Poland
Operation Analysis of Selected Domestic Appliances Supplied with Mixture of Nitrogen-Rich Natural Gas with Hydrogen
Dec 2021
Publication
This is article presents the results of the testing of the addition of a hydrogen-to-nitrogen-rich natural gas of the Lw group and its influence on the operation of selected gas-fired domestic appliances. The tests were performed on appliances used for the preparation of meals and hot water production for hygienic and heating purposes. The characteristics of the tested gas appliances are also presented. The burners and their controllers with which the tested appliances were equipped were adapted for the combustion of Lw natural gas. The tested appliances reflected the most popular designs for domestic gas appliances in their group used both in Poland and in other European countries. The tested appliances were supplied with nitrogen-rich natural gas of the Lw group and a mixture of this gas with hydrogen at 13.2% content. The article presents the approximate percentage compositions of the gases used during the tests and their energy parameters. The research was focused on checking the following operating parameters and the safety of the tested appliances: the rated heat input thermal efficiency combustion quality ignition flame stability and transfer. The article contains an analysis of the test results referring in detail to the issue of decreasing the heat input of the appliances by lowering the energy parameters of the nitrogen-rich natural gas of the Lw group mixture with a hydrogen addition and how it influenced the thermal efficiency achieved by the appliances. The conclusions contain an explanation regarding among other things how the design of an appliance influences the thermal efficiency achieved by it in relation to the heat input decrease. In the conclusions on the basis of the research results answers have been provided to the following questions: (1) Whether the hydrogen addition to the nitrogen-rich natural gas of the Lw group will influence the safe and proper operation of domestic gas appliances; (2) What hydrogen percentage can be added to the nitrogen-rich natural gas of the Lw group in order for the appliances adapted for combusting it to operate safely and effectively without the need for modifying them?
Functional Model of Power Grid Stabilization in the Green Hydrogen Supply Chain System—Conceptual Assumptions
Dec 2022
Publication
Green hydrogen supply chain includes supply sources production and distribution of hydrogen produced from renewable energy sources (RES). It is a promising scientific and application area as it is related to the problem of instability of power grids supplied with RES. The article presents the conceptual assumptions of the research on the design of a functional multi-criteria model of the stabilization model architecture of energy distribution networks based on a hydrogen energy buffer taking into account the applicable use of hydrogen. The aim of the research was to identify the variables contributing to the stabilization of the operation of distribution networks. The method used to obtain this result was a systematic review of the literature using the technique of in-depth analysis of full-text articles and expert consultations. The concept of a functional model was described as a matrix in two dimensions in which the identified variables were embedded. The first dimension covers the phases of the supply chain: procurement and production along with storage and distribution. The second dimension divides the separate factors into technical economic and logistic. The research was conducted in the context of system optimization from the point of view of the operator of the energy distribution system. As a result of the research several benefits resulting from stabilization using a hydrogen buffer were identified. Furthermore the model may be used in designing solutions stabilizing the operation of power grids in which there are surpluses of electricity produced from RES. Due to the applied multidimensional approach the developed model is recommended for use as it enables the design of solutions in a systemic manner. Due to the growing level of energy obtained from renewable energy sources the issue of stabilizing the energy network is becoming increasingly important for energy network distributors.
Enhanced Production of Hydrogen from Methanol Using Spark Discharge Generated in a Small Portable Reactor
Nov 2021
Publication
An efficient production of hydrogen from a mixture of methanol and water is possible in a spark discharge. In this discharge there is a synergistic effect of high-energy electrons and high temperature interactions which enables an efficient course of endothermic processes such as the production of hydrogen from methanol. The water to methanol molar ratio of 1:1 was kept constant during the study. While the discharge power and feed flow rate were varied from 15 to 55 W and from 0.25 to 2 mol/h respectively which corresponded to the residence time of the reactants in the plasma zone from 58 to 7 ms. The cooled gas mixture contained 56 to 60% of H2. Other gaseous products of the process were CO CO2 and a small amount of CH4. The maximum energy yield was 16.2 mol(H2)/kWh which represents 20% of the theoretical energy yield when the substrates are in a liquid phase.
Hytunnel Project to Investigate the Use of Hydrogen Vehicles in Road Tunnels
Sep 2009
Publication
Hydrogen vehicles may emerge as a leading contender to replace today’s internal combustion engine powered vehicles. A Phenomena Identification and Ranking Table exercise conducted as part of the European Network of Excellence on Hydrogen Safety (HySafe) identified the use of hydrogen vehicles in road tunnels as a topic of important concern. An internal project called HyTunnel was duly established within HySafe to review identify and analyse the issues involved and to contribute to the wider activity to establish the true nature of the hazards posed by hydrogen vehicles in the confined space of a tunnel and their relative severity compared to those posed by vehicles powered by conventional fuels including compressed natural gas (CNG). In addition to reviewing current hydrogen vehicle designs tunnel design practice and previous research a programme of experiments and CFD modelling activities was performed for selected scenarios to examine the dispersion and explosion hazards potentially posed by hydrogen vehicles. Releases from compressed gaseous hydrogen (CGH2) and liquid hydrogen (LH2) powered vehicles have been studied under various tunnel geometries and ventilation regimes. The findings drawn from the limited work done so far indicate that under normal circumstances hydrogen powered vehicles do not pose a significantly higher risk than those powered by petrol diesel or CNG but this needs to be confirmed by further research. In particular obstructions at tunnel ceiling level have been identified as a potential hazard in respect to fast deflagration or even detonation in some circumstances which warrants further investigation. The shape of the tunnel tunnel ventilation and vehicle pressure relief device (PRD) operation are potentially important parameters in determining explosion risks and the appropriate mitigation measures.
Impact of Depth on Underground Hydrogen Storage Operations in Deep Aquifers
Mar 2024
Publication
Underground hydrogen storage in geological structures is considered appropriate for storing large amounts of hydrogen. Using the geological Konary structure in the deep saline aquifers an analysis of the influence of depth on hydrogen storage was carried out. Hydrogen injection and withdrawal modeling was performed using TOUGH2 software assuming different structure depths. Changes in the relevant parameters for the operation of an underground hydrogen storage facility including the amount of H2 injected in the initial filling period cushion gas working gas and average amount of extracted water are presented. The results showed that increasing the depth to approximately 1500 m positively affects hydrogen storage (flow rate of injected hydrogen total capacity and working gas). Below this depth the trend was reversed. The cushion gas-to-working gas ratio did not significantly change with increasing depth. Its magnitude depends on the length of the initial hydrogen filling period. An increase in the depth of hydrogen storage is associated with a greater amount of extracted water. Increasing the duration of the initial hydrogen filling period will reduce the water production but increase the cushion gas volume.
Hydrogen Explosion Hazards Limitation in Battery Rooms with Different Ventilation Systems
Sep 2019
Publication
When charging most types of industrial lead-acid batteries hydrogen gas is emitted. A large number of batteries especially in relatively small areas/enclosures and in the absence of an adequate ventilation system may create an explosion hazard. This paper describes full scale tests in confined space which demonstrate conditions that can occur in a battery room in the event of a ventilation system breakdown. Over the course of the tests full scale hydrogen emission experiments were performed to study emission time and flammable cloud formation according to the assumed emission velocity. On this basis the characteristics of dispersion of hydrogen in the battery room were obtained. The CFD model Fire Dynamic Simulator (NIST) was used for confirmation that the lack of ventilation in a battery room can be the cause of an explosive atmosphere developing and leading to a potential huge explosive hazard. It was demonstrated that different ventilation systems provide battery rooms with varying efficiencies of hydrogen removal. The most effective type appeared to be natural ventilation which proved more effective than mechanical means.
Tests of the Vehicle’s Powertrain with Hydrogen Fuel Cells at a Low Temperature
Sep 2019
Publication
The article discusses issues related to the operation of fuel cells stack fed with hydrogen at low temperature. The test object was a Toyota Mirai passenger car equipped with this type of powertrain. Tests were carried out in a thermoclimatic chamber at the Cracow University of Technology. They had an initial character and their aim was to evaluate the work of individual subassemblies of the propulsion system including the hydrogen supply system in terms of operational safety.
Experimental and Numerical Study on Spontaneous Ignition of Hydrogen-methane Jets in Air
Sep 2013
Publication
This paper is an investigation of the spontaneous ignition process of high-pressure hydrogen and hydrogen-methane mixtures injected into air. The experiments were conducted in a closed channel filled with air where the hydrogen or hydrogen–methane mixture depressurised through different tubes (diameters d = 6 10 and 14 mm and lengths L = 10 25 40 50 75 and 100 mm). The methane addition to the mixture was 5% and 10% vol. The results showed that only 5% methane addition may increase even 2.67 times the pressure at which the mixture may ignite in comparison to the pressure of the pure hydrogen flow. The 10% of methane addition did not provide an ignition for burst pressures up to 15.0 MPa in the geometrical configuration with the longest tube (100 mm). Additionally the simulations of the experimental configuration with pure hydrogen were performed with the use of KIVA numerical code with full kinetic reaction mechanism.
Using Hydrogen Reactors to Improve the Diesel Engine Performance
Apr 2022
Publication
This work is aimed at solving the problem of converting diesel power drives to diesel– hydrogen fuels which are more environmentally friendly and less expensive alternatives to diesel fuel. The method of increasing the energy efficiency of diesel fuels has been improved. The thermochemical essence of using methanol as an alternative fuel to increase energy efficiency based on the provisions of thermotechnics is considered. Alternative methanol fuel has been chosen as the initial product for the hydrogen conversion process and its energy value cost and temperature conditions have been taken into account. Calculations showed that the caloric effect from the combustion of the converted mixture of hydrogen H2 and carbon monoxide CO exceeds the effect from the combustion of the same amount of methanol fuel. Engine power and fuel energy were increased due to the thermochemical regeneration of engine exhaust gas heat. An experimental setup was created to study the operation of a converted diesel engine on diesel–hydrogen products. Experimental studies of power and environmental parameters of a diesel engine converted for diesel–hydrogen products were performed. The studies showed that the conversion of diesel engines to operate using diesel– hydrogen products is technically feasible. A reduction in energy consumption was accompanied by an improvement in the environmental performance of the diesel–hydrogen engine working together with a chemical methanol conversion thermoreactor. The formation of carbon monoxide occurred in the range of 52–62%; nitrogen oxides in the exhaust gases decreased by 53–60% according to the crankshaft speed and loading on the experimental engine. In addition soot emissions were reduced by 17% for the engine fueled with the diesel–hydrogen fuel. The conversion of diesel engines for diesel–hydrogen products is very profitable because the price of methanol is on average 10–20% of the cost of petroleum fuel.
Inhibition of Hydrogen-yielding Dark Fermentation by Ascomycetous Yeasts
May 2018
Publication
Hydrogen-yielding fermentation conducted in bioreactors is an alternative method of hydrogen production. However unfavourable processes can seriously inhibit bio-hydrogen generation during the acidogenic step of anaerobic digestion. Here ascomycetous yeasts were identified as a major factor inhibiting the production of bio-hydrogen by fermentation. Changes in the performance of hydrogen-producing bioreactors including metabolic shift quantitative changes in the fermentation products decreased pH instability of the microbial community and consequently a dramatic drop in bio-hydrogen yield were observed following yeast infection. Ascomycetous yeasts from the genera Candida Kazachstania and Geotrichum were isolated from hydrogen-producing bioreactors. Yeast metabolites secreted into the growth medium showed antibacterial activity. Our studies indicate that yeast infection of hydrogen-producing microbial communities is one of the serious obstacles to use dark fermentation as an alternative method of bio-hydrogen production. It also explains why studies on hydrogen fermentation are still limited to the laboratory or pilot-scale systems.
Production of Hydrogen and Methane from Lignocellulose Waste by Fermentation. A Review of Chemical Pretreatment for Enhancing the Efficiency of the Digestion Process
May 2020
Publication
In Poland lignocellulose wastes constitute about 43% of municipal waste (∼4 417 Gg). Anaerobic and/or dark fermentation are sustainable methods of lignocellulosic waste-management and contribute greatly to ever increasing demand for energy and products. This paper presents the results of the theoretical potential of methane and hydrogen yields from lignocellulosic wastes. Also state-of-the-art methods in the field of lignocellulose fermentation as well as its development and pretreatment are discussed. The main reason for applying pretreatment is the decomposition (decrystallization) of cellulose and hemicellulose and cleavage of polymers into monomers which may be more easily digested by bacteria in DF and AD fermentation processes. At current price levels the cheapest methods are basic and acidic pretreatments. Acidic pretreatment is very efficient (especially using sulfuric acids) solubilizing up to 80% of lignocellulose but strong acids produce inhibitors and are highly corrosive. Alkaline pretreatment is a competitive and even more efficient (>80%) method to acidic pretreatment especially for some rigid materials that acid cannot solubilize. Oxidative pretreatment is usually expensive but can support the sacharisation process by either alkaline or acidic methods; in the case of NMMO efficiency reaching 82%. Ion-liquid pretreatment is selective (almost 100% sacharisation) but very costly and is too expensive for hydrogen production. The last methods can be profitable if some valuable by-products results. An efficient chemical pretreatment should be preceded by physical comminution e.g. mechanical which is the cheapest one.
Prediction of Gaseous Products from Refuse Derived Fuel Pyrolysis Using Chemical Modelling Software - Ansys Chemkin-Pro
Nov 2019
Publication
There can be observed global interest in waste pyrolysis technology due to low costs and availability of raw materials. At the same time there is a literature gap in forecasting environmental effects of thermal waste treatment installations. In the article was modelled the chemical composition of pyrolysis gas with main focus on the problem in terms of environmental hazards. Not only RDF fuel was analysed but also selected waste fractions included in its composition. This approach provided comprehensive knowledge about the chemical composition of gaseous pyrolysis products which is important from the point of view of the heterogeneity of RDF fuel. The main goal of this article was to focus on the utilitarian aspect of the obtained calculation results. Final results can be the basis for estimating ecological effects both for existing and newly designed installations.
Pyrolysis process was modelled using Ansys Chemkin-Pro software. The investigation of the process were carried out for five different temperatures (700 750 800 850 and 900 °C). As an output the mole fraction of H2 H2O CH4 C2H2C2H4 C3H6 C3H8 CO CO2 HCl and H2S were presented. Additionally the reaction pathways for selected material were presented.
Based on obtained results it was established that the residence time did not influenced on the concentration of products contrary to temperature. The chemical composition of pyrolytic gas is closely related to wastes origin. The application of Chemkin-Pro allowed the calculation of formation for each products at different temperatures and formulation of hypotheses on the reaction pathways involved during pyrolysis process. Further based on the obtained results confirmed the possibilities of using pyrolysis gas from RDF as a substitute for natural gas in energy consumption sectors. Optimization of the process can be conducted with low financial outlays and reliable results by using calculation tools. Moreover it can be predicted negative impact of obtained products on the future installation.
Pyrolysis process was modelled using Ansys Chemkin-Pro software. The investigation of the process were carried out for five different temperatures (700 750 800 850 and 900 °C). As an output the mole fraction of H2 H2O CH4 C2H2C2H4 C3H6 C3H8 CO CO2 HCl and H2S were presented. Additionally the reaction pathways for selected material were presented.
Based on obtained results it was established that the residence time did not influenced on the concentration of products contrary to temperature. The chemical composition of pyrolytic gas is closely related to wastes origin. The application of Chemkin-Pro allowed the calculation of formation for each products at different temperatures and formulation of hypotheses on the reaction pathways involved during pyrolysis process. Further based on the obtained results confirmed the possibilities of using pyrolysis gas from RDF as a substitute for natural gas in energy consumption sectors. Optimization of the process can be conducted with low financial outlays and reliable results by using calculation tools. Moreover it can be predicted negative impact of obtained products on the future installation.
A Multiobjective Optimization of a Catalyst Distribution in a Methane/Steam Reforming Reactor Using a Genetic Algorithm
May 2020
Publication
The presented research focuses on an optimization design of a catalyst distribution inside a small-scale methane/steam reforming reactor. A genetic algorithm was used for the multiobjective optimization which included the search for an optimum of methane conversion rate and a minimum of the difference between highest and lowest temperatures in the reactor. For the sake of computational time the maximal number of the segment with different catalyst densities was set to be thirty in this study. During the entire optimization process every part of the reactor could be filled either with a catalyst material or non-catalytic metallic foam. In both cases the porosity and pore size was also specified. The impact of the porosity and pore size on the active reaction surface and permeability was incorporated using graph theory and three-dimensional digital material representation. Calculations start with the generation of a random set of possible reactors each with a different catalyst distribution. The algorithm calls reforming simulation over each of the reactors and after obtaining concentration and temperature fields the algorithms calculated fitness function. The properties of the best reactors are combined to generate a new population of solutions. The procedure is repeated and after meeting the coverage criteria the optimal catalyst distribution was proposed. The paper is summarized with the optimal catalyst distribution for the given size and working conditions of the system.
Hydrogen Production During Direct Cellulose Fermentation by Mixed Bacterial Culture: The Relationship Between the Key Process Parameters Using Response Surface Methodology
Jun 2021
Publication
Dark fermentation is a promising method to produce hydrogen from lignocellulosic biomass. This study assessed the influence of temperature phosphate buffer concentration and substrate concentration on direct hydrogen production form cellulose using response surface methodology. Mixed bacterial culture was successfully enriched on cellulose and used as an inoculum for hydrogen production. The model indicated that the highest cumulative hydrogen production (CHP) of 2.14 L H2/Lmedium could be obtained at 13.5 gcellulose/L 79.5 mM buffer and 32.6 °C. However hydrogen yield is then only 0.58 mol H2/molhexose due to low substrate conversion efficiency (SCE). Simultaneous optimization of CHP and SCE with desirability function approach resulted in the H2 yield of 2.71 ± 0.1 mol H2/molhexose and 93.8 ± 1.8% SCE at 3.35 gcellulose/L 69 mM buffer and 32.9 °C. Phosphate concentration above 80 mM decreased H2 production but had positive effect on cellulose consumption. The bacterial community analysis showed that Ruminiclostridium papyrosolvens was responsible for cellulose hydrolysis. Lachnoclostridium sp. was positively correlated with ethanol production at high phosphate buffer concentration while Caproiciproducens sp. with caproate production at low buffer concentration. The obtained results opens the possibility of simultaneous hydrogen and caproate production from cellulosic substrates.
A Comprehensive Overview of Hydrogen-Fueled Internal Combustion Engines: Achievements and Future Challenges
Oct 2021
Publication
This paper provides a comprehensive review and critical analysis of the latest research results in addition to an overview of the future challenges and opportunities regarding the use of hydrogen to power internal combustion engines (ICEs). The experiences and opinions of various international research centers on the technical possibilities of using hydrogen as a fuel in ICE are summarized. The advantages and disadvantages of the use of hydrogen as a solution are described. Attention is drawn to the specific physical chemical and operational properties of hydrogen for ICEs. A critical review of hydrogen combustion concepts is provided drawing on previous research results and experiences described in a number of research papers. Much space is devoted to discussing the challenges and opportunities associated with port and direct hydrogen injection technology. A comparison of different fuel injection and ignition strategies and the benefits of using the synergies of selected solutions are presented. Pointing to the previous experiences of various research centers the hazards related to incorrect hydrogen combustion such as early pre‐ignition late pre‐ignition knocking combustion and backfire are described. Attention is focused on the fundamental importance of air ratio optimization from the point of view of combustion quality NOx emissions engine efficiency and performance. Exhaust gas scrubbing to meet future emission regulations for hydrogen powered internal combustion engines is another issue that is considered. The article also discusses the modifications required to adapt existing engines to run on hydrogen. Referring to still‐unsolved problems the reliability challenges faced by fuel injection systems in particular are presented. An analysis of more than 150 articles shows that hydrogen is a suitable alternative fuel for spark‐ignition engines. It will significantly improve their performance and greatly reduce emissions to a fraction of their current level. However its use also has some drawbacks the most significant of which are its high NOx emissions and low power output and problems in terms of the durability and reliability of hydrogen‐fueled engines.
Electrocatalytic Properties for the Hydrogen Evolution of the Electrodeposited Ni–Mo/WC Composites
May 2021
Publication
The catalytical activity for the hydrogen evolution reaction (HER) of the electrodeposited Ni–Mo/WC composites is examined in 1 M KOH solution. The structure surface morphology and surface composition is investigated using the scanning electron microscopy X-ray diffraction and X-ray photoelectron spectroscopy. The electrocatalytic properties for the HER is evaluated based on the cathodic polarization electrochemical impedance cyclic voltammetry and chronopotentiometry methods. The obtained results prove the superior catalytic activity for the HER of Ni–Mo/WC composites to Ni–Mo alloy. The catalytic activity of Ni–Mo/WC electrodes is determined by the presence of WC nanoparticles and Mo content in the metallic matrix. The best electrocatalytic properties are identified for Ni–Mo/WC composite with the highest Mo content and the most oxidized surface among the studied coatings. The impedance results reveal that the observed improvement in the catalytic activity is the consequence of high real surface area and high intrinsic catalytic activity of the composite.
Aging Effects on Modelling and Operation of a Photovoltaic System with Hydrogen Storage
Jun 2021
Publication
In this work the aging effects on modelling and operation of a photovoltaic system with hydrogen storage in terms of energy production decrease and demand for additional hydrogen during 10 years of the system operation was analysed for the entire energy system for the first time. The analyses were performed with the support of experimental data for the renewable energy system composed of photovoltaic modules fuel cell electrolysers hydrogen storage and hydrogen backup.<br/>It has been found that the total degradation of the analysed system can be described by the proposed parameter – unit additional hydrogen consumption ratio. The results reveal a 33.2–36.2% increase of the unit fuel requirement from an external source after 10 years in reference to the initial condition. Degradation of the components can on the other hand be well described with the unit hydrogen consumption ratio by fuel cell for electricity or the unit electricity consumption ratio by electrolyser for hydrogen production which has been found to vary for the electrolyser in the range of 4.6–4.9% and for the fuel cell stack in the range of 13.4–15.1% during the 10 years of the system operation. The analyses indicate that this value depends on the load profile and PV module types and the system performance decline is non-linear."
Evaluation of Conceptual Electrolysis-based Energy Storage Systems Using Gas Expanders
Feb 2020
Publication
In this study four energy storage systems (Power-to-Gas-to-Power) were analysed that allow electrolysis products to be fully utilized immediately after they are produced. For each option the electrolysis process was supplied with electricity from a wind farm during the off-peak demand periods. In the first two variants the produced hydrogen was directed to a natural gas pipeline while the third and fourth options assumed the use of hydrogen for synthetic natural gas production. All four variants assumed the use of a gas expander powered by high-temperature exhaust gases generated during gas combustion. In the first two options gas was supplied from a natural gas network while synthetic natural gas produced during methanation was used in the other two options. A characteristic feature of all systems was the combustion of gaseous fuels within a ballast-free oxidant atmosphere without nitrogen which is the fundamental component of air in conventional systems. The fifth variant was a reference for the systems equipped with gas expanders and assumed the use of fuel cells for power generation. To evaluate the individual variants the energy storage efficiency was defined and determined and the calculated overall efficiency ranged from 17.08 to 23.79% which may be comparable to fuel cells.
Sustainable Hydrogen Production by Plasmonic Thermophotocatalysis
Feb 2021
Publication
A vision of hydrogen based economy and clean sustainable fossil fuels-free world inspires the scientific community to put much effort into the development of visible-light-driven photochemistry and efficient solar energy harvesting. The unique features of plasmonic nanomaterials such as capability of significant electric field amplification an extreme local heating generation of high energy charge carriers and broad tunability of optical properties coupled to catalytically active surfaces provide an exciting opportunity for hydrogen production with solar photochemistry. This review sums up recent progress in the development of plasmonic thermophotocatalysis paying particular attention to sustainable production of hydrogen. We approach the subject from a broad bottom-up perspective beginning with the brief description of plasmon-related phenomena and plasmon-assisted photochemistry through the demonstration of various plasmonic nanostructures their synthesis and hydrogen production efficiency ending with the idea of continuous-flow reactors and their future implementation in hydrogen production by plasmonic thermophotocatalysis. Finally we summarize the review and highlight the remaining challenges that have to be faced before the widespread commercialization of this technology.
Scaling Factors for Channel Width Variations in Tree-like Flow Field Patterns for Polymer Electrolyte Membrane Fuel Cells - An Experimental Study
Apr 2021
Publication
To have a uniform distribution of reactants is an advantage to a fuel cell. We report results for such a distributor with tree-like flow field plates (FFP). Numerical simulations have shown that the width scaling parameters of tree-like patterns in FFPs used in polymer electrolyte membrane fuel cells (PEMFC) reduces the viscous dissipation in the channels. In this study experimental investigations were conducted on a 2-layer FF plate possessing a tree-like FF pattern which was CNC milled on high-quality graphite. Three FF designs of different width scaling parameters were employed. I–V curves power curves and impedance spectra were generated at 70% 60% and 50% relative humidity (25 cm2 active area) and compared to those obtained from a conventional 1-channel serpentine FF. It was found that the FF design with a width scaling factor of 0.917 in the inlet and 0.925 in the outlet pattern exhibited the best peak power out of the three designs (only 11% - 0.08 W/cm2 lower than reference serpentine FF). Results showed that a reduction of the viscous dissipation in the flow pattern was not directly linked to a PEMFC performance increase. It was found that water accumulation together with a slight increase in single PEMFC resistance were the main reasons for the reduced power density. As further improvements a reduction of the number of branching generation levels and width scaling factor were recommended.
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