United States
Natural and Forced Ventilation of Buoyant Gas Released In a Full-Scale Garage, Comparison of Model Predictions and Experimental Data
Sep 2011
Publication
An increase in the number of hydrogen-fuelled applications in the marketplace will require a better understanding of the potential for fires and explosion associated with the unintended release of hydrogen within a structure. Predicting the temporally evolving hydrogen concentration in a structure with unknown release rates leak sizes and leak locations is a challenging task. A simple analytical model was developed to predict the natural and force Read More
Overview of the DOE Hydrogen Safety, Codes and Standards Program part 4- Hydrogen Sensors
Oct 2015
Publication
Hydrogen sensors are recognized as a critical element in the safety design for any hydrogen system. In this role sensors can perform several important functions including indication of unintended hydrogen releases activation of mitigation strategies to preclude the development of dangerous situations activation of alarm systems and communication to first responders and to initiate system shutdown. The functionality of hydrogen sensors in this c Read More
Overview of the DOE Hydrogen Safety, Codes and Standards Program Part 3- Advances in Research and Development to Enhance the Scientific Basis for Hydrogen Regulations, Codes and Standards
Oct 2015
Publication
Hydrogen fuels are being deployed around the world as an alternative to traditional petrol and battery technologies. As with all fuels regulations codes and standards are a necessary component of the safe deployment of hydrogen technologies. There has been a focused effort in the international hydrogen community to develop codes and standards based on strong scientific principles to accommodate the relatively rapid deployment of hydrogen-en Read More
Quantifying the Potential Consequences of a Detonation in a Hydrogen Jet Release
Sep 2019
Publication
The unconfined release of high-pressure hydrogen can create a large flammable jet with the potential to generate significant damage. To properly understand the separation distances necessary to protect the immediate surroundings it is important to accurately assess the potential consequences. In these events the possibility for a detonation cannot be excluded and would generally result in the worst case scenario from the standpoint of dam Read More
Hydrogen Strategy - Enabling a Low-Carbon Economy
Jul 2020
Publication
This document summarizes current hydrogen technologies and communicates the U.S. Department of Energy (DOE) Office of Fossil Energy's (FE's) strategic plan to accelerate research development and deploymnet of hydrogen technologies in the United States. It also describes ongoing FE hydrogen-related research and development (R&D). Hydrogen from fossil fuels is a versatile energy carrier and can play an important role in the transition to a low- Read More
Advanced Hydrogen and CO2 Capture Technology for Sour Syngas
Apr 2011
Publication
A key challenge for future clean power or hydrogen projects via gasification is the need to reduce the overall cost while achieving significant levels of CO2 capture. The current state of the art technology for capturing CO2 from sour syngas uses a physical solvent absorption process (acid gas removal–AGR) such as Selexol™ or Rectisol® to selectively separate H2S and CO2 from the H2. These two processes are expensive and require significant utility cons Read More
Hydrogen Monitoring Requirements in the Global Technical Regulation on Hydrogen and Fuel Cell Vehicles
Oct 2015
Publication
The United Nations Economic Commission for Europe Global Technical Regulation (GTR) Number 13 (Global Technical Regulation on Hydrogen and Fuel Cell Vehicles) is the defining document regulating safety requirements in hydrogen vehicles and in particular fuel cell electric vehicles (FCEVs). GTR Number 13 has been formally adopted and will serve as the basis for the national regulatory standards for FCEV safety in North America (led by the United St Read More
Development of Standards for Evaluating Materials Compatibility with High-pressure Gaseous Hydrogen
Sep 2013
Publication
The Hydrogen Safety Codes and Standards program element of the US Department of Energy's Fuel Cell Technologies Office provides coordination and technical data for the development of domestic and international codes and standards related to hydrogen technologies. The materials compatibility program task at Sandia National Laboratories (Livermore CA) is focused on developing the technical basis for qualifying materials for hydrogen se Read More
Hydrogen Wide Area Monitoring of LH2 Releases
Sep 2019
Publication
The characterization of liquid hydrogen (LH2) releases has been identified as an international research priority to expand the safe use of hydrogen as an energy carrier. The elucidation of LH2 release behavior will require the development of dispersion and other models guided and validated by empirical field measurements such as those afforded by Hydrogen Wide Area Monitoring (HyWAM). HyWAM can be defined as the quantitative spatial and tempo Read More
Department of Energy Hydrogen Program Plan
Nov 2020
Publication
The Department of Energy (DOE) Hydrogen Program Plan (the Program Plan or Plan) outlines the strategic high-level focus areas of DOE’s Hydrogen Program (the Program). The term Hydrogen Program refers not to any single office within DOE but rather to the cohesive and coordinated effort of multiple offices that conduct research development and demonstration (RD&D) activities on hydrogen technologies. This terminology and the coordinated Read More
State-of-the-Art and Research Priorities in Hydrogen Safety
Sep 2013
Publication
On October 16-17 2012 the International Association for Hydrogen Safety (HySafe) in cooperation with the Institute for Energy and Transport of the Joint Research Centre of the European Commission (JRC IET Petten) held a two-day workshop dedicated to Hydrogen Safety Research Priorities. The workshop was hosted by Federal Institute for Materials Research and Testing (BAM) in Berlin Germany. The main idea of the Workshop was to bring together stak Read More
ISO 19880-1, Hydrogen Fueling Station and Vehicle Interface Safety Technical Report
Oct 2015
Publication
Hydrogen Infrastructures are currently being built up to support the initial commercialization of the fuel cell vehicle by multiple automakers. Three primary markets are presently coordinating a large build up of hydrogen stations: Japan; USA; and Europe to support this. Hydrogen Fuelling Station General Safety and Performance Considerations are important to establish before a wide scale infrastructure is established.This document introduces the ISO Tec Read More
Adapted Tube Cleaning Practices to Reduce Particulate Contamination at Hydrogen Fueling Stations
Sep 2017
Publication
The higher rate of component failure and downtime during initial operation in hydrogen stations is not well understood. The National Renewable Energy Laboratory (NREL) has been collecting failed components from retail and research hydrogen fuelling stations in California and Colorado and analyzing them using an optical zoom and scanning electron microscope. The results show stainless steel metal particulate contamination. While it is difficult to de Read More
Can the Addition of Hydrogen to Natural Gas Reduce the Explosion Risk?
Sep 2009
Publication
One of the main benefits sought by including hydrogen in the alternative fuels mix is emissions reduction – eventually by 100%. However in the near term there is a very significant cost differential between fossil fuels and hydrogen. Hythane (a blend of hydrogen and natural gas) can act as a viable next step on the path to an ultimate hydrogen economy as a fuel blend consisting of 8−30 % hydrogen in methane can reduce emissions while not requiring si Read More
Hydrogen Systems Component Safety
Sep 2013
Publication
The deployment of hydrogen technologies particularly the deployment of hydrogen dispensing systems for passenger vehicles requires that hydrogen components perform reliably in environments where they have to meet the following performance parameters:Perform safely where the consumer will be operating the dispensing equipmentDispense hydrogen at volumes comparable to gasoline dispensing stations in timeframes comparable to gasoli Read More
An Assessment on the Quantification of Hydrogen Releases Through Oxygen Displacement Using Oxygen
Sep 2013
Publication
Contrary to several reports in the recent literature the use of oxygen sensors for indirectly monitoring ambient hydrogen concentration has serious drawbacks. This method is based on the assumption that a hydrogen release will displace oxygen which is quantified using oxygen sensors. Despite its shortcomings the draft Hydrogen Vehicle Global Technical Regulation lists this method as a means to monitor hydrogen leaks to verify vehicle fuel Read More
Fundamental Combustion Properties of Oxygen Enriched Hydrogen-air Mixtures Relevant to Safety Analysis Experimental and Simulation Study
Oct 2015
Publication
In order to face the coming shortage of fossil energies a number of alternative methods of energy production are being considered. One promising approach consists in using hydrogen in replacement of the conventional fossil fuels or as an additive to these fuels. In addition to conventional hydro-electric and fission-based nuclear plants electric energy could be obtained in the future using nuclear fusion as investigated within the framework of the ITER p Read More
3D Risk Management for Hydrogen Installations (HY3DRM)
Oct 2015
Publication
This paper introduces the 3D risk management (3DRM) concept with particular emphasis on hydrogen installations (Hy3DRM). The 3DRM framework entails an integrated solution for risk management that combines a detailed site-specific 3D geometry model a computational fluid dynamics (CFD) tool for simulating flow-related accident scenarios methodology for frequency analysis and quantitative risk assessment (QRA) and state-of-the-art visualiz Read More
Experimental Investigation of Spherical-flame Acceleration in Lean Hydrogen-air Mixtures
Oct 2015
Publication
Large-scale experiments examining spherical-flame acceleration in lean hydrogen-air mixtures were performed in a 64 m3 constant-pressure enclosure. Equivalence ratios ranging from 0.33 to 0.57 were examined using detailed front tracking for flame diameters up to 1.2 m through the use of a Background Oriented Schlieren (BOS) technique. From these measurements the critical radii for onset of instability for these mixtures on the order of 2–3 cm Read More
Overview of the DOE Hydrogen Safety, Codes and Standards Program Part 1- Regulations, Codes and Standards (RCS) for Hydrogen Technologies - An Historical Overview
Oct 2015
Publication
RCS for hydrogen technologies were first developed approximately sixty years ago when hydrogen was being sold as an industrial commodity. The advent of new hydrogen technologies such as Fuel Cell Electric Vehicles (FCEVs) created a need for new RCS. These RCS have been developed with extensive support from the US DOE. These new hydrogen technologies are approaching commercial deployment and this process will produce information on RCS fi Read More
Measurements of Effective Diffusion Coefficient of Helium and Hydrogen Through Gypsum
Sep 2011
Publication
An experimental apparatus which was based on the ¼-scale garage previously used for studying helium release and dispersion in our laboratory was used to obtain effective diffusion coefficients of helium and hydrogen (released as forming gas for safety reasons) through gypsum panel. Two types of gypsum panel were used in the experiments. Helium or forming gas was released into the enclosure from a Fischer burner1 located near the enclosure floor for Read More
Overview of the DOE Hydrogen Safety, Codes and Standards Program part 2- Hydrogen and Fuel Cells, Emphasizing Safety to Enable Commercialization
Oct 2015
Publication
Safety is of paramount importance in all facets of the research development demonstration and deployment work of the U.S. Department of Energy’s (DOE) Fuel Cell Technologies Program. The Safety Codes and Standards sub-program (SC&S) facilitates deployment and commercialization of fuel cell and hydrogen technologies by developing and disseminating information and knowledge resources for their safe use. A comprehensive safety management pro Read More
Application of Quantitative Risk Assessment for Performance-based Permitting of Hydrogen Fueling Stations
Oct 2015
Publication
NFPA 2 Hydrogen Technologies Code allows the use of risk-informed approaches to permitting hydrogen fuelling installations through the use of performance-based evaluations of specific hydrogen hazards. However the hydrogen fuelling industry in the United States has been reluctant to implement the performance-based option because the perception is that the required effort is cost prohibitive and there is no guarantee that the Authority Havin Read More
Continuous Codes and Standards Improvement (CCSI)
Oct 2015
Publication
As of 2014 the majority of the Codes and Standards required to initially deploy hydrogen technologies infrastructure in the US have been promulgated1. These codes and standards will be field tested through their application to actual hydrogen technologies projects. CCSI is process of identifying code issues that arise during project deployment and then develop codes solutions to these issues. These solutions would typically be proposed amendments t Read More
HYRAM: A Methodology and Toolkit for Quantitative Risk Assessment of Hydrogen Systems
Oct 2015
Publication
HyRAM is a methodology and accompanying software toolkit which is being developed to provide a platform for integration of state-of-the-art validated science and engineering models and data relevant to hydrogen safety. As such the HyRAM software toolkit establishes a standard methodology for conducting quantitative risk assessment (QRA) and consequence analysis relevant to assessing the safety of hydrogen fueling and storage infrastr Read More
An Overview of Hydrogen Safety Sensors and Requirements
Sep 2009
Publication
There exists an international commitment to increase the utilization of hydrogen as a clean and renewable alternative to carbon-based fuels. The availability of hydrogen safety sensors is critical to assure the safe deployment of hydrogen systems. Already the use of hydrogen safety sensors is required for the indoor fueling of fuel cell powered forklifts (e.g. NFPA 52 Vehicular Fuel Systems Code [1]). Additional Codes and Standards specific to hydrogen de Read More
Self-Ignition of Hydrogen Jet Fires By Electrostatic Discharge Induced By Entrained Particulates
Sep 2011
Publication
The potential for particulates entrained in hydrogen releases to generate electrostatic charge and induce electrostatic discharge ignitions was investigated. A series of tests were performed in which hydrogen was released through a 3.75-mm-diameter orifice from an initial pressure of 140 bar. Electrostatic field sensors were used to characterize the electrification of known quantities of iron oxide particulates deliberately entrained in the release. The ignitio Read More
Comparison of NFPA and ISO Approaches for Evaluating Separation Distances
Sep 2011
Publication
The development of a set of safety codes and standards for hydrogen facilities is necessary to ensure they are designed and operated safely. To help ensure that a hydrogen facility meets an acceptable level of risk code and standard development organizations (SDOs) are utilizing risk-informed concepts in developing hydrogen codes and standards. Two SDOs the National Fire Protection Association (NFPA) and the International Organization for Standa Read More
Risk Reduction Potential of Accident Prevention and Mitigation Features
Sep 2011
Publication
Quantitative Risk Assessment (QRA) can help to establish a set of design and operational requirements in hydrogen codes and standards that will ensure safe operation of hydrogen facilities. By analyzing a complete set of possible accidents in a QRA the risk drivers for these facilities can be identified. Accident prevention and mitigation features can then be analyzed to determine which are the most effective in addressing these risk drivers and thus redu Read More
Incident Reporting- Learning from Experience
Sep 2007
Publication
Experience makes a superior teacher. Sharing the details surrounding safety events is one of the best ways to help prevent their recurrence elsewhere. This approach requires an open non-punitive environment to achieve broad benefits. The Hydrogen Incident Reporting Tool (www.h2incidents.org) is intended to facilitate the sharing of lessons learned and other relevant information gained from actual experiences using and working with hydrogen and hydr Read More
Risk-Informed Process and Tools for Permitting Hydrogen Fueling Stations
Sep 2007
Publication
The permitting process for hydrogen fueling stations varies from country to country. However a common step in the permitting process is the demonstration that the proposed fueling station meets certain safety requirements. Currently many permitting authorities rely on compliance with well known codes and standards as a means to permit a facility. Current codes and standards for hydrogen facilities require certain safety features specify equipment m Read More
Validated Equivalent Source Model for an Under-expanded Hydrogen Jet
Oct 2015
Publication
As hydrogen fuel cell vehicles become more widely adopted by consumers the demand for refuelling stations increases. Most vehicles require high-pressure (either 350 or 700 bar) hydrogen and therefore the refuelling infrastructure must support these pressures. Fast running reduced order physical models of releases from high-pressure sources are needed so that quantitative risk assessment can guide the safety certification of these stations. A release Read More
Metal Hydride Hydrogen Compressors
Feb 2014
Publication
Metal hydride (MH) thermal sorption compression is an efficient and reliable method allowing a conversion of energy from heat into a compressed hydrogen gas. The most important component of such a thermal engine – the metal hydride material itself – should possess several material features in order to achieve an efficient performance in the hydrogen compression. Apart from the hydrogen storage characteristics important for every solid H stora Read More
Design of an Efficient, High Purity Hydrogen Generation Apparatus and Method for a Sustainable, Closed Clean Energy Cycle
Jul 2015
Publication
In this paper we present a detailed design study of a novel apparatus for safely generating hydrogen (H2) on demand according to a novel method using a controlled chemical reaction between water (H2O) and sodium (Na) metal that yields hydrogen gas of sufficient purity for direct use in fuel cells without risk of contaminating sensitive catalysts. The apparatus consists of a first pressure vessel filled with liquid H2O with an overpressure of nitrogen (N2) g Read More
Kinetic Model of Incipient Hydride Formation in Zr Clad under Dynamic Oxide Growth Conditions
Feb 2020
Publication
The formation of elongated zirconium hydride platelets during corrosion of nuclear fuel clad is linked to its premature failure due to embrittlement and delayed hydride cracking. Despite their importance however most existing models of hydride nucleation and growth in Zr alloys are phenomenological and lack sufficient physical detail to become predictive under the variety of conditions found in nuclear reactors during operation. Moreover most mod Read More
Thermal Hydrogen: An Emissions Free Hydrocarbon Economy
Apr 2017
Publication
Envisioned below is an energy system named Thermal Hydrogen developed to enable economy-wide decarbonization. Thermal Hydrogen is an energy system where electric and/or heat energy is used to split water (or CO2) for the utilization of both by-products: hydrogen as energy storage and pure oxygen as carbon abatement. Important advantages of chemical energy carriers are long term energy storage and extended range for electric vehicles. Read More
Characteristic of Cryogenic Hydrogen Flames from High-aspect Ratio Nozzles
Sep 2019
Publication
Unintentional leaks at hydrogen fuelling stations have the potential to form hydrogen jet flames which pose a risk to people and infrastructure. The heat flux from these jet flames are often used to develop separation distances between hydrogen components and buildings lot-lines etc. The heat flux and visible flame length is well understood for releases from round nozzles but real unintended releases would be expected to be be higher aspect-ratio crac Read More
The Hydrogen Executive Leadership Panel (HELP) Initiative for Emergency Responder Training
Sep 2007
Publication
In close cooperation with their Canadian counterparts United States public safety authorities are taking the first steps towards creating a proper infrastructure to ensure the safe use of the new hydrogen fuel cells now being introduced commercially. Currently public safety officials are being asked to permit hydrogen fuel cells for stationary power and as emergency power backups for the telecommunications towers that exist everywhere. Cons Read More
Hydrogen and Fuel Cell Stationary Applications: Key Findings of Modelling and Experimental Work in the Hyper Project
Sep 2009
Publication
Síle Brennan,
A. Bengaouer,
Marco Carcassi,
Gennaro M. Cerchiara,
Andreas Friedrich,
O. Gentilhomme,
William G. Houf,
N. Kotchourko,
Alexei Kotchourko,
Sergey Kudriakov,
Dmitry Makarov,
Vladimir V. Molkov,
Efthymia A. Papanikolaou,
C. Pitre,
Mark Royle,
R. W. Schefer,
G. Stern,
Alexandros G. Venetsanos,
Anke Veser,
Deborah Willoughby,
Jorge Yanez and
Greg H. Evans
"This paper summarises the modelling and experimental programme in the EC FP6 project HYPER. A number of key results are presented and the relevance of these findings to installation permitting guidelines (IPG) for small stationary hydrogen and fuel cell systems is discussed. A key aim of the activities was to generate new scientific data and knowledge in the field of hydrogen safety and where possible use this data as a basis to support the recommend Read More
A Rural Hydrogen Transportation Test Bed
Sep 2007
Publication
The University of Missouri-Rolla (UMR) through a hydrogen internal combustion engine vehicle evaluation participation agreement with the Ford Motor Company will establish a commuter bus service and hydrogen refueling at a station in rural Missouri near Ft. Leonard Wood (FLW). Initiated by a request from the U.S. Army Maneuver Support Center at FLW UMR is leading the effort to launch the commuter service between FLW and the neighboring town Read More
QRA Including Utility for Decision Support of H2 Infrastructure Licensing
Sep 2011
Publication
Rational decision making in land use planning and licensing of H2 infrastructure surrounded by other industrial activities and population should take account of individual and societal risks. QRA produces a risk matrix of potential consequences versus event probabilities that is shrouded in ambiguity and lacking transparency. NIMBY and conflict are lurking. To counter these issues risk analysts should therefore also determine the utilities of decision alternati Read More
Use of Hydrogen Safety Sensors Under Anaerobic Conditions – Impact of Oxygen Content on Sensor Performance
Sep 2011
Publication
In any application involving the production storage or use of hydrogen sensors are important devices for alerting to the presence of leaked hydrogen. Hydrogen sensors should be accurate sensitive and specific as well as resistant to long term drift and varying environmental conditions. Furthermore as an integral element in a safety system sensor performance should not be compromised by operational parameters. For example safety sensors may Read More
Advancing the Hydrogen Safety Knowledge Base
Sep 2013
Publication
The International Energy Agency's Hydrogen Implementing Agreement (IEA HIA) was established in 1977 to pursue collaborative hydrogen research and development and information exchange among its member countries. Information and knowledge dissemination is a key aspect of the work within IEA HIA tasks and case studies technical reports and presentations/publications often result from the collaborative efforts. The work conducted in hydroge Read More
First Responder Training Supporting Commercialization of Hydrogen and Fuel Cell Technologies
Oct 2015
Publication
A properly trained first responder community is critical to the successful introduction of hydrogen fuel cell applications and their transformation in how we use energy. Providing resources with accurate information and current knowledge is essential to the delivery of effective hydrogen and fuel cell-related first responder training. The California Fuel Cell Partnership and the Pacific Northwest National Laboratory have over 15 years of experience in develop Read More
Development of Uniform Harm Criteria for Use in Quantitative Risk Analysis of the Hydrogen Infrastructure
Sep 2009
Publication
This paper discusses the preliminary results of the Risk Management subtask efforts within the International Energy Agency (IEA) Hydrogen Implementing Agreement (HIA) Task 19 on Hydrogen Safety to develop uniform harm criteria for use in the Quantitative Risk Assessments (QRAs) of hydrogen facilities. The IEA HIA Task 19 efforts are focused on developing guidelines and criteria for performing QRAs of hydrogen facilities. The performance of QRAs req Read More
Experimental Investigation of Hydrogen Release and Ignition from Fuel Cell Powered Forklifts in Enclosed Spaces
Sep 2011
Publication
Due to rapid growth in the use of hydrogen powered fuel cell forklifts within warehouse enclosures Sandia National Laboratories has worked to develop scientific methods that support the creation of new hydrogen safety codes and standards for indoor refuelling operations. Based on industry stakeholder input conducted experiments were devised to assess the utility of modelling approaches used to analyze potential consequences from ignited hydr Read More
Hot Surface Ignition of Hydrogen-air Mixtures
Oct 2015
Publication
Hot surface ignition is relevant in the context of industrial safety. In the present work two-dimensional simulations with detailed chemistry and study of the reaction pathways of the buoyancy-driven flow and ignition of a stoichiometric hydrogen-air mixture by a rapidly heated surface (glowplug) are reported. Experimentally ignition is observed to occur regularly at the top of the glowplug; numerical results for hydrogen-air reproduce this trend and shed Read More
Hydrogen Fuel-Cell Forklift Vehicle Releases In Enclosed Spaces
Sep 2011
Publication
Sandia National Laboratories has worked with stakeholders and original equipment manufacturers (OEMs) to develop scientific data that can be used to create risk-informed hydrogen codes and standards for the safe operation of indoor hydrogen fuel-cell forklifts. An important issue is the possibility of an accident inside a warehouse or other enclosed space where a release of hydrogen from the high-pressure gaseous storage tank could occur. For s Read More
Statistical Analysis of Electrostatic Spark Ignition of Lean H2-O2-Ar Mixtures
Sep 2009
Publication
Determining the risk of accidental ignition of flammable mixtures is a topic of tremendous importance in industry and aviation safety. The concept of minimum ignition energy (MIE) has traditionally formed the basis for studying ignition hazards of fuels. In recent years however the viewpoint of ignition as a statistical phenomenon has formed the basis for studying ignition as this approach appears to be more consistent with the inherent variability in e Read More
From Research Results to Published Codes And Standards - Establishing Code Requirements For NFPA 55 Bulk Hydrogen Systems Separation Distances
Sep 2009
Publication
Performing research in the interest of providing relevant safety requirements is a valuable and essential endeavor but translating research results into enforceable requirements adopted into codes and standards a process sometimes referred to as codification can be a separate and challenging task. This paper discusses the process utilized to successfully translate research results related to bulk gaseous hydrogen storage separation (or stand-off) d Read More
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