China, People’s Republic
Production of High-purity Hydrogen from Paper Recycling Black Liquor via Sorption Enhanced Steam Reforming
Jul 2020
Publication
Environmentally friendly and energy saving treatment of black liquor (BL) a massively produced waste in Kraft papermaking process still remains a big challenge. Here by adopting a Ni-CaO-Ca12Al14O33 bifunctional catalyst derived from hydrotalcite-like materials we demonstrate the feasibility of producing high-purity H2 (∼96%) with 0.9 mol H2 mol-1 C yield via the sorption enhanced steam reforming (SESR) of BL. The SESRBL performance in terms of H2 production maintained stable for 5 cycles but declined from the 6th cycle. XRD Raman spectroscopy elemental analysis and energy dispersive techniques were employed to rationalize the deactivation of the catalyst. It was revealed that gradual sintering and agglomeration of Ni and CaO and associated coking played important roles in catalyst deactivation and performance degradation of SESRBL while deposition of Na and K from the BL might also be responsible for the declined performance. On the other hand it was demonstrated that the SESRBL process could effectively reduce the emission of sulfur species by storing it as CaSO3. Our results highlight a promising alternative for BL treatment and H2 production thereby being beneficial for pollution control and environment governance in the context of mitigation of climate change.
Modeling of Fixed Bed Reactor for Coal Tar Hydrogenation via the Kinetic Lumping Approach
Nov 2018
Publication
Hydrogenation technology is an indispensable chemical upgrading process for converting the heavy feedstock into favorable lighter products. In this work a new kinetic model containing four hydrocarbon lumps (feedstock diesel gasoline cracking gas) was developed to describe the coal tar hydrogenation process the Levenberg–Marquardt’s optimization algorithm was used to determine the kinetic parameters by minimizing the sum of square errors between experimental and calculated data the predictions from model validation showed a good agreement with experimental values. Subsequently an adiabatic reactor model based on proposed lumped kinetic model was constructed to further investigate the performance of hydrogenation fixed-bed units the mass balance and energy balance within the phases in the reactor were taken into accounts in the form of ordinary differential equation. An application of the reactor model was performed for simulating the actual bench-scale plant of coal tar hydrogenation the simulated results on the products yields and temperatures distribution along with the reactor are shown to be good consistent with the experimental data.
A Critical Review on the Principles, Applications, and Challenges of Waste-to-hydrogen Technologies
Sep 2020
Publication
Hydrogen sourced from energy recovery processes and conversion of waste materials is a method of providing both a clean fuel and a sustainable waste management alternative to landfill and incineration. The question is whether waste-to–hydrogen can become part of the zero-carbon future energy mix and serve as one of the cleaner hydrogen sources which is economically viable and environmentally friendly. This work critically assessed the potential of waste as a source of hydrogen production via various thermochemical (gasification and pyrolysis) and biochemical (fermentation and photolysis) processes. Research has shown hydrogen production yields of 33.6 mol/kg and hydrogen concentrations of 82% from mixed waste feedstock gasification. Biochemical methods such as fermentation can produce hydrogen up to 418.6 mL/g. Factors including feedstock quality process requirements and technology availability were reviewed to guide technology selection and system design. Current technology status and bottlenecks were discussed to shape future development priorities. These bottlenecks include expensive production and operation processes heterogeneous feedstock low process efficiencies inadequate management and logistics and lack of policy support. Improvements to hydrogen yields and production rates are related to feedstock processing and advanced energy efficiency processes such as torrefaction of feedstock which has shown thermal efficiency of gasification up to 4 MJ/kg. This will affect the economic feasibility and concerns around required improvements to bring the costs down to allow waste to viewed as a serious competitor for hydrogen production. Recommendations were also made for financially competitive waste-to-hydrogen development to be part of a combined solution for future energy needs.
Research on Hydrogen Consumption and Driving Range of Hydrogen Fuel Cell Vehicle under the CLTC-P Condition
Dec 2021
Publication
Hydrogen consumption and mileage are important economic indicators of fuel cell vehicles. Hydrogen consumption is the fundamental reason that restricts mileage. Since there are few quantitative studies on hydrogen consumption during actual vehicle operation the high cost of hydrogen consumption in outdoor testing makes it impossible to guarantee the accuracy of the test. Therefore this study puts forward a test method based on the hydrogen consumption of fuel cell vehicles under CLTC-P operating conditions to test the hydrogen consumption of fuel cell vehicles per 100 km. Finally the experiment shows that the mileage calculated by hydrogen consumption has a higher consistency with the actual mileage. Based on this hydrogen consumption test method the hydrogen consumption can be accurately measured and the test time and cost can be effectively reduced.
Hydrogenation Production via Chemical Looping Reforming of Coke Oven Gas
Jun 2020
Publication
Coke oven gas (COG) is one of the most important by-products in the steel industry and the conversion of COG to value-added products has attracted much attention from both economic and environmental views. In this work we apply the chemical looping reforming technology to produce pure H2 from COG. A series of La1-xSrxFeO3 (x = 0 0.2 0.3 0.4 0.5 0.6) perovskite oxides were prepared as oxygen carriers for this purpose. The reduction behaviours of La1-xSrxFeO3 perovskite by different reducing gases (H2 CO CH4 and the mixed gases) are investigated to discuss the competition effect of different components in COG for reacting with the oxygen carriers. The results show that reduction temperatures of H2 and CO are much lower than that of CH4 and high temperatures (>800 °C) are requested for selective oxidation of methane to syngas. The co-existence of CO and H2 shows weak effect on the equilibrium of methane conversion at high temperatures but the oxidation of methane to syngas can inhibit the consumption of CO and H2. The doping of suitable amounts of Sr in LaFeO3 perovskite (e.g. La0.5Sr0.5FeO3) significantly promotes the reactivity for selective oxidation of methane to syngas and inhibits the formation of carbon deposition obtaining both high methane conversion in the COG oxidation step and high hydrogen yield in the water splitting step. The La0.5Sr0.5FeO3 shows the highest methane conversion (67.82%) hydrogen yield (3.34 mmol·g-1) and hydrogen purity (99.85%). The hydrogen yield in water splitting step is treble as high as the hydrogen consumption in reduction step. These results reveal that chemical looping reforming of COG to produce pure H2 is feasible and an O2-assistant chemical looping reforming process can further improve the redox stability of oxygen carrier.
Thickness-Prediction Method Involving Tow Redistribution for the Dome of Composite Hydrogen Storage Vessels
Feb 2022
Publication
Traditional thickness-prediction methods underestimate the actual dome thickness at polar openings leading to the inaccurate prediction of the load-bearing capacity of composite hydrogen storage vessels. A method of thickness prediction for the dome section of composite hydrogen storage vessels was proposed which involved fiber slippage and tow redistribution. This method considered the blocking effect of the port on sliding fiber tows and introduced the thickness correlation to predict the dome thickness at polar openings. The arc length corresponding to the parallel circle radius was calculated and then the actual radius values corresponding to the bandwidth were obtained by the interpolation method. The predicted thickness values were compared with the actual measured thickness. The maximum relative error of the predicted thickness was 4.19% and the mean absolute percentage error was 2.04%. The results show that the present method had a higher prediction accuracy. Eventually this prediction method was used to perform progressive damage analysis on vessels. By comparing with the results of the cubic spline function method the analysis results of the present method approached the actual case. This showed that the present method improved the accuracy of the design.
Safety of Hydrogen Storage and Transportation: An Overview on Mechanisms, Techniques, and Challenges
Apr 2022
Publication
The extensive usage of fossil fuels has caused significant environmental pollution climate change and energy crises. The significant advantages of hydrogen such as cleanliness high efficiency and a wide range of sources make it quite promising. Hydrogen is prone to material damage which may lead to leakage. High-pressure leaking hydrogen is highly susceptible to spontaneous combustion due to its combustion characteristics which may cause jet fire or explosion accidents resulting in serious casualties and property damage. This paper presents a detailed review of the research progress on hydrogen leak diffusion characteristics leak spontaneous combustion mechanisms and material hydrogen damage mechanisms from the perspectives of theoretical analysis experiments and numerical simulations. This review points out that although a large number of research results have been obtained on the safety characteristics of hydrogen there are still some deficiencies and limitations. Further research topics are clarified such as further optimizing the kinetic mechanism of the high-pressure hydrogen leakage reaction and turbulence model exploring the expansion and dilution law of hydrogen clouds after liquid hydrogen flooding further studying the spontaneous combustion mechanism of leaked hydrogen and the interaction between mechanisms and investigating the synergistic damage effect of hydrogen and other components on materials. The leakage spontaneous combustion process in open space the development process of the bidirectional effect of hydrogen jet fuel and crack growth under the impact of high-pressure hydrogen jet fuel on the material may need to be explored next.
Coordinated Control Scheme of a Hybrid Renewable Power System Based on Hydrogen Energy Storage
Aug 2021
Publication
An all-weather energy management scheme for island DC microgrid based on hydrogen energy storage is proposed. A dynamic model of a large-scale wind–solar hybrid hydrogen-generation power generation system was established using a quasi-proportional resonance (QPR). We used the distributed Nautilus vertical axis wind power generation system as the main output of the system and it used the photovoltaic and hydrogen energy storage systems as alternative energy sources. Based on meeting the load power requirements and controlling the bus voltage stability we can convert the excess energy of the microgrid to hydrogen energy. With a shortage of load power we can convert the stored hydrogen into electrical energy for the load. Based on the ANSYS FLUENT software platform the feasibility and superiority over large-scale distributed Nautilus vertical axis wind power generation systems are verified. Through the MATLAB/Simulink software platform the effectiveness of the energy management method is verified. The results show that the large-scale distributed Nautilus vertical axis wind power generation system runs well in the energy system produces stable torque produces energy better than other types of wind turbines and has less impact on the power grid. The energy management method can ensure the normal operation of the system 24 h a day under the premise of maintaining the stable operation of the electric hydrogen system without providing external energy.
Development and Comparison of the Test Methods Proposed in the Chinese Test Specifications for Fuel Cell Electric Vehicles
Feb 2022
Publication
Fuel cell electric vehicles are generally considered to have broad development prospects due to their high efficiency and zero emissions. The governments of the United States Japan the European Union and China are taking action to promote the development of the industry. In 2020 China launched a fuel cell electric vehicle demonstration project and there will be 30∼50 thousand FCEVs included in this project by the end of 2025. How to standardize the consistency of data and develop a unified and accurate evaluation method is an important topic. The difficulty is how to keep balance among scientificity neutrality and feasibility in the evaluation method. In order to evaluate the performance of vehicles in demonstration operation projects China has issued the "Fuel Cell Electric Vehicle Test Specifications" which is an important guide for the future development of fuel cell electric vehicles in China. This paper compares the test methods for critical parameters in this specifications with those used in the United States and Japan. It explains China’s technical considerations in detail including fuel cell system rated power the volume power density of the fuel cell stack fuel cell system specific power fuel cell system sub-zero cold start and fuel cell electric vehicle range contributed by hydrogen. For the volume power density of the fuel cell stack as an example both the US Department of Energy and Japan’s New Energy and Industrial Technology Development Organization have proposed technical goals. However the lack of specific and detailed test methods has confused the industry. We propose a new test method using bipolar plate measurement based on scientificity feasibility and neutrality This is the first time to define the measuring method of the volume and specific power density of the fuel cell stack. For sub-zero cold start we put forward a feasible scheme for sub-zero cold start at the system level. For range contributed by hydrogen we propose a new test method that can distinguish the contributing of electric and hydrogen energy. Furthermore a hydrogen-to-electric conversion formula is proposed to calculate the equivalent hydrogen consumption which makes it possible to compare the energy consumption between plug-in and non-plug-in vehicles. At the same time this approach is significant in helping fuel cell-related enterprises to understand the formulation of China’s “Fuel Cell Electric Vehicle Test Specifications”. It should also be helpful for guiding product design and predicting fuel cell electric vehicle policy direction in China.
Safety Analysis and Risk Control of Shore-Based Bunkering Operations for Hydrogen Powered Ships
Sep 2021
Publication
In order to ensure the safety of shore-based hydrogen bunkering operations this paper takes a 2000-ton bulk hydrogen powered ship as an example. Firstly the HAZID method is used to identify the hazards of hydrogen bunkering then the probability of each scenario is analyzed and then the consequences of scenarios with high risk based on FLACS software is simulated. Finally the personal risk of bunkering operation is evaluated and the bunkering restriction area is defined. The results show that the personal risk of shore-based bunkering operation of hydrogen powered ship is acceptable but the following risk control measures should be taken: (1) The bunkering restriction area shall be delineated and only the necessary operators are allowed to enter the area and control the any form of potential ignition source; (2) The hose is the high risk hazards during bunkering. The design form of bunkering arm and bunkering hose is considered to shorten the length of the hose as far as possible; (3) A safe distance between shore-based hydrogenation station and the building outside the station should be guaranteed. The results have a guiding role in effectively reducing the risk of hydrogen bunkering operation.
Fuel Cell Power Systems for Maritime Applications: Progress and Perspectives
Jan 2021
Publication
Fuel cells as clean power sources are very attractive for the maritime sector which is committed to sustainability and reducing greenhouse gas and atmospheric pollutant emissions from ships. This paper presents a technological review on fuel cell power systems for maritime applications from the past two decades. The available fuels including hydrogen ammonia renewable methane and methanol for fuel cells under the context of sustainable maritime transportation and their pre-processing technologies are analyzed. Proton exchange membrane molten carbonate and solid oxide fuel cells are found to be the most promising options for maritime applications once energy efficiency power capacity and sensitivity to fuel impurities are considered. The types layouts and characteristics of fuel cell modules are summarized based on the existing applications in particular industrial or residential sectors. The various research and demonstration projects of fuel cell power systems in the maritime industry are reviewed and the challenges with regard to power capacity safety reliability durability operability and costs are analyzed. Currently power capacity costs and lifetime of the fuel cell stack are the primary barriers. Coupling with batteries modularization mass production and optimized operating and control strategies are all important pathways to improve the performance of fuel cell power systems.
Location-dependent Effect of Nickel on Hydrogen Dissociation and Diffusion on Mg (0001) Surface: Insights into Hydrogen Storage Material Design
Apr 2021
Publication
Density functional theory (DFT) calculations have been performed to investigate the hydrogen dissociation and diffusion on Mg (0001) surface with Ni incorporating at various locations. The results show that Ni atom is preferentially located inside Mg matrix rather than in/over the topmost surface. Further calculations reveal that Ni atom locating in/over the topmost Mg (0001) surface exhibits excellent catalytic effect on hydrogen dissociation with an energy barrier of less than 0.05 eV. In these cases the rate-limiting step has been converted from hydrogen dissociation to surface diffusion. In contrast Ni doping inside Mg bulk not only does little help to hydrogen dissociation but also exhibits detrimental effect on hydrogen diffusion. Therefore it is crucial to stabilize the Ni atom on the surface or in the topmost layer of Mg (0001) surface to maintain its catalytic effect. For all the case of Ni-incorporated Mg (0001) surfaces the hydrogen atom prefers firstly immigrate along the surface and then penetrate into the bulk. It is expected that the theoretical findings in the present study could offer fundamental guidance to future designing on efficient Mg-based hydrogen storage materials.
Extreme Energetic Materials at Ultrahigh Pressures
Jul 2020
Publication
Owing to their extremely high energy density single-bonded polymeric nitrogen and atomic metallic hydrogen are generally regarded as the ultimate energetic materials. Although their syntheses normally require ultrahigh pressures of several hundred gigapascals (GPa) which prohibit direct materials application research on their stability metastability and fundamental properties are valuable for seeking extreme energetic materials through alternative synthetic routes. Various crystalline and amorphous polymeric nitrogens have been discovered between 100 and 200 GPa. Metastability at ambient conditions has been demonstrated for some of these phases. Cubic-gauche and black-phosphorus polymorphs of single-bonded nitrogen are two particularly interesting phases. Their large hystereses warrant further application-inspired basic research of nitrogen. In contrast although metallic hydrogen contains the highest-estimated energy density its picosecond lifetime and picogram quantity make its practical material application impossible at present. “Metallic hydrogen” remains a curiosity-driven basic research pursuit focusing on the pressure-induced evolution of the molecular hydrogen crystal and its electronic band structure from a low-density insulator with a very wide electronic band gap to a semiconductor with a narrow gap to a dense molecular metal and atomic metal and eventually to a previously unknown exotic state of matter. This great experimental challenge is driving relentless advancement in ultrahigh-pressure science and technology.
Hydrothermal Conversion of Lignin and Black Liquor for Phenolics with the Aids of Alkali and Hydrogen Donor
Jun 2019
Publication
The potentials of phenolic productions from lignin and black liquor (BL) via hydrothermal technology with the aids of alkalis and hydrogen donors were investigated by conducting batch experiments in micro-tube reactors with 300 °C sub-critical water as the solvent. The results showed that all the employed alkalis improved lignin degradation and thus phenolics production and the strong alkalis additionally manifested deoxygenation to produce more phenolics free of methoxyl group(s). Relatively hydrogen donors more visibly facilitated phenolics formation. Combination of strong alkali and hydrogen donors exhibited synergistically positive effects on producing phenolics (their total yield reaching 22 wt%) with high selectivities to phenolics among which the yields of catechol and cresols respectively peaked 16 and 3.5 wt%. BL could be hydrothermally converted into phenolics at high yields (approaching 10 wt% with the yields of catechol and cresols of about 4 and 2 wt% respectively) with the aids of its inherent alkali and hydrogen donors justifying its cascade utilization.
Review on Blended Hydrogen-fuel Internal Combustion Engines: A Case Study for China
Apr 2022
Publication
Under the dual pressure of energy conservation and environmental protection the internal combustion engine industry is facing huge challenges and it is imperative to find new clean energy. Hydrogen energy is expected to replace traditional fossil fuels as an excellent fuel for internal combustion engines because of its clean continuous regeneration and good combustion performance. This review article focuses on the research and development of blended hydrogen-fuel internal combustion engines in China since the beginning of this century. The main achievements gained by Chinese researchers in performing research on the effects of the addition of hydrogen into engines which predominantly include many types of hydrogen-blended engines such as gasoline diesel natural gas and alcohol engines rotary engines are discussed and analyzed in these areas of the engine’s performance and the combustion and emission characteristics etc. The merits and demerits of blended hydrogen-fuel internal combustion engines could be concluded and summarized after discussion. Finally the development trend and direction of exploration on hydrogen-fuel internal combustion engines could also be forecasted for relevant researchers.
Financing Efficiency Evaluation and Influencing Factors of Hydrogen Energy Listed Enterprises in China
Jan 2022
Publication
Existing studies of financing efficiency concentrate on capital structure and a single external environment or internal management characteristic. Few of the studies include the internal and external financing environments at the same time for hydrogen energy industry financing efficiency. This paper used the data envelopment analysis (DEA) model and the Malmquist index to measure the financing efficiency of 70 hydrogen energy listed enterprises in China from 2014 to 2020 from both static and dynamic perspectives. Then a tobit model was constructed to explore the influence of external environment and internal factors on the financing efficiency. The contributions of this paper are studying the internal and external financing environments and integrating financing cost efficiency and capital allocation efficiency into the financing efficiency of hydrogen energy enterprises. The results show that firstly the financing efficiency of China’s hydrogen energy listed enterprises showed an upward trend during the years 2014–2020. Secondly China’s hydrogen energy enterprises mainly gather in the eastern coastal areas and their financing efficiency is more than that in western areas. Thirdly the regional economic development level enterprise scale financing structure capital utilization efficiency and profitability have significant effects on the financing efficiency. These results can promote the achievement of “carbon neutrality” in China.
Preparation, Performance and Challenges of Catalyst Layer for Proton Exchange Membrane Fuel Cell
Nov 2021
Publication
In this paper the composition function and structure of the catalyst layer (CL) of a proton exchange membrane fuel cell (PEMFC) are summarized. The hydrogen reduction reaction (HOR) and oxygen reduction reaction (ORR) processes and their mechanisms and the main interfaces of CL (PEM|CL and CL|MPL) are described briefly. The process of mass transfer (hydrogen oxygen and water) proton and electron transfer in MEA are described in detail including their influencing factors. The failure mechanism of CL (Pt particles CL crack CL flooding etc.) and the degradation mechanism of the main components in CL are studied. On the basis of the existing problems a structure optimization strategy for a high‐performance CL is proposed. The commonly used preparation processes of CL are introduced. Based on the classical drying theory the drying process of a wet CL is explained. Finally the research direction and future challenges of CL are pointed out hoping to provide a new perspective for the design and selection of CL materials and preparation equipment.
Vented Hydrogen-air Explosion in a Small Obstructed Rectangular Container- effect of the Blockage Ratio
Sep 2019
Publication
The explosion venting is an effective way to reduce hydrogen-air explosion hazards but the explosion venting has been hardly touched in an obstructed container. Current experiments focused on the effects of different blockage ratios on the explosion venting in a small obstructed rectangular container. Experimental results show that three overpressure peaks are formed in the case with the obstacle while only two can be observed in the case of no obstacle. The obstacle blockage ratio has a significant influence on the peak overpressure induced by the obstacle-acoustic interactions but it has an ignorable effect on the peak overpressure caused by the rupture of the vent film. The obstacle-induced overpressure peak first increases and then decreases with the increase of the blockage ratio. In addition all overpressure peaks inside the container decreases with the increase of the vent area and its appearance time is relatively earlier for larger vent area.
Economic and Technical Analysis of Power to Gas Factory Taking Karamay as an Example
May 2022
Publication
Power to gas (PTG) refers to the technology of converting power into energy-storage gas which can absorb excess power when there is excess power and release energy-storage gas when needed. Based on the carbon dioxide (CO2 ) emission of Karamay City in Northwest China this study designed a process flow of the CO2 absorption process and the hydrogen and CO2 methanation process in PTG technology. The results show that the efficiency of the CO2 absorption process was 91.5% and the methanation efficiency was 77.5%. The heat recovery module was set during the process and the total heat recovered was 17.85 MW. The cost of producing synthetic natural gas (SNG) in the PTG factory was 1782 USD/ton. In terms of cost the cost of hydrogen production from electrolyzed water accounted for the largest proportion. In terms of product profit the sale of pure oxygen was the largest part of the profit. At present the carbon emission reduction index profit brought by SNG production accounted for a small proportion. In the future with technological progress industrial upgrading and the improvement in the carbon trading market PTG technology is expected to become one of the ways to achieve carbon-emission-reduction targets.
A Novel Remaining Useful Life Prediction Method for Hydrogen Fuel Cells Based on the Gated Recurrent Unit Neural Network
Jan 2022
Publication
The remaining useful life (RUL) prediction for hydrogen fuel cells is an important part of its prognostics and health management (PHM). Artificial neural networks (ANNs) are proven to be very effective in RUL prediction as they do not need to understand the failure mechanisms behind hydrogen fuel cells. A novel RUL prediction method for hydrogen fuel cells based on the gated recurrent unit ANN is proposed in this paper. Firstly the data were preprocessed to remove outliers and noises. Secondly the performance of different neural networks is compared including the back propagation neural network (BPNN) the long short-term memory (LSTM) network and the gated recurrent unit (GRU) network. According to our proposed method based on GRU the root mean square error was 0.0026 the mean absolute percentage error was 0.0038 and the coefficient of determination was 0.9891 for the data from the challenge datasets provided by FCLAB Research Federation when the prediction starting point was 650 h. Compared with the other RUL prediction methods based on the BPNN and the LSTM our prediction method is better in both prediction accuracy and convergence rate.
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