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Study on Liquid Hydrogen Leakage and Diffusion Behavior in a Hydrogen Production Station
Jun 2024
Publication
Liquid hydrogen storage is an important way of hydrogen storage and transportation which greatly improves the storage and transportation efficiency due to the high energy density but at the same time brings new safety hazards. In this study the liquid hydrogen leakage in the storage area of a hydrogen production station is numerically simulated. The effects of ambient wind direction wind speed leakage mass flow rate and the mass fraction of gas phase at the leakage port on the diffusion behavior of the liquid hydrogen leakage were investigated. The results show that the ambient wind direction directly determines the direction of liquid hydrogen leakage diffusion. The wind speed significantly affects the diffusion distance. When the wind speed is 6 m/s the diffusion distance of the flammable hydrogen cloud reaches 40.08 m which is 2.63 times that under windless conditions. The liquid hydrogen leakage mass flow rate and the mass fraction of the gas phase have a greater effect on the volume of the flammable hydrogen cloud. As the leakage mass flow rate increased from 5.15 kg/s to 10 kg/s the flammable hydrogen cloud volume increased from 5734.31 m3 to 10305.5 m3 . The installation of a barrier wall in front of the leakage port can limit the horizontal diffusion of the flammable hydrogen cloud elevate the diffusion height and effectively reduce the volume of the flammable hydrogen cloud. This study can provide theoretical support for the construction and operation of hydrogen production stations.
Numerical Simulation and Field Experimental Study of Combustion Characteristics of Hydrogen-Enriched Natural Gas
Jun 2024
Publication
For the safe and efficient utilization of hydrogen-enriched natural gas combustion in industrial gas-fired boilers the present study adopted a combination of numerical simulation and field tests to investigate its adaptability. Firstly the combustion characteristics of hydrogen-enriched natural gas with different hydrogen blending ratios and equivalence ratios were evaluated by using the Chemkin Pro platform. Secondly a field experimental study was carried out based on the WNS2- 1.25-Q gas-fired boiler to investigate the boiler’s thermal efficiency heat loss and pollutant emissions after hydrogen addition. The results show that at the same equivalence ratio with the hydrogen blending ratio increasing from 0% to 25% the laminar flame propagation speed of the fuel increases the extinction strain rate rises and the combustion limit expands. The laminar flame propagation speed of premixed methane/air gas reaches the maximum value when the equivalence ratio is 1.0 and the combustion intensity of the flame is the highest at this time. In the field tests as the hydrogen blending ratio increases from 0% to nearly 10% with the increasing excess air ratio the boiler’s thermal efficiency decreases as well as the NOx emission. This indicates that there exists a tradeoff between the boiler thermal efficiency and NOx emission in practice.
The Economical Repurposing Pipeliness to Hydrogen - Why Performance Testing of Representative Line Pipes is Key?
Sep 2023
Publication
The introduction of hydrogen in natural gas pipeline systems introduces integrity challenges due to the nature of interactions between hydrogen and line pipe steel materials. However not every natural gas pipeline is equal in regards to the challenges potentially posed by the repurposing to hydrogen. Existing codes and practices penalise high-grade materials on the basis of a perceived higher susceptibility to hydrogen embrittlement in regards to their increased strength. This philosophy challenges the realisation of a hydrogen economy because it puts at economical and technical risk the conversion of almost half of the natural gas transmission systems in western countries.
The paper addresses the question whether pipe grade is actually a good proxy to strength and predictor to assess the performance of steel line pipes in hydrogen. Drivers that could affect the suitability of pipeline conversion in hydrogen from an integrity management perspective and industry experience of other hydrogen-charging applications are reviewed. In doing so the paper challenges the basis of the assumption that low-grade steels (up to X52 / L360) are automatically safer for hydrogen repurposing while at the other end of the spectrum higher-grade materials (>X52 / L360) are inevitably less suitable for hydrogen service.
Ultimately the paper discusses that materials sampling and testing of representative line pipes populations should be placed at the core of hydrogen repurposing strategies in order to safely address conversion and to maximize the hydrogen chain value. The paper addresses alternatives to make the sampling smart and cost-effective.
The paper addresses the question whether pipe grade is actually a good proxy to strength and predictor to assess the performance of steel line pipes in hydrogen. Drivers that could affect the suitability of pipeline conversion in hydrogen from an integrity management perspective and industry experience of other hydrogen-charging applications are reviewed. In doing so the paper challenges the basis of the assumption that low-grade steels (up to X52 / L360) are automatically safer for hydrogen repurposing while at the other end of the spectrum higher-grade materials (>X52 / L360) are inevitably less suitable for hydrogen service.
Ultimately the paper discusses that materials sampling and testing of representative line pipes populations should be placed at the core of hydrogen repurposing strategies in order to safely address conversion and to maximize the hydrogen chain value. The paper addresses alternatives to make the sampling smart and cost-effective.
Life-cycle Assessment of Hydrogen Produced through Chemical Looping Dry Reforming of Biogas
Jun 2024
Publication
Chemical looping dry reforming of methane (CLDRM) using perovskites as a catalyst is considered a promising option for producing hydrogen from biogas. In this work the life-cycle performance of a system compiling a CLDRM unit paired with a water gas shift unit a pressure swing adsorption unit and a combined cycle scheme to provide steam and electricity was assessed. The main data needed to reflect the behavior of the reforming reaction was obtained experimentally and implemented in an Aspen Plus® simulation. Inventory data was obtained through process simulation and used to assess the environmental performance of the process in terms of carbon footprint acidification freshwater eutrophication ozone depletion photochemical ozone formation and depletion of minerals and metals. Overall the environmental viability of the production of green hydrogen from biogas was found to be heavily dependent on the biogas leakage in anaerobic digestion plants. The CLDRM system was benchmarked against a conventional DRM implementation for the same feedstock. While the conventional DRM plant environmentally outperformed the perovskite-based CLDRM the latter might present advantages from an implementation point of view.
Hydrogen Jet Flame Simulation and Thermal Radiation Damage Estimation for Leakage Accidents in a Hydrogen Refueling Station
Jun 2024
Publication
With the rapid development of hydrogen energy worldwide the number of hydrogen energy facilities such as hydrogen refueling stations has grown rapidly in recent years. However hydrogen is prone to leakage accidents during use which could lead to hazards such as fires and explosions. Therefore research on the safety of hydrogen energy facilities is crucial. In this paper a study of high-pressure hydrogen jet flame accidents is conducted for a proposed integrated hydrogen production and refueling station in China. The effects of leakage direction and leakage port diameter on the jet flame characteristics are analyzed and a risk assessment of the flame accident is conducted. The results showed that the death range perpendicular to the flame direction increased from 2.23 m to 5.5 m when the diameter of the leakage port increased from 4 mm to 10 mm. When the diameter of the leakage port is larger than 8 mm the equipment on the scene will be within the boundaries of the damage. The consequences of fire can be effectively mitigated by a reasonable firewall setup to ensure the overall safety of the integrated station.
Optimization of the Joint Operation of an Electricity–Heat– Hydrogen–Gas Multi-Energy System Containing Hybrid Energy Storage and Power-to-Gas–Combined Heat and Power
Jun 2024
Publication
With the continuous development of hydrogen storage systems power-to-gas (P2G) and combined heat and power (CHP) the coupling between electricity–heat–hydrogen–gas has been promoted and energy conversion equipment has been transformed from an independent operation with low energy utilization efficiency to a joint operation with high efficiency. This study proposes a low-carbon optimization strategy for a multi-energy coupled IES containing hydrogen energy storage operating jointly with a two-stage P2G adjustable thermoelectric ratio CHP. Firstly the hydrogen energy storage system is analyzed to enhance the wind power consumption ability of the system by dynamically absorbing and releasing energy at the right time through electricity–hydrogen coupling. Then the two-stage P2G operation process is refined and combined with the CHP operation with an adjustable thermoelectric ratio to further improve the low-carbon and economic performance of the system. Finally multiple scenarios are set up and the comparative analysis shows that the addition of a hydrogen storage system can increase the wind power consumption capacity of the system by 4.6%; considering the adjustable thermoelectric ratio CHP and the twostage P2G the system emissions reduction can be 5.97% and 23.07% respectively and the total cost of operation can be reduced by 7.5% and 14.5% respectively.
Green Hydrogen Energy Systems: A Review on Their Contribution to a Renewable Energy System
Jun 2024
Publication
Accelerating the transition to a cleaner global energy system is essential for tackling the climate crisis and green hydrogen energy systems hold significant promise for integrating renewable energy sources. This paper offers a thorough evaluation of green hydrogen’s potential as a groundbreaking alternative to achieve near-zero greenhouse gas (GHG) emissions within a renewable energy framework. The paper explores current technological options and assesses the industry’s present status alongside future challenges. It also includes an economic analysis to gauge the feasibility of integrating green hydrogen providing a critical review of the current and future expectations for the levelized cost of hydrogen (LCOH). Depending on the geographic location and the technology employed the LCOH for green hydrogen can range from as low as EUR 1.12/kg to as high as EUR 16.06/kg. Nonetheless the findings suggest that green hydrogen could play a crucial role in reducing GHG emissions particularly in hard-to-decarbonize sectors. A target LCOH of approximately EUR 1/kg by 2050 seems attainable in some geographies. However there are still significant hurdles to overcome before green hydrogen can become a cost-competitive alternative. Key challenges include the need for further technological advancements and the establishment of hydrogen policies to achieve cost reductions in electrolyzers which are vital for green hydrogen production.
Evaluating the Offshore Wind Business Case and Green Hydrogen Production: A Case Study of a Future North Sea Offshore Grid
Jun 2024
Publication
The European Union aims to increase its climate ambition and achieve climate neutrality by 2050. This necessitates expanding offshore wind energy and green hydrogen production especially for hard-to-abate industrial sectors. A study examines the impact of green hydrogen on offshore wind projects specifically focusing on a potential future North Sea offshore grid. The study utilizes data from the TYNDP 2020 Global Ambition scenario 2040 considering several European countries. It aims to assess new transmission and generation capacity utilization and understand the influencing factors. The findings show that incorporating green hydrogen production increases offshore wind utilization and capture prices. The study estimates that by 2040 the levelized cost of hydrogen could potentially decrease to e1.2-1.6/kg H2 assuming low-cost electricity supply and declining capital costs of electrolysers. These results demonstrate the potential benefits and cost reductions of integrating green hydrogen production into North Sea offshore wind projects.
Component and System Levels Limitations in Power-Hydrogen Systems: Analytical Review
Jun 2024
Publication
This study identifies limitations and research and development (R&D) gaps at both the component and system levels for hydrogen energy systems (HESs) and specifies how these limitations impact HES adoption within the electric power system (EPS) decarbonization roadmap. To trace these limitations and potential solutions an analytical review is conducted in electrification and integration of HESs renewable energy sources (RESs) and multi-carrier energy systems (MCESs) in sequence. The study also innovatively categorizes HES integration challenges into component and system levels. At the component level technological aspects of hydrogen generation storage transportation and refueling are explored. At the system level HES coordination hydrogen market frameworks and adoption challenges are evaluated. Findings highlight R&D gaps including misalignment between HES operational targets and techno-economic development integration insufficiency model deficiencies and challenges in operational complexity. This study provides insights for sustainable energy integration by supporting the transition to a decarbonized energy system.
Safe Pipelines for Hydrogen Transport
Jun 2024
Publication
The hydrogen compatibility of two X65 pipeline steels for transport of hydrogen gas is investigated through microstructural characterization hydrogen permeation measurements and fracture mechanical testing. The investigated materials are a quenched and tempered pipeline steel with a fine-grained homogeneously distributed ferrite-bainite microstructure and hot rolled pipeline steel with a ferrite-pearlite banded microstructure. All tests are performed both under electrochemical and gaseous hydrogen charging conditions. A correlation between electrochemical hydrogen charging and gaseous charging is determined. The results point to inherent differences in the interaction between hydrogen and the two material microstructures. Further research is needed to unveil the influence of material microstructure on hydrogen embrittlement.
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