Safety
Ignition and Flow Stopping Considerations for the Transmission of Hydrogen in the Existing Natural Gas Network
Sep 2023
Publication
This work formed part of the H21 programme whose objective is to reach the point whereby it is feasible to convert the existing natural gas (NG) distribution network to 100% hydrogen (H2) and provide a contribution to decarbonising the UK’s heat and power sectors with the focus on decarbonised fuel at point of use. Hydrogen has an ATEX Gas Group of IIC compared to IIA for natural gas which means further precautions are necessary to prevent the ignitio Read More
Numerical Simulations of the Critical Diameter and Flame Stability for the Hydrogen Jet Flames
Sep 2023
Publication
This study focuses on development of a CFD model able to simulate the experimentally observed critical nozzle diameter for hydrogen non-premixed flames. The critical diameter represents the minimum nozzle size through which a free jet flame will remain stable at all driving pressures. Hydrogen non-premixed flames will not blow-out at diameters equal to or greater than the critical diameter. Accurate simulation of this parameter is important for assess Read More
Sudden Releases of Hydrogen into a Tunnel
Sep 2023
Publication
This paper presents work undertaken by the HSE as part of the Hytunnel-CS project a consortium investigating safety considerations for fuel cell hydrogen (FCH) vehicles in tunnels and similar confined spaces. The sudden failure of a pressurised hydrogen vessel was identified as a scenario of concern due to the severity of the consequences associated with such an event. In order to investigate this scenario experimentally HSE designed a bespoke and reus Read More
Hydrogen UK Supply Chain Strategic Assessment
Sep 2024
Publication
Hydrogen offers the UK a unique opportunity to deliver on our Net Zero ambitions enabling deep decarbonisation of the parts of the energy system that are challenging to electrify balancing the energy system by providing large scale long duration energy storage and reducing pressure on electricity infrastructure. The UK Government in recognition of the centrality of hydrogen to the future energy system has set a 10GW hydrogen production ambition to be Read More
Perspective on the Development and Integration of Hydrogen Sensors for Fuel Cell Control
Oct 2024
Publication
The measurement of hydrogen concentration in fuel cell systems is an important prerequisite for the development of a control strategy to enhance system performance reduce purge losses and minimize fuel cell aging effects. In this perspective paper the working principles of hydrogen sensors are analyzed and their requirements for hydrogen control in fuel cell systems are critically discussed. The wide measurement range absence of oxygen high humidit Read More
CFD Analysis of Delayed Ignition Hydrogen Releases from a Train Inside a Tunnel
Sep 2023
Publication
In the present work we present the results of numerical simulations involving the dispersion and combustion of a hydrogen cloud released in an empty tunnel. The simulations were conducted with the use of ADREA-HF CFD code and the results are compared with measurements from experiments conducted by HSE in a tunnel with the exact same geometry. The length of the tunnel is equal to 70 m and the maximum height from the floor is equal to 3.25 m. Hy Read More
The Regulatory Framework of Geological Storage of Hydrogen in Salt Caverns
Sep 2023
Publication
A growing share of renewable energy production in the energy supply systems is key to reaching the European political goal of zero CO2 emission in 2050 highlighted in the green deal. Linked to the irregular production of solar and wind energies which have the highest potential for development in Europe massive energy storage solutions are needed as energy buffers. The European project HyPSTER [1] (Hydrogen Pilot STorage for large Ecosystem Read More
Numerical Simulation and Field Experimental Study of Combustion Characteristics of Hydrogen-Enriched Natural Gas
Jun 2024
Publication
For the safe and efficient utilization of hydrogen-enriched natural gas combustion in industrial gas-fired boilers the present study adopted a combination of numerical simulation and field tests to investigate its adaptability. Firstly the combustion characteristics of hydrogen-enriched natural gas with different hydrogen blending ratios and equivalence ratios were evaluated by using the Chemkin Pro platform. Secondly a field experimental study was carri Read More
Numerical Modelling of Hydrogen Release and Dispersion
Jul 2021
Publication
Hydrogen is the most abundant element on earth being a low polluting and high efficiency fuel that can be used for various applications such as power generation heating or transportation. As a reaction to climate change authorities are working for determining the most promising applications for hydrogen one of the best examples of crossborder initiative being the IPCEI (Important Project of Common European Interest) on Hydrogen under developm Read More
Hydrogen Risk Assessment Studies: A Review Toward Environmental Sustainability
Jan 2025
Publication
The transition to hydrogen as a clean energy source is critical for addressing climate change and supporting environmental sustainability. This review provides an accessible summary of general research trends in hydrogen risk assessment methodologies enabling diverse stakeholders including researchers policymakers and industry professionals to gain insights into this field. By examining representative studies across theoretical experimental and si Read More
A Multi-Zone Model for Hydrogen Accumulation and Ventilation in Enclosures
Sep 2023
Publication
Due to the small characteristic molecular size of hydrogen small leaks are more common in hydrogen systems compared to similar systems with hydrocarbons. This together with the high reactivity makes an efficient ventilation system very important in hydrogen applications. There are several models available for ventilation sizing that are based on either a well-mixed assumption or a fully stratified situation. However experiments show that man Read More
Experimental Study on Dynamic Response Performance of Hydrogen Sensor in Confined Space under Ceiling
Oct 2024
Publication
With the advancement of Fuel Cell Vehicles (FCVs) detecting hydrogen leaks is critically important in facilities such as hydrogen refilling stations. Despite its significance the dynamic response performance of hydrogen sensors in confined spaces particularly under ceilings has not been comprehensively assessed. This study utilizes a catalytic combustion hydrogen sensor to monitor hydrogen leaks in a confined area. It examines the effects of leak size and pl Read More
A Thermodynamically Consistent Methodology to Develop Predictive Simplified Kinetics for Detonation Simulations
Sep 2023
Publication
The number of species and elementary reactions needed for describing the oxidation of fuels increases with the size of the molecule and in turn the complexity of detailed mechanisms. Although the kinetics for conventional fuels (H2 CH4 C3H8...) are somewhat well-established chemical integration in detonation applications remains a major challenge. Significant efforts have been made to develop reduction techniques that aim to keep the predi Read More
Experimental Study on the Ignition of Hydrogen Containing Atmospheres by Mechanical Impacts
Sep 2023
Publication
In international regulations on explosion protection mechanical friction impact or abrasion is usually named as one of 13 ignition sources that must be avoided in hazardous zones with explosive atmospheres. In different studies it is even identified as one of the most frequent ignition sources in practice. The effectiveness of mechanical impacts as ignition source is dependent from several parameters including the minimum ignition energy of the explos Read More
Designing an Inherently Safe H2 Infrastructure: Combining Analytical, Experimental, and Numerical Investigations to Optimize H2 Refuelling Stations Safety by Passive Mitigation
Sep 2023
Publication
Natural ventilation is a well-known passive mitigation method to limit hydrogen build-up in confined spaces in case of accidental release [1-3]. In most cases a basic design of H2 infrastructure is adopted and vents installed for natural ventilation are adjusted according to safety targets and constraints of the considered structure. With the growing H2 mobility market the demand for H2 refueling infrastructure in our urban environment is on the rise. In Read More
Comparative Study of LNG, Liquid Hydrogen ,and Liquid Ammonia Post-release Evaporation and Dispersion During Bunkering
Apr 2024
Publication
The use of alternative fuels is a primary means for decarbonising the maritime industry. Liquefied natural gas (LNG) liquid hydrogen (LH2) and liquid ammonia (LNH3) are liquified gases among the alternative fuels. The safety risks associated with these fuels differ from traditional fuels. In addition to their low-temperature hazards the flammability of LNG and LH2 and the high toxicity of LNH3 present challenges in fuel handlings due to their high likeli Read More
Recent Developments in Hydrogen Production, Storage, and Transportation: Challenges, Opportunities, and Perspectives
Jul 2024
Publication
Hydrogen (H2 ) is considered a suitable substitute for conventional energy sources because it is abundant and environmentally friendly. However the widespread adoption of H2 as an energy source poses several challenges in H2 production storage safety and transportation. Recent efforts to address these challenges have focused on improving the efficiency and cost-effectiveness of H2 production methods developing advanced storage technologies Read More
Field Test Series for Development of Mitigation Barriers and its Designs Against Hydrogen Explosion
Sep 2023
Publication
A field test series where a composite pressure vessel for hydrogen is exploded by fire 1) to provide the facts and the data for the safety distance based on overpressure; 2) to validate the current status of mitigation barrier per KGS FP216 and further designs for developments of the codes and standards relating to hydrogen refueling stations. A pair of barriers to be tested are installed approximately 4 m apart standing face to face. The explosion source is Read More
Computational Fluid Dynamic (CFD) Analysis of a Cold-adsorbed Hydrogen Tank During Refilling
Sep 2023
Publication
Hydrogen has the potential to be an important source of clean energy but the development of efficient and cost-effective methods for storing hydrogen is a key challenge that needs to be addressed in order to make widespread use of hydrogen as a possible energy sourc. There are different methods for storing hydrogen (i.e. compressed it at high pressures liquefied by cooling the hydrogen to a temperature of -253°C and stored with a chemical compoun Read More
Pressure Evolution from Head-on Reflection of High-speed Deflagration in Hydrogen Mixtures
Sep 2023
Publication
Our previous reported experiments revealed that the reflection of high-speed deflagrations in hydrogenair and hydrogen-oxygen mixtures produces higher mechanical loading and reflected pressures than reflecting detonations. This surprising result was shown to correlate with the onset of detonation in the gases behind the reflected shock. We revisit these experiments with the aim of developing a closed-form model for the pressure evolution due to t Read More
Fuel Cell Vehicle Hydrogen Emissions Testing
Sep 2023
Publication
The NREL Hydrogen Sensor Laboratory is comprised of researchers dedicated to furthering hydrogen sensor technology and detection methodology. NREL has teamed up with researchers at Environment and Climate Change Canada (ECCC) and Transport Canada (TC) to conduct research to quantify hydrogen emissions from Fuel Cell Electric Vehicles (FCEV). Test protocols will have a large effect on monitoring and regulating the hydrogen emissions from Read More
Design of Long-Life Wireless Near-Field Hydrogen Gas Sensor
Feb 2024
Publication
A compact wireless near-field hydrogen gas sensor is proposed which detects leaking hydrogen near its source to achieve fast responses and high reliability. A semiconductor-type sensing element is implemented in the sensor which can provide a significant response in 100 ms when stimulated by pure hydrogen. The overall response time is shortened by orders of magnitude compared to conventional sensors according to simulation results which will be wit Read More
Numerical Simulation of Transition to Detonation in a Hydrogen-air Mixture Due to Shock Wave Focusing on a 90-Deg Wedge
Sep 2023
Publication
The interaction of a shock wave with a specific angle or concave wall due to its reflection and focusing is a way to onset the detonation provided sufficiently strong shock wave. In this work we present numerical simulation results of the detonation initiation due to the shock reflection and focusing in a 90-degree wedge for mixtures of H2 and air. The code used was ddtFoam [1–3] that is a component of the larger OpenFOAM open-source CFD package of de Read More
Electrochemical Sensor for Hydrogen Leakage Detection at Room Temperature
Jan 2025
Publication
The use of hydrogen as fuel presents many safety challenges due to its flammability and explosive nature combined with its lack of color taste and odor. The purpose of this paper is to present an electrochemical sensor that can achieve rapid and accurate detection of hydrogen leakage. This paper presents both the component elements of the sensor like sensing material sensing element and signal conditioning as well as the electronic protection and signal Read More
Influence of Safety Culture on Safety Outcomes of a Hydrogen–CCS Plant
Jan 2025
Publication
: This article investigates how safety culture impacts the safety performance of blue hydrogen projects. Blue hydrogen refers to decarbonized hydrogen produced through natural gas reforming with carbon capture and storage (CCS) technology. It is crucial to decide on a suitable safety policy to avoid potential injuries financial losses and loss of public goodwill. The system dynamics approach is a suitable tool for studying the impact of factors controlling s Read More
Hydrogen Leakage Location Prediction in a Fuel Cell System of Skid-Mounted Hydrogen Refueling Stations
Jan 2025
Publication
Hydrogen safety is a critical issue during the construction and development of the hydrogen energy industry. Hydrogen refueling stations play a pivotal role in the hydrogen energy chain. In the event of an accidental hydrogen leak at a hydrogen refueling station the ability to quickly predict the leakage location is crucial for taking immediate and effective measures to prevent disastrous consequences. Therefore the development of precise and efficient tech Read More
Experimental and Numerical Analysis of Low-density Gas Dispersion Characteristics in Semi-confined Environments
Oct 2023
Publication
Hydrogen as a clean fuel offers a practical pathway to achieve net-zero targets. However due to its physical and chemical characteristics there are some safety concerns for large-scale hydrogen utilisation particularly in process safety management. Leakage of gaseous hydrogen especially in semi-confined spaces such as tunnels can lead to catastrophic outcomes including uncontrolled fire and explosion. The current paper describes the outcome of a Read More
A Computational Analysis of Cryogenic Hydrogen Release Under Various Conditions
Dec 2023
Publication
Cryogenic liquid hydrogen offers a promising solution for achieving high-density hydrogen storage and efficient on-site distribution. However the potential hazards associated with hydrogen leakages necessitate thorough investigations. This research aims to model cryogenic hydrogen release from circular and high aspect ratio (HAR) nozzles tested by Sandia. The test conditions cover reservoir pressures and temperatures corresponding to cryogenic hydr Read More
Numerical Study on the Characteristics of Hydrogen Leakage, Diffusion and Ventilation in Ships
Jan 2025
Publication
Hydrogen is a promising environmentally friendly fuel with the potential for zero-carbon emissions particularly in maritime applications. However owing to its wide flammability range (4–75%) significant safety concerns persist. In confined spaces hydrogen leaks can lead to explosions posing a risk to both lives and assets. This study conducts a numerical analysis to investigate hydrogen flow within hydrogen storage rooms aboard ships with the goal of develo Read More
Risk Assessment Framework for Green Hydrogen Megaprojects: Balancing Climate Goals with Project Viability
Dec 2024
Publication
Green hydrogen presents a promising solution for decarbonisation but its widespread adoption faces significant challenges. To meet Europe’s 2030 targets a 250-fold increase in electrolyser capacity is required necessitating an investment of €170-240 billion. This involves constructing 20-40 pioneering megaprojects each with a 1-5 GW capacity. Historically pioneering energy projects have seen capital costs double or triple from initial estimates wi Read More
A Comprehensive Review on Liquid Hydrogen Transfer Operations and Safety Considerations for Mobile Applications
Dec 2024
Publication
The adoption of liquid hydrogen (LH2) as an energy carrier presents significant opportunities for distributing large quantities of hydrogen efficiently. However ensuring safety of LH2 transfer operations requires the evo lution of suitable technologies and regulatory framework. This study offers an extensive overview of technical considerations and safety aspects pertaining to liquid hydrogen installations and mobile applications. A signif icant lack of regulations Read More
Multi-stage Monitoring of Hydrogen Systems for Improved Maintenance Approaches: An Extensive Review
Jan 2025
Publication
Hydrogen is considered a promising solution for global decarbonisation as an alternative to fossil fuels. However it can interact with and brittle most metallic materials and is highly flammable. These properties call for a systematic investigation of physical and chemical hazards and for the definition of a comprehensive risk management and monitoring framework including proper maintenance planning. This study aims at establishing a hydrogen Read More
Lessons Learned from HIAD 2.0: Inspection and Maintenance to Avoid Hydrogen-induced Material Failures
Feb 2023
Publication
Hydrogen has the potential to make countries energetically self-sufficient and independent in the long term. Nevertheless its extreme combustion properties and its capability of permeating and embrittling most metallic materials produce significant safety concerns. The Hydrogen Incidents and Accidents Database 2.0 (HIAD 2.0) is a public repository that collects data on hydrogen-related undesired events mainly occurred in chemical and process industry. Thi Read More
Hydrogen Safety for Systems at Ambient and Cryogenic Temperature: A Comparative Study of Hazards and Consequence Modelling
Feb 2025
Publication
Transport and storage of hydrogen as a liquid (LH2) is being widely investigated as a solution for scaling up the supply infrastructure and addressing the growth of hydrogen demand worldwide. While there is a relatively wellestablished knowledge and understanding of hazards and associated risks for gaseous hydrogen at ambient temperature several knowledge gaps are yet open regarding the behaviour in incident scenarios of cryogenic hydrogen inclu Read More
Risk Analysis of Hydrogen Leakage at Hydrogen Producing and Refuelling Integrated Station
Feb 2025
Publication
Hydrogen energy is considered the most promising clean energy in the 21st century so hydrogen refuelling stations (HRSs) are crucial facilities for storage and supply. HRSs might experience hydrogen leakage (HL) incidents during their operation. Hydrogen-producing and refuelling integrated stations (HPRISs) could make thermal risks even more prominent than those of HRSs. Considering HL as the target in the HPRIS through the method of fault tree an Read More
Modelling of Refuelling though the Entire Equipment of HRS: Use of Dynamic Mesh to Simulate Heat and Mass Transfer during Throttling at PCV
Sep 2024
Publication
Hydrogen refuelling is imperative for the emerging market of hydrogen vehicles. The pressure control valve (PCV) at the hydrogen refuelling station (HRS) plays a major role in ensuring that hydrogen delivery to the vehicle follows the prescribed refuelling protocols. A three-dimensional CFD model with a detailed resolution of PCV motion affecting heat and mass transfer is developed. The PCV motion controlling the mass flow rate is simulated using dynamic Read More
Hydrogen Behavior and Mitigation Measures: State of Knowledge and Database from Nuclear Community
Nov 2024
Publication
Hydrogen has become a key enabler for decarbonization as countries pledge to reach net zero carbon emissions by 2050. With hydrogen infrastructure expanding rapidly beyond its established applications there is a requirement for robust safety practices solutions and regulations. Since the 1980s considerable efforts have been undertaken by the nuclear community to address hydrogen safety issues because in severe accidents of water-coo Read More
Risk Management in a Containerized Metal Hydride Storage System
Sep 2024
Publication
HyCARE project supported by the Clean Hydrogen Partnership of the European Union deals with a prototype hydrogen storage tank using a solid-state hydrogen carrier. Up to 40 kilograms of hydrogen are stored in 12 tanks at less than 50 barg and less than 100°C. The innovative design is based on a standard 20-foot container including 12 TiFe-based metal hydride (MH) hydrogen storage tanks coupled with a thermal energy storage in phase ch Read More
Research Priorities Workshop 2024 - Outcomes Report
Feb 2025
Publication
The Research Priorities Workshop (RPW) brought together experts from academia industry and government to identify and prioritise future research directions with regard to hydrogen safety. Over two days participants engaged in presentations and discussions covering key areas such as transportation and storage ignition phenomena cryogenic hydrogen risk assessment methodologies and others. A critical component of the workshop was the pri Read More
Experimental Investigation of Hydrogen-Air Flame Propagation in Fire Extinguishing Foam
Sep 2024
Publication
An important element of modern firefighting is sometimes the use of foam. After the use of extinguishing foam on vehicles or machinery operated by compressed gases it is conceivable that masses of foam were enriched by escaping fuel gas. Furthermore new foam creation enriched with a high level of fuel gas from the deposed foam solution becomes theoretically possible. The aim of this study was to carry out basic experimental investigations Read More
Quantitative Risk Assessment of Hydrogen Releases in a Hydrogen Fueling Station with Liquid Hydrogen Storage
Feb 2025
Publication
Quantitative Risk Assessments (QRA) is an important tool for enabling safe deployment of hydrogen technologies and is increasingly embedded in the permitting process. Following the framework developed in our companion paper we conducted a detailed QRA on the uncontrolled releases from a high-capacity hydrogen fueling station with liquid hydrogen (LH2) storage. We characterized gaseous and liquid hydrogen releases determined the caus Read More
A Novel Hydrogen Leak Detection Method for PEM Fuel Cells Using Active Thermography
Feb 2025
Publication
Hydrogen leakage in Proton Exchange Membrane (PEM) fuel cells poses critical safety efficiency and operational reliability risks. This study introduces an innovative infrared (IR) thermography-based methodology for detecting and quantifying hydrogen leaks towards the outside of PEM fuel cells. The proposed method leverages the catalytic properties of a membrane electrode assembly (MEA) as an active thermal tracer facilitating real-time visualisation Read More
Large-scale Experimental Study of Open, Impinging and Confined Hydrogen Jet Fires
Mar 2025
Publication
Hydrogen tanks used in transportation are equipped with thermal pressure relief devices to prevent a tank rapture in case of fire exposure. The opening of the pressure relief valve in such a scenario would likely result in an impinging and (semi-) confined hydrogen jet fire. Therefore twelve largescale experiments of hydrogen jet fires and one large-scale propane reference experiment have been conducted with various degrees of confinement orientations o Read More
Rethinking "BLEVE Explosion" After Liquid Hydrogen Storage Tank Rupture in a Fire
Sep 2022
Publication
The underlying physical mechanisms leading to the generation of blast waves after liquid hydrogen (LH2) storage tank rupture in a fire are not yet fully understood. This makes it difficult to develop predictive models and validate them against a very limited number of experiments. This study aims at the development of a CFD model able to predict maximum pressure in the blast wave after the LH2 storage tank rupture in a fire. The performed criti Read More
Numerical Investigation for Hazardous Gas Cloud Form and Dissipation of Hydrogen-blended Natural Gas in a Confined Space
Jan 2025
Publication
The safety of hydrogen-blended natural gas (HBNG) in a confined space is an issue especially for ventilation processes. In this study leakage and ventilation processes of low-pressure HBNG with different hydrogen-blended ratio (HBR) in a confined space are simulated and validated by experiment based on similarity criteria. For the leakage process the leak direction and HBR do not significantly affect gas accumulation behaviour. The required time for Read More
A Theoretical Assessment of the On-site Monitoring of Hydrogen-enriched Natural Gas by its Thermodynamic Properties
Mar 2025
Publication
A real-time on-site monitoring of the concentration of hydrogen and the heating value of a blend of hydrogen and natural gas is of key importance for its safe distribution in existing pipelines as proposed by the ‘Power-toGas’ concept. Although current gas chromatography (PGC) methods deliver this information accurately they are unsuitable for a quick and pipelineintegrated measurement. We analyse the possibility to monitor this blend with a combinatio Read More
Hydrogen 5.0: Interdisciplinary Development of a Proof-of-Concept Smart System for Green Hydrogen Leak Detection
Feb 2025
Publication
Green hydrogen is a promising energy vector for industrial applications. However hydrogen leaks can occur causing greenhouse effects and posing safety risks for operators and local communities potentially leading to legal liabilities. Industry 4.0 focuses on digital industrial modernization while Industry 5.0 emphasizes collaborative humancentered and sustainable processes. This study developed and analyzed an Industry 5.0 proof of concept as an a Read More
Preliminary Safety Assessment of a Liquid Hydrogen Storage System for Commercial Aviation
Mar 2025
Publication
The development of liquid hydrogen storage systems is a key aspect to enable future clean air transportation. However safety analysis research for such systems is still limited and is hindered by the limited experience with liquid hydrogen storage in aviation. This paper presents the outcomes of a preliminary safety assessment applied to this new type of storage system accounting for the hazards of hydrogen. The methodology developed is based on ha Read More
Risk Assessment of Hydrogen Fuel System Leakage in Ships Based on Noisy-OR Gate Model Bayesian Network
Mar 2025
Publication
To mitigate the risk of hydrogen leakage in ship fuel systems powered by internal combustion engines a Bayesian network model was developed to evaluate the risk of hydrogen fuel leakage. In conjunction with the Bow-tie model fuzzy set theory and the Noisy-OR Gate model an in-depth analysis was also conducted to examine both the causal factors and potential consequences of such incidents. The Bayesian network model estimates the likelihood Read More
Pre-Test of a Stand for Testing Fire Resistance of Compressed Hydrogen Storage Systems
Mar 2025
Publication
The publication presents methods and pre-test results of a stand for testing CHSS in terms of resistance to open fire. The basis for the conducted research is the applicable provisions contained in the UN/ECE Regulation R134. The study includes an overview of contemporary solutions for hydrogen storage systems in high-pressure tanks in means of transport. Development in this area is a response to the challenge of reducing global carbon dioxide emissions Read More
A Multi-model Assessment of the Global Warming Potential of Hydrogen
Jun 2023
Publication
With increasing global interest in molecular hydrogen to replace fossil fuels more attention is being paid to potential leakages of hydrogen into the atmosphere and its environmental consequences. Hydrogen is not directly a greenhouse gas but its chemical reactions change the abundances of the greenhouse gases methane ozone and stratospheric water vapor as well as aerosols. Here we use a model ensemble of five global atmospheric c Read More
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