China, People’s Republic
Study of Fire Risk and Accidents Emergency Disposal Technology System of Hydrogen Fuel Vehicles
Sep 2017
Publication
As the energy crisis and environment pollution growing severely the hydrogen fuel motor vehicle has got more and more attention many automobile companies and research institutions invest significant R&D resources to research and develop the hydrogen fuel vehicles. With the development of the hydrogen fuel cell vehicles and hydrogen fuel motor vehicles the hydrogen had more to more extensive application. According to the categories of the hydrogen fuel vehicles the characteristics of hydrogen fuel vehicle fire risk and accidents are analyzed in this paper. As for hydrogen fuel cell vehicles the function of its key components such as the fuel cell the high-pressure storage tank is presented firstly. Then based on the low density fast diffusion and flammable of hydrogen the probable scenarios of accident such as fuel leak jet flame are analyzed and the fire risk of the key components and the whole vehicle is evaluated. Finally the development trend of the emergency warning system of hydrogen fuel cell vehicles is analyzed and some recommendations are proposed referring to the detection pre-warning and control technologies used in the industrial sites. Aiming at the hydrogen car structure characteristics and the fire accident modes and accidents evolution rules the emergency disposal technology system for hydrogen fuel motor vehicles is put forward.
Improvement of Low Temperature Activity and Stability of Ni Catalysts with Addition of Pt for Hydrogen Production Via Steam Reforming of Ethylene Glycol
Nov 2018
Publication
Hydrogen production by steam reforming of ethylene glycol (EG) at 300 °C was investigated over SiO2 and CeO2 supported Pt–Ni bimetallic catalysts prepared by incipient wetness impregnation methods. It was observed that impregnation sequence of Pt and Ni can affect the performance of catalysts apparently. Catalyst with Pt first and then Ni addition showed higher EG conversion and H2 yield owing to the Ni enrichment on the surface and the proper interaction between Pt and Ni. It was observed that although SiO2 supported catalysts exhibited better activity and H2 selectivity CeO2 supported ones had better stability. This is attributed to the less coke formation on CeO2. Increasing Pt/Ni ratio enhanced the reaction activity and Pt3–Ni7 catalysts with 3 wt% Pt and 7 wt% Ni showed the highest activity and stability. Ni surficial enrichment facilitated the C—C bond rupture and water gas shift reactions; and Pt addition inhibited methanation reaction. Electron transfer and hydrogen spillover from Pt to Ni suppressed carbon deposition. These combined effects lead to the excellent performance of Pt3–Ni7 supported catalysts.
An Investigation of Gaseous Hydrogen Storage Characterizations of Mg–Y–Ni–Cu Alloys Synthesized by Melt Spinning
Aug 2018
Publication
Melt spinning was successfully utilized to prepare Mg25−xYxNi9Cu (x = 0 1 3 5 7) alloys producing nanocrystalline and amorphous structures with improved hydrogenation and dehydrogenation performances. The influence of spinning rate on hydrogenation and dehydrogenation thermodynamics and kinetics was studied in detail. XRD and TEM were utilized to characterize the alloy structures. Hydrogenation and dehydrogenation performances were investigated by Sievert apparatus DSC and TGA connected to a H2 detector. Dehydrogenation activation energies were estimated using both Arrhenius and Kissinger methods. Results show that melt spinning significantly decreases thermodynamic parameters (ΔH and ΔS) and ameliorates desorption kinetics. Dehydrogenation activation energy markedly lowers with increase in spinning rate and is the real driver of amelioration of dehydrogenation kinetics caused by increasing Y content.
Experimental Research on Low Calorific Value Gas Blended with Hydrogen Engine
Mar 2019
Publication
Experimental research on performance and emissions of engine fuelled with low calorific value gas blended with hydrogen was carried out and indicated thermal efficiency engine torque indicator diagram pressure rise rate and emissions with different hydrogen ratios were also analyzed. Experimental results show that with the increase of hydrogen fraction and CNG fraction in mixtures the indicated thermal efficiency increased. The engine power output is influenced by both low calorific value and hydrogen fractions. With the increase of hydrogen fraction in mixtures HC emissions decrease CO and NOx emissions increase. An engine operating on lean-burn low calorific value gas blended with hydrogen is favourable for getting lower emissions.
Multistage Risk Analysis and Safety Study of a Hydrogen Energy Station
Sep 2017
Publication
China has plenty of renewable energy like wind power and solar energy especially in the northwest part of the country. Due to the volatile and intermittent characters of the green powers high penetration level of renewable resources could arise grid stabilization problem. Therefore electricity storage is considered as a solution and hydrogen energy storage is proposed. Instead of storing the electricity directly it converts electricity into hydrogen and the energy in hydrogen will be released as needed from gas to electricity and heat. The transformed green power can be fed to the power grid and heat supply network. State Grid Corporation of China carried out its first hydrogen demonstration project. In the demonstration project an alkaline electrolyzer and a PEM hydrogen fuel cell stack are decided as the hydrogen producer and consumer respectively. Hydrogen safety issue is always of significant importance to secure the property. In order to develop a dedicated safety analysis method for hydrogen energy storage system in power industry the risk analysis for the power-to-gas-topower&heat facility was made. The hazard and operability (HAZOP) study and the failure mode and effects analysis (FMEA) are performed sequentially to the installation to identify the most problematic parts of the system in view of hydrogen safety and possible failure modes and consequences. At the third step the typical hydrogen leak accident scenarios are simulated by using computational fluid dynamics (CFD) computer code. The resulted pressure loads of the possibly ignited hydrogen-air mixture in the facility container are estimated conservatively. Important safeguards and mitigation measures are proposed based on the three-stage risk and safety studies.
Study of the Co-production of Butanol and Hydrogen by Immobilizing Clostridium Acetobutylicum CICC8012
Mar 2019
Publication
Three kinds of carrier materials activated carbon bagasse and brick were used as immobilizing carriers during fermentation by Clostridium acetobutylicum CICC8012. Compared with cell suspended fermentation enhanced fermentation performance was achieved during immobilizing cell fermentation with shorter fermentation time required. During the experiments hydrogen and butanol appear to be competitive events. The best fermentation performance of butanol was obtained in the case of bagasse as immobilizing carrier (5.804g/L of butanol production 0.22g/g of yield and 0.44g/L/h of productivity) while the hydrogen yield was just 1.41 mol/mol. The highest hydrogen productivity (402mL/L/h) and yield (1.808mol/mol glucose) could be obtained in the case of brick as immobilizing carrier while the butanol yield was 0.18 g/g. The highest hydrogen concentration of 66.76 % was obtained in the case of activated carbon as immobilizing carrier.
Review of Renewable Energy-based Hydrogen Production Processes for Sustainable Energy Innovation
Dec 2019
Publication
In this review we primarily analyze the hydrogen production technologies based on water and biomass including the economic technological and environmental impacts of different types of hydrogen production technologies based on these materials and comprehensively compare them. Our analyses indicate that all renewable energy-based approaches for hydrogen production are more environmentally friendly than fossil-based hydrogen generation approaches. However the technical ease and economic efficiency of hydrogen production from renewable sources of energy needs to be further improved in order to be applied on a large scale. Compared with other renewable energy-based methods hydrogen production via biomass electrolysis has several advantages including the ease of directly using raw biomass. Furthermore its environmental impact is smaller than other approaches. Moreover using a noble metal catalyst-free anode for this approach can ensure a considerably low power consumption which makes it a promising candidate for clean and efficient hydrogen production in the future.
Application of DFT Simulation to the Investigation of Hydrogen Embrittlement Mechanism and Design of High Strength Low Alloy Steel
Dec 2022
Publication
In this work first-principles methods were performed to simulate interactions between hydrogen and common alloying elements of high strength low alloy (HSLA) steel. The world has been convinced that hydrogen could be one of the future clean energy sources. HSLA steel with a balance of strength toughness and hydrogen embrittlement susceptibility is expected for application in large-scale hydrogen storage and transportation. To evaluate the property deterioration under a hydrogen atmosphere hydrogen embrittlement (HE) of HSLA steel attracts attention. However due to the small size of hydrogen atoms the mechanism of HE is challenging to observe directly by current experimental methods. To understand the HE mechanism at an atomic level DFT methods were applied to simulate the effects of alloying elements doping in bcc-Fe bulk structure and grain boundary structure. Furthermore the potential application of DFT to provide theoretical advice for HSLA steel design is discussed.
Earth Abundant Spinel for Hydrogen Production in a Chemical Looping Scheme at 550°C
Jun 2020
Publication
Operating chemical looping process at mid-temperatures (550-750 oC) presents exciting potential for the stable production of hydrogen. However the reactivity of oxygen carriers is compromised by the detrimental effect of the relatively low temperatures on the redox kinetics. Although the reactivity at mid-temperature can be improved by the addition of noble metals the high cost of these noble metal containing materials significantly hindered their scalable application. In the current work we propose to incorporate earth-abundant metals into the iron-based spinel for hydrogen production in a chemical looping scheme at mid-temperatures. Mn0.2Co0.4Fe2.4O4 shows a high hydrogen production rate at the average rate of ∼0.62 mmol.g-1.min-1 and a hydrogen yield of ∼9.29 mmol.g-1 with satisfactory stability over 20 cycles at 550 oC. The mechanism studies manifest that the enhanced hydrogen production performance is a result of the improved oxygen-ion conductivity to enhance reduction reaction and high reactivity of reduced samples with steam. The performance of the oxygen carriers in this work is comparable to those noble-metal containing materials enabling their potential for industrial applications.
Investigation of Praseodymium and Samarium Co-doped Ceria as an Anode Catalyst for DIR-SOFC Fueled by Biogas
Aug 2020
Publication
The Pr and Sm co-doped ceria (with up to 20 mol.% of dopants) compounds were examined as catalytic layers on the surface of SOFC anode directly fed by biogas to increase a lifetime and the efficiency of commercially available DIR-SOFC without the usage of an external reformer.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
The XRD SEM and EDX methods were used to investigate the structural properties and the composition of fabricated materials. Furthermore the electrical properties of SOFCs with catalytic layers deposited on the Ni-YSZ anode were examined by a current density-time and current density-voltage dependence measurements in hydrogen (24 h) and biogas (90 h). Composition of the outlet gasses was in situ analysed by the FTIR-based unit.
It has been found out that Ce0.9Sm0.1O2-δ and Ce0.8Pr0.05Sm0.15O2-δ catalytic layers show the highest stability over time and thus are the most attractive candidates as catalytic materials in comparison with other investigated lanthanide-doped ceria enhancing direct internal reforming of biogas in SOFCs.
Cross-regional Drivers for CCUS Deployment
Jul 2020
Publication
CO2 capture utilization and storage (CCUS) is recognized as a uniquely important option in global efforts to control anthropogenic greenhouse-gas (GHG) emissions. Despite significant progress globally in advancing the maturity of the various component technologies and their assembly into full-chain demonstrations a gap remains on the path to widespread deployment in many countries. In this paper we focus on the importance of business models adapted to the unique technical features and sociopolitical drivers in different regions as a necessary component of commercial scale-up and how lessons might be shared across borders. We identify three archetypes for CCUS development—resource recovery green growth and low-carbon grids—each with different near-term issues that if addressed will enhance the prospect of successful commercial deployment. These archetypes provide a framing mechanism that can help to translate experience in one region or context to other locations by clarifying the most important technical issues and policy requirements. Going forward the archetype framework also provides guidance on how different regions can converge on the most effective use of CCUS as part of global deep-decarbonization efforts over the long term.
Anionic Structural Effect in Liquid–liquid Separation of Phenol from Model Oil by Choline Carboxylate Ionic Liquid
Feb 2019
Publication
The synthesis of low-cost and highly active electrodes for both oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) is very important for water splitting. In this work the novel amorphous iron-nickel phosphide (FeP-Ni) nanocone arrays as efficient bifunctional electrodes for overall water splitting have been in-situ assembled on conductive three-dimensional (3D) Ni foam via a facile and mild liquid deposition process. It is found that the FeP-Ni electrode demonstrates highly efficient electrocatalytic performance toward overall water splitting. In 1 M KOH electrolyte the optimal FeP-Ni electrode drives a current density of 10 mA/cm2 at an overpotential of 218 mV for the OER and 120 mV for the HER and can attain such current density for 25 h without performance regression. Moreover a two-electrode electrolyzer comprising the FeP-Ni electrodes can afford 10 mA/cm2 electrolysis current at a low cell voltage of 1.62 V and maintain long-term stability as well as superior to that of the coupled RuO2/NF‖Pt/C/NF cell. Detailed characterizations confirm that the excellent electrocatalytic performances for water splitting are attributed to the unique 3D morphology of nanocone arrays which could expose more surface active sites facilitate electrolyte diffusion benefit charge transfer and also favorable bubble detachment behavior. Our work presents a facile and cost-effective pathway to design and develop active self-supported electrodes with novel 3D morphology for water electrolysis.
Continuous Synthesis of Few-layer MoS2 with Highly Electrocatalytic Hydrogen Evolution
Apr 2020
Publication
As one of the most promising alternative fuels hydrogen is expected with high hopes. The electrolysis of water is regarded as the cleanest and most efficient method of hydrogen production. Molybdenum disulfide (MoS2) is deemed as one of the most promising alternatives HER catalysts owing to its high catalytic activity and low cost. Its continuous production and efficient preparation become the key problems in future industrial production. In this work we first developed a continuous micro-reaction approach with high heat and mass transfer rates to synthesize few-layer MoS2 nanoplates with abundant active sites. The defective MoS2 ultrathin nanoplates exhibit excellent HER performance with an overpotential of 260 mV at a current density of 10 mA cm-2 small Tafel slope (53.6 mV dec-1) and prominent durability which are comparable to most reported MoS2 based catalysts. Considering the existence of continuous devices it’s suitable for the synthesis of MoS2 as high-performance electrocatalysts for the industrial water electrolysis. The novel preparation method may open up a new way to synthesize all two-dimension materials toward HER.
The Effect of Tube Internal Geometry on the Propensity to Spontaneous Ignition in Pressurized Hydrogen Release
Sep 2013
Publication
Spontaneous ignition of compressed hydrogen release through a length of tube with different internal geometries is numerically investigated using our previously developed model. Four types of internal geometries are considered: local contraction local enlargement abrupt contraction and abrupt enlargement. The presence of internal geometries was found to significantly increase the propensity to spontaneous ignition. Shock reflections from the surfaces of the internal geometries and the subsequent shock interactions further increase the temperature of the combustible mixture at the contact region. The presence of the internal geometry stimulates turbulence enhanced mixing between the shock-heated air and the escaping hydrogen resulting in the formation of more flammable mixture. It was also found that forward-facing vertical planes are more likely to cause spontaneous ignition by producing the highest heating to the flammable mixture than backward-facing vertical planes.
Comparison of Numerical and Algebraic Models of Low and High Pressure Hydrogen Jet Flows with Ideal and Real Gas Models
Sep 2013
Publication
Hydrogen transportation systems require very high pressure hydrogen storage containers to enable sufficient vehicle range for practical use. Current proposed designs have pressures up to 70 MPa with leakage due to damage or deterioration at such high pressures a great safety concern. Accurate models are needed to predict the flammability envelopes around such leaks which rapidly vary with time. This paper compares CFD predictions of jet flows for low pressure jets with predictions using the integral turbulent buoyant jet model. The results show that the CFD model predicts less entrainment and that the turbulent Schmidt number should be smaller with 0.55 giving better results. Then CFD predictions for very high pressure flows are compared with analytical models for choked flows that generate underexpanded jets into the ambient to evaluate the effects of the model assumptions and the effects of real exit geometries. Real gas effects are shown to accelerate the blowdown process and that real flow effects in the CFD model slow the flow rate and increase the exit temperature.
Potential Hydrogen Market: Value-Added Services Increase Economic Efficiency for Hydrogen Energy Suppliers
Apr 2022
Publication
Hydrogen energy is a clean zero-carbon long-term storage flexible and efficient secondary energy. Accelerating the development of the hydrogen energy industry is a strategic choice to cope with global climate change achieve the goal of carbon neutrality and realize high-quality economic and social development. This study aimed to analyze the economic impact of introducing valueadded services to the hydrogen energy market on hydrogen energy suppliers. Considering the network effect of value-added services this study used a two-stage game model to quantitatively analyze the revenue of hydrogen energy suppliers under different scenarios and provided the optimal decision. The results revealed that (1) the revenue of a hydrogen energy supplier increases only if the intrinsic value of value-added services exceeds a certain threshold; (2) the revenue of hydrogen energy suppliers is influenced by a combination of four key factors: the intrinsic value of value-added services network effects user scale and the sales strategies of rivals; (3) the model developed in this paper can provide optimal decisions for hydrogen energy suppliers to improve their economic efficiency and bring more economic investment to hydrogen energy market in the future.
Technical and Economic Analysis of One-Stop Charging Stations for Battery and Fuel Cell EV with Renewable Energy Sources
Jun 2020
Publication
Currently most of the vehicles make use of fossil fuels for operations resulting in one of the largest sources of carbon dioxide emissions. The need to cut our dependency on these fossil fuels has led to an increased use of renewable energy sources (RESs) for mobility purposes. A technical and economic analysis of a one-stop charging station for battery electric vehicles (BEV) and fuel cell electric vehicles (FCEV) is investigated in this paper. The hybrid optimization model for electric renewables (HOMER) software and the heavy-duty refueling station analysis model (HDRSAM) are used to conduct the case study for a one-stop charging station at Technical University of Denmark (DTU)-Risø campus. Using HOMER a total of 42 charging station scenarios are analyzed by considering two systems (a grid-connected system and an off-grid connected system). For each system three different charging station designs (design A-hydrogen load; design B-an electrical load and design C-an integrated system consisting of both hydrogen and electrical load) are set up for analysis. Furthermore seven potential wind turbines with different capacity are selected from HOMER database for each system. Using HDRSAM a total 18 scenarios are analyzed with variation in hydrogen delivery option production volume hydrogen dispensing option and hydrogen dispensing option. The optimal solution from HOMER for a lifespan of twenty-five years is integrated into design C with the grid-connected system whose cost was $986065. For HDRSAM the optimal solution design consists of tube trailer as hydrogen delivery with cascade dispensing option at 350 bar together with high production volume and the cost of the system was $452148. The results from the two simulation tools are integrated and the overall cost of the one-stop charging station is achieved which was $2833465. The analysis demonstrated that the one-stop charging station with a grid connection is able to fulfil the charging demand cost-effectively and environmentally friendly for an integrated energy system with RESs in the investigated locations.
Comparisons of Hazard Distances and Accident Durations Between Hydrogen Vehicles and CNG Vehicles
Sep 2017
Publication
For the emerging hydrogen-powered vehicles the safety concern is one of the most important barriers for their further development and commercialization. The safety of commercial natural gas vehicles has been well accepted and the total number of natural gas vehicles operating worldwide was approximately 23 million by November 2016. Hydrogen vehicles would be more acceptable for the general public if their safety is comparable to that of commercialized CNG vehicles. A comparison study is conducted to reveal the differences of hazard distances and accident durations between hydrogen vehicles and CNG vehicles during a representative accident in an open environment. The tank blowdown time for hydrogen and CNG are calculated separately to compare the accident durations. CFD simulations for real world situations are performed to study the hazard distances from impinging jet fires under vehicle. Results show that the release duration for CNG vehicle is over two times longer than that for hydrogen vehicle indicating that CNG vehicle jet fire accident is more timeconsuming and firefighters have to wait a longer time before they can safely approach the vehicle. For both hydrogen vehicle and CNG vehicle the longest hazard distance near the ground occur about 1 to 4 seconds after the initiation of the thermally-activated pressure relief devices. Afterwards the flames will shrink and the hazard distances will decrease. For firefighters with bunker gear they must stand 6 m and 14 m away from the hydrogen vehicle and CNG vehicle respectively. For general public a perimeter of 12 m and 29 m should be set around the accident scene for hydrogen vehicle and CNG vehicle respectively.
Effect of Relative Humidity on Mechanical Degradation of Medium Mn Steels
Mar 2020
Publication
Medium Mn steels have been considered as the next-generation materials for use in the automotive industry due to their excellent strength and ductility balance. To reduce the total weight and improve the safety of vehicles medium Mn steels look forward to a highly promising future. However hydrogen-induced delayed cracking is a concern for the use of high strength steels. This work is focused on the service characteristics of two kinds of medium Mn steels under different relative humidity conditions (40% 60% 80% and 100%). Under normal relative humidity (about 40%) at 25 °C the hydrogen concentration in steel is 0.4 ppm. When exposed to higher relative humidity the hydrogen concentration in steel increases slowly and reaches a stable value about 0.8 ppm. In slow strain rate tensile tests under different relative humidity conditions the tensile strength changed the hydrogen concentration increased and the elongation decreased as well thereby increasing the hydrogen embrittlement sensitivity. In other words the smaller the tensile rate applied the greater the hydrogen embrittlement sensitivity. In constant load tests under different relative humidity conditions the threshold value of the delayed cracking of M7B (‘M’ referring to Mn ‘7’ meaning the content of Mn ‘B’ denoting batch annealing) steel maintains a steady value of 0.82 σb (tensile strength). The threshold value of the delayed cracking of M10B significantly changed along with relative humidity. When relative humidity increased from 60% to 80% the threshold dropped sharply from 0.63 σb to 0.52 σb. We define 80% relative humidity as the ‘threshold humidity’ for M10B.
Validation of Two-Layer Model for Underexpanded Hydrogen Jets
Sep 2019
Publication
Previous studies have shown that the two-layer model more accurately predicts hydrogen dispersion than the conventional notional nozzle models without significantly increasing the computational expense. However the model was only validated for predicting the concentration distribution and has not been adequately validated for predicting the velocity distributions. In the present study particle imaging velocimetry (PIV) was used to measure the velocity field of an underexpanded hydrogen jet released at 10 bar from a 1.5 mm diameter orifice. The two-layer model was the used to calculate the inlet conditions for a two-dimensional axisymmetric CFD model to simulate the hydrogen jet downstream of the Mach disk. The predicted velocity spreading and centerline decay rates agreed well with the PIV measurements. The predicted concentration distribution was consistent with data from previous planar Rayleigh scattering measurements used to verify the concentration distribution predictions in an earlier study. The jet spreading was also simulated using several widely used notional nozzle models combined with the integral plume model for comparison. These results show that the velocity and concentration distributions are both better predicted by the two-layer model than the notional nozzle models to complement previous studies verifying only the predicted concentration profiles. Thus this study shows that the two-layer model can accurately predict the jet velocity distributions as well as the concentration distributions as verified earlier. Though more validation studies are needed to improve confidence in the model and increase the range of validity the present work indicates that the two-layer model is a promising tool for fast accurate predictions of the flow fields of underexpanded hydrogen jets.
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