Maximizing H2 Production from a Combination of Catalytic Partial Oxidation of CH4 and Water Gas Shift Reaction

A single-bed and dual-bed catalyst system was studied to maximize H2 production from the combination of partial oxidation of CH4 and water gas shift reaction. In addition, the different types of catalysts, including Ni, Cu, Ni-Re, and Cu-Re supported on gadolinium-doped ceria (GDC) were investigated under different operating conditions of temperature (400–650 ◦C). Over Ni-based catalysts, methane can easily dissociate on a Ni surface to give hydrogen and carbon species. Then, carbon species react with lattice oxygen of ceria-based material to form CO. The addition of Re to Ni/GDC enhances CH4 dissociation on the Ni surface and increases oxygen storage capacity in the catalyst, thus promoting carbon elimination. In addition, the results showed that a dual-bed catalyst system exhibited catalytic activity better than a single-bed catalyst system. The dual-bed catalyst system, by the combination of 1%Re4%Ni/GDC as a partial oxidation catalyst and 1%Re4%Cu/GDC as a water gas shift catalyst, provided the highest CH4 conversion and H2 yield. An addition of Re onto Ni/GDC and Cu/GDC caused an increase in catalytic performance because Re addition could improve the catalyst reducibility and increase metal surface area, as more of their surface active sites are exposed to reactants.