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An Analysis on the Compressed Hydrogen Storage System for the Fast-Filling Process of Hydrogen Gas at the Pressure of 82 MPa
May 2021
Publication
During the fast-filling of a high-pressure hydrogen tank the temperature of hydrogen would rise significantly and may lead to failure of the tank. In addition the temperature rise also reduces hydrogen density in the tank which causes mass decrement into the tank. Therefore it is of practical significance to study the temperature rise and the amount of charging of hydrogen for hydrogen safety. In this paper the change of hydrogen temperature in the tank according to the pressure rise during the process of charging the high-pressure tank in the process of a 82-MPa hydrogen filling system the final temperature the amount of filling of hydrogen gas and the change of pressure of hydrogen through the pressure reducing valve and the performance of heat exchanger for cooling high-temperature hydrogen were analyzed by theoretical and numerical methods. When high-pressure filling began in the initial vacuum state the condition was called the “First cycle”. When the high-pressure charging process began in the remaining condition the process was called the “Second cycle”. As a result of the theoretical analysis the final temperatures of hydrogen gas were calculated to be 436.09 K for the first cycle of the high-pressure tank and 403.55 for the second cycle analysis. The internal temperature of the buffer tank increased by 345.69 K and 32.54 K in the first cycle and second cycles after high-pressure filling. In addition the final masses were calculated to be 11.58 kg and 12.26 kg for the first cycle and second cycle of the high-pressure tank respectively. The works of the paper can provide suggestions for the temperature rise of 82 MPa compressed hydrogen storage system and offer necessary theory and numerical methods for guiding safe operation and construction of a hydrogen filling system.
Techno Environmental Assessment of Flettner Rotor as Assistance Propulsion System for LH2 Tanker Ship Fuelled by Hydrogen
Nov 2022
Publication
This study presents a novel design and development of a 280000 m3 liquefied hydrogen tanker ship by implementing a set of 6 Flettner rotors as an assistance propulsion system in conjunction with a combined-cycle gas turbine fuelled by hydrogen as a prime mover. The study includes assessment of the technical and environmental aspects of the developed design. Furthermore an established method was applied to simulate the LH2 tanker in different voyages and conditions to investigate the benefits of harnessing wind energy to assist combined-cycle gas turbine in terms of performance and emission reduction based on engine behaviour for different voyages under loaded and unloaded normal as well as 6 % degraded engine and varying ambient conditions. The results indicate that implementing a set of 6 Flettner rotors for the LH2 tanker ship has the potential to positively impact the performance and lead to environmental benefits. A maximum contribution power of around 1.8 MW was achieved in the winter season owing to high wind speed and favourable wind direction. This power could save approximately 3.6 % of the combined-cycle gas turbine total output power (50 MW) and cause a 3.5 % reduction in NOx emissions.
Sector Coupling and Migration towards Carbon-Neutral Power Systems
Feb 2023
Publication
There is increasing interest in migrating to a carbon-neutral power system that relies on renewable energy due to concerns about greenhouse gas emissions energy shortages and global warming. However the increasing share of renewable energy has added volatility and uncertainty to power system operations. Introducing new devices and using flexible resources may help solve the problem but expanding the domain of the problem can be another solution. Sector coupling which integrates production consumption conversion and storage by connecting various energy domains could potentially meet the needs of each energy sector. It can also reduce the generation of surplus energy and unnecessary carbon emissions. As a result sector coupling an integrated energy system increases the acceptance of renewable energy in the traditional power system and makes it carbon neutral. However difficulties in large-scale integration low conversion efficiency and economic feasibility remain obstacles. This perspective paper discusses the background definition and components of sector coupling as well as its functions and examples in rendering power systems carbon-neutral. The current limitations and outlook of sector coupling are also examined.
Sustainable Synthetic Carbon Based Fuels for Transport
Sep 2019
Publication
The report considers two types of sustainable synthetic fuels: electro fuels (efuels) and synthetic biofuels. Efuels are made by combining hydrogen (from for example the electrolysis of water) with carbon dioxide (from direct air capture or a point source). Synthetic biofuels can be made from biological material (for example waste from forestry) or from further processing biofuels (for example ethanol).<br/>Whilst synthetic fuels can be “dropped in” to existing engines they are currently more expensive than fossil fuels and in the case of efuels could be thought of as an inefficient use of renewable electricity. However where renewable electricity is cheap and plentiful the manufacture and export of bulk efuels might make economic sense.<br/>Key research challenges identified include improving the fundamental understanding of catalysis; the need to produce cheap low-carbon hydrogen at scale; and developing sources of competitively priced low carbon energy are key to the development of synthetic efuels and biofuels. The UK has the research skills and capacity to improve many of these process steps such as in catalysis and biotechnology and to provide a further area of UK leadership in low-carbon energy.
Contribution of Potential Clean Trucks in Carbon Peak Pathway of Road Freight Based on Scenario Analysis: A Case Study of China
Oct 2022
Publication
Reducing the carbon emissions from trucks is critical to achieving the carbon peak of road freight. Based on the prediction of truck population and well-to-wheel (WTW) emission analysis of traditional diesel trucks and potential clean trucks including natural gas battery-electric plug-in hybrid electric and hydrogen fuel cell the paper analyzed the total greenhouse gas (GHG) emissions of China's road freight under four scenarios including baseline policy facilitation (PF) technology breakthrough (TB) and PF-TB. The truck population from 2021 to 2035 is predicted based on regression analysis by selecting the data from 2002 to 2020 of the main variables such as the GDP scale road freight turnover road freight volume and the number of trucks. The study forecasts the truck population of different segments such as mini-duty trucks (MiDT) light-duty trucks (LDT) medium-duty trucks (MDT) and heavy-duty trucks (HDT). Relevant WTW emissions data are collected and adopted based on the popular truck in China's market PHEVs have better emission intensity especially in the HDT field which reduces by 51% compared with ICEVs. Results show that the scenario of TB and PF-TB can reach the carbon peak with 0.13% and 1.5% total GHG emissions reduction per year. In contrast the baseline and PF scenario fail the carbon peak due to only focusing on the number of clean trucks while lacking the restrictions on the GHG emission factors of energy and ignoring the improvement of trucks' energy efficiency and the total emissions increased by 29.76% and 16.69% respectively compared with 2020. As the insights adopting clean trucks has an important but limited effect which should coordinate with the transition to low carbon energy and the melioration of clean trucks to reach the carbon peak of road freight in China.
Permeation Tests in Type-approval Regulations for Hydrogen Fuelled Vehicles: Analysis and Testing Experiences at the JRC-GASTEF Facility
Jan 2023
Publication
This article presents an analysis of the permeation tests established in the current regulations for the type-approval of on board tanks in hydrogen vehicles. The analysis is done from the point of view of a test maker regarding the preparation for the execution of a permeation test. The article contains a description of the required instrumentation and set-up to carry out a permeation test according to the applicable standards and regulations. Tank conditions at the beginning of the test configuration of permeation chamber duration of the test or permeation rate to be reported are aspects that are not well-defined in regulations. In this paper we examine the challenges when carrying out a permeation test and propose possible solutions to overcome them with the intention of supporting test makers and helping the development of permeation test guidelines.
Feasibility Study of "CO2 Free Hydrogen Chain" Utilizing Australian Brown Coal Linked with CCS
Nov 2012
Publication
We had investigated feasible measures to reduce CO2 emission and came to conclusion that introduction of new fuel such as hydrogen with near zero CO2 emission is required for achieving Japan’s commitment of 80% CO2 reduction by 2050. Under this background we are proposing and aiming to realize “CO2 free hydrogen chain” utilizing Australian brown coal linked with CCS. In this chain hydrogen produced from brown coal is liquefied and transported to Japan by liquid hydrogen carrier. We have conducted feasibility study of commercial scale “CO2 free hydrogen chain” whose result shows the chain is technically and economically feasible.
Carbon Footprint Assessment of Hydrogen and Steel
Dec 2022
Publication
Hydrogen has the potential to decarbonize a variety of energy-intensive sectors including steel production. Using the life cycle assessment (LCA) methodology the state of the art is given for current hydrogen production with a focus on the hydrogen carbon footprint. Beside the state of the art the outlook on different European scenarios up to the year 2040 is presented. A case study of the transformation of steel production from coal-based towards hydrogen- and electricity-based metallurgy is presented. Direct reduction plants with integrated electric arc furnaces enable steel production which is almost exclusively based on hydrogen and electricity or rather on electricity alone if hydrogen stems from electrolysis. Thus an integrated steel site has a demand of 4.9 kWh of electric energy per kilogram of steel. The carbon footprint of steel considering a European sustainable development scenario concerning the electricity mix is 0.75 kg CO2eq/kg steel in 2040. From a novel perspective a break-even analysis is given comparing the use of natural gas and hydrogen using different electricity mixes. The results concerning hydrogen production presented in this paper can also be transferred to application fields other than steel.
Techno-economic Assessment of a Hydrogen-based Islanded Microgrid in North-east
Feb 2023
Publication
Currently renewable energy-based generators are considered worldwide to achieve net zero targets. However the stochastic nature of renewable energy systems leads to regulation and control challenges for power system operators especially in remote and regional grids with smaller footprints. A hybrid system (i.e. solar wind biomass energy storage) could minimise this issue. Nevertheless the hybrid system is not possible to develop in many islands due to the limited land area geographical conditions and others. Hydrogen as a carrier of clean energy can be used in locations where the installation of extensive or medium-scale renewable energy facilities is not permissible due to population density geographical constraints government policies and regulatory issues. This paper presents a techno-economic assessment of designing a green hydrogen-based microgrid for a remote island in North-east Australia. This research work determines the optimal sizing of microgrid components using green hydrogen technology. Due to the abovementioned constraints the green hydrogen production system and the microgrid proposed in this paper are located on two separate islands. The paper demonstrates three cost-effective scenarios for green hydrogen production transportation and electricity generation. This work has been done using Hybrid Optimisation Model for Multiple Energy Resources or HOMER Pro simulation platform. Simulation results show that the Levelized Cost of Energy using hydrogen technology can vary from AU$0.37/kWh to AU$1.08/kWh depending on the scenarios and the variation of key parameters. This offers the potential to provide lower-cost electricity to the remote community. Furthermore the CO2 emission could be reduced by 1760777 kg/year if the renewable energy system meets 100% of the electricity demand. Additionally the sensitivity analysis in this paper shows that the size of solar PV and wind used for green hydrogen production can further be reduced by 50%. The sensitivity analysis shows that the system could experience AU$0.03/kWh lower levelized cost if the undersea cable is used to transfer the generated electricity between islands instead of hydrogen transportation. However it would require environmental approval and policy changes as the islands are located in the Great Barrier Reef.
ASSET Study on Geolocation of Hydrogen Production in the EU
Oct 2021
Publication
The modelling underpinning the scenarios for the EU long-term strategy did not include hydrogen trade. The assumption was that each Member State (MS) supplies its own needs for hydrogen and synthetic fuels. The goal of this study is to develop a model to undertake optimal geolocation of hydrogen production between MS including the possibility to trade hydrogen and therefore use the RES potential more optimally and decrease energy system costs at EU level. Specifically the new model helps to identify the geo-location of: 1. Renewable energy production (PV wind biomass hydro) 2. Location of RES and hydrogen production facilities 3. Storage infrastructure also for natural gas and storage technologies i.e. batteries pumping etc. 4. Infrastructure by road and pipeline
Influence of Hydrogen Production in the CO2 Emissions Reduction of Hydrogen Mettalurgy Transformation in Iron and Steel Industry
Jan 2023
Publication
The transformation of hydrogen metallurgy is a principal means of promoting the iron and steel industry (ISI) in reaching peak and deep emissions reduction. However the environmental impact of different hydrogen production paths on hydrogen metallurgy has not been systemically discussed. To address this gap based on Long-range Energy Alternatives Planning System (LEAP) this paper constructs a bottom-up energy system model that includes hydrogen production iron and steel (IS) production and power generation. By setting three hydrogen production structure development paths namely the baseline scenario business-as-usual (BAU) scenario and clean power (CP) scenario the carbon dioxide (CO2) emissions impact of different hydrogen production paths on hydrogen metallurgy is carefully evaluated from the perspective of the whole industry and each IS production process. The results show that under the baseline scenario the hydrogen metallurgy transition will help the CO2 emissions of ISI peak at 2.19 billion tons in 2024 compared to 2.08 billion tons in 2020 and then gradually decrease to 0.78 billion tons in 2050. However different hydrogen production paths will contribute to the reduction or inhibit the reduction. In 2050 the development of electrolysis hydrogen production with renewable electricity will reduce CO2 emissions by an additional 48.76 million tons (under the CP scenario) while the hydrogen production mainly based on coal gasification and methane reforming will increase the additional 50.04 million tons CO2 emissions (under the BAU scenario). Moreover under the hydrogen production structure relying mainly on fossil and industrial by-products the technological transformation of blast furnace ironmaking with hydrogen injections will leak carbon emissions to the upstream energy processing and conversion process. Furthermore except for the 100% scrap based electric arc furnace (EAF) process the IS production process on hydrogen-rich shaft furnace direct reduced iron (hydrogen-rich DRI) have lower CO2 emissions than other processes. Therefore developing hydrogen-rich DRI will help the EAF steelmaking development to efficiently reduce CO2 emissions under scrap constraints.
Aboveground Hydrogen Storage - Assessment of the Potential Market Releveance in a Carbon-Neutral European Energy System
Mar 2024
Publication
Hydrogen storage is expected to play a crucial role in the comprehensive defossilization of energy systems. In this context the focus is typically on underground hydrogen storage (e.g. in salt caverns). However aboveground storage which is independent of geological conditions and might offer other technical advantages could provide systemic benefits and thereby gain shares in the hydrogen storage market. Against this background this paper examines the market relevance of aboveground compared to underground hydrogen storage. Using the opensource energy system model and optimization framework of Europe PyPSA-Eur the influence of geological independence storage cost relations and technical storage characteristics (i.e. efficiencies) on mentioned market relevance of aboveground hydrogen storage are investigated. Further the expectable market relevance based on current cost projections for the future is assessed. The studies show that in terms of hydrogen capacities aboveground hydrogen storage plays a considerably smaller role compared to underground hydrogen storage. Even when assuming comparatively low aboveground storage cost it will not exceed 1.7% (1.9 TWhH2LHV) of total hydrogen storage capacities in a cost-optimal European energy system. Regarding the amounts of annually stored hydrogen aboveground storage could play a larger role reaching a maximum share of 32.5% (168 TWhH2 LHV a-1) of total stored hydrogen throughout Europe. However these shares are only achievable for low cost storage in particularly suited energy system supply configurations. For higher aboveground storage costs or lower efficiencies shares drop below 10% sharply. The analysis identifies some especially influential factors for achieving higher market relevance. Besides storage costs the demand-orientation of a particular aboveground storage system (e.g. hydrogen storage at demand pressure levels) plays an essential role in market relevance. Further overall efficiency can be a beneficial factor. Still current projections of future techno-economic characteristics show that aboveground hydrogen storage is too expensive or too inefficient compared to underground storage. Therefore to achieve notable market relevance rather drastic cost reductions beyond current expectations would be needed for all assessed aboveground hydrogen storage technologies.
Renewable Hydrogen Supply Chains: A Planning Matrix and an Agenda for Future Research
Oct 2022
Publication
Worldwide energy systems are experiencing a transition to more sustainable systems. According to the Hydrogen Roadmap Europe (FCH EU 2019) hydrogen will play an important role in future energy systems due to its ability to support sustainability goals and will account for approximately 13% of the total energy mix in the coming future. Correct hydrogen supply chain (HSC) planning is therefore vital to enable a sustainable transition. However due to the operational characteristics of the HSC its planning is complicated. Renewable hydrogen supply can be diverse: Hydrogen can be produced de-centrally with renewables such as wind and solar energy or centrally by using electricity generated from a hydro power plant with a large volume. Similarly demand for hydrogen can also be diverse with many new applications such as fuels for fuel cell electrical vehicles and electricity generation feedstocks in industrial processes and heating for buildings. The HSC consists of various stages (production storage distribution and applications) in different forms with strong interdependencies which further increase HSC complexity. Finally planning of an HSC depends on the status of hydrogen adoption and market development and on how mature technologies are and both factors are characterised by high uncertainties. Directly adapting the traditional approaches of supply chain planning for HSCs is insufficient. Therefore in this study we develop a planning matrix with related planning tasks leveraging a systematic literature review to cope with the characteristics of HSCs. We focus only on renewable hydrogen due to its relevance to the future low-carbon economy. Furthermore we outline an agenda for future research from the supply chain management perspective in order to support HSC development considering the different phases of HSCs adoption and market development.
Varying Load Distribution Impacts on the Operation of a Hydrogen Generator Plant
Oct 2021
Publication
This study advances several methods to evaluate the operation of a hydrogen generator plant. The model developed helps customize plants that contain multiple generators of varying powers using a decision module which determines the most efficient plant load distribution. Evaluation indices to assess individual devices within the plant are proposed and system flexibility maximizes the amount of renewable energy stored. Three case studies examined the variable load distribution of an electrolysis system connected to a 40 MW wind farm for energy storage purposes and incorporated a “night-valley” operational strategy. These methods facilitate the selection of the proper plant configuration and provide estimates for individual device effectiveness within the system.
Steady State Analysis of Gas Networks with Distributed Injection of Alternative Gas
Jun 2015
Publication
A steady state analysis method was developed for gas networks with distributed injection of alternative gas. A low pressure gas network was used to validate the method. Case studies were carried out with centralized and decentralized injection of hydrogen and upgraded biogas. Results show the impact of utilizing a diversity of gas supply sources on pressure distribution and gas quality in the network. It is shown that appropriate management of using a diversity of gas supply sources can support network management while reducing carbon emissions.
A System-Approach to Data can Help Install Trust and Enable a Net Zero Future
Mar 2021
Publication
Carbon capture and storage (CCS) and hydrogen will be a catalyst to deeply decarbonize the world’s energy system but not for another 15 years according to DNV’s Energy Transition Outlook. Many aspects from policy to technology developments can help to scale these technologies and accelerate the timeline.<br/>In the report A System-Approach to Data can Help Install Trust and Enable a Net Zero Future DNV considers what role data could play to support the initiation execution and operation of CCS and hydrogen projects.<br/>The research is based on interviews with representatives from across the UK energy supply chain. It focuses in particular on the emerging carbon and hydrogen industries and the cross sectoral challenges they face. It explores how data can facilitate the flow of the product both with respect to fiscal and technical risk matters.<br/>The report is intended for anyone involved in or has an interest in CCUS or hydrogen projects and in how data eco-systems will support the efficient operation and the transition to net-zero.<br/>DNV produced the report for and in partnership with the ODI an organization that advocates for the innovative use of open data to affect positive change across the globe.
The Economics and the Environmental Benignity of Different Colors of Hydrogen
Feb 2022
Publication
Due to the increasing greenhouse gas emissions as well as due to the rapidly increasing use of renewable energy sources in the electricity generation over the last years interest in hydrogen is rising again. Hydrogen can be used as a storage for renewable energy balancing the whole energy systems and contributing to the decarbonization of the energy system especially of the industry and the transport sector. The major objective of this paper is to discuss various ways of hydrogen production depending on the primary energy sources used. Moreover the economic and environmental performance of three major hydrogen colors as well as major barriers for faster deployment in fuel cell vehicles are analyzed. The major conclusion is that the full environmental benefits of hydrogen use are highly dependent on the hydrogen production methods and primary sources used. Only green hydrogen with electricity from wind PV and hydro has truly low emissions. All other sources like blue hydrogen with CCUS or electrolysis using the electricity grid have substantially higher emissions coming close to grey hydrogen production. Another conclusion is that it is important to introduce an international market for hydrogen to lower costs and to produce hydrogen where conditions are best. Finally the major open question remaining is whether e including all external costs of all energy carriers hydrogen of any color may become economically competitive in any sector of the energy system. The future success of hydrogen is very dependent on technological development and resulting cost reductions as well as on future priorities and the corresponding policy framework. The policy framework should support the shift from grey to green hydrogen.
The Effects of Perceived Barriers on Innovation Resistance of Hydrogen-Electric Motorcycles
Jun 2018
Publication
As environmental awareness among the public gradually improves it is predicted that the trend of green consumption will make green products enter the mainstream market. Hydrogen-electric motorcycles with eco-friendly and energy-efficient characteristics have great advantages for development. However as a type of innovative product hydrogen-electric motorcycles require further examination with regard to consumer acceptance and external variables of the products. In this study consumer behavioral intention (BI) for the use of hydrogen-electric motorcycles and its influencing factors are discussed using innovation resistance as the basis and environmental concern as the adjusting variable. Consumers’ willingness-to-pay (WTP) for hydrogen-electric motorcycles is estimated using the contingent valuation method (CVM). The results found that (1) perception barriers viz. usage barrier value barrier risk barrier tradition barrier and price barrier are statistically significant whereas image barrier is not; (2) a high degree of environmental concern will reduce the consumers’ innovation resistance to the hydrogen-electric motorcycles; (3) up to 94.79% of the respondents of the designed questionnaire suggested that the promotion of hydrogen-electric motorcycles requires a subsidy of 21.9% of the total price from the government. The mean WTP of consumers for the purchase of hydrogen-electric motorcycles is 10–15% higher than that of traditional motorcycles.
Production Costs for Synthetic Methane in 2030 and 2050 of an Optimized Power-to-Gas Plant with Intermediate Hydrogen Storage
Aug 2019
Publication
The publication gives an overview of the production costs of synthetic methane in a Power-to-Gas process. The production costs depend in particularly on the electricity price and the full load hours of the plant sub-systems electrolysis and methanation. The full-load hours of electrolysis are given by the electricity supply concept. In order to increase the full-load hours of methanation the size of the intermediate hydrogen storage tank and the size of the methanation are optimised on the basis of the availability of hydrogen. The calculation of the production costs for synthetic methane are done with economics for 2030 and 2050 and the expenditures are calculated for one year of operation. The sources of volume of purchased electricity are the short-term market long-term contracts direct-coupled renewable energy sources or seasonal use of surpluses. Gas sales are either traded on the short-term market or guaranteed by long-term contracts. The calculations show that an intermediate storage tank for hydrogen adjustment of the methanation size and operating electrolysis and methanation separately increase the workload of the sub-system methanation. The gas production costs can be significantly reduced. With the future expected development of capital expenditures operational expenditure electricity prices gas costs and efficiencies an economic production of synthetic natural gas for the years 2030 especially for 2050 is feasible. The results show that Power-to-Gas is an option for long-term large-scale seasonal storage of renewable energy. Especially the cases with high operating hours for the sub-system methanation and low electricity prices show gas production costs below the expected market prices for synthetic gas and biogas.
Everything About Hydrogen Podcast: Masters of Scale: Mobilizing the Mobility Sector (Around Hydrogen Fuel Cells)
Nov 2020
Publication
We talk a lot on the EAH podcast series about where hydrogen fuel cell electric vehicles (FCEVs) fit into the overall zero emission vehicle (ZEV) ecosystem. From personal passenger vehicles and the family car to commercial trucking and public transportation fleets and everything in between. Different vehicles and different use cases call for different capabilities and that is what makes the future of decarbonized transportation co interesting.
The podcast can be found on their website
The podcast can be found on their website
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