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Economic and Environmental Assessment of Different Hydrogen Production and Transportation Modes
Apr 2024
Publication
Hydrogen is widely considered as the energy carrier of the future but the rather high energy losses for its production are often neglected. The major current hydrogen production technology is steam methane reforming of fossil gas but there is a growing interest in producing hydrogen sustainably from water using electrolysis. This article examines four main hydrogen production chains and two transportation options (pipeline and ship) from North Africa to Europe analyzing the costs and environmental impacts of each. The core objective is to determine the most promising hydrogen provision method and location from an economic and ecological point of view including the required transport. An important finding of this analysis is that both options importing green hydrogen and producing it in Europe may be relevant for a decarbonized energy system. The emphasis should be on green hydrogen to achieve carbon emission reductions. If blue hydrogen is also considered attention should be paid to the often-neglected methane emissions upstream.
Assessing the Pressure Losses during Hydrogen Transport in the Current Natural Gas Infrastructure Using Numerical Modelling
May 2023
Publication
The UK government aims to transition its modern natural gas infrastructure towards Hydrogen by 2035. Since hydrogen is a much lighter gas than methane it is important to understand the change in parameters when transporting it. While most modern work in this topic looks at the transport of hydrogen-methane mixtures this work focuses on pure hydrogen transport. The aim of this paper is to highlight the change in gas distribution parameters when natural gas is replaced by hydrogen in the existing infrastructure. This study uses analytical models and computational models to compare the flow of hydrogen and methane in a pipe based on pressure loss. The Darcy-Weisbach and Colebrook-White equations were used for the analytical models and the k- ε model was used for the computational approach. The variables considered in the comparison were the pipe material (X52 Steel and MDPE) and pipe diameters (0.01m–1m). It was observed that hydrogen had to be transported 250–270% the velocity of methane to replicate flow for a fixed length of pipe. Furthermore it was noted that MDPE pipes has 2–31% lower pressure losses compared to X52 steel for all diameters when transporting hydrogen at a high velocity. Lastly it was noted that the analytical model and computational model were in agreement with 1–5% error in their findings.
Hydrogen Export Competitiveness Index for a Sustainable Hydrogen Economy
May 2023
Publication
The transition to cleaner energy sources including renewables introduces the need for versatile and transportable energy carriers such as hydrogen. This paper aims to quantify the hydrogen export competitiveness of all countries using a newly developed comprehensive index. The developed competitiveness index includes 21 indicators under four main categories: resource availability and potential economic and financial potential political and regulatory status and industrial knowledge. Expert interviews and surveys are conducted to properly identify choose and modify the categories and indicators and to calculate the appropriate weight for each. Top-ranking countries include the United States Australia Canada United Kingdom China Norway India Russia Netherlands and Germany and they are poised to be significant players in the hydrogen market. Policy recommendations for growing the hydrogen production and export sector are given based on each category.
Linking Geological and Infrastructural Requirements for Large-scale Underground Hydrogen Storage in Germany
Jun 2023
Publication
Hydrogen storage might be key to the success of the hydrogen economy and hence the energy transition in Germany. One option for cost-effective storage of large quantities of hydrogen is the geological subsurface. However previous experience with underground hydrogen storage is restricted to salt caverns which are limited in size and space. In contrast pore storage facilities in aquifers -and/or depleted hydrocarbon reservoirs- could play a vital role in meeting base load needs due to their wide availability and large storage capacity but experiences are limited to past operations with hydrogen-bearing town gas. To overcome this barrier here we investigate hydrogen storage in porous storage systems in a two-step process: 1) First we investigate positive and cautionary indicators for safe operations of hydrogen storage in pore storage systems. 2) Second we estimate hydrogen storage capacities of pore storage systems in (current and decommissioned) underground natural gas storage systems and saline aquifers. Our systematic review highlights that optimal storage conditions in terms of energy content and hydrogen quality are found in sandstone reservoirs in absence of carbonate and iron bearing accessory minerals at a depth of approx. 1100 m and a temperature of at least 40°C. Porosity and permeability of the reservoir formation should be at least 20% and 5 × 10−13 m2 (~500 mD) respectively. In addition the pH of the brine should fall below 6 and the salinity should exceed 100 mg/L. Based on these estimates the total hydrogen storage capacity in underground natural gas storages is estimated to be up to 8 billion cubic meters or (0.72 Mt at STP) corresponding to 29 TWh of energy equivalent of hydrogen. Saline aquifers may offer additional storage capacities of 81.6–691.8 Mt of hydrogen which amounts to 3.2 to 27.3 PWh of energy equivalent of hydrogen the majority of which is located in the North German basin. Pore storage systems could therefore become a crucial element of the future German hydrogen infrastructure especially in regions with large industrial hydrogen (storage) demand and likely hydrogen imports via pipelines and ships.
Two-Layer Optimization Planning Model for Integrated Energy Systems in Hydrogen Refueling Original Station
May 2023
Publication
With the aggravation of global environmental pollution problems and the need for energy restructuring hydrogen energy as a highly clean resource has gradually become a hot spot for research in countries around the world. Facing the requirement of distributed hydrogen in refueling the original station for hydrogen transportation and other usage this paper proposes a comprehensive energy system planning model for hydrogen refueling stations to obtain the necessary devices construction the devices’ capacity decisions and the optimal operation behaviors of each device. Comparing to traditional single hydrogen producing technics in the traditional planning model the proposed model in this paper integrates both water-electrolysis-based and methanol-based manufacturing technics. A two-level optimization model is designed for this comprehensive system. The result of the numerical study shows that the proposed model can achieve a better optimal solution for distributed hydrogen production. Also it considers the single producing situation when price of one primary resource is sufficient higher than the other.
Expert Perceptions of Game-changing Innovations towards Net Zero
Dec 2022
Publication
Current technological improvements are yet to put the world on track to net-zero which will require the uptake of transformative low-carbon innovations to supplement mitigation efforts. However the role of such innovations is not yet fully understood; some of these ‘miracles’ are considered indispensable to Paris Agreement-compliant mitigation but their limitations availability and potential remain a source of debate. We evaluate such potentially game-changing innovations from the experts’ perspective aiming to support the design of realistic decarbonisation scenarios and better-informed net-zero policy strategies. In a worldwide survey 260 climate and energy experts assessed transformative innovations against their mitigation potential at-scale availability and/or widescale adoption and risk of delayed diffusion. Hierarchical clustering and multi-criteria decision-making revealed differences in perceptions of core technological innovations with next generation energy storage alternative building materials iron-ore electrolysis and hydrogen in steelmaking emerging as top priorities. Instead technologies highly represented in well-below-2◦C scenarios seemingly feature considerable and impactful delays hinting at the need to re-evaluate their role in future pathways. Experts’ assessments appear to converge more on the potential role of other disruptive innovations including lifestyle shifts and alternative economic models indicating the importance of scenarios including non-technological and demand-side innovations. To provide insights for expert elicitation processes we finally note caveats related to the level of representativeness among the 260 engaged experts the level of their expertise that may have varied across the examined innovations and the potential for subjective interpretation to which the employed linguistic scales may be prone to.
Review of the Planning and Distribution Methodologies to Locate Hydrogen Infrastructure in the Territory
Jan 2024
Publication
The member countries of the European Union (EU) have prioritized the incorporation of hydrogen as a key component of their energy objectives. As the world moves towards reducing its dependence on fossil fuels alternative sources of energy have gained prominence. With the growing development of Fuel Cell Electric Vehicles (FCEVs) the establishment of an infrastructure for hydrogen production and the creation of a network of service stations have become essential. This article’s purpose is to conduct a methodical review of literature regarding the use of green hydrogen for transportation and the planning of imperative infrastructure in the territory of the EU specifically Hydrogen Refueling Stations (HRS). In order to increase the acceptance of fuel cell vehicles a comprehensive network of hydrogen refueling stations (HRS) must be built that enable drivers to refuel their vehicles quickly and easily similar to gasoline or diesel vehicles. The literature review on this topic was conducted using the Web of Science database (WOS) with a variety of search terms proposed to cover all the key components of green hydrogen production and refueling infrastructure. The implementation of HRS powered by renewable energy sources is an important step in the adoption of fuel cell vehicles and overcoming the obstacles that come with their implementation will require cooperation and innovation from governments private businesses and other stakeholders.
Distributionally Robust Optimal Scheduling of Integrated Energy Systems Including Hydrogen Fuel Cells Considering Uncertainties
Aug 2023
Publication
The economic operation of the integrated energy system faces the problems of coupling between energy production and conversion equipment in the system and the imbalance of various energy demands. Therefore taking system safety as the constraint and minimum economic cost as the objective function including fuel cost operation and maintenance cost this paper proposes the operation dispatching model of the integrated energy system based on hydrogen fuel cell (HFC) including HFC photovoltaic wind turbine electric boiler electric chiller absorption chiller electric energy storage and thermal energy storage equipment. On this basis a distributionally robust optimization (DRO) model is introduced to deal with the uncertainty of wind power and photovoltaic output. In the distributionally robust optimization model Kullback–Leibler (KL) divergence is used to construct an ambiguity set which is mainly used to describe the prediction errors of renewable energy output. Finally the DRO economic dispatching model of the HFC integrated energy system (HFCIES) is established. Besides based on the same load scenario the economic benefits of hybrid energy storage equipment are discussed. The dispatching results show that compared with the scenario of only electric energy storage and only thermal energy storage the economic cost of the scenario of hybrid electric and thermal storage can be reduced by 3.92% and 7.55% respectively and the use of energy supply equipment can be reduced and the stability of the energy storage equipment can be improved.
Material Challenges and Hydrogen Embrittlement Assessment for Hydrogen Utilisation in Industrial Scale
Sep 2023
Publication
Hydrogen has been studied extensively as a potential enabler of the energy transition from fossil fuels to renewable sources. It promises a feasible decarbonisation route because it can act as an energy carrier a heat source or a chemical reactant in industrial processes. Hydrogen can be produced via renewable energy sources such as solar hydro or geothermic routes and is a more stable energy carrier than intermittent renewable sources. If hydrogen can be stored efficiently it could play a crucial role in decarbonising industries. For hydrogen to be successfully implemented in industrial systems its impact on infrastructure needs to be understood quantified and controlled. If hydrogen technology is to be economically feasible we need to investigate and understand the retrofitting of current industrial infrastructure. Currently there is a lack of comprehensive knowledge regarding alloys and components performance in long-term hydrogen-containing environments at industrial conditions associated with high-temperature hydrogen processing/production. This review summarises insights into the gaps in hydrogen embrittlement (HE) research that apply to high-temperature high-pressure systems in industrial processes and applications. It illustrates why it is still important to develop characterisation techniques and methods for hydrogen interaction with metals and surfaces under these conditions. The review also describes the implications of using hydrogen in large-scale industrial processes.
HyDeploy2 Project: Winlaton Trial Report
Sep 2022
Publication
The HyDeploy project seeks to address a key issue for UK customers and UK energy policy makers: how to reduce the carbon emitted from heating homes. The UK has a world class gas distribution grid delivering heat conveniently and safely to over 83% of homes. Emissions can be reduced by lowering the carbon content of gas through blending with hydrogen. This delivers carbon savings without customers requiring disruptive and expensive changes in their homes. It also provides the platform for deeper carbon savings by enabling wider adoption of hydrogen across the energy system. HyDeploy has previously delivered a successful trial demonstrations of repurposing existing UK distribution gas networks (Keele University) to operate on a blend of natural gas and hydrogen (up to 20% mol/mol) showing that carbon savings can be made through the gas networks today whilst continuing to meet the needs of gas consumers without introducing any disruptions.<br/>The ultimate objective of the HyDeploy programme is to see the roll-out of hydrogen blends across the GB gas distribution network unlocking 35 TWh pa of low carbon heat - the equivalent of removing 2.5 million fossil-fuelled cars off the roads. To achieve this the next phase of the programme is to address the remaining evidence gaps that had not been covered by the trial demonstration programmes.<br/>The demonstrations have focussed on the low and medium pressure tiers of the gas distribution network (i.e. injecting into a 2 bar gauge pressure network and distributing the blended gas down to the low pressure network and into people’s homes and commercial buildings and businesses) and predominantly serving domestic appliances.<br/>The remainder of the HyDeploy2 programme will generate an evidence base for GB’s gas distribution network which includes demonstrating the suitability of using hydrogen blended gas in the fields of industrial and commercial users and the performance of materials assets and procedures on the higher pressure tiers (i.e. 7 bar gauge operation and above).<br/>This report captures the details of the Winlaton trial and provides a future look to how the UK can transition from successful hydrogen blending trials to roll-out.
On the Way to Utilizing Green Hydrogen as an Energy Carrier—A Case of Northern Sweden
Mar 2024
Publication
Low or even zero carbon dioxide emissions will be an essential requirement for energy supplies in the near future. Besides transport and electricity generation industry is another large carbon emitter. Hydrogen produced by renewable energy provides a flexible way of utilizing that energy. Hydrogen as an energy carrier could be stored in a large capacity compared to electricity. In Sweden hydrogen will be used to replace coal for steel production. This paper discusses how the need for electricity to produce hydrogen will affect the electricity supply and power flow in the Swedish power grid and whether it will result in increased emissions in other regions. Data of the Swedish system will be used to study the feasibility of implementing the hydrogen system from the power system viewpoint and discuss the electricity price and emission issues caused by the hydrogen production in different scenarios. This paper concludes that the Swedish power grid is feasible for accommodating the additional electricity capacity requirement of producing green hydrogen for the steel industry. The obtained results could be references for decision makers investors and power system operators.
A Review of the Research Progress and Application of Key Components in the Hydrogen Fuel Cell System
Jan 2024
Publication
The hydrogen cycle system one of the main systems used for hydrogen fuel cells has many advantages. It can improve the efficiency the water capacity and the management of thermal fuel cells. It can also enhance the safety of the system. Therefore it is widely used in hydrogen fuel cell vehicles. We introduce the structure and principles of hydrogen cycle pumps ejectors and steam separators and analyze and summarize the advantages of the components as well as reviewing the latest research progress and industrialization status of hydrogen cycle pumps and ejectors. The technical challenges in hydrogen circulation systems and the development direction of key technologies in the future are discussed. This paper aims to provide a reference for research concerning hydrogen energy storage application technology in hydrogen fuel cell systems.
Research on Multi-market Strategies for Virtual Power Plants with Hydrogen Energy Storage
Oct 2023
Publication
As the main body of resource aggregation Virtual Power Plant (VPP) not only needs to participate in the external energy market but also needs to optimize the management of internal resources. Different from other energy storage hydrogen energy storage systems can participate in the hydrogen market in addition to assuming the backup supplementary function of electric energy. For the Virtual Power Plant Operator (VPPO) it needs to optimize the scheduling of internal resources and formulate bidding strategies for the electric-hydrogen market based on external market information. In this study a two-stage model is constructed considering the internal and external interaction mechanism. The first stage model optimizes the operation of renewable energy flexible load extraction storage and hydrogen energy storage system based on the complementary characteristics of internal resources; the second stage model optimizes the bidding strategy to maximize the total revenue of the electricity energy market auxiliary service market and hydrogen market. Finally a typical scenario is constructed and the rationality and effectiveness of the strategy are verified. The results show that the hybrid VPP with hydrogen storage has better economic benefits resource benefits and reliability.
Optimal Energy Management of an Integrated Energy System with Multiple Hydrogen Sources
Sep 2023
Publication
Hydrogen is considered a promising alternative to fossil fuels in an integrated energy system (IES). In order to reduce the cost of hydrogen energy utilization and the carbon emissions of the IES this paper proposes a low-carbon dispatching strategy for a coordinated integrated energy system using green hydrogen and blue hydrogen. The strategy takes into account the economic and low-carbon complementarity between hydrogen production by water electrolysis and hydrogen production from natural gas. It introduces the green hydrogen production–storage–use module (GH-PSUM) and the blue hydrogen production–storage–use module (BH-PSUM) to facilitate the refined utilization of different types of hydrogen energy. Additionally the flexibility in hydrogen load supply is analyzed and the dynamic response mechanism of the hydrogen load supply structure (DRM-HLSS) is proposed to further reduce operating costs and carbon emissions. Furthermore a carbon trading mechanism (CTM) is introduced to constrain the carbon emissions of the integrated energy system. By comprehensively considering the constraints of each equipment the proposed model aims to minimize the total economic cost which includes wind power operation and curtailment penalty costs energy purchase costs blue hydrogen purification costs and carbon transaction costs. The rationality of the established scheduling model is verified through a comparative analysis of the scheduling results across multiple operating scenarios.
Two-stage Optimization of Hydrogen and Storage Coordination for a Multi-region Flexible Intermodal Multi-energy Port System
Jan 2024
Publication
To address the issue of imbalanced electricity and hydrogen supply and demand in the flexible multi-energy port area system a multi-regional operational optimization and energy storage capacity allocation strategy considering the working status of flexible multi-status switches is proposed. Firstly based on the characteristics of the port area system models for system operating costs generation equipment energy storage devices flexible multi-status switches and others are established. Secondly the system is subjected to a first-stage optimization where different regions are optimized individually. The working periods of flexible multi-status switches are determined based on the results of this first-stage optimization targeting the minimization of the overall daily operating costs while ensuring 100% integration of renewable energy in periods with electricity supply-demand imbalances. Subsequently additional constraints are imposed based on the results of the first-stage optimization to optimize the entire system obtaining power allocation during system operation as well as power and capacity requirements for energy storage devices and flexible multi-status switches. Finally the proposed approach is validated through simulation examples demonstrating its advantages in terms of economic efficiency reduced power and capacity requirements for energy storage devices and carbon reduction.
Prospective Assessment of Transformation Pathways Toward Low-carbon Steelmaking: Evaluating Economic and Climate Impacts in Germany
Jan 2024
Publication
Due to climate change there is an urgent need to decarbonize high-emission industries. As coal-based operations predominate in primary steelmaking the steel industry offers an exceptionally high potential for reducing greenhouse gas emissions. Alternative processes for almost fully decarbonized primary steelmaking exist but require substantial investments by steelmakers for their implementation while maintaining desired production levels during the transformation periods. In this context the energy carriers required change such that the transformation of the steelmaking processes is deeply intertwined with the transformation of the background system. For the first time we evaluate potential transformation pathways from the steelmakers’ perspective using a prospective life cycle assessment approach. We find that hydrogen may facilitate a reduction of direct emissions by around 96 % compared to conventional steelmaking in 2050. However indirect emissions remain at a high level throughout the transformation period unless the upstream stages of the value chain are transformed accordingly.
On the Future Relevance of Green Hydrogen in Europe
Jan 2024
Publication
Hydrogen is among the energy carriers which are most often considered for bringing about a sustainable energy system. Yet so far hydrogen has not delivered as an energy carrier. The core objective of this paper is to provide a comprehensive analysis of the state-of-the-art and the future prospects of green hydrogen in the European energy system from economic energetic and CO2 emissions point-of-view. The analysis shows that there are some increasing opportunities for hydrogen use in industry and in the transport sector when electrification is not possible or is too expensive as well as a storage in the European electricity system. However a hydrogen-based energy system will remain a vision at least over the next decades. The major reason for this is the unfavorable economics mostly due to high investment costs in the whole supply chain. In addition the overall efficiencies in the hydrogen chains are moderate in general. The full environmental benignity of hydrogen as an energy carrier is only provided when renewable energy sources are used for hydrogen production. However in Europe the potentials for green hydrogen are very limited due to the insufficient expansion of renewable electricity generation. For this reason many European countries are considering options for green hydrogen import. The future of hydrogen is highly dependent on the supporting policy framework. To reduce the risk in the investment in hydrogen infrastructure as well as to justify the promotion of green hydrogen it is very important that Europe works out a very clear and realistic long-term implementation strategy.
Full Load Optimization of a Hydrogen Fuelled Industrial Engine
Jun 2024
Publication
There are a large number of applications in which hydrogen internal combustion engines represent a sensible alternative to battery electric propulsion systems and to fuel cell electric propulsion systems. The main advantages of combustion engines are their high degree of robustness and low manufacturing costs. No critical raw materials are required for production and there are highly developed production plants worldwide. A CO2-free operation is possible when using hydrogen as a fuel. The formation of nitrogen oxides during hydrogen combustion in the engine can be effectively mitigated by a lean-burn combustion process. However achieving low NOx raw emissions conflicts with achieving high power yields. In this work a series industrial diesel engine was converted for hydrogen operation and comprehensive engine tests were carried out. Various measures to improve the trade-off between NOx emissions and performance were investigated and evaluated. The rated power output and the maximum torque of the series diesel engine could be exceeded while maintaining an indicated specific NOx emission of 1 g/kWh along the entire full load curve. In the low-end-torque range however the gap to the full load curve of the series diesel engine could not be fully closed with the hardware used.
Hydrogen Storage as a Key Energy Vector for Car Transportation: A Tutorial Review
Oct 2023
Publication
Hydrogen storage is a key enabling technology for the extensive use of hydrogen as energy carrier. This is particularly true in the widespread introduction of hydrogen in car transportation. Indeed one of the greatest technological barriers for such development is an efficient and safe storage method. So in this tutorial review the existing hydrogen storage technologies are described with a special emphasis on hydrogen storage in hydrogen cars: the current and the ongoing solutions. A particular focus is given on solid storage and some of the recent advances on plasma hydrogen ion implantation which should allow not only the preparation of metal hydrides but also the imagination of a new refluing circuit. From hydrogen discovery to its use as an energy vector in cars this review wants to be as exhaustive as possible introducing the basics of hydrogen storage and discussing the experimental practicalities of car hydrogen fuel. It wants to serve as a guide for anyone wanting to undertake such a technology and to equip the reader with an advanced knowledge on hydrogen storage and hydrogen storage in hydrogen cars to stimulate further researches and yet more innovative applications for this highly interesting field.
Study on the Inherent Safety of On-board Methanol Reforming Hydrogen Production Fuel Cell System
Sep 2023
Publication
Methanol as a liquid phase hydrogen storage carrier has broad prospects. Although the on-board methanol reforming hydrogen fuel cell system (MRFC) has long been proposed to replace the traditional hydrogen fuel cell vehicle the inherent safety of the system itself has rarely been studied. This paper adopted the improved method of Inherently Safer Process Piping (ISPP) to evaluate the pipeline inherent safety of MRFC. The process data such as temperature pressure viscosity and density were obtained by simulating the MRFC in ASPEN HYSYS. The Process Stream Characteristic Index (PSCI) and risk assessment of jet fire and vapor cloud explosion was carried out for the key streams with those simulated data. The results showed the risk ranks of different pipelines in the MRFC and the countermeasures were given according to different risk ranks. Through the in-depth study of the evaluation results this paper demonstrates the risk degree of the system in more detail and reduces the fuzziness of risk rating. By applying ISPP to the small integrated system of MRFC this paper realizes the leap of inherent safety assessment method in the object and provides a reference for the inherent safety assessment of relevant objects in the future.
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