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Market Uptake and Impact of Key Green Aviation Technologies
Jan 2023
Publication
Steer was appointed by the Directorate-General of Research and Innovation (DG RTD) to undertake an overview of key green aviation technologies and conditions for their market uptake. Steer is being supported in delivery by the Institute of Air Transport and Airport Research of the German Aerospace Centre DLR. The study was undertaken in the context of the Clean Aviation Partnership’s Strategic Research and Innovation Agenda (SRIA) for the period 2030-2050. The objective of the project is to identify the prerequisites for the market entry of climate-neutral aviation technologies as well as the flanking measures required for this to be successful. The scope of the study is hydrogen and electrically powered aircraft in the regional and short/medium range categories taking a holistic view on the technological development and keeping the economic context in mind. The outcome of the study will serve as guidance for the Commission and other actors with regard to further policy or industry initiatives such as in the context of Horizon Europe or the Alliance Zero Emission Aviation.
Review of Energy Challenges and Horizons of Hydrogen City Buses
Sep 2022
Publication
This paper discusses fuel cell electric vehicles and more specifically the challenges and development of hydrogen-fueled buses for people accessing this transportation in cities and urban environments. The study reveals the main innovations and challenges in the field of hydrogen bus deployment and identifies the most common approaches and errors in this area by extracting and critically appraising data from sources important to the energy perspective. Three aspects of the development and horizons of fuel cell electric buses are reviewed namely energy consumption energy efficiency and energy production. The first is associated with the need to ensure a useful and sustainable climate-neutral public transport. Herewith the properties of the hydrogen supply of electric buses and their benefits over gasoline gas and battery vehicles are discussed. The efficiency issue is related to the ratio of consumed and produced fuel in view of energy losses. Four types of engines–gasoline diesel gas and electrical–are evaluated in terms of well-to-wheel tank-to-wheel delivery and storage losses. The third problem arises from the production operating and disposal constraints of the society at the present juncture. Several future-oriented initiatives of the European Commission separate countries and companies are described. The study shows that the effectiveness of the FCEBs depends strongly on the energy generation used to produce hydrogen. In the countries where the renewables are the main energy sources the FCEBs are effective. In other regions they are not effective enough yet although the future horizons are quite broad.
Preventing Hydrogen Embrittlement: The Role of Barrier Coatings for the Hydrogen Economy
May 2023
Publication
Hydrogen barrier coatings are protective layers consisting of materials with a low intrinsic hydrogen diffusivity and solubility showing the potential to delay reduce or hinder hydrogen permeation. Hydrogen barrier coatings are expected to enable steels which are susceptible to hydrogen embrittlement specifically cost-effective low alloy-steels or light-weight high-strength steels for applications in a hydrogen economy. Predominantly ceramic coating materials have been investigated for this purpose including oxides nitrides and carbides. In this review the state of the art with respect to hydrogen permeation is discussed for a variety of coatings. Al2O3 TiAlN and TiC appear to be the most promising candidates from a large pool of ceramic materials. Coating methods are compared with respect to their ability to produce layers with suitable quality and their potential for scaling up for industrial use. Different setups for the characterisation of hydrogen permeability are discussed using both gaseous hydrogen and hydrogen originating from an electrochemical reaction. Finally possible pathways for improvement and optimisation of hydrogen barrier coatings are outlined.
Global Hydrogen Review 2022
Sep 2022
Publication
The Global Hydrogen Review is an annual publication by the International Energy Agency that tracks hydrogen production and demand worldwide as well as progress in critical areas such as infrastructure development trade policy regulation investments and innovation.
The report is an output of the Clean Energy Ministerial Hydrogen Initiative and is intended to inform energy sector stakeholders on the status and future prospects of hydrogen while also informing discussions at the Hydrogen Energy Ministerial Meeting organised by Japan. Focusing on hydrogen’s potentially major role in meeting international energy and climate goals this year’s Review aims to help decision makers fine-tune strategies to attract investment and facilitate deployment of hydrogen technologies while also creating demand for hydrogen and hydrogen-based fuels. It compares real-world developments with the stated ambitions of government and industry.
This year’s report includes a special focus on how the global energy crisis sparked by Russia’s invasion of Ukraine has accelerated the momentum behind hydrogen and on the opportunities that it offers to simultaneously contribute to decarbonisation targets and enhance energy security.
The report can be found on their website.
The report is an output of the Clean Energy Ministerial Hydrogen Initiative and is intended to inform energy sector stakeholders on the status and future prospects of hydrogen while also informing discussions at the Hydrogen Energy Ministerial Meeting organised by Japan. Focusing on hydrogen’s potentially major role in meeting international energy and climate goals this year’s Review aims to help decision makers fine-tune strategies to attract investment and facilitate deployment of hydrogen technologies while also creating demand for hydrogen and hydrogen-based fuels. It compares real-world developments with the stated ambitions of government and industry.
This year’s report includes a special focus on how the global energy crisis sparked by Russia’s invasion of Ukraine has accelerated the momentum behind hydrogen and on the opportunities that it offers to simultaneously contribute to decarbonisation targets and enhance energy security.
The report can be found on their website.
Investigating the Impact of Economic Uncertainty on Optimal Sizing of Grid-Independent Hybrid Renewable Energy Systems
Aug 2021
Publication
One of the many barriers to decarbonization and decentralization of the energy sector in developing countries is the economic uncertainty. As such this study scrutinizes economics of three grid-independent hybrid renewable-based systems proposed to co-generate electricity and heat for a small-scale load. Accordingly the under-study systems are simulated and optimized with the aid of HOMER Pro software. Here a 20-year average value of discount and inflation rates is deemed a benchmark case. The techno-economic-environmental and reliability results suggest a standalone solar/wind/electrolyzer/hydrogen-based fuel cell integrated with a hydrogen-based boiler system is the best alternative. Moreover to ascertain the impact of economic uncertainty on optimal unit sizing of the nominated model the fluctuations of the nominal discount rate and inflation respectively constitute within the range of 15–20% and 10–26%. The findings of economic uncertainty analysis imply that total net present cost (TNPC) fluctuates around the benchmark value symmetrically between $478704 and $814905. Levelized energy cost varies from an amount 69% less than the benchmark value up to two-fold of that. Furthermore photovoltaic (PV) optimal size starts from a value 23% less than the benchmark case and rises up to 55% more. The corresponding figures for wind turbine (WT) are respectively 21% and 29%. Eventually several practical policies are introduced to cope with economic uncertainty.
Numerical Investigation on the Liquid Hydrogen Leakage and Protection Strategy
Apr 2023
Publication
One of China’s ambitious hydrogen strategies over the past few years has been to promote fuel cells. A number of hydrogen refueling stations (HRSs) are currently being built in China to refuel hydrogen-powered automobiles. In this context it is crucial to assess the dangers of hydrogen leaking in HRSs. The present work simulated the liquid hydrogen (LH2) leakage with the goal of undertaking an extensive consequence evaluation of the LH2 leakage on an LH2 refueling station (LHRS). Furthermore the utilization of an air curtain to prevent the diffusion of the LH2 leakage is proposed and the defending effect is studied accordingly. The results reveal that the Richardson number effectively explained the variation of plume morphology. Furthermore different facilities have great influence on the gas cloud diffusion trajectory with the consideration of different leakage directions. The air curtain shows satisfactory prevention of the diffusion of the hydrogen plume. Studies show that with the increase in air volume (equivalent to wind speed) and the narrowing of the air curtain width (other factors remain unchanged) the maximum flammable distance of hydrogen was shortened.
System Analysis and Requirements Derivation of a Hydrogen-electric Aircraft Powertrain
Sep 2022
Publication
In contrast to sustainable aviation fuels for use in conventional combustion engines hydrogen-electric powertrains constitute a fundamentally novel approach that requires extensive effort from various engineering disciplines. A transient system analysis has been applied to a 500 kW shaft-power-class powertrain. The model was fed with high-level system requirements to gain a fundamental understanding of the interaction between sub-systems and components. Transient effects such as delays in pressure build up heat transfer and valve operation substantially impact the safe and continuous operation of the propulsion system throughout a typical mission profile which is based on the Daher TBM850. The lumped-parameters network solver provides results quickly which are used to derive requirements for subsystems and components which support their in-depth future development. E.g. heat exchanger transfer rates and pressure drop of the motor's novel hydrogen cooling system are established. Furthermore improvements to the system architecture such as a compartmentalization of the tank are identified.
Impact of Hydrogen Injection on Thermophysical Properties and Measurement Reliability in Natural Gas Networks
Oct 2021
Publication
In the context of the European decarbonization strategy hydrogen is a key energy carrier in the medium to long term. The main advantages deriving from a greater penetration of hydrogen into the energy mix consist in its intrinsic characteristics of flexibility and integrability with alternative technologies for the production and consumption of energy. In particular hydrogen allows to: i) decarbonise end uses since it is a zero-emission energy carrier and can be produced with processes characterized by the absence of greenhouse gases emissions (e.g. water electrolysis); ii) help to balancing electricity grid supporting the integration of non-programmable renewable energy sources; iii) exploit the natural gas transmission and distribution networks as storage systems in overproduction periods. However the hydrogen injection into the natural gas infrastructures directly influences thermophysical properties of the gas mixture itself such as density calorific value Wobbe index speed of sound etc [1]. The change of the thermophysical properties of gaseous mixture in turn directly affects the end use service in terms of efficiency and safety as well as the metrological performance and reliability of the volume and gas quality measurement systems. In this paper the authors present the results of a study about the impact of hydrogen injection on the properties of the natural gas mixture. In detail the changes of the thermodynamic properties of the gaseous mixtures with different hydrogen content have been analysed. Moreover the theoretical effects of the aforementioned variations on the accuracy of the compressibility factor measurement have been also assessed.
Optimal Scheduling of Integrated Energy System Considering Hydrogen Blending Gas and Demand Response
Apr 2024
Publication
In the context of carbon neutrality and carbon peaking in order to achieve low carbon emissions and promote the efficient utilization of wind energy hydrogen energy as an important energy carrier is proposed to mix hydrogen and natural gas to form hydrogen-enriched compressed natural gas (HCNG). It is also injected into the natural gas pipeline network to achieve the transmission and utilization of hydrogen energy. At the same time the participation of demand response is considered the load’s peak and trough periods are adjusted and the large-scale consumption of renewable energy and the reduction in carbon emissions are achieved. First of all a fine model of hydrogen production and hydrogen use equipment is established to analyze the impact of adding hydrogen mixing on the economy and the low-carbon property of the system. With green certificates and demand response the utilization rate of hydrogen energy is improved to further explore the energy utilization rate and emission reduction capacity of the system. Secondly on the basis of modeling the optimal scheduling strategy is proposed with the sum of energy purchase cost equipment operation cost carbon emission cost wind curtailment cost and green certificate income as the lowest objective function. Considering the constraints such as hydrogen blending ratio and flexible load ratio of the pipeline network a low-carbon economic scheduling model of hydrogen mixed natural gas was established. The model was linearized and solved by using MATLAB 2021a and CPLEX solver. By comparing different scenarios the superiority of the model and the effectiveness of the strategy are verified.
Everything About Hydrogen Podcast: Policy Simplicity & Certainty
Mar 2023
Publication
On this episode of Everything About Hydrogen we have Daria Nochevnik the Director of Policy and Partnerships for Hydrogen Council.
The podcast can be found on their website.
The podcast can be found on their website.
A Theoretical Study Using the Multiphase Numerical Simulation Technique for Effective Use of H2 as Blast Furnaces Fuel
Jun 2017
Publication
We present a numerical simulation procedure for analyzing hydrogen oxygen and carbon dioxide gases injections mixed with pulverized coals within the tuyeres of blast furnaces. Effective use of H2 rich gas is highly attractive into the steelmaking blastfurnace considering the possibility of increasing the productivity and decreasing the specific emissions of carbon dioxide becoming the process less intensive in carbon utilization. However the mixed gas and coal injection is a complex technology since significant changes on the inner temperature and gas flow patterns are expected beyond to their effects on the chemical reactions and heat exchanges. Focusing on the evaluation of inner furnace status under such complex operation a comprehensive mathematical model has been developed using the multi interaction multiple phase theory. The BF considered as a multiphase reactor treats the lump solids (sinter small coke pellets granular coke and iron ores) gas liquids metal and slag and pulverized coal phases. The governing conservation equations are formulated for momentum mass chemical species and energy and simultaneously discretized using the numerical method of finite volumes. We verified the model with a reference operational condition using pulverized coal of 215 kg per ton of hot metal (kg thm−1). Thus combined injections of varying concentrations of gaseous fuels with H2 O2 and CO2 are simulated with 220 kg thm−1 and 250 kg thm−1 coals injection. Theoretical analysis showed that stable operations conditions could be achieved with productivity increase of 60%. Finally we demonstrated that the net carbon utilization per ton of hot metal decreased 12%.
Hydrogen Storage for a Net-zero Carbon Future
Apr 2023
Publication
If a hydrogen economy is to become a reality along with efficient and decarbonized production and adequate transportation infrastructure deployment of suitable hydrogen storage facilities will be crucial. This is because due to various technical and economic reasons there is a serious possibility of an imbalance between hydrogen supply and demand. Hydrogen storage could also be pivotal in promoting renewable energy sources and facilitating the decarbonization process by providing long duration storage options which other forms of energy storage such as batteries with capacity limitations or pumped hydro with geographical limitations cannot meet. However hydrogen is not the easiest substance to store and handle. Under ambient conditions the extremely low volumetric energy density of hydrogen does not allow for its efficient and economic storage which means it needs to be compressed liquefied or converted into other substances that are easier to handle and store. Currently there are different hydrogen storage solutions at varying levels of technology market and commercial readiness with different applications depending on the circumstances. This paper evaluates the relative merits and techno-economic features of major types of hydrogen storage options: (i) pure hydrogen storage (ii) synthetic hydrocarbons (iii) chemical hydrides (iv) liquid organic hydrogen carriers (v) metal hydrides and (vi) porous materials. The paper also discusses the main barriers to investment in hydrogen storage and highlights key features of a viable business model in particular the policy and regulatory framework needed to address the primary risks to which potential hydrogen storage investors are exposed.
Derivation and Validation of a Reference Data-based Real Gas Model for Hydrogen
Mar 2023
Publication
Hydrogen plays an important role for the decarbonization of the energy sector. In its gaseous form it is stored at pressures of up to 1000 bar at which real gas effects become relevant. To capture these effects in numerical simulations accurate real gas models are required. In this work new correlation equations for relevant hydrogen properties are developed based on the Reference Fluid Thermodynamic and Transport Properties Database (REFPROP). Within the regarded temperature (150e400 K) and pressure (0.1e1000 bar) range this approach yields a substantially improved accuracy compared to other databased correlations. Furthermore the developed equations are validated in a numerical simulation of a critical flow Venturi nozzle. The results are in much better accordance with experimental data compared to a cubic equation of state model. In addition the simulation is even slightly faster.
Hydrogen-powered Refrigeration System for Environmentally Friendly Transport and Delivery in the Food Supply Chain
Mar 2023
Publication
Urban population and the trend towards online commerce leads to an increase in delivery solution in cities. The growth of the transport sector is very harmful to the environment being responsible for approximately 40% of greenhouse gas emissions in the European Union. The problem is aggravated when transporting perishable foodstuffs as the vehicle propulsion engine (VPE) must power not only the vehicle but also the refrigeration unit. This means that the VPE must be running continuously both on the road and stationary (during delivery) as the cold chain must be preserved. The result is costly (high fuel consumption) and harmful to the environment. At present refrigerated transport does not support full-electric solutions due to the high energy consumption required which motivates the work presented in this article. It presents a turnkey solution of a hydrogen-powered refrigeration system (HPRS) to be integrated into standard light trucks and vans for short-distance food transport and delivery. The proposed solution combines an air-cooled polymer electrolyte membrane fuel cell (PEMFC) a lithium-ion battery and low-weight pressurised hydrogen cylinders to minimise cost and increase autonomy and energy density. In addition for its implementation and integration all the acquisition power and control electronics necessary for its correct management have been developed. Similarly an energy management system (EMS) has been developed to ensure continuity and safety in the operation of the electrical system during the working day while maximizing both the available output power and lifetime of the PEMFC. Experimental results on a real refrigerated light truck provide more than 4 h of autonomy in intensive intercity driving profiles which can be increased if necessary by simply increasing the pressure of the stored hydrogen from the current 200 bar to whatever is required. The correct operation of the entire HPRS has been experimentally validated in terms of functionality autonomy and safety; with fuel savings of more than 10% and more than 3650 kg of CO2/ year avoided.
Evaluation of the Potential for Distributed Generation of Green Hydrogen Using Metal-hydride Storage Methods
May 2023
Publication
This study presents methodology for the evaluation of appropriateness of a hydrogen generator for gas production in multiple distributed plants based on renewable energy sources. The general idea is to form hydrogen clusters integrated with storage and transportation. The paper focuses on the financial viability of the plants presenting the results of economic evaluation together with sensitivity analysis for various economic factors. The analyzed case study proves that over a wide range of parameters alkaline electrolyzers show favorable economic characteristics however a PEM-based plant is more resilient to changes in the price of electricity which is the main cost component in hydrogen generation. The study is enriched with an experimental investigation of low-pressure storage methods based on porous metal hydride tanks. The effectiveness of the tanks (β) compared to pressurized hydrogen tanks in the same volume and pressure is equal to β = 10.2. A solution is proposed whereby these can be used in a distributed hydrogen generation concept due to their safe and simple operation without additional costly equipment e.g. compressors. A method for evaluation of the avoided energy consumption as a function of the effectiveness of the tanks is developed. Avoided energy consumption resulting from implementing MH tanks equals 1.33 – 1.37 kWh per kilogram of hydrogen depending on the number of stages of a compressor. The methods proposed in this paper are universal and can be used for various green hydrogen facilities.
The Effect of a Nuclear Baseload in a Zero-carbon Electricity System: An Analysis for the UK
Jan 2023
Publication
This paper explores the effect of having a nuclear baseload in a 100% carbon-free electricity system The study analyses numerous 8 scenarios based on different penetrations of conventional nuclear wind and solar PV power different levels of overgeneration 9 and different combinations between medium and long duration energy stores (hydrogen and compressed air respectively) to 10 determine the configuration that achieves the lowest total cost of electricity (TCoE). 11 At their current cost new baseload nuclear power plants are too expensive. Results indicate the TCoE is minimised when demand 12 is supplied entirely by renewables with no contribution from conventional nuclear. 13 However small modular reactors may achieve costs of ~£60/MWh (1.5x current wind cost) in the future. With such costs 14 supplying ~80% of the country’s electricity demand with nuclear power could minimise the TCoE. In this scenario wind provides 15 the remaining 20% plus a small percentage of overgeneration (~2.5%). Hydrogen in underground caverns provides ~30.5 TWh (81 16 days) of long-duration energy storage while CAES systems provide 2.8 TWh (~8 days) of medium-duration storage. This 17 configuration achieves costs of ~65.8 £/MWh. Batteries (required for short duration imbalances) are not included in the figure. 18 The TCoE achieved will be higher once short duration storage is accounted for.
Development of Hydrogen Area Classification Data for Use in Village Trials
May 2023
Publication
The natural gas industry proposes carrying out trials on limited parts of the gas network using hydrogen as an alternative to natural gas as a fuel. Ahead of these trials it is important to establish whether the zones of negligible extent that are typically applied to natural gas systems could still be considered zones of negligible extent for hydrogen. The standard IGEM/UP/16 is commonly used by the natural gas industry to carry out area classification for low pressure gas systems for example as found in boiler houses. However IGEM/UP/16 is not applicable to hydrogen. Therefore IGEM commissioned HSE’s Science Division to develop some data that could be used to feed into an area classification assessment for the village trials.<br/>This report identifies two main elements of IGEM/UP/16 which may not apply to hydrogen and suggests values for hydrogen-specific alternatives. These are the ventilation rate requirements to allow a zone to be deemed of negligible extent and the definition of a confined space.
Implementation of Fuel Cells in Aviation from a Maintenance, Repair and Overhaul Perspective
Dec 2022
Publication
Hydrogen is one of the most promising power sources for meeting the aviation sector’s long-term decarbonization goals. Although on-board hydrogen systems namely fuel cells are extensively researched the maintenance repair and overhaul (MRO) perspective remains mostly unaddressed. This paper analyzes fuel cells from an MRO standpoint based on a literature review and comparison with the automotive sector. It also examines how well the business models and key resources of MRO providers are currently suited to provide future MRO services. It is shown that fuel cells require extensive MRO activities and that these are needed to meet the aviation sector’s requirements for price safety and especially durability. To some extent experience from the automotive sector can be built upon particularly with respect to facility requirements and qualification of personnel. Yet MRO providers’ existing resources only partially allow them to provide these services. MRO providers’ underlying business models must adapt to the implementation of fuel cells in the aviation sector. MRO providers and services should therefore be considered and act as enablers for the introduction of fuel cells in the aviation industry.
Optimal Hybrid Renewable Energy System: A Comparative Study of Wind/Hydrogen/Fuel-Cell and Wind/Battery Storage
Dec 2020
Publication
This paper performs a technoeconomic comparison of two hybrid renewable energy supplies (HRES) for a specific location in Ghana and suggests the optimal solution in terms of cost energy generation capacity and emissions. (e two HRES considered in this paper were wind/hydrogen/fuel-cell and wind/battery storage respectively. (e necessity of this study was derived from the rise and expansion of hybrid renewable energy supply in a decentralised network. (e readiness to embrace these new technologies is apparently high but the best combination for a selected location that brings optimum benefits is not obvious and demands serious technical knowledge of their technical and economic models. In the methodology an analytical model of energy generation by the various RE sources was first established and data were collected about a rural-urban community in Doderkope Ghana to test the models. HOMER software was used to design the two hybrid systems based on the same load profiles and results were compared. It turns out that the HRES 1 (wind/hydrogen/fuel-cell) had the lowest net present cost (NPC) and levelized cost of electricity (COE) over the project life span of 25 years. (e energy reserve with the HRES 2 (wind/battery storage) was huge compared to that with the HRES 1 about 270% bigger. Furthermore with respect to the emissions the HRES 2 was environmentally friendlier than the HRES 1. Even though the battery storage seems to be more cost-effective than the hydrogen fuel cell technology the latter presents some merits regarding system capacity and emission that deserve greater attention as the world looks into more sustainable energy storage systems.
Sustainable Hydrogen Energy in Aviation - A Narrative Review
Feb 2023
Publication
In the modern world zero-carbon society has become a new buzzword of the era. Many projects have been initiated to develop alternatives not only to the environmental crisis but also to the shortage of fossil fuels. With successful projects in automobile technology hydrogen fuel is now being tested and utilized as a sustainable green fuel in the aviation sector which will lead to zero carbon emission in the future. From the mid-20th century to the early 21st numerous countries and companies have funded multimillion projects to develop hydrogen-fueled aircraft. Empirical data show positive results for various projects. Consequently large companies are investing in various innovations undertaken by researchers under their supervision. Over time the efficiency of hydrogen-fueled aircraft has improved but the lack of refueling stations large production cost and consolidated carbon market share have impeded the path of hydrogen fuel being commercialized. In addition the Unmanned Aerial Vehicle (UAV) is another important element of the Aviation industry Hydrogen started to be commonly used as an alternative fuel for heavy-duty drones using fuel cell technology. The purpose of this paper is to provide an overview of the chronological development of hydrogen-powered aircraft technology and potential aviation applications for hydrogen and fuel cell technology. Furthermore the major barriers to widespread adoption of hydrogen technology in aviation are identified as are future research opportunities.
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