Australia
Strategies for the Adoption of Hydrogen-Based Energy Storage Systems: An Exploratory Study in Australia
Aug 2022
Publication
A significant contribution to the reduction of carbon emissions will be enabled through the transition from a centralised fossil fuel system to a decentralised renewable electricity system. However due to the intermittent nature of renewable energy storage is required to provide a suitable response to dynamic loads and manage the excess generated electricity with utilisation during periods of low generation. This paper investigates the use of stationary hydrogen-based energy storage systems for microgrids and distributed energy resource systems. An exploratory study was conducted in Australia based on a mixed methodology. Ten Australian industry experts were interviewed to determine use cases for hydrogen-based energy storage systems’ requirements barriers methods and recommendations. This study suggests that the current cost of the electrolyser fuel cell and storage medium and the current low round-trip efficiency are the main elements inhibiting hydrogen-based energy storage systems. Limited industry and practical experience are barriers to the implementation of hydrogen storage systems. Government support could help scale hydrogen-based energy storage systems among early adopters and enablers. Furthermore collaboration and knowledge sharing could reduce risks allowing the involvement of more stakeholders. Competition and innovation could ultimately reduce the costs increasing the uptake of hydrogen storage systems.
The Hydrogen Economy - Where is the Water?
Jul 2022
Publication
"Green hydrogen” i.e. hydrogen produced by splitting water with a carbon “free” source of electricity via electrolysis is set to become the energy vector enabling a deep decarbonisation of society and a virtuous water based energy cycle. If to date water electrolysis is considered to be a scalable technology the source of water to enable a “green hydrogen” economy at scale is questionable. Countries with the highest renewable energy potential like Australia are also among the driest places on earth. Globally 380000 GL/year of wastewater is available and this is much more than the 34500 GL/year of water required to produce the projected 2.3 Gt of hydrogen of a mature hydrogen economy. Hence the need to assess both technically and economically whether some wastewater treatment effluent are a better source for green hydrogen. Analysis of Sydney Water’s wastewater treatment plants alone shows that these plants have 37.6 ML/day of unused tertiary effluents which if electrolysed would generate 420000 t H2/day or 0.88 Mt H2/year and cover ∼100% of Australia’s estimated production by 2030. Furthermore the production of oxygen as a by-product of the electrolysis process could lead to significant benefits to the water industry not only in reducing the cost of the hydrogen produced for $3/kg (assuming a price of oxygen of $3–4 per kg) but also in improving the environmental footprint of wastewater treatment plants by enabling the onsite re-use of oxygen for the treatment of the wastewater. Compared to desalinated water that requires large investments or stormwater that is unpredictable it is apparent that the water utilities have a critical role to play in managing water assets that are “climate independent” as the next “golden oil” opportunity and in enabling a “responsible” hydrogen industry that sensibly manages its water demands and does not compete with existing water potable water demand.
Techno-Economic Analysis of the Hybrid Solar PV/H/Fuel Cell Based Supply Scheme for Green Mobile Communication
Nov 2021
Publication
Hydrogen has received tremendous global attention as an energy carrier and an energy storage system. Hydrogen carrier introduces a power to hydrogen (P2H) and power to hydrogen to power (P2H2P) facility to store the excess energy in renewable energy storage systems with the facts of large-scale storage capacity transportability and multiple utilities. This work examines the techno-economic feasibility of hybrid solar photovoltaic (PV)/hydrogen/fuel cell-powered cellular base stations for developing green mobile communication to decrease environmental degradation and mitigate fossil-fuel crises. Extensive simulation is carried out using a hybrid optimization model for electric renewables (HOMER) optimization tool to evaluate the optimal size energy production total production cost per unit energy production cost and emission of carbon footprints subject to different relevant system parameters. In addition the throughput and energy efficiency performance of the wireless network is critically evaluated with the help of MATLAB-based Monte-Carlo simulations taking multipath fading system bandwidth transmission power and inter-cell interference (ICI) into consideration. Results show that a more stable and reliable green solution for the telecommunications sector will be the macro cellular basis stations driven by the recommended hybrid supply system. The hybrid supply system has around 17% surplus electricity and 48.1 h backup capacity that increases the system reliability by maintaining a better quality of service (QoS). To end the outcomes of the suggested system are compared with the other supply scheme and the previously published research work for justifying the validity of the proposed system.
Safe Design of a Hydrogen-Powered Ship: CFD Simulation on Hydrogen Leakage in the Fuel Cell Room
Mar 2023
Publication
Adopting proton exchange membrane fuel cells fuelled by hydrogen presents a promising solution for the shipping industry’s deep decarbonisation. However the potential safety risks associated with hydrogen leakage pose a significant challenge to the development of hydrogen-powered ships. This study examines the safe design principles and leakage risks of the hydrogen gas supply system of China’s first newbuilt hydrogen-powered ship. This study utilises the computational fluid dynamics tool FLACS to analyse the hydrogen dispersion behaviour and concentration distributions in the hydrogen fuel cell room based on the ship’s parameters. This study predicts the flammable gas cloud and time points when gas monitoring points first reach the hydrogen volume concentrations of 0.8% and 1.6% in various leakage scenarios including four different diameters (1 3 5 and 10 mm) and five different directions. This study’s findings indicate that smaller hydrogen pipeline diameters contribute to increased hydrogen safety. Specifically in the hydrogen fuel cell room a single-point leakage in a hydrogen pipeline with an inner diameter not exceeding 3 mm eliminates the possibility of flammable gas cloud explosions. Following a 10 mm leakage diameter the hydrogen concentration in nearly all room positions reaches 4.0% within 6 s of leakage. While the leakage diameter does not impact the location of the monitoring point that first activates the hydrogen leak alarm and triggers an emergency hydrogen supply shutdown the presence of obstructions near hydrogen detectors and the leakage direction can affect it. These insights provide guidance on the optimal locations for hydrogen detectors in the fuel cell room and the pipeline diameters on hydrogen gas supply systems which can facilitate the safe design of hydrogen-powered ships.
An Adaptive Renewable Energy Plant (AREP) - To Power Local Premises and Vehicles with 100% Renewables
Aug 2021
Publication
An adaptive response renewable energy plant (AREP) that provides grid balancing services and XeV station fuelling services (where “X” is any type) using renewable energy located in urban centres is described. The AREP has its own primary renewable energy sources and adapts operation in the short term to changing levels of excess or deficient energy on LV and MV electricity grids. The AREP adaptively responds by (1) storing excess energy in batteries for the short term and in hydrogen tanks after energy conversion by electrolysers for the long term; (2) returning power to the grid from either the AREP’s own primary (electron-based) energy sources or batteries and/or from hydrogen via conversion in fuel cells; (3) providing electricity for fast charging BeVs and PHeVs and hydrogen for FCeVs; and (4) exporting excess stored energy as hydrogen to domestic markets. The AREP also adapts over the long term by predictive planning of charging capacity such that the type and capacity of renewable energy equipment is optimised for future operations. A key advantage of this AREP configuration is a flexible “plug and play” capability with modular extension of energy assets. If the AREP footprint is constrained interaction with neighbouring AREPs as a mini-VPP-AREP network can assist in balancing short-term operating requirements. The benefits of this grid balancing and XeV renewable energy filling station or AREP are environmental social and economic through efficient functionality of appropriately sized components. AREPs provide a net zero emissions electricity solution to an existing network with short and long-term storage options as well as a net zero emissions fuel alternative to the transport sector while leveraging existing infrastructure with minimal upfront CAPEX. AREPs can give the flexibility a grid needs to enable high levels of renewable installations while developing green hydrogen production.
A Study on Green Hydrogen-based Isolated Microgrid
Oct 2022
Publication
This paper assesses the techno-economic feasibility of a green hydrogen-based microgrid for a remote Australian island. Hydrogen can be used to provide clean energy in areas where large-scale renewable energy sources are not feasible owing to geography government regulations or regulatory difficulties. This study not only identifies the appropriate component size for a hydrogen-based microgrid but also provides an economic perspective of decarbonising Thursday Island in Torres Straits Queensland Australia. Due to geographical constraints the green hydrogen production system needs to be distinct from the electrical network. This research shows how to produce green hydrogen transport it and generate power at a low cost. The study was performed utilising the HOMER simulation platform to find the least cost solution. The simulation results demonstrate an AU$0.01 reduction in Levelised Cost of Energy compared to the present electricity generation cost which is AU$0.56. The inclusion of a green hydrogen system will potentially minimise CO2 emissions by 99.6% while ensuring almost 100% renewable penetration. The results of this study will also serve as a guide for the placement of hydrogen-based microgrids in similar remote locations around the world where numerous remote energy systems are located close to each other.
Flame Visibility in Hydrogen Appliances
Sep 2023
Publication
One of the benefits of the direct use of hydrogen is its ability to be burned in a similar way to natural gas using appliances with which the community is already familiar. This is particularly true for applications where electrification is neither practicable nor desirable. One common example is domestic cooking stoves where the open flame offers numerous real and perceived benefits to the chef. Similarly many commercial and industrial appliances rely on the unique properties of combustion to achieve a desired purpose that cannot readily be replaced by an alternative to an open flame. Despite the enormous decarbonisation potential of the direct replacement of natural gas with hydrogen there are some operational constraints due to the different burning characteristics of hydrogen. One of the challenges is the low visible light emission from hydrogen flames. The change in visible radiation from the combustion of hydrogen compared with natural gas is a safety concern whereby visual observation of a flame may be difficult. This paper aims to provide clarity on the visual appearance of hydrogen flames via a series of measurements of flame visibility and emission spectra accompanied by the assessment of strategies to improve the safe use of hydrogen.
Accelerating the Green Hydrogen Revolution: A Comprehensive Analysis of Technological Advancements and Policy Interventions
Apr 2024
Publication
Promoting green hydrogen has emerged as a pivotal discourse in the contemporary energy landscape driven by pressing environmental concerns and the quest for sustainable energy solutions. This paper delves into the multifaceted domain of C-Suite issues about green hydrogen encompassing both technological advancements and policy considerations. The question of whether green hydrogen is poised to become the focal point of the upcoming energy race is explored through an extensive analysis of its potential as a clean and versatile energy carrier. The transition from conventional fossil fuels to green hydrogen is considered a fundamental shift in energy paradigms with far-reaching implications for global energy markets. The paper provides a comprehensive overview of state-of-the-art green hydrogen technologies including fuel cells photocatalysts photo electrocatalysts and hydrogen panels. In tandem with technological advancements the role of policy and strategy in fostering the development of green hydrogen energy assumes paramount significance. The paper elucidates the critical interplay between government policies market dynamics and corporate strategies in shaping the green hydrogen landscape. It delves into policy mechanisms such as subsidies carbon pricing and renewable energy mandates shedding light on their potential to incentivize the production and adoption of green hydrogen. This paper offers a nuanced exploration of C-Suite issues surrounding green hydrogen painting a comprehensive picture of the technological and policy considerations that underpin its emergence as a transformative energy source. As the global community grapples with the imperatives of climate change mitigation and the pursuit of sustainable energy solutions understanding these issues becomes imperative for executives policymakers and stakeholders alike.
Knowledge, Skills, and Attributes Needed for Developing a Hydrogen Engineering Workforce: A Systematic Review of Literature on Hydrogen Engineering Education
May 2024
Publication
Growth in Australia’s demand for engineers is fast outpacing supply. A significant challenge for Australia to achieve high projected low emissions hydrogen export targets by 2030 will be finding engineers with suitable knowledge skills and attributes to deliver hydrogen engineering projects safely and sustainably. This systematic review investigates educational outcomes needed to develop a hydrogen engineering workforce. Sixteen relevant studies published between 2003 and 2023 were identified to explore “What key knowledge skills and attributes support the development of a hydrogen engineering workforce?”. While these studies advocated the need for training and prescribed areas of required knowledge for the low-emissions hydrogen sector there was limited empirical evidence that informed what knowledge skills and attributes are relevant for entry to practice. This finding represents a significant opportunity for researchers to engage with employers and engineering practitioners within emerging low-emissions hydrogen sector capture empirical evidence and inform the design of educational programs.
A Review of Hydrogen Technologies and Engineering Solutions for Railway Vehicle Design and Operations
Oct 2021
Publication
Interest in hydrogen-powered rail vehicles has gradually increased worldwide over recent decades due to the global pressure on reduction in greenhouse gas emissions technology availability and multiple options of power supply. In the past research and development have been primarily focusing on light rail and regional trains but the interest in hydrogen-powered freight and heavy haul trains is also growing. The review shows that some technical feasibility has been demonstrated from the research and experiments on proof-of-concept designs. Several rail vehicles powered by hydrogen either are currently operating or are the subject of experimental programmes. The paper identifies that fuel cell technology is well developed and has obvious application in providing electrical traction power while hydrogen combustion in traditional IC engines and gas turbines is not yet well developed. The need for on-board energy storage is discussed along with the benefits of energy management and control systems.
Skilling the Green Hydrogen Economy: A Case Study from Australia
Feb 2023
Publication
This paper explores the skills landscape of the emerging green hydrogen industry in Australia drawing on data collected from a study that gathered insights on training gaps from a range of hydrogen industry participants. A total of 41 industry participants completed a survey and 14 of those survey respondents participated in industry consultations. The findings revealed widespread perceptions of training and skilling as being very important to the industry but under-provisioned across the sector. Data were analysed to consider the problem of skilling the green hydrogen industry and the barriers and enablers as perceived by industry stakeholders. In this paper we argue that urgent cross-sector attention needs to be paid to hydrogen industry training and skill development systems in Australia if the promise of green hydrogen as a clean energy source is to be realised.
Electrochemical Ammonia: Power to Ammonia Ratio and Balance of Plant Requirements for Two Different Electrolysis Approaches
Nov 2021
Publication
Electrochemical ammonia generation allows direct low pressure synthesis of ammonia as an alternative to the established Haber-Bosch process. The increasing need to drive industry with renewable electricity central to decarbonisation and electrochemical ammonia synthesis offers a possible efficient and low emission route for this increasingly important chemical. It also provides a potential route for more distributed and small-scale ammonia synthesis with a reduced production footprint. Electrochemical ammonia synthesis is still early stage but has seen recent acceleration in fundamental understanding. In this work two different ammonia electrolysis systems are considered. Balance of plant (BOP) requirements are presented and modelled to compare performance and determine trade-offs. The first option (water fed cell) uses direct ammonia synthesis from water and air. The second (hydrogen-fed cell) involves a two-step electrolysis approach firstly producing hydrogen followed by electrochemical ammonia generation. Results indicate that the water fed approach shows the most promise in achieving low energy demand for direct electrochemical ammonia generation. Breaking the reaction into two steps for the hydrogen fed approach introduces a source of inefficiency which is not overcome by reduced BOP energy demands and will only be an attractive pathway for reactors which promise both high efficiency and increased ammonia formation rate compared to water fed cells. The most optimised scenario investigated here with 90% faradaic efficiency (FE) and 1.5 V cell potential (75% nitrogen utilisation) gives a power to ammonia value of 15 kWh/kg NH3 for a water fed cell. For the best hydrogen fed arrangement the requirement is 19 kWh/kg NH3. This is achieved with 0.5 V cell potential and 75% utilisation of both hydrogen and nitrogen (90% FE). Modelling demonstrated that balance of plant requirements for electrochemical ammonia are significant. Electrochemical energy inputs dominate energy requirements at low FE however in cases of high FE the BOP accounts for approximately 50% of the total energy demand mostly from ammonia separation requirements. In the hydrogen fed cell arrangement it was also demonstrated that recycle of unconverted hydrogen is essential for efficient operation even in the case where this increases BOP energy inputs
Australians’ Considerations for Use of Hydrogen in the Transport Sector
Sep 2019
Publication
Hydrogen fuel cells power a range of vehicles including cars buses trucks forklifts and even trains. As fuel cell electric vehicles emit no carbon emissions and only produce water vapor as a by-product they present an attractive option for countries who are experiencing high pollution from transport. This paper presents the findings of ten focus groups and a subset of a national survey which focused specifically on use of hydrogen in the transport sector (N=948). When discussing hydrogen transport options Australian focus group participants felt that rolling out hydrogen fuel cell buses as a first step for fuel cell electric vehicle deployment would be a good way to increase familiarity with the technology. Deploying hydrogen public transport vehicles before personal vehicles was thought to be a positive way to demonstrate the safe use of hydrogen and build confidence in the technology. At the same time it was felt it would allow any issues to be ironed out before the roll out of large-scale infrastructure on a to support domestic use. Long haul trucks were also perceived to be a good idea however safety issues were raised in the focus groups when discussing these vehicles. Survey respondents also expressed positive support for the use of hydrogen fuel cell buses and long-haul trucks. They reported being happy to be a passenger in a fuel cell bus. Safety and environmental benefits remained paramount with cost considerations being the third most important issue. Respondents supportive of hydrogen technologies were most likely to report purchasing a hydrogen vehicle over other options
Sustainable Hydrogen Energy in Aviation - A Narrative Review
Feb 2023
Publication
In the modern world zero-carbon society has become a new buzzword of the era. Many projects have been initiated to develop alternatives not only to the environmental crisis but also to the shortage of fossil fuels. With successful projects in automobile technology hydrogen fuel is now being tested and utilized as a sustainable green fuel in the aviation sector which will lead to zero carbon emission in the future. From the mid-20th century to the early 21st numerous countries and companies have funded multimillion projects to develop hydrogen-fueled aircraft. Empirical data show positive results for various projects. Consequently large companies are investing in various innovations undertaken by researchers under their supervision. Over time the efficiency of hydrogen-fueled aircraft has improved but the lack of refueling stations large production cost and consolidated carbon market share have impeded the path of hydrogen fuel being commercialized. In addition the Unmanned Aerial Vehicle (UAV) is another important element of the Aviation industry Hydrogen started to be commonly used as an alternative fuel for heavy-duty drones using fuel cell technology. The purpose of this paper is to provide an overview of the chronological development of hydrogen-powered aircraft technology and potential aviation applications for hydrogen and fuel cell technology. Furthermore the major barriers to widespread adoption of hydrogen technology in aviation are identified as are future research opportunities.
Process Reconfiguration and Intensification: An Emerging Opportunity Enabling Efficient Carbon Capture and Low-cost Blue Hydrogen Production
Mar 2023
Publication
Low-carbon hydrogen can play a significant role in decarbonizing the world. Hydrogen is currently mainly produced from fossil sources requiring additional CO2 capture to decarbonize which energy intense and costly. In a recent Green Energy & Environment paper Cheng and Di et al. proposed a novel integration process referred to as SECLRHC to generate high-purity H2 by in-situ separation of H2 and CO without using any additional separation unit. Theoretically the proposed process can essentially achieve the separation of C and H in gaseous fuel via a reconfigured reaction process and thus attaining high-purity hydrogen of ∼99% as well as good carbon and hydrogen utilization rates and economic feasibility. It displays an optimistic prospect that industrial decarbonization is not necessarily expensive as long as a suitable CCS measure can be integrated into the industrial manufacturing process.
Life Cycle Greenhouse Gas Emission Assessment for Using Alternative Marine Fuels: A Very Large Crude Carrier (VLCC) Case Study
Dec 2022
Publication
The International Maritime Organization (IMO) has set decarbonisation goals for the shipping industry. As a result shipowners and operators are preparing to use low- or zero-carbon alternative fuels. The greenhouse gas (GHG) emission performances are fundamental for choosing suitable marine fuels. However the current regulations adopt tank-to-wake (TTW) emission assessment methods that could misrepresent the total climate impacts of fuels. To better understand the well-to-wake (WTW) GHG emission performances this work applied the life cycle assessment (LCA) method to a very large crude carrier (VLCC) sailing between the Middle East and China to investigate the emissions. The life cycle GHG emission impacts of using alternative fuels including liquified natural gas (LNG) methanol and ammonia were evaluated and compared with using marine gas oil (MGO). The bunkering site of the VLCC was in Zhoushan port China. The MGO and LNG were imported from overseas while methanol and ammonia were produced in China. Four production pathways for methanol and three production pathways for ammonia were examined. The results showed that compared with MGO using fossil energy-based methanol and ammonia has no positive effect in terms of annual WTW GHG emissions. The emission reduction effects of fuels ranking from highest to lowest were full solar and battery-based methanol full solar and battery-based ammonia and LNG. Because marine ammonia-fuelled engines have not been commercialised laboratory data were used to evaluate the nitrous oxide (N2O) emissions. The GHG emission reduction potential of ammonia can be exploited more effectively if the N2O emitted from engines is captured and disposed of through after-treatment technologies. This paper discussed three scenarios of N2O emission abatement ratios of 30% 50% and 90%. The resulting emission reduction effects showed that using full solar and battery-based ammonia with 90% N2O abatement performs better than using full solar and battery-based methanol. The main innovation of this work is realising the LCA GHG emission assessment for a deep-sea ship.
A Power Dispatch Allocation Strategy to Produce Green Hydrogen in a Grid-integrated Offshore Hybrid Energy System
Mar 2024
Publication
A dedicated grid-tied offshore hybrid energy system for hydrogen production is a promising solution to unlock the full benefit of offshore wind and solar energy and realize decarbonization and sustainable energy security targets in electricity and other sectors. Current knowledge of these offshore hybrid systems is limited particularly in the integration component control and allocation aspects. Therefore a grid-integrated analytical model with a power dispatch allocation strategy between the grid and electrolyzer for the co-production of hydrogen from the offshore hybrid energy system is developed in this paper. While producing hydrogen the proposed offshore hybrid energy system supplies a percentage of its capacity to the onshore grid facility and the amount of the electricity is quantified based on the electricity market price and available total offshore generation. The detailed controls of each component are discussed. A case study considers a hypothetical hybrid offshore energy system of 10 MW situated in a potential offshore off the NSW of Australia based on realistic metrological data. A grid-scale proton-exchange membrane electrolyzer stack is used and a model predictive power controller is implemented on the distributed hydrogen generation scheme. The model is helpful for the assessment or optimization of both the economics and feasibility of the dedicated offshore hybrid energy farm for hydrogen production systems.
Hydrogen Trapping and Embrittlement in Metals - A Review
Apr 2024
Publication
Hydrogen embrittlement in metals (HE) is a serious challenge for the use of high strength materials in engineering practice and a major barrier to the use of hydrogen for global decarbonization. Here we describe the factors and variables that determine HE susceptibility and provide an overview of the latest understanding of HE mechanisms. We discuss hydrogen uptake and how it can be managed. We summarize hydrogen trapping and the techniques used for its characterization. We also review literature that argues that hydrogen trapping can be used to decrease HE susceptibility. We discuss the future research that is required to advance the understanding of HE and hydrogen trapping and to develop HE-resistant alloys.
Just Trade-offs in a Net-zero Transition and Social Impact Assessment
Apr 2024
Publication
Countries around the world are prioritising net zero emissions to meet their Paris Agreement goals. The demand for social impact assessment (SIA) is likely to grow as this transition will require investments in decarbonisation projects with speed and at scale. There will be winners and losers of these projects because not everyone benefits the same; and hence trade-offs are inevitable. SIAs therefore should focus on understanding how the risks and benefits will be distributed among and within stakeholders and sectors and enable the identification of trade-offs that are just and fair. In this study we used a hypothetical case of large-scale hydrogen production in regional Australia and engaged with multi-disciplinary experts to identify justice issues in transitioning to such an industry. Using Rawlsian theory of justice as fairness we identified several tensions between different groups (national regional local inter and intra-communities) and sectors (environmental and economic) concerning the establishment of a hydrogen industry. These stakeholders and sectors will be disproportionately affected by this establishment. We argue that Rawlsian principles of justice would enable the practice of SIA to identify justice trade-offs. Further we conceptualise that a systems approach will be critical to facilitate a wider participation and an agile process for achieving just trade-offs in SIA.
Optimal Battery and Hydrogen Fuel Cell Sizing in Heavy-haul Locomotives
Jul 2023
Publication
Global supply chains must be decarbonised as part of meeting climate targets set by the United Nations and world leaders. Rail networks are vital infrastructure in passenger and freight transport however have not received the same push for decarbonisation as road transport. In this investigation we used real world data from locomotives operating on seven rail corridors to identify optimal battery capacity and hydrogen fuel cell (HFC) power in hybrid systems. We found that the required battery capacity is dependent on both the available regenerative braking energy and on the capacity required to buffer surpluses and deficits from the HFC. The optimal system for each corridor was identified however it was found that one 3.6 MWh battery and 860 kW HFC system could service six of the seven corridors. The optimal systems presented in this work suggest an average of around 5 h of battery storage for the HFC power which is larger than the 2 h previously reported in literature. This may indicate a gap between purely theoretical works that use only route topography and speed and those that employ real world locomotive data.
Strategies for Life Cycle Impact Reduction of Green Hydrogen Production - Influence of Electrolyser Value Chain Design
Mar 2024
Publication
Green Hydrogen (H2 via renewable-driven electrolysis) is emerging as a vector to meet net-zero emission targets provided it is produced with a low life cycle impact. While certification schemes for green H2 have been introduced they mainly focus on the embodied emissions from energy supply during electrolyser operation. This narrow focus on just operation is an oversight considering that a complete green H2 value chain also includes the electrolyser’s manufacturing transport/installation and end-of-life. Each step of this chain involves materials and energy flows that impart impacts that undermine the clean and sustainable status of H2. Therefore holistic and harmonised assessments of the green H2 production chain are required to ensure both economic and environmental deployment of H2. Herein we conduct an overarching environmental assessment encompassing the production chain described above using Australia as a case study. Our results indicate that while the energy source has the most impact material and manufacturing inputs associated with electrolyser production are increasingly significant as the scale of H2 output expands. Moreover wind power electrolysis has a greater chance of achieving green H2 certification compared to solar powered while increasing the amount of localised manufactured content and investment in end-of-life recycling of electrolyser components can reduce the overall life cycle impact of green H2 production by 20%.
Key Considerations for Evaluating Underground Hydrogen Storage (UHS) Potential in Five Contrasting Australian Basins
Apr 2024
Publication
Hydrogen gas can provide baseload energy as society decarbonizes through the energy transition. Underground Hydrogen Storage (UHS) will be secure convenient and scalable to accommodate excess hydrogen production or compensate temporary shortfalls in energy supply. Hydrogen is a gas under all viable subsurface conditions so is invasive mobile and low-density. Methane and CO2 are also stored underground but storage parameters differ for each affecting the balance of geological storage risks. UHS in Australia is most likely to utilise conventional sedimentary reservoir rocks bound by conventional trapping closures. Hydrogen energy density will affect the competitiveness of UHS against purpose-built surface storage or solution-mined salt cavities. This study presents an overview of key considerations when screening for UHS opportunities and evaluates them for five Australian sedimentary basins. A threshold storage depth mapped across them reveals that the most prospective UHS basins will have to function as integrated energy fluid resource systems.
Biohydrogen Production from Biomass Sources: Metabolic Pathways and Economic Analysis
Sep 2021
Publication
The commercialization of hydrogen as a fuel faces severe technological economic and environmental challenges. As a method to overcome these challenges microalgal biohydrogen production has become the subject of growing research interest. Microalgal biohydrogen can be produced through different metabolic routes the economic considerations of which are largely missing from recent reviews. Thus this review briefly explains the techniques and economics associated with enhancing microalgae-based biohydrogen production. The cost of producing biohydrogen has been estimated to be between $10 GJ-1 and $20 GJ−1 which is not competitive with gasoline ($0.33 GJ−1 ). Even though direct biophotolysis has a sunlight conversion efficiency of over 80% its productivity is sensitive to oxygen and sunlight availability. While the electrochemical processes produce the highest biohydrogen (>90%) fermentation and photobiological processes are more environmentally sustainable. Studies have revealed that the cost of producing biohydrogen is quite high ranging between $2.13 kg−1 and 7.24 kg−1 via direct biophotolysis $1.42kg−1 through indirect biophotolysis and between $7.54 kg−1 and 7.61 kg−1 via fermentation. Therefore low-cost hydrogen production technologies need to be developed to ensure long-term sustainability which requires the optimization of critical experimental parameters microalgal metabolic engineering and genetic modification.
Performance, Emissions, and Economic Analyses of Hydrogen Fuel Cell Vehicles
May 2024
Publication
The transport sector is considered to be a significant contributor to greenhouse gas emissions as this sector emits about one-fourth of global CO2 emissions. Transport emissions contribute toward climate change and have been linked to adverse health impacts. Therefore alternative and sustainable transport options are urgent for decarbonising the transport sector and mitigating those issues. Hydrogen fuel cell vehicles are a potential alternative to conventional vehicles which can play a significant role in decarbonising the future transport sector. This study critically analyses the recent works related to hydrogen fuel cell integration into vehicles modelling and experimental investigations of hydrogen fuel cell vehicles with various powertrains. This study also reviews and analyses the performance energy management strategies lifecycle cost and emissions of fuel cell vehicles. Previous literature suggested that the fuel consumption and well-to-wheel greenhouse gas emissions of hydrogen fuel cell-powered vehicles are significantly lower than that of conventional internal combustion vehicles. Hydrogen fuel cell vehicles consume about 29–66 % less energy and cause approximately 31–80 % less greenhouse gas emissions than conventional vehicles. Despite this the lifecycle cost of hydrogen fuel cell vehicles has been estimated to be 1.2–12.1 times higher than conventional vehicles. Even though there has been recent progress in energy management in hydrogen fuel cell electric vehicles there are a number of technical and economic challenges to the commercialisation of hydrogen fuel cell vehicles. This study presents current knowledge gaps and details future research directions in relation to the research advancement of hydrogen fuel cell vehicles.
Open-source Project Feasibility Tools for Supporting Development of the Green Ammonia Value Chain
Nov 2022
Publication
Ammonia plays a vital role in feeding the world through fertilizer production as well as having other industrial uses. However current ammonia production processes rely heavily on fossil fuels mostly natural gas to generate hydrogen as a feedstock. There is an urgent need to re-design and decarbonise the production process to reduce greenhouse emissions and avoid dependence on volatile gas markets and a depleting resource base. Renewable energy driven electrolysis to generate hydrogen provides a viable pathway for producing carbon-free or green ammonia. However a key challenge associated with producing green ammonia is managing low cost but highly variable wind and solar renewable energy generation for hydrogen electrolysis while maintaining reliable operation of the less flexible ammonia synthesis unit. To date green ammonia production has only been demonstrated at pilot scale and optimising plant configurations and scaling up production facilities is an urgent task. Existing feasibility studies have demonstrated the ability to model and cost green ammonia production pathways that can overcome the technical and economic challenges. However these existing approaches are context specific demonstrating the ability to model and cost green ammonia production for defined locations with set configurations. In this paper we present a modelling framework that consolidates the array of configurations previously studied into a single framework that can be tailored to the location of interest. Our open-source green ammonia modelling and costing tool dynamically simulates the integration of renewable energy with a wide range of balancing power and storage options to meet the flexible demands of the green ammonia production process at hourly time resolution over a year or more. Unlike existing models the open-source implementation of our tool allows it to be used by a potentially wide range of stakeholders to explore their own projects and help guide the upscaling of green ammonia as a pathway for decarbonisation. Using Gladstone in Australia as a case study a 1 million tonne per annum (MMTPA) green ammonia plant is modelled and costed using price assumptions for major equipment in 2030 provided by the Australian Energy Market Operator (AEMO). Using a hybrid (solar PV and wind) renewable energy source and Battery Energy Storage System as balancing technology we estimate a levelized cost of ammonia (LCOA) between 0.69 and 0.92 USD kgNH3 -1 . While greater than historical ammonia production costs from natural gas falling renewables costs and emission reduction imperatives suggest a major future role for green ammonia.
Improved Engine Performance and Significantly Reduced Greenhouse Gas Emissions by Fumigating Hydrogen in a Diesel Engine
Oct 2022
Publication
A thermodynamic model was developed for combustion performance and emissions with a reference diesel fuel a 10 vol% methanol blend with 90 vol% diesel a 10 vol% ethanol with 90 vol% diesel and a 4% hydrogen fumigating in the inlet port along with diesel direct injection. The diesel and two alcohol blends (10% methanol–90% diesel and 10% ethanol–90% diesel) was directly injected into the cylinder while hydrogen was fumigated at the inlet port. The model was developed by commercial GT-Suite software. Besides engine performance exergy and energy rates were estimated for the four fuels. Among the four fuels/fuel blends hydrogen fuel (4% fumigated hydrogen) shows the best performance in terms of exergy energy rates specific fuel consumption power and greenhouse gas emissions. Regarding greenhouse gases carbon dioxide was only considered in this investigation as it contributes to a significant detrimental effect on environmental pollution.
Environmental Impact Assessment of Hydrogen Production via Steam Methane Reforming Based on Emissions Data
Oct 2022
Publication
Steam methane reforming (SMR) using natural gas is the most commonly used technology for hydrogen production. Industrial hydrogen production contributes to pollutant emissions which may differ from the theoretical estimates due to process conditions type and state of installed pollution control equipment. The aim of this study was to estimate the impacts of hydrogen production using facilitylevel real emissions data collected from multiple US EPA databases. The study applied the ReCiPe2016 impact assessment method and considered 12 midpoint and 14 endpoint impacts for 33 US SMR hydrogen production facilities. Global warming impacts were mostly driven by CO2 emissions and contributed to 94.6% of the endpoint impacts on human health while global warming impact on terrestrial ecosystems contributed to 98.3% of the total endpoint impacts on ecosystems. The impacts estimated by direct emissions from the 33 facilities were 9.35 kg CO2e/kg H2 which increased to 11.2 kg CO2e/kg H2 when the full life cycle of hydrogen production including upstream emissions was included. The average global warming impact could be reduced by 5.9% and 11.1% with increases in hydrogen production efficiency by 5% and 10% respectively. Potential impact reductions are also found when natural gas hydrogen production feedstock is replaced by renewable sources with the greatest reduction of 78.1% found in hydrogen production via biomass gasification followed by 68.2% reduction in landfill gas and 53.7% reduction in biomethane-derived hydrogen production.
The Role of Offshore Wind Power in Renewable Hydrogen Production
Jan 2023
Publication
We investigate the role of offshore wind in a hybrid system comprising solar PV offshore wind electrical storage (pumped hydro energy storage or battery) and an electrolyser in an off-grid hydrogen production system. Further we capture a wide range of future cost reduction scenarios for offshore wind power and solar PV generation in addition to accounting for future projected falls in electrolyser costs allowing future hydrogen costs to be estimated with a variety of different assumptions. The empirical setting of Australia and incorporation of solar PV as an additional potential source of electricity enables us to examine the contribution of offshore wind to renewable hydrogen production when an low-cost renewable alternative is available. This study complements a small number of studies on opportunities for offshore wind power in the Australian setting (Briggs et al. 2021; Golestani et al. 2021; Aryai et al. 2021) and contributes to research on the potential for offshore wind to contribute to green hydrogen production focused on the crucial Asia-Pacific region (Kim and Kim 2017; Song et al. 2021).<br/>In the following sections we describe the optimization model and the process used for selecting sites used in the study. We then summarize the modelling scenarios and assumptions before outlining the modelling results. We conclude by discussing the implications of the findings.
Biohydrogen—A Green Fuel for Sustainable Energy Solutions
Oct 2022
Publication
Energy plays a crucial role in the sustainable development of modern nations. Today hydrogen is considered the most promising alternative fuel as it can be generated from clean and green sources. Moreover it is an efficient energy carrier because hydrogen burning only generates water as a byproduct. Currently it is generated from natural gas. However it can be produced using other methods i.e. physicochemical thermal and biological. The biological method is considered more environmentally friendly and pollution free. This paper aims to provide an updated review of biohydrogen production via photofermentation dark fermentation and microbial electrolysis cells using different waste materials as feedstocks. Besides the role of nanotechnology in enhancing biohydrogen production is examined. Under anaerobic conditions hydrogen is produced during the conversion of organic substrate into organic acids using fermentative bacteria and during the conversion of organic acids into hydrogen and carbon dioxide using photofermentative bacteria. Different factors that enhance the biohydrogen production of these organisms either combined or sequentially using dark and photofermentation processes are examined and the effect of each factor on biohydrogen production efficiency is reported. A comparison of hydrogen production efficiency between dark fermentation photofermentation and two-stage processes is also presented.
Application and Limitations of Batteries and Hydrogen in Heavy Haul Rail using Australian Case Studies
Oct 2022
Publication
Decarbonisation of heavy haul rail is an essential contributor to a zero-emissions future. However the transition from diesel to battery locomotives is not always practical given the unique characteristics of each haul. This paper demonstrates the limitations of state-of-the-art batteries using real-world data from multiple locomotives operating in Australian rail freight. An energy model was developed to assess each route’s required energy and potential regenerated energy. The tractive and regenerative battery energy mass and cost were determined using data from the energy model coupled with battery specifications. The feasibility of implementing lithium iron phosphate (LFP) nickel manganese cobalt (NMC) and lithium titanium oxide (LTO) chemistries was explored based on cost energy density cycle lifespan and locomotive data. LFP was identified as the most suitable current battery solution based on current chemistries. Further examination of the energy demands and associated mass/volume constraints concluded that three platforms are required for heavy haul rail decarbonisation i) a battery electric locomotive for low-energy demands which can be coupled with either ii) a battery electric tender for medium energy demands or iii) a hydrogen fuel cell electric tender for higher energy demands. A future-looking techno-economic assessment of battery and hydrogen fuel cell platforms concludes that the lowest cost solution for low-energy hauls is a battery-only system and for high-energy hauls a battery-hydrogen system.
Clean Energy Futures: An Australian Based Foresight Study
Aug 2022
Publication
Political decarbonisation commitments and outcompeting renewable electricity costs are disrupting energy systems. This foresight study prepares stakeholders for this dynamic reactive change by examining visions that constitute a probable plausible and possible component of future energy systems. Visions were extrapolated through an expert review of energy technologies and Australian case studies. ‘Probable–Abundant’ envisages a high penetration of solar and wind with increased value of balancing services: batteries pumped hydro and transmission. This vision is exemplified by the South Australian grid where variable and distributed sources lead generation. ‘Plausible–Traded’ envisages power and power fuel exports given hydrogen and high-voltage direct-current transmission advances reflected by public and private sector plans to leverage rich natural resources for national and intercontinental exchanges. ‘Possible–Zero’ envisages the application of carbon removal and nuclear technologies in response to the escalating challenge of deep decarbonisation. The Australian critical minerals strategy signals adaptations of high-emission industries to shifting energy resource values. These visions contribute a flexible accessible framework for diverse stakeholders to discuss uncertain energy systems changes and consider issues from new perspectives. Appraisal of preferred futures allows stakeholders to recognise observed changes as positive or negative and may lead to new planning aspirations.
A Review of Hydrogen/rock/brine Interaction: Implications for Hydrogen Geo-storage
Dec 2022
Publication
Hydrogen (H2) is currently considered a clean fuel to decrease anthropogenic greenhouse gas emissions and will play a vital role in climate change mitigation. Nevertheless one of the primary challenges of achieving a complete H2 economy is the large-scale storage of H2 which is unsafe on the surface because H2 is highly compressible volatile and flammable. Hydrogen storage in geological formations could be a potential solution to this problem because of the abundance of such formations and their high storage capacities. Wettability plays a critical role in the displacement of formation water and determines the containment safety storage capacity and amount of trapped H2 (or recovery factor). However no comprehensive review article has been published explaining H2 wettability in geological conditions. Therefore this review focuses on the influence of various parameters such as salinity temperature pressure surface roughness and formation type on wettability and consequently H2 storage. Significant gaps exist in the literature on understanding the effect of organic material on H2 storage capacity. Thus this review summarizes recent advances in rock/H2/brine systems containing organic material in various geological reservoirs. The paper also presents influential parameters affecting H2 storage capacity and containment safety including liquid–gas interfacial tension rock–fluid interfacial tension and adsorption. The paper aims to provide the scientific community with an expert opinion to understand the challenges of H2 storage and identify storage solutions. In addition the essential differences between underground H2 storage (UHS) natural gas storage and carbon dioxide geological storage are discussed and the direction of future research is presented. Therefore this review promotes thorough knowledge of UHS provides guidance on operating large-scale UHS projects encourages climate engineers to focus more on UHS research and provides an overview of advanced technology. This review also inspires researchers in the field of climate change to give more credit to UHS studies.
Ignore Variability, Overestimate Hydrogen Production - Quantifying the Effects of Electrolyzer Efficiency Curves on Hydrogen Producton from Renewable Energy Sources
May 2024
Publication
This study investigates the impact of including (or neglecting) the variable efficiency of hydrogen electrolyzers as a function of operating power in the modelling of green hydrogen produced from variable renewable energy sources. Results show that neglecting the variable electrolyzer efficiency as is commonly done in studies of green hydrogen leads to significant overestimation of hydrogen production in the range of 5–24%. The effects of the time resolution used in models are also investigated as well as the impact of including the option for the electrolyzer to switch to stand-by mode instead of powering down and electrolyzer ramp rate constraints. Results indicate that these have a minor effect on overall hydrogen production with the use of hour resolution data leading to overestimation in the range of 0.2–2% relative to using 5-min data. This study used data from three solar farms and three wind in Australia from which it is observed that wind farms produced 55% more hydrogen than the solar farms. The results in this study highlight the critical importance of including the variable efficiency of electrolyzers in the modelling of green hydrogen production. As this industry scales continuing to neglect this effect would lead to the overestimation of hydrogen production by tens of megatonnes.
The Possibility of Powering a Light Aircraft by Releasing the Energy Stored in Hydrogen within a Fuel Cell Stack
Jun 2024
Publication
In this work we examine the possibility of converting a light propeller-driven aircraft powered by a spark-ignition reciprocating piston and internal combustion engine running on AVGAS into one powered by an electric motor driven by a proton exchange membrane fuel cell stack running on hydrogen. Our studies suggest that storing hydrogen cryogenically is a better option than storing hydrogen under pressure. In comparison to cryogenic tanks high-pressure tanks are extremely heavy and unacceptable for light aircraft. We show that the modified aircraft (including batteries) is no heavier than the original and that the layout of the major components results in lower movement of the aircraft center-of-gravity as the aircraft consumes hydrogen. However we acknowledge that our fuel cell aircraft cannot store the same amount of energy as the original running on AVGAS. Therefore despite the fact that the fuel cell stack is markedly more efficient than an internal combustion engine there is a reduction in the range of the fuel cell aircraft. One of our most important findings is that the quantity of energy that we need to dissipate to the surroundings via heat transfer is significantly greater from a fuel cell stack than from an internal combustion engine. This is particularly the case when we attempt to run the fuel cell stack at high current densities. To control this problem our strategy during the cruise phase is to run the fuel cell stack at its maximum efficiency where the current density is low. We size the fuel cell stack to produce at least enough power for cruise and when we require excess power we add the energy stored in batteries to make up the difference.
Levelised Cost of Dynamic Green Hydrogen Production: A Case Study for Australia's Hydrogen Hubs
Jun 2024
Publication
This study evaluates the levelised cost of hydrogen (LCOH) dynamically produced using the two dominant electrolysis technologies directly connected to wind turbines or photovoltaic (PV) panels in regions of Australia designated as hydrogen hubs. Hourly data are utilised to size the components required to meet the hydrogen demand. The dynamic efficiency of each electrolysis technology as a function of input power along with its operating characteristics and overload capacity are employed to estimate flexible hydrogen production. A sensitivity analysis is then conducted to capture the behaviour of the LCOH in response to inherent uncertainty in critical financial and technical factors. Additionally the study investigates the trade-offs between carbon cost and lifecycle emissions of green hydrogen. This approach is applied to ascertain the impact of internalising environmental costs on the cost-competitiveness of green hydrogen compared to grey hydrogen. The economic modelling is developed based on the Association for the Advancement of Cost Engineering (AACE) guidelines. The findings indicate that scale-up is key to reducing the LCOH by a meaningful amount. However scale-up alone is insufficient to reach the target value of AUD 3 (USD 2) except for PV-based plant in the Pilbara region. Lowered financial costs from scale-up can make the target value achievable for PV-based plants in Gladstone and Townsville and for wind-based plants in the Eyre Peninsula and Pilbara regions. For other hubs a lower electricity cost is required as it accounts for the largest portion of the LCOH.
Hydrogen-Powered Aircraft at Airports: A Review of the Infrastructure Requirements and Planning Challenges
Nov 2023
Publication
Hydrogen-fueled aircraft are a promising innovation for a sustainable future in aviation. While hydrogen aircraft design has been widely studied research on airport requirements for new infrastructure associated with hydrogen-fueled aircraft and its integration with existing facilities is scarce. This study analyzes the current body of knowledge and identifies the planning challenges which need to be overcome to enable the operation of hydrogen flights at airports. An investigation of the preparation of seven major international airports for hydrogen-powered flights finds that although there is commitment airports are not currently prepared for hydrogen-based flights. Major adjustments are required across airport sites covering land use plans airside development utility infrastructure development and safety security and training. Developments are also required across the wider aviation industry including equipment updates such as for refueling and ground support and supportive policy and regulations for hydrogen-powered aircraft. The next 5–10 years is identified from the review as a critical time period for airports given that the first commercial hydrogen-powered flight is likely to depart in 2026 and that the next generation of short-range hydrogen-powered aircraft is predicted to enter service between 2030 and 2035.
Synergy of Carbon Capture, Waste Heat Recovery and Hydrogen Production for Industrial Decarbonisation
May 2024
Publication
Industry is the biggest sector of energy consumption and greenhouse gas emissions whose decarbonisation is essential to achieve the Sustainable Development Goals. Carbon capture energy efficiency improvement and hydrogen are among the main strategies for industrial decarbonization. However novel approaches are needed to address the key requirements and differences between sectors to ensure they can work together to well integrate industrial decarbonisation with heat CO2 and hydrogen. The emerging Calcium Looping (CaL) is attracting interest in designing CO2-involved chemical processes for heat capture and storage. The reversibility relatively high-temperature (600 to 900 ◦C) and high energy capacity output as well as carbon capture function make CaL well-fit for CO2 capture and utilisation and waste heat recovery from industrial flue gases. Meanwhile methane dry reforming (MDR) is a promising technology to produce blue hydrogen via the consumption of two major greenhouse gases i.e. CO2 and CH4. It has great potential to combine the two technologies to achieve insitu CO2 utilization with multiple benefits. In this paper progresses on the reaction conditions and performance of CaL for CO2 capture and industrial waste heat recovery as well as MDR were screened. Secondly recent approaches to CaL-MDR synergy have been reviewed to identify the advantages. The major challenges in such a synergistic process include MDR catalyst deactivation CaL sorbents sintering and system integration. Thirdly the paper outlooks future work to explore a rational design of a multi-function system for the proposed synergistic process.
Investigating the Impact of Economic Uncertainty on Optimal Sizing of Grid-Independent Hybrid Renewable Energy Systems
Aug 2021
Publication
One of the many barriers to decarbonization and decentralization of the energy sector in developing countries is the economic uncertainty. As such this study scrutinizes economics of three grid-independent hybrid renewable-based systems proposed to co-generate electricity and heat for a small-scale load. Accordingly the under-study systems are simulated and optimized with the aid of HOMER Pro software. Here a 20-year average value of discount and inflation rates is deemed a benchmark case. The techno-economic-environmental and reliability results suggest a standalone solar/wind/electrolyzer/hydrogen-based fuel cell integrated with a hydrogen-based boiler system is the best alternative. Moreover to ascertain the impact of economic uncertainty on optimal unit sizing of the nominated model the fluctuations of the nominal discount rate and inflation respectively constitute within the range of 15–20% and 10–26%. The findings of economic uncertainty analysis imply that total net present cost (TNPC) fluctuates around the benchmark value symmetrically between $478704 and $814905. Levelized energy cost varies from an amount 69% less than the benchmark value up to two-fold of that. Furthermore photovoltaic (PV) optimal size starts from a value 23% less than the benchmark case and rises up to 55% more. The corresponding figures for wind turbine (WT) are respectively 21% and 29%. Eventually several practical policies are introduced to cope with economic uncertainty.
Contribution to Net Zero Emissions of Integrating Hydrogen Production in Wastewater Treatment Plants
Jul 2023
Publication
The reliability of renewable hydrogen supply for off-take applications is critical to the future sustainable energy economy. Integrated water electrolysis can be deployed at distributed municipal wastewater treatment plants (WWTP) creating opportunity for reduction in carbon emissions through direct and indirect use of the electrolysis output. A novel energy shifting process where the co-produced oxygen is compressed and stored to enhance the utilisation of intermittent renewable electricity is analysed. The hydrogen produced can be used in local fuel cell electric buses to replace incumbent diesel buses for public transport. However quantifying the extent of carbon emission reduction of this conceptual integrated system is key. In this study the integration of hydrogen production at a case study WWTP of 26000 EP capacity and using the hydrogen in buses was compared with two conventional systems: the base case of a WWTP with grid electricity consumption offset by solar PV and the community’s independent use of diesel buses for transport and the non-integrated configuration with hydrogen produced at the bus refuelling location operated independently of the WWTP. The system response was analysed using a Microsoft Excel simulation model with hourly time steps over a 12-month time frame. The model included a control scheme for the reliable supply of hydrogen for public transport and oxygen to the WWTP and considered expected reductions in carbon intensity of the national grid level of solar PV curtailment electrolyser efficiency and size of the solar PV system. Results showed that by 2031 when Australia’s national electricity is forecast to achieve a carbon intensity of less than 0.186 kg CO2-e/kWh integrating water electrolysis at a municipal WWTP for producing hydrogen for use in local hydrogen buses produced less carbon emissions than continuing to use diesel buses and offsetting emissions by exporting renewable electricity to the grid. By 2034 an annual reduction of 390 t–CO2–e is expected after changing to the integrated configuration. Considering electrolyser efficiency improvements and curtailment of renewable electricity the reduction increases to 872.8 t–CO2–e.
Advancements in Hydrogen Production, Storage, Distribution and Refuelling for a Sustainable Transport Sector: Hydrogen Fuel Cell Vehicles
Jul 2023
Publication
Hydrogen is considered as a promising fuel in the 21st century due to zero tailpipe CO2 emissions from hydrogen-powered vehicles. The use of hydrogen as fuel in vehicles can play an important role in decarbonising the transport sector and achieving net-zero emissions targets. However there exist several issues related to hydrogen production efficient hydrogen storage system and transport and refuelling infrastructure where the current research is focussing on. This study critically reviews and analyses the recent technological advancements of hydrogen production storage and distribution technologies along with their cost and associated greenhouse gas emissions. This paper also comprehensively discusses the hydrogen refuelling methods identifies issues associated with fast refuelling and explores the control strategies. Additionally it explains various standard protocols in relation to safe and efficient refuelling analyses economic aspects and presents the recent technological advancements related to refuelling infrastructure. This study suggests that the production cost of hydrogen significantly varies from one technology to others. The current hydrogen production cost from fossil sources using the most established technologies were estimated at about $0.8–$3.5/kg H2 depending on the country of production. The underground storage technology exhibited the lowest storage cost followed by compressed hydrogen and liquid hydrogen storage. The levelised cost of the refuelling station was reported to be about $1.5–$8/kg H2 depending on the station's capacity and country. Using portable refuelling stations were identified as a promising option in many countries for small fleet size low-to-medium duty vehicles. Following the current research progresses this paper in the end identifies knowledge gaps and thereby presents future research directions.
Split Injection Strategies for a High-pressure Hydrogen Direct Injection in a Small-bore Dual-fuel Diesel Engine
Jan 2024
Publication
Hydrogen-diesel dual direct-injection (H2DDI) engines present a promising pathway towards cleaner and more efficient transportation. In this study hydrogen split injection strategies were explored in an automotive-size single-cylinder compression ignition (CI) engine with a focus on varying the injection timings and energy fractions. The engine was operated at an intermediate load with fixed combustion phasing through adjustments of pilot diesel injection timing. An energy substitution principle guided the variation in energy fraction between the two hydrogen injections and then diesel injection while keeping the total energy input constant. The findings demonstrate that early first hydrogen injection timings lead to characteristics indicative of premixed combustion reflecting a high homogeneity of the hydrogen-air mixture. In contrast hydrogen stratification levels were predominantly influenced by later second injection timings with mixing-controlled combustion behaviour apparent for very late injections near top dead centre or when the second hydrogen injection held high energy fractions which led to decreased nitrogen oxides (NOx: NO and NO2) emissions. The carbon dioxide (CO2) emissions did not show high sensitivity to the hydrogen split injection strategies exhibiting about 77 % reduction compared to the diesel baseline due primarily to increased hydrogen energy fraction of up to 90 %
Energy and Environmental Costs in Transitioning to Zero and Low Emission Trucks for the Australian Truck Fleet: An Industry Perspective
May 2024
Publication
Modernising Australia’s old truck fleet and adopting a more stringent standard to reduce emissions and air pollutants is a primary objective for the Australian truck sector. Various strategies worldwide have been introduced to cut emissions and pollutants in the truck sector such as a low-emission strategy supported by strict diesel standards and a zero-emission strategy to shift to battery-electric or hydrogen trucks. The paper focuses on emissions and local air pollutants of trucks under various transition scenarios at both the tailpipe and the wider supply chain including domestic power generation and hydrogen production. In contrast for diesel we focus on tailpipe outputs following fuel standards in Australia given diesel is imported other than in some limited refineries. We compare and recommend actions that government and truck operators may take in the near to longer term in transitioning to cleaner energy. We tested a number of scenarios using a decision support system incorporating all the latest information on costs and emissions for all truck classes using diesel electric or hydrogen. A key finding from our scenario tests is that the current electricity mix has high carbon emissions and air pollutants due to fossil fuel-fired sources for power generation. Without improvement in using renewable energy sources in the future transitioning to electric trucks implies more carbon emissions and air pollutants in the atmosphere from power plants even though electric trucks generate zero tailpipe emissions. The main motivation for switching to zero-emission trucks is energy cost savings. We urge the government to decide on a clear roadmap for the truck sector before the sector is in a position to take action to shift to low or zero-emission trucks without totally relying on the likely reduction of emission intensity in electricity and renewable energy production.
Impact of Experimentally Measured Relative Permeability Hysteresis on Reservoir-scale Performance of Undergound Hydrogen Storage (UHS)
Jan 2024
Publication
Underground Hydrogen Storage (UHS) is an emerging large-scale energy storage technology. Researchers are investigating its feasibility and performance including its injectivity productivity and storage capacity through numerical simulations. However several ad-hoc relative permeability and capillary pressure functions have been used in the literature with no direct link to the underlying physics of the hydrogen storage and production process. Recent relative permeability measurements for the hydrogen-brine system show very low hydrogen relative permeability and strong liquid phase hysteresis very different to what has been observed for other fluid systems for the same rock type. This raises the concern as to what extend the existing studies in the literature are able to reliably quantify the feasibility of the potential storage projects. In this study we investigate how experimentally measured hydrogen-brine relative permeability hysteresis affects the performance of UHS projects through numerical reservoir simulations. Relative permeability data measured during a hydrogen-water core-flooding experiment within ADMIRE project is used to design a relative permeability hysteresis model. Next numerical simulation for a UHS project in a generic braided-fluvial water-gas reservoir is performed using this hysteresis model. A performance assessment is carried out for several UHS scenarios with different drainage relative permeability curves hysteresis model coefficients and injection/production rates. Our results show that both gas and liquid relative permeability hysteresis play an important role in UHS irrespective of injection/production rate. Ignoring gas hysteresis may cause up to 338% of uncertainty on cumulative hydrogen production as it has negative effects on injectivity and productivity due to the resulting limited variation range of gas saturation and pressure during cyclic operations. In contrast hysteresis in the liquid phase relative permeability resolves this issue to some extent by improving the displacement of the liquid phase. Finally implementing relative permeability curves from other fluid systems during UHS performance assessment will cause uncertainty in terms of gas saturation and up to 141% underestimation on cumulative hydrogen production. These observations illustrate the importance of using relative permeability curves characteristic of hydrogen-brine system for assessing the UHS performances.
Work Efficiency and Economic Efficiency of Actual Driving Test of Proton Exchange Membrane Fuel Cell Forklift
Aug 2023
Publication
A 3.5 tonne forklift containing proton exchange membrane fuel cells (PEMFCs) and lithium-ion batteries was manufactured and tested in a real factory. The work efficiency and economic applicability of the PEMFC forklift were compared with that of a lithium-ion battery-powered forklift. The results showed that the back-pressure of air was closely related to the power density of the stack whose stability could be improved by a reasonable control strategy and membrane electrode assemblies (MEAs) with high consistency. The PEMFC powered forklift displayed 40.6% higher work efficiency than the lithium-ion battery-powered forklift. Its lower use-cost compared to internal engine-powered forklifts is beneficial to the commercialization of this product.
Technoeconomic Analysis for Green Hydrogen in Terms of Production, Compression, Transportation and Storage Considering the Australian Perspective
Jul 2023
Publication
This current article discusses the technoeconomics (TE) of hydrogen generation transportation compression and storage in the Australian context. The TE analysis is important and a prerequisite for investment decisions. This study selected the Australian context due to its huge potential in green hydrogen but the modelling is applicable to other parts of the world adjusting the price of electricity and other utilities. The hydrogen generation using the most mature alkaline electrolysis (AEL) technique was selected in the current study. The results show that increasing temperature from 50 to 90 ◦C and decreasing pressure from 13 to 5 bar help improve electrolyser performance though pressure has a minor effect. The selected range for performance parameters was based on the fundamental behaviour of water electrolysers supported with literature. The levelised cost of hydrogen (LCH2 ) was calculated for generation compression transportation and storage. However the majority of the LCH2 was for generation which was calculated based on CAPEX OPEX capital recovery factor hydrogen production rate and capacity factor. The LCH2 in 2023 was calculated to be 9.6 USD/kgH2 using a base-case solar electricity price of 65–38 USD/MWh. This LCH2 is expected to decrease to 6.5 and 3.4 USD/kgH2 by 2030 and 2040 respectively. The current LCH2 using wind energy was calculated to be 1.9 USD/kgH2 lower than that of solar-based electricity. The LCH2 using standalone wind electricity was calculated to be USD 5.3 and USD 2.9 in 2030 and 2040 respectively. The LCH2 predicted using a solar and wind mix (SWM) was estimated to be USD 3.2 compared to USD 9.6 and USD 7.7 using standalone solar and wind. The LCH2 under the best case was predicted to be USD 3.9 and USD 2.1 compared to USD 6.5 and USD 3.4 under base-case solar PV in 2030 and 2040 respectively. The best case SWM offers 33% lower LCH2 in 2023 which leads to 37% 39% and 42% lower LCH2 in 2030 2040 and 2050 respectively. The current results are overpredicted especially compared with CSIRO Australia due to the higher assumption of the renewable electricity price. Currently over two-thirds of the cost for the LCH2 is due to the price of electricity (i.e. wind and solar). Modelling suggests an overall reduction in the capital cost of AEL plants by about 50% in the 2030s. Due to the lower capacity factor (effective energy generation over maximum output) of renewable energy especially for solar plants a combined wind- and solar-based electrolysis plant was recommended which can increase the capacity factor by at least 33%. Results also suggest that besides generation at least an additional 1.5 USD/kgH2 for compression transportation and storage is required.
Hydrogen 4.0: A Cyber–Physical System for Renewable Hydrogen Energy Plants
May 2024
Publication
The demand for green hydrogen as an energy carrier is projected to exceed 350 million tons per year by 2050 driven by the need for sustainable distribution and storage of energy generated from sources. Despite its potential hydrogen production currently faces challenges related to cost efficiency compliance monitoring and safety. This work proposes Hydrogen 4.0 a cyber–physical approach that leverages Industry 4.0 technologies—including smart sensing analytics and the Internet of Things (IoT)—to address these issues in hydrogen energy plants. Such an approach has the potential to enhance efficiency safety and compliance through real-time data analysis predictive maintenance and optimised resource allocation ultimately facilitating the adoption of renewable green hydrogen. The following sections break down conventional hydrogen plants into functional blocks and discusses how Industry 4.0 technologies can be applied to each segment. The components benefits and application scenarios of Hydrogen 4.0 are discussed while how digitalisation technologies can contribute to the successful integration of sustainable energy solutions in the global energy sector is also addressed.
Energy and Exergy-economic Performance Comparison of Wind, Solar Pond, and Ocean Thermal Energy Conversion Systems for Green Hydrogen Production
Jun 2024
Publication
The necessity of energy solutions that are economically viable ecologically sustainable and environmentally friendly has become fundamental to economic and societal advancement of nations. In this context renewable energy sources emerge as the most vital component. Furthermore hydrogen generation systems based on renewable energies are increasingly recognized as the most crucial strategies to mitigate global warming. In the present study a comparative analysis is conducted from an exergy-economic perspective to find the most efficient configuration among three different systems for renewable-based power to hydrogen production. These renewable sources are wind turbine salinity gradient solar pond (SGSP) and ocean thermal energy conversion (OTEC). SGSP and OTEC are coupled with a hydrogen production unit by a trilateral cycle (TLC) to improve the temperature match of the heating process. The heat waste energy within these systems is recovered by a thermoelectric generator (TEG) and a proton exchange membrane electrolyzer (PEME) is used for hydrogen production. Under base case input conditions the net power input of PEME is estimated to be approximately 327.8 kW across all configurations. Additionally the 3E (energy exergy and exergy-economic) performance of the three systems is evaluated by a parametric study and design optimization. The results of the best performance analysis reveal that the best exergy efficiency is achievable with the wind-based system in the range of 5.8–10.47% and for average wind speed of 8–12 m/s. Correspondingly the most favorable total cost rate is attributed to the wind-based system at a wind speed of 8 m/s equating to 66.08 USD/h. Subsequently the unit cost of hydrogen for the SGSP-based system is estimated to be the most economical ranging from 42.78 to 44.31 USD/GJ.
An Overview of Hydrogen Storage Technologies - Key Challenges and Opportunities
Jul 2024
Publication
Hydrogen energy has been proposed as a reliable and sustainable source of energy which could play an integral part in demand for foreseeable environmentally friendly energy. Biomass fossil fuels waste products and clean energy sources like solar and wind power can all be employed for producing hydrogen. This comprehensive review paper provides a thorough overview of various hydrogen storage technologies available today along with the benefits and drawbacks of each technology in context with storage capacity efficiency safety and cost. Since safety concerns are among the major barriers to the broad application of H2 as a fuel source special attention has been paid to the safety implications of various H2 storage techniques. In addition this paper highlights the key challenges and opportunities facing the development and commercialization of hydrogen storage technologies including the need for improved materials enhanced system integration increased awareness and acceptance. Finally recommendations for future research and development with a particular focus on advancing these technologies towards commercial viability.
Renewable Hydrogen Standards, Certifications, and Labels: A State-of-the-art Review from a Sustainability Systems Governance Perspective
Feb 2024
Publication
A range of existing and newly developed hydrogen standards certification and labelling (SCL) schemes aim to promote the role of ‘renewable’ ‘clean’ or ‘green’ hydrogen in decarbonising energy transitions. This paper analyses a sample of these SCLs to assess their role in the scaling up of renewable hydrogen and its derivatives. To analyse these hydrogen SCLs we embellish a novel conceptual framework that brings together Sustainability Systems Thinking and Governance (SSG) literatures. The results reveal noteworthy scheme differences in motivation approach criteria and governance; highlighting the complex interconnected and dynamic reality within which energy systems are embedded. We consider whether the sustainable utilisation of renewable hydrogen is well-served by the proliferation of SCLs and recommend an SSG-informed approach. An SSG approach will better promote collaboration towards an authoritative global multistakeholder compromise on hydrogen certification that balances economic considerations with social and environmental dimensions.
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