Transmission, Distribution & Storage

Effects of microstructural changes induced by prestraining on hydrogen transport and hydrogen embrittlement (HE) of austenitic stainless steels were studied by hydrogen precharging and tensile testing. Prestrains higher than 20% at 20 °C significantly enhance the HE of 304L steel as they induce severe α′ martensite transformation accelerating hydrogen transport and hydrogen entry during subsequent hydrogen exposure. In contrast 304L steel prestrained at 50 and 80 °C and 316L steel prestrained at 20 °C exhibit less HE due to less α′ after prestraining. The increase of dislocations after prestraining has a negligible influence on apparent hydrogen diffusivity compared with pre-existing α′. The deformation twins in heavily prestrained 304L steel can modify HE mechanism by assisting intergranular (IG) fracture. Regardless of temperature and prestrain level HE and apparent diffusivity ( Dapp ) increase monotonously with α′ volume fraction ( f_α′ ). D_app can be described as log D_app=log(D_α′s_α′/s_γ)+log[f_α′/(1−f_α′)] for 10%<f_α′<90% with Dα′ is diffusivity in α′ s_α′ and s_γ are solubility in α′ and austenite respectively. The two equations can also be applied to these more typical duplex materials containing both BCC and FCC phases.

In this study fracture surfaces of notched specimens of pearlitic steels subjected to constant extension rate tests (CERTs) are analyzed in an environment causing hydrogen assisted fracture. In order to obtain general results both different notched geometries (to generate quite distinct stress triaxiality distributions in the vicinity of the notch tip) and diverse loading rates were used. The fracture surfaces were classified in relation to four micromechanical models of hydrogen-assisted micro-damage. To this end fractographic analysis in each fracture surface was carried out with a scanning electron microscopy. Generated results increase the number of micromechanical models found in the scientific literature.

Duplex Stainless Steels (DSSs) are an attractive class of materials characterized by a strong corrosion resistance in many aggressive environments. Thanks to the high mechanical performances DSSs are widely used for many applications in petrochemical industry chemical and nuclear plants marine environment desalination etc.<br/>Among the DSSs critical aspects concerning the embrittlement process it is possible to remember the steel sensitization and the hydrogen embrittlement.<br/>The sensitization of the DSSs is due to the peculiar chemical composition of these grades which at high temperature are susceptible to carbide nitrides and second phases precipitation processes mainly at grains boundary and in the ferritic grains. The hydrogen embrittlement process is strongly influenced by the duplex (austenitic-ferritic) microstructure and by the loading conditions.<br/>In this work a rolled lean ferritic-austenitic DSS (2101) has been investigated in order to analyze the hydrogen embrittlement mechanisms by means of slow strain rate tensile tests considering the steel after different heat treatments. The damaging micromechanisms have been investigated by means of the scanning electron microscope observations on the fracture surfaces.

Modern arc processes such as the modified spray arc (Mod. SA) have been developed for gas metal arc welding of high-strength structural steels with which even narrow weld seams can be welded. High-strength joints are subjected to increasingly stringent requirements in terms of welding processing and the resulting component performance. In the present work this challenge is to be met by clarifying the influences on hydrogen-assisted cracking (HAC) in a high-strength structural steel S960QL. Adapted samples analogous to the self-restraint TEKKEN test are used and analyzed with respect to crack formation microstructure diffusible hydrogen concentration and residual stresses. The variation of the seam opening angle of the test seams is between 30° and 60°. To prevent HAC the effectiveness of a dehydrogenation heat treatment (DHT) from the welding heat is investigated. As a result the weld metals produced at reduced weld opening angle show slightly higher hydrogen concentrations on average. In addition increased micro- as well as macro-crack formation can be observed on these weld metal samples. On all samples without DHT cracks in the root notch occur due to HAC which can be prevented by DHT immediately after welding.

Deep eutectic solvents (DES) are compounds of a hydrogen bond donor (HBD) and a hydrogen bond acceptor (HBA) that contain a depressed melting point compared to their individual constituents. DES have been studied for their use as carbon capture media and biogas upgrading. However contaminants’ presence in biogas might affect the carbon capture by DES. In this study conductor-like screening model for real solvents (COSMO-RS) was used to determine the effect of temperature pressure and selective contaminants on five DES’ namely choline chloride-urea choline chloride-ethylene glycol tetra butyl ammonium chloride-ethylene glycol tetra butyl ammonium bromide-decanoic acid and tetra octyl ammonium chloride-decanoic acid. Impurities studied in this paper are hydrogen sulfide ammonia water nitrogen octamethyltrisiloxane and decamethylcyclopentasiloxane. At infinite dilution CO₂ solubility dependence upon temperature in each DES was examined by means of Henry’s Law constants. Next the systems were modeled from infinite dilution to equilibrium using the modified Raoults’ Law where CO₂ solubility dependence upon pressure was examined. Finally solubility of CO₂ and CH₄ in the various DES were explored with the presence of varying mole percent of selective contaminants. Among the parameters studied it was found that the HBD of the solvent is the most determinant factor for the effectiveness of CO₂ solubility. Other factors affecting the solubility are alkyl chain length of the HBA the associated halogen and the resulting polarity of the DES. It was also found that choline chloride-urea is the most selective to CO₂  but has the lowest CO₂ solubility and is the most polar among other solvents. On the other hand tetraoctylammonium chloride-decanoic acid is the least selective has the highest maximum CO₂ solubility is the least polar and is the least affected by its environment.

The aim of this study is to provide a quantification of the internal pressure contribution to the SSRT properties of H-charged Type-316L steel tested in air at room temperature. Considering pre-existing penny-shaped voids the transient pressure build-up has been simulated as well as its impact on the void growth by preforming JIc calculations. Several void distributions (size and spacing) have been considered. Simulations have concluded that there was no impact of the internal pressure on the void growth regardless the void distribution since the effective pressure was on the order of 1 MPa during the SSRT test. Even if fast hydrogen diffusion related to dislocation pipe-diffusion has been assessed as a conservative case the impact on void growth was barely imperceptible (or significantly low). The effect of internal pressure has been experimentally verified via the following conditions: (I) non-charged in vacuum; (II) H-charged in vacuum; (III) H-charged in 115-MPa nitrogen gas; (IV) non-charged in 115-MPa nitrogen gas. As a result the relative reduction in area (RRA) was 0.84 for (II) 0.88 for (III) and 1.01 for (IV) respectively. The difference in void morphology of the H-charged specimens did not depend on the presence of external pressure. These experimental results demonstrate that the internal pressure had no effect on the tensile ductility and void morphology of the H-charged specimen.

Some aspects of damage accumulation modelling and brittle fracture processes mechanisms under the combined effect of mechanical loading and hydrogen has been discussed in the article. New mechanism of brittle fracture for metallic materials based on dislocation and phonon structure fingerprints and lattice hydrogen content under the static and dynamic loading at low temperature condition has been proposed. The mechanism based on theoretical research and experimental and numerical studies. The experiments include the energy spectrum of internal friction determination and impact toughness testing for low-temperature brittle-ductile transition revealing. The numerical study based on damage accumulation modeling under the influence of up-hill diffusion in the elastic-plastic problem of solid state by finite element method. A new simple activation model of low temperature and hydrogen influence on damage accumulation process has been proposed. The model shows the rate of damage strong dependence of stress level and hydrogen content and test temperature. The combination of low temperature and high hydrogen content is most dangerous so the weld structures in extreme environment such as the Arctic and Subarctic regions have a high risk of breakage. So it is possible to estimate the energy and phonon spectrum of crystal lattice and predict the properties of microcrystalline and nanostructured materials with the high cold-short threshold on the base of such the approach. There are the recommendations propose to improve the cold resistance of steels and alloys by controlling the characteristics of the dislocation structure of new materials with polycrystalline and ultrafine-grained structure.

Hydrogen (H₂) shows great promise as zero-carbon emission fuel but there are several challenges to overcome in regards to storage and transportation to make it a more universal energy solution. Gaseous hydrogen requires high pressures and large volume tanks while storage of liquid hydrogen requires cryogenic temperatures; neither option is ideal due to cost and the hazards involved. Storage in the solid state presents an attractive alternative and can meet the U.S. Department of Energy (DOE) constraints to find materials containing > 7 % H₂ (gravimetric weight) with a maximum H₂ release under 125 °C.

While there are many candidate hydrogen storage materials the vast majority are metal hydrides. Of the hydrides this review focuses solely on sodium borohydride (NaBH4) which is often not covered in other hydride reviews. However as it contains 10.6% (by weight) H₂ that can release at 133 ± 3 JK−1mol⁻¹ this inexpensive material has received renewed attention. NaBH4 should decompose to H₂g) Na(s) and B(s) and could be recycled into its original form. Unfortunately metal to ligand charge transfer in NaBH4 induces high thermodynamic stability creating a high decomposition temperature of 530 °C. In an effort make H₂ more accessible at lower temperatures researchers have incorporated additives to destabilize the structure.

This review highlights metal additives that have successfully reduced the decomposition temperature of NaBH₄ with temperatures ranging from 522 °C (titanium (IV) fluoride) to 379 °C (niobium (V) fluoride). We describe synthetic methods employed chemical pathways taken and the challenges of boron derivative formation on H₂ cycling. Though no trends can be found across all additives it is our hope that compiling the data here will enable researchers to gain a better understanding of the additives’ influence and to determine how a new system might be designed to make NaBH4 a more viable H2 fuel source.

Natural gas pipelines have attracted increasing attention in the energy industry thanks to the current demand for green energy and the advantages of pipeline transportation. A novel deep learning method is proposed in this paper using a coupled network structure incorporating the thermodynamics-informed neural network and the compressor Boolean neural network to incorporate both functions of pipeline transportation safety check and energy supply predictions. The deep learning model is uniformed for the coupled network structure and the prediction efficiency and accuracy are validated by a number of numerical tests simulating various engineering scenarios including hydrogen gas pipelines. The trained model can provide dispatchers with suggestions about the number of phases existing during the transportation as an index showing safety while the effects of operation temperature pressure and compositional purity are investigated to suggest the optimized productions.

Microalloyed steels have evolved in terms of their chemical composition processing and metallurgical characteristics since the beginning of the 20th century in the function of fabrication costs and mechanical properties required to obtain high-performance materials needed to accommodate for the growing demands of gas and hydrocarbons transport. As a result of this microalloyed steels present a good combination of high strength and ductility obtained through the addition of microalloying elements thermomechanical processing and controlled cooling processes capable of producing complex microstructures that improve the mechanical properties of steels. These controlled microstructures can be severely affected and result in catastrophic failures due to the atomic hydrogen diffusion that occurs during the corrosion process of pipeline steel. Recently a martensite–bainite microstructure with acicular ferrite has been chosen as a viable candidate to be used in environments with the presence of hydrogen. The aim of this review is to summarize the main changes of chemical composition processing techniques and the evolution of the mechanical properties throughout recent history on the use of microalloying in high strength low alloy steels as well as the effects of hydrogen in newly created pipelines examining the causes behind the mechanisms of hydrogen embrittlement in these steels.