Poland
Assessment of Operational Degradation of Pipeline Steels
Jun 2021
Publication
This paper summarizes a series of the authors’ research in the field of assessing the operational degradation of oil and gas transit pipeline steels. Both mechanical and electrochemical properties of steels are deteriorated after operation as is their resistance to environmentally-assisted cracking. The characteristics of resistance to brittle fracture and stress corrosion cracking decrease most intensively which is associated with a development of in-bulk dissipated microdamages of the material. The most sensitive indicators of changes in the material’s state caused by degradation are impact toughness and fracture toughness by the J-integral method. The degradation degree of pipeline steels can also be evaluated nondestructively based on in-service changes in their polarization resistance and potential of the fracture surface. Attention is drawn to hydrogenation of a pipe wall from inside as a result of the electrochemical interaction of pipe metal with condensed moisture which facilitates operational degradation of steel due to the combined action of operating stresses and hydrogen. The development of microdamages along steel texture was evidenced metallographically as a trend to the selective etching of boundaries between adjacent bands of ferrite and pearlite and fractographically by revealing brittle fracture elements on the fracture surfaces namely delamination and cleavage indicating the sites of cohesion weakening between ferrite and pearlite bands. The state of the X52 steel in its initial state and after use for 30 years was assessed based on the numerical simulation method.
A Hybrid Energy Storage System Using Compressed Air and Hydrogen as the Energy Carrier
Feb 2020
Publication
In this paper an innovative concept of an energy storage system that combines the idea of energy storage through the use of compressed air and the idea of energy storage through the use of hydrogen (with its further conversion to synthetic natural gas) has been proposed. The thermal integration of two sub-systems allows for efficient storage of large amounts of energy based on the use of pressure tanks with limited volumes. A thermodynamic assessment of the integrated hybrid system was carried out. For the assumed operation parameters an energy storage efficiency value of 38.15% was obtained which means the technology is competitive with intensively developed pure hydrogen energy storage technologies. The results obtained for the hybrid system were compared to the results obtained for three reference systems each of which uses hydrogen generators. The first is a typical Power-to-H2-to-Power system which integrates hydrogen generators with a fuel cell system. The other two additionally use a compressed air energy storage installation. In the first case the compressed air energy storage system consists of a diabatic system. In the second case the compressed air energy storage system is adiabatic. The article has discussed the disadvantages and advantages of all the analyzed systems.
Structural Model of Power Grid Stabilization in the Green Hydrogen Supply Chain System—Conceptual Assumptions
Jan 2022
Publication
The paper presents the conceptual assumptions of research concerning the design of a theoretical multi-criteria model of a system architecture to stabilize the operation of power distribution networks based on a hydrogen energy buffer taking into account the utility application of hydrogen. The basis of the research process was a systematic literature review using the technique of in-depth analysis of full-text articles and expert consultations. The structural model concept was described in two dimensions in which the identified variables were embedded. The first dimension includes the supply chain phases: procurement and production with warehousing and distribution. The second dimension takes into account a comprehensive and interdisciplinary approach and includes the following factors: technical economic–logistical locational and formal–legal.
Response Time Measurement of Hydrogen Sensors
Sep 2017
Publication
The efficiency of gas sensor application for facilitating the safe use of hydrogen depends considerably on the sensor response to a change in hydrogen concentration. Therefore the response time has been measured for five different-type commercially available hydrogen sensors. Experiments showed that all these sensors surpass the ISO 26142 standard; for the response times t90 values of 2 s to 16 s were estimated. Results can be fitted with an exponential or sigmoidal function. It can be demonstrated that the results on transient behaviour depend on both the operating parameters of sensors and investigation methods as well as on the experimental conditions: gas change rate and concentration jump.
Thermodynamic, Economic and Environmental Assessment of Renewable Natural Gas Production Systems
May 2020
Publication
One of the options to reduce the dependence on fossil fuels is to produce gas with the quality of natural gas but based on renewable energy sources. It can encompass among other biogas generation from various types of biomass and its subsequent upgrading. The main aim of this study is to analyze under a combined technical economic and environmental perspective three of the most representative technologies for the production of biomethane (bio-based natural gas): (i) manure fermentation and its subsequent upgrading by CO2 removal (ii) manure fermentation and biogas methanation using renewable hydrogen from electrolysis and (iii) biomass gasification in the atmosphere of oxygen and methanation of the resulted gas. Thermodynamic economic and environmental analyses are conducted to thoroughly compare the three cases. For these purposes detailed models in Aspen Plus software were built while environmental analysis was performed using the Life Cycle Assessment methodology. The results show that the highest efficiency (66.80%) and the lowest break-even price of biomethane (19.2 €/GJ) are reached for the technology involving fermentation and CO2 capture. Concerning environmental assessment the system with the best environmental performance varies depending on the impact category analyzed being the system with biomass gasification and methanation a suitable trade-off solution for biomethane production.
Studies of the Impact of Hydrogen on the Stability of Gaseous Mixtures of THT
Dec 2020
Publication
One of the most important requirements concerning the quality of natural gases guaranteeing their safe use involves providing the proper level of their odorization. This allows for the detection of uncontrolled leakages of gases from gas networks installations and devices. The concentration of an odorant should be adjusted in such a manner that the gas odor in a mixture with air would be noticeable by users (gas receivers). A permanent odor of gas is guaranteed by the stability of the odorant molecule and its resistance to changes in the composition of odorized gases. The article presents the results of experimental research on the impact of a hydrogen additive on the stability of tetrahydrothiophene (THT) mixtures in methane and in natural gas with a hydrogen additive. The objective of the work was to determine the readiness of measurement infrastructures routinely used in monitoring the process of odorizing natural gas for potential changes in its composition. One of the elements of this infrastructure includes the reference mixtures of THT used to verify the correctness of the readings of measurement devices. The performed experimental tests address possible changes in the composition of gases supplied via a distribution network resulting from the introduction of hydrogen. The lack of interaction between hydrogen and THT has been verified indirectly by assessing the stability of its mixtures with methane and natural gas containing hydrogen. The results of the presented tests permitted the identification of potential hazards for the safe use of gas from a distribution network resulting from changes in its composition caused by the addition of hydrogen.
Hydrogen Storage in Pure and Boron-Substituted Nanoporous Carbons—Numerical and Experimental Perspective
Aug 2021
Publication
Nanoporous carbons remain the most promising candidates for effective hydrogen storage by physisorption in currently foreseen hydrogen-based scenarios of the world’s energy future. An optimal sorbent meeting the current technological requirement has not been developed yet. Here we first review the storage limitations of currently available nanoporous carbons then we discuss possible ways to improve their storage performance. We focus on two fundamental parameters determining the storage (the surface accessible for adsorption and hydrogen adsorption energy). We define numerically the values nanoporous carbons have to show to satisfy mobile application requirements at pressures lower than 120 bar. Possible necessary modifications of the topology and chemical compositions of carbon nanostructures are proposed and discussed. We indicate that pore wall fragmentation (nano-size graphene scaffolds) is a partial solution only and chemical modifications of the carbon pore walls are required. The positive effects (and their limits) of the carbon substitutions by B and Be atoms are described. The experimental ‘proof of concept’ of the proposed strategies is also presented. We show that boron substituted nanoporous carbons prepared by a simple arc-discharge technique show a hydrogen adsorption energy twice as high as their pure carbon analogs. These preliminary results justify the continuation of the joint experimental and numerical research effort in this field.
Catalyst Distribution Optimization Scheme for Effective Green Hydrogen Production from Biogas Reforming
Sep 2021
Publication
Green hydrogen technology has recently gained in popularity due to the current economic and ecological trends that aim to remove the fossil fuels share in the energy mix. Among various alternatives biogas reforming is an attractive choice for hydrogen production. To meet the authorities’ requirements reforming biogas-enriched natural gas and sole biogas is tempting. Highly effective process conditions of biogas reforming are yet to be designed. The current state of the art lacks proper optimization of the process conditions. The optimization should aim to allow for maximization of the process effectiveness and limitation of the phenomena having an adverse influence on the process itself. One of the issues that should be addressed in optimization is the uniformity of temperature inside a reactor. Here we show an optimization design study that aims to unify temperature distribution by novel arrangements of catalysts segments in the model biogas reforming reactor. The acquired numerical results confirm the possibility of the enhancement of reaction effectiveness coming from improving the thermal conditions. The used amount of catalytic material is remarkably reduced as a side effect of the presented optimization. To ensure an unhindered perception of the reaction improvement the authors proposed a ratio of the hydrogen output and the amount of used catalyst as a measure.
Problems of Hydrogen Doping in the Methane Fermentation Process and of Energetic Use of the Gas Mixture
Jul 2021
Publication
This article discusses the technology for doping hydrogen into the fermenter to increase methane production and the amount of energy in the mixture. Hydrogen doping is anticipated to enable more carbon to be applied to produce methane. Hydrogen is proposed to be produced by using excess electricity from for example off-peak electricity hours at night. The possibilities of using a mixture of hydrogen and biogas for combustion in boilers and internal combustion engines have been determined. It has been proven that the volumetric addition of hydrogen reduces the heat of combustion of the mixture. Problems arising from hydrogen doping during the methane fermentation process have been identified.
Models of Delivery of Sustainable Public Transportation Services in Metropolitan Areas–Comparison of Conventional, Battery Powered and Hydrogen Fuel-Cell Drives
Nov 2021
Publication
The development of public transport systems is related to the implementation of modern and low-carbon vehicles. Over the last several years there has been a clear progress in this field. The number of electric buses has increased and the first solutions in the area of hydrogen fuel cells have been implemented. Unfortunately the implementation of these technologies is connected with significant financial expenditure. The goal of the article is the analysis of effectiveness of financial investment consisting in the purchase of 30 new public transport buses (together with the necessary infrastructure–charging stations). The analysis has been performed using the NPV method for the period of 10 years. Discount rate was determined on 4% as recommended by the European Commission for this type of project. It is based on the case study of the investment project carried out by Metropolis GZM in Poland. The article determines and compares the efficiency ratios for three investment options-purchase of diesel-powered battery-powered and hydrogen fuel-cell electric vehicles. The results of the analysis indicate that the currently high costs of vehicle purchase and charging infrastructure are a significant barrier for the implementation of battery-powered and hydrogen fuel-cell buses. In order to meet the transport policy goals related to the exchange of traditional bus stock to more eco-friendly vehicles it is necessary to involve public funds for the purpose of financing the investment activities.
Total Cost of Ownership and Its Potential Consequences for the Development of the Hydrogen Fuel Cell Powered Vehicle Market in Poland
Apr 2021
Publication
Electromobility is a growing technology for land transport constituting an important element of the concept of sustainable economic development. The article presents selected research results concerning one of the segments of this market-vehicles powered by hydrogen fuel cells. The subject of the research was to gain extensive knowledge on the economic factors influencing the future purchasing decisions of the demand side in relation to this category of vehicles. The research was based on a numerical experiment. For this purpose a comparative analysis of purchase prices in relation to the TCO of the vehicle after 3–5 years of use was performed. The research included selected models that are powered by both conventional and alternative fuels. The use of this method will allow to assess the real costs associated with the hydrogen vehicle. The authors emphasize the important role of economic factors in the form of the TCO index for the development of this market. The experimental approach may be helpful in understanding the essence of economic relations that affect the development of the electro-mobility market and the market demand for hydrogen fuel cell-powered vehicles in Poland.
Multi-Criteria Comparative Analysis of Clean Hydrogen Production Scenarios
Aug 2020
Publication
Different hydrogen production scenarios need to be compared in regard to multiple and often distinct aspects. It is well known that hydrogen production technologies based on environmentally-friendly renewable energy sources have higher values of the economic indicators than methods based on fossil fuels. Therefore how should this decision criterion (environmental) prevail over the other types of decision criteria (technical and economic) to make a scenario where hydrogen production only uses renewable energy sources the most attractive option for a decision-maker? This article presents the results of a multi-variant comparative analysis of scenarios to annually produce one million tons of pure hydrogen (99.999%) via electrolysis in Poland. The compared variants were found to differ in terms of electricity sources feeding the electrolyzers. The research demonstrated that the scenario where hydrogen production uses energy from photovoltaics only becomes the best option for the environmental criterion weighting value at 61%. Taking the aging effect of photovoltaic installation (PV) panels and electrolyzers after 10 years of operation into account the limit value of the environmental criterion rises to 63%. The carried out analyses may serve as the basis for the creation of systems supporting the development of clean and green hydrogen production technologies.
Varying Load Distribution Impacts on the Operation of a Hydrogen Generator Plant
Oct 2021
Publication
This study advances several methods to evaluate the operation of a hydrogen generator plant. The model developed helps customize plants that contain multiple generators of varying powers using a decision module which determines the most efficient plant load distribution. Evaluation indices to assess individual devices within the plant are proposed and system flexibility maximizes the amount of renewable energy stored. Three case studies examined the variable load distribution of an electrolysis system connected to a 40 MW wind farm for energy storage purposes and incorporated a “night-valley” operational strategy. These methods facilitate the selection of the proper plant configuration and provide estimates for individual device effectiveness within the system.
Evaluation of Corrosion, Mechanical Properties and Hydrogen Embrittlement of Casing Pipe Steels with Different Microstructure
Dec 2021
Publication
In the research the corrosion and mechanical properties as well as susceptibility to hydrogen embrittlement of two casing pipe steels were investigated in order to assess their serviceability in corrosive and hydrogenating environments under operation in oil and gas wells. Two carbon steels with different microstructures were tested: the medium carbon steel (MCS) with bainitic microstructure and the medium-high carbon steel (MHCS) with ferrite–pearlite microstructure. The results showed that the corrosion resistance of the MHCS in CO2-containing acid chloride solution simulating formation water was significantly lower than that of the MCS which was associated with microstructure features. The higher strength MCS with the dispersed microstructure was less susceptible to hydrogen embrittlement under preliminary electrolytic hydrogenation than the lower strength MHCS with the coarse-grained microstructure. To estimate the embrittlement of steels the method of the FEM load simulation of the specimens with cracks was used. The constitutive relations of the true stress–strain of the tested steels were defined. The stress and strain dependences in the crack tip were calculated. It was found that the MHCS was characterized by the lower plasticity on the stage of the neck formation of the specimen and the lower fracture toughness than the other one. The obtained results demonstrating the limitations of the usage of casing pipes made of the MHCS with the coarse-grained ferrite/pearlite microstructure in corrosive and hydrogenating environments were discussed.
From Coal Ashes to Solid Sorbents for Hydrogen Storage
Jun 2020
Publication
The purpose of this work is the literature review in the field of hydrogen storage in solid sorbents. The best solid sorbents for hydrogen storage were selected with the possibility of synthesis them from coal fly ash. In addition the on-board hydrogen storage analysis was carried out. The review method consists of two parts. The first part based on research questions included types of the best sorbents for hydrogen storage the possibility to obtain them from coal fly ash and practical use in hydrogen storage system on-board. The second part was the selection of publications from The Web of Science and Elsevier Scopus databases and the analysis as well as available reports on the websites at this scope. After searching the relevant articles in the databases abstracts were analysed in terms of the questions asked. The links between references and research were checked. The search procedure was repeated several times. Finally articles with high Impact Factor index published by authors recognized on a global scale were selected for the presented review. The collected information proved that carbon materials are suited to hydrogen storage because of their high porosity large specific surface area and thermal stability. Besides solid sorbents such as zeolites metal-organic frameworks activated carbons or zeolite template carbons can be obtained from coal fly ash. Thanks to silicon aluminium and unburned carbon content fly ash is a good material for the synthesis of hydrogen sorbents. Under cryogenic conditions and high pressure it is possible to adsorb as much as 8.5 wt% of hydrogen. Although the Department of Energy (DOE) requirements for the hydrogen storage system on-board vehicles are not met the review of scientific publications shows that research in this area is developing and better parameters are being obtained.
Why Ultrasonic Gas Leak Detection?
Sep 2021
Publication
Technologies that have traditionally been used in fixed installations to detect hydrogen gas leaks such as Catalytic and Electrochemical Point Sensors have one limitation: in order for a leak to be detected the gas itself must either be in close proximity to the detector or within a pre-defined area. Unfortunately outdoor environmental conditions such as changing wind directions and quick dispersion of the gas cloud from a leaking outdoor installation often cause that traditional gas detection systems may not alert to the presence of gas simply because the gas never reaches the detector. These traditional gas detection systems need to wait for the gas to form a vapor cloud which may or may not ignite and which may or may not allow loss prevention by enabling shutting down the gas facility in time. Ultrasonic Gas Leak Detectors (UGLD) respond at the speed of sound at gas leak initiation unaffected by changing wind directions and dilution of the gas. Ultrasonic Gas Leak Detectors are based on robust microphone technology; they detect outdoor leaks by sensing the distinct high frequency ultrasound emitted by all high pressure gas leaks. With the ultrasonic sensing technology leaking gas itself does not have to reach the sensor – just the sound of the gas leaking. By adding Ultrasonic Gas Leak Detectors for Hydrogen leak detection faster response times and lower operation costs can be obtained.
Domestic Gas Meter Durability in Hydrogen and Natural Gas Mixtures
Nov 2021
Publication
Blending hydrogen into the natural gas infrastructure is becoming a very promising practice to increase the exploitation of renewable energy sources which can be used to produce “green” hydrogen. Several research projects and field experiments are currently aimed at evaluating the risks associated with utilization of the gas blend in end-use devices such as the gas meters. In this paper the authors present the results of experiments aimed at assessing the effect of hydrogen injection in terms of the durability of domestic gas meters. To this end 105 gas meters of different measurement capabilities and manufacturers both brand-new and withdrawn from service were investigated in terms of accuracy drift after durability cycles of 5000 and 10000 h with H2NG mixtures and H2 concentrations of 10% and 15%. The obtained results show that there is no metrologically significant or statistically significant influence of hydrogen content on changes in gas meter indication errors after subjecting the meters to durability testing with a maximum of 15% H2 content over 10000 h. A metrologically significant influence of the long-term operation of the gas meters was confirmed but it should not be made dependent on the hydrogen content in the gas. No safety problems related to the loss of external tightness were observed for either the new or 10-year-old gas meters.
Techno-Economic Assessment of Green Hydrogen Production by an Off-Grid Photovoltaic Energy System
Jan 2023
Publication
Green hydrogen production is essential to meeting the conference of the parties’ (COP) decarbonization goals; however this method of producing hydrogen is not as cost-effective as hydrogen production from fossil fuels. This study analyses an off-grid photovoltaic energy system designed to feed a proton-exchange membrane water electrolyzer for hydrogen production to evaluate the optimal electrolyzer size. The system has been analyzed in Baghdad the capital of Iraq using experimental meteorological data. The 12 kWp photovoltaic array is positioned at the optimal annual tilt angle for the selected site. The temperature effect on photovoltaic modules is taken into consideration. Several electrolyzers with capacities in the range of 2–14 kW were investigated to assess the efficiency and effectiveness of the system. The simulation process was conducted using MATLAB and considering the project life span from 2021 to 2035. The results indicate that various potentially cost-competitive alternatives exist for systems with market combinations resembling renewable hydrogen wholesale. It has been found that the annual energy generated by the analyzed photovoltaic system is 18892 kWh at 4313 operating hours and the obtained hydrogen production cost ranges from USD 5.39/kg to USD 3.23/kg. The optimal electrolyzer capacity matches a 12 kWp PV system equal to 8 kW producing 37.5 kg/year/kWp of hydrogen for USD 3.23/kg.
Prediction of Gaseous Products from Refuse Derived Fuel Pyrolysis Using Chemical Modelling Software - Ansys Chemkin-Pro
Nov 2019
Publication
There can be observed global interest in waste pyrolysis technology due to low costs and availability of raw materials. At the same time there is a literature gap in forecasting environmental effects of thermal waste treatment installations. In the article was modelled the chemical composition of pyrolysis gas with main focus on the problem in terms of environmental hazards. Not only RDF fuel was analysed but also selected waste fractions included in its composition. This approach provided comprehensive knowledge about the chemical composition of gaseous pyrolysis products which is important from the point of view of the heterogeneity of RDF fuel. The main goal of this article was to focus on the utilitarian aspect of the obtained calculation results. Final results can be the basis for estimating ecological effects both for existing and newly designed installations.
Pyrolysis process was modelled using Ansys Chemkin-Pro software. The investigation of the process were carried out for five different temperatures (700 750 800 850 and 900 °C). As an output the mole fraction of H2 H2O CH4 C2H2C2H4 C3H6 C3H8 CO CO2 HCl and H2S were presented. Additionally the reaction pathways for selected material were presented.
Based on obtained results it was established that the residence time did not influenced on the concentration of products contrary to temperature. The chemical composition of pyrolytic gas is closely related to wastes origin. The application of Chemkin-Pro allowed the calculation of formation for each products at different temperatures and formulation of hypotheses on the reaction pathways involved during pyrolysis process. Further based on the obtained results confirmed the possibilities of using pyrolysis gas from RDF as a substitute for natural gas in energy consumption sectors. Optimization of the process can be conducted with low financial outlays and reliable results by using calculation tools. Moreover it can be predicted negative impact of obtained products on the future installation.
Pyrolysis process was modelled using Ansys Chemkin-Pro software. The investigation of the process were carried out for five different temperatures (700 750 800 850 and 900 °C). As an output the mole fraction of H2 H2O CH4 C2H2C2H4 C3H6 C3H8 CO CO2 HCl and H2S were presented. Additionally the reaction pathways for selected material were presented.
Based on obtained results it was established that the residence time did not influenced on the concentration of products contrary to temperature. The chemical composition of pyrolytic gas is closely related to wastes origin. The application of Chemkin-Pro allowed the calculation of formation for each products at different temperatures and formulation of hypotheses on the reaction pathways involved during pyrolysis process. Further based on the obtained results confirmed the possibilities of using pyrolysis gas from RDF as a substitute for natural gas in energy consumption sectors. Optimization of the process can be conducted with low financial outlays and reliable results by using calculation tools. Moreover it can be predicted negative impact of obtained products on the future installation.
Thermodynamic Assessment of the Novel Concept of the Energy Storage System Using Compressed Carbon Dioxide, Methanation and Hydrogen Generator
Jul 2021
Publication
The main aim of this paper is to characterize the concept of a novel energy storage system based on compressed CO2 storage installation that uses an infrastructure of depleted coal mines to provide required volume of tanks and additionally hydrogen generators and a methanation installation to generate synthetic natural gas that can be used within the system or taken out of it e.g. to a gas grid. A detailed mathematical model of the proposed solution was built using own codes and Aspen Plus software. Thermodynamic evaluation aiming at determining parameters composition and streams in all the most important nodes of the system for the nominal point and when changing a defined decision variable δ (in the range from 0.1 to 0.9) was made. The evaluation was made based on the storage efficiency volume of the tanks and flows of energy within the system. The storage efficiency in the nominal point reached 45.08% but was changing in the range from 35.06% (for δ = 0.1) to 63.93% (for δ = 0.9). For the nominal value of δ equal to 0.5 volume of the low-pressure tank (LPT) was equal to 132869 m3 while of the high pressure tank (HPT) to 1219 m3 . When changing δ these volumes were changing from 101900 m3 to 190878 m3 (for LPT) and from 935 to 1751 m3 (for HPT) respectively. Detailed results are presented in the paper and indicate high storage potential of the proposed solution in regions with underground mine infrastructure.
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