Germany

Hydrogen is a versatile energy vector for a plethora of applications; nevertheless its production from waste/residues is often overlooked. Gasification and subsequent conversion of the raw synthesis gas to hydrogen are an attractive alternative to produce renewable hydrogen. In this paper recent developments in R&D on waste gasification (municipal solid waste tires plastic waste) are summarised and an overview about suitable gasification processes is given. A literature survey indicated that a broad span of hydrogen relates to productivity depending on the feedstock ranging from 15 to 300 g H2/kg of feedstock. Suitable gas treatment (upgrading and separation) is also covered presenting both direct and indirect (chemical looping) concepts. Hydrogen production via gasification offers a high productivity potential. However regulations like frame conditions or subsidies are necessary to bring the technology into the market.

The defossilization of industry has far-reaching implications regarding the future demand for hydrogen and other forms of energy. This paper presents and applies a fundamental bottom-up model that relies on techno-economic data of industrial production processes. Its aim is to identify across a range of scenarios the most cost-effective low-carbon options considering a variety of production systems. Subsequently it derives the hydrogen and electricity demand that would result from the implementation of these least-cost low-carbon options in process industries in Germany. Aligning with the German government's target year for achieving climate neutrality this study’s reference year is 2045. The primary contribution lies in analyzing which hydrogen-based and direct electrification solutions would be cost-effective for a range of energy price levels under climate-neutral industrial production and what the resulting hydrogen and electricity demand would be. To this end the methodology of this paper comprises the following steps: selection of the relevant industries (I) definition of conventional reference production systems and their low-carbon options (II) investigation and processing of the techno-economic data of the standardized production systems (III) establishment of a scenario framework (IV) determination of the least-cost low-carbon solution of a conventional reference production system under the scenario assumptions made (V) and estimation of the resulting hydrogen and electricity demand (VI). According to the results the expected industrial hydrogen consumption in 2045 ranges from 255 TWh for higher hydrogen prices in or above the range of onshore wind-based green hydrogen supply costs to up to 542 TWh for very low hydrogen prices corresponding to typical blue hydrogen production costs. Meanwhile the direct electricity consumption of the process industries in the results ranges from 122 TWh for these rather low hydrogen prices to 368 TWh for the higher hydrogen prices in the region of or above the hydrogen supply costs from the electrolysis of energy from an onshore wind farm. Most of the break-even hydrogen prices that are relevant to the choice of low-carbon options are in the range of the benchmark purchase costs for blue hydrogen and green hydrogen produced from offshore wind power which span between €40 per MWh and €97 per MWh.

Green hydrogen has been identified as a critical enabler in the global transition to sustainable energy and decarbonized society but it is still not economically competitive compared to fossil-fuel-based hydrogen. To overcome this limitation we propose to couple photoelectrochemical (PEC) water splitting with the hydrogenation of chemicals. Here we evaluate the potential of coproducing hydrogen and methyl succinic acid (MSA) by coupling the hydrogenation of itaconic acid (IA) inside a PEC water splitting device. A negative net energy balance is predicted to be achieved when the device generates only hydrogen but energy breakeven can already be achieved when a small ratio (~2%) of the generated hydrogen is used in situ for IA-to-MSA conversion. Moreover the simulated coupled device produces MSA with much lower cumulative energy demand than conventional hydrogenation. Overall the coupled hydrogenation concept offers an attractive approach to increase the viability of PEC water splitting while at the same time decarbonizing valuable chemical production.

The high potential of hydrogen as a key factor on the pathway towards a climate neutral economy leads to rising demand in technical applications where gaseous hydrogen is used. For several metals hydrogen-metal interactions could cause a degradation of the material properties. This is especially valid for low carbon and highstrength structural steels as they are commonly used in natural gas pipelines and analyzed in this work. This work provides an insight to the impact of hydrogen on the mechanical properties of an API 5L X65 pipeline steel tested in 60 bar gaseous hydrogen atmosphere. The analyses were performed using the hollow specimen technique with slow strain rate testing (SSRT). The nature of the crack was visualized thereafter utilizing μCT imaging of the sample pressurized with gaseous hydrogen in comparison to one tested in an inert atmosphere. The combination of the results from non-conventional mechanical testing procedures and nondestructive imaging techniques has shown unambiguously how the exposure to hydrogen under realistic service pressure influences the mechanical properties of the material and the appearance of failure.

In international regulations on explosion protection mechanical friction impact or abrasion is usually named as one of 13 ignition sources that must be avoided in hazardous zones with explosive atmospheres. In different studies it is even identified as one of the most frequent ignition sources in practice. The effectiveness of mechanical impacts as ignition source is dependent from several parameters including the minimum ignition energy of the explosive atmosphere the properties of the material pairing the kinetic impact energy or the impact velocity. By now there is no standard procedure to determine the effectiveness of mechanical impacts as ignition source. In some previous works test procedures with poor reproducibility or undefined kinetic impact energy were applied for this purpose. In other works only homogeneous material pairings were considered. In this work the effectiveness of mechanical impacts with defined and reproducible kinetic impact energy as ignition source for hydrogen containing atmospheres was studied systematically in dependence from the inhomogeneous material pairing considering materials with practical relevance like stainless steel low alloy steel concrete and non-iron-metals. It was found that ignition can be avoided if non-iron metals are used in combination with different metallic materials but in combination with concrete even the impact of non-iron-metals can be an effective ignition source if the kinetic impact energy is not further limited. Moreover the consequence of hydrogen admixture to natural gas on the effectiveness of mechanical impacts as ignition source was studied. In many cases ignition of atmospheres containing natural gas by mechanical impacts is rather unlikely. No influence could be observed for admixtures up to 25% hydrogen and even more. The results are mainly relevant in the context of repurposing the natural gas grid or adding hydrogen to the natural gas grid. Based on the test results it can be evaluated under which circumstances the use of tools made of non-iron-metals or other non-sparking materials can be an effective measure to avoid ignition sources in hazardous zones containing hydrogen for example during maintenance work.

Hydrogen plays a pivotal role in global efforts to decarbonize energy and industrial sectors. The European Union particularly Germany anticipate a significant reliance on hydrogen imports in the medium to long term identifying the Middle East and North Africa (MENA) region as a key potential producer and exporter of green hydrogen and its downstream products. Yet investment risks pose significant challenges to advancing the region’s green hydrogen and synthetic fuel industries. However systematic comparative risk analyses for these sectors across MENA countries remain limited. This study addresses the research gap by conducting a comparative risk assessment for renewable energy and green hydrogen and synthetic fuel development in 17 MENA countries. A comprehensive framework evaluating macro and micro risks was applied along with two contrasting risk scenarios to explore future developments under different risk conditions. The findings reveal that while MENA countries hold promise most face at least moderate risks underscoring the complexity of fostering these industries regionally.