France
CFD Simulation of a Hybrid Solar/Electric Reactor for Hydrogen and Carbon Production from Methane Cracking
Jan 2023
Publication
Methane pyrolysis is a transitional technology for environmentally benign hydrogen production with zero greenhouse gas emissions especially when concentrated solar energy is the heating source for supplying high-temperature process heat. This study is focused on solar methane pyrolysis as an attractive decarbonization process to produce both hydrogen gas and solid carbon with zero CO2 emissions. Direct normal irradiance (DNI) variations arising from inherent solar resource variability (clouds fog day-night cycle etc.) generally hinder continuity and stability of the solar process. Therefore a novel hybrid solar/electric reactor was designed at PROMES-CNRS laboratory to cope with DNI variations. Such a design features electric heating when the DNI is low and can potentially boost the thermochemical performance of the process when coupled solar/electric heating is applied thanks to an enlarged heated zone. Computational fluid dynamics (CFD) simulations through ANSYS Fluent were performed to investigate the performance of this reactor under different operating conditions. More particularly the influence of various process parameters including temperature gas residence time methane dilution and hybridization on the methane conversion was assessed. The model combined fluid flow hydrodynamics and heat and mass transfer coupled with gas-phase pyrolysis reactions. Increasing the heating temperature was found to boost methane conversion (91% at 1473 K against ~100% at 1573 K for a coupled solar-electric heating). The increase of inlet gas flow rate Q0 lowered methane conversion since it affected the gas space-time (91% at Q0 = 0.42 NL/min vs. 67% at Q0 = 0.84 NL/min). A coupled heating also resulted in significantly better performance than with only electric heating because it broadened the hot zone (91% vs. 75% methane conversion for coupled heating and only electric heating respectively). The model was further validated with experimental results of methane pyrolysis. This study demonstrates the potential of the hybrid reactor for solar-driven methane pyrolysis as a promising route toward clean hydrogen and carbon production and further highlights the role of key parameters to improve the process performance.
THyGA - Long Term Effect of H2 on Appliances Tested
May 2023
Publication
The goals of the long-term tests were to see the impact of blends of hydrogen and natural gas on the technical condition of the appliances and their performance after several hours of operation. To do so they were run through an accelerated test program amounting to more than 3000 testing hours for the boilers and more than 2500 testing hours for the cookers. The percentage of hydrogen in the test gas was 30% by volume. Three boilers and two cookers were tested by DGC and two boilers by GWI. This report describes the test protocol the results and analysis on the seven appliances tested.
Global Warming Potential and Societal-governmental Impacts of the Hydrogen Ecosystem in the Transportation Sector
Apr 2024
Publication
The environmental and societal challenges of our contemporary society are leading us to reconsider our approaches to vehicle design. The aim of this article is to provide the reader with the essential knowledge needed to responsibly design a vehicle equipped with a hydrogen fuel cell system. Two pivotal aspects of hydrogen-electric powertrain eco-design are examined. First the global warming potential is assessed for both PEMFC systems and Type IV hydrogen tanks accounting for material extraction production and end-of-life considerations. The usage phase was omitted from the study in order to facilitate data adaptation for each type of use. PEMFC exhibits a global warming potential of about 29.2 kgCO2eq/kW while the tank records 12.4 kgCO2eq/kWh with transportation factors considered. Secondly the societal and governmental impacts are scrutinized with the carbon-intensive hydrogen tank emerging as having the most significant societal and governmental risks. In fact on a scale of 1–5 with 5 representing the highest level of risk the PEMFC system has a societal impact and governance risk of 2.98. The Type IV tank has a societal impact and governance risk of 3.31. Although uncertainties persist regarding the results presented in this study the values obtained provide an overview of the societal and governmental impacts of the hydrogen ecosystem in the transportation sector. The next step will be to compare for the same usage which solution between hydrogen-electric and 100% battery is more respectful of humans and the environment.
Hydrogen-assisted Fatigue Crack Growth: Pre-charging vs In-situ Testing in Gaseous Environments
Mar 2023
Publication
We investigate the implications of conducting hydrogen-assisted fatigue crack growth experiments in a hydrogen gas environment (in-situ hydrogen charging) or in air (following exposure to hydrogen gas). The study is conducted on welded 42CrMo4 steel a primary candidate for the future hydrogen transport infrastructure allowing us to additionally gain insight into the differences in behavior between the base steel and the coarse grain heat affected zone. The results reveal significant differences between the two testing approaches and the two weld regions. The differences are particularly remarkable for the comparison of testing methodologies with fatigue crack growth rates being more than one order of magnitude higher over relevant loading regimes when the samples are tested in a hydrogen-containing environment relative to the pre-charged samples. Aided by finite element modelling and microscopy analysis these differences are discussed and rationalized. Independent of the testing approach the heat affected zone showed a higher susceptibility to hydrogen embrittlement. Similar microstructural behavior is observed for both testing approaches with the base metal exhibiting martensite lath decohesion while the heat affected zone experienced both martensite lath decohesion and intergranular fracture.
Proton Exchange Membrane Electrolyzer Emulator for Power Electronics Testing Applications
Mar 2021
Publication
This article aims to develop a proton exchange membrane (PEM) electrolyzer emulator. This emulator is realized through an equivalent electrical scheme. It allows taking into consideration the dynamic operation of PEM electrolyzers which is generally neglected in the literature. PEM electrolyzer dynamics are reproduced by the use of supercapacitors due to the high value of the equivalent double-layer capacitance value. Steady-state and dynamics operations are investigated in this work. The design criteria are addressed. The PEM electrolyzer emulator is validated by using a 400-W commercial PEM electrolyzer. This emulator is conceived to test new DC-DC converters to supply the PEM ELs and their control as well avoiding the risk to damage a real electrolyzer for experiment purposes. The proposed approach is valid both for a single cell and for the whole stack emulation.
Combustion Regimes of Hydrogen-air-steam Mixtures
Sep 2021
Publication
In the case of a severe nuclear power plant accident hydrogen gas formation may occur from the core degradation and cooling water evaporation and subsequent oxidation of zircaloy. These phenomena increase the risk of hazardous combustion events in the reactor especially when combined with an ignition source. If not handled carefully these types of accidents can cause severe damage to the reactor building with potential radioactive effects on the environment. Although hydrogen-air combustion has been investigated before hydrogen-air-steam mixtures remain unstudied under reactor-like conditions. Thus this study investigated such mixtures’ combustion regimes. A closed tube of 318 liters (7.65m tall and 0.23m inner diameter) measures the flame speed flame propagation and shock wave behaviors for 11-15 %vol hydrogen mixtures combined with 0 20 or 30 %vol steam and air. Thus both the effect of steam and hydrogen content was investigated and compared. The experimental setup combined photomultiplier tubes pressure sensors and shock detectors to give a full view of the different combustion regimes. A number of obstacles changed the in-chamber turbulence during flame propagation to provide further reactor-like environments. This changed turbulence affected the combustion regimes and enhanced the flame speed for some cases. The results showed varying combustion behaviors depending on the water vapor concentration where a higher concentration meant a lower flame speed reduced pressure load and sometimes combustion extinction. At 0 %vol steam dilution the flame speed remained supersonic for all H2 concentrations while at 30 %vol steam dilution the flame speed remained subsonic for all H2 concentrations. Thus with high levels of steam dilution the risk for shock waves leading to potential reactor building destruction decreases."
Numerical Modeling of a Moderate Hydrogen Leakage in a Typical Two-vented Fuel Cell Configuration
Sep 2021
Publication
Numerical results are presented from two direct numerical simulations (DNS) where a moderate hydrogen leakage is modeled in a typical two-vented fuel cell configuration. The study mimics one of the experimental investigations carried out on the 1 m3 enclosure with a leak flow rate of 10.4 Nl.min−1 [1]. The injection dimensionless Richardson number is at the order of unity and thus characterizes a plume flow which becomes turbulent due to gravitational accelerations. Two large exterior regions are added to the computational domain to model correctly the exchange between the in/out flows at both vents and the outer environment. Two meshes are used in this study; a first consisting of 250 million cells while the second has 2 billion cells to ensure the fine DNS resolution at the level of Kolmogorov and Batchelor length scales. The high performance computation (HPC) platform TRUST is employed where the computational domain is distributed up to 5.104 central processing unit (CPU) cores. A detailed description of the flow structure and the hydrogen dispersion is provided where the sharp effect of the cross-flow on the plume is analyzed. Comparisons versus the experimental measurements show a very good agreement where both the bi-layer Linden regime and the maximal concentration in the top homogeneous layer are correctly reproduced by the DNS. This result is extremely important and breaks the limitations shown previously with statistical RANS approaches and LES models. This study can be considered as a good candidate for any further improvements of the theoretical industrial plume models in general and for the estimation of the non-constant entrainment coefficient in particular.
Chemical Inhibition of Premixed Hydrogen-air Flames: Experimental Investigation using a 20-litre Vessel
Sep 2021
Publication
Throughout the history of the mining petroleum process and nuclear industries continuous efforts have been made to develop and improve measures to prevent and mitigate accidental explosions. Over the coming decades energy systems are expected to undergo a transition towards sustainable use of conventional hydrocarbons and an increasing share of renewable energy sources in the global energy mix. The variable and intermittent supply of energy from solar and wind points to energy systems based on hydrogen or hydrogen-based fuels as the primary energy carriers. However the safety-related properties of hydrogen imply that it is not straightforward to achieve and document the same level of safety for hydrogen systems compared to similar systems based on established fuels such as petrol diesel and natural gas. Compared to the conventional fuels hydrogen-air mixtures have lower ignition energy higher combustion reactivity and a propensity to undergo deflagration-to-detonation-transition (DDT) under certain conditions. To achieve an acceptable level of safety it is essential to develop effective measures for mitigating the consequences of hydrogen explosions in systems with certain degree of congestion and confinement. Extensive research over the last decade have demonstrated that chemical inhibition or partial suppression can be used for mitigating the consequences of vapour cloud explosions (VCEs) in congested process plants. Total and cooperation partners have demonstrated that solid flame inhibitors injected into flammable hydrocarbon-air clouds represent an effective means of mitigating the consequences of VCEs involving hydrocarbons. For hydrogen-air explosions these same chemicals inhibitors have not proved effective. It is however well-known that hydrocarbons can affect the burning velocity of hydrogen-air mixtures greatly. This paper gives an overview over previous work on chemical inhibitors. In addition experiments in a 20-litre vessel have been performed to investigate the effect of combinations of hydrocarbons and alkali salts on hydrogen/air mixtures.
Full-scale Tunnel Experiments for Fuel Cell Hydrogen Vehicles: Jat Fire and Explosions
Sep 2021
Publication
In the framework of the HYTUNNEL-CS European project sponsored by FCH-JU a set of preliminary tests were conducted in a real tunnel in France. These tests are devoted to safety of hydrogen-fueled vehicles having a compressed gas storage and Temperature Pressure Release Device (TPRD). The goal of the study is to develop recommendations for Regulations Codes and Standards (RCS) for inherently safer use of hydrogen vehicles in enclosed transportation systems. Two scenarios were investigated (a) jet fire evolution following the activation of TPRD due to conventional fuel car fire and (b) explosion of compressed hydrogen tank. The obtained experimental data are systematically compared to existing engineering correlations. The results will be used for benchmarking studies using CFD codes. The hydrogen pressure range in these preliminary tests has been lowered down to 20MPa in order to verify the capability of various large-scale measurement techniques before scaling up to 70 MPa the subject of the second experimental campaign.
Fuel-scale Tunnel Experiments for Fuel Cell Hydrogen Vehicles: Gas Dispersion
Sep 2021
Publication
In the framework of the HYTUNNEL-CS European project sponsored by FCH-JU a set of preliminary tests were conducted in a real tunnel in France. These tests are devoted to safety of hydrogen-fueled vehicles having a compressed gas storage and Temperature Pressure Release Device (TPRD). The goal of the study is to develop recommendations for Regulations Codes and Standards (RCS) for inherently safer use of hydrogen vehicles in enclosed transportation systems. In these preliminary tests the helium gas has been employed instead of hydrogen. Upward and downward gas releases following by TPRD activation has been considered. The experimental data describing local behavior (close to jet or below the chassis) as well as global behavior at the tunnel scale are obtained. These experimental data are systematically compared to existing engineering correlations. The results will be used for benchmarking studies using CFD codes. The hydrogen pressure range in these preliminary tests has been lowered down to 20MPa in order to verify the capability of various large-scale measurement techniques before scaling up to 70MPa the subject of the second campaign.
Ammonia Production from Clean Hydrogen and the Implications for Global Natural Gas Demand
Jan 2023
Publication
Non-energy use of natural gas is gaining importance. Gas used for 183 million tons annual ammonia production represents 4% of total global gas supply. 1.5-degree pathways estimate an ammonia demand growth of 3–4-fold until 2050 as new markets in hydrogen transport shipping and power generation emerge. Ammonia production from hydrogen produced via water electrolysis with renewable power (green ammonia) and from natural gas with CO2 storage (blue ammonia) is gaining attention due to the potential role of ammonia in decarbonizing energy value chains and aiding nations in achieving their net-zero targets. This study assesses the technical and economic viability of different routes of ammonia production with an emphasis on a systems level perspective and related process integration. Additional cost reductions may be driven by optimum sizing of renewable power capacity reducing losses in the value chain technology learning and scale-up reducing risk and a lower cost of capital. Developing certification and standards will be necessary to ascertain the extent of greenhouse gas emissions throughout the supply chain as well as improving the enabling conditions including innovative finance and de-risking for facilitating international trade market creation and large-scale project development.
CFD Simulations of the Refueling of Long Horizontal H2 Tanks
Sep 2021
Publication
The understanding of physical phenomena occurring during the refueling of H2 tanks used for hydrogen mobility applications is the key point towards the most optimal refueling protocol. A lot of experimental investigations on tank refueling were performed in the previous years for different types and sizes of tank. Several operating conditions were tested through these experiments. For instance the HyTransfer project gave one of the major outputs on the understanding of the physical phenomena occurring during a tank refueling. From a numerical perspective the availability of accurate numerical tools is another key point. Such tools could be used instead of the experimental set-ups to test various operating conditions or new designs of tanks and injectors. The use of these tools can reduce the cost of the refueling protocol development in the future. However they first need to be validated versus experimental data. This work is dedicated to CFD (Computational Fluid Dynamics) modeling of the hydrogen refueling of a long horizontal 530L type IV tank. As of now the number of available CFD simulations for such a large tank is low as the computational cost is significant which is often considered as a bottleneck for this approach. The simulated operating conditions correspond to one of the experimental campaigns performed in the framework of the HyTransfer project. The 3D CFD model is presented. In a first validation step the CFD results are compared with experimental data. Then a deeper insight into the physics predicted by the CFD is provided. Finally two other methodologies with the aim to reduce the computational cost have been tested.
On the Possibility to Simulate the Operation of a SI Engine using Alternative Gaseous Fuels
Nov 2019
Publication
A thermodynamic combustion model developed in AVL BOOST software was used in order to evaluate the pollutant emissions performance and efficiency parameters of a spark ignition engine Renault K7M-710 fueled with compressed natural gas hydrogen and blends of compressed natural gas and hydrogen (hythane). Multiple research studies have concluded that for the near future hythane could be the most promising alternative fuel because it has the advantages of both its components. In our previous work the model was validated for the performance and efficiency parameters by comparison of simulation results with experimental data acquired when the engine was fueled with gasoline. In this work the model was improved and can predict the values of pollutant emissions when the engine is running with the studied alternative fuels. As the percentage of hydrogen in hythane is increased the power of the engine rises the brake specific fuel consumption carbon dioxide carbon monoxide and total unburned hydrocarbon emissions decrease while nitrogen oxides increase. The values of peak fire pressure maximum pressure derivative and peak fire temperature in cycle are higher leading to an increased probability of knock occurrence. To avoid this phenomenon an optimum correlation between the natural gas-hydrogen blend the air-fuel ratio the spark advance and the engine operating condition needs to be found.
On Board 70 MPA Hydrogen Composite Pressure Vessel Safety Factor
Sep 2021
Publication
The safety factor of a composite structure in relation to its mechanical rupture is an important criterion for the safety of a 70 MPa composite pressure vessel for hydrogen storage particularly for on-board applications (car bus truck train…). After an introduction of Type IV technology the contribution of carbon fibre composite material structure manufacturing process of pressure vessels and environmental effects on the safety factor are commented. Thanks to an experimental-based evaluation on composite material and H2 composite pressure vessel the safety margins are addressed.
Combined Cooling and Power Management Strategy for a Standalone House Using Hydrogen and Solar Energy
May 2021
Publication
Tropical climate is characterized by hot temperatures throughout the year. In areas subject to this climate air conditioning represents an important share of total energy consumption. In some tropical islands there is no electric grid; in these cases electricity is often provided by diesel generators. In this study in order to decarbonize electricity and cooling production and to improve autonomy in a standalone application a microgrid producing combined cooling and electrical power was proposed. The presented system was composed of photovoltaic panels a battery an electrolyzer a hydrogen tank a fuel cell power converters a heat pump electrical loads and an adsorption cooling system. Electricity production and storage were provided by photovoltaic panels and a hydrogen storage system respectively while cooling production and storage were achieved using a heat pump and an adsorption cooling system respectively. The standalone application presented was a single house located in Tahiti French Polynesia. In this paper the system as a whole is presented. Then the interaction between each element is described and a model of the system is presented. Thirdly the energy and power management required in order to meet electrical and thermal needs are presented. Then the results of the control strategy are presented. The results showed that the adsorption cooling system provided 53% of the cooling demand. The use of the adsorption cooling system reduced the needed photovoltaic panel area the use of the electrolyzer and the use of the fuel cell by more than 60% and reduced energy losses by 7% (compared to a classic heat pump) for air conditioning.
Assessing the Environmental Impacts of Wind-based Hydrogen Production in the Netherlands Using Ex-ante LCA and Scenarios Analysis
Mar 2021
Publication
Two electrolysis technologies fed with renewable energy sources are promising for the production of CO2-free hydrogen and enabling the transition to a hydrogen society: Alkaline Electrolyte (AE) and Polymer Electrolyte Membrane (PEM). However limited information exists on the potential environmental impacts of these promising sustainable innovations when operating on a large-scale. To fill this gap the performance of AE and PEM systems is compared using ex-ante Life Cycle Assessment (LCA) technology analysis and exploratory scenarios for which a refined methodology has been developed to study the effects of implementing large-scale sustainable hydrogen production systems. Ex-ante LCA allows modelling the environmental impacts of hydrogen production exploratory scenario analysis allows modelling possible upscaling effects at potential future states of hydrogen production and use in vehicles in the Netherlands in 2050. A bridging tool for mapping the technological field has been created enabling the combination of quantitative LCAs with qualitative scenarios. This tool also enables diversity for exploring multiple sets of visions. The main results from the paper show with an exception for the “ozone depletion” impact category (1) that large-scale AE and PEM systems have similar environmental impacts with variations lower than 7% in all impact categories (2) that the contribution of the electrolyser is limited to 10% of all impact categories results and (3) that the origin of the electricity is the largest contributor to the environmental impact contributing to more than 90% in all impact categories even when renewable energy sources are used. It is concluded that the methodology was applied successfully and provides a solid basis for an ex-ante assessment framework that can be applied to emerging technological systems.
Results of the Pre-normative Research Project PRESLHY for the Safe Use of Liquid Hydrogen
Sep 2021
Publication
Liquid hydrogen (LH2) compared to compressed gaseous hydrogen offers advantages for large-scale transport and storage of hydrogen with higher densities. Although the gas industry has good experience with LH2 only little experience is available for the new applications of LH2 as an energy carrier. Therefore the European FCH JU funded project PRESLHY conducted pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. The central research consisted of a broad experimental program combined with analytical work modelling and simulations belonging to the three key phenomena of the accident chain: release and mixing ignition and combustion. The presented results improve the general understanding of the behavior of LH2 in accidents and provide some design guidelines and engineering tools for safer use of LH2. Recommendations for improvement of current international standards are derived.
Adaptation of Hydrogen Transport Models at the Polycrystal Scale and Application to the U-bend Test
Dec 2018
Publication
Hydrogen transport and trapping equations are implemented in a FE software using User Subroutines and the obtained tool is applied to get the diffusion fields in a metallic sheet submitted to a U-Bend test. Based on a submodelling process mechanical and diffusion fields have been computed at the polycrystal scale from which statistical evaluation of the risk of failure of the sample has been estimated.
Hydrogen Projects Database – Analysis
Jun 2020
Publication
The IEA produced this dataset as part of efforts to track advances in low-carbon hydrogen technology. It covers all projects commissioned worldwide since 2000 to produce hydrogen for energy or climate-change-mitigation purposes. It includes projects which their objective is either to reduce emissions associated with producing hydrogen for existing applications or to use hydrogen as an energy carrier or industrial feedstock in new applications that have the potential to be a low-carbon technology. Projects in planning or construction are also covered.
Link to Download Database from IEA Website
Link to Download Database from IEA Website
The Challenges of Hydrogen Storage on a Large Scale
Sep 2021
Publication
With the growing success of green hydrogen the general trend is for increased hydrogen production and large quantities of storage. Engie’s projects have grown from a few kilos of hydrogen to the quest for large scale production and associated storage – e.g. several tons or tens of tons. Although a positive sign for Engie’s projects it does inevitably result in challenges in new storage methods and in risks management related to such facilities; particularly with hydrogen facilities being increasingly placed in the vicinity of general public sites. For example a leak on hydrogen storage can generate significant thermal and overpressure effects on surrounding people/facilities in the event of ignition. Firewalls can be installed to protect individuals / infrastructure from thermal effects but the adverse result is that this solution can increase the violence of an explosion in case of delayed ignition or confinement. The manner of emergency intervention on a pool fire of hydrogen is also totally different from intervention on compressed gaseous hydrogen. The first part of this presentation will explain different means to store hydrogen in large quantities. The second part will present for each storage the specific risks generated. The third and final part will explain how these risks can be addressed on a technical point of view by safety devices or by other solutions (separation distance passive/active means …).
AC-DC Converters for Electrolyzer Applications: State of the Art and Future Challenges
May 2020
Publication
The main objective of the article is to provide a thorough review of currently used AC-DC converters for alkaline and proton exchange membrane (PEM) electrolyzers in power grid or wind energy conversion systems. Based on the current literature this article aims at emphasizing the advantages and drawbacks of AC-DC converters mainly based on thyristor rectifier bridges and chopper-rectifiers. The analysis is mainly focused on the current issues for these converters in terms of specific energy consumption current ripple reliability efficiency and power quality. From this analysis it is shown that thyristors-based rectifiers are particularly fit for high-power applications but require the use of active and passive filters to enhance the power quality. By comparison the association combination of the chopper-rectifier can avoid the use of bulky active and passive filters since it can improve power quality. However the use of a basic chopper (i.e. buck converter) presents several disadvantages from the reliability energy efficiency voltage ratio and current ripple point of view. For this reason new emerging DC-DC converters must be employed to meet these important issues according to the availability of new power switching devices. Finally based on the authors’ experience in power conversion for PEM electrolyzers a discussion is provided regarding the future challenges that must face power electronics for green hydrogen production based on renewable energy sources.
Characterization of the Inducible and Slow-Releasing Hydrogen Sulfide and Persulfide Donor P*: Insights into Hydrogen Sulfide Signaling
Jun 2021
Publication
Hydrogen sulfide (H2S) is an important mediator of inflammatory processes. However controversial findings also exist and its underlying molecular mechanisms are largely unknown. Recently the byproducts of H2S per-/polysulfides emerged as biological mediators themselves highlighting the complex chemistry of H2S. In this study we characterized the biological effects of P* a slow-releasing H2S and persulfide donor. To differentiate between H2S and polysulfide-derived effects we decomposed P* into polysulfides. P* was further compared to the commonly used fast-releasing H2S donor sodium hydrogen sulfide (NaHS). The effects on oxidative stress and interleukin-6 (IL-6) expression were assessed in ATDC5 cells using superoxide measurement qPCR ELISA and Western blotting. The findings on IL-6 expression were corroborated in primary chondrocytes from osteoarthritis patients. In ATDC5 cells P* not only induced the expression of the antioxidant enzyme heme oxygenase-1 via per-/polysulfides but also induced activation of Akt and p38 MAPK. NaHS and P* significantly impaired menadione-induced superoxide production. P* reduced IL-6 levels in both ATDC5 cells and primary chondrocytes dependent on H2Srelease. Taken together P* provides a valuable research tool for the investigation of H2S and per-/polysulfide signalling. These data demonstrate the importance of not only H2S but also per-/polysulfides as bioactive signaling molecules with potent anti-inflammatory and in particular antioxidant properties.
Relevance of Optimized Low-Scale Green H2 Systems in a French Context: Two Case Studies
May 2022
Publication
Hydrogen has been identified as a very promising vector for energy storage especially for heavy mobility applications. For this reason France is making significant investments in this field and use cases need to be evaluated as they are sprouting. In this paper the relevance of H2 in two storage applications is studied: a domestic renewable electricity production system connected to the grid and a collective hydrogen production for the daily bus refill. The investigation consists of the sizing of the system and then the evaluation of its performance according to several criteria depending on case. Optimizations are made using Bayesian and gradient-based methods. Several variations around a central case are explored for both cases to give insights on the impact of the different parameters (location pricing objective etc.) on the performance of the system.Our results show that domestic power-to-power applications (case 1) do not seem to be competitive with electrochemical storage. Meanwhile without any subsidies or incentives such configuration does not allow prosumers to save money (+16% spendings compared to non-equipped dwelling). It remains interesting when self-sufficiency is the main objective (up to 68% of energy is not exchanged). The power-to-gas application (case 2 central case) with a direct use of hydrogen for mobility seems to be more relevant according to our case study we could reach a production cost of green H2 around 5 €/kg similar to the 3–10 $/kg found in literature for 182 houses involved. In both cases H2 follows a yearly cycle charging in summer and discharging in winter (long term storage) due to low conversion efficiency.
Ignition of Hydrogen-air Mixtures Under Volumetric Expansion Conditions
Sep 2017
Publication
A better understanding of chemical kinetics under volumetric expansion is important for a number of situations relevant to industrial safety including detonation diffraction and direct initiation reflected shock-ignition at obstacles ignition behind a decaying shock among others. The ignition of stoichiometric hydrogen-air mixtures was studied using 0D numerical simulations with time-dependent specific volume variations. The competition between chemical energy release and expansion-induced cooling was characterized for different cooling rates and mathematical forms describing the shock decay rate. The critical conditions for reaction quenching were systematically determined and the thermo-chemistry dynamics were analyzed near the critical conditions.
Preliminary Risk Assessment (PRA) for Tests Planned in a Pilot Salt Cavern Hydrogen Storage in the Frame of the French Project STOPIL-H2
Sep 2021
Publication
The STOPIL-H2 project supported by the French Geodenergies research consortium aims to design a demonstrator for underground hydrogen storage in cavern EZ53 of the Etrez gas storage (France) operated by Storengy. Two types of tests are planned in this cavern: a tightness test with nitrogen and hydrogen then a cycling test during which the upper part of the cavern (approximately 200 m3) will be filled with hydrogen during 6 to 9 months. In this paper the PRA for the cycling test is presented comprising the identification of the major hazards and the proposed prevention and protection measures. The implemented methodology involves the following steps: data mining from the description of the project; analysis of lessons learned from accidents that occurred in underground gas storage and subface facilities; identification of the potential hazards pertaining to the storage process; analysis of external potential aggressors. Resulting as one of the outcomes of the PRA major accidental scenarios are presented and classified according to concerned storage operation phases as well as determined preventive or protective barriers able to prevent their occurrence of mitigate their consequences.
Strategies for the Sampling of Hydrogen at Refuelling Stations for Purity Assessment
Aug 2021
Publication
Hydrogen delivered at hydrogen refuelling station must be compliant with requirements stated in different standards which require specialized sampling device and personnel to operate it. Currently different strategies are implemented in different parts of the world and these strategies have already been used to perform 100s of hydrogen fuel sampling in USA EU and Japan. However these strategies have never been compared on a large systematic study. The purpose of this paper is to describe and compare the different strategies for sampling hydrogen at the nozzle and summarize the key aspects of all the existing hydrogen fuel sampling including discussion on material compatibility with the impurities that must be assessed. This review highlights the fact it is currently difficult to evaluate the impact or the difference these strategies would have on the hydrogen fuel quality assessment. Therefore comparative sampling studies are required to evaluate the equivalence between the different sampling strategies. This is the first step to support the standardization of hydrogen fuel sampling and to identify future research and development area for hydrogen fuel sampling.
An Overview of the Recent Advances in Composite Materials and Artificial Intelligence for Hydrogen Storage Vessels Design
Mar 2023
Publication
The environmental impact of CO2 emissions is widely acknowledged making the development of alternative propulsion systems a priority. Hydrogen is a potential candidate to replace fossil fuels for transport applications with three technologies considered for the onboard storage of hydrogen: storage in the form of a compressed gas storage as a cryogenic liquid and storage as a solid. These technologies are now competing to meet the requirements of vehicle manufacturers; each has its own unique challenges that must be understood to direct future research and development efforts. This paper reviews technological developments for Hydrogen Storage Vessel (HSV) designs including their technical performance manufacturing costs safety and environmental impact. More specifically an up-to-date review of fiber-reinforced polymer composite HSVs was explored including the end-of-life recycling options. A review of current numerical models for HSVs was conducted including the use of artificial intelligence techniques to assess the performance of composite HSVs leading to more sophisticated designs for achieving a more sustainable future.
Techno-economic Feasibility of Hybrid PV/wind/battery/thermal Storage Trigeneration System: Toward 100% Energy Independency and Green Hydrogen Production
Dec 2022
Publication
With the clear adverse impacts of fossil fuel-based energy systems on the climate and environment ever-growing interest and rapid developments are taking place toward full or nearly full dependence on renewable energies in the next few decades. Estonia is a European country with large demands for electricity and thermal energy for district heating. Considering it as the case study this work explores the feasibility and full potential of optimally sized photovoltaic (PV) wind and PV/wind systems equipped with electric and thermal storage to fulfill those demands. Given the large excess energy from 100% renewable energy systems for an entire country this excess is utilized to first meet the district heating demand and then to produce hydrogen fuel. Using simplified models for PV and wind systems and considering polymer electrolyte membrane (PEM) electrolysis a genetic optimizer is employed for scanning Estonia for optimal installation sites of the three systems that maximize the fulfillment of the demand and the supply–demand matching while minimizing the cost of energy. The results demonstrate the feasibility of all systems fully covering the two demands while making a profit compared to selling the excess produced electricity directly. However the PV-driven system showed enormous required system capacity and amounts of excess energy with the limited solar resources in Estonia. The wind system showed relatively closer characteristics to the hybrid system but required a higher storage capacity by 75.77%. The hybrid PV/wind-driven system required a total capacity of 194 GW most of which belong to the wind system. It was also superior concerning the amount (15.05 × 109 tons) and cost (1.42 USD/kg) of the produced green hydrogen. With such full mapping of the installation capacities and techno-economic parameters of the three systems across the country this study can assist policymakers when planning different country-scale cogeneration systems.
Blue, Green, and Turquoise Pathways for Minimizing Hydrogen Production Costs from Steam Methane Reforming with CO2 Capture
Nov 2022
Publication
Rising climate change ambitions require large-scale clean hydrogen production in the near term. “Blue” hydrogen from conventional steam methane reforming (SMR) with pre-combustion CO2 capture can fulfil this role. This study therefore presents techno-economic assessments of a range of SMR process configurations to minimize hydrogen production costs. Results showed that pre-combustion capture can avoid up to 80% of CO2 emissions cheaply at 35 €/ton but the final 20% of CO2 capture is much more expensive at a marginal CO2 avoidance cost around 150 €/ton. Thus post-combustion CO2 capture should be a better solution for avoiding the final 20% of CO2. Furthermore an advanced heat integration scheme that recovers most of the steam condensation enthalpy before the CO2 capture unit can reduce hydrogen production costs by about 6%. Two hybrid hydrogen production options were also assessed. First a “blue-green” hydrogen plant that uses clean electricity to heat the reformer achieved similar hydrogen production costs to the pure blue configuration. Second a “blue turquoise” configuration that replaces the pre-reformer with molten salt pyrolysis for converting higher hydrocarbons to a pure carbon product can significantly reduce costs if carbon has a similar value to hydrogen. In conclusion conventional pre-combustion CO2 capture from SMR is confirmed as a good solution for kickstarting the hydrogen economy and it can be tailored to various market conditions with respect to CO2 electricity and pure carbon prices.
The Vision of France, Germany, and the European Union on Future Hydrogen Energy Research and Innovation
Jul 2021
Publication
Hydrogen (H2) is an essential vector for freeing our societies from fossil fuels and effectively initiating the energy transition. Offering high energy density hydrogen can be used for mobile stationary or industrial applications of all sizes. This perspective on the crucial role of hydrogen is shared by a growing number of countries worldwide (e.g. China Germany Japan Republic of Korea Australia and United States) which are publishing ambitious roadmaps for the development of hydrogen and fuel cell technologies supported by substantial financial efforts.
Climate Change Impacts on Gaseous Hydrogen (H2) Potential Produced by Photovoltaic Electrolysis for Stand-Alone or Grid Applications in Europe
Dec 2022
Publication
The EU’s hydrogen strategy consists of studying the potential for renewable hydrogen to help decarbonize the EU in a cost-effective way. Today hydrogen accounts for less than 2% of Europe’s energy consumption. It is primarily used to produce chemical products. However 96% of this hydrogen production is through natural gas leading to significant amounts of CO2 emissions. In this paper we investigated PV electrolysis H2 gas (noted H2(g)) production for mapping this resource at Europe’s scale. The Cordex/Copernicus RCPs scenarios allow for evaluating the impact of climate changes on the H2 -produced mass and the equivalent energy according to both extreme RCPs scenarios. New linear regressions are investigated to study the great dependence in H2(g) produced masses (kg·yr−1 ) and equivalent energies (MWh·yr−1 ) for European countries. Computational scenarios are investigated from a reference year (2005) to the end of the century (2100) by steps of 5 years. According to RCPs 2.6 (favorable)/8.5 (extreme) 31.7% and 77.4% of Europe’s area presents a decrease of H2(g)-produced masses between 2005 and 2100. For the unfavorable scenario (8.5) only a few regions located in the northeast of France Germany Austria Romania Bulgaria and Greece present a positive balance in H2(g) production for supplying remote houses or smart grids in electricity and heat energy.
Corrosion of Structural Components of Proton Exchange Membrane Water Electrolyzer Anodes: A Review
Dec 2022
Publication
Proton exchange membrane (PEM) water electrolysis is one of the low temperature processes for producing green hydrogen when coupled with renewable energy sources. Although this technology has already reached a certain level of maturity and is being implemented at industrial scale its high capital expenditures deriving from the utilization of expensive corrosion-resistant materials limit its economic competitiveness compared to the widespread fossil fuel-based hydrogen production such as steam reforming. In particular the structural elements like bipolar plates (BPP) and porous transports layers (PTL) are essentially made of titanium protected by precious metal layers in order to withstand the harsh oxidizing conditions in the anode compartment. This review provides an analysis of literature on structural element degradation on the oxygen side of PEM water electrolyzers from the early investigations to the recent developments involving novel anti-corrosion coatings that protect more cost-effective BPP and PTL materials like stainless steels.
Alternative and Innovative Solid Oxide Electrolysis Cell Materials: A Short Review
Jun 2021
Publication
Solid oxide electrolysis cell is the leading technology for production of green hydrogen by high temperature electrolysis. However optimization of existing reference materials constituting the cell and development of innovative materials remain critical for solid oxide electrolysis cell. In particular they are key to reach performance and durability targets compatible with a commercialization for the three main markets identified as follows: large-scale H2 production Power-to-X and Power-to-Power. This short review summarizes the latest progress in research and development of alternative and innovative materials for solid oxide electrolysis cells with a main focus on cathode-supported cell materials. A brief description of the layers constituting the solid oxide electrolysis cell is provided with the associated current state-of-the-art materials. A further emphasis on the most promising alternative and innovative materials for each layer follows based on the major aspects from an industrial perspective to reach a competitive hydrogen production cost for the main targeted markets: performance durability scaling up/manufacturing ability and operational flexibility.
Review and Survey of Methods for Analysis of Impurities in Hydrogen for Fuel Cell Vehicles According to ISO 14687:2019
Feb 2021
Publication
Gaseous hydrogen for fuel cell electric vehicles must meet quality standards such as ISO 14687:2019 which contains maximal control thresholds for several impurities which could damage the fuel cells or the infrastructure. A review of analytical techniques for impurities analysis has already been carried out by Murugan et al. in 2014. Similarly this document intends to review the sampling of hydrogen and the available analytical methods together with a survey of laboratories performing the analysis of hydrogen about the techniques being used. Most impurities are addressed however some of them are challenging especially the halogenated compounds since only some halogenated compounds are covered not all of them. The analysis of impurities following ISO 14687:2019 remains expensive and complex enhancing the need for further research in this area. Novel and promising analyzers have been developed which need to be validated according to ISO 21087:2019 requirements.
Assessing and Modelling Hydrogen Reactivity in Underground Hydrogen Storage: A Review and Models Simulating the Lobodice Town Gas Storage
Apr 2023
Publication
Underground Hydrogen storage (UHS) is a promising technology for safe storage of large quantities of hydrogen in daily to seasonal cycles depending on the consumption requirements. The development of UHS requires anticipating hydrogen behavior to prevent any unexpected economic or environmental impact. An open question is the hydrogen reactivity in underground porous media storages. Indeed there is no consensus on the effects or lack of geochemical reactions in UHS operations because of the strong coupling with the activity of microbes using hydrogen as electron donor during anaerobic reduction reactions. In this work we apply different geochemical models to abiotic conditions or including the catalytic effect of bacterial activity in methanogenesis acetogenesis and sulfate-reduction reactions. The models are applied to Lobodice town gas storage (Czech Republic) where a conversion of hydrogen to methane was measured during seasonal gas storage. Under abiotic conditions no reaction is simulated. When the classical thermodynamic approach for aqueous redox reactions is applied the simulated reactivity of hydrogen is too high. The proper way to simulate hydrogen reactivity must include a description of the kinetics of the aqueous redox reactions. Two models are applied to simulate the reactions of hydrogen observed at Lobodice gas storage. One modeling the microbial activity by applying energy threshold limitations and another where microbial activity follows a Monod-type rate law. After successfully calibrating the bio-geochemical models for hydrogen reactivity on existing gas storage data and constraining the conditions where microbial activity will inhibit or enhance hydrogen reactivity we now have a higher confidence in assessing the hydrogen reactivity in future UHS in aquifers or depleted reservoirs.
Society, Materials, and the Environment: The Case of Steel
Mar 2020
Publication
This paper reviews the relationship between the production of steel and the environment as it stands today. It deals with raw material issues (availability scarcity) energy resources and generation of by-products i.e. the circular economy the anthropogenic iron mine and the energy transition. The paper also deals with emissions to air (dust Particulate Matter heavy metals Persistant Organics Pollutants) water and soil i.e. with toxicity ecotoxicity epidemiology and health issues but also greenhouse gas emissions i.e. climate change. The loss of biodiversity is also mentioned. All these topics are analyzed with historical hindsight and the present understanding of their physics and chemistry is discussed stressing areas where knowledge is still lacking. In the face of all these issues technological solutions were sought to alleviate their effects: many areas are presently satisfactorily handled (the circular economy—a historical’ practice in the case of steel energy conservation air/water/soil emissions) and in line with present environmental regulations; on the other hand there are important hanging issues such as the generation of mine tailings (and tailings dam failures) the emissions of greenhouse gases (the steel industry plans to become carbon-neutral by 2050 at least in the EU) and the emission of fine PM which WHO correlates with premature deaths. Moreover present regulatory levels of emissions will necessarily become much stricter.
Discharge Modeling of Large Scale LH2 Experiments with an Engineering Tool
Sep 2021
Publication
Accurate estimation of mass flow rate and release conditions is important for the design of dispersion and combustion experiments for the subsequent validation of CFD codes/models for consequence assessment analysis within related risk assessment studies and for associated Regulation Codes and Standards development. This work focuses on the modelling of the discharge phase of the recent large scale LH2 release and dispersion experiments performed by HSE within the framework of PRESLHY project. The experimental conditions covered sub-cooled liquid stagnation conditions at two pressures (2 and 6 bara) and 3 release nozzle diameters (1 ½ and ¼ inches). The simulations were performed using a 1d engineering tool which accounts for discharge line effects due to friction extra resistance due to fittings and area change. The engineering tool uses the Possible Impossible Flow (PIF) algorithm for choked flow calculations and the Helmholtz Free Energy (HFE) EoS formulation. Three different phase distribution models were applied. The predictions are compared against measured and derived data from the experiments and recommendations are given both regarding engineering tool applicability and future experimental design.
Three-dimensional Structures of N2-Diluted Stoichiometric H2-O2 Flames in Narrow Channels
Sep 2021
Publication
Flame propagation and acceleration in unobstructed channels/tubes is usually assumed as symmetric. A fully optically accessible narrow channel that allows to perform simultaneous high-speed schlieren visualization from two mutually perpendicular directions was built to asses the validity of the aforementioned assumption. Here we provide experimental evidence of the interesting three-dimensional structures and asymmetries that develop during the acceleration phase and show how these may control detonation onset in N2-diluted stoichiometric H2-O2 mixtures.
Control of a Three-Phase Current Source Rectifier for H2 Storage Applications in AC Microgrids
Mar 2022
Publication
The share of electrical energy from renewable sources has increased considerably in recent years in an attempt to reduce greenhouse gas emissions. To mitigate the uncertainties of these sources and to balance energy production with consumption an energy storage system (ESS) based on water electrolysis to produce hydrogen is studied. It can be applied to AC microgrids where several renewable energy sources and several loads may be connected which is the focus of the study. When excess electricity production is converted into hydrogen via water electrolysis low DC voltages and high currents are applied which needs specific power converters. The use of a three-phase buck-type current source converter in a single conversion stage allows for an adjustable DC voltage to be obtained at the terminals of the electrolyzer from a three-phase AC microgrid. The voltage control is preferred to the current control in order to improve the durability of the system. The classical control of the buck-type rectifier is generally done using two loops that correspond only to the control of its output variables. The lack of control of the input variables may generate oscillations of the grid current. Our contribution in this article is to propose a new control for the buck-type rectifier that controls both the input and output variables of the converter to avoid these grid current oscillations without the use of active damping methods. The suggested control method is based on an approach using the flatness properties of differential systems: it ensures the large-signal stability of the converter. The proposed control shows better results than the classical control especially in oscillation mitigation and dynamic performances with respect to the rejection of disturbances caused by a load step.
Far Off-shore Wind Energy-based Hydrogen Production: Technological Assessment and Market Valuation Designs
Jan 2020
Publication
This article provides a techno-economic study on coupled offshore wind farm and green hydrogen production via sea water electrolysis (OWF-H2). Offshore wind energy wind farms (OWF) and water electrolysis (WE) technologies are described. MHyWind (the tool used to perform simulations and optimisations of such plants) is presented as well as the models of the main components in the study. Three case studies focus on offshore wind farms either stand-alone or connected to the grid via export cables coupled with a battery and electrolysis systems either offshore or onshore. Exhaustive searches and optimisations performed allowed for rules of thumb to be derived on the sizing of coupled OWF-H2 plants that minimize costs of hydrogen production (LCoH2 in €/kgH2): Non-connected OWF-H2 coupled to a battery offers the lowest LCoH2 without the costs of H2 transportation when compared to cases where the WE is installed onshore and connected to the OWF. Using a simple power distribution heuristic increasing the number of installed WE allows the system to take advantage of more OWF energy but doesn’t improve plant efficiency whereas a battery always does. Finally within the scope of this study it is observed that power ratios of optimized plant architectures (leading to the lowest LCoH2) are between 0.8-0.9 for PWE/POWF and 0.3-0.35 for PBattery/POWF.
Energy Efficiency Based Control Strategy of a Three-Level Interleaved DC-DC Buck Converter Supplying a Proton Exchange Membrane Electrolyzer
Aug 2019
Publication
To face the intensive use of natural gas and other fossil fuels to generate hydrogen water electrolysis based on renewable energy sources (RES) seems to be a viable solution. Due to their fast response times and high efficiency proton exchange membrane electrolyzer (PEM EL) is the most suitable technology for long-term energy storage combined with RES. Like fuel cells the development of fit DC-DC converters is mandatory to interface the EL to the DC grid. Given that PEM EL operating voltages are quite low and to meet requirements in terms of output current ripples new emerging interleaved DC-DC converter topologies seem to be the best candidates. In this work a three-level interleaved DC-DC buck converter has been chosen to supply a PEM EL from a DC grid. Therefore the main objective of this paper is to develop a suitable control strategy of this interleaved topology connected to a PEM EL emulator. To design the control strategy investigations have been carried out on energy efficiency hydrogen flow rate and specific energy consumption. The obtained experimental results validate the performance of the converter in protecting the PEM EL during transient operations while guaranteeing correct specific energy consumption.
Complex Metal Borohydrides: From Laboratory Oddities to Prime Candidates in Energy Storage Applications
Mar 2022
Publication
Despite being the lightest element in the periodic table hydrogen poses many risks regarding its production storage and transport but it is also the one element promising pollutionfree energy for the planet energy reliability and sustainability. Development of such novel materials conveying a hydrogen source face stringent scrutiny from both a scientific and a safety point of view: they are required to have a high hydrogen wt.% storage capacity must store hydrogen in a safe manner (i.e. by chemically binding it) and should exhibit controlled and preferably rapid absorption–desorption kinetics. Even the most advanced composites today face the difficult task of overcoming the harsh re-hydrogenation conditions (elevated temperature high hydrogen pressure). Traditionally the most utilized materials have been RMH (reactive metal hydrides) and complex metal borohydrides M(BH4 )x (M: main group or transition metal; x: valence of M) often along with metal amides or various additives serving as catalysts (Pd2+ Ti4+ etc.). Through destabilization (kinetic or thermodynamic) M(BH4 )x can effectively lower their dehydrogenation enthalpy providing for a faster reaction occurring at a lower temperature onset. The present review summarizes the recent scientific results on various metal borohydrides aiming to present the current state-of-the-art on such hydrogen storage materials while trying to analyze the pros and cons of each material regarding its thermodynamic and kinetic behavior in hydrogenation studies.
Towards Ecological Alternatives in Bearing Lubrication
Jun 2021
Publication
Hydrogen is the cleanest fuel available because its combustion product is water. The internal combustion engine can in principle and without significant modifications run on hydrogen to produce mechanical energy. Regarding the technological solution leading to compact engines a question to ask is the following: Can combustion engine systems be lubricated with hydrogen? In general since many applications such as in turbomachines is it possible to use the surrounding gas as a lubricant? In this paper journal bearings global parameters are calculated and compared for steady state and dynamic conditions for different gas constituents such as air pentafluoropropane helium and hydrogen. Such a bearing may be promising as an ecological alternative to liquid lubrication.
Materials for Hydrogen-based Energy Storage - Past, Recent Progress and Future Outlook
Dec 2019
Publication
Michael Hirscher,
Volodymyr A. Yartys,
Marcello Baricco,
José Bellosta von Colbe,
Didier Blanchard,
Robert C. Bowman Jr.,
Darren P. Broom,
Craig Buckley,
Fei Chang,
Ping Chen,
Young Whan Cho,
Jean-Claude Crivello,
Fermin Cuevas,
William I. F. David,
Petra E. de Jongh,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
Yaroslav Filinchuk,
George E. Froudakis,
David M. Grant,
Evan MacA. Gray,
Bjørn Christian Hauback,
Teng He,
Terry D. Humphries,
Torben R. Jensen,
Sangryun Kim,
Yoshitsugu Kojima,
Michel Latroche,
Hai-wen Li,
Mykhaylo V. Lototskyy,
Joshua W. Makepeace,
Kasper T. Møller,
Lubna Naheed,
Peter Ngene,
Dag Noreus,
Magnus Moe Nygård,
Shin-ichi Orimo,
Mark Paskevicius,
Luca Pasquini,
Dorthe B. Ravnsbæk,
M. Veronica Sofianos,
Terrence J. Udovic,
Tejs Vegge,
Gavin Walker,
Colin Webb,
Claudia Weidenthaler and
Claudia Zlotea
Globally the accelerating use of renewable energy sources enabled by increased efficiencies and reduced costs and driven by the need to mitigate the effects of climate change has significantly increased research in the areas of renewable energy production storage distribution and end-use. Central to this discussion is the use of hydrogen as a clean efficient energy vector for energy storage. This review by experts of Task 32 “Hydrogen-based Energy Storage” of the International Energy Agency Hydrogen TCP reports on the development over the last 6 years of hydrogen storage materials methods and techniques including electrochemical and thermal storage systems. An overview is given on the background to the various methods the current state of development and the future prospects. The following areas are covered; porous materials liquid hydrogen carriers complex hydrides intermetallic hydrides electro-chemical storage of energy thermal energy storage hydrogen energy systems and an outlook is presented for future prospects and research on hydrogen-based energy storage
Numerical Redesign of 100kw MGT Combustor for 100% H2 Fueling
Jan 2014
Publication
The use of hydrogen as energy carrier in a low emission microturbine could be an interesting option for renewable energy storage distributed generation and combined heat & power. However the hydrogen using in gas turbine is limited by the NOx emissions and the difficulty to operate safely. CFD simulations represent a powerful and mature tool to perform detailed 3-D investigation for the development of a prototype before carrying out an experimental analysis. This paper describes the CFD supported redesign of the Turbec T100 microturbine combustion chamber natural gas-fired to allow the operation on 100% hydrogen.
Hydrogen Recovery from Waste Gas Streams to Feed (High-Temperature PEM) Fuel Cells: Environmental Performance under a Life-Cycle Thinking Approach
Oct 2020
Publication
Fossil fuels are being progressively substituted by a cleaner and more environmentally friendly form of energy where hydrogen fuel cells stand out. However the implementation of a competitive hydrogen economy still presents several challenges related to economic costs required infrastructures and environmental performance. In this context the objective of this work is to determine the environmental performance of the recovery of hydrogen from industrial waste gas streams to feed high-temperature proton exchange membrane fuel cells for stationary applications. The life-cycle assessment (LCA) analyzed alternative scenarios with different process configurations considering as functional unit 1 kg of hydrogen produced 1 kWh of energy obtained and 1 kg of inlet flow. The results make the recovery of hydrogen from waste streams environmentally preferable over alternative processes like methane reforming or coal gasification. The production of the fuel cell device resulted in high contributions in the abiotic depletion potential and acidification potential mainly due to the presence of platinum metal in the anode and cathode. The design and operation conditions that defined a more favorable scenario are the availability of a pressurized waste gas stream the use of photovoltaic electricity and the implementation of an energy recovery system for the residual methane stream.
Optimal Multi-layer Economical Schedule for Coordinated Multiple Mode Operation of Wind-solar Microgrids with Hybrid Energy Storage Systems
Nov 2023
Publication
The aim of this paper is the design and implementation of an advanced model predictive control (MPC) strategy for the management of a wind–solar microgrid (MG) both in the islanded and grid-connected modes. The MG includes energy storage systems (ESSs) and interacts with external hydrogen and electricity consumers as an extra feature. The system participates in two different electricity markets i.e. the daily and real-time markets characterized by different time-scales. Thus a high-layer control (HLC) and a low-layer control (LLC) are developed for the daily market and the real-time market respectively. The sporadic characteristics of renewable energy sources and the variations in load demand are also briefly discussed by proposing a controller based on the stochastic MPC approach. Numerical simulations with real wind and solar generation profiles and spot prices show that the proposed controller optimally manages the ESSs even when there is a deviation between the predicted scenario determined at the HLC and the real-time one managed by the LLC. Finally the strategy is tested on a lab-scale MG set up at Khalifa University Abu Dhabi UAE.
Large-Scale Hydrogen Production Systems Using Marine Renewable Energies: State-of-the-Art
Dec 2023
Publication
To achieve a more ecologically friendly energy transition by the year 2050 under the European “green” accord hydrogen has recently gained significant scientific interest due to its efficiency as an energy carrier. This paper focuses on large-scale hydrogen production systems based on marine renewable-energy-based wind turbines and tidal turbines. The paper reviews the different technologies of hydrogen production using water electrolyzers energy storage unit base hydrogen vectors and fuel cells (FC). The focus is on large-scale hydrogen production systems using marine renewable energies. This study compares electrolyzers energy storage units and FC technologies with the main factors considered being cost sustainability and efficiency. Furthermore a review of aging models of electrolyzers and FCs based on electrical circuit models is drawn from the literature and presented including characterization methods of the model components and the parameters extraction methods using a dynamic current profile. In addition industrial projects for producing hydrogen from renewable energies that have already been completed or are now in progress are examined. The paper is concluded through a summary of recent hydrogen production and energy storage advances as well as some applications. Perspectives on enhancing the sustainability and efficiency of hydrogen production systems are also proposed and discussed. This paper provides a review of behavioral aging models of electrolyzers and FCs when integrated into hydrogen production systems as this is crucial for their successful deployment in an ever-changing energy context. We also review the EU’s potential for renewable energy analysis. In summary this study provides valuable information for research and industry stakeholders aiming to promote a sustainable and environmentally friendly energy transition.
Hydrogen Storage as a Key Energy Vector for Car Transportation: A Tutorial Review
Oct 2023
Publication
Hydrogen storage is a key enabling technology for the extensive use of hydrogen as energy carrier. This is particularly true in the widespread introduction of hydrogen in car transportation. Indeed one of the greatest technological barriers for such development is an efficient and safe storage method. So in this tutorial review the existing hydrogen storage technologies are described with a special emphasis on hydrogen storage in hydrogen cars: the current and the ongoing solutions. A particular focus is given on solid storage and some of the recent advances on plasma hydrogen ion implantation which should allow not only the preparation of metal hydrides but also the imagination of a new refluing circuit. From hydrogen discovery to its use as an energy vector in cars this review wants to be as exhaustive as possible introducing the basics of hydrogen storage and discussing the experimental practicalities of car hydrogen fuel. It wants to serve as a guide for anyone wanting to undertake such a technology and to equip the reader with an advanced knowledge on hydrogen storage and hydrogen storage in hydrogen cars to stimulate further researches and yet more innovative applications for this highly interesting field.
Comparison of Battery Electric Vehicles and Fuel Cell Vehicles
Sep 2023
Publication
In the current context of the ban on fossil fuel vehicles (diesel and petrol) adopted by several European cities the question arises of the development of the infrastructure for the distribution of alternative energies namely hydrogen (for fuel cell electric vehicles) and electricity (for battery electric vehicles). First we compare the main advantages/constraints of the two alternative propulsion modes for the user. The main advantages of hydrogen vehicles are autonomy and fast recharging. The main advantages of battery-powered vehicles are the lower price and the wide availability of the electricity grid. We then review the existing studies on the deployment of new hydrogen distribution networks and compare the deployment costs of hydrogen and electricity distribution networks. Finally we conclude with some personal conclusions on the benefits of developing both modes and ideas for future studies on the subject.
Global Hydrogen Review 2023
Sep 2023
Publication
The Global Hydrogen Review is an annual publication by the International Energy Agency that tracks hydrogen production and demand worldwide as well as progress in critical areas such as infrastructure development trade policy regulation investments and innovation. The report is an output of the Clean Energy Ministerial Hydrogen Initiative and is intended to inform energy sector stakeholders on the status and future prospects of hydrogen while also informing discussions at the Hydrogen Energy Ministerial Meeting organised by Japan. Focusing on hydrogen’s potentially major role in meeting international energy and climate goals the Review aims to help decision makers fine-tune strategies to attract investment and facilitate deployment of hydrogen technologies at the same time as creating demand for hydrogen and hydrogen-based fuels. It compares real-world developments with the stated ambitions of government and industry. This year’s report includes a focus on demand creation for low-emission hydrogen. Global hydrogen use is increasing but demand remains so far concentrated in traditional uses in refining and the chemical industry and mostly met by hydrogen produced from unabated fossil fuels. To meet climate ambitions there is an urgent need to switch hydrogen use in existing applications to low-emission hydrogen and to expand use to new applications in heavy industry or long-distance transport.
Energy Management Strategy for a Net Zero Emission Islanded Photovoltaic Microgrid-Based Green Hydrogen System
Apr 2024
Publication
Investing in green hydrogen systems has become a global objective to achieve the net-zero emission goal. Therefore it is seen as the primary force behind efforts to restructure the world’s energy lessen our reliance on gas attain carbon neutrality and combat climate change. This paper proposes a power management for a net zero emission PV microgrid-based decentralized green hydrogen system. The hybrid microgrid combines a fuel cell battery PV electrolyzer and compressed hydrogen storage (CHSU) unit aimed at power sharing between the total components of the islanded DC microgrid and minimizing the equivalent hydrogen consumption (EHC) by the fuel cell and the battery. In order to minimize the EHC and maintain the battery SOC an optimization-based approach known as the Equivalent Consumption Minimization Strategy (ECMS) is used. A rulebased management is used to manage the power consumed by the electrolyzer and the CHSU by the PV system in case of excess power. The battery is controlled by an inverse droop control to regulate the dc bus voltage and the output power of the PV system is maximized by the fuzzy logic controller-based MPPT. As the hybrid microgrid works in the islanded mode a two-level hierarchical control is applied in order to generate the voltage and the frequency references. The suggested energy management approach establishes the operating point for each system component in order to enhance the system’s efficiency. It allows the hybrid system to use less hydrogen while managing energy more efficiently.
THyGA - Roadmap H2NG for Europe
May 2023
Publication
This report aims at summarizing the different stakeholders’ opinions on H2NG blends and cross them with the THyGA results to recommend some necessary actions to prepare the field for operational large-scale blending (liability delayed ignition adjustment…).
Optimization of a Hydrogen-based Hybrid Propulsion System Under Aircraft Performance Constraints
Aug 2021
Publication
This paper addresses the topic of the conceptual design of a regional aircraft with hybrid electric propulsion based on hydrogen fuel cells. It aims at providing an optimization-based method to design a hybrid propulsive system comprising two power sources (jet fuel and hydrogen) for the generation of the required propulsive power and at studying the impact of fuel cell technologies on the aircraft performances. Indeed by performing optimizations for two hybrid propulsive systems using either low temperature or high temperature Proton-exchange membrane fuel cells this study provides a preliminary assessment of the impact of the fuel cell operating temperature on the system design and the overall aircraft performance. First this paper gives a description of the baseline turboprop regional aircraft with a focus on its high speed and low speed flight performances which will serve as requirements for the design of the hybrid aircraft. Then the hybrid electric architecture and the sizing models of the propulsion system are presented. Finally optimizations are performed to design two parallel hybrid propulsive systems based on different fuel cells technologies and aimed at minimizing the block fuel per passenger over a mission of 200 nm. Results show how the proposed methodology and models lead to design two propulsive systems capable of reducing the fuel consumption per passenger by more than 30% compared to the baseline aircraft. The study also shows that the choice of fuel cell operating temperature has a first-order impact on the total mass of the propulsive system due to the higher cooling requirement of the low temperature fuel cells.
THyGA - Test Report on Mitigation Solutions for Residential Natural Gas Appliances Not Designed for Hydrogen Admixture
Apr 2023
Publication
This report from the WP5 “Mitigation” provides information and test results regarding perturbations that hydrogen could cause to gas appliances when blended to natural gas especially on anatural draught for exhaust fumes or acidity for the condensates. The important topic of on-site adjustment is also studied with test results on alternative technologies and proposals of mitigation approaches.
Proton Exchange Membrane Electrolyzer Modeling for Power Electronics Control: A Short Review
May 2020
Publication
The main purpose of this article is to provide a short review of proton exchange membrane electrolyzer (PEMEL) modeling used for power electronics control. So far three types of PEMEL modeling have been adopted in the literature: resistive load static load (including an equivalent resistance series-connected with a DC voltage generator representing the reversible voltage) and dynamic load (taking into consideration the dynamics both at the anode and the cathode). The modeling of the load is crucial for control purposes since it may have an impact on the performance of the system. This article aims at providing essential information and comparing the different load modeling.
Hydrogen Storage: Recent Improvements and Industrial Perspectives
Sep 2021
Publication
Efficient storage of hydrogen is crucial for the success of hydrogen energy markets. Hydrogen can be stored either as a compressed gas a refrigerated liquefied gas a cryo-compressed gas or in hydrides. This paper gives an overview of compressed hydrogen storage technologies focusing on high pressure storage tanks in metal and in composite materials. It details specific issues and constraints related to the materials and structure behavior in hydrogen and conditions representative of hydrogen energy uses. This paper is an update of the 2019 version that was presented in Australia. It especially covers recent progress made regarding regulations codes and standards for the design manufacturing periodic inspection and plastic materials’ evaluation of compressed hydrogen storage.
AMHYCO Project - Towards Advanced Accident Guidelines for Hydrogen Safety in Nuclear Power Plants
Sep 2021
Publication
Severe accidents in nuclear power plants are potentially dangerous to both humans and the environment. To prevent and/or mitigate the consequences of these accidents it is paramount to have adequate accident management measures in place. During a severe accident combustible gases — especially hydrogen and carbon monoxide — can be released in significant amounts leading to a potential explosion risk in the nuclear containment building. These gases need to be managed to avoid threatening the containment integrity which can result in the releases of radioactive material into the environment. The main objective of the AMHYCO project is to propose innovative enhancements in the way combustible gases are managed in case of a severe accident in currently operating reactors. For this purpose the AMHYCO project pursues three specific activities including experimental investigations of relevant phenomena related to hydrogen / carbon monoxide combustion and mitigation with PARs (Passive Autocatalytic Recombiners) improvement of the predictive capabilities of analysis tools used for explosion hazard evaluation inside the reactor containment as well as enhancement of the Severe Accident Management Guidelines (SAMGs) with respect to combustible gases risk management based on theoretical and experimental results. Officially launched on 1 October 2020 AMHYCO is an EU-funded Horizon 2020 project that will last 4 years from 2020 to 2024. This international project consists of 12 organizations (six from European countries and one from Canada) and is led by the Universidad Politécnica de Madrid (UPM). AMHYCO will benefit from the worldwide experts in combustion science accident management and nuclear safety in its Advisory Board. The paper will give an overview of the work program and planned outcome of the project.
Risk Assessment and Mitigation Evaluation for Hydrogen Vehicles in Private Garages. Experiments and Modelling
Sep 2021
Publication
Governments and local authorities introduce new incentives and regulations for cleaner mobility as part of their environmental strategies to address energy challenges. Fuel cell electric vehicles (FCEVs) are becoming increasingly important and will extend beyond captive fleets reaching private users. Research on hydrogen safety issues is currently led in several projects in order to highlight and manage risks of FCEVs in confined spaces such as tunnels underground parkings repair garages etc. But what about private garages - that involve specific geometries volumes congestion ventilation? This study has been carried out in the framework of PRHyVATE JIP project which aims at better understanding hydrogen build-up and distribution in a private garage. The investigation went through different rates and modes of ventilation. As first step an HAZID (Hazard Identification) has been realized for a generic FCEV. This preliminary work allowed to select and prioritize accidental release scenarios to be explored experimentally with helium in a 40-m3 garage. Several configurations of release ventilation modes and congestion – in transient regime and at steady state – have been tested. Then analytical and numerical calculation approaches have been applied and adjusted to develop a simplified methodology. This methodology takes into account natural ventilation for assessment of hydrogen accumulation and mitigation means optimization. Finally a global risk evaluation – including ignition of a flammable hydrogen-air mixture – has been performed to account for the mostly feared events and to evaluate their consequences in a private garage. Thus preliminary recommendations good practices and safety features for safely parking FCEVs in private garages can be proposed.
A Review of the MSCA ITN ECOSTORE—Novel Complex Metal Hydrides for Efficient and Compact Storage of Renewable Energy as Hydrogen and Electricity
Mar 2020
Publication
Hydrogen as an energy carrier is very versatile in energy storage applications. Developments in novel sustainable technologies towards a CO2-free society are needed and the exploration of all-solid-state batteries (ASSBs) as well as solid-state hydrogen storage applications based on metal hydrides can provide solutions for such technologies. However there are still many technical challenges for both hydrogen storage material and ASSBs related to designing low-cost materials with low-environmental impact. The current materials considered for all-solid-state batteries should have high conductivities for Na+ Mg2+ and Ca2+ while Al3+-based compounds are often marginalised due to the lack of suitable electrode and electrolyte materials. In hydrogen storage materials the sluggish kinetic behaviour of solid-state hydride materials is one of the key constraints that limit their practical uses. Therefore it is necessary to overcome the kinetic issues of hydride materials before discussing and considering them on the system level. This review summarizes the achievements of the Marie Skłodowska-Curie Actions (MSCA) innovative training network (ITN) ECOSTORE the aim of which was the investigation of different aspects of (complex) metal hydride materials. Advances in battery and hydrogen storage materials for the efficient and compact storage of renewable energy production are discussed.
Improvement of SI Engine Combustion with Ammonia as Fuel: Effect of Ammonia Dissociation Prior to Combustion
Mar 2022
Publication
Although recent studies have shown the possibility of running ‘standard’ spark-ignition engines with 6 pure ammonia the operating range remains limited mainly due to the unfavorable characteristics of 7 ammonia for premixed combustion and often requires the addition of a complementary fuel such as H2 8 to extend it. As the best way to add H2 is to crack ammonia directly on-board this paper focuses on 9 the impact of the upstream cracking level of ammonia on the performance and emissions of a single 10 cylinder spark ignition engine. Experiments were performed over several equivalence ratios 11 dissociation rates and load conditions. It is confirmed that only a slight rate of ammonia dissociation 12 (10%) upstream of the combustion considerably enhances the engine's operating range thanks to a 13 better combustion stability. In terms of pollutant emissions the partial dissociation of ammonia 14 especially for slightly lean mixtures induces a very clear trade-off between high NOx and high 15 unburned ammonia level for high and low ammonia dissociation rates respectively. Therefore 16 cracking NH3 does not only improve the operating range of ammonia-fueled spark ignition engines but 17 can also help to reduce NH3. However to reach the same engine output work higher ammonia fuel 18 consumption will be necessary since the global system efficiency is lower using fuel dissociation. In 19 addition the global warming effect is increased with dissociation level since a higher level of N2O is 20 generated by the hydrogen contribution.
A Simple and Low-cost Integrative Sensor System for Methane and Hydrogen Measurement
Sep 2020
Publication
Energy production by methanization or gasification of biomass is dependant on the chemical composition of the gas generated. The resistive sensors based on semiconductor metal oxides like the MQ series sensors are inexpensive and frequently used in gas detection. These sensors initially dedicated to detecting gas leaks in safety systems have relatively small measurement ranges (i.e. limited to concentrations below 10000 ppm). It is therefore necessary to find solutions to adapt these categories of sensors for gas measurements in the energy sector where the gas concentration is much more significant. In this article we propose a protocol using an adaptable capsule for MQ-4 and MQ-8 sensors to measure high concentrations of CH4 and H2 respectively. The technique consists of diluting the gas to be studied in a known volume of air. Three methods are proposed and compared regarding the linearity and the repeatability of the measurements. The first method was done in an airtight enclosed chamber the second method consists of directly injecting the gas on the sensor placed in an open environment and the final method was accomplished by direct injection of the gas on the sensor placed in a partially closed capsule. Comparisons show that the first technique provides the best repeatability with a maximum standard deviation of 13.88% for CH4 measurement and 5.1% for H2. However its linearity is weak (i.e. R2 ¼ 0.8637 for CH4 and R2 ¼ 0.5756 for H2). The second technique has better linearity but bad repeatability. The third technique presents the best results with R2 values of 0.9973 for the CH4 measurement and 0.9472 for H2. The use of the partially closed capsule resulted in an acceptable linear response of the sensors by up to 20% concentration of CH4 and until 13.33% concentration of H2 in the studied gas. The use of this simple and low-cost technique facilitates the characterization of combustible gases in isolated areas. It allows local operators of biomass valorization systems to control and improve their installations while avoiding the high costs of conventional measurement devices. This study hence contributes to the development of rural electrification projects in remote areas.
Reducing the Cost of Low-carbon Hydrogen Production via Emerging Chemical Looping Process
Jan 2023
Publication
A thorough techno-economic analysis where inherent carbon capture is examined against state-of-the-art blue hydrogen production configurations for large (100000 Nm3 /h) and very large (333000 Nm3 /h) capacities. Advanced solvent-based technologies based on post-combustion capture and auto-thermal reformer combined with a gas heated reformer are simulated with process flowsheet software and compared with the emerging chemical looping process. A network of dynamically operated packed bed reactors has been designed and modelled using an in-house code and key parameters generating uncertainties in the results have been examined in a sensitivity analysis. The chemical looping reforming process presents a higher net reforming efficiency than the benchmark cases (8.2 % higher at large scale and 1.5 % higher at very large scale) ranged 75.4–75.7 % while the specific energy for CO2 avoidance is negative in the range of − 0.78 to − 0.85 MJ/kgCO2. In the carbon capture cases the chemical looping reforming in packed beds technology generated a levelised cost of hydrogen of 168.9 £/kNm3 H2 for the large scale and 159.1 £/kNm3 H2 for the very large scale with the values for the benchmark cases being higher at 196.4 and 166.6 £/kNm3 H2 respectively while the levelised cost of hydrogen values are 1 % higher in the benchmark cases where carbon emission price is accounted for. The carbon capture ratio is 99.9 % for the chemical looping reforming cases compared to 90–91 % for the benchmark ones thus providing a significant foreground for the scale-up and implementation of chemical looping reforming technologies for hydrogen production.
Impact of Hydrogen Liquefaction on Hydrogen Fuel Quality for Transport Applications (ISO-14687:2019)
Aug 2022
Publication
Decarbonisation of the energy sector is becoming increasingly more important to the reduction in climate change. Renewable energy is an effective means of reducing CO2 emissions but the fluctuation in demand and production of energy is a limiting factor. Liquid hydrogen allows for long-term storage of energy. Hydrogen quality is important for the safety and efficiency of the end user. Furthermore the quality of the hydrogen gas after liquefaction has not yet been reported. The purity of hydrogen after liquefaction was assessed against the specification of Hydrogen grade D in the ISO-14687:2019 by analysing samples taken at different locations throughout production. Sampling was carried out directly in gas cylinders and purity was assessed using multiple analytical methods. The results indicate that the hydrogen gas produced from liquefaction is of a higher purity than the starting gas with all impurities below the threshold values set in ISO-14687:2019. The amount fraction of water measured in the hydrogen sample increased with repeated sampling from the liquid hydrogen tank suggesting that the sampling system used was affected by low temperatures (−253 ◦C). These data demonstrate for the first time the impact of liquefaction on hydrogen purity assessed against ISO-14687:2019 showing that liquified hydrogen is a viable option for long-term energy storage whilst also improving quality.
Impacts of Greenhouse Gas Neutrality Strategies on Gas Infrastructure and Costs: Implications from Case Studies Based on French and German GHG-neutral Scenarios
Sep 2022
Publication
The European Union’s target to reach greenhouse gas neutrality by 2050 calls for a sharp decrease in the consumption of natural gas. This study assesses impacts of greenhouse gas neutrality on the gas system taking France and Germany as two case studies which illustrate a wide range of potential developments within the European Union. Based on a review of French and German GHG-neutral scenarios it explores impacts on gas infrastructure and estimates the changes in end-user methane price considering a business-as-usual and an optimised infrastructure pathway. Our results show that gas supply and demand radically change by mid-century across various scenarios. Moreover the analysis suggests that deep transformations of the gas infrastructure are required and that according to the existing pricing mechanisms the end-user price of methane will increase driven by the switch to low-carbon gases and intensified by infrastructure costs.
Sizing of a Fuel Cell–battery Backup System for a University Building Based on the Probability of the Power Outages Length
Jul 2022
Publication
Hydrogen is a bright energy vector that could be crucial to decarbonise and combat climate change. This energy evolution involves several sectors including power backup systems to supply priority facility loads during power outages. As buildings now integrate complex automation domotics and security systems energy backup systems cause interest. A hydrogen-based backup system could supply loads in a multi-day blackout; however the backup system should be sized appropriately to ensure the survival of essential loads and low cost. In this sense this work proposes a sizing of fuel cell (FC) backup systems for low voltage (LV) buildings using the history of power outages. Historical data allows fitting a probability function to determine the appropriate survival of loads. The proposed sizing is applied to a university building with a photovoltaic generation system as a case study. Results show that the sizing of an FC–battery backup system for the installation is 7.6% cheaper than a battery-only system under a usual 330-minutes outage scenario. And 59.3% cheaper in the case of an unusual 48-hours outage scenario. It ensures a 99% probability of supplying essential load during power outages. It evidences the pertinence of an FC backup system to attend to outages of long-duration and the integration of batteries to support the abrupt load variations. This research is highlighted by using historical data from actual outages to define the survival of essential loads with total service probability. It also makes it possible to determine adequate survival for non-priority loads. The proposed sizing is generalisable and scalable for other buildings and allows quantifying the reliability of the backup system tending to the resilience of electrical systems.
Dynamic Emulation of a PEM Electrolyzer by Time Constant Based Exponential Model
Feb 2019
Publication
The main objective of this paper is to develop a dynamic emulator of a proton exchange membrane (PEM) electrolyzer (EL) through an equivalent electrical model. Experimental investigations have highlighted the capacitive effect of EL when subjecting to dynamic current profiles which so far has not been reported in the literature. Thanks to a thorough experimental study the electrical domain of a PEM EL composed of 3 cells has been modeled under dynamic operating conditions. The dynamic emulator is based on an equivalent electrical scheme that takes into consideration the dynamic behavior of the EL in cases of sudden variation in the supply current. The model parameters were identified for a suitable current interval to consider them as constant and then tested with experimental data. The obtained results through the developed dynamic emulator have demonstrated its ability to accurately replicate the dynamic behavior of a PEM EL.
Hydrogen Fuel Cell Road Vehicles: State of the Art and Perspectives
Nov 2020
Publication
Driven by a small number of niche markets and several decades of application research fuel cell systems (FCS) are gradually reaching maturity to the point where many players are questioning the interest and intensity of its deployment in the transport sector in general. This article aims to shed light on this debate from the road transport perspective. It focuses on the description of the fuel cell vehicle (FCV) in order to understand its assets limitations and current paths of progress. These vehicles are basically hybrid systems combining a fuel cell and a lithium-ion battery and different architectures are emerging among manufacturers who adopt very different levels of hybridization. The main opportunity of Fuel Cell Vehicles is clearly their design versatility based on the decoupling of the choice of the number of Fuel Cell modules and hydrogen tanks. This enables manufacturers to meet various specifications using standard products. Upcoming developments will be in line with the crucial advantage of Fuel Cell Vehicles: intensive use in terms of driving range and load capacity. Over the next few decades long-distance heavy-duty vehicles and fleets of taxis or delivery vehicles will develop based on range extender or mild hybrid architectures and enable the hydrogen sector to mature the technology from niche markets to a large-scale market.
THyGA - Review on Other Projects Related to Mitigation and Identification of Useable Sensors in Existing Appliances
Jun 2022
Publication
The main goal of THyGA’s WP5 is to investigate ways to adapt residential or commercial appliances that have safety or performance issues to different levels of H2 concentrations in natural gas. This first deliverable presents some possible mitigation measures based on a literature study and some calculations.<br/>Acting on gas quality to avoid that hydrogen addition enhance current gas properties variations was explored several times in the past. Designing new appliances that could operate with variable gas composition including hydrogen. Dealing with existing appliances in order to guaranty safety for users and appliances.
Detection of Contaminants in Hydrogen Fuel for Fuel Cell Electrical Vehicles with Sensors—Available Technology, Testing Protocols and Implementation Challenges
Dec 2021
Publication
Europe’s low-carbon energy policy favors a greater use of fuel cells and technologies based on hydrogen used as a fuel. Hydrogen delivered at the hydrogen refueling station must be compliant with requirements stated in different standards. Currently the quality control process is performed by offline analysis of the hydrogen fuel. It is however beneficial to continuously monitor at least some of the contaminants onsite using chemical sensors. For hydrogen quality control with regard to contaminants high sensitivity integration parameters and low cost are the most important requirements. In this study we have reviewed the existing sensor technologies to detect contaminants in hydrogen then discussed the implementation of sensors at a hydrogen refueling stations described the state-of-art in protocols to perform assessment of these sensor technologies and finally identified the gaps and needs in these areas. It was clear that sensors are not yet commercially available for all gaseous contaminants mentioned in ISO14687:2019. The development of standardized testing protocols is required to go hand in hand with the development of chemical sensors for this application following a similar approach to the one undertaken for air sensors.
CFD Simulations of Large Scale LH2 Dispersion in Open Environment
Sep 2021
Publication
An inter-comparison among partners’ CFD simulations has been carried out within the EU-funded project PRESLHY to investigate the dispersion of the mixture cloud formed from large scale liquid hydrogen release. Rainout experiments performed by Health and Safety Executive (HSE) have been chosen for the work. From the HSE experimental series trial-11 was selected forsimulation due to its conditions where only liquid flow at the nozzle was achieved. During trial-11 liquid hydrogen is spilled horizontally 0.5 m above a concrete pad from a 5 barg tank pressure through a 12 mm (1/2 inch) nozzle. The dispersion takes place outdoors and thus it is imposed to variant wind conditions. Comparison of the CFD results with the measurements at several sensors is presented and useful conclusions are drawn.
Regional Uptake of Direct Reduction Iron Production Using Hydrogen Under Climate Policy
Nov 2022
Publication
The need to reduce CO2 emissions to zero by 2050 has meant an increasing focus on high emitting industrial sectors such as steel. However significant uncertainties remain as to the rate of technology diffusion across steel production pathways in different regions and how this might impact on climate ambition. Informed by empirical analysis of historical transitions this paper presents modelling on the regional deployment of Direction Reduction Iron using hydrogen (DRI-H2). We find that DRI-H2 can play a leading role in the decarbonisation of the sector leading to near-zero emissions by 2070. Regional spillovers from early to late adopting regions can speed up the rate of deployment of DRI-H2 leading to lower cumulative emissions and system costs. Without such effects cumulative emissions are 13% higher than if spillovers are assumed and approximately 15% and 20% higher in China and India respectively. Given the estimates of DRI-H2 cost-effectiveness relative to other primary production technologies we also find that costs increase in the absence of regional spillovers. However other factors can also have impacts on deployment emission reductions and costs including the composition of the early adopter group material efficiency improvements and scrap recycling rates. For the sector to achieve decarbonisation key regions will need to continue to invest in low carbon steel projects recognising their broader global benefit and look to develop and strengthen policy coordination on technologies such as DRI-H2.
Spherically Expanding Flame Simulations in Cantera Using a Lagrangian Formulation
Sep 2021
Publication
A Lagrangian-based one-dimensional approach has been developed using Cantera to study the dynamics of spherically expanding flames. The detailed reaction model USC-Mech II has been employed to examine flame propagating in hydrogen-air mixtures. In the first part our approach has been validated against laminar flame speed and Markstein number data from the literature. It was shown that the laminar flame speed was predicted within 5% on average but that discrepancies were observed for the Markstein number especially for rich mixtures. In the second part a detailed analysis of the thermo-chemical dynamics along the path of Lagrangian particles propagating in stretched flames was performed. For mixtures with negative Markstein lengths it was found that at high stretch rates the mixture entering the reaction-dominated period is less lean with respect to the initial mixture than at low stretch rate. This induces a faster rate of chemical heat release and of active radical production which results in a higher flame propagation speed. Opposite effects were observed for mixtures with positive Markstein lengths for which slower flame propagation was observed at high stretch rates compared to low stretch rates."
Expert Perceptions of Game-changing Innovations towards Net Zero
Dec 2022
Publication
Current technological improvements are yet to put the world on track to net-zero which will require the uptake of transformative low-carbon innovations to supplement mitigation efforts. However the role of such innovations is not yet fully understood; some of these ‘miracles’ are considered indispensable to Paris Agreement-compliant mitigation but their limitations availability and potential remain a source of debate. We evaluate such potentially game-changing innovations from the experts’ perspective aiming to support the design of realistic decarbonisation scenarios and better-informed net-zero policy strategies. In a worldwide survey 260 climate and energy experts assessed transformative innovations against their mitigation potential at-scale availability and/or widescale adoption and risk of delayed diffusion. Hierarchical clustering and multi-criteria decision-making revealed differences in perceptions of core technological innovations with next generation energy storage alternative building materials iron-ore electrolysis and hydrogen in steelmaking emerging as top priorities. Instead technologies highly represented in well-below-2◦C scenarios seemingly feature considerable and impactful delays hinting at the need to re-evaluate their role in future pathways. Experts’ assessments appear to converge more on the potential role of other disruptive innovations including lifestyle shifts and alternative economic models indicating the importance of scenarios including non-technological and demand-side innovations. To provide insights for expert elicitation processes we finally note caveats related to the level of representativeness among the 260 engaged experts the level of their expertise that may have varied across the examined innovations and the potential for subjective interpretation to which the employed linguistic scales may be prone to.
Overview of First Outcomes of PNR Project HYTUNNEL-CS
Sep 2021
Publication
Dmitry Makarov,
Donatella Cirrone,
Volodymyr V. Shentsov,
Sergii Kashkarov,
Vladimir V. Molkov,
Z. Xu,
Mike Kuznetsov,
Alexandros G. Venetsanos,
Stella G. Giannissi,
Ilias C. Tolias,
Knut Vaagsaether,
André Vagner Gaathaug,
Mark R. Pursell,
Wayne M. Rattigan,
Frank Markert,
Luisa Giuliani,
L.S. Sørensen,
A. Bernad,
Mercedes Sanz Millán,
U. Kummer,
Christian Brauner,
Paola Russo,
J. van den Berg,
F. de Jong,
Tom Van Esbroeck,
M. Van De Veire,
Didier Bouix,
Gilles Bernard-Michel,
Sergey Kudriakov,
Etienne Studer,
Domenico Ferrero,
Joachim Grüne and
G. Stern
The paper presents the first outcomes of the experimental numerical and theoretical studies performed in the funded by Fuel Cell and Hydrogen Joint Undertaking (FCH2 JU) project HyTunnel-CS. The project aims to conduct pre-normative research (PNR) to close relevant knowledge gaps and technological bottlenecks in the provision of safety of hydrogen vehicles in underground transportation systems. Pre normative research performed in the project will ultimately result in three main outputs: harmonised recommendations on response to hydrogen accidents recommendations for inherently safer use of hydrogen vehicles in underground traffic systems and recommendations for RCS. The overall concept behind this project is to use inter-disciplinary and inter-sectoral prenormative research by bringing together theoretical modelling and experimental studies to maximise the impact. The originality of the overall project concept is the consideration of hydrogen vehicle and underground traffic structure as a single system with integrated safety approach. The project strives to develop and offer safety strategies reducing or completely excluding hydrogen-specific risks to drivers passengers public and first responders in case of hydrogen vehicle accidents within the currently available infrastructure.
French Guide to Conformity Assessment and Certification of Hydrogen Systems
Sep 2021
Publication
Hydrogen as energy carrier is referenced in French and European political strategies to realize the transition to low-carbon energy. In 2020 in France the government was launching a major investment plan amounting to 7.2 billion euros until 2030 to support the deployment of large-scale hydrogen technologies [1]. The implementation of this strategy should lead to the arrival of several new hydrogen systems that will need to be evaluated and certified regarding their compliance with safety requirements before being commercialized. Conformity assessment and certification play an important role to achieve a good safety level on the EU market for the protection of workers and consumers. It is a way for the manufacturer to prove that hazards have been identified and risks are managed and to demonstrate his commitment to safety that are key to access to the EU market. To assist manufacturers in identifying the applicable regulations standards and procedures for putting their product on the market Ineris elaborated a guidebook [2] with financial and technical support by ADEME the French Agency for Ecological Transition and France Hydrogen the French Association for Hydrogen and Fuel Cells. The preparation of this document also led to identifying gaps in the Regulations Codes and Standards (RCS) framework and necessary resources for the implementation of the conformity assessment procedures. This paper first describes the main regulatory procedures applicable for various types of hydrogen systems. Then describes the role of the actors involved in this process with a special focus on the French context. And finally focuses on some of the gaps that were identified and formulates suggestions to address them.
Multi-Objective Optimization-Based Health-Conscious Predictive Energy Management Strategy for Fuel Cell Hybrid Electric Vehicles
Feb 2022
Publication
The Energy Management Strategy (EMS) in Fuel Cell Hybrid Electric Vehicles (FCHEVs) is the key part to enhance optimal power distribution. Indeed the most recent works are focusing on optimizing hydrogen consumption without taking into consideration the degradation of embedded energy sources. In order to overcome this lack of knowledge this paper describes a new health-conscious EMS algorithm based on Model Predictive Control (MPC) which aims to minimize the battery degradation to extend its lifetime. In this proposed algorithm the health-conscious EMS is normalized in order to address its multi-objective optimization. Then weighting factors are assigned in the objective function to minimize the selected criteria. Compared to most EMSs based on optimization techniques this proposed approach does not require any information about the speed profile which allows it to be used for real-time control of FCHEV. The achieved simulation results show that the proposed approach reduces the economic cost up to 50% for some speed profile keeping the battery pack in a safe range and significantly reducing energy sources degradation. The proposed health-conscious EMS has been validated experimentally and its online operation ability clearly highlighted on a PEMFC delivery postal vehicle.
Water Electrolysis: From Textbook Knowledge to the Latest Scientific Strategies and Industrial Developments
May 2022
Publication
Replacing fossil fuels with energy sources and carriers that are sustainable environmentally benign and affordable is amongst the most pressing challenges for future socio-economic development. To that goal hydrogen is presumed to be the most promising energy carrier. Electrocatalytic water splitting if driven by green electricity would provide hydrogen with minimal CO2 footprint. The viability of water electrolysis still hinges on the availability of durable earth-abundant electrocatalyst materials and the overall process efficiency. This review spans from the fundamentals of electrocatalytically initiated water splitting to the very latest scientific findings from university and institutional research also covering specifications and special features of the current industrial processes and those processes currently being tested in large-scale applications. Recently developed strategies are described for the optimisation and discovery of active and durable materials for electrodes that ever-increasingly harness first principles calculations and machine learning. In addition a technoeconomic analysis of water electrolysis is included that allows an assessment of the extent to which a large-scale implementation of water splitting can help to combat climate change. This review article is intended to cross-pollinate and strengthen efforts from fundamental understanding to technical implementation and to improve the ‘junctions’ between the field’s physical chemists materials scientists and engineers as well as stimulate much-needed exchange among these groups on challenges encountered in the different domains.
Protocol for Heavy-duty Hydrogen Refueling: A Modelling Benchmark
Sep 2021
Publication
For the successful deployment of the Heavy Duty (HD) hydrogen vehicles an associated infrastructure in particular hydrogen refueling stations (HRS) should be reliable compliant with regulations and optimized to reduce the related costs. FCH JU project PRHYDE aims to develop a sophisticated protocol dedicated to HD applications. The target of the project is to develop protocol and recommendations for an efficient refueling of 350 500 and 700 bar HD tanks of types III and IV. This protocol is based on modeling results as well as experimental data. Different partners of the PRHYDE European project are closely working together on this target. However modeling approaches and corresponding tools must first be compared and validated to ensure the high level of reliability for the modeling results. The current paper presents the benchmark performed in the frame of the project by Air Liquide Engie Wenger Engineering and NREL. The different models used were compared and calibrated to the configurations proposed by the PRHYDE project. In addition several scenarios were investigated to explore different cases with high ambient temperatures.
Mathematical Modeling of Unstable Transport in Underground Hydrogen Storage
Apr 2015
Publication
Within the framework of energy transition hydrogen has a great potential as a clean energy carrier. The conversion of electricity into hydrogen for storage and transport is an efficient technological solution capable of significantly reducing the problem of energy shortage. Underground hydrogen storage (UHS) is the best solution to store the large amount of excess electrical energy arising from the excessive over-production of electricity with the objective of balancing the irregular and intermittent energy production typical of renewable sources such as windmills or solar. Earlier studies have demonstrated that UHS should be qualitatively identical to the underground storage of natural gas. Much later however it was revealed that UHS is bound to incur peculiar difficulties as the stored hydrogen is likely to be used by the microorganisms present in the rocks for their metabolism which may cause significant losses of hydrogen. This paper demonstrates that besides microbial activities the hydrodynamic behavior of UHS is very unique and different from that of a natural gas storage.
Global Hydrogen Review 2022
Sep 2022
Publication
The Global Hydrogen Review is an annual publication by the International Energy Agency that tracks hydrogen production and demand worldwide as well as progress in critical areas such as infrastructure development trade policy regulation investments and innovation.
The report is an output of the Clean Energy Ministerial Hydrogen Initiative and is intended to inform energy sector stakeholders on the status and future prospects of hydrogen while also informing discussions at the Hydrogen Energy Ministerial Meeting organised by Japan. Focusing on hydrogen’s potentially major role in meeting international energy and climate goals this year’s Review aims to help decision makers fine-tune strategies to attract investment and facilitate deployment of hydrogen technologies while also creating demand for hydrogen and hydrogen-based fuels. It compares real-world developments with the stated ambitions of government and industry.
This year’s report includes a special focus on how the global energy crisis sparked by Russia’s invasion of Ukraine has accelerated the momentum behind hydrogen and on the opportunities that it offers to simultaneously contribute to decarbonisation targets and enhance energy security.
The report can be found on their website.
The report is an output of the Clean Energy Ministerial Hydrogen Initiative and is intended to inform energy sector stakeholders on the status and future prospects of hydrogen while also informing discussions at the Hydrogen Energy Ministerial Meeting organised by Japan. Focusing on hydrogen’s potentially major role in meeting international energy and climate goals this year’s Review aims to help decision makers fine-tune strategies to attract investment and facilitate deployment of hydrogen technologies while also creating demand for hydrogen and hydrogen-based fuels. It compares real-world developments with the stated ambitions of government and industry.
This year’s report includes a special focus on how the global energy crisis sparked by Russia’s invasion of Ukraine has accelerated the momentum behind hydrogen and on the opportunities that it offers to simultaneously contribute to decarbonisation targets and enhance energy security.
The report can be found on their website.
Value of Green Hydrogen When Curtailed to Provide Grid Balancing Services
Aug 2022
Publication
This paper evaluates the potential of grid services in France Italy Norway and Spain to provide an alternative income for electrolysers producing hydrogen from wind power. Grid services are simulated with each country's data for 2017 for energy prices grid services and wind power profiles from relevant wind parks. A novel metric is presented the value of curtailed hydrogen which is independent from several highly uncertain parameters such as electrolyser cost or hydrogen market price. Results indicate that grid services can monetise the unused spare capacity of electrolyser plants improving their economy in the critical deployment phase. For most countries up-regulation yields a value of curtailed hydrogen above 6 V/kg over 3 times higher than the EU's 2030 price target (without incentives). However countries with large hydro power resources such as Norway yield far lower results below 2 V/kg. The value of curtailed hydrogen also decreases with hydrogen production corresponding to the cases of symmetric and down-regulation.
The Role of Hydrogen for Deep Decarbonization of Energy Systems: A Chilean Case Study
Mar 2023
Publication
In this paper we implement a long-term multi-sectoral energy planning model to evaluate the role of green hydrogen in the energy mix of Chile a country with a high renewable potential under stringent emission reduction objectives in 2050. Our results show that green hydrogen is a cost-effective and environmentally friendly route especially for hard-to-abate sectors such as interprovincial and freight transport. They also suggest a strong synergy of hydrogen with electricity generation from renewable sources. Our numerical simulations show that Chile should (i) start immediately to develop hydrogen production through electrolyzers all along the country (ii) keep investing in wind and solar generation capacities ensuring a low cost hydrogen production and reinforce the power transmission grid to allow nodal hydrogen production (iii) foster the use of electric mobility for cars and local buses and of hydrogen for long-haul trucks and interprovincial buses and (iv) develop seasonal hydrogen storage and hydrogen cells to be exploited for electricity supply especially for the most stringent emission reduction objectives.
Natural Hydrogen the Fuel of the 21st Century
Jun 2019
Publication
Much has been learned about natural hydrogen (H2) seepages and accumulation but present knowledge of hydrogen behavior in the crust is so limited that it is not yet possible to consider exploitation of this resources. Hydrogen targeting requires a shift in the long-standing paradigms that drive oil and gas exploration. This paper describes the foundation of an integrated source-to-sink view of the hydrogen cycle and propose preliminary practical guidelines for hydrogen exploration.
A Comprehensive Survey of Alkaline Electrolyzer Modeling: Electrical Domain and Specific Electrolyte Conductivity
May 2022
Publication
Alkaline electrolyzers are the most widespread technology due to their maturity low cost and large capacity in generating hydrogen. However compared to proton exchange membrane (PEM) electrolyzers they request the use of potassium hydroxide (KOH) or sodium hydroxide (NaOH) since the electrolyte relies on a liquid solution. For this reason the performances of alkaline electrolyzers are governed by the electrolyte concentration and operating temperature. Due to the growing development of the water electrolysis process based on alkaline electrolyzers to generate green hydrogen from renewable energy sources the main purpose of this paper is to carry out a comprehensive survey on alkaline electrolyzers and more specifically about their electrical domain and specific electrolytic conductivity. Besides this survey will allow emphasizing the remaining key issues from the modeling point of view.
An Insight into Underground Hydrogen Storage in Italy
Apr 2023
Publication
Hydrogen is a key energy carrier that could play a crucial role in the transition to a low-carbon economy. Hydrogen-related technologies are considered flexible solutions to support the large-scale implementation of intermittent energy supply from renewable sources by using renewable energy to generate green hydrogen during periods of low demand. Therefore a short-term increase in demand for hydrogen as an energy carrier and an increase in hydrogen production are expected to drive demand for large-scale storage facilities to ensure continuous availability. Owing to the large potential available storage space underground hydrogen storage offers a viable solution for the long-term storage of large amounts of energy. This study presents the results of a survey of potential underground hydrogen storage sites in Italy carried out within the H2020 EU Hystories “Hydrogen Storage In European Subsurface” project. The objective of this work was to clarify the feasibility of the implementation of large-scale storage of green hydrogen in depleted hydrocarbon fields and saline aquifers. By analysing publicly available data mainly well stratigraphy and logs we were able to identify onshore and offshore storage sites in Italy. The hydrogen storage capacity in depleted gas fields currently used for natural gas storage was estimated to be around 69.2 TWh.
Hydrogenization of Underground Storage of Natural Gas
Aug 2015
Publication
The intermittent production of the renewable energy imposes the necessity to temporarily store it. Large amounts of exceeding electricity can be stored in geological strata in the form of hydrogen. The conversion of hydrogen to electricity and vice versa can be performed in electrolyzers and fuel elements by chemical methods. The nowadays technical solution accepted by the European industry consists of injecting small concentrations of hydrogen in the existing storages of natural gas. The progressive development of this technology will finally lead to the creation of underground storages of pure hydrogen. Due to the low viscosity and low density of hydrogen it is expected that the problem of an unstable displacement including viscous fingering and gravity overriding will be more pronounced. Additionally the injection of hydrogen in geological strata could encounter chemical reactivity induced by various species of microorganisms that consume hydrogen for their metabolism. One of the products of such reactions is methane produced from Sabatier reaction between H2 and CO2. Other hydrogenotrophic reactions could be caused by acetogenic archaea sulfate-reducing bacteria and iron-reducing bacteria. In the present paper a mathematical model is presented which is capable to reflect the coupled hydrodynamic and bio-chemical processes in UHS. The model has been numerically implemented by using the open source code DuMuX developed by the University of Stuttgart. The obtained bio-chemical version of DuMuX was used to model the evolution of a hypothetical underground storage of hydrogen. We have revealed that the behavior of an underground hydrogen storage is different than that of a natural gas storage. Both the hydrodynamic and the bio-chemical effects contribute to the different characteristics.
A Comparative Study on Energy Efficiency of the Maritime Supply Chains for Liquefied Hydrogen, Ammonia, Methanol and Natural Gas
Jun 2023
Publication
To cope with climate change emerging fuels- hydrogen ammonia and methanol- have been proposed as promising energy carriers that will replace part of the liquefied natural gas (LNG) in future maritime scenarios. Energy efficiency is an important indicator for evaluating the system but the maritime supply system for emerging fuels has yet to be revealed. In this study the energy efficiency of the maritime supply chain of hydrogen ammonia methanol and natural gas is investigated considering processes including production storage loading transport and unloading. A sensitivity analysis of parameters such as ambient temperature storage time pipeline length and sailing time is also carried out. The results show that hydrogen (2.366%) has the highest daily boil-off gas (BOG) rate and wastes more energy than LNG (0.413%) with ammonia and methanol both being lower than LNG. The recycling of BOG is of great importance to the hydrogen supply chain. When produced from renewable energy sources methanol (98.02%) is the most energy efficient followed by ammonia with hydrogen being the least (89.10%). This assessment shows from an energy efficiency perspective that ammonia and methanol have the potential to replace LNG as the energy carrier of the future and that hydrogen requires efficient BOG handling systems to increase competitiveness. This study provides some inspirations for the design of global maritime supply systems for emerging fuels.
Hydrogen Energy Storage: New Techno-economic Emergence Solution Analysis
Aug 2015
Publication
The integration of various renewable energy sources as well as the liberalization of electricity markets are established facts in modern electrical power systems. The increased share of renewable sources within power systems intensifies the supply variability and intermittency. Therefore energy storage is deemed as one of the solutions for stabilizing the supply of electricity to maintain generation-demand balance and to guarantee uninterrupted supply of energy to users. In the context of sustainable development and energy resources depletion the question of the growth of renewable energy electricity production is highly linked to the ability to propose new and adapted energy storage solutions. The purpose of this multidisciplinary paper is to highlight the new hydrogen production and storage technology its efficiency and the impact of the policy context on its development. A comprehensive techno/socio/economic study of long term hydrogen based storage systems in electrical networks is addressed. The European policy concerning the different energy storage systems and hydrogen production is explicitly discussed. The state of the art of the techno-economic features of the hydrogen production and storage is introduced. Using Matlab-Simulink for a power system of rated 70 kW generator the excess produced hydrogen during high generation periods or low demand can be sold either directly to the grid owners or as filled hydrogen bottles. The affordable use of Hydrogen-based technologies for long term electricity storage is verified.
Investigations on Pressure Dependence of Coriolis Mass Flow Meters Used at Hydrogen Refueling Stations
Sep 2020
Publication
In the framework of the ongoing EMPIR JRP 16ENG01 ‘‘Metrology for Hydrogen Vehicles’’ a main task is to investigate the influence of pressure on the measurement accuracy of Coriolis Mass Flow Meters (CFM) used at Hydrogen Refueling Stations (HRS). At a HRS hydrogen is transferred at very high and changing pressures with simultaneously varying flow rates and temperatures. It is clearly very difficult for CFMs to achieve the current legal requirements with respect to mass flow measurement accuracy at these measurement conditions. As a result of the very dynamic filling process it was observed that the accuracy of mass flow measurement at different pressure ranges is not sufficient. At higher pressures it was found that particularly short refueling times cause significant measurement deviations. On this background it may be concluded that pressure has a great impact on the accuracy of mass flow measurement. To gain a deeper understanding of this matter RISE has built a unique high-pressure test facility. With the aid of this newly developed test rig it is possible to calibrate CFMs over a wide pressure and flow range with water or base oils as test medium. The test rig allows calibration measurements under the conditions prevailing at a 70 MPa HRS regarding mass flows (up to 3.6 kg min−1) and pressures (up to 87.5 MPa).
Hydrogen Fuel Cell as an Electric Generator: A Case Study for a General Cargo Ship
Feb 2024
Publication
In this study real voyage data and ship specifications of a general cargo ship are employed and it is assumed that diesel generators are replaced with hydrogen proton exchange membrane fuel cells. The effect of the replacement on CO2 NOX SOX and PM emissions and the CII value is calculated. Emission calculations show that there is a significant reduction in emissions when hydrogen fuel cells are used instead of diesel generators on the case ship. By using hydrogen fuel cells there is a 37.4% reduction in CO2 emissions 32.5% in NOX emissions 37.3% in SOX emissions and 37.4% in PM emissions. If hydrogen fuel cells are not used instead of diesel generators the ship will receive an A rating between 2023 and 2026 a B rating in 2027 a C rating in 2028–2029 and an E rating in 2030. On the other hand if hydrogen fuel cells are used the ship will always remain at an A rating between 2023 and 2030. The capital expenditure (CAPEX) and operational expenditure (OPEX) of the fuel cell system are USD 1305720 and USD 2470320 respectively for a 15-year lifetime and the hydrogen fuel expenses are competitive at USD 260981 while marine diesel oil (MDO) fuel expenses are USD 206435.
Review on Ammonia as a Potential Fuel: From Synthesis to Economics
Feb 2021
Publication
Ammonia a molecule that is gaining more interest as a fueling vector has been considered as a candidate to power transport produce energy and support heating applications for decades. However the particular characteristics of the molecule always made it a chemical with low if any benefit once compared to conventional fossil fuels. Still the current need to decarbonize our economy makes the search of new methods crucial to use chemicals such as ammonia that can be produced and employed without incurring in the emission of carbon oxides. Therefore current efforts in this field are leading scientists industries and governments to seriously invest efforts in the development of holistic solutions capable of making ammonia a viable fuel for the transition toward a clean future. On that basis this review has approached the subject gathering inputs from scientists actively working on the topic. The review starts from the importance of ammonia as an energy vector moving through all of the steps in the production distribution utilization safety legal considerations and economic aspects of the use of such a molecule to support the future energy mix. Fundamentals of combustion and practical cases for the recovery of energy of ammonia are also addressed thus providing a complete view of what potentially could become a vector of crucial importance to the mitigation of carbon emissions. Different from other works this review seeks to provide a holistic perspective of ammonia as a chemical that presents benefits and constraints for storing energy from sustainable sources. State-of-the-art knowledge provided by academics actively engaged with the topic at various fronts also enables a clear vision of the progress in each of the branches of ammonia as an energy carrier. Further the fundamental boundaries of the use of the molecule are expanded to real technical issues for all potential technologies capable of using it for energy purposes legal barriers that will be faced to achieve its deployment safety and environmental considerations that impose a critical aspect for acceptance and wellbeing and economic implications for the use of ammonia across all aspects approached for the production and implementation of this chemical as a fueling source. Herein this work sets the principles research practicalities and future views of a transition toward a future where ammonia will be a major energy player.
Identifying Social Aspect Related to the Hydrogen Economy: Review, Synthesis, and Research Perspectives
Oct 2023
Publication
Energy transition will reshape the power sector and hydrogen is a key energy carrier that could contribute to energy security. The inclusion of sustainability criteria is crucial for the adequate design/deployment of resilient hydrogen networks. While cost and environmental metrics are commonly included in hydrogen models social aspects are rarely considered. This paper aims to identify the social criteria related to the hydrogen economy by using a systematic hybrid literature review. The main contribution is the identification of twelve social aspects which are described ranked and discussed. “Accessibility” “Information” “H2 markets” and “Acceptability” are now emerging as the main themes of hydrogen-related social research. Identified gaps are e.g. lack of the definition of the value of H2 for society insufficient research for “socio-political” aspects (e.g. geopolitics wellbeing) scarce application of social lifecycle assessment and the low amount of works with a focus on social practices and cultural issues.
Decarbonization with Induced Technical Change: Exploring the Niche Potential of Hydrogen in Heavy Transportation
Jan 2024
Publication
Fuel cells and electric batteries are competing technologies for the energy transition in heavy transportation. We explore the conditions for the survival of a unique technology in the long term. Learning by doing suggests focusing on a single technology while differentiation and decreasing return to scale (cost convexity) favor diversification. Exogenous technical change also plays a role. The interaction between these factors is analyzed in a general model. It is proved that in absence of convexity and exogenous technical change only one technology is used for the whole transition. We then apply this framework to analyze the competition between fuel-cell electric buses (FCEBs) and battery electric buses (BEB) in the European bus sector. There are both learning by doing and exogenous technical change. The model is calibrated and solved. It is shown that the existence of a niche for FCEBs critically depends on the speed at which cost reductions are achieved. The speed depends both on the size of the niche and the rate of learning by doing for FCEBs. Public policies to decentralize the socially optimal trajectory in terms of taxes (carbon) and subsidies (learning by doing) are derived.
Techno-Economic Potential of Wind-Based Green Hydrogen Production in Djibouti: Literature Review and Case Studies
Aug 2023
Publication
Disputed supply chains inappropriate weather and low investment followed by the Russian invasion of Ukraine has led to a phenomenal energy crisis especially in the Horn of Africa. Accordingly proposing eco-friendly and sustainable solutions to diversify the access of electricity in the Republic of Djibouti which has no conventional energy resources and is completely energy dependent on its neighboring countries has become a must. Therefore the implementation of sustainable renewable and energy storage systems is nationally prioritized. This paper deals for the first time with the exploitation of such an affordable and carbon-free resource to produce hydrogen from wind energy in the rural areas of Nagad and Bara Wein in Djibouti. The production of hydrogen and the relevant CO2 emission reduction using different De Wind D6 Vestas and Nordex wind turbines are displayed while using Alkaline and Proton Exchange Membrane (PEM) electrolyzers. The Bara Wein and Nagad sites had a monthly wind speed above 7 m/s. From the results the Nordex turbine accompanied with the alkaline electrolyzer provides the most affordable electricity production approximately 0.0032 $/kWh for both sites; this cost is about one per hundred the actual imported hydroelectric energy price. Through the ecological analysis the Nordex turbine is the most suitable wind turbine with a CO2 emission reduction of 363.58 tons for Bara Wein compared to 228.76 tons for Nagad. While integrating the initial cost of wind turbine implementation in the capital investment the mass and the levelized cost of the produced green hydrogen are estimated as (29.68 tons and 11.48 $/kg) for Bara Wein with corresponding values of (18.68 tons and 18.25 $/kg) for Nagad.
Design of Gravimetric Primary Standards for Field-testing of Hydrogen Refuelling Stations
Apr 2020
Publication
The Federal Institute of Metrology METAS developed a Hydrogen Field Test Standard (HFTS) that can be used for field verification and calibration of hydrogen refuelling stations. The testing method is based on the gravimetric principle. The experimental design of the HFTS as well as the description of the method are presented here.
Fast Sizing Methodology and Assessment of Energy Storage Configuration on the Flight Time of a Multirotor Aerial Vehicle
Apr 2023
Publication
Urban air mobility (UAM) defined as safe and efficient air traffic operations in a metropolitan area for manned aircraft and unmanned aircraft systems is being researched and developed by industry academia and government. This kind of mobility offers an opportunity to construct a green and sustainable sub-sector building upon the lessons learned over decades by aviation. Thanks to their non-polluting operation and simple air traffic management electric vertical take-off and landing (eVTOL) aircraft technologies are currently being developed and experimented with for this purpose. However to successfully complete the certification and commercialization stage several challenges need to be overcome particularly in terms of performance such as flight time and endurance and reliability. In this paper a fast methodology for sizing and selecting the propulsion chain components of an eVTOL multirotor aerial vehicle was developed and validated on a reduced-scale prototype of an electric multirotor vehicle with a GTOW of 15 kg. This methodology is associated with a comparative study of energy storage system configurations in order to assess their effect on the flight time of the aerial vehicle. First the optimal pair motor/propeller was selected using a global nonlinear optimization in order to maximize the specific efficiency of these components. Second five energy storage technologies were sized in order to evaluate their influence on the aerial vehicle flight time. Finally based on this sizing process the optimized propulsion chain gross take-off weight (GTOW) was evaluated for each energy storage configuration using regression-based methods based on propulsion chain supplier data.
Detailed Assessment of Dispersion for High-pressure H2 in Multi-fuel Environment
Sep 2023
Publication
The MultHyFuel project notably aims to produce the data missing for usable risk analysis and mitigation activity for Hydrogen Refuelling Stations (HRS) in a multi-fuel context. In this framework realistic releases of hydrogen that could occur in representative multi-fuel forecourts were studied. These releases can occur inside or outside fuel dispensers and they can interact with a complex environment notably made of parked cars and trucks. This paper is focused on the most critical scenarios that were addressed by a sub-group through the use of Computational Fluid Dynamics (CFD) modelling. Once the corresponding source terms for hydrogen releases were known two stages are followed:<br/>♦ Model Validation – to evaluate the CFD models selected by the task partners and to evaluate their performance through comparison to experimental data.<br/>♦ Realistic Release Modelling – to perform demonstration simulations of a range of critical scenarios.<br/>The CFD models selected for the Model Validation have been tested against measured data for a set of experiments involving hydrogen releases. Each experiment accounts for physical features that are encountered in the realistic cases. The selected experiments include an under-expanded hydrogen jet discharging into the open atmosphere with no obstacles or through an array of obstacles. Additionally a very different set-up was studied with buoyancy-driven releases inside a naturally ventilated enclosure. The results of the Model Validation exercise show that the models produce acceptable solutions when compared to measured data and give confidence in the ability of the models and the modellers to capture the behaviour of the realistic releases adequately. The Realistic Release Modelling phase will provide estimation of the flammable gas cloud volume for a set of critical scenarios and will be described at the second stage.
Hydrogen Jet Fires in a Full-scale Road Tunnel: Experimental Results
Sep 2023
Publication
Hydrogen Fuel Cell Electric Vehicles (HFC EVs) represent an alternative to replace current internal combustion engine vehicles. The use of these vehicles with storage of compressed gaseous hydrogen (CGH2) or cryogenic liquid hydrogen (LH2) in confined spaces such as tunnels underground car parks etc. creates new challenges to ensure the protection of people and property and to keep the risk at an acceptable level. Several studies have shown that confinement or congestion can lead to severe accidental consequences compared to accidents in an open atmosphere. It is therefore necessary to develop validated hazard and risk assessment tools for the behaviour of hydrogen in tunnels. The HYTUNNEL-CS project sponsored by the FCH-JU pursues this objective. Among the experiments carried out in support of the validation of the hydrogen safety tools the CEA conducted tests on large-scale jet fires in a full-scale tunnel geometry.<br/>The tests were performed in a decommissioned road tunnel in two campaigns. The first one with 50 liters type II tanks under a pressure of 20 MPa and the second one with 78 liters type IV tanks under 70 MPa. In both cases a flate plate was used to simulate the vehicle. Downward and upward gas discharges to simulate a rollover have been investigated with various release diameters. For the downward discharge the orientation varied from normal to the road to a 45° rearward inclination. The first campaign took place under a concrete vault while the second under a rocky vault. Additional tests with the presence of a propane fire simulating a hydrocarbon powered vehicle fire were performed to study the interaction between the two reactive zones.<br/>In the paper all the results obtained during the second campaign for the evolution of the hydrogen jet-fire size the radiated heat fluxes and the temperature of the hot gases released in the tunnel are reported. Comparisons with the classical correlations from open field tests used in engineering models are also presented and conclusions are given as to their applicability.
Experimental Investigation of Fluid-structure Interaction in the Case of Hydrogen/Air Detonation Impacting a Thin Plate
Sep 2023
Publication
In recent years the use and development of hydrogen as a carbon-free energy carrier have grown. However as hydrogen is flammable with air safety issues are raised. In the case of ignition especially in confined space the flame can accelerate and reach the detonation regime causing severe structural damage [1].<br/>To assess these safety issues it is required to understand the fluid-structure interaction in the case of a detonation impacting a deformable structure and to quantify and model this interaction [2]. At the CEA (Commissariat à l’énergie atomique et aux energies alternatives) a combustion tube experimental facility [3] for studying the fluid-structure interaction in the case of hydrogen combustion has been developed. Several Photomultipliers and Pressure sensors are placed along the tube to monitor the flame acceleration and the detonation location. A fluid-structure interaction (FSI) module or a non-deformable flange can be placed at the end of the tube. Post-processing of the sensor’s signal will provide insight into the occurring phenomena inside the tube.<br/>Several experimental campaigns have been conducted with various initial conditions and configurations at the end of the tube. In this contribution the experiments resulting in a detonation are presented. First the recorded pressure and velocities will be compared to theoretical values coming from combustion models [4] [5]. Secondly the impulse before and after reflection for thin plate and non-deformable flange will be compared to quantify the energy transmitted to the plate and the influence of the fluid-structure interaction on the reflected shock.
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