Norway
Recent Progress and Approaches on Transition Metal Chalcogenides for Hydrogen Production
Dec 2021
Publication
Development of efficient and affordable photocatalysts is of great significance for energy production and environmental sustainability. Transition metal chalcogenides (TMCs) with particle sizes in the 1–100 nm have been used for various applications such as photocatalysis photovoltaic and energy storage due to their quantum confinement effect optoelectronic behavior and their stability. In particular TMCs and their heterostructures have great potential as an emerging inexpensive and sustainable alternative to metal-based catalysts for hydrogen evolution. Herein the methods used for the fabrication of TMCs characterization techniques employed and the different methods of solar hydrogen production by using different TMCs as photocatalyst are reviewed. This review provides a summary of TMC photocatalysts for hydrogen production.
Hydrogen Fuelling Station, CEP-Berlin – Safety Risk Assessment and Authority Approval Experience and Lessons Learned
Sep 2005
Publication
The CEP (Clean Energy Partnership) – Berlin is one of the most diversified hydrogen demonstration projects at present. The first hydrogen fuelling station serving 16 cars is fully integrated in an ordinary highly frequented Aral service station centrally located at Messedamm in Berlin. Hydro has supplied and is the owner of the electrolyser with ancillary systems. This unit produces gaseous hydrogen at 12 bar with use of renewable energy presently serving 13 of the cars involved. The CEP project is planned to run for a period of five years and is supported by the German Federal Government and is part of the German sustainability strategy. During the planning and design phase there have been done several safety related assessments and analyses:
- Hydro has carried out a HAZOP (HAZard and OPerability) analysis of the electrolyser and ancillary systems delivered by Hydro Electrolysers.
- Hydro arranged with support from the partners a HAZOP analysis of the interface between the electrolyser and the compressor an interface with two different suppliers on each side.
- A QRA (Quantitative Risk Assessment) of the entire fuelling station has been carried out.
- Hydro has carried out a quantitative explosion risk analysis of the electrolyser container supplied by Hydro Electrolysers.
A Socio-technical Perspective on the Scope for Ports to Enable Energy Transition
Jan 2021
Publication
The paper applies the multi-level perspective (MLP) in a descriptive study of three Norwegian ports to shed new light on the sociotechnical processes that structure their efforts to develop into zero emission energy hubs. While exogenous pressures cause tensions over port governance the studied ports utilize their full spectre of functions; as landlords operators authorities and community managers to enable transition. The respective approaches vary related to their local context market situation and social networks including port's relations with their owners. Individual orientations and organizational capacity further influence their engagement with radical innovation niches (e.g. OPS hydrogen LNG). The study highlights the active role of ports in sustainability transition. It shows how the interaction between geographical factors and institutional work influences the scope for new solutions around the individual port and how this makes for different feedback loops and contributions to sustainability transition in wider transport and energy systems.
A Barrier Analysis of a Generic Hydrogen Refuelling Station
Sep 2009
Publication
Any technical installation need appropriate safety barriers installed to prevent or mitigate any adverse effects concerning people property and environment. In this context a safety barrier is a series of elements each consisting of a technical system or human action that implement a planned barrier function to prevent control or mitigate the propagation of a condition or event into an undesired condition or event. This is also important for new technologies as hydrogen refuelling stations being operated at very high pressures up to 900bar. In order to establish the needed barriers a hazard identification of the installation has to be carried out to identify the possible hazardous events. In this study this identification was done using the generic layout of a future large hydrogen refuelling station that has been developed by the EU NoE HySafe. This was based on experiences with smaller scale refuelling stations that has been in operation for several years e.g. being used in the former CUTE and ECTOS projects. Using this approach the object of the study is to support activities to further improve the safety performance of future larger refuelling stations. This will again help to inform the authorities and the public to achieve a proper public awareness and to support building up a realistic risk and safety perception of the safety on such future refuelling stations. In the second step the hazardous events that may take place and the barriers installed to stop hazards and their escalation are analysed also using in-house developed software to model the barriers and to quantify their performance. The paper will present an overview and discuss the state-of-the-art of the barriers established in the generic refuelling station.
Numerical Simulations of a Large Hydrogen Release in a Process Plant
Sep 2009
Publication
This paper describes a series of numerical simulations with release and ignition of hydrogen. The objective of this work was to re-investigate the accidental explosion in an ammonia plant which happened in Norway in 1985 with modern CFD tools. The severe hydrogen-air explosion led to two fatalities and complete destruction of the factory building where the explosion occurred. A case history of the accident was presented at the 1.st ICHS in Pisa 2005.<br/>The numerical simulations have been performed with FLACS a commercial CFD simulation tool for gas dispersion and gas explosions. The code has in the recent years been validated in the area of hydrogen dispersion and explosions.<br/>The factory building was 100 m long 10 m wide and 7 m high. A blown-out gasket in a water pump led to release of hydrogen from a large reservoir storing gaseous hydrogen at 3.0 MPa. The accident report estimated a total mass of released hydrogen between 10 and 20 kg. The location of the faulty gasket is known but the direction of the accidental release is not well known and has been one of the topics of our investigations. Several simulations have been performed to investigate the mixing process of hydrogen-air clouds and the development of a flammable gas cloud inside the factory building resulting in a simulation matrix with dispersions in all axis directions. Simulations of ignition of the different gas clouds were carried out and resulting pressure examined. These results have been compared with the damages observed during the accident investigation.<br/>We have also performed FLACS simulations to study the effect of natural venting and level of congestion. The height of the longitudinal walls has been varied leading to different vent openings at floor level at the ceiling and a combination of the two. This was done to investigate the effects of congestion with regards to gas cloud formation.<br/>The base case simulation appears to be in good accordance to the observed damages from the accident. The simulations also show that the build up of the gas cloud strongly depends on the direction of the jet and degree of ventilation. The CFD study has given new insights to the accident and the results are a clear reminder of the importance of natural venting in hydrogen safety.
Life Cycle Environmental Analysis of a Hydrogen-based Energy Storage System for Remote Applications
Mar 2022
Publication
Energy storage systems are required to address the fluctuating behaviour of variable renewable energy sources. The environmental sustainability of energy storage technologies should be carefully assessed together with their techno-economic feasibility. In this work an environmental analysis of a renewable hydrogen-based energy storage system has been performed making use of input parameters made available in the framework of the European REMOTE project. The analysis is applied to the case study of the Froan islands (Norway) which are representative of many other insular microgrid sites in northern Europe. The REMOTE solution is compared with other scenarios based on fossil fuels and submarine connections to the mainland grid. The highest climate impacts are found in the dieselbased configuration (1090.9 kgCO2eq/MWh) followed by the REMOTE system (148.2 kgCO2eq/MWh) and by the sea cable scenario (113.7 kgCO2eq/MWh). However the latter is biased by the very low carbon intensity of the Norwegian electricity. A sensitivity analysis is then performed on the length of the sea cable and on the CO2 emission intensity of electricity showing that local conditions have a strong impact on the results. The REMOTE system is also found to be the most cost-effective solution to provide electricity to the insular community. The in-depth and comparative (with reference to possible alternatives) assessment of the renewable hydrogen-based system aims to provide a comprehensive overview about the effectiveness and sustainability of these innovative solutions as a support for off-grid remote areas.
Assessment and Evaluation of 3rd Party Risk for Planned Hydrogen Demonstration Facility
Sep 2007
Publication
Potential risk exposure of 3rd parties i.e. people not involved in the actual operation of a plant is often a critical factor to gain authority approval and public acceptance for a development project. This is also highly relevant for development of demonstration facilities for hydrogen production and refuelling infrastructure. This paper presents and discusses results for risk exposure of 3rd parties based on risk assessment studies performed for the planned Hydrogen Technology Research Centre Hytrec in Trondheim. The methodology applied is outlined. Key assumptions and study uncertainties are identified and how these might affect the results are discussed.<br/>The purpose of Hytrec is to build a centre for research development and demonstration of hydrogen as an energy carrier. Hydrogen will be produced both by reforming of natural gas with CO2 capture and by electrolysis of water. The plant also includes a SOFC that will run on natural gas or hydrogen and produce heat and electricity for the Hytrec visitor centre. Hytrec will be located in a populated area without access control. Most of the units will be located within cabinets and modules.<br/>The authors acknowledge the Hytrec project and the Hytrec project partners Statoil Statkraft and DNV for their support and for allowing utilisation of results from the Hytrec QRA in this paper.
Materials Considerations in Hydrogen Production
Sep 2007
Publication
Correct selection and application of materials is essential to ensure safety and economy in production transportation and storage of hydrogen. There are several sources of materials challenges related to hydrogen. Established component producers may have limited experience in this specific field. Process developments may involve new process conditions with new demands on the materials. Further new materials will be added to the engineering toolbox to be used. The behaviour of these materials for hydrogen service may need additional documentation. Finally focus on hydrogen susceptibility and hydrogen damages alone may take away awareness of other subjects as trace elements by-products and change in raw materials which may be of as high importance for safety and quality. This overview of challenges and recommendations is made with emphasis on water electrolysis.
Hytunnel Project to Investigate the Use of Hydrogen Vehicles in Road Tunnels
Sep 2009
Publication
Hydrogen vehicles may emerge as a leading contender to replace today’s internal combustion engine powered vehicles. A Phenomena Identification and Ranking Table exercise conducted as part of the European Network of Excellence on Hydrogen Safety (HySafe) identified the use of hydrogen vehicles in road tunnels as a topic of important concern. An internal project called HyTunnel was duly established within HySafe to review identify and analyse the issues involved and to contribute to the wider activity to establish the true nature of the hazards posed by hydrogen vehicles in the confined space of a tunnel and their relative severity compared to those posed by vehicles powered by conventional fuels including compressed natural gas (CNG). In addition to reviewing current hydrogen vehicle designs tunnel design practice and previous research a programme of experiments and CFD modelling activities was performed for selected scenarios to examine the dispersion and explosion hazards potentially posed by hydrogen vehicles. Releases from compressed gaseous hydrogen (CGH2) and liquid hydrogen (LH2) powered vehicles have been studied under various tunnel geometries and ventilation regimes. The findings drawn from the limited work done so far indicate that under normal circumstances hydrogen powered vehicles do not pose a significantly higher risk than those powered by petrol diesel or CNG but this needs to be confirmed by further research. In particular obstructions at tunnel ceiling level have been identified as a potential hazard in respect to fast deflagration or even detonation in some circumstances which warrants further investigation. The shape of the tunnel tunnel ventilation and vehicle pressure relief device (PRD) operation are potentially important parameters in determining explosion risks and the appropriate mitigation measures.
Risk Modelling of a Hydrogen Refuelling Station Using a Bayesian Network
Sep 2009
Publication
Fault trees and event trees have for decades been the most commonly applied modelling tools in both risk analysis in general and the risk analysis of hydrogen applications including infrastructure in particular. It is sometimes found challenging to make traditional Quantitative Risk Analyses sufficiently transparent and it is frequently challenging for outsiders to verify the probabilistic modelling. Bayesian Networks (BN) are a graphical representation of uncertain quantities and decisions that explicitly reveal the probabilistic dependence between the variables and the related information flow. It has been suggested that BN represent a modelling tool that is superior to both fault trees and event trees with respect to the structuring and modelling of large complex systems. This paper gives an introduction to BN and utilises a case study as a basis for discussing and demonstrating the suitability of BN for modelling the risks associated with the introduction of hydrogen as an energy carrier. In this study we explore the benefits of modelling a hydrogen refuelling station using BN. The study takes its point of departure in input from a traditional detailed Quantitative Risk Analysis conducted by DNV during the HyApproval project. We compare and discuss the two analyses with respect to their advantages and disadvantages. We especially focus on a comparison of transparency and the results that may be extracted from the two alternative procedures.
Mathematical Modeling and Simulation of Hydrogen-fueled Solid Oxide Fuel Cell System for Micro-grid Applications - Effect of Failure and Degradation on Transient Performance
May 2020
Publication
We use a detailed solid oxide fuel cell (SOFC) model for micro-grid applications to analyze the effect of failure and degradation on system performance. Design and operational constraints on a component and system level are presented. A degrees of freedom analysis identifies controlled and manipulated system variables which are important for control. Experimental data are included to model complex degradation phenomena of the SOFC unit. Rather than using a constant value a spatially distributed degradation rate as function of temperature and current density is used that allows to study trajectory based performance deterioration. The SOFC unit is assumed to consist of multiple stacks. The failure scenario studied is the loss of one individual SOFC stack e.g. due to breakage of sealing or a series of fuel cells. Simulations reveal that degradation leads to significant drifts from the design operating point. Moreover failure of individual stacks may bring the still operating power generation unit into a regime where further failures and accelerated degradation is more likely. It is shown that system design dimensioning operation and control are strongly linked. Apart from specific quantitative results perhaps the main practical contribution are the collected constraints and the degrees of freedom analysis.
Dynamic Load Analysis of Explosion in Inhomogeneous Hydrogen-air Mixtures
Sep 2017
Publication
This paper presents results from experiments on gas explosions in inhomogeneous hydrogen-air mixtures. The experimental channel is 3 m with a cross section of 100 mm by 100 mm and a 0.25 mm ID nozzle for hydrogen release into the channel. The channel is open in one end. Spectral analysis of the pressure in the channel is used to determine dynamic load factors for SDOF structures. The explosion pressures in the channel will fluctuate with several frequencies or modes and a theoretical high DLF is seen when the pressure frequencies and eigen frequencies of the structure matches.
A Study of Hydrogen Flame Length with Complex Nozzle Geometry
Sep 2017
Publication
The growing number of hydrogen fillings stations and cars increases the need for accurate models to determine risk. The effect on hydrogen flame length was measured by varying the diameter of the spouting nozzle downstream from the chocked nozzle upstream. The results was compared with an existing model for flame length estimations. The experimental rig was setup with sensors that measured accurately temperature mass flow heat radiation and the pressure range from 0.1 to 11 MPa. The flame length was determined with an in-house developed image-processing tool which analyzed a high-speed film of the each experiment. Results show that the nozzle geometry can cause a deviation as high as 50% compared to estimated flame lengths by the model if wrong assumptions are made. Discharge coefficients for different nozzles has been calculated and presented.
Status, Gaps and Recommendations Regarding Standardisation and the Use of Hydrogen in Sustainable Buildings
Sep 2013
Publication
The use of and interpretation of Regulations Codes and Standards is important input when developing hydrogen systems and applications. This paper presents the work related to standardisation undertaken by DNV as part of the EU supported project H2SusBuild. During the H2SusBuild project a renewable (solar and wind) based full scale energy system with components for hydrogen storage hydrogen production by electrolysis and hydrogen consumption by fuel cell and burner was built and integrated into an existing office building in Lavrion Greece. The relevant standards identified and applied the standardisation gaps identified and the recommendations made for further standardisation activities are presented.
Blind-prediction: Estimating the Consequences of Vented Hydrogen Deflagrations for Homogeneous Mixtures in a 20-foot ISO Container
Sep 2017
Publication
Trygve Skjold,
Helene Hisken,
Sunil Lakshmipathy,
Gordon Atanga,
Marco Carcassi,
Martino Schiavetti,
James R. Stewart,
A. Newton,
James R. Hoyes,
Ilias C. Tolias,
Alexandros G. Venetsanos,
Olav Roald Hansen,
J. Geng,
Asmund Huser,
Sjur Helland,
Romain Jambut,
Ke Ren,
Alexei Kotchourko,
Thomas Jordan,
Jérome Daubech,
Guillaume Lecocq,
Arve Grønsund Hanssen,
Chenthil Kumar,
Laurent Krumenacker,
Simon Jallais,
D. Miller and
Carl Regis Bauwens
This paper summarises the results from a blind-prediction study for models developed for estimating the consequences of vented hydrogen deflagrations. The work is part of the project Improving hydrogen safety for energy applications through pre-normative research on vented deflagrations (HySEA). The scenarios selected for the blind-prediction entailed vented explosions with homogeneous hydrogen-air mixtures in a 20-foot ISO container. The test program included two configurations and six experiments i.e. three repeated tests for each scenario. The comparison between experimental results and model predictions reveals reasonable agreement for some of the models and significant discrepancies for others. It is foreseen that the first blind-prediction study in the HySEA project will motivate developers to improve their models and to update guidelines for users of the models.
The New Oil? The Geopolitics and International Governance of Hydrogen
Jun 2020
Publication
While most hydrogen research focuses on the technical and cost hurdles to a full-scale hydrogen economy little consideration has been given to the geopolitical drivers and consequences of hydrogen developments. The technologies and infrastructures underpinning a hydrogen economy can take markedly different forms and the choice over which pathway to take is the object of competition between different stakeholders and countries. Over time cross-border maritime trade in hydrogen has the potential to fundamentally redraw the geography of global energy trade create a new class of energy exporters and reshape geopolitical relations and alliances between countries. International governance and investments to scale up hydrogen value chains could reduce the risk of market fragmentation carbon lock-in and intensified geo-economic rivalry.
The Influence of H2 Safety Research on Relevant Risk Assessment
Sep 2019
Publication
Hydrogen is a valuable option of clean fuel to keep the global temperature rise below 2°C. However one of the main barriers in its transport and use is to ensure safety levels that are comparable with traditional fuels. In particular liquid hydrogen accidents may not be fully understood (yet) and excluded by relevant risk assessment. For instance as hydrogen is cryogenically liquefied to increase its energy density during transport Boiling Liquid Expanding Vapor Explosions (BLEVE) is a potential and critical event that is important addressing in the hazard identification phase. Two past BLEVE accidents involving liquid hydrogen support such thesis. For this reason results from consequence analysis of hydrogen BLEVE will not only improve the understanding of the related physical phenomenon but also influence future risk assessment studies. This study aims to show the extent of consequence analysis influence on overall quantitative risk assessment of hydrogen technologies and propose a systematic approach for integration of overall results. The Dynamic Procedure for Atypical Scenario Identification (DyPASI) is used for this purpose. The work specifically focuses on consequence models that are originally developed for other substances and adapted for liquid hydrogen. Particular attention is given to the parameters affecting the magnitude of the accident as currently investigated by a number of research projects on hydrogen safety worldwide. A representative example of consequence analysis for liquid hydrogen release is employed in this study. Critical conditions detected by the numerical simulation models are accurately identified and considered for subsequent update of the overall system risk assessment.
Experimental Study of Light Gas Dispersion in a Channel
Sep 2019
Publication
Usage of hydrogen as fuel gives rise to possible accidental risks due to leakage and dispersion. A risk from hydrogen leak is the formation of a large volume of the hydrogen-air mixture which could be ignited and leading up to a severe explosion. Prevention and control of formation and ignition of combustible hydrogen cloud necessitate sufficient knowledge of mechanisms of the hydrogen leak dispersion ignition and over-pressures generated during combustion. This paper aims to investigate the momentum-controlled jet the buoyancy-controlled wave and the parameters influencing hydrogen concentration distribution in an elongated space. It demonstrates experimental results and analysis from helium and hydrogen dispersion in a channel. A set of experiments were carried out for the release of helium and hydrogen jets in a 3 m long channel to record their concentrations in the cloud by concentration sensors at different horizontal and vertical positions. Flow visualization technique was applied using shadowgraph to image the mixing process next to the release point and the helium- hydrogen-air cloud shape at the middle of the channel. Moreover results were used for comparison of helium and hydrogen concentration gradients. The results of the experiments show that swift mixing occurs at higher flow rates smaller nozzle sizes and downward release direction. Higher concentration recorded in the channel with negative inclination. Results also confirmed that hydrogen/helium behavior pattern in the channel accords with mutual intrusion theory about gravity currents.
Probability of Occurrence of ISO 14687-2 Contaminants in Hydrogen: Principles and Examples from Steam Methane Reforming and Electrolysis (Water and Chlor-alkali) Production Processes Model
Apr 2018
Publication
According to European Directive 2014/94/EU hydrogen providers have the responsibility to prove that their hydrogen is of suitable quality for fuel cell vehicles. Contaminants may originate from hydrogen production transportation refuelling station or maintenance operation. This study investigated the probability of presence of the 13 gaseous contaminants (ISO 14687-2) in hydrogen on 3 production processes: steam methane reforming (SMR) process with pressure swing adsorption (PSA) chlor-alkali membrane electrolysis process and water proton exchange membrane electrolysis process with temperature swing adsorption. The rationale behind the probability of contaminant presence according to process knowledge and existing barriers is highlighted. No contaminant was identified as possible or frequent for the three production processes except oxygen (frequent for chlor-alkali membrane process) carbon monoxide (frequent) and nitrogen (possible) for SMR with PSA. Based on it a hydrogen quality assurance plan following ISO 19880-8 can be devised to support hydrogen providers in monitoring the relevant contaminants.
Structural Response for Vented Hydrogen Deflagrations: Coupling CFD and FE Tools
Sep 2017
Publication
This paper describes a methodology for simulating the structural response of vented enclosures during hydrogen deflagrations. The paper also summarises experimental results for the structural response of 20-foot ISO (International Organization for Standardization) containers in a series of vented hydrogen deflagration experiments. The study is part of the project Improving hydrogen safety for energy applications through pre-normative research on vented deflagrations (HySEA). The project is funded by the Fuel Cells and Hydrogen 2 Joint Undertaking under grant agreement No 671461. The HySEA project focuses on vented hydrogen deflagrations in containers and smaller enclosures with internal congestion representative of industrial applications. The structural response modelling involves one-way coupling of pressure loads taken either directly from experiments or from simulations with the computational fluid dynamics (CFD) tool FLACS to the non-linear finite element (FE) IMPETUS Afea Solver. The performance of the FE model is evaluated for a range of experiments from the HySEA project in both small-scale enclosures and 20-foot ISO containers. The paper investigates the sensitivity of results from the FE model to the specific properties of the geometry model. The performance of FLACS is evaluated for a selected set of experiments from the HySEA project. Furthermore the paper discusses uncertainties associated with the combined modelling approach.
Simulating Vented Hydrogen Deflagrations: Improved Modelling in the CFD Tool Flacs-Hydrogen
Sep 2019
Publication
This paper describes validation of the computational fluid dynamics tool FLACS-Hydrogen. The validation study focuses on concentration and pressure data from vented deflagration experiments performed in 20-foot shipping containers as part of the project Improving hydrogen safety for energy applications through pre-normative research on vented deflagrations (HySEA) funded by the Fuel Cells and Hydrogen 2 Joint Undertaking (FCH 2 JU). The paper presents results for tests involving inhomogeneous hydrogen-air clouds generated from realistic releases performed during the HySEA project. For both experiments and simulations the peak overpressures obtained for the stratified mixtures are higher than those measured for lean homogeneous mixtures with the same amount of hydrogen. Using an in-house version of FLACS-Hydrogen with the numerical solver Flacs3 and improved physics models results in significantly improved predictions of the peak overpressures compared to the predictions by the standard Flacs2 solver. The paper includes suggestions for further improvements to the model system.
The Role of Lock-in Mechanisms in Transition Processes: The Case of Energy for Road Transport
Jul 2015
Publication
This paper revisits the theoretical concepts of lock-in mechanisms to analyse transition processes in energy production and road transportation in the Nordic countries focussing on three technology platforms: advanced biofuels e-mobility and hydrogen and fuel cell electrical vehicles. The paper is based on a comparative analysis of case studies.<br/>The main lock-in mechanisms analysed are learning effects economies of scale economies of scope network externalities informational increasing returns technological interrelatedness collective action institutional learning effects and the differentiation of power.<br/>We show that very different path dependencies have been reinforced by the lock-in mechanisms. Hence the characteristics of existing regimes set the preconditions for the development of new transition pathways. The incumbent socio-technical regime is not just fossil-based but may also include mature niches specialised in the exploitation of renewable sources. This implies a need to distinguish between lock-in mechanisms favouring the old fossil-based regime well-established (mature) renewable energy niches or new pathways.
Thermal Efficiency of On-site, Small-scale Hydrogen Production Technologies using Liquid Hydrocarbon Fuels in Comparison to Electrolysis a Case Study in Norway
Oct 2018
Publication
The main goal of this study was to assess the energy efficiency of a small-scale on-site hydrogen production and dispensing plant for transport applications. The selected location was the city of Narvik in northern Norway where the hydrogen demand is expected to be 100 kg/day. The investigated technologies for on-site hydrogen generation starting from common liquid fossil fuels such as heavy naphtha and diesel were based on steam reforming and partial oxidation. Water electrolysis derived by renewable energy was also included in the comparison. The overall thermal efficiency of the hydrogen station was computed including compression and miscellaneous power consumption.
Opportunities and Challenges for Thermally Driven Hydrogen Production Using Reverse Electrodialysis System
Jul 2019
Publication
Ongoing and emerging renewable energy technologies mainly produce electric energy and intermittent power. As the energy economy relies on banking energy there is a rising need for chemically stored energy. We propose heat driven reverse electrodialysis (RED) technology with ammonium bicarbonate (AmB) as salt for producing hydrogen. The study provides the authors’ perspective on the commercial feasibility of AmB RED for low grade waste heat (333 K–413 K) to electricity conversion system. This is to our best of knowledge the only existing study to evaluate levelized cost of energy of a RED system for hydrogen production. The economic assessment includes a parametric study and a scenario analysis of AmB RED system for hydrogen production. The impact of various parameters including membrane cost membrane lifetime cost of heating inter-membrane distance and residence time are studied. The results from the economic study suggests RED system with membrane cost less than 2.86 €/m2 membrane life more than 7 years and a production rate of 1.19 mol/m2/h or more are necessary for RED to be economically competitive with the current renewable technologies for hydrogen production. Further salt solubility residence time and inter-membrane distance were found to have impact on levelized cost of hydrogen LCH. In the present state use of ammonium bicarbonate in RED system for hydrogen production is uneconomical. This may be attributed to high membrane cost low (0.72 mol/m2/h) hydrogen production rate and large (1281436 m2) membrane area requirements. There are three scenarios presented the present scenario market scenario and future scenario. From the scenario analysis it is clear that membrane cost and membrane life in present scenario controls the levelized cost of hydrogen. In market scenario and future scenario the hydrogen production rate (which depends on membrane properties inter-membrane distance etc.) the cost of regeneration system and the cost of heating controls the levelized cost of hydrogen. For a thermally driven RED system to be economically feasible the membrane cost not more than 20 €/m2; hydrogen production rate of 3.7 mol/m2/h or higher and cost of heating not more than 0.03 €/kWh for low grade waste heat to hydrogen production.
Integration of Gas Switching Combustion and Membrane Reactors for Exceeding 50% Efficiency in Flexible IGCC Plants with Near-zero CO2 Emissions
Jul 2020
Publication
Thermal power plants face substantial challenges to remain competitive in energy systems with high shares of variable renewables especially inflexible integrated gasification combined cycles (IGCC). This study addresses this challenge through the integration of Gas Switching Combustion (GSC) and Membrane Assisted Water Gas Shift (MAWGS) reactors in an IGCC plant for flexible electricity and/or H2 production with inherent CO2 capture. When electricity prices are high H2 from the MAWGS reactor is used for added firing after the GSC reactors to reach the high turbine inlet temperature of the H-class gas turbine. In periods of low electricity prices the turbine operates at 10% of its rated power to satisfy the internal electricity demand while a large portion of the syngas heating value is extracted as H2 in the MAWGS reactor and sold to the market. This product flexibility allows the inflexible process units such as gasification gas treating air separation unit and CO2 compression transport and storage to operate continuously while the plant supplies variable power output. Two configurations of the GSC-MAWGS plant are presented. The base configuration achieves 47.2% electric efficiency and 56.6% equivalent hydrogen production efficiency with 94.8–95.6% CO2 capture. An advanced scheme using the GSC reduction gases for coal-water slurry preheating and pre-gasification reached an electric efficiency of 50.3% hydrogen efficiency of 62.4% and CO2 capture ratio of 98.1–99.5%. The efficiency is 8.4%-points higher than the pre-combustion CO2 capture benchmark and only 1.9%-points below the unabated IGCC benchmark.
Effect of Anion Exchange Ionomer Content on Electrode Performance in AEM Water Electrolysis
Aug 2020
Publication
Anion exchange membrane water electrolysis (AEMWE) has acquired substantial consideration as a cost-effective hydrogen production technology. The anion ionomer content in the catalyst layers during hydrogen and oxygen evolution reaction (HER and OER) is of ultimate significance. Herein an in-situ half-cell analysis with reference electrodes was carried out for simultaneous potential measurements and identification of the influence of the anion exchange ionomer (AEI) content on anode and cathode performance. The measured half-cell potentials proved the influence of AEI content on the catalytic activity of HER and OER which was supported by the rotating disk electrode (RDE) measurements. Cathode overpotential of Ni/C was not negligible and more affected by the AEI content than anode with the optimized AEI content of 10 wt% while NiO anode OER overpotential was independent of the AEI content. For the same AEI content PGM catalysts showed higher electroactivity than Ni-based catalysts for HER and OER and the cathode catalyst's intrinsic activity is of high importance in the AEM electrolysis operation. Post-mortem analysis by SEM mapping of both AEI and catalyst distributions on the electrode surface showed the effect of AEI loading on the catalyst morphology which could be related to the electrode performance.
An Innovative and Comprehensive Approach for the Consequence Analysis of Liquid Hydrogen Vessel Explosions
Oct 2020
Publication
Hydrogen is one of the most suitable solutions to replace hydrocarbons in the future. Hydrogen consumption is expected to grow in the next years. Hydrogen liquefaction is one of the processes that allows for increase of hydrogen density and it is suggested when a large amount of substance must be stored or transported. Despite being a clean fuel its chemical and physical properties often arise concerns about the safety of the hydrogen technologies. A potentially critical scenario for the liquid hydrogen (LH2) tanks is the catastrophic rupture causing a consequent boiling liquid expanding vapour explosion (BLEVE) with consequent overpressure fragments projection and eventually a fireball. In this work all the BLEVE consequence typologies are evaluated through theoretical and analytical models. These models are validated with the experimental results provided by the BMW care manufacturer safety tests conducted during the 1990’s. After the validation the most suitable methods are selected to perform a blind prediction study of the forthcoming LH2 BLEVE experiments of the Safe Hydrogen fuel handling and Use for Efficient Implementation (SH2IFT) project. The models drawbacks together with the uncertainties and the knowledge gap in LH2 physical explosions are highlighted. Finally future works on the modelling activity of the LH2 BLEVE are suggested.
Expectations, Attitudes, and Preferences Regarding Support and Purchase of Eco-friendly Fuel Vehicles
Apr 2019
Publication
This study analyses public expectations attitudes and preferences to support and purchase eco-friendly fuel vehicles. The study used a telephone survey of a sample of residents in Greater Stavanger Norway. Two cluster analyses were conducted to group the individuals based on expectations and attitudes toward eco-friendly fuel vehicles. In addition two multivariate analyses were performed to explore the determinants of support and willingness to purchase eco-friendly fuel vehicles. The study found three components of expectation to support eco-friendly fuel vehicles namely cost comfort and safety. The analysis further found four components to explain attitudes to support eco-friendly fuel vehicles: personal norm pro-technology awareness of priority and environmental degradation. Multivariate analyses confirmed that age gender and the number of cars in the household are likely to influence public preferences to support and purchase eco-friendly fuel vehicles. The results reveal that individuals tend to support the eco-friendly vehicles when the technologies meet their expectations towards cost and safety but the cost expectation is the significant factor that results in the decision to purchase the eco-friendly vehicles. The study also found that the pro-technology attitude has influenced the propensity to support and purchase the eco-friendly fuel vehicles.
Synthetic Natural Gas Production from CO2 and Renewable H2: Towards Large-scale Production of Ni–Fe Alloy Catalysts for Commercialization
Apr 2020
Publication
Synthetic natural gas (SNG) is one of the promising energy carriers for the excessive electricity generated from variable renewable energy sources. SNG production from renewable H2 and CO2 via catalytic CO2 methanation has gained much attention since CO2 emissions could be simultaneously reduced. In this study Ni–Fe/(MgAl)Ox alloy catalysts for CO2 methanation were prepared via hydrotalcite precursors using a rapid coprecipitation method. The effect of total metal concentration on the physicochemical properties and catalytic behavior was investigated. Upon calcination the catalysts showed high specific surface area of above 230 m2 g−1. Small particle sizes of about 5 nm were obtained for all catalysts even though the produced catalyst amount was increased by 10 times. The catalysts exhibited excellent space-time yield under very high gas space velocity (34000 h−1) irrespective of the metal concentration. The CO2 conversions reached 73–79% at 300 °C and CH4 selectivities were at 93–95%. Therefore we demonstrated the potential of large-scale production of earth-abundant Ni–Fe based catalysts for CO2 methanation and the Power-to-Gas technology.
Features of the Hydrogen-Assisted Cracking Mechanism in the Low-Carbon Steel at Ex- and In-situ Hydrogen Charging
Dec 2018
Publication
Hydrogen embrittlement has been intensively studied in the past. However its governing mechanism is still under debate. Particularly the details of the formation of specific cleavage-like or quasi-cleavage fracture surfaces related to hydrogen embrittled steels are unclear yet. Recently it has been found that the fracture surface of the hydrogen charged and tensile tested low-carbon steel exhibits quasi-cleavage facets having specific smoothly curved surface which is completely different from common flat cleavage facets. In the present contribution we endeavor to shed light on the origin of such facets. For this purpose the notched flat specimens of the commercial low carbon steel were tensile tested using ex- and in-situ hydrogen charging. It is found that in the ex-situ hydrogen charged specimens the cracks originate primarily inside the specimen bulk and expand radially form the origin to the specimen surface. This process results in formation of “fisheyes” – the round-shape areas with the surface composed of curved quasi-cleavage facets. In contrast during tensile testing with in-situ hydrogen charging the cracks initiate from the surface and propagate to the bulk. This process results in the formation of the completely brittle fracture surface with the quasi-cleavage morphology - the same as that in fisheyes. The examination of the side surface of the in-situ hydrogen charged specimens revealed the straight and S-shaped sharp cracks which path is visually independent of the microstructure and crystallography but is strongly affected by the local stress fields. Nano-voids are readily found at the tips of these cracks. It is concluded that the growth of such cracks occurs by the nano-void coalescence mechanism and is responsible for the formation of fisheyes and smoothly curved quasi-cleavage facets in hydrogen charged low-carbon steel.
The Case for High-pressure PEM Water Electrolysis
Apr 2022
Publication
Hydrogen compression is a key part of the green hydrogen supply chain but mechanical compressors are prone to failure and add system complexity and cost. High-pressure water electrolysis can alleviate this problem through electrochemical compression of the gas internally in the electrolyzer and thereby eliminating the need for an external hydrogen compressor. In this work a detailed techno-economic assessment of high-pressure proton exchange membrane-based water electrolysis (PEMEL) systems was carried out. Electrolyzers operating at 80 200 350 and 700 bar were compared to state-of-the-art systems operating at 30 bar in combination with a mechanical compressor. The results show that it is possible to achieve economically viable solutions with high-pressure PEMEL-systems operating up to 200 bar. These pressure levels fit well with the requirements in existing and future industrial applications such as e-fuel production (30–120 bar) injection of hydrogen into natural gas grids (70 bar) hydrogen gas storage (≥200 bar) and ammonia production (200–300 bar). A sensitivity analysis also showed that if the cost of electricity is sufficiently low (
Palladium (Pd) Membranes as Key Enabling Technology for Pre-combustion CO2 Capture and Hydrogen Production
Aug 2017
Publication
Palladium (Pd) membranes are a promising enabling technology for power generation and hydrogen production with CO2 capture. SINTEF has developed and patented a flexible technology to produce Pd-alloy membranes that significantly improves flux and thereby reduces material costs. Reinertsen AS and SINTEF aim to demonstrate the Pd membrane technology for H2 separation on a side stream of the Statoil Methanol Plant at Tjeldbergodden Norway. In the present article we present the upscaling of the membrane manufacturing process together with the membrane module and skid design and construction.
The Role of Hydrogen in the Transition from a Petroleum Economy to a Low-carbon Society
Jun 2021
Publication
A radical decarbonization pathway for the Norwegian society towards 2050 is presented. The paper focuses on the role of hydrogen in the transition when present Norwegian petroleum export is gradually phased out. The study is in line with EU initiatives to secure cooperation opportunities with neighbouring countries to establish an international hydrogen market. Three analytical perspectives are combined. The first uses energy models to investigate the role of hydrogen in an energy and power market perspective without considering hydrogen export. The second uses an economic equilibrium model to examine the potential role of hydrogen export in value creation. The third analysis is a socio-technical case study on the drivers and barriers for hydrogen production in Norway. Main conclusions are that access to renewable power and hydrogen are prerequisites for decarbonization of transport and industrial sectors in Norway and that hydrogen is a key to maintain a high level of economic activity. Structural changes in the economy impacts of new technologies and key enablers and barriers in this transition are discussed.
Loss of Integrity of Hydrogen Technologies: A Critical Review
Jul 2020
Publication
Hydrogen is one of the main candidates in replacing fossil fuels in the forthcoming years. However hydrogen technologies must deal with safety aspects due to the specific substance properties. This study aims to provide an overview on the loss of integrity (LOI) of hydrogen equipment which may lead to serious consequences such as fires and explosions. Substantial information regarding the hydrogen lifecycle its properties and safety related aspects has gathered. Furthermore focus has placed on the phenomena responsible for the LOI (e.g. hydrogen embrittlement) and material selection for hydrogen services. Moreover a systematic review on the hydrogen LOI topic has conducted to identify and connect the most relevant and active research group within the topic. In conclusion a significant dearth of knowledge in material behaviour of hydrogen technologies has highlighted. It is thought that is possible to bridge this gap by strengthening the collaborations between scientists from different research fields.
Faraday’s Efficiency Modeling of a Proton Exchange Membrane Electrolyzer Based on Experimental Data
Sep 2020
Publication
In electrolyzers Faraday’s efficiency is a relevant parameter to assess the amount of hydrogen generated according to the input energy and energy efficiency. Faraday’s efficiency expresses the faradaic losses due to the gas crossover current. The thickness of the membrane and operating conditions (i.e. temperature gas pressure) may affect the Faraday’s efficiency. The developed models in the literature are mainly focused on alkaline electrolyzers and based on the current and temperature change. However the modeling of the effect of gas pressure on Faraday’s efficiency remains a major concern. In proton exchange membrane (PEM) electrolyzers the thickness of the used membranes is very thin enabling decreasing ohmic losses and the membrane to operate at high pressure because of its high mechanical resistance. Nowadays high-pressure hydrogen production is mandatory to make its storage easier and to avoid the use of an external compressor. However when increasing the hydrogen pressure the hydrogen crossover currents rise particularly at low current densities. Therefore faradaic losses due to the hydrogen crossover increase. In this article experiments are performed on a commercial PEM electrolyzer to investigate Faraday’s efficiency based on the current and hydrogen pressure change. The obtained results have allowed modeling the effects of Faraday’s efficiency by a simple empirical model valid for the studied PEM electrolyzer stack. The comparison between the experiments and the model shows very good accuracy in replicating Faraday’s efficiency.
Materials for Hydrogen-based Energy Storage - Past, Recent Progress and Future Outlook
Dec 2019
Publication
Michael Hirscher,
Volodymyr A. Yartys,
Marcello Baricco,
José Bellosta von Colbe,
Didier Blanchard,
Robert C. Bowman Jr.,
Darren P. Broom,
Craig Buckley,
Fei Chang,
Ping Chen,
Young Whan Cho,
Jean-Claude Crivello,
Fermin Cuevas,
William I. F. David,
Petra E. de Jongh,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
Yaroslav Filinchuk,
George E. Froudakis,
David M. Grant,
Evan MacA. Gray,
Bjørn Christian Hauback,
Teng He,
Terry D. Humphries,
Torben R. Jensen,
Sangryun Kim,
Yoshitsugu Kojima,
Michel Latroche,
Hai-wen Li,
Mykhaylo V. Lototskyy,
Joshua W. Makepeace,
Kasper T. Møller,
Lubna Naheed,
Peter Ngene,
Dag Noreus,
Magnus Moe Nygård,
Shin-ichi Orimo,
Mark Paskevicius,
Luca Pasquini,
Dorthe B. Ravnsbæk,
M. Veronica Sofianos,
Terrence J. Udovic,
Tejs Vegge,
Gavin Walker,
Colin Webb,
Claudia Weidenthaler and
Claudia Zlotea
Globally the accelerating use of renewable energy sources enabled by increased efficiencies and reduced costs and driven by the need to mitigate the effects of climate change has significantly increased research in the areas of renewable energy production storage distribution and end-use. Central to this discussion is the use of hydrogen as a clean efficient energy vector for energy storage. This review by experts of Task 32 “Hydrogen-based Energy Storage” of the International Energy Agency Hydrogen TCP reports on the development over the last 6 years of hydrogen storage materials methods and techniques including electrochemical and thermal storage systems. An overview is given on the background to the various methods the current state of development and the future prospects. The following areas are covered; porous materials liquid hydrogen carriers complex hydrides intermetallic hydrides electro-chemical storage of energy thermal energy storage hydrogen energy systems and an outlook is presented for future prospects and research on hydrogen-based energy storage
Energy Transition Outlook 2021: Technology Progress Report
Jun 2021
Publication
This report is part of DNV’s suite of Energy Transition Outlook publications for 2021. It focuses on how key energy transition technologies will develop compete and interact in the coming five years.
Debate and uncertainty about the energy transition tend to focus on what technology can and can’t do. All too often such discussions involve wishful thinking advocacy of a favoured technology or reference to outdated information. Through this report we bring insights derived from our daily work with the world’s leading energy players including producers transporters and end users. Each of the ten chapters that follow are written by our experts in the field – or in the case of maritime technologies on the ocean.
Because the pace of the transition is intensifying describing any given technology is like painting a fast-moving train. We have attempted to strike a balance between technical details and issues of safety efficiency cost and competitiveness. Transition technologies are deeply interlinked and in some cases interdependent; any discussion on green hydrogen for example must account for developments in renewable electricity hydrogen storage and transport systems and end-use technologies such as fuels cells.
Our selection of ten technologies is not exhaustive but each of these technologies is of particular interest for the pace and direction of the energy transition. They range from relatively mature technologies like solar PV to technologies like nuclear fusion which are some distance from commercialization but which have current R&D and prototyping worth watching. Together they cover most but not all key sectors. We describe expected developments for the coming five years which to a large extent will determine how the energy transition unfolds through to mid-century. As such this Technology Progress report is an essential supplement to our main Energy Transition Outlook forecast.
Our aim is to make an objective and realistic assessment of the status of these technologies and evaluate how they contribute to the energy transition ahead. Attention to progress in these technologies will be critical for anyone concerned with energy.
Debate and uncertainty about the energy transition tend to focus on what technology can and can’t do. All too often such discussions involve wishful thinking advocacy of a favoured technology or reference to outdated information. Through this report we bring insights derived from our daily work with the world’s leading energy players including producers transporters and end users. Each of the ten chapters that follow are written by our experts in the field – or in the case of maritime technologies on the ocean.
Because the pace of the transition is intensifying describing any given technology is like painting a fast-moving train. We have attempted to strike a balance between technical details and issues of safety efficiency cost and competitiveness. Transition technologies are deeply interlinked and in some cases interdependent; any discussion on green hydrogen for example must account for developments in renewable electricity hydrogen storage and transport systems and end-use technologies such as fuels cells.
Our selection of ten technologies is not exhaustive but each of these technologies is of particular interest for the pace and direction of the energy transition. They range from relatively mature technologies like solar PV to technologies like nuclear fusion which are some distance from commercialization but which have current R&D and prototyping worth watching. Together they cover most but not all key sectors. We describe expected developments for the coming five years which to a large extent will determine how the energy transition unfolds through to mid-century. As such this Technology Progress report is an essential supplement to our main Energy Transition Outlook forecast.
Our aim is to make an objective and realistic assessment of the status of these technologies and evaluate how they contribute to the energy transition ahead. Attention to progress in these technologies will be critical for anyone concerned with energy.
Hydrogen-based Systems for Integration of Renewable Energy in Power Systems: Achievements and Perspectives
Jul 2021
Publication
This paper is a critical review of selected real-world energy storage systems based on hydrogen ranging from lab-scale systems to full-scale systems in continuous operation. 15 projects are presented with a critical overview of their concept and performance. A review of research related to power electronics control systems and energy management strategies has been added to integrate the findings with outlooks usually described in separate literature. Results show that while hydrogen energy storage systems are technically feasible they still require large cost reductions to become commercially attractive. A challenge that affects the cost per unit of energy is the low energy efficiency of some of the system components in real-world operating conditions. Due to losses in the conversion and storage processes hydrogen energy storage systems lose anywhere between 60 and 85% of the incoming electricity with current technology. However there are currently very few alternatives for long-term storage of electricity in power systems so the interest in hydrogen for this application remains high from both industry and academia. Additionally it is expected that the share of intermittent renewable energy in power systems will increase in the coming decades. This could lead to technology development and cost reductions within hydrogen technology if this technology is needed to store excess renewable energy. Results from the reviewed projects indicate that the best solution from a technical viewpoint consists in hybrid systems where hydrogen is combined with short-term energy storage technologies like batteries and supercapacitors. In these hybrid systems the advantages with each storage technology can be fully exploited to maximize efficiency if the system is specifically tailored to the given situation. The disadvantage is that this will obviously increase the complexity and total cost of the energy system.<br/>Therefore control systems and energy management strategies are important factors to achieve optimal results both in terms of efficiency and cost. By considering the reviewed projects and evaluating operation modes and control systems new hybrid energy systems could be tailored to fit each situation and to reduce energy losses.
A Review on the Properties of Iron Aluminide Intermetallics
Jan 2016
Publication
Iron aluminides have been among the most studied intermetallics since the 1930s when their excellent oxidation resistance was first noticed. Their low cost of production low density high strength-to-weight ratios good wear resistance ease of fabrication and resistance to high temperature oxidation and sulfurization make them very attractive as a substitute for routine stainless steel in industrial applications. Furthermore iron aluminides allow for the conservation of less accessible and expensive elements such as nickel and molybdenum. These advantages have led to the consideration of many applications such as brake disks for windmills and trucks filtration systems in refineries and fossil power plants transfer rolls for hot-rolled steel strips and ethylene crackers and air deflectors for burning high-sulfur coal. A wide application for iron aluminides in industry strictly depends on the fundamental understanding of the influence of (i) alloy composition; (ii) microstructure; and (iii) number (type) of defects on the thermo-mechanical properties. Additionally environmental degradation of the alloys consisting of hydrogen embrittlement anodic or cathodic dissolution localized corrosion and oxidation resistance in different environments should be well known. Recently some progress in the development of new micro- and nano-mechanical testing methods in addition to the fabrication techniques of micro- and nano-scaled samples has enabled scientists to resolve more clearly the effects of alloying elements environmental items and crystal structure on the deformation behavior of alloys. In this paper we will review the extensive work which has been done during the last decades to address each of the points mentioned above.
On Capital Utilization in the Hydrogen Economy: The Quest to Minimize Idle Capacity in Renewables-rich Energy Systems
Oct 2020
Publication
The hydrogen economy is currently experiencing a surge in attention partly due to the possibility of absorbing variable renewable energy (VRE) production peaks through electrolysis. A fundamental challenge with this approach is low utilization rates of various parts of the integrated electricity-hydrogen system. To assess the importance of capacity utilization this paper introduces a novel stylized numerical energy system model incorporating the major elements of electricity and hydrogen generation transmission and storage including both “green” hydrogen from electrolysis and “blue” hydrogen from natural gas reforming with CO2 capture and storage (CCS). Concurrent optimization of all major system elements revealed that balancing VRE with electrolysis involves substantial additional costs beyond reduced electrolyzer capacity factors. Depending on the location of electrolyzers greater capital expenditures are also required for hydrogen pipelines and storage infrastructure (to handle intermittent hydrogen production) or electricity transmission networks (to transmit VRE peaks to electrolyzers). Blue hydrogen scenarios face similar constraints. High VRE shares impose low utilization rates of CO2 capture transport and storage infrastructure for conventional CCS and of hydrogen transmission and storage infrastructure for a novel process (gas switching reforming) that enables flexible power and hydrogen production. In conclusion all major system elements must be considered to accurately reflect the costs of using hydrogen to integrate higher VRE shares.
Techno-economic Assessment of Hydrogen Production from Seawater
Nov 2022
Publication
Population growth and the expansion of industries have increased energy demand and the use of fossil fuels as an energy source resulting in release of greenhouse gases (GHG) and increased air pollution. Countries are therefore looking for alternatives to fossil fuels for energy generation. Using hydrogen as an energy carrier is one of the most promising alternatives to replace fossil fuels in electricity generation. It is therefore essential to know how hydrogen is produced. Hydrogen can be produced by splitting the water molecules in an electrolyser using the abondand water resources which are covering around ⅔ of the Earth's surface. Electrolysers however require high-quality water with conductivity in the range of 0.1–1 μS/cm. In January 2018 there were 184 offshore oil and gas rigs in the North Sea which may be excellent sites for hydrogen production from seawater. The hydrogen production process reported in this paper is based on a proton exchange membrane (PEM) electrolyser with an input flow rate of 300 L/h. A financially optimal system for producing demineralized water from seawater with conductivity in the range of 0.1–1 μS/cm as the input for electrolyser by WAVE (Water Application Value Engine) design software was studied. The costs of producing hydrogen using the optimised system was calculated to be US$3.51/kg H2. The best option for low-cost power generation using renewable resources such as photovoltaic (PV) devices wind turbines as well as electricity from the grid was assessed considering the location of the case considered. All calculations were based on assumption of existing cable from the grid to the offshore meaning that the cost of cables and distribution infrastructure were not considered. Models were created using HOMER Pro (Hybrid Optimisation of Multiple Energy Resources) software to optimise the microgrids and the distributed energy resources under the assumption of a nominal discount rate inflation rate project lifetime and CO2 tax in Norway. Eight different scenarios were examined using HOMER Pro and the main findings being as follows:<br/>The cost of producing water with quality required by the electrolyser is low compared with the cost of electricity for operation of the electrolyser and therefore has little effect on the total cost of hydrogen production (less than 1%).<br/>The optimal solution was shown to be electricity from the grid which has the lowest levelised cost of energy (LCOE) of the options considered. The hydrogen production cost using electricity from the grid was about US$ 5/kg H2.<br/>Grid based electricity resulted in the lowest hydrogen production cost even when costs for CO2 emissions in Norway that will start to apply in 2025 was considered being approximately US$7.7/kg H2.<br/>From economical point of view wind energy was found to be a more economical than solar.
Scaling Factors for Channel Width Variations in Tree-like Flow Field Patterns for Polymer Electrolyte Membrane Fuel Cells - An Experimental Study
Apr 2021
Publication
To have a uniform distribution of reactants is an advantage to a fuel cell. We report results for such a distributor with tree-like flow field plates (FFP). Numerical simulations have shown that the width scaling parameters of tree-like patterns in FFPs used in polymer electrolyte membrane fuel cells (PEMFC) reduces the viscous dissipation in the channels. In this study experimental investigations were conducted on a 2-layer FF plate possessing a tree-like FF pattern which was CNC milled on high-quality graphite. Three FF designs of different width scaling parameters were employed. I–V curves power curves and impedance spectra were generated at 70% 60% and 50% relative humidity (25 cm2 active area) and compared to those obtained from a conventional 1-channel serpentine FF. It was found that the FF design with a width scaling factor of 0.917 in the inlet and 0.925 in the outlet pattern exhibited the best peak power out of the three designs (only 11% - 0.08 W/cm2 lower than reference serpentine FF). Results showed that a reduction of the viscous dissipation in the flow pattern was not directly linked to a PEMFC performance increase. It was found that water accumulation together with a slight increase in single PEMFC resistance were the main reasons for the reduced power density. As further improvements a reduction of the number of branching generation levels and width scaling factor were recommended.
Heat to Hydrogen by RED—Reviewing Membranes and Salts for the RED Heat Engine Concept
Dec 2021
Publication
The Reverse electrodialysis heat engine (REDHE) combines a reverse electrodialysis stack for power generation with a thermal regeneration unit to restore the concentration difference of the salt solutions. Current approaches for converting low-temperature waste heat to electricity with REDHE have not yielded conversion efficiencies and profits that would allow for the industrialization of the technology. This review explores the concept of Heat-to-Hydrogen with REDHEs and maps crucial developments toward industrialization. We discuss current advances in membrane development that are vital for the breakthrough of the RED Heat Engine. In addition the choice of salt is a crucial factor that has not received enough attention in the field. Based on ion properties relevant for both the transport through IEMs and the feasibility for regeneration we pinpoint the most promising salts for use in REDHE which we find to be KNO3 LiNO3 LiBr and LiCl. To further validate these results and compare the system performance with different salts there is a demand for a comprehensive thermodynamic model of the REDHE that considers all its units. Guided by such a model experimental studies can be designed to utilize the most favorable process conditions (e.g. salt solutions).
The Pressure Peaking Phenomenon for Ignited Under-Expanded Hydrogen Jets in the Storage Enclosure: Experiments and Simulations for Release Rates of up to 11.5 g/s
Dec 2021
Publication
This work focuses on the experimental and numerical investigation of maximum overpressure and pressure dynamics during ignited hydrogen releases in a storage enclosure e.g. in marine vessel or rail carriage with limited vent size area i.e. the pressure peaking phenomenon (PPP) revealed theoretically at Ulster University in 2010. The CFD model previously validated against small scale experiments in a 1 m3 enclosure is employed here to simulate real-scale tests performed by the University of South-Eastern Norway (USN) in a chamber with a volume of 15 m3 . The numerical study compares two approaches on how to model the ignited hydrogen release conditions for under-expanded jets: (1) notional nozzle concept model with inflow boundary condition and (2) volumetric source model in the governing conservation equations. For the test with storage pressure of 11.78 MPa both approaches reproduce the experimental pressure dynamics and the pressure peak with a maximum 3% deviation. However the volumetric source approach reduces significantly the computational time by approximately 3 times (CFL = 0.75). The sensitivity analysis is performed to study the effect of CFL number the size of the volumetric source and number of iterations per time step. An approach based on the use of a larger size volumetric source and uniform coarser grid with a mesh size of a vent of square size is demonstrated to reduce the duration of simulations by a factor of 7.5 compared to the approach with inflow boundary at the notional nozzle exit. The volumetric source model demonstrates good engineering accuracy in predicting experimental pressure peaks with deviation from −14% to +11% for various release and ventilation scenarios as well as different volumetric source sizes. After validation against experiments the CFD model is employed to investigate the effect of cryogenic temperature in the storage on the overpressure dynamics in the enclosure. For a storage pressure equal to 11.78 MPa it is found that a decrease of storage temperature from 277 K to 100 K causes a twice larger pressure peak in the enclosure due to the pressure peaking phenomenon.
How Do Dissolved Gases Affect the Sonochemical Process of Hydrogen Production: An Overview of Thermodynamic and Mechanistic Effects – On the “Hot Spot Theory”
Dec 2020
Publication
Although most of researchers agree on the elementary reactions behind the sonolytic formation of molecular hydrogen (H2) from water namely the radical attack of H2O and H2O2 and the free radicals recombination several recent papers ignore the intervention of the dissolved gas molecules in the kinetic pathways of free radicals and hence may wrongly assess the effect of dissolved gases on the sonochemical production of hydrogen. One may fairly ask to which extent is it acceptable to ignore the role of the dissolved gas and its eventual decomposition inside the acoustic cavitation bubble? The present opinion paper discusses numerically the ways in which the nature of dissolved gas i.e. N2 O2 Ar and air may influence the kinetics of sonochemical hydrogen formation. The model evaluates the extent of direct physical effects i.e. dynamics of bubble oscillation and collapse events if any against indirect chemical effects i.e. the chemical reactions of free radicals formation and consequently hydrogen emergence it demonstrates the improvement in the sonochemical hydrogen production under argon and sheds light on several misinterpretations reported in earlier works due to wrong assumptions mainly related to initial conditions. The paper also highlights the role of dissolved gases in the nature of created cavitation and hence the eventual bubble population phenomena that may prevent the achievement of the sonochemical activity. This is particularly demonstrated experimentally using a 20 kHz Sinaptec transducer and a Photron SA 5 high speed camera in the case of CO2-saturated water where degassing bubbles are formed instead of transient cavitation.
On the Evaluation of ALD TiO 2 , ZrO 2 and HfO 2 Coatings on Corrosion and Cytotoxicity Performances
May 2021
Publication
Magnesium alloys have been widely studied as materials for temporary implants but their use has been limited by their corrosion rate. Recently coatings have been proven to provide an effective barrier. Though only little explored in the field Atomic Layer Deposition (ALD) stands out as a coating technology due to the outstanding film conformality and density achievable. Here we provide first insights into the corrosion behavior and the induced biological response of 100 nm thick ALD TiO2 HfO2 and ZrO2 coatings on AZ31 alloy by means of potentiodynamic polarization curves electrochemical impedance spectroscopy (EIS) hydrogen evolution and MTS colorimetric assay with L929 cells. All three coatings improve the corrosion behavior and cytotoxicity of the alloy. Particularly HfO2 coatings were characterized by the highest corrosion resistance and cell viability slightly higher than those of ZrO2 coatings. TiO2 was characterized by the lowest corrosion improvements and though generally considered a biocompatible coating was found to not meet the demands for cellular applications (it was characterized by grade 3 cytotoxicity after 5 days of culture). These results reveal a strong link between biocompatibility and corrosion resistance and entail the need of taking the latter into consideration in the choice of a biocompatible coating to protect degradable Mg-based alloys.
Continuum Level Simulation of the Grain Size and Misorientation Effects on Hydrogen Embrittlement in Nickel
Jul 2016
Publication
This paper addresses the size and misorientation effects on hydrogen embrittlement of a four grain nickel aggregate. The grain interior is modelled with orthotropic elasticity and the grain boundary with cohesive zone technique. The grain misorientation angle is parameterized by fixing the lower grains and rotating the upper grains about the out-of-plane axis. The hydrogen effect is accounted for via the three-step hydrogen informed cohesive zone simulation. The grain misorientation exerts an obvious weakening effect on the ultimate strength of the nickel aggregate which reaches its peak at misorientation angles around 20◦ but such effect becomes less pronounced in the case with a pre-crack. The misorientation could induce size effect in the otherwise size independent case without a pre-crack. The contribution of misorientation to the size effect is negligible compare to that caused by the existence of a pre-crack. These findings indicate that the misorientation effect in cases with a deep pre-crack is weaker than expected in shallow-pre-crack situations. Most of these conclusions hold for the hydrogen charging situation except that the ultimate strength is lowered in all the sub-cases due to hydrogen embrittlement. Interestingly it is observed that the size effect becomes less pronounced with hydrogen taken into account which is caused by the fact that hydrogen takes more time to reach the failure initiation site in larger grains.
On the Use of Hydrogen in Confined Spaces: Results from the Internal Project InsHyde
Sep 2009
Publication
Alexandros G. Venetsanos,
Paul Adams,
Inaki Azkarate,
A. Bengaouer,
Marco Carcassi,
Angunn Engebø,
E. Gallego,
Olav Roald Hansen,
Stuart J. Hawksworth,
Thomas Jordan,
Armin Keßler,
Sanjay Kumar,
Vladimir V. Molkov,
Sandra Nilsen,
Ernst Arndt Reinecke,
M. Stöcklin,
Ulrich Schmidtchen,
Andrzej Teodorczyk,
D. Tigreat,
N. H. A. Versloot and
L. Boon-Brett
The paper presents an overview of the main achievements of the internal project InsHyde of the HySafe NoE. The scope of InsHyde was to investigate realistic small-medium indoor hydrogen leaks and provide recommendations for the safe use/storage of indoor hydrogen systems. Additionally InsHyde served to integrate proposals from HySafe work packages and existing external research projects towards a common effort. Following a state of the art review InsHyde activities expanded into experimental and simulation work. Dispersion experiments were performed using hydrogen and helium at the INERIS gallery facility to evaluate short and long term dispersion patterns in garage like settings. A new facility (GARAGE) was built at CEA and dispersion experiments were performed there using helium to evaluate hydrogen dispersion under highly controlled conditions. In parallel combustion experiments were performed by FZK to evaluate the maximum amount of hydrogen that could be safely ignited indoors. The combustion experiments were extended later on by KI at their test site by considering the ignition of larger amounts of hydrogen in obstructed environments outdoors. An evaluation of the performance of commercial hydrogen detectors as well as inter-lab calibration work was jointly performed by JRC INERIS and BAM. Simulation work was as intensive as the experimental work with participation from most of the partners. It included pre-test simulations validation of the available CFD codes against previously performed experiments with significant CFD code inter-comparisons as well as CFD application to investigate specific realistic scenarios. Additionally an evaluation of permeation issues was performed by VOLVO CEA NCSRD and UU by combining theoretical computational and experimental approaches with the results being presented to key automotive regulations and standards groups. Finally the InsHyde project concluded with a public document providing initial guidance on the use of hydrogen in confined spaces.
Simulation of DDT in Hydrogen-Air Behind a Single Obstacle
Sep 2011
Publication
Two-dimensional numerical simulations of deflagration-to-detonation transition (DDT) in hydrogen–air mixtures are presented and compared with experiments. The investigated geometry was a 3 m long square channel. One end was closed and had a single obstacle placed 1 m from the end and the other end was open to the atmosphere. The mixture was ignited at the closed end. Experiments and simulations showed that DDT occurred within 1 m behind the obstacle. The onset of detonation followed a series of local explosions occurring far behind the leading edge of the flame in a layer of unburned reactants between the flame and the walls. A local explosion was also seen in the experiments and the pressure records indicated that there may have been more. Furthermore local explosions were observed in the experiments and simulations which did not detonate. The explosions should have sufficient strength and should explode in a layer of sufficient height to result in a detonation. The numerical resolution was 0.5 mm per square cell and further details of the combustion model used are provided in the paper.
Experimental Measurements of Structural Displacement During Hydrogen Vented Deflagrations for FE Model Validation
Sep 2017
Publication
Vented deflagration tests were conducted by UNIPI at B. Guerrini Laboratory during the experimental campaign for HySEA project. Experiments included homogeneous hydrogen-air mixture in a 10-18% vol. range of concentrations contained in an about 1 m3 enclosure called SSE (Small Scale Enclosure). Displacement measurements of a test plate were taken in order to acquire useful data for the validation of FE model developed by IMPETUS Afea. In this paper experimental facility displacement measurement system and FE model are briefly described then comparison between experimental data and simulation results is discussed.
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