Japan

This paper focuses on the potential use of ammonia as a carbon-free fuel and covers recent advances in the development of ammonia combustion technology and its underlying chemistry. Fulfilling the COP21 Paris Agreement requires the de-carbonization of energy generation through utilization of carbon-neutral and overall carbon-free fuels produced from renewable sources. Hydrogen is one of such fuels which is a potential energy carrier for reducing greenhouse-gas emissions. However its shipment for long distances and storage for long times present challenges. Ammonia on the other hand comprises 17.8% of hydrogen by mass and can be produced from renewable hydrogen and nitrogen separated from air. Furthermore thermal properties of ammonia are similar to those of propane in terms of boiling temperature and condensation pressure making it attractive as a hydrogen and energy carrier. Ammonia has been produced and utilized for the past 100 years as a fertilizer chemical raw material and refrigerant. Ammonia can be used as a fuel but there are several challenges in ammonia combustion such as low flammability high NOx emission and low radiation intensity. Overcoming these challenges requires further research into ammonia flame dynamics and chemistry. This paper discusses recent successful applications of ammonia fuel in gas turbines co-fired with pulverize coal and in industrial furnaces. These applications have been implemented under the Japanese ‘Cross-ministerial Strategic Innovation Promotion Program (SIP): Energy Carriers’. In addition fundamental aspects of ammonia combustion are discussed including characteristics of laminar premixed flames counterflow twin-flames and turbulent premixed flames stabilized by a nozzle burner at high pressure. Furthermore this paper discusses details of the chemistry of ammonia combustion related to NOx production processes for reducing NOx and validation of several ammonia oxidation kinetics models. Finally LES results for a gas-turbine-like swirl-burner are presented for the purpose of developing low-NOx single-fuelled ammonia gas turbine combustors.

CO2 emissions associated with hydrogen production can be reduced replacing steam methane reforming with electrolysis using renewable electricity with a trade-off of increasing energy consumption water consumption and cost. In this research a linear programming optimization model of a hydrogen production system that considers simultaneously energy consumption water consumption CO2 emissions and cost on a cradle-to-gate basis was developed. The model was used to evaluate the impact of CO2 intensity on the optimum design of a hydrogen production system for Japan considering different stakeholders’ priorities. Hydrogen is produced using steam methane reforming and electrolysis. Electricity sources include grid wind solar photovoltaic geothermal and hydro. Independent of the stakeholders’ priorities steam methane reforming dominates hydrogen production for cradle-to-gate CO2 intensities larger than 9 kg CO2/kg H2 while electrolysis using renewable electricity dominates for lower cradle-to-gate CO2 intensities. Reducing the cradle-to-gate CO2 intensity increases energy consumption water consumption and specific cost of hydrogen production. For a cradle-to-gate CO2 intensity of 0 kg CO2/kg H2 the specific cost of hydrogen production varies between 8.81 and 13.6 USD/kg H2; higher than the specific cost of hydrogen production targeted by the Japanese government in 2030 of 30 JPY/Nm3 3.19 USD/kg H2.

Hydrogen addition affects the composition of exhaust gases in vehicles. However the effects of hydrogen addition to compression ignition engines in running vehicles have not been evaluated. Hydrogen‑mixed air was introduced into the air intake of a truck equipped with a direct‑ injection diesel engine and running on a chassis dynamometer to investigate the effect of hydrogen addition on fuel consumption and exhaust gas components. The reduction in diesel consumption and the increase in hydrogen energy share (HES) showed almost linear dependence where the percentage decrease in diesel consumption is approximately 0.6 × HES. The percentage reduction of CO2 showed a one‑to‑one relationship to the reduction in diesel consumption. The reduction in emissions of CO PM and hydrocarbons (except for ethylene) had one to one or a larger correlation with the reduction of diesel consumption. On the other hand it was observed that NOx emissions increased and the percentage increase of NOx was 1.5~2.0 times that of HES. The requirement for total energy supply was more when hydrogen was added than for diesel alone. In the actual running mode only 50% of the energy of added hydrogen was used to power the truck. As no adjustments were made to the engine in this experiment a possible disadvantage that could be improved by adjusting the combustion conditions.

The influence of hydrogen-enriched natural gas (HENG) and CO2 on the mechanical property of X80 pipeline steel were investigated via fatigue crack growth rate (FCGR) tests and density functional theory (DFT) calculations. The results show that the FCGR in H2 was slightly faster than that in HENG while it was slower than that in the N2/CO2/H2 mixtures. The enhanced FCGR by CO2 further increased with the increasing CO2 content. DFT calculation results show that the adsorbed CO2 on the iron surface significantly increased the migration rate of H atoms from surface to subsurface. This promotes the entry of hydrogen into the steel.

Current hydrogen stations are using a constant dispenser pressure ramp rate method. When a flow rate increases for heavy duty vehicle a large pressure loss occurs and it slows down refueling. This study developed a new method (cTPR method) that has the constant pressure ramp rate in the tank by compensating for the tube pressure loss without any feedback from the vehicle. A refueling simulation confirmed that a refueling was shortened − 49s with a lower ending gas temperature. Testing confirmed that the cTPR method can be realized simply by changing the control without any hardware modification.

The use of hydrogen fuel produced from renewable energy sources is an effective way to reduce well-to-wheel CO2 emissions from automobiles. In this study the performance of a hydrogen-powered series hybrid vehicle was compared with that of other powertrains such as gasoline-powered hybrid fuel cell and electric vehicles in a simulation that could estimate CO2 emissions under real-world driving conditions. The average fuel consumption of the hydrogenpowered series hybrid vehicle exceeded that of the gasoline-powered series hybrid vehicle under all conditions and was better than that of the fuel cell vehicle under urban and winding conditions with frequent acceleration and deceleration. The driving range was longer than that of the batterypowered vehicle but approximately 60% of that of the gasoline-powered series hybrid. Regarding the life-cycle assessment of CO2 emissions fuel cell and electric vehicles emitted more CO2 during the manufacturing process. Regarding fuel production CO2 emissions from hydrogen and electric vehicles depend on the energy source. However in the future this problem can be solved by using carbon-free energy sources for fuel production. Therefore hydrogen-powered series hybrid vehicles show a high potential to be environmentally friendly alternative fuel vehicles.

This study investigated the pressure-dependent CO2 effect on the hydrogen embrittlement of X80 and GB20# pipeline steels by combining experiments and first-principles calculations. Results revealed that the CO2 effect enhanced the fatigue crack growth for GB20# steel in 10 MPa CO₂-enriched hydrogen mixtures. However the improved degree by the CO₂ effect at 10 MPa was less pronounced than at 0.4 MPa which was found for the first time. This was attributed to the decreased adsorption rate of CO₂ on iron as hydrogen pressure increased. Therefore in high-pressure CO₂-enriched hydrogen mixtures CO2 could not significantly accelerate the inherent rapid hydrogen uptake at high pressure.

Japan has formulated a net-zero emissions target by 2050. Existing scenarios consistent with this target generally depend on carbon dioxide removal (CDR). In addition to domestic mitigation actions the import of low-carbon energy carriers such as hydrogen and synfuels and negative emissions credits are alternative options for achieving net-zero emissions in Japan. Although the potential and costs of these actions depend on global energy system transition characteristics which can potentially be informed by the global integrated assessment models they are not considered in current national scenario assessments. This study explores diverse options for achieving Japan's net-zero emissions target by 2050 using a national energy system model informed by international energy trade and emission credits costs estimated with a global energy system model. We found that demand-side electrification and approximately 100 Mt-CO2 per year of CDR implementation equivalent to approximately 10% of the current national CO2 emissions are essential across all net-zero emissions scenarios. Upscaling of domestically generated hydrogen-based alternative fuels and energy demand reduction can avoid further reliance on CDR. While imports of hydrogen-based energy carriers and emission credits are effective options annual import costs exceed the current cost of fossil fuel imports. In addition import dependency reaches approximately 50% in the scenario relying on hydrogen imports. This study highlights the importance of considering global trade when developing national net-zero emissions scenarios and describes potential new roles for global models.

The hydrogen compatibility of two X65 pipeline steels for transport of hydrogen gas is investigated through microstructural characterization hydrogen permeation measurements and fracture mechanical testing. The investigated materials are a quenched and tempered pipeline steel with a fine-grained homogeneously distributed ferrite-bainite microstructure and hot rolled pipeline steel with a ferrite-pearlite banded microstructure. All tests are performed both under electrochemical and gaseous hydrogen charging conditions. A correlation between electrochemical hydrogen charging and gaseous charging is determined. The results point to inherent differences in the interaction between hydrogen and the two material microstructures. Further research is needed to unveil the influence of material microstructure on hydrogen embrittlement.

In this research we developed a hydrogen (H2 ) electric generator in an H2 generation system based on chemical reactions. In the experiment we tested the performance of the H2 electric generator and measured the amount of H2 generated. The maximum output was 700 W and the thermal efficiency was 18.2%. The theoretical value and measured value were almost the same and the maximum error was 4%.