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Prediction of the Lift-off, Blow-out and Blow-off Stability Limits of Pure Hydrogen and Hydrogen and Hydrocarbon Mixture Jet Flames
Sep 2007
Publication
The paper presented experimental studies of the liftoff and blowout stability of pure hydrogen hydrogen/propane and hydrogen/methane jet flam es using a 2 mm burner. Carbon dioxide and Argon gas were also used in the study for the comparison with hydrocarbon fuel. Comparisons of the stability of H 2/C3H8 H 2/CH4 H 2/Ar and H 2/CO2 flames showed that H 2/C3H8 produced the highest liftoff height and H 2/CH4 required highest liftoff and blowoff velocities. The non-dimensional analysis of liftoff height approach was used to correlate liftoff data of H 2 H2-C3H8 H 2-CO2 C 3H8 and H2-Ar jet flames tested in the 2 mm burner. The suitability of extending the empirical correlations based on hydrocarbon flames to both hydrogen and hydrogen/ hydrocarbon flames was examined.
High Pressure Hydrogen Jets in the Presence of a Surface
Sep 2009
Publication
The effect of surfaces on the extent of high pressure vertical and horizontal unignited jets is studied using CFD numerical simulations performed with FLACS Hydrogen and Phoenics. For a constant flow rate release of hydrogen from a 284 bar storage unit through a 8.5 mm orifice located 1 meter from the ground the maximum extent of the flammable cloud is determined as a function of time and compared to a free vertical hydrogen jet under identical release conditions. The results are compared to methane numerical simulations and to the predictions of the Birch correlations for the size of the flammable cloud. We find that the maximum extent of the flammable clouds of free jets obtained using CFD numerical simulations for both hydrogen and methane are in agreement with the Birch predictions. For hydrogen horizontal free jets there is strong buoyancy effect observed towards the end of the flammable cloud thus noticeably reducing its centreline extent. For methane horizontal free jets this effect is not observed. For methane the presence of the ground results in a pronounced increase in the extent of the flammable cloud compared to a free jet. The effects of a surface on vertical jets are also studied.
Risk-Informed Process and Tools for Permitting Hydrogen Fueling Stations
Sep 2007
Publication
The permitting process for hydrogen fueling stations varies from country to country. However a common step in the permitting process is the demonstration that the proposed fueling station meets certain safety requirements. Currently many permitting authorities rely on compliance with well known codes and standards as a means to permit a facility. Current codes and standards for hydrogen facilities require certain safety features specify equipment made of material suitable for hydrogen environment and include separation or safety distances. Thus compliance with the code and standard requirements is widely accepted as evidence of a safe design. However to ensure that a hydrogen facility is indeed safe the code and standard requirements should be identified using a risk-informed process that utilizes an acceptable level of risk. When compliance with one or more code or standard requirements is not possible an evaluation of the risk associated with the exemptions to the requirements should be understood and conveyed to the Authority Having Jurisdiction (AHJ). Establishment of a consistent risk assessment toolset and associated data is essential to performing these risk evaluations. This paper describes an approach for risk-informing the permitting process for hydrogen fueling stations that relies primarily on the establishment of risk-informed codes and standards. The proposed risk-informed process begins with the establishment of acceptable risk criteria associated with the operation of hydrogen fueling stations. Using accepted Quantitative Risk Assessment (QRA) techniques and the established risk criteria the minimum code and standard requirements necessary to ensure the safe operation of hydrogen facilities can be identified. Risk informed permitting processes exist in some countries and are being developed in others. To facilitate consistent risk-informed approaches the participants in the International Energy Agency (IEA) Task 19 on hydrogen safety are working to identify acceptable risk criteria QRA models and supporting data.
Hydrogen Risk Assessment in Sao Paulo State, Brazil
Sep 2011
Publication
Sao Paulo State Environmental Protection Agency CETESB Brazil adopts a so called Reference Distance (RD) from hazardous substances storage facilities to populated places as a decision making tool for the application of a simplified or a full Risk Analysis (RA). As for hydrogen RD was set up based on instantaneous release scenarios where consequences reaching off-site population were estimated for delayed ignition ending up in vapor cloud explosion (VCE) with a 0.1 bar blast wave overpressure as a chosen endpoint corresponding to a 1%2of death probability range. Procedures for RD evaluation and further adoption by CETESB are presented in this paper.
Risk Analysis of the Storage Unit in Hydrogen Refuelling Station
Sep 2007
Publication
Nowadays consumer demand for local and global environmental quality in terms of air pollution and in particular greenhouse gas emissions reduction may help to drive to the introduction of zero emission vehicles. At this regard the hydrogen technology appears to have future market valuablepotential. On the other hand the use of hydrogen vehicles which requires appropriate infrastructures for production storage and refuelling stages presents a lot of safety problems due to the peculiar chemicophysical hydrogen characteristics. Therefore safe at the most practices are essential for the successful proliferation of hydrogen vehicles. Indeed to avoid limit hazards it is necessary to implement practices that if early adopted in the development of a fuelling station project can allow very low environmental impact safety being incorporated in the project itself. Such practices generally consist in the integrated use of Failure Mode and Effect Analysis (FMEA) HAZard OPerability (HAZOP) and Fault Tree Analysis (FTA) which constitute well established standards in reliability engineering. At this regard however a drawback is the lack of experience and the scarcity of the relevant data collection. In this work we present the results obtained by the integrated use of FMEA HAZOP and FTA analyses relevant for the moment the high-pressure storage equipment in a hydrogen gas refuelling station. The study that is intended to obtain elements for improving safety of the system can constitute a basis for further more refined works.
H21- Public Perceptions of Converting the Gas Network to Hydrogen - Social Sciences Sudy
Jun 2020
Publication
The next decade will see fundamental changes in how people heat their homes. The global energy system is changing in response to the need to transition away from fossil-based generation towards more environmentally sustainable alternatives.
Hydrogen offers one such alternative but currently there is limited understanding of public perceptions of hydrogen the information that people need in order to make an informed choice about using hydrogen in their homes and how misunderstandings could present barriers to the uptake of hydrogen technology. This is crucial to ensure the success of future policy and investment. The H21 concept is to convert the UK gas distribution network to 100% hydrogen over time thereby decarbonising heat and supporting decarbonisation of electric large industrials and transport. This would be achieved using the existing UK gas grid network and technology available across the world today whilst maintaining the benefits of gas and the gas networks in the energy mix for the long-term future. Additionally this would maintain choice of energy for customers i.e. they would be able to use both gas and electricity. The H21 project is being delivered by the UK gas distribution networks Northern Gas Networks Cadent Wales & West Utilities and SGN. As part of the H21 project Leeds Beckett University has been working with Northern Gas Networks to gain insight into public perceptions of hydrogen as a domestic fuel. Using innovative social science methods the research team has explored for the first time public perceptions of moving the UK domestic fuel supply to 100% hydrogen. We identify what people think and feel about a potential conversion the concerns and questions that they have and how to address them clearly. The findings presented in this report will ensure that issues around the current perception of hydrogen are identified and addressed prior to any large-scale technology rollout.
The first stage of the project comprised a series of discovery interviews which explored how to talk to people about hydrogen and the H21 project. We interviewed 12 participants selected to ensure we included people with a range of experiences and domestic settings for example people who live in urban and rural areas those who live alone those who live with children or a partner those who live in their own home and those who rent. Most participants had given very little thought about where their gas and electric comes from and other than switching supplier to get a better tariff had very little interest in it. They had not previously considered their domestic heating as a source of carbon emissions and were surprised that there may be a need in the future to change their gas supply. From the discovery interviews we identified several key areas to explore in the next stage of the work:
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Hydrogen offers one such alternative but currently there is limited understanding of public perceptions of hydrogen the information that people need in order to make an informed choice about using hydrogen in their homes and how misunderstandings could present barriers to the uptake of hydrogen technology. This is crucial to ensure the success of future policy and investment. The H21 concept is to convert the UK gas distribution network to 100% hydrogen over time thereby decarbonising heat and supporting decarbonisation of electric large industrials and transport. This would be achieved using the existing UK gas grid network and technology available across the world today whilst maintaining the benefits of gas and the gas networks in the energy mix for the long-term future. Additionally this would maintain choice of energy for customers i.e. they would be able to use both gas and electricity. The H21 project is being delivered by the UK gas distribution networks Northern Gas Networks Cadent Wales & West Utilities and SGN. As part of the H21 project Leeds Beckett University has been working with Northern Gas Networks to gain insight into public perceptions of hydrogen as a domestic fuel. Using innovative social science methods the research team has explored for the first time public perceptions of moving the UK domestic fuel supply to 100% hydrogen. We identify what people think and feel about a potential conversion the concerns and questions that they have and how to address them clearly. The findings presented in this report will ensure that issues around the current perception of hydrogen are identified and addressed prior to any large-scale technology rollout.
The first stage of the project comprised a series of discovery interviews which explored how to talk to people about hydrogen and the H21 project. We interviewed 12 participants selected to ensure we included people with a range of experiences and domestic settings for example people who live in urban and rural areas those who live alone those who live with children or a partner those who live in their own home and those who rent. Most participants had given very little thought about where their gas and electric comes from and other than switching supplier to get a better tariff had very little interest in it. They had not previously considered their domestic heating as a source of carbon emissions and were surprised that there may be a need in the future to change their gas supply. From the discovery interviews we identified several key areas to explore in the next stage of the work:
- Beliefs about the environment
- Beliefs about inconvenience and cost
- Beliefs about safety
- Beliefs about the economic impact
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Using Solar Power Regulation to Electrochemically Capture Carbon Dioxide: Process Integration and Case Studies
Mar 2022
Publication
This work focuses on the use of solar photovoltaic energy to capture carbon dioxide by means of a combined electrolyzer–absorption system and compares operating results obtained in two cases studies (operation during one clear and one cloudy day in March) in which real integration of solar photovoltaics electrolyzer and absorption technologies is made at the bench-scale. The system is a part of a larger process (so-called EDEN⃝R Electrochemically-based Decarbonizing ENergy) which aims to regulate solar photovoltaic energy using a reversible chloralkaline electrochemical cell. Results demonstrate the feasibility of the sequestering technology which can produce chlorine and hydrogen but also the sequestration of CO2 and its transformation into a mixture of sodium chloride bicarbonate and carbonate useful as raw matter. Efficiencies over 70% for chlorine 60% for hydrogen and 90% for sodium hydroxide were obtained. The sequestration of carbon dioxide reached 24.4 mmol CO2/Ah with an average use of 1.6 mmol NaOH/mmol CO2. Important differences are found between the performance of the system in a clear and a cloudy day which point out the necessity of regulating the dosing of the electrochemically produced sodium hydroxide to optimize the sequestration of CO2.
H21- Strategic Modelling Major Urban Centres
Aug 2019
Publication
This report summarises the results of an independent audit carried out by DNV GL on the model conversions from natural gas to hydrogen for the models being used as a benchmark for the wider UK proposed hydrogen conversion of the natural gas network. The detailed model conversion process was derived from the H21 modelling meetings and the detailed notes were put together by NGN as a basic guide which has been included in Appendix A and is summarised as follows:
- Current 5 year planning model is updated and then used to generate a Replacement Expenditure (REPEX) natural gas model which would remove metallic pipes from the networks by insertion where possible
- Merging models together to form larger networks where required
- Preparation for conversion to hydrogen which would include the District Governor (DG) capacity increases to run the additional model flows
- Conversion of the models to hydrogen by changing demands to thermal and the gas characteristics to those of hydrogen
- Applying reinforcement to remove pressure failures.
Evaluation of Optical and Spectroscopic Experiments of Hydrogen Jet Fires
Sep 2009
Publication
This paper reports results of evaluating joint experiments under the work programme of Hysafe occurring at HSL who provided the test facilities and basic measurements to generate jet fires whereas Fraunhofer ICT applied their equipment to visualise the jet fires by fast video techniques IR-cameras and fast scanning spectroscopy in the NIR/IR spectral region. Another paper describes the experimental set up and main findings of flame structures and propagation resolved in time. The spatial distribution of species and temperate as well as their time history and fluctuations give a basis of the evaluation of effects caused by such jet fires. Fraunhofer ICT applied their comprehensive evaluation codes to model the radiation emission from 3-atomic species in the flame especially H2O in the Infrared spectral range. The temperatures of the hydrogen flame were about 2000 K as found by least squares fit of the measured molecular bands by the codes. In comparison with video and thermo camera frames these might enable to estimate on a qualitative level species distribution and air entrainment and temperatures to identify hot and reactive zones. The risk analysis could use this information to estimate heat transfer and the areas of risk to direct inflammation from the jet fires by semi-empirical approaches.
H2FC SUPERGEN- Delivering Negative Emissions from Biomass derived Hydrogen
Apr 2020
Publication
Bioenergy with carbon capture and storage (BECCS) removes carbon dioxide (CO2) from the atmosphere i.e. negative CO2 emissions. It will likely have an important role in the transition to a net-zero economy by offsetting hard-to-abate greenhouse gas emissions. However there are concerns about the sustainability of large scale BECCS deployment using bioenergy from predominantly primary biomass sources (i.e. dedicated energy crops). Secondary sources of biomass (e.g. waste biomass municipal solid wastes forest/agricultural residues) are potentially an economical and sustainable alternative resource. Furthermore supplementing primary biomass demand with secondary sources could enable the supply of biomass from solely indigenous sources (i.e. from the UK) which could provide economic advantages in a growing global bio-economy.<br/><br/>There is also a growing interest in biomass-derived hydrogen production with CCS (BHCCS) which generates hydrogen and removes CO2 from the atmosphere. Hydrogen could help decarbonise fuel-dependent sectors such as heat industry or transportation. The aim of this study was to determine whether BHCCS could possibly deliver net negative CO2 emissions making comparisons against the other BECCS technologies.
Laser-Induced Generation of Hydrogen in Water by Using Graphene Target
Jan 2022
Publication
A new method of hydrogen generation from water by irradiation with CW infrared laser diode of graphene scaffold immersed in solution is reported. Hydrogen production was extremely efficient upon admixing NaCl into water. The efficiency of hydrogen production increased exponentially with laser power. It was shown that hydrogen production was highly efficient when the intense white light emission induced by laser irradiation of graphene foam was occurring. The mechanism of laser-induced dissociation of water is discussed. It was found that hydrogen production was extremely high at about 80% and assisted by a small emission of O2 CO and CO2 gases.
Computational Modelling of Pressure Effects from Hydrogen Explosions
Sep 2007
Publication
The statement of the problem and algorithm of computational modelling of the processes of formation of the hydrogen-air mixture in the atmosphere its explosion (taking into account chemical interaction) and dispersion of the combustion materials in the open space with complex relief are presented. The finite-difference scheme was developed for the case of the three-dimensional system of gas dynamics equations complemented by the mass conservation laws of the gas admixture and combustion materials. The algorithm of the computation of thermal and physical parameters of the gas mixture appearing as a result of the instantaneous explosion taking into account chemical interaction was developed. The algorithm of computational solution of the difference scheme obtained on the basis of Godunov method was considered. The verification of the mathematical model showed its acceptable accuracy in comparison with known experimental data. It allows using the developed model for the modelling of pressure and thermal consequences of possible failures at the industrial enterprises which store and use hydrogen. The computational modelling of an explosion of the gas hydrogen cloud appearing as a result of instantaneous destruction of high pressure containers at the fuelling station was carried out. The analysis of different ways of protection of the surrounding buildings from destructive effects of the shock wave was conducted. The recommendations considering the choice of dimensions of the protection area around the fuelling station were worked out.
Numerical Studies of Dispersion and Flammable Volume of Hydrogen in Enclosures
Sep 2007
Publication
Hydrogen dispersion in an enclosure is numerically studied using simple analytical solutions and a large-eddy-simulation based CFD code. In simple calculations the interface height and temperature rise of the upper layer are obtained based on mass and energy conservation and the centreline hydrogen volume fraction is derived from similarity solutions of buoyant jets. The calculated centreline hydrogen volume fraction using the two methods agree with each other; however discrepancies are found for the calculated total flammable volume as a result of the inability of simple calculations in taking into account local mixing and diffusion. The CFD model in contrast is found to be capable of correctly reproducing the diffusion and stratification phenomena during the mixing stage.
CFD Study of the Unignited and Ignited Hydrogen Releases from TRPD Under a Fuel Cell Car
Oct 2015
Publication
This paper describes a CFD study of a scenario involving the vertical downward release of hydrogen from a thermally-activated pressure relief device (TPRD) under a fuel cell car. The volumetric source model is applied to simulate hydrogen release dynamics during the tank blowdown process. Simulations are conducted for both unignited and ignited releases from onboard storage at 35 MPa and 70 MPa with TPRD orifice 4.2 mm. Results show that after TPRD opening the hazards associated with the release of hydrogen lasts less than two minutes and the most hazardous timeframe occurs within ten seconds of the initiation of the release. The deterministic separation distances for unignited releases are longer than those for ignited releases indicating that the separation distances are dominated by delayed ignition events rather than immediate ignition events. The deterministic separation distances for both unignited and ignited hydrogen downward releases under the car are significantly shorter than those of free jets. To ensure the safety of people a deterministic separation distance of at least 10 m for 35 MPa releases is required. This distance should be increased to 12 m for the 70 MPa release case. To ensure that the concentration of hydrogen is always less than 4% at the location of the air intake of buildings the deterministic separation distance should be at least 11 m for 35 MPa releases and 13 m for 70 MPa releases.
LES Modelling Of Hydrogen Release and Accumulation Within a Non-Ventilated Ambient Pressure Garage Using The Adrea-HF CFD Code
Sep 2011
Publication
Computational Fluid Dynamics (CFD) has already proven to be a powerful tool to study the hydrogen dispersion and help in the hydrogen safety assessment. In this work the Large Eddy Simulation (LES) recently incorporated into the ADREA-HF CFD code is evaluated against the INERIS-6C experiment of hydrogen leakage in a supposed garage which provides detailed experimental measurements visualization of the flow and availability of previous CFD results from various institutions (HySafe SBEP-V3). The short-term evolution of the hydrogen concentrations in this confined space is examined and comparison with experimental data is provided along with comments about the ability of LES to capture the transient phenomena occurring during hydrogen dispersion. The influence of the value of the Smagorinsky constant on the resolved and on the unresolved turbulence is also presented. Furthermore the renormalization group (RNG) LES methodology is also tested and its behaviour in both highly-turbulent and less-turbulent parts of the flow is highlighted.
Validated Equivalent Source Model for an Under-expanded Hydrogen Jet
Oct 2015
Publication
As hydrogen fuel cell vehicles become more widely adopted by consumers the demand for refuelling stations increases. Most vehicles require high-pressure (either 350 or 700 bar) hydrogen and therefore the refuelling infrastructure must support these pressures. Fast running reduced order physical models of releases from high-pressure sources are needed so that quantitative risk assessment can guide the safety certification of these stations. A release from a high pressure source is choked at the release point forming the complex shock structures of an under-expanded jet before achieving a characteristic Gaussian pro le for velocity density mass fraction etc. downstream. Rather than using significant computational resources to resolve the shock structure an equivalent source model can be used to quickly and accurately describe the ow in terms of velocity diameter and thermodynamic state after the shock structure. In this work we present correlations for the equivalent boundary conditions of a subsonic jet as a high-pressure jet downstream of the shock structure. Schlieren images of under-expanded jets are used to show that the geometrical structure of under-expanded jets scale with the square root of the static to ambient pressure ratio. Correlations for an equivalent source model are given and these parameters are also found to scale with square root of the pressure ratio. We present our model as well as planar laser Rayleigh scattering validation data for static pressures up to 60 bar.
Study of a Post-fire Verification Method for the Activation Status of Hydrogen Cylinder Pressure Relief Devices
Oct 2015
Publication
To safely remove from its fire accident site a hydrogen fuel cell vehicle equipped with a carbon fiber reinforced plastic composite cylinder for compressed hydrogen (CFRP cylinder) and to safely keep the burnt vehicle in a storage facility it is necessary to verify whether the thermally-activated pressure relief device (TPRD) of the CFRP cylinder has already been activated releasing the hydrogen gas from the cylinder. To develop a simple post-fire verification method on TPRD activation the present study was conducted on the using hydrogen densitometer and Type III and Type IV CFRP cylinders having different linings. As the results TPRD activation status can be determined by measuring hydrogen concentrations with a catalytic combustion hydrogen densitometer at the cylinder's TPRD gas release port.
Characteristics of Hydrogen Leakage Sound from a Fuel-cell Vehicle by Hearing
Oct 2015
Publication
Fuel-cell vehicle run on hydrogen is known that it has better energy efficiency than existing gasoline cars. The vehicles are designed so that hydrogen leaks from the tank are stopped automatically upon detection of hydrogen leakage or detection of impact in a collision. However we investigated the characteristics of hydrogen leakage sound from a hydrogen-leaking vehicle and the threshold of discrimination of hydrogen leakage from noise at a crossing with much traffic to examine a method to rescue people safely depending on the sense of hearing in the event of a continuous hydrogen leak. Here in the discrimination threshold test we conducted the test by using helium which is alternative gas of hydrogen leakage sound. We clarified that hydrogen leakage sound from vehicles has directivity height dependence and distance dependence. Furthermore we confirmed the threshold flow rate for distinguishing hydrogen gas when hydrogen leakage is heard at a distance of 5–10 m from the center of the hydrogen leaking vehicle in a 74 dB traffic noise environment.
Potential Hydrogen Market: Value-Added Services Increase Economic Efficiency for Hydrogen Energy Suppliers
Apr 2022
Publication
Hydrogen energy is a clean zero-carbon long-term storage flexible and efficient secondary energy. Accelerating the development of the hydrogen energy industry is a strategic choice to cope with global climate change achieve the goal of carbon neutrality and realize high-quality economic and social development. This study aimed to analyze the economic impact of introducing valueadded services to the hydrogen energy market on hydrogen energy suppliers. Considering the network effect of value-added services this study used a two-stage game model to quantitatively analyze the revenue of hydrogen energy suppliers under different scenarios and provided the optimal decision. The results revealed that (1) the revenue of a hydrogen energy supplier increases only if the intrinsic value of value-added services exceeds a certain threshold; (2) the revenue of hydrogen energy suppliers is influenced by a combination of four key factors: the intrinsic value of value-added services network effects user scale and the sales strategies of rivals; (3) the model developed in this paper can provide optimal decisions for hydrogen energy suppliers to improve their economic efficiency and bring more economic investment to hydrogen energy market in the future.
Influence of Initial Pressure in Hydrogen/Air flame Acceleration During Severe Accident in Nuclear Power Plant
Sep 2017
Publication
Flame acceleration (FA) and explosion of hydrogen/air mixtures remain key issues for severe accident management in nuclear power plants. Empirical criteria were developed in the early 2000s by Dorofeev and colleagues providing effective tools to discern possible FA or DDT (Deflagration-to-Detonation Transition) scenarios. A large experimental database composed mainly of middle-scale experiments in obstacle-laden ducts at atmospheric pressure condition has been used to validate these criteria. However during a severe accident the high release rate of steam and non-condensable gases into the containment can result in pressure increase up to 5 bar abs. In the present work the influence of the unburnt gas initial pressure on flame propagation mechanisms was experimentally investigated. Premixed hydrogen/air mixtures with hydrogen concentration close to 11% and 15% were considered. From the literature we know that these flames are supposed to accelerate up to Chapman-Jouguet deflagration velocity in long obstacle-laden tubes at initial atmospheric conditions. Varying the pressure in the fresh gas in the range 0.6–4 bar no effects on the flame acceleration phase were observed. However as the initial pressure was increased we observed a decrease in the flame velocity close to the end of the tube. The pressure increase due to the combustion reaction was found to be proportional to the initial pressure according to adiabatic isochoric complete combustion.
Numerical Study on the Influence of Different Boundary Conditions on the Efficiency of Hydrogen Recombiners Inside a Car Garage
Oct 2015
Publication
Passive auto-catalytic recombiners (PARs) have the potential to be used in the future for the removal of accidentally released hydrogen inside confined areas. PARs could be operated both as stand-alone or backup safety devices e.g. in case of active ventilation failure.
Recently computational fluid dynamics (CFD) simulations have been performed in order to demonstrate the principal performance of a PAR during a postulated hydrogen release inside a car garage. This fundamental study has now been extended towards a variation of several boundary conditions including PAR location hydrogen release scenario and active venting operation. The goal of this enhanced study is to investigate the sensitivity of the PAR operational behaviour for changing boundary conditions and to support the identification of a suitable PAR positioning strategy. For the simulation of PAR operation the in-house code REKO-DIREKT has been implemented in the CFD code ANSYS-CFX 15.
In a first step the vertical position of the PAR and the thermal boundary conditions of the garage walls have been modified. In a subsequent step different hydrogen release modes have been simulated which result either in a hydrogen-rich layer underneath the ceiling or in a homogeneous hydrogen distribution inside the garage. Furthermore the interaction of active venting and PAR operation has been investigated.
As a result of this parameter study the optimum PAR location was identified to be close underneath the garage ceiling. In case of active venting failure the PAR efficiently reduces the flammable gas volume (hydrogen concentration > 4 vol.%) for both stratified and homogeneous distribution. However the simulations indicate that the simultaneous operation of active venting and PAR may in some cases reduce the overall efficiency of hydrogen removal. Consequently a well-matched arrangement of both safety systems is required in order to optimize the overall efficiency. The presented CFD-based approach is an appropriate tool to support the assessment of the efficiency of PAR application for plant design and safety considerations with regard to the use of hydrogen in confined areas.
Recently computational fluid dynamics (CFD) simulations have been performed in order to demonstrate the principal performance of a PAR during a postulated hydrogen release inside a car garage. This fundamental study has now been extended towards a variation of several boundary conditions including PAR location hydrogen release scenario and active venting operation. The goal of this enhanced study is to investigate the sensitivity of the PAR operational behaviour for changing boundary conditions and to support the identification of a suitable PAR positioning strategy. For the simulation of PAR operation the in-house code REKO-DIREKT has been implemented in the CFD code ANSYS-CFX 15.
In a first step the vertical position of the PAR and the thermal boundary conditions of the garage walls have been modified. In a subsequent step different hydrogen release modes have been simulated which result either in a hydrogen-rich layer underneath the ceiling or in a homogeneous hydrogen distribution inside the garage. Furthermore the interaction of active venting and PAR operation has been investigated.
As a result of this parameter study the optimum PAR location was identified to be close underneath the garage ceiling. In case of active venting failure the PAR efficiently reduces the flammable gas volume (hydrogen concentration > 4 vol.%) for both stratified and homogeneous distribution. However the simulations indicate that the simultaneous operation of active venting and PAR may in some cases reduce the overall efficiency of hydrogen removal. Consequently a well-matched arrangement of both safety systems is required in order to optimize the overall efficiency. The presented CFD-based approach is an appropriate tool to support the assessment of the efficiency of PAR application for plant design and safety considerations with regard to the use of hydrogen in confined areas.
Characterising the Performance of Hydrogen Sensitive Coatings for Nuclear Safety Applications
Sep 2017
Publication
The detection of hydrogen gas is essential in ensuring the safety of nuclear plants. However events at Fukushima Daiichi NPP highlighted the vulnerability of conventional detection systems to extreme events where power may be lost. Herein chemochromic hydrogen sensors have been fabricated using transition metal oxide thin films sensitised with a palladium catalyst to provide passive hydrogen detection systems that would be resilient to any plant power failures. To assess their viability for nuclear safety applications these sensors have been gamma-irradiated to four total doses (0 5 20 50 kGy) using a Co-60 gamma radioisotope. Optical properties of both un-irradiated and irradiated samples were investigated to compare the effect of increased radiation dose on the sensors resultant colour change. The results suggest that gamma irradiation at the levels examined (>5 kGy) has a significant effect on the initial colour of the thin films and has a negative effect on the hydrogen sensing abilities.
Humidity Tolerant Hydrogen-oxygen Recombination Catalysts for Hydrogen Safety Applications
Sep 2017
Publication
Catalytic hydrogen-oxygen recombination is a non-traditional method to limit hydrogen accumulation and prevent combustion in the hydrogen industry. Outside of conventional use in the nuclear power industry this hydrogen safety technology can be applied when traditional hydrogen mitigation methods (i.e. active and natural ventilation) are not appropriate or when a back-up system is required. In many of these cases it is desirable for hydrogen to be removed without the use of power or other services which makes catalytic hydrogen recombination attractive. Instances where catalytic recombination of hydrogen can be utilized as a stand-alone or back-up measure to prevent hydrogen accumulation include radioactive waste storage (hydrogen generated from water radiolysis or material corrosion) battery rooms hydrogen-cooled generators hydrogen equipment enclosures etc.<br/>Water tolerant hydrogen-oxygen recombiner catalysts for non-nuclear applications have been developed at Canadian Nuclear Laboratories (CNL) through a program in which catalyst materials were selected prepared and initially tested in a spinning-basket type reactor to benchmark the catalyst’s performance with respect to hydrogen recombination in dry and humid conditions. Catalysts demonstrating high activity for hydrogen recombination were then selected and tested in trickle-bed and gas phase recombiner systems to determine their performance in more typical deployment conditions. Future plans include testing of selected catalysts after exposure to specific poisons to determine the catalysts’ tolerance for such poisons.
Estimation of Final Hydrogen Temperature From Refueling Parameters
Oct 2015
Publication
Compressed hydrogen storage is currently widely used in fuel cell vehicles due to its simplicity in tank structure and refuelling process. For safety reason the final gas temperature in the hydrogen tank during vehicle refuelling must be maintained under a certain limit e.g. 85 °C. Many experiments have been performed to find the relations between the final gas temperature in the hydrogen tank and refueling conditions. The analytical solution of the hydrogen temperature in the tank can be obtained from the simplified thermodynamic model of a compressed hydrogen storage tank and it serves as function formula to fit experimental temperatures. From the analytical solution the final hydrogen temperature can be expressed as a weighted average form of initial temperature inflow temperature and ambient temperature inspired by the rule of mixtures. The weighted factors are related to other refuelling parameters such as initial mass initial pressure refuelling time refuelling mass rate average pressure ramp rate (APRR) final mass final pressure etc. The function formula coming from the analytical solution of the thermodynamic model is more meaningful physically and more efficient mathematically in fitting experimental temperatures. The simple uniform formula inspired by the concept of the rule of mixture and its weighted factors obtained from the analytical solution of lumped parameter thermodynamics model is representatively used to fit the experimental and simulated results in publication. Estimation of final hydrogen temperature from refuelling parameters based on the rule of mixtures is simple and practical for controlling the maximum temperature and for ensuring hydrogen safety during fast filling process.
Hazard Distance Nomograms for a Blast Wave from a Compressed Hydrogen Tank Rupture in a Fire
Sep 2017
Publication
Nomograms for assessment of hazard distances from a blast wave generated by a catastrophic rupture of stand-alone (stationary) and onboard compressed hydrogen cylinder in a fire are presented. The nomograms are easy to use hydrogen safety engineering tools. They were built using the validated and recently published analytical model. Two types of nomograms were developed – one for use by first responders and another for hydrogen safety engineers. The paper underlines the importance of an international effort to unify harm and damage criteria across different countries as the discrepancies identified by the authors gave the expected results of different hazard distances for different criteria.
Numerical Simulation on Low-speed Hydrogen Jet Diffusion
Oct 2015
Publication
The numerical simulation for the hydrogen jet experiments performed by Schefer et al. is conducted using the compressible multicomponent Navier-Stokes equations with the preconditioning method. The simulated results for the hydrogen jet agree with the theoretical results of Tollmien. As far as comparing with the experiments by Schefer et al. the concentration profiles along the radial direction agree with the present numerical results and that along the centerline also agree well with the experimental results after the data are normalized by the equivalent nozzle diameter. It is confirmed that the spread of the jet width from the jet exit to downstream is affected by the Kelvin-Helmholtz instability. It is also confirmed that the jet flow field is formed alternately by the high pressure region and the low pressure one to cause the jet flow fluctuation.
Hydrogen Concentration Distribution in 2.25Cr-1Mo-0.25V Steel under the Electrochemical Hydrogen Charging and Its Influence on the Mechanical Properties
May 2020
Publication
The deterioration of the mechanical properties of metal induced by hydrogen absorption threatens the safety of the equipment serviced in hydrogen environments. In this study the hydrogen concentration distribution in 2.25Cr-1Mo-0.25V steel after hydrogen charging was analyzed following the hydrogen permeation and diffusion model. The diffusible hydrogen content in the 1-mm-thick specimen and its influence on the mechanical properties of the material were investigated by glycerol gas collecting test static hydrogen charging tensile test scanning electron microscopy (SEM) test and microhardness test. The results indicate that the content of diffusible hydrogen tends to be the saturation state when the hydrogen charging time reaches 48 h. The simulation results suggest that the hydrogen concentration distribution can be effectively simulated by ABAQUS and the method can be used to analyze the hydrogen concentration in the material with complex structures or containing multiple microstructures. The influence of hydrogen on the mechanical properties is that the elongation of this material is reduced and the diffusible hydrogen will cause a decrease in the fracture toughness of the material and thus hydrogen embrittlement (HE) will occur. Moreover the Young’s modulus E and microhardness are increased due to hydrogen absorption and the variation value is related to the hydrogen concentration introduced into the specimen.
Hydrogen Storage: Recent Improvements and Industrial Prospective
Oct 2015
Publication
Efficient storage of hydrogen is crucial for the success of hydrogen energy markets (early markets as well as transportation market). Hydrogen can be stored either as a compressed gas a refrigerated liquefied gas a cryo-compressed gas or in hydrides. This paper gives an overview of hydrogen storage technologies and details the specific issues and constraints related to the materials behaviour in hydrogen and conditions representative of hydrogen energy uses. It is indeed essential for the development of applications requiring long-term performance to have good understanding of long-term behaviour of the materials of the storage device and its components under operational loads.
Hazid for CO2-free Hydrogen Supply Chain Feed (Front End Engineering Design)
Oct 2015
Publication
We at Kawasaki have proposed a “CO2 free H2 chain” using the abundant brown coal of Australia as a hydrogen source. We developed the basic design package and finished the Front End Engineering Design (FEED) in 2014. There are not only the hazards of the processing plant system but also the characteristic hazards of a hydrogen plant system. We considered and carried out Hazard Identification (HAZID) as the most appropriate approach for safety design in this stage. This paper describes the safety design and HAZID which we practiced for the CO2-Free Hydrogen Supply Chain FEED.
Effect of Relative Humidity on Mechanical Degradation of Medium Mn Steels
Mar 2020
Publication
Medium Mn steels have been considered as the next-generation materials for use in the automotive industry due to their excellent strength and ductility balance. To reduce the total weight and improve the safety of vehicles medium Mn steels look forward to a highly promising future. However hydrogen-induced delayed cracking is a concern for the use of high strength steels. This work is focused on the service characteristics of two kinds of medium Mn steels under different relative humidity conditions (40% 60% 80% and 100%). Under normal relative humidity (about 40%) at 25 °C the hydrogen concentration in steel is 0.4 ppm. When exposed to higher relative humidity the hydrogen concentration in steel increases slowly and reaches a stable value about 0.8 ppm. In slow strain rate tensile tests under different relative humidity conditions the tensile strength changed the hydrogen concentration increased and the elongation decreased as well thereby increasing the hydrogen embrittlement sensitivity. In other words the smaller the tensile rate applied the greater the hydrogen embrittlement sensitivity. In constant load tests under different relative humidity conditions the threshold value of the delayed cracking of M7B (‘M’ referring to Mn ‘7’ meaning the content of Mn ‘B’ denoting batch annealing) steel maintains a steady value of 0.82 σb (tensile strength). The threshold value of the delayed cracking of M10B significantly changed along with relative humidity. When relative humidity increased from 60% to 80% the threshold dropped sharply from 0.63 σb to 0.52 σb. We define 80% relative humidity as the ‘threshold humidity’ for M10B.
Engineering Safety in Hydrogen-Energy Applications
Oct 2015
Publication
Since a few years hydrogen appears as a practical energy vector and some hydrogen applications are already on the market. However these applications are still considered dangerous hazardous events like explosion could occur and some accidents like the Hindenburg disaster are still in the mind. Objectively hydrogen ignites easily and explodes violently. Safety engineering has to be particularly strong and demonstrative; a method of precise identification of accidental scenarios (“probabilities”; “severity”) is developed in this article. This method derived from ARAMIS method permits to identify and to estimate the most relevant safety barriers and therefore helps future users choose appropriate safety strategies.
Full Scale Experimental Campaign to Determine the Actual Heat Flux Produced by Fire on Composite Storages - Calibration Tests on Metallic Vessels
Oct 2015
Publication
If Hydrogen is expected to be highly valuable some improvements should be conducted mainly regarding the storage safety. To prevent from high pressure hydrogen composite tanks bursting the comprehension of the thermo-mechanics phenomena in the case of fire should be improved. To understand the kinetic of strength loss the heat flux produced by fire of various intensities should be assessed. This is the objective of this real scale experimental campaign which will allow studying in future works the strength loss of composite high-pressure vessels in similar fire conditions to the ones determined in this study. Fire calibration tests were performed on metallic cylinder vessels. These tests with metallic cylinders are critical in the characterization of the thermal load of various fire sources (pool fire propane gas fire hydrogen gas fire) so as to evaluate differences related to different thermal load. Radiant panels were also used as thermal source for reference of pure radiation heat transfer. The retained thermal load might be representative of accidental situations in worst case scenarios and relevant for a standardized testing protocol. The tests performed show that hydrogen gas fires and heptane pool fire allow reaching the target in terms of absorbed energy regarding the results of risk analysis performed previously. Other considerations can be taken into account that will led to retain an hydrogen gas fire for further works. Firstly hydrogen gas fire is the more realistic scenario: Hydrogen is the combustible that we every time find near an hydrogen storage. Secondly as one of the objectives of the project is to make recommendations for standardization issues it’s important to note that gas fires are not too complex to calibrate control and reproduce. Finally due to previous considerations Hydrogen gas fire will be retained for thermal load of composite cylinders in future works.
Syngas Explosion Reactivity in Steam Methane Reforming Process
Sep 2013
Publication
During the synthesis of hydrogen by methane steam reforming mixtures composed of H2 CH4 CO and CO2 are produced in the process. In this work the explosion reactivity of these mixtures on the basis of detonation cell size and laminar flame speed is calculated using a reactant assimilation simplification and a kinetic approach. The detonation cells width are calculated using the Cell_CH Kurchatov institute method and the laminar flame velocities are calculated with Chemkin Premix using different detailed chemical kinetic mechanisms. These calculations are used to define if these mixtures could be considered having a medium or a high reactivity for risk assessment in case of leak in the hydrogen plants.
State of the Art of Hydrogen Production via Pyrolysis of Natural Gas
Jul 2020
Publication
Fossil fuels have to be substituted by climate neutral fuels to contribute to CO2 reduction in the future energy system. Pyrolysis of natural gas is a well-known technical process applied for production of e. g. carbon black.
In the future it might contribute to carbon dioxide-free hydrogen production. Production of hydrogen from natural gas pyrolysis has thus gained interest in research and energy technology in the near past. If the carbon by-product of this process can be used for material production or can be sequestrated the produced hydrogen has a low carbon footprint.
This article reviews literature on the state of the art of methane/ natural gas pyrolysis process developments and at-tempts to assess the technology readiness level (TRL).
In the future it might contribute to carbon dioxide-free hydrogen production. Production of hydrogen from natural gas pyrolysis has thus gained interest in research and energy technology in the near past. If the carbon by-product of this process can be used for material production or can be sequestrated the produced hydrogen has a low carbon footprint.
This article reviews literature on the state of the art of methane/ natural gas pyrolysis process developments and at-tempts to assess the technology readiness level (TRL).
Feasibility of Renewable Hydrogen Based Energy Supply for a District
Sep 2017
Publication
Renewable generation technologies (e.g. photovoltaic panels (PV)) are often installed in buildings and districts with an aim to decrease their carbon emissions and consumption of non-renewable energy. However due to a mismatch between supply and demand at an hourly but also on a seasonal timescale; a large amount of electricity is exported to the grid rather than used to offset local demand. A solution to this is local storage of electricity for subsequent self-consumption. This could additionally provide districts with new business opportunities financial stability flexibility and reliability.<br/>In this paper the feasibility of hydrogen based electricity storage for a district is evaluated. The district energy system (DES) includes PV and hybrid photovoltaic panels (PVT). The proposed storage system consists of production of hydrogen using the renewable electricity generated within the district hydrogen storage and subsequent use in a fuel cell. Combination of battery storage along with hydrogen conversion and storage is also evaluated. A multi-energy optimization approach is used to model the DES. Results of the model are optimal battery capacity electrolyzer capacity hydrogen storage capacity fuel cell capacity and energy flows through the system. The model is also used to compare different system design configurations. The results of this analysis show that both battery capacity and conversion of electricity to hydrogen enable the district to decrease its carbon emissions by approximately 22% when compared to the reference case with no energy storage.
Technical and Economic Analysis of One-Stop Charging Stations for Battery and Fuel Cell EV with Renewable Energy Sources
Jun 2020
Publication
Currently most of the vehicles make use of fossil fuels for operations resulting in one of the largest sources of carbon dioxide emissions. The need to cut our dependency on these fossil fuels has led to an increased use of renewable energy sources (RESs) for mobility purposes. A technical and economic analysis of a one-stop charging station for battery electric vehicles (BEV) and fuel cell electric vehicles (FCEV) is investigated in this paper. The hybrid optimization model for electric renewables (HOMER) software and the heavy-duty refueling station analysis model (HDRSAM) are used to conduct the case study for a one-stop charging station at Technical University of Denmark (DTU)-Risø campus. Using HOMER a total of 42 charging station scenarios are analyzed by considering two systems (a grid-connected system and an off-grid connected system). For each system three different charging station designs (design A-hydrogen load; design B-an electrical load and design C-an integrated system consisting of both hydrogen and electrical load) are set up for analysis. Furthermore seven potential wind turbines with different capacity are selected from HOMER database for each system. Using HDRSAM a total 18 scenarios are analyzed with variation in hydrogen delivery option production volume hydrogen dispensing option and hydrogen dispensing option. The optimal solution from HOMER for a lifespan of twenty-five years is integrated into design C with the grid-connected system whose cost was $986065. For HDRSAM the optimal solution design consists of tube trailer as hydrogen delivery with cascade dispensing option at 350 bar together with high production volume and the cost of the system was $452148. The results from the two simulation tools are integrated and the overall cost of the one-stop charging station is achieved which was $2833465. The analysis demonstrated that the one-stop charging station with a grid connection is able to fulfil the charging demand cost-effectively and environmentally friendly for an integrated energy system with RESs in the investigated locations.
Validation and Recommendations for CFD and Engineering Modeling of Hydrogen Vented Explosions: Effects of Concentration, Stratification, Obstruction and Vent Area
Oct 2015
Publication
Explosion venting is commonly used in the process industry as a prevention solution to protect equipment or buildings against excessive internal pressure caused by an explosion. This article is dedicated to the validation of FLACS CFD code for the modelling of vented explosions. Analytical engineering models fail when complex cases are considered for instance in the presence of obstacles or H2 stratified mixtures. CFD is an alternative solution but has to be carefully validated. In this study FLACS simulations are compared to published experimental results and recommendations are suggested for their application.
Beyond Haber-Bosch: The Renaissance of the Claude Process
Apr 2021
Publication
Ammonia may be one of the energy carriers in the hydrogen economy. Although research has mostly focused on electrochemical ammonia synthesis this however remains a scientific challenge. In the current article we discuss the feasibility of single-pass thermochemical ammonia synthesis as an alternative to the high-temperature high-pressure Haber-Bosch synthesis loop. We provide an overview of recently developed low temperature ammonia synthesis catalysts as well as an overview of solid ammonia sorbents. We show that the low temperature low pressure single-pass ammonia synthesis process can produce ammonia at a lower cost than the Haber-Bosch synthesis loop for small-scale ammonia synthesis (<40 t-NH3 d−1).
Safe Hydrogen Fuel Handling and Use for Efficient Implementation – SH2IFT
Sep 2019
Publication
The SH2IFT project combines social and technical scientific methods to address knowledge gaps regarding safe handling and use of gaseous and liquid hydrogen. Theoretical approaches will be complemented by fire and explosion experiments with emphasis on topics of strategic importance to Norway such as tunnel safety maritime applications etc. Experiments include Rapid Phase Transition Boiling Liquid Expanding Vapour Explosion and jet fires. This paper gives an overview of the project and preliminary results.
Comparison of Liquid Hydrogen, Methylcyclohexane and Ammonia on Energy Efficiency and Economy
Mar 2019
Publication
Among several candidates of hydrogen storage liquid hydrogen methylcyclohexane (MCH) and ammonia are considered as potential hydrogen carriers in terms of their characteristics application feasibility and economic performance. In addition as a main motor in the hydrogen introduction Japan has focused and summarized the storage methods for hydrogen into these three methods. Each of them has advantages and disadvantages compared to each other. This study focuses on the effort to analyze and clarify the potential of these three hydrogen storages especially in terms of physical characteristics energy efficiency and economic cost. Liquid hydrogen faces challenges in huge energy consumption during liquefaction and boil-off during storage. MCH has main obstacles in largely required energy in dehydrogenation. Lastly ammonia encounters high energy demand in both synthesis and decomposition (if required). In terms of energy efficiency ammonia is predicted to have the highest total energy efficiency (34–37%) followed by liquid hydrogen (30–33%) and MCH (about 25%). In addition from cost calculation ammonia with direct utilization (without decomposition) is considered to have the highest feasibility for being massively adopted as it shows the lowest cost (20–22 JPY/Nm3-H2 in 2050). However in case that highly pure hydrogen (such as for fuel cell) is demanded liquid hydrogen looks to be promising (24–25 JPY/Nm3-H2 in 2050) compared to MCH and ammonia with decomposition and purification.
Hydrogen Fast Filling to a Type IV Tank Developed for Motorcycles
Oct 2015
Publication
If Hydrogen is expected to be highly valuable some improvements should be conducted mainly regarding the storage safety. To prevent from high pressure hydrogen composite tanks bursting the comprehension of the thermo-mechanics phenomena in the case of fire should be improved. To understand the kinetic of strength loss the heat flux produced by fire of various intensities should be assessed. This is the objective of this real scale experimental campaign which will allow studying in future works the strength loss of composite high-pressure vessels in similar fire conditions to the ones determined in this study. Fire calibration tests were performed on metallic cylinder vessels. These tests with metallic cylinders are critical in the characterization of the thermal load of various fire sources (pool fire propane gas fire hydrogen gas fire) so as to evaluate differences related to different thermal load. Radiant panels were also used as thermal source for reference of pure radiation heat transfer. The retained thermal load might be representative of accidental situations in worst case scenarios and relevant for a standardized testing protocol. The tests performed show that hydrogen gas fires and heptane pool fire allow reaching the target in terms of absorbed energy regarding the results of risk analysis performed previously. Other considerations can be taken into account that will led to retain an hydrogen gas fire for further works. Firstly hydrogen gas fire is the more realistic scenario: Hydrogen is the combustible that we every time find near an hydrogen storage. Secondly as one of the objectives of the project is to make recommendations for standardization issues it's important to note that gas fires are not too complex to calibrate control and reproduce. Finally due to previous considerations Hydrogen gas fire will be retained for thermal load of composite cylinders in future works.
Metal Hydride Hydrogen Compressors
Feb 2014
Publication
Metal hydride (MH) thermal sorption compression is an efficient and reliable method allowing a conversion of energy from heat into a compressed hydrogen gas. The most important component of such a thermal engine – the metal hydride material itself – should possess several material features in order to achieve an efficient performance in the hydrogen compression. Apart from the hydrogen storage characteristics important for every solid H storage material (e.g. gravimetric and volumetric efficiency of H storage hydrogen sorption kinetics and effective thermal conductivity) the thermodynamics of the metal–hydrogen systems is of primary importance resulting in a temperature dependence of the absorption/desorption pressures). Several specific features should be optimised to govern the performance of the MH-compressors including synchronisation of the pressure plateaus for multi-stage compressors reduction of slope of the isotherms and hysteresis increase of cycling stability and life time together with challenges in system design associated with volume expansion of the metal matrix during the hydrogenation.<br/>The present review summarises numerous papers and patent literature dealing with MH hydrogen compression technology. The review considers (a) fundamental aspects of materials development with a focus on structure and phase equilibria in the metal–hydrogen systems suitable for the hydrogen compression; and (b) applied aspects including their consideration from the applied thermodynamic viewpoint system design features and performances of the metal hydride compressors and major applications.
Communicating Leakage Risk in the Hydrogen Economy: Lessons Already Learned from Geoenergy Industries
Sep 2019
Publication
Hydrogen may play a crucial part in delivering a net zero emissions future. Currently hydrogen production storage transport and utilisation are being explored to scope opportunities and to reduce barriers to market activation. One such barrier could be negative public response to hydrogen technologies. Previous research around socio-technical risks finds that public acceptance issues are particularly challenging for emerging remote technical sensitive uncertain or unfamiliar technologies - such as hydrogen. Thus while the hydrogen value chain could offer a range of potential environmental economic and social benefits each will have perceived risks that could challenge the introduction and subsequent roll-out of hydrogen. These potential issues must be identified and managed so that the hydrogen sector can develop adapt or respond appropriately. Geological storage of hydrogen could present challenges in terms of perceived safety. Valuable lessons can be learned from international research and practice of CO2 and natural gas storage in geological formations (for carbon capture and storage CCS and for power respectively). Here we explore these learnings. We consider the similarities and differences between these technologies and how these may affect perceived risks. We also reflect on lessons for effective communication and community engagement. We draw on this to present potential risks to the perceived safety of - and public acceptability of – the geological storage of hydrogen. One of the key lessons learned from CCS and natural gas storage is that progress is most effective when risk communication and public acceptability is considered from the early stages of technology development.
Vented Hydrogen Deflagrations in Containers: Effect of Congestion for Homogeneous Mixtures
Sep 2017
Publication
This paper presents results from an experimental study of vented hydrogen deflagrations in 20-foot ISO containers. The scenarios investigated include 14 tests with explosion venting through the doors of the containers and 20 tests with venting through openings in the roof. The parameters investigated include hydrogen concentration vent area type of venting device and the level of congestion inside the containers. All tests involved homogeneous and initially quiescent hydrogen-air mixtures. The results demonstrate the strong effect of congestion on the maximum reduced explosion pressures which typically is not accounted for in current standards and guidelines for explosion protection. The work is a deliverable from work package 2 (WP2) in the project “Improving hydrogen safety for energy applications through pre-normative research on vented deflagrations” or HySEA which receives funding from the Fuel Cells and Hydrogen Joint Undertaking (FCH JU) under grant agreement no. 671461.
Best Practice in Numerical Simulation and CFD Benchmarking. Results from the SUSANA Project
Sep 2017
Publication
Correct use of Computational Fluid Dynamics (CFD) tools is essential in order to have confidence in the results. A comprehensive set of Best Practice Guidelines (BPG) in numerical simulations for Fuel Cells and Hydrogen applications has been one of the main outputs of the SUSANA project. These BPG focus on the practical needs of engineers in consultancies and industry undertaking CFD simulations or evaluating CFD simulation results in support of hazard/risk assessments of hydrogen facilities as well as on the needs of regulatory authorities. This contribution presents a summary of the BPG document. All crucial aspects of numerical simulations are addressed such as selection of the physical models domain design meshing boundary conditions and selection of numerical parameters. BPG cover all hydrogen safety relative phenomena i.e. release and dispersion ignition jet fire deflagration and detonation. A series of CFD benchmarking exercises are also presented serving as examples of appropriate modelling strategies.
Hazard Identification Study for Risk Assessment of a Hybrid Gasoline-hydrogen Fueling Station with an Onsite Hydrogen Production System Using Organic Hydride
Oct 2015
Publication
Hydrogen infrastructures are important for the commercialization of fuel cell vehicles. Hydrogen storage and transportation are significant topics because it is difficult to safely and effectively treat large amounts of hydrogen because of hydrogen hazards. An organic chemical hydride method keeps and provides hydrogen using hydrogenation and dehydrogenation chemical reactions with aromatic compounds. This method has advantages in that the conventional petrochemical products are used as a hydrogen carrier and petrochemicals are more easily treated than hydrogen because of low hazards. Hydrogen fueling stations are also crucial infrastructures for hydrogen supply. In Japan hybrid gasoline-hydrogen fuelling stations are needed for effective space utilization in urban areas. It is essential to address the safety issues of hybrid fueling stations for inherently safer station construction. We focused on a hybrid gasoline-hydrogen fuelling station with an on-site hydrogen production system using methylcyclohexane as an organic chemical hydride. The purpose of this study is to reveal unique hybrid risks in the station with a hazard identification study (HAZID study). As a result of the HAZID study we identified 314 accident scenarios involving gasoline and organic chemical hydride systems. In addition we suggested improvement safety measures for uniquely worst-case accident scenarios to prevent and mitigate the scenarios.
Design of an Efficient, High Purity Hydrogen Generation Apparatus and Method for a Sustainable, Closed Clean Energy Cycle
Jul 2015
Publication
In this paper we present a detailed design study of a novel apparatus for safely generating hydrogen (H2) on demand according to a novel method using a controlled chemical reaction between water (H2O) and sodium (Na) metal that yields hydrogen gas of sufficient purity for direct use in fuel cells without risk of contaminating sensitive catalysts. The apparatus consists of a first pressure vessel filled with liquid H2O with an overpressure of nitrogen (N2) gas above the H2O reactant and a second pressure vessel that stores solid Na reactant. Hydrogen gas is generated above the solid Na when H2O reactant is introduced using a regulator that senses when the downstream pressure of H2 gas above the solid Na reactant has dropped below a threshold value. The sodium hydroxide (NaOH) byproduct of the hydrogen producing reaction is collected within the apparatus for later reprocessing by electrolysis to recover the Na reactant.
Threshold Stress Intensity Factor for Hydrogen Assisted Cracking of Cr-Mo Steel Used as Stationary Storage Buffer of a Hydrogen Refueling Station
Oct 2015
Publication
In order to determine appropriate value for threshold stress intensity factor for hydrogen-assisted cracking (KIH) constant-displacement and rising-load tests were conducted in high-pressure hydrogen gas for JIS-SCM435 low alloy steel (Cr-Mo steel) used as stationary storage buffer of a hydrogen refuelling station with 0.2% proof strength and ultimate tensile strength equal to 772 MPa and 948 MPa respectively. Thresholds for crack arrest under constant displacement and for crack initiation under rising load were identified. The crack arrest threshold under constant displacement was 44.3 MPa m1/2 to 44.5 MPa m1/2 when small-scale yielding and plane-strain criteria were satisfied and the crack initiation threshold under rising load was 33.1 MPa m1/2 to 41.1 MPa m1/2 in 115 MPa hydrogen gas. The crack arrest threshold was roughly equivalent to the crack initiation threshold although the crack initiation threshold showed slightly more conservative values. It was considered that both test methods could be suitable to determine appropriate value for KIH for this material.
Alloy and Composition Dependence of Hydrogen Embrittlement Susceptibility in High-strength Steel Fasteners
Jun 2017
Publication
High-strength steel fasteners characterized by tensile strengths above 1100 MPa are often used in critical applications where a failure can have catastrophic consequences. Preventing hydrogen embrittlement (HE) failure is a fundamental concern implicating the entire fastener supply chain. Research is typically conducted under idealized conditions that cannot be translated into know-how prescribed in fastener industry standards and practices. Additionally inconsistencies and even contradictions in fastener industry standards have led to much confusion and many preventable or misdiagnosed fastener failures. HE susceptibility is a function of the material condition which is comprehensively described by the metallurgical and mechanical properties. Material strength has a first-order effect on HE susceptibility which increases significantly above 1200 MPa and is characterized by a ductile--brittle transition. For a given concentration of hydrogen and at equal strength the critical strength above which the ductile–brittle transition begins can vary due to second-order effects of chemistry tempering temperature and sub-microstructure. Additionally non-homogeneity of the metallurgical structure resulting from poorly controlled heat treatment impurities and non-metallic inclusions can increase HE susceptibility of steel in ways that are measurable but unpredictable. Below 1200 MPa non-conforming quality is often the root cause of real-life failures.
Link to document download on Royal Society Website
Link to document download on Royal Society Website
Development of Hydrogen Behavior Simulation Code System
Oct 2015
Publication
In the Fukushima Daiichi Nuclear Power Station (NPS) accident hydrogen generated by oxidation reaction of the cladding and water etc. was leaked into the NPS building and finally led to occurrence of hydrogen explosion in the building. This resulted in serious damage to the environment. To improve the safety performance of the NPS especially on the hydrogen safety under severe accident conditions a simulation code system has been developed to analyze hydrogen behaviour including diffusion combustion explosion and structural integrity evaluation. This developing system consists of CFD and FEM tools in order to support various hydrogen user groups consisting of students researchers and engineers. Preliminary analytical results obtained with above mentioned tools especially with open source codes including buoyancy turbulent model and condensation model agreed well with the existing test data.
Kinetic Model of Incipient Hydride Formation in Zr Clad under Dynamic Oxide Growth Conditions
Feb 2020
Publication
The formation of elongated zirconium hydride platelets during corrosion of nuclear fuel clad is linked to its premature failure due to embrittlement and delayed hydride cracking. Despite their importance however most existing models of hydride nucleation and growth in Zr alloys are phenomenological and lack sufficient physical detail to become predictive under the variety of conditions found in nuclear reactors during operation. Moreover most models ignore the dynamic nature of clad oxidation which requires that hydrogen transport and precipitation be considered in a scenario where the oxide layer is continuously growing at the expense of the metal substrate. In this paper we perform simulations of hydride formation in Zr clads with a moving oxide/metal boundary using a stochastic kinetic diffusion/reaction model parameterized with state-of-the-art defect and solute energetics. Our model uses the solutions of the hydrogen diffusion problem across an increasingly-coarse oxide layer to define boundary conditions for the kinetic simulations of hydrogen penetration precipitation and dissolution in the metal clad. Our method captures the spatial dependence of the problem by discretizing all spatial derivatives using a stochastic finite difference scheme. Our results include hydride number densities and size distributions along the radial coordinate of the clad for the first 1.6 h of evolution providing a quantitative picture of hydride incipient nucleation and growth under clad service conditions.
Integration of Open Slag Bath Furnace with Direct Reduction Reactors for New‐Generation Steelmaking
Jan 2022
Publication
The present paper illustrates an innovative steel processing route developed by employing hydrogen direct reduced pellets and an open slag bath furnace. The paper illustrates the direct reduction reactor employing hydrogen as reductant on an industrial scale. The solution allows for the production of steel from blast furnace pellets transformed in the direct reduction reactor. The reduced pellets are then melted in open slag bath furnaces allowing carburization for further refining. The proposed solution is clean for the decarbonization of the steel industry. The kinetic chemical and thermodynamic issues are detailed with particular attention paid to the slag conditions. The proposed solution is also supported by the economic evaluation compared to traditional routes.
Improvement of Low Temperature Activity and Stability of Ni Catalysts with Addition of Pt for Hydrogen Production Via Steam Reforming of Ethylene Glycol
Nov 2018
Publication
Hydrogen production by steam reforming of ethylene glycol (EG) at 300 °C was investigated over SiO2 and CeO2 supported Pt–Ni bimetallic catalysts prepared by incipient wetness impregnation methods. It was observed that impregnation sequence of Pt and Ni can affect the performance of catalysts apparently. Catalyst with Pt first and then Ni addition showed higher EG conversion and H2 yield owing to the Ni enrichment on the surface and the proper interaction between Pt and Ni. It was observed that although SiO2 supported catalysts exhibited better activity and H2 selectivity CeO2 supported ones had better stability. This is attributed to the less coke formation on CeO2. Increasing Pt/Ni ratio enhanced the reaction activity and Pt3–Ni7 catalysts with 3 wt% Pt and 7 wt% Ni showed the highest activity and stability. Ni surficial enrichment facilitated the C—C bond rupture and water gas shift reactions; and Pt addition inhibited methanation reaction. Electron transfer and hydrogen spillover from Pt to Ni suppressed carbon deposition. These combined effects lead to the excellent performance of Pt3–Ni7 supported catalysts.
Thermal Hydrogen: An Emissions Free Hydrocarbon Economy
Apr 2017
Publication
Envisioned below is an energy system named Thermal Hydrogen developed to enable economy-wide decarbonization. Thermal Hydrogen is an energy system where electric and/or heat energy is used to split water (or CO2) for the utilization of both by-products: hydrogen as energy storage and pure oxygen as carbon abatement. Important advantages of chemical energy carriers are long term energy storage and extended range for electric vehicles. These minimize the need for the most capital intensive assets of a fully decarbonized energy economy: low carbon power plants and batteries. The pure oxygen pre-empts the gas separation process of “Carbon Capture and Sequestration” (CCS) and enables hydrocarbons to use simpler more efficient thermodynamic cycles. Thus the “externality” of water splitting pure oxygen is increasingly competitive hydrocarbons which happen to be emissions free. Methods for engineering economy-wide decarbonization are described below as well as the energy supply carrier and distribution options offered by the system.
Study on Fuel Cells Hydrogen Trucks
Dec 2020
Publication
Fuel cell and hydrogen (FCH) technology is a very promising zero-emission powertrain solution for the heavy-duty trucking industry. The FCH 2 JU subcontracted this study to analyse the state-of-the-art of the technology its surrounding policy and regulatory regime ongoing trial and demonstrations projects and its total cost of ownership and market potential. Furthermore specific case studies and industry experts identified remaining technological and non-technological barriers for FCH technology in different trucking use cases.
The study projects a potential fuel cell trucks sales share of approx. 17% of new trucks sold in 2030 based on a strong technology cost-reduction trajectory. With scaled-up production of FCH trucks and hydrogen offered below 6 EUR/kg FCH heavy-duty trucks (FCH HDT) provide the operational performance most comparable to diesel trucks regarding daily range refuelling time payload capacity and TCO. Nine case studies were developed as first tangible business opportunity blueprints for the industry. They also provide a view on current limitations of real-life operations. In conclusion 22 barriers have been identified that successfully tackled will unlock the full commercial potential of FCH HDT for the trucking and logistics industry. The study proposes tailored R&I projects and policy recommendations that address such remaining barriers in the short-term.
The study projects a potential fuel cell trucks sales share of approx. 17% of new trucks sold in 2030 based on a strong technology cost-reduction trajectory. With scaled-up production of FCH trucks and hydrogen offered below 6 EUR/kg FCH heavy-duty trucks (FCH HDT) provide the operational performance most comparable to diesel trucks regarding daily range refuelling time payload capacity and TCO. Nine case studies were developed as first tangible business opportunity blueprints for the industry. They also provide a view on current limitations of real-life operations. In conclusion 22 barriers have been identified that successfully tackled will unlock the full commercial potential of FCH HDT for the trucking and logistics industry. The study proposes tailored R&I projects and policy recommendations that address such remaining barriers in the short-term.
Evaluating Uncertainty in Accident Rate Estimation at Hydrogen Refueling Station Using Time Correlation Model
Nov 2018
Publication
Hydrogen as a future energy carrier is receiving a significant amount of attention in Japan. From the viewpoint of safety risk evaluation is required in order to increase the number of hydrogen refuelling stations (HRSs) implemented in Japan. Collecting data about accidents in the past will provide a hint to understand the trend in the possibility of accidents occurrence by identifying its operation time However in new technology; accident rate estimation can have a high degree of uncertainty due to absence of major accident direct data in the late operational period. The uncertainty in the estimation is proportional to the data unavailability which increases over long operation period due to decrease in number of stations. In this paper a suitable time correlation model is adopted in the estimation to reflect lack (due to the limited operation period of HRS) or abundance of accident data which is not well supported by conventional approaches. The model adopted in this paper shows that the uncertainty in the estimation increases when the operation time is long owing to the decreasing data.
Hydrogen Assisted Fracture of 30MnB5 High Strength Steel: A Case Study
Nov 2020
Publication
When steel components fail in service due to the intervention of hydrogen assisted cracking discussion of the root cause arises. The failure is frequently blamed on component design working conditions the manufacturing process or the raw material. This work studies the influence of quench and tempering and hot-dip galvanizing on the hydrogen embrittlement behavior of a high strength steel. Slow strain rate tensile testing has been employed to assess this influence. Two sets of specimens have been tested both in air and immersed in synthetic seawater at three process steps: in the delivery condition of the raw material after heat treatment and after heat treatment plus hot-dip galvanizing. One of the specimen sets has been tested without further manipulation and the other set has been tested after applying a hydrogen effusion treatment. The outcome for this case study is that fracture risk issues only arise due to hydrogen re-embrittlement in wet service.
Designing Optimal Integrated Electricity Supply Configurations for Renewable hydrogen Generation in Australia
Jun 2021
Publication
The high variability and intermittency of wind and solar farms raise questions of how to operate electrolyzers reliably economically and sustainably using pre-dominantly or exclusively variable renewables. To address these questions we develop a comprehensive cost framework that extends to include factors such as performance degradation efficiency financing rates and indirect costs to assess the economics of 10 MW scale alkaline and proton-exchange membrane electrolyzers to generate hydrogen. Our scenario analysis explores a range of operational configurations considering (i) current and projected wholesale electricity market data from the Australian National Electricity Market (ii) existing so-lar/wind farm generation curves and (iii) electrolyzer capital costs/performance to determine costs of H2production in the near (2020–2040) and long term(2030–2050). Furthermore we analyze dedicated off-grid integrated electro-lyzer plants as an alternate operating scenario suggesting oversizing renewable nameplate capacity with respect to the electrolyzer to enhance operational capacity factors and achieving more economical electrolyzer operation.
Promotion Effect of Proton-conducting Oxide BaZr0.1Ce0.7Y0.2O3−δ on the Catalytic Activity of Ni Towards Ammonia Synthesis from Hydrogen and Nitrogen
Aug 2018
Publication
In this report for the first time it has been observed that proton-conducting oxide BaZr0.1Ce0.7Y0.2O3−δ (BZCY) has significant promotion effect on the catalytic activity of Ni towards ammonia synthesis from hydrogen and nitrogen. Renewable hydrogen can be used for ammonia synthesis to save CO2 emission. By investigating the operating parameters of the reaction the optimal conditions for this catalyst were identified. It was found that at 620 °C with a total flow rate of 200 mL min−1 and a H2/N2 mol ratio of 3 an activity of approximately 250 μmol g−1 h−1 can be achieved. This is ten times larger than that for the unpromoted Ni catalyst under the same conditions although the stability of both catalysts in the presence of steam was not good. The specific activity of Ni supported on proton-conducting oxide BZCY is approximately 72 times higher than that of Ni supported on non-proton conductor MgO-CeO2. These promotion effects were suspected to be due to the proton conducting nature of the support. Therefore it is proposed that the use of proton conducting support materials with highly active ammonia synthesis catalysts such as Ru and Fe will provide improved activity of at lower temperatures.
Methanol as a Carrier of Hydrogen and Carbon in Fossil-free Production of Direct Reduced Iron
Jul 2020
Publication
Steelmaking is responsible for around 7% of the global emissions of carbon dioxide and new steelmaking processes are necessary to reach international climate targets. As a response to this steelmaking processes based on the direct reduction of iron ore by hydrogen produced via water electrolysis powered by renewable electricity have been suggested. Here we present a novel variant of hydrogen-based steelmaking incorporating methanol as a hydrogen and carbon carrier together with high-temperature co-electrolysis of water and carbon dioxide and biomass oxy-fuel combustion. The energy and mass balances of the process are analyzed. It is found that this methanol-based direct reduction process may potentially offer a number of process-related advantages over a process based on pure hydrogen featuring several process integration options. Notably the electricity and total energy use of the steelmaking process could be reduced by up to 25% and 8% compared to a reference pure hydrogen process respectively. The amount of high-temperature (> 200 °C) heat that must be supplied to the process could also be reduced by up to approximately 34% although the demand for medium-temperature heat is substantially increased. Furthermore the suggested process could allow for the production of high-quality direct reduced iron with appropriate carburization to alleviate downstream processing in an electric arc furnace which is not the case for a process based on pure hydrogen.
CFD Benchmark Based on Experiments of Helium Dispersion in a 1m3 Enclosure–intercomparisons for Plumes
Sep 2013
Publication
In the context of the French DIMITRHY project ANR-08-PANH006 experiments have been carried out to measure helium injections in a cubic 1 m3 box - GAMELAN in a reproducible and quantitative manner. For the present work we limit ourselves to the unique configuration of a closed box with a small hole at its base to prevent overpressure. This case leads to enough difficulties of modelisations to deserve our attention. The box is initially filled with air and injections of helium through a tube of diameter 20 mm is operated. The box is instrumented with catharometres to measure the helium volume concentration within an accuracy better than 0.1%. We present the CFD (Fluent and CASTEM ANSYS-CFX and ADREA-HF) calculations results obtained by 5 different teams participating to the benchmark in the following situation: the case of a plume release of helium in a closed box (4NL/min). Parts of the CFD simulations were performed in the European co-funded project HyIndoor others were performed in the French ANR-08-PANH006 DimitrHy project.
Development of a Gaseous and Solid-state Hybrid System for Stationary Hydrogen Energy Storage
Jun 2020
Publication
Hydrogen can serve as a carrier to store renewable energy in large scale. However hydrogen storage still remains a challenge in the current stage. It is difficult to meet the technical requirements applying the conventional storage of compressed gaseous hydrogen in high-pressure tanks or the solid-state storage of hydrogen in suitable materials. In the present work a gaseous and solid-state (G-S) hybrid hydrogen storage system with a low working pressure below 5 MPa for a 10 kW hydrogen energy storage experiment platform is developed and validated. A Ti−Mn type hydrogen storage alloy with an effective hydrogen capacity of 1.7 wt% was prepared for the G-S hybrid hydrogen storage system. The G-S hybrid hydrogen storage tank has a high volumetric hydrogen storage density of 40.07 kg H2 m−3 and stores hydrogen under pressure below 5 MPa. It can readily release enough hydrogen at a temperature as low as −15 °C when the FC system is not fully activated and hot water is not available. The energy storage efficiency of this G-S hybrid hydrogen storage system is calculated to be 86.4%−95.9% when it is combined with a FC system. This work provides a method on how to design a G-S hydrogen storage system based on practical demands and demonstrates that the G-S hybrid hydrogen storage is a promising method for stationary hydrogen storage application.
Design and Cost Considerations for Practical Solar-hydrogen Generators
Oct 2014
Publication
Solar-hydrogen generation represents a promising alternative to fossil fuels for the large-scale implementation of a clean-fuel transportation infrastructure. A significant amount of research resources has been allocated to the development of photoelectrochemical components (i.e. photovoltaic and water splitting catalysts) that are able to spontaneously split water in the presence of solar irradiation which has led to major advances in the solar-fuels field. At the same time only limited attention has been given to understanding the key aspects that drive economically viable solar-fuel generators. This study presents a generalized approach to understand the economic factors behind the design of solar-hydrogen generators composed of photovoltaic components integrated with water electrolyzers. It evaluates the underpinning effects of the material selection for the light absorption and water splitting components on the cost of the generated fuel ($ per Kg of H2). The results presented in this work provide insights into important engineering aspects related to the sizing of devices and the use of light concentration components that when optimized can lead to costs below $2.90 per kilogram of hydrogen after compression and distribution. Most significantly the analysis demonstrates that the cost of hydrogen is defined primarily by the light-absorbing component (up to 97% of the cost) while the material selection for the electrolysis components has to a large extent minor effects. The findings presented here can help direct research and development efforts towards the fabrication of deployable solar-hydrogen generators that are cost competitive with commercial energy sources.
Scale-up of Milling in a 100 L Device for Processing of TiFeMn Alloy for Hydrogen Storage Applications: Procedure and characterization
Feb 2019
Publication
In this work the mechanical milling of a FeTiMn alloy for hydrogen storage purposes was performed in an industrial milling device. The TiFe hydride is interesting from the technological standpoint because of the abundance and the low cost of its constituent elements Ti and Fe as well as its high volumetric hydrogen capacity. However TiFe is difficult to activate usually requiring a thermal treatment above 400 °C. A TiFeMn alloy milled for just 10 min in a 100 L industrial milling device showed excellent hydrogen storage properties without any thermal treatment. The as-milled TiFeMn alloy did not need any activation procedure and showed fast kinetic behavior and good cycling stability. Microstructural and morphological characterization of the as-received and as-milled TiFeMn alloys revealed that the material presents reduced particle and crystallite sizes even after such short time of milling. The refined microstructure of the as-milled TiFeMn is deemed to account for the improved hydrogen absorption-desorption properties.
Co-CoOx Supported onto TiO2 Coated with Carbon as a Catalyst for Efficient and Stable Hydrogen Generation from Ammonia Borane
Apr 2020
Publication
Ammonia borane (AB) can be catalytically hydrolyzed to provide hydrogen at room temperature due to its high potentaial for hydrogen storage. Non-precious metal heterogeneous catalysts have broad application in the field of energy catalysis. In this article catalysts precursor is obtained from Co-Ti-resorcinol-formaldehyde resin by sol–gel method. Co/TiO2@N-C (CTC) catalyst is prepared by calcining the precursor under high temperature conditions in nitrogen atmosphere. Co-CoOx/TiO2@N-C (COTC) is generated by the controllable oxidation reaction of CTC. The catalyst can effectively promote the release of hydrogen during the hydrolytic dehydrogenation of AB. High hydrogen generation at a specific rate of 5905 mL min−1 gCo−1 is achieved at room temperature. The catalyst retains its 85% initial catalytic activity even for its fifth time use in AB hydrolysis. The synergistic effect among Co Co3O4 and TiO2 promotes the rate limiting step with dissociation and activation of water molecules by reducing its activation energy. The applied method in this study promotes the development of non-precious metals in catalysis for utilization in clean energy sources.
Effectiveness of a Blower in Reducing the Hazard of Hydrogen Leaking from a Hydrogen-fueled Vehicle
Sep 2013
Publication
To handle a hydrogen fuel cell vehicle (HFCV) safely after its involvement in an accident it is necessary to provide appropriate emergency response information to the first responder. In the present study a forced wind of 10 m/s or faster with and without a duct was applied to a vehicle leaking hydrogen gas at a rate of 2000 NL/min. Then hydrogen concentrations were measured around the vehicle and an ignition test was conducted to evaluate the effectiveness of forced winds and the safety of emergency response under forced wind conditions. The results: 1) Forced winds of 10 m/s or faster caused the hydrogen concentrations in the vicinity of the vehicle to decline to less than the lower flammability limit and the hydrogen gas in the various sections of the vehicles were so diluted that even if ignition occurred the blast-wave pressure was moderate. 2) When the first responder had located the hydrogen leakage point in the vehicle it was possible to lower the hydrogen concentrations around the vehicle by aiming the wind duct towards the leakage point and blowing winds at 10 m/s from the duct exit.
A Novel Emergency Gas-to-Power System Based on an Efficient and Long-Lasting Solid-State Hydride Storage System: Modeling and Experimental Validation
Jan 2022
Publication
In this paper a gas-to-power (GtoP) system for power outages is digitally modeled and experimentally developed. The design includes a solid-state hydrogen storage system composed of TiFeMn as a hydride forming alloy (6.7 kg of alloy in five tanks) and an air-cooled fuel cell (maximum power: 1.6 kW). The hydrogen storage system is charged under room temperature and 40 bar of hydrogen pressure reaching about 110 g of hydrogen capacity. In an emergency use case of the system hydrogen is supplied to the fuel cell and the waste heat coming from the exhaust air of the fuel cell is used for the endothermic dehydrogenation reaction of the metal hydride. This GtoP system demonstrates fast stable and reliable responses providing from 149 W to 596 W under different constant as well as dynamic conditions. A comprehensive and novel simulation approach based on a network model is also applied. The developed model is validated under static and dynamic power load scenarios demonstrating excellent agreement with the experimental results.
Properties of the Hydrogen Oxidation Reaction on Pt/C catalysts at Optimised High Mass Transport Conditions and its Relevance to the Anode Reaction in PEFCs and Cathode Reactions in Electrolysers
Jul 2015
Publication
Using a high mass transport floating electrode technique with an ultra-low catalyst loading (0.84–3.5 μgPt cm−2) of commonly used Pt/C catalyst (HiSPEC 9100 Johnson Matthey) features in the hydrogen oxidation reaction (HOR) and hydrogen evolution reaction (HER) were resolved and defined which have rarely been previously observed. These features include fine structure in the hydrogen adsorption region between 0.18 < V vs. RHE < 0.36 V vs. RHE consisting of two peaks an asymptotic decrease at potentials greater than 0.36 V vs. RHE and a hysteresis above 0.1 V vs. RHE which corresponded to a decrease in the cathodic scan current by up to 50% of the anodic scan. These features are examined as a function of hydrogen and proton concentration anion type and concentration potential scan limit and temperature. We provide an analytical solution to the Heyrovsky–Volmer equation and use it to analyse our results. Using this model we are able to extract catalytic properties (without mass transport corrections; a possible source of error) by simultaneously fitting the model to HOR curves in a variety of conditions including temperature hydrogen partial pressure and anion/H+ concentration. Using our model we are able to rationalise the pH and hydrogen concentration dependence of the hydrogen reaction. This model may be useful in application to fuel cell and electrolyser simulation studies.
Modelling the UK Energy System: Practical Insights for Technology Development and Policy Making
Jun 2014
Publication
The Energy Technologies Institute (ETI) has developed an internationally peer-reviewed model of the UK’s national energy system extending across power heat transport and infrastructure. The Energy System Modelling Environment (ESME) is a policy neutral system-wide optimisation model. It models the key technology and engineering choices taking account of cost engineering spatial and temporal factors.
Key points:
Key points:
- A system-wide perspective informed by modelling is highly relevant because complex energy systems are made more inter-dependent by emissions reduction objectives
- Efforts to cut emissions are substitutable across a national energy system encompassing power heat transport and infrastructure.
- Energy systems are subject to key decision points and it is important to make the right choices in major long lived investments
- Policy makers should place policy in a system-wide context.
- Decarbonisation can be achieved affordably (at around 0.6% of GDP) provided that the most cost effective technologies and strategies to reduce emissions are deployed
- A broad portfolio of technologies is needed to deliver emissions reductions with bio-energy and carbon capture and storage of particular system-wide importance
Fuel Cells and Hydrogen: Joint Undertaking Programme Review 2012 Final Report
Mar 2013
Publication
Initiated in 2011 the 2012 programme review edition covered 71‘live’ projects from the 2008 2009 and 2010 calls for proposals together with some projects from the 2011 call. Total funding for these projects stands at close to € 450 million 50% of which comes from FCH JU financial contributions and 50% of which comes from industry and research in-kind contributions.
A GIS-based Risk Assessment for Hydrogen Transport: A Case Study in Yokohama City
Sep 2019
Publication
Risk assessment of hazardous material transport by road is critical in considering the spatial features of the transport route. However previous studies that focused on hydrogen transport were unable to reflect the spatial features in their risk assessments. Hence this study aims to assess the risk of hydrogen transport by road considering the spatial features of the transport route based on a geographic information system (GIS). This risk assessment method is conducted through a case study in Yokohama which is an advanced city for hydrogen economy in Japan. In our assessment the risk determined by multiplying the frequency of accidents with the consequence was estimated by road segments that constitute the entire transport route. The effects of the road structure and traffic volumes were reflected in the estimation of the frequency and consequence for each road segment. All estimations of frequency consequence and risk were conducted on a GIS compiled with the information regarding the road network and population. In the case study in Yokohama the route for the transport of compressed hydrogen was virtually set from the near-term perspectives. Based on the case study results the risks of the target transport route were assessed at an acceptable level under the previous risk criteria. The results indicated that the risks fluctuated according to the road segments. This implies that the spatial features of the transport route significantly affect the corresponding risks. This finding corroborates the importance of considering spatial features in the risk assessment of hydrogen transport by road. Furthermore the discussion of this importance leads to the capability of introducing hydrogen energy careers with high transport efficiency and transport routing to avoid high risk road segments as risk countermeasures.
Expert Opinion Analysis on Renewable Hydrogen Storage Systems Potential in Europe
Nov 2016
Publication
Among the several typologies of storage technologies mainly on different physical principles (mechanical electrical and chemical) hydrogen produced by power to gas (P2G) from renewable energy sources complies with chemical storage principle and is based on the conversion of electrical energy into chemical energy by means of the electrolysis of water which does not produce any toxic or climate-relevant emission. This paper aims to pinpoint the potential uses of renewable hydrogen storage systems in Europe analysing current and potential locations regulatory framework governments’ outlooks economic issues and available renewable energy amounts. The expert opinion survey already used in many research articles on different topics including energy has been selected as an effective method to produce realistic results. The obtained results highlight strategies and actions to optimize the storage of hydrogen produced by renewables to face varying electricity demand and generation-driven fluctuations reducing the negative effects of the increasing share of renewables in the energy mix of European Countries.
Future Cost and Performance of Water Electrolysis: An Expert Elicitation Study
Nov 2017
Publication
The need for energy storage to balance intermittent and inflexible electricity supply with demand is driving interest in conversion of renewable electricity via electrolysis into a storable gas. But high capital cost and uncertainty regarding future cost and performance improvements are barriers to investment in water electrolysis. Expert elicitations can support decision-making when data are sparse and their future development uncertain. Therefore this study presents expert views on future capital cost lifetime and efficiency for three electrolysis technologies: alkaline (AEC) proton exchange membrane (PEMEC) and solid oxide electrolysis cell (SOEC). Experts estimate that increased R&D funding can reduce capital costs by 0–24% while production scale-up alone has an impact of 17–30%. System lifetimes may converge at around 60000–90000 h and efficiency improvements will be negligible. In addition to innovations on the cell-level experts highlight improved production methods to automate manufacturing and produce higher quality components. Research into SOECs with lower electrode polarisation resistance or zero-gap AECs could undermine the projected dominance of PEMEC systems. This study thereby reduces barriers to investment in water electrolysis and shows how expert elicitations can help guide near-term investment policy and research efforts to support the development of electrolysis for low-carbon energy systems.
Effect of Microstructural and Environmental Variables on Ductility of Austenitic Stainless Steels
Sep 2019
Publication
Austenitic stainless steels are used extensively in harsh environments including for high-pressure gaseous hydrogen service. However the tensile ductility of this class of materials is very sensitive to materials and environmental variables. While tensile ductility is generally insufficient to qualify a material for hydrogen service ductility is an effective tool to explore microstructural and environmental variables and their effects on hydrogen susceptibility to inform understanding of the mechanisms of hydrogen effects in metals and to provide insight to microstructural variables that may improve relative performance. In this study hydrogen precharging was used to simulate high-pressure hydrogen environments to evaluate hydrogen effects on tensile properties. Several austenitic stainless steels were considered including both metastable and stable alloys. Room temperature and subambient temperature tensile properties were evaluated with three different internal hydrogen contents for type 304L and 316L austenitic stainless steels and one hydrogen content for XM-11. Significant ductility loss was observed for both metastable and stable alloys suggesting the stability of the austenitic phase is not sufficient to characterize the effects of hydrogen. Internal hydrogen does influence the character of deformation which drives local damage accumulation and ultimately fracture for both metastable and stable alloys. While a quantitative description of hydrogen-assisted fracture in austenitic stainless steels remains elusive these observations underscore the importance of the hydrogen-defect interactions and the accumulation of damage at deformation length scales.
Soft-linking of a Behavioral Model for Transport with Energy System Cost optimization Applied to Hydrogen in EU
Sep 2019
Publication
Fuel cell electric vehicles (FCEV) currently have the challenge of high CAPEX mainly associated to the fuel cell. This study investigates strategies to promote FCEV deployment and overcome this initial high cost by combining a detailed simulation model of the passenger transport sector with an energy system model. The focus is on an energy system with 95% CO2 reduction by 2050. Soft-linking by taking the powertrain shares by country from the simulation model is preferred because it considers aspects such as car performance reliability and safety while keeping the cost optimization to evaluate the impact on the rest of the system. This caused a 14% increase in total cost of car ownership compared to the cost before soft-linking. Gas reforming combined with CO2 storage can provide a low-cost hydrogen source for FCEV in the first years of deployment. Once a lower CAPEX for FCEV is achieved a higher hydrogen cost from electrolysis can be afforded. The policy with the largest impact on FCEV was a purchase subsidy of 5 k€ per vehicle in the 2030–2034 period resulting in 24.3 million FCEV (on top of 67 million without policy) sold up to 2050 with total subsidies of 84 bln€. 5 bln€ of R&D incentives in the 2020–2024 period increased the cumulative sales up to 2050 by 10.5 million FCEV. Combining these two policies with infrastructure and fuel subsidies for 2030–2034 can result in 76 million FCEV on the road by 2050 representing more than 25% of the total car stock. Country specific incentives split of demand by distance or shift across modes of transport were not included in this study.
Characteristic of Cryogenic Hydrogen Flames from High-aspect Ratio Nozzles
Sep 2019
Publication
Unintentional leaks at hydrogen fuelling stations have the potential to form hydrogen jet flames which pose a risk to people and infrastructure. The heat flux from these jet flames are often used to develop separation distances between hydrogen components and buildings lot-lines etc. The heat flux and visible flame length is well understood for releases from round nozzles but real unintended releases would be expected to be be higher aspect-ratio cracks. In this work we measured the visible flame length and heat-flux characteristics of cryogenic hydrogen flames from high-aspect ratio nozzles. We compare this data to flames of both cryogenic and compressed hydrogen from round nozzles. The aspect ratio of the release does not affect the flame length or heat flux significantly for a given mass flow under the range of conditions studied. The engineering correlations presented in this work that enable the prediction of flame length and heat flux can be used to assess risk at hydrogen fuelling stations with liquid hydrogen and develop science-based separation distances for these stations.
Ignited Releases of Liquid Hydrogen
Jan 2014
Publication
If the hydrogen economy is to progress more hydrogen fuelling stations are required. In the short term in the absence of a hydrogen distribution network these fuelling stations will have to be supplied by liquid hydrogen (LH2) road tanker. Such a development will increase the number of tanker offloading operations significantly and these may need to be performed in close proximity to the general public.<br/>Several research projects have been undertaken already at HSL with the aim of identifying and addressing hazards relating to the storage and transport of bulk LH2 that are associated with hydrogen refuelling stations located in urban environments.<br/>The first phase of the research was to produce a position paper on the hazards of LH2 (Pritchard and Rattigan 2009). This was published as an HSE research report RR769 in 2010. <br/>The second phase developed an experimental and modelling strategy for issues associated with LH2 spills and was published as an internal report HSL XS/10/06. The subsequent experimental work is a direct implementation of that strategy. LH2 was first investigated experimentally (Royle and Willoughby 2012 HSL XS/11/70) as large-scale spills of LH2 at a rate of 60 litres per minute. Measurements were made on unignited releases which included the concentration of hydrogen in air thermal gradients in the concrete substrate liquid pool formation and temperatures within the pool. Computational modelling on the un-ignited spills was also performed (Batt and Webber 2012 HSL MSU/12/01).<br/>The experimental work on ignited releases of LH2 detailed in this report is a direct continuation of the work performed by Royle and Willoughby.<br/>The aim of this work was to determine the hazards and severity of a realistic ignited spill of LH2 focussing on; flammability limits of an LH2 vapour cloud flame speeds through an LH2 vapour cloud and subsequent radiative heat and overpressures after ignition. The results of the experimentation will inform the wider hydrogen community and contribute to the development of more robust modelling tools. The results will also help to update and develop guidance for codes and standards.
Impact of Chemical Inhomogeneities on Local Material Properties and Hydrogen Environment Embrittlement in AISI 304L Steels
Feb 2018
Publication
This study investigated the influence of segregations on hydrogen environment embrittlement (HEE) of AISI 304L type austenitic stainless steels. The microstructure of tensile specimens that were fabricated from commercially available AISI 304L steels and tested by means of small strain-rate tensile tests in air as well as hydrogen gas at room temperature was investigated by means of combined EDS and EBSD measurements. It was shown that two different austenitic stainless steels having the same nominal alloy composition can exhibit different susceptibilities to HEE due to segregation effects resulting from different production routes (continuous casting/electroslag remelting). Local segregation-related variations of the austenite stability were evaluated by thermodynamic and empirical calculations. The alloying element Ni exhibits pronounced segregation bands parallel to the rolling direction of the material which strongly influences the local austenite stability. The latter was revealed by generating and evaluating two-dimensional distribution maps for the austenite stability. The formation of deformation-induced martensite was shown to be restricted to segregation bands with a low Ni content. Furthermore it was shown that the formation of hydrogen induced surface cracks is strongly coupled with the existence of surface regions of low Ni content and accordingly low austenite stability. In addition the growth behavior of hydrogen-induced cracks was linked to the segregation-related local austenite stability.
Vented Explosion of Hydrogen/Air Mixtures: Influence of Vent Cover and Stratification
Sep 2017
Publication
Explosion venting is a prevention/mitigation solution widely used in the process industry to protect indoor equipment or buildings from excessive internal pressure caused by an accidental explosion. Vented explosions are widely investigated in the literature for various geometries hydrogen/air concentrations ignition positions initial turbulence etc. In real situations the vents are normally covered by a vent panel. In the case of an indoor leakage the hydrogen/air cloud will be stratified rather than homogeneous. Nowadays there is a lack in understanding about the vented explosion of stratified clouds and about the influence of vent cover inertia on the internal overpressure. This paper aims at shedding light on these aspects by means of experimental investigation of vented hydrogen/air deflagration using an experimental facility of 1m3 and via numerical simulations using the computational fluid dynamics (CFD) code FLACS
Optimal Design and Operation of Integrated Wind-hydrogen-electricity Networks for Decarbonising the Domestic Transport Sector in Great Britain
Nov 2015
Publication
This paper presents the optimal design and operation of integrated wind-hydrogen-electricity networks using the general mixed integer linear programming energy network model STeMES (Samsatli and Samsatli 2015). The network comprises: wind turbines; electrolysers fuel cells compressors and expanders; pressurised vessels and underground storage for hydrogen storage; hydrogen pipelines and electricity overhead/underground transmission lines; and fuelling stations and distribution pipelines.<br/>The spatial distribution and temporal variability of energy demands and wind availability were considered in detail in the model. The suitable sites for wind turbines were identified using GIS by applying a total of 10 technical and environmental constraints (buffer distances from urban areas rivers roads airports woodland and so on) and used to determine the maximum number of new wind turbines that can be installed in each zone.<br/>The objective is the minimisation of the total cost of the network subject to satisfying all of the demands of the domestic transport sector in Great Britain. The model simultaneously determines the optimal number size and location of each technology whether to transmit the energy as electricity or hydrogen the structure of the transmission network the hourly operation of each technology and so on. The cost of distribution was estimated from the number of fuelling stations and length of the distribution pipelines which were determined from the demand density at the 1 km level.<br/>Results indicate that all of Britain's domestic transport demand can be met by on-shore wind through appropriately designed and operated hydrogen-electricity networks. Within the set of technologies considered the optimal solution is: to build a hydrogen pipeline network in the south of England and Wales; to supply the Midlands and Greater London with hydrogen from the pipeline network alone; to use Humbly Grove underground storage for seasonal storage and pressurised vessels at different locations for hourly balancing as well as seasonal storage; for Northern Wales Northern England and Scotland to be self-sufficient generating and storing all of the hydrogen locally. These results may change with the inclusion of more technologies such as electricity storage and electric vehicles.
Analysis of Stand-Alone Photovoltaic—Marine Current Hybrid System and the Influence on Daily and Seasonal Energy Storage
Jan 2022
Publication
Stand-alone systems in remote regions require the utilization of renewable resources; however their natural intermittence requires the implementation of energy-storage systems that allow a continuous power supply. More than one renewable source is usually available at the same site. Thus the choice of a hybrid system seems viable. It is relevant to study hybrid systems as they could reduce energy storage; however sizing the hybrid system might have several implications not only for the available daily energy but also for the required daily energy storage and surplus seasonal energy. In this work we present a case study of a stand-alone conventional household powered by photovoltaic and marine-current-energy systems in Cozumel Mexico. The analysis of different hybridization degrees serves as a guidance tool to decide whether hybrid systems are required for a specific situation; in contrast to previous approaches where ideal consumption and generation profiles have been utilized yearlong profiles were utilized here. The renewable potential data were obtained on site at an hourly resolution; requirements such as size of and cycles in the daily and seasonal energy storage were analyzed according to the degree of participation or hybridization of the proposed renewable systems through an algorithm that evaluates power generation and daily consumption throughout the year. A further analysis indicated that marine-current-energy implementation reduces the size of the daily energy-storage system by 79% in comparison to the use of only a photovoltaic system due to the similarity between the energy-demand profile and the marine-current-energy production profile. The results indicate that a greater participation of marine currents can help decrease daily storage while increasing seasonal storage by 16% compared to using only solar energy. On the other hand hybridization enabled a reduction in the number of daily charge and discharge cycles at 0.2 hybridization degrees. It also allowed us to reduce the seasonal energy storage by 38% at 0.6 hybridization degrees with respect to only using energy from marine currents. Afterwards energy-storage technologies were evaluated using the TOPSIS Multi-Criteria Decision Analysis to validate the best-suited technology for the energy-storage system. The evaluation considered the characteristics of the technology and the periods of energy storage. In this work hybrid storage systems were mandatory since for daily storage lithium-ion batteries are better suited while for seasonal storage hydrogen-producing systems are more suitable to manage the amount of energy and the storage duration due to the high seasonal renewable-energy variations.
Processes of the Formation of Large Unconfined Clouds Following a Massive Spillage of Liquid Hydrogen on the Ground
Sep 2007
Publication
Because of hydrogen low volumetric energy content under its gaseous form transport and storage of liquid hydrogen will certainly play a major role in any future hydrogen economy. One of the obstacles to the expected development use of hydrogen is the poor state of knowledge on explosion risks in the event of an extensive spillage. INERIS set up a large-scale experiment to study the mechanisms of the formation of the gas cloud resulting from such a spillage and the associated mixing process and turbulence effects. Dispersion tests have been performed with cryogenic helium presenting similar dispersion characteristics than liquid hydrogen (buoyancy). Flowrates up to 3 kg/s have been investigated and the instrumentation allowed the observation and quantification of bouyancy effects including internal turbulence. Those results constitute an originals et of data which can be used as a basis for the development of dispersion software and reinterpretation of other existing databases ([10 11])
Physics of Spontaneous Ignition of High-Pressure Hydrogen Release and Transition to Jet Fire
Sep 2009
Publication
The main objective of this study is an insight into physical phenomena underlying spontaneous ignition of hydrogen at sudden release from high pressure storage and its transition into the sustained jet fire. This paper describes modelling and large eddy simulation (LES) of spontaneous ignition dynamics in a tube with a rupture disk separating high pressure hydrogen storage and the atmosphere. Numerical experiments carried out by a LES model have provided an insight into the physics of the spontaneous ignition phenomenon. It is demonstrated that a chemical reaction commences in a boundary layer within the tube and propagates throughout the tube cross-section after that. Simulated by the LES model dynamics of flame formation outside the tube has reproduced experimental observation of combustion by high-speed photography including vortex induced “flame separation". It is concluded that the model developed can be applied for hydrogen safety engineering in particular for development of innovative pressure relief devices.
Hy4Heat Understanding Commercial Appliances - Work Package 5
Nov 2020
Publication
The 'Hydrogen for Heat' (Hy4Heat) programme aims to support the UK Government in its ambitions to decarbonise the UK energy sector in line with the targets of the Climate Change Act 2008 by attempting to evaluate and de-risk the natural gas to hydrogen network conversion option. The impact on the commercial sector is an important factor in understanding the feasibility of utilising hydrogen to decarbonise heat in the UK. The overall objective of the market research study Work Package 5 (WP5) was to determine if it is theoretically possible to successfully convert the commercial sector to hydrogen. This work will contribute to the understanding of the scale type and capacity of gas heating appliances within the sector providing a characterisation of the market and determining the requirements and feasibility for successfully transitioning them to hydrogen in the future.
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above
Impact of Hydrogen Admixture on Combustion Processes – Part I: Theory
Jun 2020
Publication
Climate change is one of today’s most pressing global challenges. Since the emission of greenhouse gases is often closely related to the use and supply of energy the goal to avoid emissions requires a fundamental restructuring of the energy system including all parts of the technology chains from production to end-use. Natural gas is today one of the most important primary energy sources in Europe with utilization ranging from power generation and industry to appliances in the residential and commercial sector as well as mobility. As natural gas is a fossil fuel gas utilization is thus responsible for significant emissions of carbon dioxide (CO2 ) a greenhouse gas. However the transformation of the gas sector with its broad variety of technologies and end-use applications is a challenge as a fuel switch is related to changing physical properties. Today the residential and commercial sector is the biggest end user sector for natural gas in the EU both in terms of consumption and in the number of installed appliances. Natural gas is used to provide space heating as well as hot water and is used in cooking and catering appliances with in total about 200 million gas-fired residential and commercial end user appliances installed. More than 40 % of the EU gas consumption is accounted for by the residential and commercial sector. The most promising substitutes for natural gas are biogases and hydrogen. The carbon-free fuel gas hydrogen may be produced e.g. from water and renewable electricity; therefore it can be produced with a greatly lowered carbon footprint and on a very large scale. As a gaseous fuel it can be transported stored and utilised in all end-use sectors that are served by natural gas today: Power plants industry commercial appliances households and mobility. Technologies and materials however need to be suitable for the new fuel. The injection of hydrogen into existing gas distribution for example will impact all gas-using equipment in the grids since these devices are designed and optimized to operate safely efficiently and with low pollutant emissions with natural gas as fuel. The THyGA project1 focusses on all technical aspects and the regulatory framework concerning the potential operation of domestic and commercial end user appliances with hydrogen / natural gas blends. The THyGA deliverables start with theoretical background from material science (D2.4) and combustion theory (this report) and extend to the project’s experimental campaign on hydrogen tolerance tests as well as reports on the status quo and potential future developments on rules and standards as well as mitigation strategies for coping with high levels of hydrogen admixture. By this approach the project aims at investigating which levels of hydrogen blending impact the various appliance technologies to which extent and to identify the regime in which a safe efficient and low-polluting operation is possible. As this is in many ways a question of combustion this report focuses on theoretical considerations about the impact of hydrogen admixture on combustion processes. The effects of hydrogen admixture on main gas quality properties as well as combustion temperatures laminar combustion velocities pollutant formation (CO NOx) safety-related aspects and the impact of combustion control are discussed. This overview provides a basis for subsequent steps of the project e.g. for establishing the testing program. A profound understanding of the impact on hydrogen on natural gas combustion is also essential for the development of mitigation strategies to reduce potential negative consequences of hydrogen admixture on appliances.
This is part one. Part two of this project can be found at this link
This is part one. Part two of this project can be found at this link
The Hydrogen Executive Leadership Panel (HELP) Initiative for Emergency Responder Training
Sep 2007
Publication
In close cooperation with their Canadian counterparts United States public safety authorities are taking the first steps towards creating a proper infrastructure to ensure the safe use of the new hydrogen fuel cells now being introduced commercially. Currently public safety officials are being asked to permit hydrogen fuel cells for stationary power and as emergency power backups for the telecommunications towers that exist everywhere. Consistent application of the safety codes is difficult – in part because it is new – yet it is far more complex to train emergency responders to deal safely with the inevitable hydrogen incidents. The US and Canadian building and fire codes and standards are similar but not identical. The US and Canadian rules are unlikely to be useful to other nations without modification to suit different regulatory systems. However emergency responder safety training is potentially more universal. The risks strategies and tactics are unlikely to differ much by region. The Hydrogen Executive Leadership Panel (HELP) made emergency responder safety training its first priority because the transition to hydrogen depends on keeping incidents small and inoffensive and the public and responders safe from harm. One might think that advising 1.2 million firefighters and 800000 law enforcement officers about hydrogen risks is no more complicated than adding guidance to a website. One would be wrong. The term “training” has specific legal implications which may vary by state. For hazardous materials federal requirements apply. Insurance companies place training requirements on the policies they sell to fire departments including the thousands of small all-volunteer departments which may operate as private corporations. Union contracts may define training and promotions may be based on satisfactorily completed certain levels of training. Emergency responders could no sooner learn how to extinguish a<br/>hydrogen fire by reading a webpage than a person could learn to ride a bicycle by reading a book. Procedures must be learned by listening reading and then doing. Regular practice is necessary. As new hydrogen applications are commercialized additional responder training may be necessary. This highlights another obstacle emergency responders’ ability to travel distances and take the time to undergo training. Historically fire academies established adjunct instructor programs and satellite academies to bring the training to firefighters. The large well-equipped academies are typically used for specialized training. States rarely have enough instructors and instructors often must take the time to create a course outline research each point and produce a program that is informative useful and holds the attention of responders. The challenge of training emergency responders seems next to impossible but public safety authorities are asked to tackle the impossible every day and a model exists to move forward in the U.S. Over the past few years the National Association of State Fire Marshals and U.S. Department of Transportation enlisted the help of emergency responders and industry to create a standardized approach to train emergency responders to deal with pipeline incidents. A curriculum and training materials were created and more than 26000 sets have been distributed for free to public safety agencies nationwide. More than 8000 instructors have been trained to use these materials that are now part of the regular training in 23 states. Using this model HELP intends to ensure that all emergency responders are trained to address hydrogen risks. The model and the rigorous scenario analysis and review used to developing the operational and technical training is addressed in this paper.
Study on the Harm Effect of Liquid Hydrogen Release by Consequence Modeling
Sep 2011
Publication
In this paper the accidental release of hydrogen from cryogenic liquid storage tank and the subsequent consequences are studied including hydrogen cold cloud fire ball jet fire flash fire and vapor cloud explosion. The cold effect thermal effects and explosion overpressures from the above consequences are evaluated using IGC and TNO harm criteria. Results show that for instantaneous releases of liquid hydrogen the sequence of harm effect distances is that vapor cloud explosion>flash fire>cold cloud> fireball. For continuous releases of liquid hydrogen the sequence of harm effect distances is that vapor cloud explosion>jet fire>flash fire>cold cloud. The vapor cloud explosion is the leading consequence of both instantaneous and continuous releases and may be used for the determination of safety distances of a liquid hydrogen tank. Besides the harm effect distances of liquid hydrogen tank are compared with those of compressed hydrogen storages with equivalent mass. Results show that the liquid hydrogen storage may be safer than 70MPa gaseous storage in case of leak scenario but may be more dangerous than 70MPa storage in case of catastrophic rupture. It is difficult to tell which storage is safer from a consequence perspective. Further investigation need to be made from a standpoint of risk which combined both consequences and the likelihood of scenarios.
Flow Loop Test for Hydrogen
Jul 2020
Publication
National Grid (NG) needs to understand the implications that a hydrogen rich gas mix may have on the existing pipeline network. The primary network consists extensively of X52 steel pipe sections welded together using girth welds. Different welding specifications that have been used in the past 40 years and girth welds with different specifications may behave differently when coming into contact with hydrogen gas.
The aim of the flow loop test programme is to begin to evaluate the durability of pipeline materials in the context of future proofing of gas grid service where the gas mix may include a significant proportion of hydrogen. One specific objective is to investigate the resistance to hydrogen embrittlement of a conventional steel (X52) with commonly used girth welds. The primary concern is that the phenomenon of hydrogen embrittlement may cause unexpected or early failure mechanisms especially in older pipe sections with less stringent girth weld specifications.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
The aim of the flow loop test programme is to begin to evaluate the durability of pipeline materials in the context of future proofing of gas grid service where the gas mix may include a significant proportion of hydrogen. One specific objective is to investigate the resistance to hydrogen embrittlement of a conventional steel (X52) with commonly used girth welds. The primary concern is that the phenomenon of hydrogen embrittlement may cause unexpected or early failure mechanisms especially in older pipe sections with less stringent girth weld specifications.
This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.
Vapour Cloud Explosions from the Ignition of Methane, Hydrogen, Air Mixtures in a Congested Region
Sep 2007
Publication
To facilitate the transition to the hydrogen economy the EU project NATURALHY is studying the potential for the existing natural gas pipeline networks to transport hydrogen together with natural gas to end-users. Hydrogen may then be extracted for hydrogen fuel-cell applications or the mixture used directly by consumers in existing gas-fired equipment with the benefit of lower carbon emissions. The existing gas pipeline networks are designed constructed and operated to safely transport natural gas mostly methane. However hydrogen has significantly different properties that may adversely affect both the integrity of the network and thereby increase the likelihood of an accidental leak and the consequences if the leak finds a source of ignition. Consequently a major part of the NATURALHY project is focused on assessing how much hydrogen could be introduced into the network without adversely impacting on the safety of the network and the risk to the public. Hydrogen is more reactive than natural gas so the severity of an explosion following an accidental leak may be increased. This paper describes field-scale experiments conducted to measure the overpressures generated by ignition of methane/hydrogen/air mixtures in a congested but unconfined region. Such regions may be found in the gas handling and metering stations of the pipeline networks. The 3 m x 3 m x 2 m high congested region studied contained layers of pipes. The composition of the methane/hydrogen mixture used was varied from 0% hydrogen to 100% hydrogen. On the basis of the experiments performed the maximum overpressures generated by methane/hydrogen mixtures with 25% (by volume) or less hydrogen content are not likely to be much more than those generated by methane alone. Greater percentages of hydrogen did significantly increase the explosion overpressure.
Non-combustion Related Impact of Hydrogen Admixture - Material Compatibility
Jun 2020
Publication
The present document is part of a larger literature survey of this WP aiming to establish the current status of gas utilisation technologies in order to determine the impact of hydrogen (H2) admixture on natural gas (NG) appliances. This part focuses on the non-combustion related aspects of injecting hydrogen in the gas distribution networks within buildings including hydrogen embrittlement of metallic materials chemical compatibility and leakage issues. In the particular conditions of adding natural gas and hydrogen (NG / H2) mixture into a gas distribution network hydrogen is likely to reduce the mechanical properties of metallic components. This is known as hydrogen embrittlement (HE) (Birnbaum 1979). This type of damage takes place once a critical level of stress / strain and hydrogen content coexist in a susceptible microstructure. Currently four mechanisms were identified and will be discussed in detail. The way those mechanisms act independently or together is strongly dependent on the material the hydrogen charging procedure and the mechanical loading type. The main metallic materials used in gas appliances and gas distribution networks are: carbon steels stainless steels copper brass and aluminium alloys (Thibaut 2020). The presented results showed that low alloy steels are the most susceptible materials to hydrogen embrittlement followed by stainless steels aluminium copper and brass alloys. However the relative pressures of the operating conditions of gas distribution network in buildings are low i.e. between 30 to 50 mbar. At those low hydrogen partial pressures it is assumed that a gas mixture composed of NG and up to 50% H2 should not be problematic in terms of HE for any of the metallic materials used in gas distribution network unless high mechanical stress / strain and high stress concentrations are applied. The chemical compatibility of hydrogen with other materials and specifically polyethylene (PE) which is a reference material for the gas industry is also discussed. PE was found to have no corrosion issues and no deterioration or ageing was observed after long term testing in hydrogen gas. The last non-combustion concern related to the introduction of hydrogen in natural gas distribution network is the propensity of hydrogen toward leakage. Indeed the physical properties of hydrogen are different from other gases such as methane or propane and it was observed that hydrogen leaks 2.5 times quicker than methane. This bibliographical report on material deterioration chemical compatibility and leakage concerns coming with the introduction of NG / H2 mixture in the gas distribution network sets the basis for the upcoming experimental work where the tightness of gas distribution network components will be investigated (Task 3.2.3 WP3). In addition tightness of typical components that connect end-user appliances to the local distribution line shall be evaluated as well.
Hydrogen and Fuel Cell Stationary Applications: Key Findings of Modelling and Experimental Work in the Hyper Project
Sep 2009
Publication
Síle Brennan,
A. Bengaouer,
Marco Carcassi,
Gennaro M. Cerchiara,
Andreas Friedrich,
O. Gentilhomme,
William G. Houf,
N. Kotchourko,
Alexei Kotchourko,
Sergey Kudriakov,
Dmitry Makarov,
Vladimir V. Molkov,
Efthymia A. Papanikolaou,
C. Pitre,
Mark Royle,
R. W. Schefer,
G. Stern,
Alexandros G. Venetsanos,
Anke Veser,
Deborah Willoughby,
Jorge Yanez and
Greg H. Evans
"This paper summarises the modelling and experimental programme in the EC FP6 project HYPER. A number of key results are presented and the relevance of these findings to installation permitting guidelines (IPG) for small stationary hydrogen and fuel cell systems is discussed. A key aim of the activities was to generate new scientific data and knowledge in the field of hydrogen safety and where possible use this data as a basis to support the recommendations in the IPG. The structure of the paper mirrors that of the work programme within HYPER in that the work is described in terms of a number of relevant scenarios as follows: 1. high pressure releases 2. small foreseeable releases 3. catastrophic releases and 4. the effects of walls and barriers. Within each scenario the key objectives activities and results are discussed.<br/>The work on high pressure releases sought to provide information for informing safety distances for high-pressure components and associated fuel storage activities on both ignited and unignited jets are reported. A study on small foreseeable releases which could potentially be controlled through forced or natural ventilation is described. The aim of the study was to determine the ventilation requirements in enclosures containing fuel cells such that in the event of a foreseeable leak the concentration of hydrogen in air for zone 2 ATEX is not exceeded. The hazard potential of a possibly catastrophic hydrogen leakage inside a fuel cell cabinet was investigated using a generic fuel cell enclosure model. The rupture of the hydrogen feed line inside the enclosure was considered and both dispersion and combustion of the resulting hydrogen air mixture were examined for a range of leak rates and blockage ratios. Key findings of this study are presented. Finally the scenario on walls and barriers is discussed; a mitigation strategy to potentially reduce the exposure to jet flames is to incorporate barriers around hydrogen storage equipment. Conclusions of experimental and modelling work which aim to provide guidance on configuration and placement of these walls to minimise overall hazards is presented. "
A Rural Hydrogen Transportation Test Bed
Sep 2007
Publication
The University of Missouri-Rolla (UMR) through a hydrogen internal combustion engine vehicle evaluation participation agreement with the Ford Motor Company will establish a commuter bus service and hydrogen refueling at a station in rural Missouri near Ft. Leonard Wood (FLW). Initiated by a request from the U.S. Army Maneuver Support Center at FLW UMR is leading the effort to launch the commuter service between FLW and the neighboring towns of Rolla and Lebanon Missouri each of which are located approximately 40 km from the military base on Interstate-44 highway. The broad research training and education agenda for the rural hydrogen transportation test bed is to develop demonstrate evaluate and promote safe hydrogen-based technologies in a real world environment. With funds provided by the Defense Logistics Agency through the Air Force Research Laboratory this hydrogen initiative will build and operate a hydrogen fueling facility that includes on-site generation of hydrogen through electrolysis as well as selling a range of other traditional and alternative fuels.
Hydrogen Releases Ignited in a Simulated Vehicle Refuelling Environment
Sep 2007
Publication
If the general public is to use hydrogen as a vehicle fuel customers must be able to handle hydrogen with the same degree of confidence and with comparable risk as conventional liquid and gaseous fuels. The hazards associated with jet releases from leaks in a vehicle-refuelling environment must be considered if hydrogen is stored and used as a high-pressure gas since a jet release in a confined or congested area could result in an explosion. As there was insufficient knowledge of the explosion hazards a study was initiated to gain a better understanding of the potential explosion hazard consequences associated with high-pressure leaks from refuelling systems. This paper describes two experiments with a dummy vehicle and dispenser units to represent refuelling station congestion. The first represents a ‘worst-case’ scenario where the vehicle and dispensers are enveloped by a 5.4 m x 6.0 m x 2.5 m high pre-mixed hydrogen-air cloud. The second is an actual high-pressure leak from storage at 40 MPa (400 bar) representing an uncontrolled full-bore failure of a vehicle refuelling hose. In both cases an electric spark ignited the flammable cloud. Measurements were made of the explosion overpressure generated its evolution with time and its decay with distance. The results reported provide a direct demonstration of the explosion hazard from an uncontrolled leak; they will also be valuable for validating explosion models that will be needed to assess configurations and conditions beyond those studied experimentally.
Fire Protection Strategy for Compressed Hydrogen-Powered Vehicles
Sep 2007
Publication
Virtually all major automotive companies are currently developing hydrogen-powered vehicles. The vast majority of them employ compressed hydrogen tanks and components as a means of storing the fuel onboard. Compressed hydrogen vehicle fuel systems are designed in the same way as compressed natural gas vehicles (NGV) i.e. the high pressure (up to 70 MPa) fuel is always contained within the system under all conditions with the exception of vehicular fire. In the event of a vehicle fire the fuel system is protected using a non-reclosing thermally activated pressure relief device (PRD) which safely vents the contents. Hydrogen fuel system PRDs are presently qualified to the performance requirements specified in draft hydrogen standards such ANSI/CSA HPRD 1 and EIHP Rev. 12b. They are also qualified with individual fuel tank designs in accordance with the engulfing bonfire requirements in various published/draft tank standards such as CSA B51 Part 2 JARI S001 SAE TIR J2579 ANSI/CSA HGV 2 ISO DIS 15869.2 and EIHP Rev. 12b. Since 2000 there have been over 20 documented NGV tank failures in service 11 of which have been attributed to vehicle fires. This paper will examine whether currently proposed hydrogen performance standards and installation requirements offer suitable fuel system protection in the event of vehicular fires. A number of alternative fire protection strategies will be discussed including:
- The requirement of an engulfing and/or localized fire test for individual tanks fuel systems and complete vehicles;
- The advantages/disadvantages of point source- surface area- and/or fuse-based PRDs
- The use of thermal insulating coatings/blankets for fire protection resulting in the NONventing of the fuel
- The specification of appropriate fuel system installation requirements to mitigate the effect of vehicular fires.
Explosion Hazard of Hydrogen-Air Mixtures in the Large Volumes
Sep 2007
Publication
The report deals with the investigation of non-stationary combustion of hydrogen-air mixtures extremely relevant to the issues of safety. Considered are the conditions of its formation and development in the tubes in the conic element and in the spherical 12-m diameter chamber. The report shows that at the formation of non-stationary combustion in the conic element in its top the pressure can develop exceeding 1000 atmospheres. It is also shown that in large closed volumes non-stationary combustion can develop from a small energy source in contrast to detonation for whose stimulation in large volumes significant power influences are required. Simultaneously in the volume a pressure can be formed by far exceeding the Chapman-Jouguet pressure in the front of stationary detonation.
QRA Including Utility for Decision Support of H2 Infrastructure Licensing
Sep 2011
Publication
Rational decision making in land use planning and licensing of H2 infrastructure surrounded by other industrial activities and population should take account of individual and societal risks. QRA produces a risk matrix of potential consequences versus event probabilities that is shrouded in ambiguity and lacking transparency. NIMBY and conflict are lurking. To counter these issues risk analysts should therefore also determine the utilities of decision alternatives which describe desirability of benefits on a single scale. Rationally weighing risks versus benefits results in more transparent and defendable decisions. Example risk analyses of two types of refuelling stations and three hydrogen supply transportation types applying Influence Diagram/BBNs are worked out. Keywords: risk assessment influence diagram decision making land use planning
Safety Strategy for the First Deployment of a Hydrogen- Based Green Public Building in France
Sep 2011
Publication
HELION a subsidiary of AREVA in charge of the business unit Hydrogen and energy storage is deploying for the first time in a French public building a hydrogen-based energy storage system the Greenergy Box™. The 50 kWe system is coupled with a photovoltaic farm to ensure up to 45% electrical autonomy and power backup to the building. The safety system and siting measures of the complete hydrogen chain are described. The paper also highlights the work accomplished with Fire Authorities and Public to gain the acceptance of the project and allow the deployment of four other hydrogen-based green buildings.
On the Use of Spray Systems- An Example of R&D Work in Hydrogen Safety for Nuclear Applications
Sep 2007
Publication
The aim of the present work is to investigate the interaction between a water spray and a laminar hydrogen-air flame in the case of steam inerted mixture. A first work is devoted to study the thermodynamics involved in the phenomena via a lumped parameter code. The flow is two- phase and reactive the gas is multi-component the water spray is polydisperse and the droplet size has certainly an influence on the flame propagation. The energy released by the reaction between hydrogen and oxygen vaporizes suspended droplets. The next step of this study will be to consider a drift-flux model for the droplets and air under hypotheses that the velocity and thermal disequilibria are weak. The multi-component feature of the gas will be further taken into account by studying a gas mixture containing hydrogen air and water vapor. A second study concerns an experimental investigation of the effect of droplets on the flame propagation using a spherical vessel. A Schlieren system is coupled to the spherical vessel in order to record the flame propagation on a digital high speed camera. Both studies will help improve our knowledge of safety relevant phenomena.
Assessment of Operational Performance for an Integrated ‘Power to Synthetic Natural Gas’ System
Dec 2021
Publication
This article presents a power to SNG (synthetic natural gas) system that converts hydrogen into SNG via a methanation process. In our analysis detailed models for all the elements of the system are built. We assume a direct connection between a wind farm and a hydrogen generator. For the purposes of our calculations we also assume that the hydrogen generator is powered by the renewable source over a nine-hour period per day (between 21:00 and 06:00) and this corresponds to the off-peak period in energy demand. In addition a hydrogen tank was introduced to maximize the operating time of the methanation reactor. The cooperation between the main components of the system were simulated using Matlab software. The primary aim of this paper is to assess the influence of various parameters on the operation of the proposed system and to optimize its yearly operation via a consideration of the most important constraints. The analyses also examine different nominal power values of renewables from 8 to 12 MW and hydrogen generators from 3 to 6 MW. Implementing the proposed configuration taking into account the direct connection of the hydrogen generator and the methanation reactor showed that it had a positive effect on the dynamics and the operating times of the individual subsystems within the tested configuration
Numerical Simulation of Detonation Failure and Re-initiation in Bifurcated Tubes
Oct 2015
Publication
A numerical approach is developed to simulate detonation propagation attenuation failure and re-initiation in hydrogen–air mixture. The aim is to study the condition under which detonations may fail or re-initiate in bifurcated tubes which is important for risk assessment in industrial accidents. A code is developed to solve compressible multidimensional transient reactive Navier–Stokes equations. An Implicit Large Eddy Simulation approach is used to model the turbulence. The code is developed and tested to ensure both deflagrations (when detonation fails) and detonations are simulated correctly. The code can correctly predict the flame properties as well as detonation dynamic parameters. The detonation propagation predictions in bifurcated tubes are validated against the experimental work of Wang et al. [12] and found to be in good agreement with experimental observations.
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