Exergy analysis indicated that the total unused exergy accounted for 45.79 % of the total exergy input giving an exergy efficiency of 54.21 % for the overall process. Furthermore the CAPEX and OPEX values are calculated as 1599567 USD and 644719 USD/y respectively; therefore the levelized cost of hydrogen (LCOH) was calculated to be 6.98 USD/kgH2. This study also demonstrated that the LCOH varies with the ammonia feed price and the process capacity and so it would be expected to decrease from 6.98 to 5.33 USD/kgH2 as the hydrogen production capacity is increased from 150 to 500 Nm3 / h. Overall our results confirm the feasibility of carbon-free green hydrogen production on on-site hydrogen refueling stations and they will be expected to advance the development of an environmental hydrogen economy.
Three-Stage Modeling Framework for Analyzing Islanding Capabilities of Decarbonized Energy Communities
May 2023
Publication
Contrary to microgrids (MGs) for which grid code or legislative support are lacking in the majority of cases energy communities (ECs) are one of the cornerstones of the energy transition backed up by the EU’s regulatory framework. The main difference is that unlike MGs ECs grow and develop organically through citizen involvement and investments in the existing low-voltage (LV) distribution networks. They are not planned and built from scratch as closed distribution systems that are independent of distribution system operator plans as assumed in the existing literature. An additional benefit of ECs could be the ability to transition into island mode contributing to the resilience of power networks. To this end this paper proposes a three-stage framework for analyzing the islanding capabilities of ECs. The framework is utilized to comprehensively assess and compare the islanding capabilities of ECs whose organic development is based upon three potential energy vectors: electricity gas and hydrogen. Detailed dynamic simulations clearly show that only fully electrified ECs inherently have adequate islanding capabilities without the need for curtailment or additional investments.
Recent Progress in Conducting Polymers for Hydrogen Storage and Fuel Cell Applications
Oct 2020
Publication
Hydrogen is a clean fuel and an abundant renewable energy resource. In recent years huge scientific attention has been invested to invent suitable materials for its safe storage. Conducting polymers has been extensively investigated as a potential hydrogen storage and fuel cell membrane due to the low cost ease of synthesis and processability to achieve the desired morphological and microstructural architecture ease of doping and composite formation chemical stability and functional properties. The review presents the recent progress in the direction of material selection modification to achieve appropriate morphology and adsorbent properties chemical and thermal stabilities. Polyaniline is the most explored material for hydrogen storage. Polypyrrole and polythiophene has also been explored to some extent. Activated carbons derived from conducting polymers have shown the highest specific surface area and significant storage. This review also covers recent advances in the field of proton conducting solid polymer electrolyte membranes in fuel cells application. This review focuses on the basic structure synthesis and working mechanisms of the polymer materials and critically discusses their relative merits.
Fuel-Cell Electric Vehicles: Plotting a Scientific and Technological Knowledge Map
Mar 2020
Publication
The fuel-cell electric vehicle (FCEV) has been defined as a promising way to avoid road transport greenhouse emissions but nowadays they are not commercially available. However few studies have attempted to monitor the global scientific research and technological profile of FCEVs. For this reason scientific research and technological development in the field of FCEV from 1999 to 2019 have been researched using bibliometric and patent data analysis including network analysis. Based on reports the current status indicates that FCEV research topics have reached maturity. In addition the analysis reveals other important findings: (1) The USA is the most productive in science and patent jurisdiction; (2) both Chinese universities and their authors are the most productive in science; however technological development is led by Japanese car manufacturers; (3) in scientific research collaboration is located within the tri-polar world (North America–Europe–Asia-Pacific); nonetheless technological development is isolated to collaborations between companies of the same automotive group; (4) science is currently directing its efforts towards hydrogen production and storage energy management systems related to battery and hydrogen energy Life Cycle Assessment and greenhouse gas (GHG) emissions. The technological development focuses on technologies related to electrically propelled vehicles; (5) the International Journal of Hydrogen Energy and SAE Technical Papers are the two most important sources of knowledge diffusion. This study concludes by outlining the knowledge map and directions for further research.
Optimising Renewable Generation Configurations of Off-grid Green Ammonia Production System Considering Haber-Bosch Flexibility
Feb 2023
Publication
Green ammonia has received increasing interest for its potential as an energy carrier in the international trade of renewable power. This paper considers the factors that contribute to producing cost-competitive green ammonia from an exporter’s perspective. These factors include renewable resource quality across potential sites operating modes for off-grid plants and seasonal complementarity with trade buyers. The study applies a mixed-integer programming model and uses Australia as a case study because of its excellent solar and wind resources and the potential for synergy between Southern Hemisphere supply and Northern Hemisphere demand. Although renewable resources are unevenly distributed across Australia and present distinct diurnal and seasonal variability modelling shows that most of the pre-identified hydrogen hubs in each state and territory of Australia can produce cost-competitive green ammonia providing the electrolysis and Haber-Bosch processes are partially flexible to cope with the variability of renewables. Flexible operation reduces energy curtailment and leads to lower storage capacity requirements using batteries or hydrogen storage which would otherwise increase system costs. In addition an optimised combination of wind and solar can reduce the magnitude of storage required. Providing that a partially flexible Haber Bosch plant is commercially available the modelling shows a levelised cost of ammonia (LCOA) of AU$756/tonne and AU$659/tonne in 2025 and 2030 respectively. Based on these results green ammonia would be cost-competitive with grey ammonia in 2030 given a feedstock natural gas price higher than AU$14/MBtu. For green ammonia to be cost-competitive with grey ammonia assuming a lower gas price of AU$6/MBtu a carbon price would need to be in place of at least AU$123/tonne. Given that there is a greater demand for energy in winter concurrent with lower solar power production there may be opportunities for solar-based Southern Hemisphere suppliers to supply the major industrial regions most of which are located in the Northern Hemisphere.
From Grey to Green and from West to East: The Geography and Innovation Trajectories of Hydrogen Fuel Technologies
May 2023
Publication
Despite the potential of hydrogen as a sustainable energy carrier existing studies analysing the recent evolution of this technology are scattered typically focusing on a specific type of hydrogen technology within a single country or region. In this paper we adopt a broader perspective providing an overview of the evolution of knowledge generation across different types of hydrogen fuel and the leading countries in developing new technologies in this field. Using data from the European Patent Office we map knowledge generation on hydrogen fuel technologies exploring its geographic distribution and its link with environmental sustainability. While the United States leads the generation of new knowledge other Asian and European countries show greater dynamism in growth and specialisation. Our study shows that although hydrogen fuel is considered environmentally friendly most recent technological developments are still related to fossil energy sources. However a faster growth rate is observed in the knowledge of hydrogen fuel from renewable sources pointing to a promising path towards sustainability. Moreover our analysis of the knowledge interconnection between different hydrogen types suggests that those technologies developed for hydrogen based on fossil energy sources have enabled novel applications based on renewable energies.
Agreement for the Low Carbon Hydrogen Production Business Model
Dec 2022
Publication
The Heads of Terms for the Low Carbon Hydrogen Agreement sets out the government’s proposal for the final hydrogen production business model design. It will form the basis of the Low Carbon Hydrogen Agreement the business model contract between the government appointed counterparty and a low carbon hydrogen producer.<br/>The business model will provide revenue support to hydrogen producers to overcome the operating cost gap between low carbon hydrogen and high carbon fuels. It has been designed to incentivise investment in low carbon hydrogen production and use and in doing so deliver the government’s ambition of up to 10GW of low carbon hydrogen production capacity by 2030.
Exergy and Exergoeconomic Analysis for the Proton Exchange Membrane Water Electrolysis under Various Operating Conditions and Design Parameters
Nov 2022
Publication
Integrating the exergy and economic analyses of water electrolyzers is the pivotal way to comprehend the interplay of system costs and improve system performance. For this a 3D numerical model based on COMSOL Multiphysics Software (version 5.6 COMSOL Stockholm Sweden) is integrated with the exergy and exergoeconomic analysis to evaluate the exergoeconomic performance of the proton exchange membrane water electrolysis (PEMWE) under different operating conditions (operating temperature cathode pressure current density) and design parameter (membrane thickness). Further the gas crossover phenomenon is investigated to estimate the impact of gas leakage on analysis reliability under various conditions and criteria. The results reveal that increasing the operating temperature or decreasing the membrane thickness improves both the efficiency and cost of hydrogen exergy while increasing the gas leakage through the membrane. Likewise raising the current density and the cathode pressure lowers the hydrogen exergy cost and improves the economic performance. The increase in exergy destroyed and hydrogen exergy cost as well as the decline in second law efficiency due to the gas crossover are more noticeable at higher pressures. As the cathode pressure rises from 1 to 30 bar at a current density of 10000 A/m2 the increase in exergy destroyed and hydrogen exergy cost as well as the decline in second law efficiency are increased by 37.6 kJ/mol 4.49 USD/GJ and 7.1% respectively. The cheapest green electricity source which is achieved using onshore wind energy and hydropower reduces hydrogen production costs and enhances economic efficiency. The growth in the hydrogen exergy cost is by about 4.23 USD/GJ for a 0.01 USD/kWh increase in electricity price at the current density of 20000 A/m2. All findings would be expected to be quite useful for researchers engaged in the design development and optimization of PEMWE.
Identifying and Analysing Important Model Assumptions: Combining Techno-economic and Political Feasibility of Deep Decarbonisation Pathways in Norway
Mar 2024
Publication
Understanding the political feasibility of transition pathways is a key issue in energy transitions. Policy changes are a significant source of uncertainty in energy system optimisation modelling. Energy system models are nevertheless continuously being updated to reflect policy signals as realistically as possible. Using the concept of transition pathways as a starting point this cross-disciplinary study combines energy system optimization modelling with political feasibility of different transition pathways. This combination generates insights into key political decision points in the ongoing energy transition. Resting on actor support structure and political feasibility of four main pathway categories (electrification hydrogen biomass and energy efficiency) we identify critical model assumptions that are politically significant and impact model outcome. Then by replacing the critical assumptions with technical limitations we model a scenario that is unrestrained by assumptions about policy we identify areas where political choices are key to model outcomes. The combination of actor preferences and modelled energy system consequences enables the identification of future key decision points. We find that there is considerable support for electrification as the main pathway to net-zero. The implications of widespread electrification in terms of energy production and grid capacity lead us to identify challenging policy decisions with implications for the energy transition.
Technical and Economic Performance Assessment of Blue Hydrogen Production Using New Configuration Through Modelling and Simulation
Mar 2024
Publication
Steam methane reforming (SMR) is the dominant process for hydrogen production which produce large amount of carbon dioxide (CO2) as a by-product. To address concerns about carbon emissions there is an increasing focus on blue hydrogen to mitigate carbon emissions during hydrogen production. However the commercialization of blue hydrogen production (BHP) is hindered by the challenges of high cost and energy consumption. This study proposes a new configuration to address these challenges which is characterized by: (a) the use of piperazine (PZ) as a solvent which has a high CO2 absorption efficiency; (b) a more efficient heat exchange configuration which recovers the waste exergy from flue gas; (c) the advanced flash stripper (AFS) was adopted to reduce the capital cost due to its simpler stripper configuration. In addition the technical and economic performance of the proposed energy and cost-saving blue hydrogen production (ECSB) process is investigated and compared with the standard SMR process. The detailed models of the SMR process and the post-combustion carbon capture (PCC) process were developed and integrated in Aspen plus® V11. The results of the technical analysis showed that the ECSB process with 30 wt.% PZ achieves a 36.3 % reduction in energy penalty when compared to the standard process with 30 wt.% Monoethanolamine (MEA). The results of the economic analysis showed that the lowest levelized cost of blue hydrogen (LCBH) was achieved by the ECSB process with 30 wt.% PZ. Compared to the BHP process with 30 wt.% MEA the LCBH was reduced by 19.7 %.
Historical Analysis of FCH 2 JU Stationary Fuel Cell Projects
May 2021
Publication
As a part of its knowledge management activities the Fuel Cell and Hydrogen Joint Undertaking 2 (FCH 2 JU) has commissioned the Joint Research Centre (JRC) to perform a series of historical analyses by topic area to assess the impact of funded projects and the progression of its current Multi-Annual Work Plan (MAWP; 2014- 2020) towards its objectives. These historical analyses consider all relevant funded projects since the programme’s inception in 2008. This report considers the performance of projects against the overall FCH 2 JU programme targets for stationary Fuel Cells (FCs) using quantitative values of Key Performance Indicators (KPI) for assessment. The purpose of this exercise is to see whether and how the programme has enhanced the state of the art for stationary fuel cells and to identify potential Research & Innovation (R&I) gaps for the future. Therefore the report includes a review of the current State of the Art (SoA) of fuel cell technologies used in the stationary applications sector. The programme has defined KPIs for three different power output ranges and equivalent applications: (i) micro-scale Combined Heat and Power (mCHP) for single family homes and small buildings (0.3 - 5 kW); (ii) mid-sized installations for commercial and larger buildings (5 - 400 kW); (iii) large scale FC installations converting hydrogen and renewable methane into power in various applications (0.4 - 30 MW). Projects addressing stationary applications in these particular power ranges were identified and values for the achieved KPIs extracted from relevant sources of information such as final reports and the TRUST database (Technology Reporting Using Structured Templates). As much of this data is confidential a broad analysis of performance of the programme against its KPIs has been performed without disclosing confidential information. The results of this analysis are summarised within this report. The information obtained from this study will be used to suggest future modifications to the research programme and associated targets.
Effect of Carbon Concentration and Carbon Bonding Type on the Melting Characteristics of Hydrogen-reduced Iron Ore Pellets
Oct 2022
Publication
Decarbonization of the steel industry is one of the pathways towards a fossil-fuel-free environment. The steel industry is one of the top contributors to greenhouse gas emissions. Most of these emissions are directly linked to the use of a fossil-fuelbased reductant. Replacing the fossil-based reductant with green H2 enables the transition towards a fossil-free steel industry. The carbon-free iron produced will cause the refining and steelmaking operations to have a starting point far from today’s operations. In addition to carbon being an alloying element in steel production carbon addition controls the melting characteristics of the reduced iron. In the present study the effect of carbon content and form (cementite/graphite) in hydrogen-reduced iron ore pellets on their melting characteristics was examined by means of a differential thermal analyser and optical dilatometer. Carburized samples with a carbon content < 2 wt % did not show any initial melting at the eutectic temperature. At and above 2 wt % the carburized samples showed an initial melting at the eutectic temperature irrespective of the carbon content. However the absorbed heat varies with varied carbon content. The carbon form does not affect the initial melting temperature but it affects the melting progression. Carburized samples melt homogenously while melting of iron-graphite mixtures occurs locally at the interface between iron and carbon particles and when the time is not long enough melting might not occur to any significant extent. Therefore at any given carbon content > 2 wt % the molten fraction is higher in the case of carburized samples which is indicated by the amount of absorbed melting heat.
Hydrogen, the First Element Podcast - Episode 4: Reskill to Repower - Preparing the Hydrogen Workforce
Dec 2022
Publication
During her State of the Union Address the President of the European Commission Ursula Von der Leyen defined 2023 as the "European Year of Skills" highlighting the urgency to overcome the shortage of skilled workforce in Europe a challenge that affects the hydrogen sector as well. The rapid development of the European Hydrogen Value Chain over the coming years is expected to generate approximately 1 million highly skilled jobs by 2030 and up to 5.4 million by 2050. In the fourth episode titled "Reskill to Repower: Preparing the Hydrogen workforce" our Chief Technology & Market Officer Stephen Jackson discusses with Massimo Valsania VP of Engineering at EthosEnergy and Co-chair of Hydrogen Europe Skills Working Group. Starting off with Massimo's professional background and his current role in our association the two speakers discussed the skills needed in the hydrogen economy and the policies that should be put in place to attract new generations.
Impact of Fuel Production Technologies on Energy Consumption and GHG Emissions from Diesel and Electric–Hydrogen Hybrid Buses in Rio de Janeiro, Brazil
Apr 2023
Publication
In view of the GHG reduction targets to be met Brazilian researchers are looking for cleaner alternatives to energy sources. These alternatives are primarily to be applied in the transport sector which presents high energy consumption as well as high CO2 emissions. In this sense this research developed an LCI study considering two bus alternatives for the city of Rio de Janeiro: diesel-powered internal combustion buses (ICEB) and a hydrogen-powered polymer fuel cell hybrid bus (FCHB). For the FCHB three hydrogen production methods were also included: water electrolysis (WE) ethanol steam reforming (ESR) and natural gas steam reforming (NGSR). The research was aimed at estimating energy consumption including the percentage of energy that is renewable as well as CO2 emissions. The results show diesel as the energy source with the highest emissions as well as the highest fossil energy consumption. Regarding the alternatives for hydrogen production water electrolysis stood out with the lowest emissions.
Experimental Analysis of the Effects of Ship Motion on Hydrogen Dispersion in an Enclosed Area
Apr 2023
Publication
This study aims to experimentally quantify the hydrogen diffusion characteristics by ship motion. Hydrogen leakage experiments were conducted under various ship motion conditions and the corresponding hydrogen concentrations for each sensor were expressed by an equation. The experimental facility was a scale model of the hydrogen fuel storage room of a ship. An experiment was conducted by implementing the roll and pitch motions of the ship as well as motion direction using a ship simulator. In the equation describing the hydrogen concentration the minimum and maximum root mean square deviations were 0.987 and 0.707 respectively and the correlations were 0.000109 and 0.0012289. Although the results differed as per the sensor location the hydrogen concentration was affected by the motion period of the ship. The experimental results and prediction equations can be useful for sensor and vent location selection by predicting the concentration when hydrogen leaks in ships in motion.
Thermodynamic Analysis of Hydrogen Utilization as Alternative Fuel in Cement Production
Jul 2022
Publication
Growing attention to the environmental aspect has urged the effort to reduce CO2 emission as one of the greenhouse gases. The cement industry is one of the biggest CO2 emitters in this world. Alternative fuel is one of the challenging issues in cement production due to the limited fossil fuel resources and environmental concerns. Meanwhile hydrogen (H2) has been reported as a promising non-carbon fuel with ammonia (NH3) as the main candidate for chemical storage methods. In this work an integrated system of cement production with an alternative H2-based fuel is proposed consisting of the dehydrogenation process of NH3 and the H2 combustion to provide the required thermal energy for clinker production. Different catalysts are employed and evaluated to analyze the specific energy input (SEI). The result shows that the conversion rate strongly determines the SEI with minimum SEI (3829.8 MJ t-clinker-1 ) achieved by Ni-Pt-based catalyst at a reaction temperature of 600 ºC. Compared to the conventional fuel of coal the H2-based integrated cement production system shows a significant decrease of 44% in CO2 emission due to carbon-free combustion using H2 as the fuel. The current study on the proposed integrated system of H2-based cement production also provides an initial thermodynamic analysis and basic observation for the adoption of non-carbon-based H2 including the storage system of NH3 in the cement production process.
Safety Issues of a Hydrogen Refueling Station and a Prediction for an Overpressure Reduction by a Barrier Using OpenFOAM Software for an SRI Explosion Test in an Open Space
Oct 2022
Publication
Safety issues arising from a hydrogen explosion accident in Korea are discussed herein. In order to increase the safety of hydrogen refueling stations (HRSs) the Korea Gas Safety Corporation (KGS) decided to install a damage-mitigation wall also referred to as a barrier around the storage tanks at the HRSs after evaluating the consequences of hypothetical hydrogen explosion accidents based on the characteristics of each HRS. To propose a new regulation related to the barrier installation at the HRSs which can ensure a proper separation distance between the HRS and its surrounding protected facilities in a complex city KGS planned to test various barrier models under hypothetical hydrogen explosion accidents to develop a standard model of the barrier. A numerical simulation to investigate the effect of the recommended barrier during hypothetical hydrogen explosion accidents in the HRS will be performed before installing the barrier at the HRSs. A computational fluid dynamic (CFD) code based on the open-source software OpenFOAM will be developed for the numerical simulation of various accident scenarios. As the first step in the development of the CFD code we conducted a hydrogen vapor cloud explosion test with a barrier in an open space which was conducted by the Stanford Research Institute (SRI) using the modified XiFoam solver in OpenFOAMv1912. A vapor cloud explosion (VCE) accident may occur due to the leakage of gaseous hydrogen or liquefied hydrogen owing to a failure of piping connected to the storage tank in an HRS. The analysis results using the modified XiFoam predicted the peak overpressure variation from the near field to the far field of the explosion site through the barrier with an error range of approximately ±30% if a proper analysis methodology including the proper mesh distribution in the grid model is chosen. In addition we applied the proposed analysis methodology using the modified XiFoam to barrier shapes that varied from that used in the test to investigate its applicability to predict peak overpressure variations with various barrier shapes. Through the application analysis we concluded that the proposed analysis methodology is sufficient for evaluating the safety effect of the barrier which will be recommended through experimental research during VCE accidents at the HRSs.
Selection Criteria and Ranking for Sustainable Hydrogen Production Options
Aug 2022
Publication
This paper aims to holistically study hydrogen production options essential for a sustainable and carbon-free future. This study also outlines the benefits and challenges of hydrogen production methods to provide sustainable alternatives to fossil fuels by meeting the global energy demand and net-zero targets. In this study sixteen hydrogen production methods are selected for sustainability investigation based on seven different criteria. The criteria selected in the comparative evaluation cover various dimensions of hydrogen production in terms of economic technical environmental and thermodynamic aspects for better sustainability. The current study results show that steam methane reforming with carbon capture could provide sustainable hydrogen in the near future while the other technologies’ maturity levels increase and the costs decrease. In the medium- and long-terms photonic and thermal-based hydrogen production methods can be the key to sustainable hydrogen production.
Nuclear-Renewable Hybrid Energy System with Load Following for Fast Charging Stations
May 2023
Publication
The transportation sector is a significant source of greenhouse gas emissions. Electric vehicles (EVs) have gained popularity as a solution to reduce emissions but the high load of charging stations poses a challenge to the power grid. Nuclear-Renewable Hybrid Energy Systems (N-RHES) present a promising alternative to support fast charging stations reduce grid dependency and decrease emissions. However the intermittent problem of renewable energy sources (RESs) limits their application and the synergies among different technologies have not been fully exploited. This paper proposes a predictive and adaptive control strategy to optimize the energy management of N-RHES for fast charging stations considering the integration of nuclear photovoltaics and wind turbine energy with a hydrogen storage fuel cell system. The proposed dynamic model of a fast-charging station predicts electricity consumption behavior during charging processes generating probabilistic forecasting of electricity consumption time-series profiling. Key performance indicators and sensitivity analyses illustrate the practicability of the suggested system which offers a comprehensive solution to provide reliable sustainable and low-emission energy to fast-charging stations while reducing emissions and dependency on the power grid.
Nuclear Cogeneration: Civil Nuclear Energy in a Low-carbon Future
Oct 2020
Publication
This policy briefing considers how the use of nuclear energy could be expanded to make the most of the energy produced and also to have the flexibility to complement an energy system with a growing input of intermittent renewable energy.<br/>What is nuclear cogeneration?<br/>Nuclear cogeneration is where the heat generated by a nuclear power station is used not only to generate electricity but to address some of the ‘difficult to decarbonise’ energy demands such as domestic heating and hydrogen production. It also enables a nuclear plant to be used more flexibly by switching between electricity generation and cogeneration applications.<br/>Applications for nuclear cogeneration<br/>Heat generated by civil nuclear reactors can be extracted at two different points for applications requiring either low-temperature or high-temperature heat. Each application differs in many aspects of operation and have different challenges.<br/>Low-temperature cogeneration<br/>Applications for the lower temperature ‘waste’ heat include:<br/>District heating<br/>Seawater desalination<br/>Low-temperature industrial process heating<br/>High-temperature cogeneration<br/>Higher temperature heat can be accessed earlier and used for:<br/>High-temperature industrial process heating<br/>Hydrogen production<br/>Sustainable synthetic fuel production<br/>Direct air capture<br/>Thermal energy storage<br/>Challenges of cogeneration systems<br/>Whilst some nuclear cogeneration applications have been employed in many countries the economic benefit of widescale nuclear cogeneration needs to be determined. However if the construction cost reductions for small modular reactors (SMRs) can be realised and the regulation and licencing processes streamlined then the additional revenue benefits of cogeneration could be material for SMRs and for the future of nuclear generation in the UK.<br/>Other outstanding issues include the ownership of reactors the future demand for hydrogen and other cogeneration products at a regional national and international level and the cost of carbon and dependable power.
Redrawing the EU’s Energy Relations: Getting it Right with African Renewable Hydrogen
Oct 2022
Publication
In this paper we will explore the state of play with renewable hydrogen development in Africa through some case studies from AGHA members and the scope for growth moving forward. In so doing we will address some of the prevailing challenges to build out of a clean hydrogen economy that could be foreseen already at this early stage and look for potential solutions building on what is already in place in other sectors. We make the case that there should be four key areas of focus moving forward on African-EU hydrogen collaboration. Firstly (i) foreign direct investment (FDI) should be de-risked through offtake mechanisms and public-private partnerships (ii) flagship projects should lead the way (iii) large parts of the value chain should remain in Africa (iv) wider ‘democratisation’ and accessibility of the sector should be encouraged
2021 Standards Report
Jul 2021
Publication
Purpose: The standards module of the FCHO presents a large number of standards relevant for the deployment of hydrogen and fuel cells. The standards are categorized per application enhancing ease of access and findability. The development of sector-relevant standards facilitate and enhance economies of scale interoperability comparability safety and many other issues. https://www.fchobservatory.eu/observatory/Policy-and-RCS/Standards Scope: This report presents the developments in European and international standards for the year 2020.Standards from the following standards developing organizations are included: CEN CENELEC ISO IEC OIML. Key Findings: The development of sector relevant standards on an international level continued to grow in 2020; on a European level many standards are still in the process of being drafted. In 2020 12 new standards have been published mainly on the subject of fuel cell technologies. The recently established committee CEN-CLC JTC 6 (Hydrogen in energy systems) has not published standards yet but is working on drafting standards on for example Guarantees of Origin. Previous Reports The first report was published in September 2020. This report is the 2nd Annual report.
Experimental Study on the Cycle Variation Characteristics of Direct Injection Hydrogen Engine
Jun 2022
Publication
Hydrogen energy is an important technical route to achieve carbon peak and carbon neutrality. Direct injection hydrogen engine is one of the ways of hydrogen energy application. It has the advantages of high thermal efficiency and limit/reduce abnormal combustion phenomena. In order to explore the cycle characteristics of direct injection hydrogen engine based on a 2.0L direct injection hydrogen engine an experimental study on the cycle characteristics of direct injection hydrogen engine was carried out. The experimental results show that cycle variation increases from 0.67% to 1.02% with the increasing of engine speed. The cycle variation decreases from 1.52% to 0.64% with the increasing of engine load. As the equivalence ratio increases the cycle variation first decreases significantly from 2.52% to 0.35% and then stabilizes. The ignition advance angle has a better angle to minimize the cycle variation. An experimental study on the influence of the start of injection on the cycle variation was carried out. As the engine speed/engine load is 2000rpm/4bar the cycle variation increases from 0.72% to 2.42% with the start of injection changing from -280°CA to -180°CA; then rapidly decreases to 0.99% and then increases to 2.26% with the start of injection changing from -180°CA to -100°CA. The experimental results show that SOI could cause significant influence on cycle variation because of intake valve closing and shortening mixing time and both the process of intake valve closing and lagging the SOI could cause the cycle variation to increase. The SOI remarkably affects the cycle variation at low engine load/equivalence ratio and high engine speed. This study lays the foundation for the follow-up research of hydrogen engine performance matching of the cycle variation.
Investigation of Pre-cooling Strategies for Heavy-duty Hydrogen Refuelling
Mar 2024
Publication
Green hydrogen presents a promising solution for transitioning from fossil fuels to a clean energy future particularly with the application of fuel cell electric vehicles (FCEVs). However the hydrogen refuelling process for FCEVs requires extensive pre-cooling to achieve fast filling times. This study presents experiments and simulations of a hydrogen refuelling station equipped with an adaptable cold-fill unit aiming to maximize fuelling efficiencies. For this purpose we developed and experimentally validated simulation models for a hydrogen tank and an aluminium block heat exchanger. Different pre-cooling parameters affect the final tank temperatures during the parallel filling of three 350 L type IV tanks. The results indicate significant potential for optimizing the required cooling energy with achievable savings of over 50 % depending on the pre-cooling strategy. The optimized pre-cooling strategies and energy savings aid in advancing the refuelling process for FCEVs effectively contributing to the transition to clean energy.
Hydrogen Refueling Process: Theory, Modeling, and In-Force Applications
Mar 2023
Publication
Among the alternative fuels enabling the energy transition hydrogen-based transportation is a sustainable and efficient choice. It finds application both in light-duty and heavy-duty mobility. However hydrogen gas has unique qualities that must be taken into account when employed in such vehicles: high-pressure levels up to 900 bar storage in composite tanks with a temperature limit of 85 ◦C and a negative Joule–Thomson coefficient throughout a wide range of operational parameters. Moreover to perform a refueling procedure that is closer to the driver’s expectations a fast process that requires pre-cooling the gas to −40 ◦C is necessary. The purpose of this work is to examine the major phenomena that occur during the hydrogen refueling process by analyzing the relevant theory and existing modeling methodologies.
Boosting Hydrogen through a European Hydrogen Bank
Mar 2023
Publication
Hydrogen is indispensable to decarbonise European industry and reach the EU’s 2030 climate targets and 2050 climate neutrality. It is one of the key technologies of Europe’s Net Zero Industry Act. By scaling up its production we will reduce the use of fossil fuels in European industries and serve the needs of hard-to-electrify sectors.
Assessment of Hydrogen Based Long Term Electrical Storage in Residential Energy Systems
Oct 2022
Publication
Among the numerous envisioned applications for hydrogen in the decarbonization of the energy system seasonal energy storage is usually regarded as one of the most likely options. Although long-term energy storage is usually considered at grid-scale level given the increasing diffusion of distributed energy systems and the expected cost reduction in hydrogen related components some companies are starting to offer residential systems with PV modules and batteries that rely on hydrogen for seasonal storage of electrical energy. Such hydrogen storage systems are generally composed by water electrolysers hydrogen storage vessels and fuel cells.<br/>The aim of this work is to investigate such systems and their possible applications for different geographical conditions in Italy. On-grid and off-grid systems are considered and compared to systems without hydrogen in terms of self-consumption ratio size of components and economic investment. Each different option has been assessed from a techno-economic point of view via MESS (Multi Energy Systems Simulator) an analytical programming tool for the analysis of local energy systems.<br/>Results have identified the optimal sizing of the system's components and have shown how such systems are not in general economically competitive for a single dwelling although they can in some cases ensure energy independence.
Green Electricity and Medical Electrolytic Oxygen from Solar Energy - A Sustainable Solution for Rural Hospitals.
Oct 2022
Publication
The objective of this paper is to design and simulate for rural areas isolated from the electricity grid a system based on solar energy for the optimal supply of green electricity and medical oxygen to a hospital. The system sized to produce 20 Nm3 /day is constituted of a 37.46 kW photovoltaic farm a 15.47 kW electrolyzer and a 15.47 kW fuel cell. The simulation of the Photovoltaic system is performed using the single diode model solved with the Lambert function defined in MATLAB Software. The daily production of oxygen and hydrogen during the sunniest day of the month is respectively 20.81 Nm3 /day and 41.61 Nm3 /day. The daily energy that can be stored is relevant to the hydrogen production and an electricity storage capacity of 124.89 kWh is feasible. During the least sunny day of the least sunny month the daily production of oxygen and hydrogen is respectively 7.72 Nm3 /day and 15.44 Nm3 /day. The recorded values prove that the system sized can constitute a viable solution to ensure the permanent supply a green electricity and oxygen to the hospital with good energy storage capacity.
Review on COx-free Hydrogen from Methane Cracking: Catalysts, Solar Energy Integration and Applications
Oct 2021
Publication
Hydrogen fuel production from methane cracking is a sustainable process compared to the ones currently in practice due to minimal greenhouse gas emissions. Carbon black that is co-produced is a valuable product and can be marketed to other industries. As this is a high-temperature process using concentrated solar energy can further improve its sustainability. In this study a detailed review is conducted to study the advancements in methane cracking for hydrogen production using different catalysts. Various solar reactors developed for methane cracking are discussed. The application of hydrogen to produce other valuable chemicals are outlined. Hydrogen carriers such as methanol dimethyl ether ammonia and urea can efficiently store hydrogen energy and enable easier transportation. Further research in the field of methane cracking is required for reactor scale-up improved economics and to reduce the problems arising from carbon deposition leading to reactor clogging and catalyst deactivation.
Prospective Roles for Green Hydrogen as Part of Ireland's Decarbonisation Strategy
Mar 2023
Publication
In recent decades governments and society have been making increasing efforts to address and mitigate climate change by reducing emissions and decarbonising energy generation. Ireland has invested greatly in renewable electricity installing 4 GW of wind capacity since 2002 and has set assertive energy targets such as the aim to reduce overall emissions by 51% by 2030. Nonetheless considerable acceleration is needed in the decarbonisation of the country’s energy sector. This paper investigates the potential role hydrogen can play in Ireland’s energy transition proposing hydrogen as an energy vector and storage medium that may help the country achieve its targets and reduce greenhouse gas emissions. Through literature review research and from industry insights the current state of the Irish energy sector is analysed and recommendations are made as to how where and when hydrogen can be integrated into the decarbonisation of Ireland’s electricity heating and transport. It is concluded that; with significant effort from the government policymakers industry and organisations; the effective deployment of hydrogen technologies in Ireland could avoid up to 6.1 MtCO2eq of emissions annually reflecting a trend observed in many other developed countries in which hydrogen plays an important part in the path to a low-carbon future. Prospective roles for hydrogen in Ireland include renewable energy storage and grid balancing through the deployment of Power-to-Gas systems a replacement for fossil natural gas in the gas grid for backup electricity production as well as industry and heating requirements and the use of hydrogen as a fuel for heavy transport.
Performance and Stability of a Critical Raw Materials-free Anion Exchange Membrane Electrolysis Cell
Feb 2023
Publication
A water electrolysis cell based on anion exchange membrane (AEM) and critical raw materials-free (CRM-free) electrocatalysts was developed. A NiFe-oxide electrocatalyst was used at the anode whereas a series of metallic electrocatalysts were investigated for the cathode such as Ni NiCu NiMo NiMo/KB. These were compared to a benchmark Pt/C cathode. CRMs-free anode and cathode catalysts were synthetized with a crystallite size of about 10 nm. The effect of recirculation through the cell of a diluted KOH solution was investigated. A concentration of 0.5–1 M KOH appeared necessary to achieve suitable performance at high current density. amongst the CRM-free cathodes the NiMo/KB catalyst showed the best performance in the AEM electrolysis cell achieving a current density of 1 A cm− 2 at about 1.7–1.8 V/cell when it was used in combination with a NiFe-oxide anode and a 50 µm thick Fumatech FAA-3–50® hydrocarbon membrane. Durability tests showed an initial decrease of cell voltage with time during 2000 h operation at 1 A cm− 2 until reaching a steady state performance with an energy efficiency close to 80%. An increase of reversible losses during start-up and shutdown cycles was observed. Appropriate stability was observed during cycled operation between 0.2 and 1 A cm− 2 ; however the voltage efficiency was slightly lower than in steady-state operation due to the occurrence of reversible losses during the cycles. Post operation analysis of electrocatalysts allowed getting a better comprehension of the phenomena occurring during the 2000 h durability test.
Ammonia as Hydrogen Carrier for Transportation; Investigation of the Ammonia Exhaust Gas Fuel Reforming
Jun 2013
Publication
In this paper we show for the first time the feasibility of ammonia exhaust gas reforming as a strategy for hydrogen production used in transportation. The application of the reforming process and the impact of the product on diesel combustion and emissions were evaluated. The research was started with an initial study of ammonia autothermal reforming (NH3 e ATR) that combined selective oxidation of ammonia (into nitrogen and water) and ammonia thermal decomposition over a ruthenium catalyst using air as the oxygen source. The air was later replaced by real diesel engine exhaust gas to provide the oxygen needed for the exothermic reactions to raise the temperature and promote the NH3 decomposition. The main parameters varied in the reforming experiments are O2/NH3 ratios NH3 concentration in feed gas and gas e hourly e space e velocity (GHSV). The O2/NH3 ratio and NH3 concentration were the key factors that dominated both the hydrogen production and the reforming process efficiencies: by applying an O2/NH3 ratio ranged from 0.04 to 0.175 2.5e3.2 l/min of gaseous H2 production was achieved using a fixed NH3 feed flow of 3 l/min. The reforming reactor products at different concentrations (H2 and unconverted NH3) were then added into a diesel engine intake. The addition of considerably small amount of carbon e free reformate i.e. represented by 5% of primary diesel replacement reduced quite effectively the engine carbon emissions including CO2 CO and total hydrocarbons.
Cross-regional Electricity and Hydrogen Deployment Research Based on Coordinated Optimization: Towards Carbon Neutrality in China
Sep 2022
Publication
In order to achieve carbon neutrality in a few decades the clean energy proportion in power mix of China will significantly rise to over 90%. A consensus has been reached recently that it will be of great significance to promote hydrogen energy that is produced by variable renewable energy power generation as a mainstay energy form in view of its potential value on achieving carbon neutrality. This is because hydrogen energy is capable of complementing the power system and realizing further electrification especially in the section that cannot be easily replaced by electric energy. Power system related planning model is commonly used for mid-term and long-term planning implemented through power installation and interconnection capacity expansion optimization. In consideration of the high importance of hydrogen and its close relationship with electricity an inclusive perspective which contains both kinds of the foresaid energy is required to deal with planning problems. In this study a joint model is established by coupling hydrogen energy model in the chronological operation power planning model to realize coordinated optimization on energy production transportation and storage. By taking the carbon neutrality scenario of China as an example the author applies this joint model to deploy a scheme research on power generation and hydrogen production inter-regional energy transportation capacity and hydrogen storage among various regions. Next by taking the technology progress and cost decrease prediction uncertainty into account the main technical– economic parameters are employed as variables to carry out sensitivity analysis research with a hope that the quantitative calculation and results discussion could provide suggestion and reference to energy-related companies policy-makers and institute researchers in formulating strategies on related energy development.
In the Green? Perceptions of Hydrogen Production Methods Among the Norwegian Public
Feb 2023
Publication
This article presents findings from a representative survey fielded through the Norwegian Citizen Panel examining public perceptions of hydrogen fuel and its different production methods. Although several countries including Norway have strategies to increase the production of hydrogen fuel our results indicate that hydrogen as an energy carrier and its different production methods are still unknown to a large part of the public. A common misunderstanding seems to be confusing ‘hydrogen fuel’ in general with environmentally friendly ‘green hydrogen’. Results from a survey experiment (N = 1906) show that production method is important for public acceptance. On a five-point acceptance scale respondents score on average 3.9 for ‘green’ hydrogen which is produced from renewable energy sources. The level of acceptance is significantly lower for ‘blue’ (3.2) and ‘grey’ (2.3) hydrogen when respondents are informed that these are produced from coal oil or natural gas. Public support for hydrogen fuel in general as well as the different production methods is also related to their level of worry about climate change gender and political affiliation. Widespread misunderstandings regarding ‘green’ hydrogen production could potentially fuel public resistance as new ‘blue’ or ‘grey’ projects develop. Our results indicate a need for clearer communication from the government and developers regarding production methods to avoid distrust and potential public backfire.
Self-Sustaining Control Strategy for Proton-Exchange Membrane Electrolysis Devices Based on Gradient-Disturbance Observation Method
Mar 2023
Publication
This paper proposes a self-sustaining control model for proton-exchange membrane (PEM) electrolysis devices aiming to maintain the temperature of their internal operating environment and thus improve the electrolysis efficiency and hydrogen production rate. Based on the analysis of energy–substance balance and electrochemical reaction characteristics an electrothermal-coupling dynamic model for PEM electrolysis devices was constructed. Considering the influence of the input energy–substance and the output hydrogen and oxygen of PEM electrolysis devices on the whole dynamic equilibrium process the required electrical energy and water molar flow rate are dynamically adjusted so that the temperature of the cathode and the anode is maintained near 338.15 K. The analytical results show that the hydrogen production rate and electrolysis efficiency are increased by 0.275 mol/min and 3.9% respectively by linearly stacking 100 PEM electrolysis devices to form a hydrogen production system with constant cathode and anode operating temperatures around 338.15 K in the self-sustaining controlled mode
Opportunities for Low-carbon Generation and Storage Technologies to Decarbonise the Future Power System
Feb 2023
Publication
Alternatives to cope with the challenges of high shares of renewable electricity in power systems have been addressed from different approaches such as energy storage and low-carbon technologies. However no model has previously considered integrating these technologies under stability requirements and different climate conditions. In this study we include this approach to analyse the role of new technologies to decarbonise the power system. The Spanish power system is modelled to provide insights for future applications in other regions. After including storage and low-carbon technologies (currently available and under development) batteries and hydrogen fuel cells have low penetration and the derived emission reduction is negligible in all scenarios. Compressed air storage would have a limited role in the short term but its performance improves in the long term. Flexible generation technologies based on hydrogen turbines and long-duration storage would allow the greatest decarbonisation providing stability and covering up to 11–14 % of demand in the short and long term. The hydrogen storage requirement is equivalent to 18 days of average demand (well below the theoretical storage potential in the region). When these solutions are considered decarbonising the electricity system (achieving Paris targets) is possible without a significant increase in system costs (< € 114/MWh).
Exploring Supply Chain Design and Expansion Planning of China's Green Ammonia Production with an Optimization-based Simulation Approach
Aug 2021
Publication
Green ammonia production as an important application for propelling the upcoming hydrogen economy has not been paid much attention by China the world's largest ammonia producer. As a result related studies are limited. This paper explores potential supply chain design and planning strategies of green ammonia production in the next decade of China with a case study in Inner Mongolia. A hybrid optimization-based simulation approach is applied considering traditional optimization approaches are insufficient to address uncertainties and dynamics in a long-term energy transition. Results show that the production cost of green ammonia will be at least twice that of the current level due to higher costs of hydrogen supply. Production accounts for the largest share of the total expense of green hydrogen (~80 %). The decline of electricity and electrolyser prices are key in driving down the overall costs. In addition by-product oxygen is also considered in the model to assess its economic benefits. We found that by-product oxygen sales could partly reduce the total expense of green hydrogen (~12 % at a price of USD 85/t) but it also should be noted that the volatile price of oxygen may pose uncertainties and risks to the effectiveness of the offset. Since the case study may represent the favourable conditions in China due to the abundant renewable energy resources and large-scale ammonia industry in this region we propose to take a moderate step towards green ammonia production and policies should be focused on reducing the electricity price and capital investments in green hydrogen production. We assume the findings and implications are informative to planning future green ammonia production in China.
Society, Materials, and the Environment: The Case of Steel
Mar 2020
Publication
This paper reviews the relationship between the production of steel and the environment as it stands today. It deals with raw material issues (availability scarcity) energy resources and generation of by-products i.e. the circular economy the anthropogenic iron mine and the energy transition. The paper also deals with emissions to air (dust Particulate Matter heavy metals Persistant Organics Pollutants) water and soil i.e. with toxicity ecotoxicity epidemiology and health issues but also greenhouse gas emissions i.e. climate change. The loss of biodiversity is also mentioned. All these topics are analyzed with historical hindsight and the present understanding of their physics and chemistry is discussed stressing areas where knowledge is still lacking. In the face of all these issues technological solutions were sought to alleviate their effects: many areas are presently satisfactorily handled (the circular economy—a historical’ practice in the case of steel energy conservation air/water/soil emissions) and in line with present environmental regulations; on the other hand there are important hanging issues such as the generation of mine tailings (and tailings dam failures) the emissions of greenhouse gases (the steel industry plans to become carbon-neutral by 2050 at least in the EU) and the emission of fine PM which WHO correlates with premature deaths. Moreover present regulatory levels of emissions will necessarily become much stricter.
EU Harmonised Terminology for Hydrogen Generated by Electrolysis
Jul 2021
Publication
The objective of this pre-normative research (PNR) document entitled EU harmonised terminology for hydrogen generated by electrolysis is to present an open and comprehensive compendium of harmonised terminology for electrolysis applications. This report is prepared under the FWC between JRC and FCH2JU as the result of a collaborative effort between European partners from industry research and development (R&D) organisations and academia participating to FCH2JU funded R&D projects6 in electrolysis applications.7 The commonly accepted definitions of terms may be used in RD&D project documents test and measurement methods test procedures and test protocols scientific publications and technical documentation. This compendium is primarily intended for use by those involved in conducting RD&D as well as in drafting and evaluating R&I programme. The terms and definitions presented cover many aspects of electrolysis including materials research modelling design & engineering analysis characterisation measurements laboratory testing prototype development field tests and demonstration as well as quality assurance (QA). Also it contains information useful for others e. g. auditors manufacturer designers system integrators testing centres service providers and educators. In future it may be expanded to account for possible power-to-hydrogen (P2H2) developments in energy storage (ES) particularly electrical energy storage (EES) hydrogen-to-power (H2P) hydrogen-to-industry (H2I) and hydrogen-to-substance (H2X) applications.
The More the Merrier? Actors and Ideas in the Evolution of Germany Hydrogen Policy Discourse
Feb 2023
Publication
Hydrogen has set high hopes for decarbonization due to its flexibility and ability to decarbonize sectors of the economy where direct electrification appears unviable. Broad hydrogen policies have therefore started to emerge. Nevertheless it is still a rather niche technology not integrated or adopted at scale and not regulated through particular policy provisions. The involved stakeholders are thus still rushing to set the agenda over the issue. All this plays out publicly and shapes the public discourse. This paper explores how the composition of stakeholders their positions and the overall discourse structure have developed and accompanied the political agenda-setting in the early public debate on hydrogen in Germany. We use discourse network analysis of media where stakeholders' claims-making is documented and their positions can be tracked over time. The public discourse on hydrogen in Germany shows the expected evolution of statements in connection with the two milestones chosen for the analyses the initiation of the Gas 2030 Dialogue and the publication of the National Hydrogen Strategy. Interestingly the discourse was comparatively feeble in the immediate aftermath of the respective milestones but intensified in a consolidation phase around half a year later. Sequencing the discourse and contextualizing its content relative to political societal and economic conditions in a diachronic way is essential because it helps to avoid misinterpreting the development of stakeholders' standpoints as conflict-driven rather than mere repositioning. Thus we observed no discourse “polarization” even though potentially polarizing issues were already present in the debate.
Gas Goes Green: Hydrogen Blending Capacity Maps
Jan 2022
Publication
Britain's gas networks are ready for hydrogen blending. Learn more about Britain's hydrogen blending capacity in the National Transmission System and Distribution Networks.
Effects of Hydrogen Mixture Ratio and Scavenging Air Temperature on Combustion and Emission Characteristics of a 2-stroke Marine Engine
Nov 2022
Publication
A numerical study was conducted to investigate the effects of hydrogen and scavenging air temperature (SAT) on the combustion and emission characteristics of a 2-stroke heavy-duty dual-fuel (DF) marine engine at full load. The engine had a 700 mm bore fuelled with hydrogen–methane (H2-CH4) mixtures. Three-dimensional simulations of the combustion and emission formation inside the engine cylinder with various H2 contents in the H2-CH4 mixture were performed. ANSYS FLUENT simulation software was used to analyse the engine performance in-cylinder pressure temperature and emission characteristics. The CFD models were validated against the measured data recorded from the engine experiments. The results showed that an increase in the in-cylinder peak pressure increased the engine power when the H2 content in the H2-CH4 mixture increased. Notably CO2 and soot emissions decreased (up to more than 65%) when the H2 content in the gaseous mixture increased to 50%. Specific NO emissions in the DF modes were lower than that of the diesel mode when the H2 content in the gaseous mixture was lower than 40%. However they increased compared to the diesel mode when the H2 content continued to increase. This limits the H2 amount that should be used in a gaseous mixture creating NO emissions. The results also showed that the SAT cooling method can further reduce emission problems while enhancing engine power. In particular reducing the SAT to 28 ◦C in the gaseous mixture with 10% H2 ensured that the DF mode emitted the lowest NO emissions compared to the diesel mode. This reduced NO emissions by 37.92% compared to the measured NO emissions of the research engine (a Tier II marine engine). This study successfully analysed the benefits of using an H2-CH4 mixture as the primary fuel and the SAT cooling method in a 2-stroke ME-GI heavy-duty marine engine.
Model Predictive Control of an Off-sire Green Hydrogen Production and Refuelling Station
Jan 2023
Publication
The expected increase of hydrogen fuel cell vehicles has motivated the emergence of a significant number of studies on Hydrogen Refuelling Stations (HRS). Some of the main HRS topics are sizing location design optimization and optimal operation. On-site green HRS where hydrogen is produced locally from green renewable energy sources have received special attention due to their contribution to decarbonization. This kind of HRS are complex systems whose hydraulic and electric linked topologies include renewable energy sources electrolyzers buffer hydrogen tanks compressors and batteries among other components. This paper develops a linear model of a real on-site green HRS that is set to be built in Zaragoza Spain. This plant can produce hydrogen either from solar energy or from the utility grid and is designed for three different types of services: light-duty and heavy-duty fuel cell vehicles and gas containers. In the literature there is a lack of online control solutions developed for HRS even more in the form of optimal online control. Hence for the HRS operation a Model Predictive Controller (MPC) is designed to solve a weighted multi-objective online optimization problem taking into account the plant dynamics and constraints as well as the disturbances prediction. Performance is analysed throughout 210 individual month-long simulations and the effect of the multi-objective weighting prediction horizon and hydrogen selling price is discussed. With the simulation results this work shows the suitability of MPC for HRS control and its significant economic advantage compared to the rule-based control solution. In all simulations the MPC operation fulfils all required services. Moreover results show that a seven-day prediction horizon can improve profits by 57% relative to a one-day prediction horizon; that the battery is under-sized; or that the MPC operation strategy is more resolutive for low hydrogen selling prices.
Hydrogen Strategy Update to the Market: December 2022
Dec 2022
Publication
The Government is committed to developing the UK’s low carbon hydrogen economy: hydrogen is considered critical to delivering energy security and our decarbonisation targets and presents a significant growth opportunity. It can play a pivotal role in our transition to a future based on renewable and nuclear energy while ensuring that natural gas used during this transition is from reliable sources including our own North Sea production and can provide clean energy for use in industry power transport and potentially home heating. In the UK Hydrogen Strategy we included the commitment to regularly summarise our policy development to keep industry apprised. Since publication of the Hydrogen Strategy we have doubled our low carbon hydrogen production capacity ambition to up to 10GW by 2030 (with at least half from electrolytic hydrogen) in the British Energy Security Strategy provided greater clarity to investors through the Hydrogen Investment Package and made substantial policy and funding strides across the hydrogen value chain. We summarised these ambitions commitments and actions in the first Hydrogen Strategy update to the market in July 2022. This was published alongside other key elements of our policy support which also included the launch of the first Electrolytic Hydrogen Allocation Round – offering joint Net Zero Hydrogen Fund (NZHF) and Hydrogen Production Business Model (HPBM) support – and our Hydrogen Sector Development Action Plan and the appointment of a UK Hydrogen Champion. Hydrogen is closely integrated into Government’s wider policy development on energy security and the energy transition both domestically and internationally with hydrogen policy previously announced through the Net Zero Strategy and the Breakthrough Agenda at COP26. This December 2022 Hydrogen Strategy update to the market summarises the extensive activity across Government since July to develop new hydrogen policy at pace and to design and deliver funding support. This includes announcements on shortlisted hydrogen projects in the Cluster Sequencing Process the launch of a consultation on hydrogen transport and storage (T&S) infrastructure the publication of the HPBM Heads of Terms and an update on the ongoing first Electrolytic Hydrogen Allocation Round. The hydrogen policy development presented here underlines the Government’s approach to promote every aspect of the UK hydrogen economy in collaboration with industry investors and international partners to create a strong globally competitive UK hydrogen sector.
Color-Coded Hydrogen: Production and Storage in Maritime Sector
Dec 2022
Publication
To reduce pollution from ships in coastal and international navigation shipping companies are turning to various technological solutions mostly based on electrification and the use of alternative fuels with a lower carbon footprint. One of the alternatives to traditional diesel fuel is the use of hydrogen as a fuel or hydrogen fuel cells as a power source. Their application on ships is still in the experimental phase and is limited to smaller ships which serve as a kind of platform for evaluating the applicability of different technological solutions. However the use of hydrogen on a large scale as a primary energy source on coastal and ocean-going vessels also requires an infrastructure for the production and safe storage of hydrogen. This paper provides an overview of color-based hydrogen classification as one of the main methods for describing hydrogen types based on currently available production technologies as well as the principles and safety aspects of hydrogen storage. The advantages and disadvantages of the production technologies with respect to their application in the maritime sector are discussed. Problems and obstacles that must be overcome for the successful use of hydrogen as a fuel on ships are also identified. The issues presented can be used to determine long-term indicators of the global warming potential of using hydrogen as a fuel in the shipping industry and to select an appropriate cost-effective and environmentally sustainable production and storage method in light of the technological capabilities and resources of a particular area.
A Comparative Study of Energy Consumption and Recovery of Autonomous Fuel-Cell Hydrogen–Electric Vehicles Using Different Powertrains Based on Regenerative Braking and Electronic Stability Control System
Mar 2021
Publication
Today with the increasing transition to electric vehicles (EVs) the design of highly energy-efficient vehicle architectures has taken precedence for many car manufacturers. To this end the energy consumption and recovery rates of different powertrain vehicle architectures need to be investigated comprehensively. In this study six different powertrain architectures—four independent in-wheel motors with regenerative electronic stability control (RESC) and without an RESC one-stage gear (1G) transmission two-stage gear (2G) transmission continuously variable transmission (CVT) and downsized electric motor with CVT—were mathematically modeled and analyzed under real road conditions using nonlinear models of an autonomous hydrogen fuel-cell electric vehicle (HFCEV). The aims of this paper were twofold: first to compare the energy consumption performance of powertrain architectures by analyzing the effects of the regenerative electronic stability control (RESC) system and secondly to investigate the usability of a downsized electrical motor for an HFCEV. For this purpose all the numerical simulations were conducted for the well-known FTP75 and NEDC urban drive cycles. The obtained results demonstrate that the minimum energy consumption can be achieved by a 2G-based powertrain using the same motor; however when an RESC system is used the energy recovery/consumption rate can be increased. Moreover the results of the article show that it is possible to use a downsized electric motor due to the CVT and this powertrain significantly reduces the energy consumption of the HFCEV as compared to all the other systems. The results of this paper present highly significant implications for automotive manufacturers for designing and developing a cleaner electrical vehicle energy consumption and recovery system.
A Review on Ports' Readiness to Facilitate International Hydrogen Trade
Jan 2023
Publication
The existing literature on the hydrogen supply chains has knowledge gaps. Most studies focus on hydrogen production storage transport and utilisation but neglect ports which are nexuses in the supply chains. To fill the gap this paper focuses on ports' readiness for the upcoming hydrogen international trade. Potential hydrogen exporting and importing ports are screened. Ports' readiness for hydrogen export and import are reviewed from perspectives of infrastructure risk management public acceptance regulations and standards and education and training. The main findings are: (1) liquid hydrogen ammonia methanol and LOHCs are suitable forms for hydrogen international trade; (2) twenty ports are identified that could be first movers; among them twelve are exporting ports and eight are importing ports; (3) ports’ readiness for hydrogen international trade is still in its infancy and the infrastructure construction or renovation risk management measures establishment of regulations and standards education and training all require further efforts.
A Green Hydrogen Energy System: Optimal Control Strategies for Integrated Hydrogen Storage and Power Generation with Wind Energy
Jul 2022
Publication
The intermittent nature of renewable energy resources such as wind and solar causes the energy supply to be less predictable leading to possible mismatches in the power network. To this end hydrogen production and storage can provide a solution by increasing flexibility within the system. Stored hydrogen as compressed gas can either be converted back to electricity or it can be used as feed-stock for industry heating for built environment and as fuel for vehicles. This research is the first to examine optimal strategies for operating integrated energy systems consisting of renewable energy production and hydrogen storage with direct gas-based use-cases for hydrogen. Using Markov decision process theory we construct optimal policies for day-to-day decisions on how much energy to store as hydrogen or buy from or sell to the electricity market and on how much hydrogen to sell for use as gas. We pay special emphasis to practical settings such as contractually binding power purchase agreements varying electricity prices different distribution channels green hydrogen offtake agreements and hydrogen market price uncertainties. Extensive experiments and analysis are performed in the context of Northern Netherlands where Europe’s first Hydrogen Valley is being formed. Results show that gains in operational revenues of up to 51% are possible by introducing hydrogen storage units and competitive hydrogen market-prices. This amounts to a e126000 increase in revenues per turbine per year for a 4.5 MW wind turbine. Moreover our results indicate that hydrogen offtake agreements will be crucial in keeping the energy transition on track.
Prioritization and Optimal Location of Hydrogen Fueling Stations in Seoul: Using Multi-Standard Decision-Making and ILP Optimization
Mar 2023
Publication
Thus far the adoption of hydrogen fuel cell vehicles (HCEVs) has been hampered by the lack of hydrogen fueling infrastructure. This study aimed to determine the optimal location and prioritization of hydrogen fueling stations (HFSs) in Seoul by utilizing a multi-standard decision making approach and optimization method. HFS candidate sites were evaluated with respect to relevant laws and regulations. Key factors such as safety economy convenience and demand for HCEVs were considered. Data were obtained through a survey of experts in the fields of HCEV and fuel cells and the Analytic Hierarchy Process method was applied to prioritize candidate sites. The optimal quantity and placement of HFSs was then obtained using optimization software based on the acceptable travel time from intersections of popular roads in Seoul. Our findings suggest that compliance with legal safety regulations is the most important factor when constructing HFSs. Furthermore sensitivity analysis revealed that the hydrogen supply cost currently holds the same weight as other elements. The study highlights the importance of utilizing a multi-standard decision-making approach and optimization methods when determining the optimal location and prioritization of HFSs and can help develop a systematic plan for the nationwide construction of HFSs in South Korea.
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