Safety
Moving Gas Turbine Package from Conventional Gas to Hydrogen Blend
Sep 2021
Publication
The current greatest challenge that all gas turbine manufactures and users have in front of them for the years to come is the energy transition while reducing CO2 footprint and to contrast climate change. To this aim the introduction of hydrogen as fuel gas (or its blend) is playing a very important role. The benefit from an environmental point of view is undisputed but the presence of hydrogen introduces a series of safety related aspects to be considered for the design of all systems of a gas turbine package. Most of the design standards developed and adopted in the past are based on conventional natural gas however physical properties of hydrogen require to analyze additional aspects or revise the current ones. In this context the design for safety is paramount as it is strongly impacted by the low energy ignition of hydrogen blend fuels. Baker Hughes has built its experience on several sites different Customers and applications currently installed. These gas turbines run with a variety of hydrogen blends with concentration as high as 100% hydrogen. Baker Hughes has achieved several milestones moving from design to experimental set up leveraging the internal infrastructures consolidating design assumptions. In this work the critical aspects such as material selection instrumentation electrical devices and components are discussed in the framework of package safety with the aim to evolve conventional design minimizing the impacts on package configurations.
Study of Hydrogen Enriched Premixed Flames
Sep 2005
Publication
In the present paper the theoretical study of the un-stretched laminar premixed flames of hydrogen-methane mixtures is carried out by using the detailed reaction mechanism GRI-Mech 3.0 implemented in the CHEMKIN software to find out the effect of hydrogen addition on the hybrid fuel burning velocity. The model results show that the laminar burning velocity of the hydrogen-methane mixtures is not the linear regression of those of the pure fuels since it results substantially less than the proportional averaging of the values for the fuel constituents. Moreover the effect of hydrogen addition in terms of enhancement of the mixture laminar burning velocity with respect to the methane is relevant only at very high values of the hydrogen content in the hybrid mixtures (> 70 % mol.). The performed sensitivity analysis shows that these results can be attributed to kinetics and in particular to the concentration of H radicals: depending on the hydrogen content in the fuels mixture the production of the H radicals can affect the limiting reaction step for methane combustion. Two regimes are identified in the hydrogen-methane combustion. The first regime is controlled by the methane reactivity the hydrogen being not able to significantly affect the laminar burning velocity (< 70 % mol.). In the second regime the hydrogen combustion has a relevant role as its high content in the hybrid fuel leads to a significant H radicals pool thus enhancing the reaction rate of the more slowly combusting methane.
The Challenges of Hydrogen Storage on a Large Scale
Sep 2021
Publication
With the growing success of green hydrogen the general trend is for increased hydrogen production and large quantities of storage. Engie’s projects have grown from a few kilos of hydrogen to the quest for large scale production and associated storage – e.g. several tons or tens of tons. Although a positive sign for Engie’s projects it does inevitably result in challenges in new storage methods and in risks management related to such facilities; particularly with hydrogen facilities being increasingly placed in the vicinity of general public sites. For example a leak on hydrogen storage can generate significant thermal and overpressure effects on surrounding people/facilities in the event of ignition. Firewalls can be installed to protect individuals / infrastructure from thermal effects but the adverse result is that this solution can increase the violence of an explosion in case of delayed ignition or confinement. The manner of emergency intervention on a pool fire of hydrogen is also totally different from intervention on compressed gaseous hydrogen. The first part of this presentation will explain different means to store hydrogen in large quantities. The second part will present for each storage the specific risks generated. The third and final part will explain how these risks can be addressed on a technical point of view by safety devices or by other solutions (separation distance passive/active means …).
Fatigue Behavior of AA2198 in Liquid Hydrogen
Aug 2019
Publication
Tensile and fatigue tests were performed on an AA2198 aluminum alloy in the T851 condition in ambient air and liquid hydrogen (LH2). All fatigue tests were performed under load control at a frequency of 20 Hz and a stress ratio of R=0.1. The Gecks-Och-Function [1] was fitted on the measured cyclic lifetimes.<br/><br/>The tensile strength in LH2 was measured to be 46 % higher compared to the value determined at ambient conditions and the fatigue limit was increased by approximately 60 %. Both S-N curves show a distinct S-shape but also significant differences. Under LH2 environment the transition from LCF- to HCF-region as well as the transition to the fatigue limit is shifted to higher cyclic lifetimes compared to ambient test results. The investigation of the crack surfaces showed distinct differences between ambient and LH2 conditions. These observed differences are important factors in the fatigue behavior change.
Safety of Hydrogen Storage and Transportation: An Overview on Mechanisms, Techniques, and Challenges
Apr 2022
Publication
The extensive usage of fossil fuels has caused significant environmental pollution climate change and energy crises. The significant advantages of hydrogen such as cleanliness high efficiency and a wide range of sources make it quite promising. Hydrogen is prone to material damage which may lead to leakage. High-pressure leaking hydrogen is highly susceptible to spontaneous combustion due to its combustion characteristics which may cause jet fire or explosion accidents resulting in serious casualties and property damage. This paper presents a detailed review of the research progress on hydrogen leak diffusion characteristics leak spontaneous combustion mechanisms and material hydrogen damage mechanisms from the perspectives of theoretical analysis experiments and numerical simulations. This review points out that although a large number of research results have been obtained on the safety characteristics of hydrogen there are still some deficiencies and limitations. Further research topics are clarified such as further optimizing the kinetic mechanism of the high-pressure hydrogen leakage reaction and turbulence model exploring the expansion and dilution law of hydrogen clouds after liquid hydrogen flooding further studying the spontaneous combustion mechanism of leaked hydrogen and the interaction between mechanisms and investigating the synergistic damage effect of hydrogen and other components on materials. The leakage spontaneous combustion process in open space the development process of the bidirectional effect of hydrogen jet fuel and crack growth under the impact of high-pressure hydrogen jet fuel on the material may need to be explored next.
Hydrogen Jet Structure in Presence of Forced Co-, Counter- and Cross-flow Ventilation
Sep 2021
Publication
This paper presents results of experimental investigations on unignited horizontal hydrogen jets in air in presence of co- cross- and counter-flow. Hydrogen concentration distributions are obtained as functions of distance to the hydrogen release nozzle. The H2-jet variables are two nozzle diameters 1 mm and 4 mm and two H2-jet mass flow rates 1 g/s up to 5 g/s. A propeller fan is used to provide forced ventilation compared to the case with no ventilation three different airflow velocities up to 5 m/s were studied systematically. It was found that any forced ventilation in co- cross- and counter-flow direction reduces the size of the burnable mixture cloud of the H2-jet compared to a free jet in quiescent air.
Evaluation of Safety Measures of a Hydrogen Fueling Station Using Physical Modeling
Oct 2018
Publication
Hydrogen fueling stations are essential for operating fuel cell vehicles. If multiple safety measures in a hydrogen fueling station fail simultaneously it could lead to severe consequences. To analyze the risk of such a situation we developed a physical model of a hydrogen fueling station which when using the temperature pressure and flow rate of hydrogen could be simulated under normal and abnormal operating states. The physical model was validated by comparing the analytical results with the experimental results of an actual hydrogen fueling station. By combining the physical model with a statistical method we evaluated the significance of the safety measures in the event wherein multiple safety measures fail simultaneously. We determined the combinations of failures of safety measures that could lead to accidents and suggested a measure for preventing and mitigating the accident scenario.
Prediction of Hydrogen Concentration in Containment During Severe Accidents Using Fuzzy Neural Network
Jan 2015
Publication
Recently severe accidents in nuclear power plants (NPPs) have become a global concern. The aim of this paper is to predict the hydrogen buildup within containment resulting from severe accidents. The prediction was based on NPPs of an optimized power reactor 1000. The increase in the hydrogen concentration in severe accidents is one of the major factors that threaten the integrity of the containment. A method using a fuzzy neural network (FNN) was applied to predict the hydrogen concentration in the containment. The FNN model was developed and verified based on simulation data acquired by simulating MAAP4 code for optimized power reactor 1000. The FNN model is expected to assist operators to prevent a hydrogen explosion in severe accident situations and manage the accident properly because they are able to predict the changes in the trend of hydrogen concentration at the beginning of real accidents by using the developed FNN model.
Safety Planning and Management in EU Hydrogen and Fuel Cells Projects - Guidance Document
Sep 2021
Publication
The document provides information on safety planning implementation and reporting for projects involving hydrogen and/or fuel cell technologies. It does not intend to replace or contradict existing regulations which prevail under all circumstances. Neither is it meant to conflict with relevant international or national standards or to replace existing company safety policies codes and procedures. Instead this guidance document aims to assist projects and project partners in identifying hazards and associated risks in prevention and/or mitigation of them through a proper safety plan in implementing the safety plan and reporting safety related events. This shall help in safely delivering the project and ultimately producing inherently safer systems processes and infrastructure.
Safety Analysis and Risk Control of Shore-Based Bunkering Operations for Hydrogen Powered Ships
Sep 2021
Publication
In order to ensure the safety of shore-based hydrogen bunkering operations this paper takes a 2000-ton bulk hydrogen powered ship as an example. Firstly the HAZID method is used to identify the hazards of hydrogen bunkering then the probability of each scenario is analyzed and then the consequences of scenarios with high risk based on FLACS software is simulated. Finally the personal risk of bunkering operation is evaluated and the bunkering restriction area is defined. The results show that the personal risk of shore-based bunkering operation of hydrogen powered ship is acceptable but the following risk control measures should be taken: (1) The bunkering restriction area shall be delineated and only the necessary operators are allowed to enter the area and control the any form of potential ignition source; (2) The hose is the high risk hazards during bunkering. The design form of bunkering arm and bunkering hose is considered to shorten the length of the hose as far as possible; (3) A safe distance between shore-based hydrogenation station and the building outside the station should be guaranteed. The results have a guiding role in effectively reducing the risk of hydrogen bunkering operation.
Hydrogen Infrastructure Project Risks in The Netherlands
Sep 2021
Publication
This study aims to assess the potential risks of setting up a hydrogen infrastructure in the Netherlands. An integrated risk assessment framework capable of analyzing projects identifying risks and comparing projects is used to identify and analyze the main risks in the upcoming Dutch hydrogen infrastructure project. A time multiplier is added to the framework to develop parameters. The impact of the different risk categories provided by the integrated framework is calculated using the discounted cash flow (DCF) model. Despite resource risks having the highest impact scope risks are shown to be the most prominent in the hydrogen infrastructure project. To present the DCF model results a risk assessment matrix is constructed. Compared to the conventional Risk Assessment Matrix (RAM) used to present project risks this matrix presents additional information in terms of the internal rate of return and risk specifics.
Building Hydrogen Competence, a Technology Aligned Skills and Knowledge Approach
Sep 2021
Publication
There is a pressing need for a framework and strategic approach to be taken to workforce safety training requirements of new hydrogen projects. It is apparent that organisations embarking on projects utilizing or producing green hydrogen need to implement a program of training for their workforce in order to ensure that all personnel within their organisation understand not only the environmental benefits of green hydrogen but also the safety considerations that come with either producing or using hydrogen as a fuel. Energy Transition must be safe to be successful. If such an approach is taken by industry and stakeholders it is also possible to use the high level content as a vehicle and basis to offer public audiences which also require a basic level of understanding in order to fully accept the transition to using hydrogen more widely as a fuel. This will be crucial to the success of national hydrogen strategies. Coeus Energy has developed an innovative framework of training following engagement with operators keen to ensure their duty of care responsibilities have been met. Whilst having highly skilled personnel already employed within their organisations specific hydrogen content is still required for workforce competence. This is where the framework need arises as the knowledge is required at all levels of an organisation.
Development of a Flashback Correlation for Burner-stabilized Hydrogen-air Premixed Flames
Feb 2022
Publication
With a growing need for replacing fossil fuels with cleaner alternatives hydrogen has emerged as a viable candidate for providing heat and power. However stable and safe combustion of hydrogen is not simple and as such a number of key issues have been identified that need to be understood for a safe design of combustion chambers. One such issue is the higher propensity of hydrogen flames to flashback compared to that for methane flames. The flashback problem is coupled with higher burner temperatures that could cause strong thermal stresses in burners and could hinder their performance. In order to systematically investigate flashback in premixed hydrogen-air flames for finding a global flashback criteria in this study we use numerical simulations as a basic tool to study flashback limits of slit burners. Flashback limits are found for varying geometrical parameters and equivalence ratios and the sensitivity of each parameter on the flashback limit and burner temperatures are identified and analyzed. It is shown that the conventional flashback correlation with critical velocity gradient does not collapse the flashback data as it does not take into account stretch induced preferential diffusion effects. A new Karlovitz number definition is introduced with physical insights that collapses the flashback data at all tested conditions in an excellent manner.
Hazards Assessment and Technical Actions Due to the Production of Pressured Hydrogen within a Pilot Photovoltaic-electrolyser-fuel Cell Power System for Agricultural Equipment
Jun 2016
Publication
A pilot power system formed by photovoltaic panels alkaline electrolyser and fuel cell stacks was designed and set up to supply the heating system of an experimental greenhouse. The aim of this paper is to analyse the main safety aspects of this power system connected to the management of the pressured hydrogen such as the explosion limits of the mixture hydrogen-oxygen the extension of the danger zone the protection pressure vessels and the system to make unreactive the plant. The electrolyser unit is the core of this plant and from the safety point of view has been equipped with devices able to highlight the mal-functions before they cause damages. Alarm situations are highlighted and the production process is cut off in safe conditions in the event that the operational parameters have an abnormal deviation from the design values. Also the entire power system has been designed so that any failure to its components does not compromise the workers’ safety even if the risk analysis is in progress because technical operation are being carried out for enhancing the plant functionality making it more suitable to the designed task of supplying electrically the green-house heating system during cold periods. Some experimental data pertinent to the solar radiation and the corresponding hydrogen pro-duction rate are also reported. At present it does not exist a well-established safety reference protocol to design the reliability of these types of power plants and then the assumed safety measures even if related to the achieved pilot installation can represent an original base of reference to set up guidelines for designing the safety of power plants in the future available for agricultural purposes.
A CFD Analysis of Liquefied Gas Vessel Explosions
Dec 2021
Publication
Hydrogen is one of the most suitable candidates in replacing fossil fuels. However storage issues due to its very low density under ambient conditions are encountered in many applications. The liquefaction process can overcome such issues by increasing hydrogen’s density and thus enhancing its storage capacity. A boiling liquid expanding vapour explosion (BLEVE) is a phenomenon in liquefied gas storage systems. It is a physical explosion that might occur after the catastrophic rupture of a vessel containing a liquid with a temperature above its boiling point at atmospheric pressure. Even though it is an atypical accident scenario (low probability) it should be always considered due to its high yield consequences. For all the above-mentioned reasons the BLEVE phenomenon for liquid hydrogen (LH2) vessels was studied using the CFD methodology. Firstly the CFD model was validated against a well-documented CO2 BLEVE experiment. Secondly hydrogen BLEVE cases were simulated based on tests that were conducted in the 1990s on LH2 tanks designed for automotive purposes. The parametric CFD analysis examined different filling degrees initial pressures and temperatures of the tank content with the aim of comprehending to what extent the initial conditions influence the blast wave. Good agreement was shown between the simulation outcomes and the LH2 bursting scenario tests results.
The Pressure Peaking Phenomenon for Ignited Under-Expanded Hydrogen Jets in the Storage Enclosure: Experiments and Simulations for Release Rates of up to 11.5 g/s
Dec 2021
Publication
This work focuses on the experimental and numerical investigation of maximum overpressure and pressure dynamics during ignited hydrogen releases in a storage enclosure e.g. in marine vessel or rail carriage with limited vent size area i.e. the pressure peaking phenomenon (PPP) revealed theoretically at Ulster University in 2010. The CFD model previously validated against small scale experiments in a 1 m3 enclosure is employed here to simulate real-scale tests performed by the University of South-Eastern Norway (USN) in a chamber with a volume of 15 m3 . The numerical study compares two approaches on how to model the ignited hydrogen release conditions for under-expanded jets: (1) notional nozzle concept model with inflow boundary condition and (2) volumetric source model in the governing conservation equations. For the test with storage pressure of 11.78 MPa both approaches reproduce the experimental pressure dynamics and the pressure peak with a maximum 3% deviation. However the volumetric source approach reduces significantly the computational time by approximately 3 times (CFL = 0.75). The sensitivity analysis is performed to study the effect of CFL number the size of the volumetric source and number of iterations per time step. An approach based on the use of a larger size volumetric source and uniform coarser grid with a mesh size of a vent of square size is demonstrated to reduce the duration of simulations by a factor of 7.5 compared to the approach with inflow boundary at the notional nozzle exit. The volumetric source model demonstrates good engineering accuracy in predicting experimental pressure peaks with deviation from −14% to +11% for various release and ventilation scenarios as well as different volumetric source sizes. After validation against experiments the CFD model is employed to investigate the effect of cryogenic temperature in the storage on the overpressure dynamics in the enclosure. For a storage pressure equal to 11.78 MPa it is found that a decrease of storage temperature from 277 K to 100 K causes a twice larger pressure peak in the enclosure due to the pressure peaking phenomenon.
Vented Hydrogen-air Explosion in a Small Obstructed Rectangular Container- effect of the Blockage Ratio
Sep 2019
Publication
The explosion venting is an effective way to reduce hydrogen-air explosion hazards but the explosion venting has been hardly touched in an obstructed container. Current experiments focused on the effects of different blockage ratios on the explosion venting in a small obstructed rectangular container. Experimental results show that three overpressure peaks are formed in the case with the obstacle while only two can be observed in the case of no obstacle. The obstacle blockage ratio has a significant influence on the peak overpressure induced by the obstacle-acoustic interactions but it has an ignorable effect on the peak overpressure caused by the rupture of the vent film. The obstacle-induced overpressure peak first increases and then decreases with the increase of the blockage ratio. In addition all overpressure peaks inside the container decreases with the increase of the vent area and its appearance time is relatively earlier for larger vent area.
Characterization of the Hazards from Jet Releases of Hydrogen
Sep 2005
Publication
Hydrogen is a convenient energy storage medium; it can be produced from fossil fuels and biomass via chemical conversion processes or from intermittent renewable sources like wind and solar via electrolysis. It is the fuel of choice for the clean fuel-cell vehicles of the future. If the general public are to use hydrogen as a vehicle fuel customers must be able to handle hydrogen with the same degree of confidence and with comparable risk as conventional liquid and gaseous fuels. For the safe design of retail facilities through the development of appropriate codes and standards it is essential to understand all the hazards that could arise following an accidental release of hydrogen. If it is to be stored and used as a high-pressure gas the hazards associated with jet releases from accidental leaks must be considered. This paper describes work by Shell and the Health and Safety Laboratory to characterise the hazards from jet releases of hydrogen. Jet release experiments have been carried out using small leaks (circular holes ranging from 1 mm to 12 mm diameter) at system pressures up to 150 barg. Concentration measurements were made in the unignited free jets to determine the extent of the flammable cloud generated. Ignited jets were observed both in the visible and infrared to determine the flame size and shape. The experimental results for the extent of the flammable cloud and jet flame length were found to be in good agreement with model predictions.
Challenges in Hydrogen RCS’ Stakeholder Engagement in South Africa
Sep 2019
Publication
There is a great deal of knowledge and experience on the safe handling of hydrogen and the safe operation and management of hydrogen systems in South Africa. This knowledge and experience mostly sits within large gas supply companies and other large producers and consumers of hydrogen. However there appears to be less experience leading to a level of discomfort within regulatory bodies such as provincial and municipal fire departments and the national standards association. This compounded by a national policy of disallowing gas cylinders indoors has resulted in delays and indeed stalling in the process of obtaining permission to operate laboratories such as those of the national hydrogen programme HySA. In an effort to break this impasse two workshops were organised by HySA. The first was held at the CSIR’s facilities in Pretoria in October 2016. The second was held at the campus of the University of the Western Cape in Cape Town in May 2018. Four international experts and local experts in hydrogen regulations codes standards and safety addressed the 50-strong South African audiences via 5-way videoconferencing. This proved to be a very powerful tool to educate the audience and in particular the Tshwane (Pretoria) and Western Cape Fire Departments on the real issues risks and safety of hydrogen. The paper describes the South African Hydrogen RCS landscape the organisation and running of the workshops and the outputs achieved.
Ignition of Hydrogen-air Mixtures Under Volumetric Expansion Conditions
Sep 2017
Publication
A better understanding of chemical kinetics under volumetric expansion is important for a number of situations relevant to industrial safety including detonation diffraction and direct initiation reflected shock-ignition at obstacles ignition behind a decaying shock among others. The ignition of stoichiometric hydrogen-air mixtures was studied using 0D numerical simulations with time-dependent specific volume variations. The competition between chemical energy release and expansion-induced cooling was characterized for different cooling rates and mathematical forms describing the shock decay rate. The critical conditions for reaction quenching were systematically determined and the thermo-chemistry dynamics were analyzed near the critical conditions.
Nanotechnology Enabled Hydrogen Gas Sensing
Sep 2019
Publication
An important contribution to industry standards and to effective installation of hybrid renewable energy systems is evaluation of hydrogen (H2) monitoring techniques under pilot-scale and/or real-world conditions. We have designed a hybrid system to integrate solar power electrolysis and hydrogen fuel cell components in a DC micro-grid with capacity to evaluate novel nanomaterials for enhanced H2 gas sensing performance. In general enhanced hydrogen sensing performance is evaluated by high sensitivity selectivity and stability as well as low power consumption. Unique properties such as high surface area to volume ratio a large number of surface active sites high specific surface area and reactivity are key attributes of nanomaterials used for gas sensing. These attributes enable sensors to be embedded in Internet-of-Things applications or in mobile systems. With rapid development of hydrogen-based technologies for clean energy applications there remains a requirement for faster accurate and selective H2 sensors with low cost and low power consumption. Operating principles for these sensors include catalytic thermal conductivity electrochemical resistance based optical and acoustic methods. In this paper we review performance of H2 gas sensors based on conductometric devices operating at room temperature up to 200 °C. The focus of this work includes nanostructured metal oxides graphene materials and transition metal dichalcogenides employed as sensing materials.
Preliminary Risk Assessment (PRA) for Tests Planned in a Pilot Salt Cavern Hydrogen Storage in the Frame of the French Project STOPIL-H2
Sep 2021
Publication
The STOPIL-H2 project supported by the French Geodenergies research consortium aims to design a demonstrator for underground hydrogen storage in cavern EZ53 of the Etrez gas storage (France) operated by Storengy. Two types of tests are planned in this cavern: a tightness test with nitrogen and hydrogen then a cycling test during which the upper part of the cavern (approximately 200 m3) will be filled with hydrogen during 6 to 9 months. In this paper the PRA for the cycling test is presented comprising the identification of the major hazards and the proposed prevention and protection measures. The implemented methodology involves the following steps: data mining from the description of the project; analysis of lessons learned from accidents that occurred in underground gas storage and subface facilities; identification of the potential hazards pertaining to the storage process; analysis of external potential aggressors. Resulting as one of the outcomes of the PRA major accidental scenarios are presented and classified according to concerned storage operation phases as well as determined preventive or protective barriers able to prevent their occurrence of mitigate their consequences.
A Chicken and Egg Situation: Enhancing Emergency Service Workers' Knowledge of Hydrogen
Sep 2021
Publication
This paper reports on the results of interviews conducted with 21 representatives from emergency services organisations within Australia and New Zealand. With a relative emergent industry such as future fuels a chicken and egg situation does emerge with regards to how much training needs to be in place in advance of large-scale industry development or not. These respondents were employed in a variety of roles being directly involved in research and training of emerging technologies frontline operational managers and other senior roles across the emergency services sector. Participants' responses to a series of questions were able to provide insights into the state of knowledge and training requirements within their organisations in relation to hydrogen and other future fuels. The findings suggest that formal and informal processes currently exist to support the knowledge development and transferal around the adoption of hydrogen and other future fuels. From the interviews it became clear that there are a number of processes that have emerged from the experiences gained through the implementation of rooftop solar PV and battery storage that provide some background context for advancing future fuels information across the sector. Because safety is a critical component for securing a social licence to operate engagement and knowledge sharing with any representatives from across this sector will only help to build confidence in the industry. Similarly because interviewees were very keen to access information they expressed a clear willingness to learn more through more formalised relationships rather than an ad hoc information seeking that has been employed to date. The presentation will identify key recommendations and also highlight the importance of QR Codes in the emergency responder landscape. Implications for industry and policy makers are discussed.
Rethinking "BELVE Explosion" After Liquid Hydrogen Storage Tank Rupture in a Fire
Sep 2022
Publication
The underlying physical mechanisms leading to the generation of blast waves after liquid hydrogen (LH2) storage tank rupture in a fire are not yet fully understood. This makes it difficult to develop predictive models and validate them against a very limited number of experiments. This study aims at the development of a CFD model able to predict maximum pressure in the blast wave after the LH2 storage tank rupture in a fire. The performed critical review of previous works and the thorough numerical analysis of BMW experiments (LH2 storage pressure in the range 2.0e11.3 bar abs) allowed us to conclude that the maximum pressure in the blast wave is generated by gaseous phase starting shock enhanced by combustion reaction of hydrogen at the contact surface with heated by the shock air. The boiling liquid expanding vapour explosion (BLEVE) pressure peak follows the gaseous phase blast and is smaller in amplitude. The CFD model validated recently against high-pressure hydrogen storage tank rupture in fire experiments is essentially updated in this study to account for cryogenic conditions of LH2 storage. The simulation results provided insight into the blast wave and combustion dynamics demonstrating that combustion at the contact surface contributes significantly to the generated blast wave increasing the overpressure at 3 m from the tank up to 5 times. The developed CFD model can be used as a contemporary tool for hydrogen safety engineering e.g. for assessment of hazard distances from LH2 storage.
Blast Wave Generated by Delayed Ignition of Under-Expanded Hydrogen Free Jet at Ambient and Cryogenic Temperatures
Nov 2022
Publication
An under-expanded hydrogen jet from high-pressure equipment or storage tank is a potential incident scenario. Experiments demonstrated that the delayed ignition of a highly turbulent under-expanded hydrogen jet generates a blast wave able to harm people and damage property. There is a need for engineering tools to predict the pressure effects during such incidents to define hazard distances. The similitude analysis is applied to build a correlation using available experimental data. The dimensionless blast wave overpressure generated by delayed ignition and the follow-up deflagration or detonation of hydrogen jets at an any location from the jet ∆Pexp/P0 is correlated to the original dimensionless parameter composed of the product of the dimensionless ratio of storage pressure to atmospheric pressure Ps/P0 and the ratio of the jet release nozzle diameter to the distance from the centre of location of the fast-burning near-stoichiometric mixture on the jet axis (30% of hydrogen in the air by volume) to the location of a target (personnel or property) d/Rw. The correlation is built using the analysis of 78 experiments regarding this phenomenon in the wide range of hydrogen storage pressure of 0.5–65.0 MPa and release diameter of 0.5–52.5 mm. The correlation is applicable to hydrogen free jets at ambient and cryogenic temperatures. It is found that the generated blast wave decays inversely proportional to the square of the distance from the fast-burning portion of the jet. The correlation is used to calculate the hazard distances by harm thresholds for five typical hydrogen applications. It is observed that in the case of a vehicle with onboard storage tank at pressure 70 MPa the “no-harm” distance for humans reduces from 10.5 m to 2.6 m when a thermally activated pressure relief device (TPRD) diameter decreases from 2 mm to a diameter of 0.5 mm.
Comparative Risk Assessment of a Hydrogen Refueling Station Using Gaseous Hydrogen and Formic Acid as the Hydrogen Carrier
Mar 2023
Publication
To realize a hydrogen economy many studies are being conducted regarding the development and analysis of hydrogen carriers. Recently formic acid has been receiving attention as a potential hydrogen carrier due to its high volumetric energy density and relatively safe characteristics. However hydrogen refueling systems using formic acid are very different from conventional hydrogen refueling stations and quantitative risks assessments need to be conducted to verify their safe usage. In this study a comparative safety analysis of a formic acid hydrogen refueling station (FAHRS) and a gaseous hydrogen refueling station (GHRS) was conducted. Since there is no FAHRS under operation a process simulation model was developed and integrated with quantitative risk assessment techniques to perform safety analysis. Results of the analysis show that the FAHRS poses less risk than the GHRS where the vapor cloud explosion occurring in the buffer tank is of greatest consequence. A GHRS poses a greater risk than an FAHRS due to the high pressure required to store hydrogen in the tube trailer. The mild operating conditions required for storage and dehydrogenation of formic acid contribute to the low risk values of an FAHRS. For risk scenarios exceeding the risk limit risk mitigation measures were applied to design a safe process for GHRS. The results show that the installation of active safety systems for the GHRS allow the system to operate within acceptable safety regions.
Safety Issues of a Hydrogen Refueling Station and a Prediction for an Overpressure Reduction by a Barrier Using OpenFOAM Software for an SRI Explosion Test in an Open Space
Oct 2022
Publication
Safety issues arising from a hydrogen explosion accident in Korea are discussed herein. In order to increase the safety of hydrogen refueling stations (HRSs) the Korea Gas Safety Corporation (KGS) decided to install a damage-mitigation wall also referred to as a barrier around the storage tanks at the HRSs after evaluating the consequences of hypothetical hydrogen explosion accidents based on the characteristics of each HRS. To propose a new regulation related to the barrier installation at the HRSs which can ensure a proper separation distance between the HRS and its surrounding protected facilities in a complex city KGS planned to test various barrier models under hypothetical hydrogen explosion accidents to develop a standard model of the barrier. A numerical simulation to investigate the effect of the recommended barrier during hypothetical hydrogen explosion accidents in the HRS will be performed before installing the barrier at the HRSs. A computational fluid dynamic (CFD) code based on the open-source software OpenFOAM will be developed for the numerical simulation of various accident scenarios. As the first step in the development of the CFD code we conducted a hydrogen vapor cloud explosion test with a barrier in an open space which was conducted by the Stanford Research Institute (SRI) using the modified XiFoam solver in OpenFOAMv1912. A vapor cloud explosion (VCE) accident may occur due to the leakage of gaseous hydrogen or liquefied hydrogen owing to a failure of piping connected to the storage tank in an HRS. The analysis results using the modified XiFoam predicted the peak overpressure variation from the near field to the far field of the explosion site through the barrier with an error range of approximately ±30% if a proper analysis methodology including the proper mesh distribution in the grid model is chosen. In addition we applied the proposed analysis methodology using the modified XiFoam to barrier shapes that varied from that used in the test to investigate its applicability to predict peak overpressure variations with various barrier shapes. Through the application analysis we concluded that the proposed analysis methodology is sufficient for evaluating the safety effect of the barrier which will be recommended through experimental research during VCE accidents at the HRSs.
Towards Accident Prevention on Liquid Hydrogen: A Data-driven Approach for Releases Prediction
Mar 2023
Publication
Hydrogen is a clean substitute for hydrocarbon fuels in the marine sector. Liquid hydrogen (2 ) can be used to move and store large amounts of hydrogen. This novel application needs further study to assess the potential risk and safety operation. A recent study of 2 large-scale release tests was conducted to replicate spills of 2 inside the ship’s tank connection space and during bunkering operations. The tests were performed in a closed and outdoor facility. The 2 spills can lead to detonation representing a safety concern. This study analyzed the aforementioned 2 experiments and proposed a novel application of the random forests algorithm to predict the oxygen phase change and to estimate whether the hydrogen concentration is above the lower flammability limit (LFL). The models show accurate predictions in different experimental conditions. The findings can be used to select reliable safety barriers and effective risk reduction measures in 2 spills.
Numerical Study of the Action of Convection on the Volume and Length of the Flammable Zone Formed by Hydrogen Emissions from the Vent Masts Installed on an International Ship
Nov 2021
Publication
International ships carrying liquefied fuel are strongly recommended to install vent masts to control the pressure of cargo tanks in the event of an emergency. However the gas emitted from a vent mast may be hazardous for the crew of the ship. In the present study the volume and length of the flammable zone (FZ) created by the emitted gas above the ship was examined. Various scenarios comprising four parameters namely relative wind speed arrangement of vent masts combination of emissions among four vent masts and direction of emission from the vent-mast outlet were considered. The results showed that the convection acts on the volume and length of an FZ. The volume of an FZ increases when there is a reduction in convection reaching the FZ and when strong convection brings hydrogen from a nearby FZ. The length of the FZ is also related to convection. An FZ is elongated if the center of a vortex is located inside the FZ because this vortex traps hydrogen inside the FZ. The length of an FZ decreases if the center of the vortex is located outside the FZ as such a vortex brings more fresh air into the FZ.
Discharge Modeling of Large Scale LH2 Experiments with an Engineering Tool
Sep 2021
Publication
Accurate estimation of mass flow rate and release conditions is important for the design of dispersion and combustion experiments for the subsequent validation of CFD codes/models for consequence assessment analysis within related risk assessment studies and for associated Regulation Codes and Standards development. This work focuses on the modelling of the discharge phase of the recent large scale LH2 release and dispersion experiments performed by HSE within the framework of PRESLHY project. The experimental conditions covered sub-cooled liquid stagnation conditions at two pressures (2 and 6 bara) and 3 release nozzle diameters (1 ½ and ¼ inches). The simulations were performed using a 1d engineering tool which accounts for discharge line effects due to friction extra resistance due to fittings and area change. The engineering tool uses the Possible Impossible Flow (PIF) algorithm for choked flow calculations and the Helmholtz Free Energy (HFE) EoS formulation. Three different phase distribution models were applied. The predictions are compared against measured and derived data from the experiments and recommendations are given both regarding engineering tool applicability and future experimental design.
Crack Management of Hydrogen Pipelines
Sep 2021
Publication
The climate emergency is one of the biggest challenges humanity must face in the 21st century. The global energy transition faces many challenges when it comes to ensuring a sustainable reliable and affordable energy supply. A likely outcome is decarbonizing the existing gas infrastructure. This will inevitably lead to greater penetration of hydrogen. While the introduction of hydrogen into natural gas transmission and distribution networks creates challenges there is nothing new or inherently impossible about the concept. Indeed more than 4000 kilometers of hydrogen pipelines are currently in operation. These pipelines however were (almost) all built and operated exclusively in accordance with specific hydrogen codes which tend to be much more restrictive than their natural gas equivalents. This means that the conversion of natural gas pipelines which have often been in service for decades and have accumulated damage and been subject to cracking threats (e.g. fatigue or stress corrosion cracking (SCC)) throughout their lifetime can be challenging. This paper will investigate the impact of transporting hydrogen on the crack management of existing natural gas pipelines from an overall integrity perspective. Different cracking threats will be described including recent industry experience of those which are generic to all steel pipelines but exacerbated by hydrogen and those which are hydrogen specific. The application of a Hydrogen Framework to identify characterise and manage credible cracking threats to pipelines in order to help enable the safe economic and successful introduction of hydrogen into the natural gas network will be discussed.
Towards the Efficient and Time-accurate Simulations of Early Stages of Industrial Explosions
Sep 2021
Publication
Combustion during a nuclear reactor accident can result in pressure loads that are potentially fatal for the structural integrity of the reactor containment or its safety equipment. Enabling efficient modelling of such safety-critical scenarios is the goal of ongoing work. In this paper attention is given to capturing early phases of flame propagation. Transient simulations that are not prohibitively expensive for use at industrial scale are required given that a typical flame propagation study takes a large number of simulation time steps to complete. An improved numerical method used in this work is based on explicit time integration by means of Strong Stability Preserving (SSP) Runge-Kutta schemes. These allow an increased time step size for a given level of accuracy—reducing the overall computational effort. Furthermore a wide range of flow conditions is encountered in analysis of accelerating flames: from incompressible to potentially supersonic. In contrast numerical schemes for spatial discretization would often prove lacking in either stability or accuracy outside the intended flow regime—with density-based schemes being traditionally designed and applied to compressible (Ma>0.3) flows. In the present work a formulation of an all-speed density-based numerical flux scheme is used for simulation of slow flames starting from ignition. Validation was carried out using experiments with spherical lean hydrogen flames at laboratory scale. Turbulence conditions in the experiments correspond to those that can arise in a nuclear reactor containment during an accident. Results show that the new numerical method has the potential to predict flame speed and pressure rise at a reduced computational effort.
Analysis of Hydrogen-Induced Changes in the Cyclic Deformation Behaviour of AISI 300–Series Austenitic Stainless Steels Using Cyclic Indentation Testing
Jun 2021
Publication
The locally occurring mechanisms of hydrogen embrittlement significantly influence the fatigue behaviour of a material which was shown in previous research on two different AISI 300-series austenitic stainless steels with different austenite stabilities. In this preliminary work an enhanced fatigue crack growth as well as changes in crack initiation sites and morphology caused by hydrogen were observed. To further analyze the results obtained in this previous research in the present work the local cyclic deformation behaviour of the material volume was analyzed by using cyclic indentation testing. Moreover these results were correlated to the local dislocation structures obtained with transmission electron microscopy (TEM) in the vicinity of fatigue cracks. The cyclic indentation tests show a decreased cyclic hardening potential as well as an increased dislocation mobility for the conditions precharged with hydrogen which correlates to the TEM analysis revealing courser dislocation cells in the vicinity of the fatigue crack tip. Consequently the presented results indicate that the hydrogen enhanced localized plasticity (HELP) mechanism leads to accelerated crack growth and change in crack morphology for the materials investigated. In summary the cyclic indentation tests show a high potential for an analysis of the effects of hydrogen on the local cyclic deformation behaviour.
Three-dimensional Structures of N2-Diluted Stoichiometric H2-O2 Flames in Narrow Channels
Sep 2021
Publication
Flame propagation and acceleration in unobstructed channels/tubes is usually assumed as symmetric. A fully optically accessible narrow channel that allows to perform simultaneous high-speed schlieren visualization from two mutually perpendicular directions was built to asses the validity of the aforementioned assumption. Here we provide experimental evidence of the interesting three-dimensional structures and asymmetries that develop during the acceleration phase and show how these may control detonation onset in N2-diluted stoichiometric H2-O2 mixtures.
Studies on the Impact of Hydrogen on the Results of THT Measurement Devices
Dec 2021
Publication
An essential prerequisite for safe transport and use of natural gas is their appropriate odorization. This enables the detection of uncontrolled gas leaks. Proper and systematic odorization inspection ensures both safe use of gas and continuity of the process itself. In practice it is conducted through among others measuring odorant concentrations in gas. Control devices for rapid gas odorization measurements that are currently used on a large scale in the gas industry are equipped with electrochemical detectors selective for sulfur compounds like tetrahydrothiophene (THT). Because the selectivity of electrochemical detector response to one compound (e.g. THT) the available declarations of manufacturers show that detector sensitivity (indirectly also the quality of the measurement result) is influenced by the presence of increased e.g. sulfur or hydrogen compound content in the gas. Because of the lack of sufficient source literature data in this field it was necessary to experimentally verify this impact. The results of studies on experimental verification of suspected influence of increased amounts of hydrogen in gas on the response of electrochemical detector was carried out at the Oil and Gas Institute—National Research Institute (INiG—PIB). They are presented in this article. The data gathered in the course of researching the dependence between THT concentration measurement result quality and hydrogen content in gas composition enabled a preliminary assessment of the threat to the safety of end users of gaseous fuels caused by the introduction of this gas into the distribution network. Noticing the scope of necessary changes in the area of odorization is necessary to guarantee this safety.
Development of Liquid Hydrogen Leak Frequencies Using a Bayesian Update Process
Sep 2021
Publication
To quantify the risk of an accident in a liquid hydrogen system it is necessary to determine how often a leak may occur. To do this representative component leakage frequencies specific to liquid hydrogen can be determined as a function of the normalized leak size. Subsequently the system characteristics (e.g. system pressure) can be used to calculate accident consequences. Operating data (such as leak frequencies) for liquid hydrogen systems are very limited; rather than selecting a single leak frequency value from a literature source data from different sources can be combined using a Bayesian model. This approach provides leakage rates for different amounts of leakage distributions for leakage rates to propagate through risk assessment models to establish risk result uncertainty and a means for incorporating liquid hydrogen-specific leakage data with leakage frequencies from other fuels. Specifically other cryogenic fluids like liquefied natural gas are used as a baseline for the Bayesian analysis. This Bayesian update process is used to develop leak frequency distributions for different system component types and leak sizes. These leak frequencies can be refined as liquid hydrogen data becomes available and may then inform safety code requirements based on the likelihood of liquid hydrogen release for different systems.
RANS Simulation of Hydrogen Flame Propagation in an Acceleration Tube: Examination of k-ω SST Model Parameters
Sep 2021
Publication
Due to practical computational resource limits current simulations of premixed turbulent combustion experiments are often performed using simplified turbulence treatment. From all available RANS models k-ε and k-ω SST are the most widely used. k-ω SST model is generally expected to be more accurate in bounded geometries since it corresponds to k-ε model further from the walls but switches to more appropriate k-ω model near the walls. However k-ε is still widely used and in some instances is shown to provide better results. In this paper we perform RANS simulations of premixed hydrogen flame propagation in an acceleration tube using k-ε and k-ω SST models. Accuracy of the models is assessed by comparing obtained results with the experiment. In order to better understand differences between k-ε and k-ω-SST results parameters of main k-ω-SST model features are examined. The distribution of the blending functions values and corresponding zones of are analysed in relation to flame position and resulting observed propagation velocity. We show that in the simulated case biggest difference between k-ω-SST and k-ε model results can be attributed to turbulent eddy viscosity limiting by shear strain rate in the k-ω-SST model.
Hydrogen Compatability of Structural Materials in Natural Gas Networks
Sep 2021
Publication
There is growing interest in utilizing existing infrastructure for storage and distribution of hydrogen. Gaseous hydrogen for example could be added to natural gas in the short-term whereas entire systems can be converted to transmission and distribution networks for hydrogen. Many active programs around the world are exploring the safety and feasibility of adding hydrogen to these networks. Concerns have been raised about the structural integrity of materials in these systems when exposed to hydrogen. In general the effects of hydrogen on these materials are grossly misunderstood. Hydrogen unequivocally degrades fatigue and fracture resistance of structural steels in these systems even for low hydrogen partial pressure (-l bar). In most systems however hydrogen effects will not be apparent because the stresses in these systems remain very low. Another misunderstanding results from the kinetics of the hydrogen effects: hydrogen degrades fatigue and fracture properties immediately upon exposure to gaseous hydrogen and those effects disappear when the hydrogen environment is removed even after prolonged exposure. There is also a misperception that materials selection can mitigate hydrogen effects. While some classes of materials perform better in hydrogen environments than other classes for most practical circumstances the range of response for a given class of material in gaseous hydrogen environments is rather narrow. These observations can be systematically characterized by considering the intersection of materials environmental and mechanical variables associated with the service application. Indeed any safety assessment of a hydrogen pressure system must quantitatively consider these aspects. In this report we quantitatively evaluate the importance of the materials environmental and mechanical variables in the context of hydrogen additions to natural gas piping and pipeline systems with the aim of providing an informed perspective on parameters relevant for assessing structural integrity of natural gas systems in the presence of gaseous hydrogen.
Study of Attenuation Effect of Water Droplets on Shockwaves from Hydrogen Explosion
Sep 2021
Publication
The increasing demand for renewable energy storage may position hydrogen as one of the major players in the future energy system. However to introduce such technology high level of safety must be offered. In particular for the accident scenarios with combustion or explosion of the unintendedly released hydrogen in partially or fully confined volumes such as e.g. road tunnel the effective countermeasures preventing or reducing the risk of equipment damages and person injuries should be established. A mitigation strategy could be the use of existing fire suppression system which can inject water as a spray. The shock waves resulted from hydrogen explosion could be weakened by the water droplets met on the shock path. In the presented work an attenuation effect of water droplets presence on the strength of the passing shock was studied. The analysis of the different attenuation mechanisms was performed and estimation of the effect of spray parameters such as droplet size and spray density on the shock wave was carried out. For the quantitative evaluation of the attenuation potential a numerical model for the COM3D combustion code was developed. The novel model for the droplet behavior accounting for the realistic correlations for the fluid (water) particle drag force linked with the corresponding droplet breakup model describing droplet atomization is presented. The model was validated against literature experimental data and was used for the blind simulations of the hydrogen test facility in KIT.
CFD Modeling on Natural and Forced Ventilation During Hydrogen Leaks in a Pressure Regulator Process of a Residential Area
Mar 2022
Publication
Hydrogen fuel cells have been installed in more than 100 facilities and numerous homes in Ulsan hydrogen town in the Republic of Korea. Despite the advantages of hydrogen accidents can still occur near residential areas. Thus appropriate risk mitigation plans should be established. In this study a computational fluid dynamics (CFD) model of natural and forced ventilation is presented as an emergency response to hydrogen leakages in pressure regulator equipment housing. The CFD model is developed and investigated using three vent configurations: UP CROSS and UP-DOWN. The simulation results indicate that the UPDOWN configuration achieves the lowest internal hydrogen concentration out of the three. In addition the relationship between the total vent size and internal hydrogen concentration is determined. A vent size of 12% of the floor area has the lowest hydrogen concentration. The use of nitrogen for forced ventilation during emergencies is proposed to ensure that the hydrogen concentration of the released gas is less than one-fourth of the lower flammability 2 / 25 limit of hydrogen. Compared to natural ventilation the time required to reach safe conditions is decreased when nitrogen forced ventilation is used.
Application of Pipeline QRA Methodologies to Hydrogen Pipelines in Support of the Transition to a Decarbonised Future
Sep 2021
Publication
Hydrogen is expected to play a key role in the decarbonised future of energy. For hydrogen distribution pipelines are seen as the main method for mass transport of hydrogen gas. To support the evaluation of risk related to hydrogen pipelines a revised QRA methodology is presented based on currently available and industry accepted guidance related to natural gas. The QRA approach is primarily taken from HSE UK’s MISHAP methodology [1]. The base methodology is reviewed and modifications suggested to adapt it for use with hydrogen gas transport. Compared to natural gas it was found that the escape distances for hydrogen (based on the degree of heat flux) were lower. However as for the overall risk for both individual and societal the case with hydrogen was more severe close to the pipeline. This was driven by the increased ignition probability of hydrogen. The approach may be used as part of the review and appraisal process of hydrogen projects
Development of Risk Mitigation Guidance for Hydrogen Sensor Placement Indoors and Outdoors
Sep 2021
Publication
Guidance on Sensor Placement remains one of the top priorities for the safe deployment of hydrogen and fuel cell equipment in the commercial marketplace. Building on the success of Phase l work reported at TCHS20l9 and published in TJHE this paper discusses the consecutive steps to further develop and validate such guidance for mechanically ventilated enclosures. The key step included a more in-depth analysis of sensitivity to variation of physical parameters in a small enclosure. and finally expansion of the developed approach to confined spaces in an outdoor environment.
Proposed Approach to Calculate Safety Distances for Hydrogen Fuelling Station in Italy
Sep 2021
Publication
In 2021 only 6 hydrogen fuelling station have been built in Italy of which 3 are not operational and only 1 is open to the public while the rest are built in private or industrial areas. While fuelling station which store more than 5000 kg of hydrogen are subjected to the “Seveso Directive” the permitting procedure for refuelling station which store less than the threshold is supervised by the fire brigade command of the province where the station is built. Recently in the effort to easy the permitting procedure to establish new stations a Ministerial Decree was published in the official gazette of the Italian Republic which lists minimum safety features and safety distances that if respected guarantee the approval by the authority. Nevertheless the imposed distances are such that the land required to build the station constitute a barrier rather than a facilitation. Exploiting the possibility introduced by the Decree to calculate safety distances following a Fire Safety Engineering approach a method is proposed for calculation of safety distances. The present paper presents the Italian regulation and describes an approach to calculate the safety distances including an example applied on the dispenser.
Modeling of Unintended Hydrogen Releases from a Fuel Cell Tram
Sep 2021
Publication
Hydrogen is a promising alternative energy carrier that has been increasingly used in industry especially the transportation sector to fuel vehicles through fuel cells. Hydrogen fuel cell vehicles usually have high pressure on-board storage tanks which take up large spaces to provide comparable ranges as current fossil fuel vehicles because of the low volumetric energy density of hydrogen. Therefore hydrogen is also appropriate for large heavy-duty vehicles that have more space than passenger vehicles.
Effect of State of Charge on Type IV Hydrogen Storage Tank Rupture in a Fire
Sep 2021
Publication
The use of hydrogen storage tanks at 100% of nominal working pressure NWP is expected only after refuelling. Driving between refuellings is characterised by the state of charge SoC<100%. There is experimental evidence that Type IV tanks tested in a fire at initial pressures below one-third of its NWP depending on a fire source were leaking without rupture. This paper aims at understanding this phenomenon and the development of a predictive model. The numerical research has demonstrated that the heat transfer from fire through the composite overwrap is sufficient to melt the polymer liner. This initiates hydrogen microleaks through the composite wall before it loses the load-bearing ability when the resin degrades deep enough to cause the tank to rupture. The dependence of tank fire-resistance rating (FRR) on the SoC is presented for tanks of volume in the range 36-244 L. The tank wall thickness non-uniformity i.e. thinner composite at the dome area is identified as a serious issue for tank’s fire resistance that must be addressed by tank manufacturers and OEMs. The effect of the burst pressure ratio on FRR is investigated. It is concluded that thermal parameters of the composite wall i.e. decomposition heat and temperatures play a vital role in simulations of tank failure and thus FRR.
Hydrogen Inhibition as Explosion Prevention in Wet Metal Dust Removal Systems
Mar 2022
Publication
Hydrogen energy attracts an amount of attention as an environmentally friendly and sustainable energy source. However hydrogen is also flammable. Hydrogen fires and explosions might occur in wet-dust-removal systems if accumulated aluminum dust reacts with water. Hydrogen inhibition is a safe method to address these issues. For this purpose we used sodium citrate a renewable and nontoxic raw material to inhibit H2 formation. Specifically hydrogen inhibition experiments with sodium citrate were carried out using custom-built equipment developed by our research group. When the concentration of sodium citrate solution was in the range of 0.4–4.0 g/L a protective coating was formed on the surface of the Al particles which prevented them from contacting with water. The inhibitory effect was achieved when the concentration of sodium citrate was in a certain range and too much or too little addition may reduce the inhibitory effect. In this paper we also discuss the economic aspects of H2 inhibition with this method because it offers excellent safety advantages and could be incorporated on a large scale. Such an intrinsic safety design of H2 inhibition to control explosions in wet-dust-removal systems could be applied to ensure the safety of other systems such as nuclear reactors.
Numerical Simulation on Hydrogen Leakage and Dispersion Behavior in Hydrogen Energy Infrastructures
Sep 2021
Publication
Unexpected hydrogen leakage may occur in the production storage transportation and utilization of hydrogen. The lower flammability limit (LFL) for the hydrogen is 4% in air. The combustion and explosion of hydrogen-air mixture poses potential hazards to personnel and property. In this study unintended release of hydrogen from a hydrogen fuel cell forklift vehicle inside a enclosed warehouse is simulated by fireFoam which is an LES Navier-Stokes CFD solver. The simulation results are verified by experimental data. The variation of hydrogen concentration with time and the isosurface of hydrogen concentration of 4% vol. are given. Furthermore the leakage of hydrogen from a storage tanks in a hydrogen refueling station is simulated and the evolution of the isosurface of hydrogen concentration of 4% vol. is given which provides a quantitative guidence for determination the hazardous area after the leakage of hydrogen.
Simulation of a Hydrogen-Air Diffusion Flame under Consideration of Component-Specific Diffusivities
Mar 2022
Publication
This work deals with the numerical investigation of a three-dimensional laminar hydrogenair diffusion flame in which a cylindrical fuel jet is surrounded by in-flowing air. To calculate the distribution of gas molecules the model solves the species conservation equation for N-1 components using infinity fast chemistry and irreversible chemical reaction. The consideration of the component-specific diffusion has a strong influence on the position of the high-temperature zone as well as on the concentration distribution of the individual gas molecules. The calculations of the developed model predict the radial and axial species and temperature distribution in the combustion chamber comparable to those from previous publications. Deviations due to a changed burner geometry and air supply narrow the flame structure by up to 50% and the high-temperature zones merge toward the central axis. Due to the reduced inflow velocity of the hydrogen the high-temperature zones develop closer to the nozzle inlet of the combustion chamber. As the power increases the length of the cold hydrogen jet increases. Furthermore the results show that the axial profiles of temperature and mass fractions scale quantitatively with the power input by the fuel.
Numerical Evaluation of Terrain Landscape Influence on Hydrogen Explosion Consequences
Sep 2021
Publication
The aim of this study is to assess numerically the influence of terrain landscape on the distribution of probable harmful consequences to personnel of hydrogen fueling station caused by an accidentally released and exploded hydrogen. In order to extract damaging factors of the hydrogen explosion wave (maximum overpressure and impulse of pressure phase) a three-dimensional mathematical model of gas mixture dynamics with chemical interaction is used. It allows controlling current pressure in every local point of actual space taking into account complex terrain. This information is used locally in every computational cell to evaluate the conditional probability of such consequences on human beings as ear-drum rupture and lethal ones on the basis of probit analysis. In order to use this technique automatically during the computational process the tabular dependence ""probit-functionimpact probability"" is replaced by a piecewise cubic spline. To evaluate the influence of the landscape profile on the non-stationary three-dimensional overpressure distribution above the earth surface near an epicenter of accidental hydrogen explosion a series of computational experiments with different variants of the terrain is carried out. Each variant differs in the level of mutual arrangement of the explosion epicenter and the places of possible location of personnel. Two control points with different distances from the explosion epicenter are considered. Diagrams of lethal and ear-drum rupture conditional probabilities are build to compare different variants of landscape profile. It is found that the increase or decrease in the level of the location of the control points relative to the level of the epicenter of the explosion significantly changes the scale of the consequences in the actual zone around the working places and should be taken into account by the risk managing experts at the stage of deciding on the level of safety at hydrogen fueling stations.
Three-dimensional Simulations of Lean H2-air Flames Propagating in a Narrow Gap: n the Validity of the Quasi-two-dimensional Appoximation
Sep 2021
Publication
The premixed propagation of lean isobaric H2-air flames (φ = 0.3) in Hele-Shaw cells (i.e. two parallel plates separated by a small distance h on the order of the thickness of the planar adiabatic flame δf ∼ 3 mm) is investigated numerically. Three-dimensional (3D) simulations with detailed chemistry and transport are used to examine the effect of h on the flame dynamics and its overall normalized propagation speed (S T /S L) for a semi-closed system of size 25δf × 25δf × h. To determine the validity of an existing quasi-two-dimensional (quasi-2D) formulation (derived in the limit of h → 0) to capture the 3D dynamics results for h = 0.1δf h = 0.5δf and h = δf are reported. For h = 0.1δf strong cell splitting/merging is observed with associated low frequency/high amplitude oscillations in the temporal evolution of S T /S L (10-17Hz; 6 ≤ S T /S L ≤ 10). Larger values of h exhibit a much smoother evolution. For h = 0.5δf the cell splitting/merging is milder relaxing to a steady propagating speed of S T /S L ∼ 6 after an initial transient; for h = 1δf the flame dynamics along the h direction starts to play an important role showing two distinct phases: (i) initial symmetric propagation with a linear increase in S T /S L (from 5.3 to 6.8) as early signs of asymmetry are visible (ii) followed by a fully non-symmetric propagation resulting in an abrupt increase in S T /S L that quickly relaxes to a constant value thereafter (S T /S L ∼ 10). Our preliminary results suggest that for the lean H2-air mixture considered the quasi-2D approximation breaks down for h > 0.1δf .
Assessment of Hydrogen Flame Length Full Bore Pipeline Rupture
Sep 2021
Publication
The study aims at the development of a safety engineering methodology for the assessment of flame length after full-bore rupture of hydrogen pipeline. The methodology is validated using experimental data on hydrogen jet flame from full-bore pipeline rupture by Acton et al. (2010). The experimental pressure dynamics in the hydrogen pipeline system is simulated using previously developed adiabatic and “isothermal” blowdown models. The hydrogen release area is taken as equal similar to the experiment to doubled pipeline cross-section as hydrogen was coming out from both sides of the ruptured pipe. The agreement with the experimental pressure decay in the piping system was achieved using discharge coefficient CD=0.26 and CD=0.21 for adiabatic and “isothermal” blowdown model respectively that indicates significant friction and minor pressure losses. The hydrogen flame length was calculated using the dimensionless correlation by Molkov and Saffers (2013). The correlation relies on the density of hydrogen in the choked flow at the pipe exit. The maximum experimental flame length between 92 m and 111 m was recorded at 6 s after the pipe rupture under the ground. The calculated by the dimensionless correlation flame length is 110 m and 120 m for the “isothermal” and adiabatic blowdown model respectively. This is an acceptable accuracy for such a large-scale experiment. It is concluded that the methodology can be applied as an engineering tool to assess flame length resulting from ruptured hydrogen pipelines.
Analysis of a Large Balloon Explosion Incident
Sep 2021
Publication
On December 19 2017 a large balloon containing about 22 thousand cubic meters of hydrogen was deliberately torn open to initiate deflation at the completion of a filling test. An inadvertent ignition occurred after about two seconds and caused an explosion that produced extensive light damage to a large building near the balloon test pad. The analysis described here includes an estimate of the buoyancy induced mixing into the torn balloon and the blast wave produced by assumed constant flame speed combustion of the 55% to 65% hydrogen-in-air mixture. Comparisons of calculated blast wave pressures are consistent with estimates of the pressure needed to cause the observed building damage for flame speeds in the range 85 m/s to about 100 m/s.
Numerical Simulations of Suppression Effect of Water Mist on Hydrogen Deflagration in Confined Spaces
Sep 2021
Publication
Hydrogen safety issues attract focuses increasingly as more and more hydrogen powered vehicles are going to be operated in traffic infrastructures of different kinds like tunnels. Due to the confinement feature of traffic tunnels hydrogen deflagration may pose a risk when a hydrogen leak event occurs in a tunnel e.g. failure of the hydrogen storage system caused by a car accident in a tunnel. A water injection system can be designed in tunnels as a mitigation measure to suppress the pressure and thermal loads of hydrogen combustion in accident scenarios. The COM3D is a fully verified three-dimensional finite-difference turbulent flow combustion code which models gas mixing hydrogen combustion and detonation in nuclear containment with mitigation device or other confined facilities like vacuum vessel of fusion and semi-confined hydrogen facilities in industry such as traffic tunnels hydrogen refueling station etc. Therefore by supporting of the European HyTunnel-CS project the COM3D is applied to simulate numerically the hydrogen deflagration accident in a tunnel model being suppressed by water mist injection. The suppression effect of water mist and the suppression mechanism is elaborated and discussed in the study.
Evaluation of Selectivity and Resistance to Poisons of Commercial Hydrogen Sensors
Sep 2013
Publication
The development of reliable hydrogen sensors is crucial for the safe use of hydrogen. One of the main concerns of end-users is sensor reliability in the presence of species other than the target gas which can lead to false alarms or undetected harmful situations. In order to assess the selectivity of commercial of the shelf (COTS) hydrogen sensors a number of sensors of different technology types were exposed to various interferent gas species. Cross-sensitivity tests were performed in accordance to the recommendations of ISO 26142:2010 using the hydrogen sensor testing facilities of NREL and JRC-IET. The results and conclusions arising from this study are presented.
Fracture Properties of Welded 304L in Hydrogen Environments
Sep 2021
Publication
Austenitic stainless steels are used for hydrogen containment of high-pressure hydrogen gas due to their ability to retain high fracture properties despite the degradation due to hydrogen. Forging and other strain-hardening processes are desirable for austenitic stainless steels to increase the material strength and thus accommodate higher stresses and reduce material costs. Welding is often necessary for assembling components but it represents an area of concern in pressure containment structures due to the potential for defects more environmentally susceptible microstructure and reduced strength. Electron beam (EB) welding represent an advanced joining process which has advantages over traditional arc welding techniques through reduced input heat and reduced heat-affected zone (HAZ) microstructure and thus present a means to maintain high strength and improve weld performance in hydrogen gas containment. In this study fracture coupons were extracted from EB welds in forged 304L and subjected to thermal gaseous hydrogen precharging at select pressures to introduce different levels of internal hydrogen content. Fracture tests were then performed on hydrogen precharged coupons at temperatures of both 293 K and 223 K. It was observed that fracture resistance (JH) was dependent on internal hydrogen concentration; higher hydrogen concentrations resulted in lower fracture resistance in both the forged 304L base material and the 304L EB welds. This trend was also apparent at both temperatures: 293 K and 223 K. EB weld samples however maintain high fracture resistance comparable to the forged 304L base material. The role of weld microstructure solidification on fracture is discussed.
Temperature Effect on the Mechanical Properties of Liner Materials used for Type IV Hydrogen Storage Tanks
Sep 2021
Publication
Type IV hydrogen storage tanks play an important role in hydrogen fuel cell vehicles (HFCVs) due to their superiority of lightweight good corrosion and fatigue resistance. It is planned to be used between -40℃ and 85℃ at which the polymer liner may have a degradation of mechanical properties and buckling collapse. This demand a good performance of liner materials in that temperature range. In this article the temperature effect on mechanical properties of polyamide 6 (PA6) liner material including specimens with weld seam was investigated via the stress-strain curve (S-S curve) macroscopic and microscopic morphology. Considering that the mechanical properties will change after the liner molding process this test takes samples directly from the liner. Results show that the tensile strength and tensile modulus increased by 2.46 times and 10.6 times respectively with the decrease of temperature especially in the range from 50℃ to -90℃. For the elongation at break and work of fracture they do not monotonously increase with the temperature up. Both of them reduce when the temperature rises from 20°C to 50°C especially for the work of fracture decreasing by 63%. The weld seam weakens the mechanical properties and the elongation at break and work of fracture are more obvious which are greater than 40% at each temperature. In addition the SEM images indicate that the morphology of fracture surface at -90°C is different from that at other temperatures which is a sufficient evidence of toughness reducing in low temperature.
Cryogenic and Ambient Gaseous Hydrogen Blowdown with Discharge Line Effects
Sep 2021
Publication
The present work performed within the PRESLHY EC-project presents a simplified 1-d transient modelling methodology to account for discharge line effects during blowdown. The current formulation includes friction extra resistance area change and heat transfer through the discharge line walls and is able to calculate the mass flow rate and distribution of all physical variables along the discharge line. Choked flow at any time during the transient is calculated using the Possible Impossible Flow (PIF) algorithm. Hydrogen single phase physical properties and vapour-liquid equilibrium are calculated using the Helmholtz Free Energy (HFE) formulation. Homogeneous Equilibrium Mixture (HEM) model is used for two-phase physical properties. Validation is performed against the new experiments with compressed gaseous hydrogen performed at the DISCHA facility in the framework of PRESLHY (200 bar ambient and cryogenic initial tank temperature 77 K and 4 nozzle diameters 0.5 1 2 and 4 mm) and an older experiment at 900 bar ambient temperature and 2 mm nozzle. Predictions are compared against measured data from the experiments and the relative importance of line heat transfer compared to flow resistance is analysed.
Influence of Non-equilibrium Conditions on Liquid Hydrogen Storage Tank Behavior
Sep 2021
Publication
In a liquid hydrogen storage tank hydrogen vapor exists above the cryogenic liquid. A common modeling assumption of a liquid hydrogen tank is thermodynamic equilibrium. However this assumption may not hold in all conditions. A non-equilibrium storage tank with a pressure relief valve and a burst disc in parallel was modeled in this work. The model includes different boiling regimes to handle scenarios with high heat transfer. The model was first validated with a scenario where normal boil-off from an unused tank was compared to experimental data. Then four abnormal tank scenarios were explored: a loss of vacuum in the insulation layer a high ambient temperature (to simulate an engulfing fire) a high ambient temperature with a simultaneous loss of vacuum and high conduction through the insulation layer. The burst disc of the tank opened only in the cases with extreme heat transfer to the tank (i.e. fire with a loss of vacuum and high insulation conductivity) quickly releasing the hydrogen. In the cases with only a loss of vacuum or only external heat from fire the pressure relief valve on the tank managed to moderate the pressure below the burst disc activation pressure. The high insulation conductivity case highlights differences between the equilibrium and non-equilibrium tank models. The mass loss from the tank through the burst disc is slower using a non-equilibrium model because mass transfer from the liquid to gas phase within the tank becomes limiting. The implications of this model and how it can be used to help inform safety codes and standards are discussed.
Numerical Prediction of Lean Premixed Hydrogen Deflagrations in Vented Vessels
Sep 2021
Publication
In water-cooled nuclear power plants hydrogen gas can be generated by various mechanisms during an accident. In case combustion of the resulting hydrogen-air mixture within the facility occurs existing containment structures may be compromised and excessive radio-active material can be released to the environment. Thus an improved understanding of the propagation of lean hydrogen deflagrations within buildings and structures is essential for the development of appropriate accident management strategies associated with these scenarios. Following the accident in Fukushima Japan the application of three-dimensional computational fluid dynamics methods to high-fidelity detailed analysis of hydrogen combustion processes in both closed and vented vessels has become more widespread. In this study a recently developed large-eddy-simulation (LES) capability is applied to the prediction of lean premixed hydrogen deflagrations in vented vessels. The LES methodology makes use of a flamelet- or progress-variable-based combustion model coupled with an empirical burning velocity model (BVM) an anisotropic block-based adaptive mesh refinement (AMR) strategy an accurate finite-volume numerical scheme and a mesh independent subfilter-scale (SFS) model. Several different vessel and vent sizes and configurations are considered herein. The LES predictions are compared to experimental data obtained from the Large-Scale Vented Combustion Test Facility (LSVCTF) of the Canadian Nuclear Laboratories (CNL) with both quiescent and turbulent initial conditions. Following descriptions of the LES models LES results for both variable chamber sizes and single- and double-vent cases are presented to illustrate the capabilities of the proposed computational approach. In particular the predicted time histories of pressure as well as the maximum overpressure achieved within the vessels and combustion compartments are compared to those from the LSVCTF experiments. The influences of the modelled ignition process initial turbulence and mesh resolution on the LES results are also discussed. The findings highlight the potential and limitations of the proposed LES approach for accurately describing lean premixed hydrogen deflagrations within vented vessels.
Optimization of Emergency Alternatives for Hydrogen Leakage and Explosion Accidents Based on Improved VIKOR
Nov 2023
Publication
Hydrogen leakage and explosion accidents have obvious dangers ambiguity of accident information and urgency of decision-making time. These characteristics bring challenges to the optimization of emergency alternatives for such accidents. Effective emergency decision making is crucial to mitigating the consequences of accidents and minimizing losses and can provide a vital reference for emergency management in the field of hydrogen energy. An improved VIKOR emergency alternatives optimization method is proposed based on the combination of hesitant triangular fuzzy set (HTFS) and the cumulative prospect theory (CPT) termed the HTFS-CPT-VIKOR method. This method adopts the hesitant triangular fuzzy number to represent the decision information on the alternatives under the influence of multi-attributes constructs alternatives evaluation indicators and solves the indicator weights by using the deviation method. Based on CPT positive and negative ideal points were used as reference points to construct the prospect matrix which then utilized the VIKOR method to optimize the emergency alternatives for hydrogen leakage and explosion accidents. Taking an accident at a hydrogen refueling station as an example the effectiveness and rationality of the HTFS-CPT-VIKOR method were verified by comparing with the existing three methods and conducting parameter sensitivity analysis. Research results show that the HTFS-CPT-VIKOR method effectively captures the limited psychological behavior characteristics of decision makers and enhances their ability to identify filter and judge ambiguous information making the decisionmaking alternatives more in line with the actual environment which provided strong support for the optimization of emergency alternatives for hydrogen leakage and explosion accidents.
Numerical Investigation of Hydrogen Jet Dispersion Below and Around a Car in a Tunnel
Sep 2023
Publication
Accidental release from a hydrogen car tank in a confined space like a tunnel poses safety concerns. This Computational Fluid Dynamics (CFD) study focuses on the first seconds of such a release which are the most critical. Hydrogen leaks through a Thermal Pressure Relief Device (TPRD) forms a high-speed jet that impinges on the street spreads horizontally recirculates under the chassis and fills the area below it in about one second. The “fresh-air entrainment effect” at the back of the car changes the concentrations under the chassis and results in the creation of two “tongues” of hydrogen at the rear corners of the car. Two other tongues are formed near the front sides of the vehicle. In general after a few seconds hydrogen starts moving upwards around the car mainly in the form of buoyant blister-like structures. The average hydrogen volume concentrations below the car have a maximum of 71% which occurs at 2 s. The largest “equivalent stoichiometric flammable gas cloud size Q9” is 20.2 m3 at 2.7 s. Smaller TPRDs result in smaller hydrogen flow rates and smaller buoyant structures that are closer to the car. The investigation of the hydrogen dispersion during the initial stages of the leak and the identification of the physical phenomena that occur can be useful for the design of experiments for the determination of the TPRD characteristics for potential safety measures and for understanding the further distribution of the hydrogen cloud in the tunnel.
A Computational Study of Hydrogen Dispersion and Explosion after Large-Scale Leakage of Liquid Hydrogen
Nov 2023
Publication
This study employs the FLACS code to analyze hydrogen leakage vapor dispersion and subsequent explosions. Utilizing pseudo-source models a liquid pool model and a hybrid model combining both we investigate dispersion processes for varying leak mass flow rates (0.225 kg/s and 0.73 kg/s) in a large open space. We also evaluate explosion hazards based on overpressure and impulse effects on humans. The computational results compared with experimental data demonstrated reasonable hydrogen vapor cloud concentration predictions especially aligned with the wind direction. For higher mass flow rate of 0.73 kg/s the pseudo-source model exhibited the most reasonable predictive performance for locations near the leak source despite the hybrid model yielded similar results to the pseudo-source model while the liquid pool model was more suitable for lower mass flow rate of 0.225 kg/s. Regarding explosion analyses using overpressure-impulse diagram higher mass flow rates leaded to potentially fatal overpressure and impulse effects on humans. However lower mass flow rates may cause severe eardrum damage at the maximum overpressure point.
Safety Risk and Strategy Analysis of On-Board Hydrogen System of Hydrogen Fuel Cell Vehicles in China
Nov 2023
Publication
Hydrogen fuel cell vehicles (HFCVs) represent an important breakthrough in the hydrogen energy industry. The safe utilization of hydrogen is critical for the sustainable and healthy development of hydrogen fuel cell vehicles. In this study risk factors and preventive measures are proposed for on-board hydrogen systems during the process of transportation storage and use of fuel cell vehicles. The relevant hydrogen safety standards in China are also analyzed and suggestions involving four safety strategies and three safety standards are proposed.
Green Energy Revolution and Substitution of Hydrocarbons with Hydrogen: Distribution Network Infrastructure Materials
Dec 2023
Publication
Global warming is an accepted fact of life on Earth posing grave consequences in the form of weather patterns with life-threatening outcomes for inhabitants and their cultures especially those of island countries. These wild and unpredictable weather patterns have persuaded authorities governments and industrial leaders to adapt a range of solutions to combat the temperature rise on Earth. One such solution is to abandon fossil fuels (hydrocarbons) for energy generation and employ renewable energy sources or at least use energy sources that do not generate greenhouse gases. One such energy carrier is hydrogen which is expected to slowly replace natural gas and will soon be pumped into the energy distribution pipeline network. Since the current energy distribution network was designed for hydrocarbons its use for hydrogen may pose some threat to the safety of urban society. This is the first time an overview article has examined the replacement of hydrocarbons by hydrogen from a totally different angle by incorporating material science viewpoints. This article discusses hydrogen properties and warns about the issue of hydrogen embrittlement in the current pipeline network if hydrogen is to be pumped through the current energy distribution network i.e. pipelines. It is recommended that sufficient study and research be planned and carried out to ensure the safety of using the current energy distribution network for hydrogen distribution and to set the necessary standards and procedures for future design and construction.
Hybrid Model Predictive Control of Renewable Microgrids and Seasonal Hydrogen Storage
Jun 2023
Publication
Optimal energy management of microgrids enables efficient integration of renewable energies by considering all system flexibilities. For systems with significant seasonal imbalance between energy production and demand it may be necessary to integrate seasonal storage in order to achieve fully decarbonized operation. This paper develops a novel model predictive control strategy for a renewable microgrid with seasonal hydrogen storage. The strategy relies on data-based prediction of the energy production and consumption of an industrial power plant and finds optimized energy flows using a digital twin optimizer. To enable seasonal operation incentives for long-term energy shifts are provided by assigning a cost value to the storage charge and adding it to the optimization target function. A hybrid control scheme based on rule-based heuristics compensates for imperfect predictions. With only 6% oversizing compared to the optimal system layout the strategy manages to deliver enough energy to meet all demand while achieving balanced hydrogen production and consumption throughout the year.
An Experimental Study on the Large-Volume Liquid Hydrogen Release in an Open Space
Apr 2024
Publication
Liquid hydrogen is one of the high-quality energy carriers but a large leak of liquid hydrogen can pose significant safety risks. Understanding its diffusion law after accidental leakage is an important issue for the safe utilization of hydrogen energy. In this paper a series of open-space large-volume liquid hydrogen release experiments are performed to observe the evolution of visible clouds during the release and an array of hydrogen concentration sensors is set up to monitor the fluctuation in hydrogen concentration at different locations. Based on the experimental conditions the diffusion of hydrogen clouds in the atmosphere under different release hole diameters and different ground materials is compared. The results show that with the release of liquid hydrogen the white visible cloud formed by air condensation or solidification is generated rapidly and spread widely and the visible cloud is most obvious near the ground. With the termination of liquid hydrogen release solid air is deposited on the ground and the visible clouds gradually shrink from the far field to the release source. Hydrogen concentration fluctuations in the far field in the case of the cobblestone ground are more dependent on spontaneous diffusion by the hydrogen concentration gradient. In addition compared with the concrete ground the cobblestone ground has greater resistance to liquid hydrogen extension; the diffusion of hydrogen clouds to the far field lags. The rapid increase stage of hydrogen concentration at N8 in Test 7 lags about 3 s behind N12 in Test 6 N3 lags about 7.5 s behind N1 and N16 lags about 8.25 s behind N14. The near-source space is prone to high-concentration hydrogen clouds. The duration of the high-concentration hydrogen cloud at N12 is about 15 s which is twice as long as the duration at N8 increasing the safety risk of the near-source space.
Expansion of Next-Generation Sustainable Clean Hydrogen Energy in South Korea: Domino Explosion Risk Analysis and Preventive Measures Due to Hydrogen Leakage from Hydrogen Re-Fueling Stations Using Monte Carlo Simulation
Apr 2024
Publication
Hydrogen an advanced energy source is growing quickly in its infrastructure and technological development. Urban areas are constructing convergence-type hydrogen refilling stations utilizing existing gas stations to ensure economic viability. However it is essential to conduct a risk analysis as hydrogen has a broad range for combustion and possesses significant explosive capabilities potentially leading to a domino explosion in the most severe circumstances. This study employed quantitative risk assessment to evaluate the range of damage effects of single and domino explosions. The PHAST program was utilized to generate quantitative data on the impacts of fires and explosions in the event of a single explosion with notable effects from explosions. Monte Carlo simulations were utilized to forecast a domino explosion aiming to predict uncertain events by reflecting the outcome of a single explosion. Monte Carlo simulations indicate a 69% chance of a domino explosion happening at a hydrogen refueling station if multi-layer safety devices fail resulting in damage estimated to be three times greater than a single explosion
3D Modeling of the Different Boiling Regimes During Spill and Spreading of Liquid Hydrogen
Nov 2012
Publication
In a future energy generation market the storage of energy is going to become increasingly important. Besides classic ways of storage like pumped storage hydro power stations etc the production of hydrogen will play an important role as an energy storage system. Hydrogen may be stored as a liquefied gas (LH2) on a long term base as well as for short term supply of fuel stations to ensure a so called “green” mobility. The handling with LH2 has been subject to several recent safety studies. In this context reliable simulation tools are necessary to predict the spill and spreading of LH2 during an accidental release. This paper deals with the different boiling regimes: film boiling transition boiling and nucleation boiling after a release and their modeling by means of an inhouse-code for wall evaporation which is implemented in the commercial CFD code ANSYS CFX. The paper will describe the model its implementation and validation against experimental data such as the HSL LH2 spill experiments.
Jet Flame Risk Analysis for Safe Response to Hydrogen Vehicle Accidents
Jun 2023
Publication
With an increase in the use of eco-friendly vehicles such as hybrid electric and hydrogen vehicles in response to the global climate crisis accidents related to these vehicles have also increased. Numerical analysis was performed to optimize the safety of first responders responding to hydrogen vehicle accidents wherein hydrogen jet flames occur. The influence range of the jet flame generated through a 1.8-mm-diameter nozzle was analyzed based on five discharge angles (90 75 60 45 and 30◦ ) between the road surface and the downward vertical. As the discharge angle decreases toward the road surface the risk area that could cause damage moves from the center of the vehicle to the rear; at a discharge angle of 90◦ the range above 9.5 kW/m2 was 1.59 m and 4.09 m to the front and rear of the vehicle respectively. However at a discharge angle of 30◦ it was not generated at the front but was 10.39 m to the rear. In response to a hydrogen vehicle accident first responders should perform rescue activities approaching from a diagonal direction to the vehicle front to minimize injury risk. This study can be used in future hydrogen vehicle design to develop the response strategy of the first responders.
Re-enacting the Hydrogen Tank Explosion of a Fuel-cell Electric Vehicle: An Experimental Study
May 2023
Publication
With the world-wide decision to reduce carbon emissions through the Paris Agreement (2015) the demand for hydrogen-fuelled vehicles has been increasing. Although hydrogen is not a toxic gas it has a wide flammable range (4e75%) and can explode due to static electricity. Therefore studies on hydrogen safety are urgently required. In this study an explosion was induced by applying fire to the lower part of a fuel cell electric vehicle (FCEV). Out of three compressed hydrogen storage tanks installed in the vehicle two did not have hydrogen fuel and one was filled with compressed gaseous hydrogen of 700 bar and forcedly deactivated its temperature-activated pressure relief device. The side-on overpressure transducers were installed by distance in main directions to measure the side-on overpressure generated by the vehicle explosion. A 10 m-long protective barrier was installed on which reflected overpressure displacement and acceleration were measured to examine the effect of attenuation of explosion damage in the event of an accident. The vehicle exploded approximately 11 min after ignition generating a blast wave fireballs and fragments. The results of the experiment showed that the protective barrier could almost completely block explosive pressure smoke and scattering generated during an explosion. Through Probit function analysis the probabilities of an accident occurring were derived based on peak overpressure peak impulse and scattering. The results of this study can be used to develop standard operating procedures (SOPs) for firefighters as the base data for setting the initial operation location and deriving the safe separation distance.
Risk Assessment of Explosion Accidents in Hydrogen Fuel-Cell Rooms Using Experimental Investigations and Computational Fluid Dynamics Simulations
Oct 2023
Publication
For the safe utilization and management of hydrogen energy within a fuel-cell room in a hydrogen-fueled house an explosion test was conducted to evaluate the potential hazards associated with hydrogen accident scenarios. The overpressure and heat radiation were measured for an explosion accident at distances of 1 2 3 5 and 10 m for hydrogen–air mixing ratios of 10% 25% 40% and 60%. When the hydrogen–air mixture ratio was 40% the greatest overpressure was 24.35 kPa at a distance of 1 m from the fuel-cell room. Additionally the thermal radiation was more than 1.5 kW/m2 which could cause burns at a distance of 5 m from the hydrogen fuel-cell room. Moreover a thermal radiation in excess of 1.5 kW/m2 was computed at a distance of 3 m from the hydrogen fuel-cell room when the hydrogen–air mixing ratio was 25% and 60%. Consequently an explosion in the hydrogen fuel-cell room did not considerably affect fatality levels but could affect the injury levels and temporary threshold shifts. Furthermore the degree of physical damage did not reach major structural damage levels causing only minor structural damage.
An Investigation into the Change Leakage when Switching from Natural Gas to Hydrogen in the UK Gas Distribution Network
Sep 2021
Publication
The H21 National Innovation Competition project is examining the feasibility of repurposing the existing GB natural gas distribution network for transporting 100% hydrogen. It aims to undertake an experimental testing programme that will provide the necessary data to quantify the comparative risk between a 100% hydrogen network and the natural gas network. The first phase of the project focuses on leakage testing of a strategic set of assets that have been removed from service which provide a representative sample of assets across the network. This paper presents the work undertaken for Phase 1A (background testing) where HSE and industry partners have tested a range of natural gas pipework assets of varying size material age and pressure-rating in a new bespoke open-air testing facility at the HSE Science and Research Centre Buxton. The assets have been pressurised with hydrogen and then methane and the leakage rate from the assets measured in both cases. The main finding of this work is that the assets tested which leak hydrogen also leak methane. None of the assets were found to leak hydrogen but not methane. In addition repair techniques that were effective at stopping methane leaks were also effective at stopping hydrogen leaks. The data from the experiments have been interpreted to obtain a range of leakage ratios between the two gases for releases under different conditions. This has been compared to the predicted ratio of hydrogen to methane volumetric leak rates for laminar (1.2:1) and turbulent (2.9:1) releases and good agreement was observed.
Hydrogen Storage: Recent Improvements and Industrial Perspectives
Sep 2021
Publication
Efficient storage of hydrogen is crucial for the success of hydrogen energy markets. Hydrogen can be stored either as a compressed gas a refrigerated liquefied gas a cryo-compressed gas or in hydrides. This paper gives an overview of compressed hydrogen storage technologies focusing on high pressure storage tanks in metal and in composite materials. It details specific issues and constraints related to the materials and structure behavior in hydrogen and conditions representative of hydrogen energy uses. This paper is an update of the 2019 version that was presented in Australia. It especially covers recent progress made regarding regulations codes and standards for the design manufacturing periodic inspection and plastic materials’ evaluation of compressed hydrogen storage.
Adapting Maintenance Facilities for Hydrogen
Sep 2021
Publication
Transit planners and managers need to be armed with the best information on how to make the transition towards zero emission transit fleets. Although zero emission transit is becoming increasingly necessary many transit operators are unsure of how to make the transition and how to replace their existing infrastructure especially when it comes to on site bus maintenance facilities. Upgrading vehicle maintenance facilities to safely accommodate hydrogen can be a deciding factor in whether an operator chooses to adopt this fuel for its fleet. This paper reviews best practices in hydrogen bus maintenance facilities for transit agencies. It includes safety and infrastructure factors transit managers must consider when transitioning to servicing and maintaining fuel cell electric buses. Although local requirements and regulations vary this paper will help the reader gain insights on what needs to be considered in transitioning a workshop. As with any fuel hydrogen must be treated with respect and care. Today’s hydrogen fuel cell technologies are mature in their safety features. Fuel cell electric buses are designed and built for safety and the protocols for safe storage maintenance and refuelling are well developed and understood.
AMHYCO Project - Towards Advanced Accident Guidelines for Hydrogen Safety in Nuclear Power Plants
Sep 2021
Publication
Severe accidents in nuclear power plants are potentially dangerous to both humans and the environment. To prevent and/or mitigate the consequences of these accidents it is paramount to have adequate accident management measures in place. During a severe accident combustible gases — especially hydrogen and carbon monoxide — can be released in significant amounts leading to a potential explosion risk in the nuclear containment building. These gases need to be managed to avoid threatening the containment integrity which can result in the releases of radioactive material into the environment. The main objective of the AMHYCO project is to propose innovative enhancements in the way combustible gases are managed in case of a severe accident in currently operating reactors. For this purpose the AMHYCO project pursues three specific activities including experimental investigations of relevant phenomena related to hydrogen / carbon monoxide combustion and mitigation with PARs (Passive Autocatalytic Recombiners) improvement of the predictive capabilities of analysis tools used for explosion hazard evaluation inside the reactor containment as well as enhancement of the Severe Accident Management Guidelines (SAMGs) with respect to combustible gases risk management based on theoretical and experimental results. Officially launched on 1 October 2020 AMHYCO is an EU-funded Horizon 2020 project that will last 4 years from 2020 to 2024. This international project consists of 12 organizations (six from European countries and one from Canada) and is led by the Universidad Politécnica de Madrid (UPM). AMHYCO will benefit from the worldwide experts in combustion science accident management and nuclear safety in its Advisory Board. The paper will give an overview of the work program and planned outcome of the project.
Shock Tube Experiments on Flame Propagation Regimes and Critical Conditions for Flame Acceleration and Detonation Transition for Hydrogen-air Mixtures at Cryogenic Temperatures
Sep 2021
Publication
A series of more than 100 experiments with hydrogen-air mixtures at cryogenic temperatures have been performed in a shock tube in the frame of the PRESLHY project. A wide range of hydrogen concentrations from 8 to 60%H2 in the shock tube of the length of 5 m and 50 mm id was tested at cryogenic temperatures from 80 to 130K at ambient pressure. Flame propagation regimes were investigated for all hydrogen compositions in the shock tube at three different blockage ratios (BR) 0 0.3 and 0.6 as a function of initial temperature. Pressure sensors and InGaAs-photodiodes have been applied to monitor the flame and shock propagation velocity of the process. The experiments at ambient pressure and temperature were conducted as the reference data for cryogenic experiments. A critical expansion ratio for an effective flame acceleration to the speed of sound was experimentally found at cryogenic temperatures. The detonability criterion for smooth and obstructed channels was used to evaluate the detonation cell sizes at cryogenic temperatures as well. The main peculiarities of cryogenic combustion with respect to the safety assessment were that the maximum combustion pressure was several times higher compared to ambient temperature and the run-up-distance to detonation was several times shorter independent of lower chemical reactivity at cryogenic conditions.
Numerical Simulation of Leaking Hydrogen Dispersion Behavior
Sep 2021
Publication
As one kind of clean zero carbon and sustainable energy hydrogen energy has been regarded as the most potential secondary energy. Recently hydrogen refueling station gradually becomes one of important distribution infrastructures that provides hydrogen sources for transport vehicles and other distribution devices. However the highly combustible nature of hydrogen may bring great hazards to environment and human. The safety design of hydrogen usage has been brought to public too. This paper is mainly focused on the hydrogen leakage and dispersion process. A new solver for gaseous buoyancy dispersion process is developed based on OpenFOAM [1]. Thermodynamic and transport properties of gases are updated by library Mutation ++ [2]. For validation two tests of hydrogen dispersion in partially opened space and closed space are presented. Numerical simulation of hydrogen dispersion behavior in hydrogen refueling station is carried out in this paper as well. From the results three phases of injection dispersion and buoyancy can be seen clearly. The profile of hydrogen concentration is tend to be Gaussian in dispersion region. Subsonic H2 jet in stagnant environment is calculated for refueling station the relationship between H2 concentration decay and velocity along the jet trajectory is obtained.
Quantitive Risk Assessment of the Model Representing Latest Japanese Hydrogen Refuelling Stations
Sep 2021
Publication
Current safety codes and technical standards related to Japanese hydrogen refueling stations (HRSs) have been established based on qualitative risk assessment and quantitative effectiveness validation of safety measures for more than ten years. In the last decade there has been significant development in the technologies and significant increment in operational experience related to HRSs. We performed a quantitative risk assessment (QRA) of the HRS model representing Japanese HRSs with the latest information in the previous study. The QRA results were obtained by summing risk contours derived from each process unit. They showed that the risk contours of 10-3 and 10-4 per year were confined within the HRS boundaries whereas those of 10-5 and 10-6 per year are still present outside the HRS boundaries. Therefore we analyzed the summation of risk contours derived from each unit and identified the largest risk scenarios outside the station. The HRS model in the previous study did not consider fire and blast protection walls which could reduce the risks outside the station. Therefore we conducted a detailed risk analysis of the identified scenarios using 3D structure modeling. The heat radiation and temperature rise of jet fire scenarios that pose the greatest risk to the physical surroundings in the HRS model were estimated in detail based on computational fluid dynamics with 3D structures including fire protection walls. Results show that the risks spreading outside the north- west- and east-side station boundaries are expected to be acceptable by incorporating the fire protection wall into the Japanese HRS model.
Characterisation, Dispersion and Electrostatic Hazards of Liquid Hydrogen for the PRESLHY Project
Sep 2021
Publication
Liquid hydrogen has the potential to form part of the energy strategy in the future due to the need to decarbonise and replace fossil fuels and therefore could see widespread use. Adoption of LH2 means that the associated hazards need to be understood and managed. In recognition of this the European Union Fuel Cells and Hydrogen Joint Undertaking co-funded project PRESLHY undertook prenormative research for the safe use of cryogenic liquid hydrogen in non-industrial settings. Several key scenarios were identified as knowledge gaps and both theoretical and experimental studies were conducted to provide insight into these scenarios. This included experiments studying the evolution/dispersion of a hydrogen cloud following a liquid release and the generation of electrostatic charges in hydrogen plumes and pipework each of which are described and discussed. In addition assessment of the physical phase of the hydrogen flow within the pipework (i.e. liquid gas or two phase) was investigated. The objectives experimental set up and result summary are provided. Data generated from these experiments is to be used to generate and validate theoretical models and ultimately contribute to the development of regulations codes and standards for the storage handling and use of liquid hydrogen.
Risk Assessment and Mitigation Evaluation for Hydrogen Vehicles in Private Garages. Experiments and Modelling
Sep 2021
Publication
Governments and local authorities introduce new incentives and regulations for cleaner mobility as part of their environmental strategies to address energy challenges. Fuel cell electric vehicles (FCEVs) are becoming increasingly important and will extend beyond captive fleets reaching private users. Research on hydrogen safety issues is currently led in several projects in order to highlight and manage risks of FCEVs in confined spaces such as tunnels underground parkings repair garages etc. But what about private garages - that involve specific geometries volumes congestion ventilation? This study has been carried out in the framework of PRHyVATE JIP project which aims at better understanding hydrogen build-up and distribution in a private garage. The investigation went through different rates and modes of ventilation. As first step an HAZID (Hazard Identification) has been realized for a generic FCEV. This preliminary work allowed to select and prioritize accidental release scenarios to be explored experimentally with helium in a 40-m3 garage. Several configurations of release ventilation modes and congestion – in transient regime and at steady state – have been tested. Then analytical and numerical calculation approaches have been applied and adjusted to develop a simplified methodology. This methodology takes into account natural ventilation for assessment of hydrogen accumulation and mitigation means optimization. Finally a global risk evaluation – including ignition of a flammable hydrogen-air mixture – has been performed to account for the mostly feared events and to evaluate their consequences in a private garage. Thus preliminary recommendations good practices and safety features for safely parking FCEVs in private garages can be proposed.
A Simple and Low-cost Integrative Sensor System for Methane and Hydrogen Measurement
Sep 2020
Publication
Energy production by methanization or gasification of biomass is dependant on the chemical composition of the gas generated. The resistive sensors based on semiconductor metal oxides like the MQ series sensors are inexpensive and frequently used in gas detection. These sensors initially dedicated to detecting gas leaks in safety systems have relatively small measurement ranges (i.e. limited to concentrations below 10000 ppm). It is therefore necessary to find solutions to adapt these categories of sensors for gas measurements in the energy sector where the gas concentration is much more significant. In this article we propose a protocol using an adaptable capsule for MQ-4 and MQ-8 sensors to measure high concentrations of CH4 and H2 respectively. The technique consists of diluting the gas to be studied in a known volume of air. Three methods are proposed and compared regarding the linearity and the repeatability of the measurements. The first method was done in an airtight enclosed chamber the second method consists of directly injecting the gas on the sensor placed in an open environment and the final method was accomplished by direct injection of the gas on the sensor placed in a partially closed capsule. Comparisons show that the first technique provides the best repeatability with a maximum standard deviation of 13.88% for CH4 measurement and 5.1% for H2. However its linearity is weak (i.e. R2 ¼ 0.8637 for CH4 and R2 ¼ 0.5756 for H2). The second technique has better linearity but bad repeatability. The third technique presents the best results with R2 values of 0.9973 for the CH4 measurement and 0.9472 for H2. The use of the partially closed capsule resulted in an acceptable linear response of the sensors by up to 20% concentration of CH4 and until 13.33% concentration of H2 in the studied gas. The use of this simple and low-cost technique facilitates the characterization of combustible gases in isolated areas. It allows local operators of biomass valorization systems to control and improve their installations while avoiding the high costs of conventional measurement devices. This study hence contributes to the development of rural electrification projects in remote areas.
Experimental Parameters of Ignited Congestion Experiments of Liquid Hydrogen in the PRESLHY Project
Sep 2021
Publication
Liquid hydrogen (LH2) has the potential to form part of the UK energy strategy in the future and therefore could see widespread use due to the relatively high energy density when compared to other renewable energy sources. To study the feasibility of this the European Fuel Cells and Hydrogen Joint Undertaking (FCH JU) funded project PRESLHY undertook pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. Several key scenarios were identified as knowledge gaps and both theoretical and experimental studies were conducted to provide insight into these scenarios. This included experiments studying the effect of congestion on an ignited hydrogen plume that develops from a release of LH2; this paper describes the objectives experimental setup and a summary of the results from these activities. Characterisation of the LH2 release hydrogen concentration and temperatures measurements within the resulting gas cloud was undertaken along with pressure measurements both within the cloud and further afield. Various release conditions and congestion levels were studied. Results showed that at high levels of congestion increased overpressures occurred with the higher flow rates studied including one high order event. Data generated from these experiments is being taken forward to generate and validate theoretical models ultimately to contribute to the development of regulations codes and standards (RCS) for LH2."
Experimental Study on the Self-ignition of Pressurized Hydrogen Released into Three-way Tubes
Sep 2021
Publication
To explore the effect of bifurcation structures on the spontaneous ignition and shock wave result from the sudden release of pressurized hydrogen. Three-way tubes with different bifurcation angles (90° 120° 150°) were used in the experiments. They are two Y-shape tubes and one T-shape tube. The photoelectric and pressure signals in the tube were recorded by the sensor. The results show that the reflected shock wave will be formed at the bifurcation. In addition the intensity and velocity of the leading shock wave will attenuate sharply when it passes through the bifurcation.The smaller bifurcation angle of tubethe smaller overpressure decay rate of shock wave at bifurcation position.The smaller the bifurcation angle of tubes the weaker the reflected shock wave transmitted downstream and the greater attenuation of shock wave intensity. Experimental results have reference value for the safety of hydrogen storage at high-pressure and are helpful to understand the influence of different tube structures on spontaneous ignition when hydrogen is transported at high pressure.
Simulation of Turbulent Combustion in a Small-scale Obstructed Chamber Using Flamefoam
Sep 2021
Publication
Dynamic overpressures achieved during the combustion are related to the acceleration experienced by the propagating flame. In the case of premixed turbulent combustion in an obstructed geometry obstacles in the direction of flow result in a complex flame front interaction with the turbulence generated ahead of it. The interaction of flame front and vortex significantly affect the burning rate the rate of pressure rise and achieved overpressure the geometry of accelerating flame front and resulting structures in the flow field. Laboratory-scale premixed turbulent combustion experiments are convenient for the study of flame acceleration by obstacles in higher resolution. This paper presents numerical simulations of hydrogenair mixture combustion experiments performed in the University of Sydney small-scale combustion chamber. The simulations were performed using flameFoam – an open-source premixed turbulent combustion solver based on OpenFOAM. The experimental and numerical pressure evolutions are compared. Furthermore flow structures which develop due to the interaction between the obstacles and the flow are investigated with different obstacle configurations.
Laminar Burning Velocity, Markstein Length and Cellular Instability of Spherically Propagating NH2/H2/Air Premixed Flames at Various Pressures
Sep 2021
Publication
Blending hydrogen into ammonia can I mprove the burning intensity of ammonia and the safety of hydrogen and it is important to understand the flames of NH3/H2/air mixtures. In this work lamiar flame characteristics of 50-50 (vol%) ammonia-hydrogen mixtures in air were studied using the spherical flame propagation method in a constant-volume bom at initital temperature Tu = 298K and different pressures.
Hydrogen Stratification in Enclosures in Dependence of the Gas Release Momentum
Sep 2021
Publication
The hydrogen dispersion phenomenon in an enclosure depends on the ratio of the gas buoyancy induced momentum. Random diffusive motions of individual gas particles become dominative when the release momentum is low. Then a uniform hydrogen concentration appears in the enclosure instead of the gas stratification below the ceiling. The paper justifies this hypothesis by demonstrating fullscale experimental results of hydrogen dispersion within a confined space under six different release variations. During the experiments hydrogen was released into the test room of 60 m3 volume in two methods: through a nozzle and through 21 points evenly distributed on the emission box cover (multipoint release). Each release method was tested with three different hydrogen volume flow rates (3.17·10−3 m3/s 1.63·10−3 m3/s 3.34·10−4 m3/s). The tests confirm the increase of hydrogen convective upward flow and its stratification tendency relative to increased volume flow. A tendency of more uniform hydrogen cloud distribution when Mach Reynolds and Froud number values decreased was demonstrated. Because the hydrogen dispersion phenomena impact fire and explosive hazards the presented experimental results could help fire protection systems be in an enclosure designed allowing their effectiveness optimization.
Effect of Flow Speed on Ignition Characteristics of Hydrogen/air Mixtures
Sep 2021
Publication
A fuel cell vehicle has a purging system for exhausting contaminated hydrogen gas. Notwithstanding the allowable hydrogen emissions levels in the purging system are regulated by the GTR a further research on the safety requirement of emissions concentrations is therefore needed for the vehicle design into a more rational system. In the present study the effects of flow speed concentration humidity on ignition characteristics of hydrogen/air mixtures were experimentally investigated. The results demonstrate that the value of Lower Flammable Limit increased with an increase in the velocity of hydrogen/air mixtures and slightly increased with a decrease in oxygen concentration.
Experimental Study on Flame Characteristics of Cryogenic Hydrogen Jet Fire
Sep 2021
Publication
In this work cryogenic hydrogen fires at fixed pressures and various initial temperatures were investigated experimentally. Flame length width heat fluxes and temperatures in down-stream regions were measured for the scenarios with 1.6-3 mm jet nozzle 106 to 273 K 2-5 barabs. The results show that the flame size is related to not only the jet nozzle diameter but also the release pressure and initial temperature. The correlations of normalized flame length and width are proposed with the stagnation pressure and the ratio of ambient and stagnation temperatures. Under constant pressure the flame size total radiative power and radiation fraction increase with the decrease of temperature due to lower choked flow velocity and higher density of cryogenic hydrogen. The correlation of radiation fraction proposed by Molina et al. at room temperature is not suitable to predict the cryogenic hydrogen jet fires. Based on piecewise polynomial law
Simulation of Hydrogen Mixing and Par Operation During Accidental Release in an LH2 Carrier Engine Room
Sep 2021
Publication
Next-generation LH2 carriers may use the boil-off gas from the cargo tanks as additional fuel for the engine. As a consequence hydrogen pipes will enter the room of the ship’s propulsion system and transport hydrogen to the main engine. The hydrogen distribution resulting from a postulated hydrogen leak inside the room of the propulsion system has been analyzed by means of Computational Fluid Dynamics (CFD). In a subsequent step simulations with passive auto-catalytic recombiners (PARs) were carried out in order to investigate if the recombiners can increase the safety margins during such accident scenarios. CFD enables a 3D prediction of the transient distribution with a high resolution allowing to identify local accumulation of hydrogen and consequently to identify optimal PAR positions as well as to demonstrate the efficiency of the PARs. The simulation of the unmitigated reference case reveals a strong natural circulation driven by the density difference of hydrogen and the incoming cold air from the ventilation system. Globally this natural circulation dilutes the hydrogen and removes a considerable amount from the room of the ship’s propulsion system via the ventilation ducts. However a hydrogen accumulation beyond the flammability limit is identified below the first ceiling above the leak position and the back-side wall of the engine room. Based on these findings suitable positions for recombiners were identified. The design objectives of the PAR system were on the one hand to provide both high instantaneous and integral removal rate and on the other hand to limit build-up of flammable clouds by means of depletion and PAR induced mixing processes. The simulations performed with three different PAR arrangements (variation of large and<br/>small PAR units at different positions) confirm that the PARs reduce efficiently the hydrogen<br/>accumulations.
Effect of Mechanical Ventilation on Accidental Hydrogen Releases - Large Scale Experiments
Sep 2021
Publication
This paper presents a series of experiments on the effectiveness of existing mechanical ventilation systems during accidental hydrogen releases in confined spaces like underground garages. The purpose was to find the mass flow rate limit hence the TPRD diameter limit that will not require a change in the ventilation system. The experiments were performed in a 40 ft ISO container in Norway and hydrogen gas was used in all experiments. The forced ventilation system was installed with a standard outlet 315 mm diameter. The ventilation parameters during the investigation were British Standard with 10 ACH and British Standard with 6 ACH. The hydrogen releases were obtained through 0.5 mm and 1 mm nozzle from different hydrogen reservoir pressures. Both types of mass flow: constant and blowdown were included in the experimental matrix. The analysis of hydrogen concentration of created hydrogen cloud in the container shows the influence of the forced ventilation on hydrogen releases together with TPRD diameter and reservoir pressure. The generated experimental data will be used to validate a CFD model in the next step.
Evidence Base Utilised to Justify a Hydrogen Blend Gas Network Safety Case
Sep 2021
Publication
Blending hydrogen with natural gas up to 20 % mol/mol has been identified as a key enabler of hydrogen deployment within the UK gas network. This work outlines the evidence base generated to form the basis of safety submitted to the Health and Safety Executive (HSE) to justify a demonstration of hydrogen blending on a live public gas network within the UK supplying a hydrogen blend to 668homes over the course of 10 months. An evidence base to demonstrate that gas users are not prejudiced by the addition of hydrogen is required by the Gas Safety (Management) Regulations [1] to allow hydrogen distribution above the 0.1 mol% limit specified within the regulations. The technical evidence generated to support the safety case presented to the HSE concerned the implications of introducing a hydrogen blend on appliance operation materials gas characteristics and operational procedures. The outputs of the technical evidence workstreams provided input data to a Quantitative Risk Assessment (QRA) of the GB gas distribution network. The QRA was developed in support of the safety case to allow a causal understanding of public risk to be understood where harm due to gas usage was defined as risk to life caused either by carbon monoxide poisoning or as a result of fires/explosions. Public records were used to calibrate and validate the base risk model to understand the dynamics of public risk due to natural gas usage. The experimental and analytical results of the technical workstreams were then used to derive risk model inputs relating to a hydrogen blend. This allowed a quantified comparison of risk to be understood to demonstrate parity of safety between natural gas and a hydrogen blend. This demonstration of risk parity is a condition precedent of allowing the distribution and utilisation of hydrogen blends within the GB gas network.
Numerical Simulation of Hydrogen Deflagration Using CFD
Sep 2021
Publication
Hydrogen is seen as an important future energy carrier as part of the move away from traditional hydrocarbon sources. Delayed ignition of a hydrogen-air mixture formed from an accidental release of hydrogen in either a confined or congested environment can lead to the generation of overpressure impacting both people and assets. An understanding of the possible overpressures generated is critical in designing facilities and effective mitigation systems against hydrogen explosion hazards. This paper describes the numerical modelling of hydrogen deflagrations using a new application PDRFOAM-R that is part of the wider OpenFOAM open-source CFD package of routines for the solution of systems of partial differential equations. The PDRFOAM-R code solves momentum and continuity equations the combustion model is based on flame area transport and the turbulent burning velocity correlation is based on Markstein and Karlovitz numbers. PDRFOAM-R is derived from publicly available PDRFOAM tool and it resolves small and large obstacles unlike PDRFOAM which is based on the Porosity Distributed Resistance approach. The PDRFOAM-R code is validated against various unconfined-uncongested and semi-confined congested explosion experiments. The flame dynamics and pressure history predicted from the simulation show a reasonable comparison with the experiments.
Numerical Analysis on the Mechanism of Blast Mitigation by Water Droplets
Sep 2021
Publication
Hydrogen has a high risk of ignition owing to its extremely low ignition energy and wide range of flammability. Therefore acquiring parameters relating to safe usage is of particular interest. The ignition of hydrogen generates combustion processes such as detonation and deflagration which may produce a blast wave. The severity of injuries sustained from a blast wave is determined by its strength. To reduce the physical hazards caused by explosion there is a need for some concepts for attenuating explosions and blast waves. In the present study we used water droplets as a material to reduce the blast wave strength. Numerical analysis of the interaction between blast waves and water droplets in a shock tube was conducted to understand the mitigation mechanism of blast wave. In this report we numerically modelled the experiment conducted by Mataradze et al. [1] to understand the main factor of blast mitigation by water droplets. In order to quantitatively clarify the mitigation effect of water droplets on the blast wave especially by quasi-steady drag here we conducted parameter studies on water droplet sprayed region. From this calculation it was suggested that the location of water droplet sprayed layer did not affect the blast mitigation effect at far side of the high explosives.
Quantitative Risk Analysis of Scaled-up Hydrogen Facilities
Sep 2021
Publication
Development of hydrogen facilities such as hydrogen refuelling stations (HRS) at scale is a fine balance between economy and safety where an optimal solution would both prevent showstoppers due to cost of increased safety measures and prevent showstoppers due to hydrogen accidents. A detailed Quantitative Risk Analysis (QRA) methodology is presented where the aim is to establish the total risk of the facility and use it to find the right level of safety features such as blast walls and layout. With upscaled hydrogen facilities comes larger area footprints and more potential leak points. These effects will cause increased possible consequence in terms of vapour cloud explosions and increased leak frequencies. Both effects contributing negative to the total risk of the hydrogen facility. At the same time as the number of such facilities is increasing rapidly the frequency of incidents can also increase. A risk-based approach is employed where inherently safe solutions is investigated and cost efficient and acceptable solutions can be established. The present QRA uses well established tools such as SAFETI FLACS and Express which are fitted for hydrogen risks. By using the established Explosion Risk Analysis tool Express the explosion risk inside the station can be found. By using CFD tools actively one can point at physical risk drivers such as equipment layout that can minimize gas cloud build-up on the station. The explosion simulations are further used to find the effects of e.g. blast wall on the pressures affecting on people on the other side of the wall. This is used together with the results from the SAFETI analysis to develop risk contours around the facility. Current standardized safety distances are discussed by considering the effects of scaling and risk drivers on the safety distances. The methodology can be used to develop certain requirement for how hydrogen facilities should be built inherently safe and in cost-efficient ways.
Effect of TPRD Diameter and Direction of Release on Hydrogen Dispersion in Underground Parking
Sep 2021
Publication
Unignited hydrogen release in underground parking could be considered inherently safer if the safety strategy to avoid the formation of the flammable hydrogen-air mixture under a ceiling is followed. This strategy excludes destructive deflagrative combustion and associated pressure and thermal effects in the case of ignition. This paper aims at understanding the effects of the thermally activated pressure relieve device (TPRD) diameter and direction of release on the build-up of hydrogen flammable concentration under the ceiling in the presence of mechanical ventilation required for underground parking. The study employs the similarity law for hydrogen jet concentration decay in a free under-expanded jet to find the lower limit of TPRD diameter that excludes the formation of a flammable mixture under the ceiling during upward release. This approach is conservative and does not include the effect of mechanical ventilation providing flow velocity around a few meters per second which is significantly below velocities in hydrogen momentum-dominated under-expanded jets. Hydrogen releases downwards under a vehicle at different angles and with different air velocities due to mechanical ventilation were investigated using computational fluid dynamics (CFD). The joint effect of TPRD diameter release direction and mechanical ventilation is studied. TPRD diameters for the release of hydrogen upwards and downwards preventing the creation of flammable hydrogen-air mixture under the parking ceiling are defined for different ceiling heights and locations of TPRD above the floor. Recommendations to the design of TPRD devices to underpin the safe introduction of hydrogen fuelled vehicles in currently existing underground parking and infrastructure are formulated."
Tactical Depressurization of Hydrogen and CNG Tanks Using Rifles and Other Projectiles
Sep 2021
Publication
After a tank has been exposed to crash violence or an external fire it might in some situations be judged dangerous to move the vessel due to the risk of a sudden tank rupture. Therefore Swedish rescue services have a long history of using rifles to penetrate and therefore depressurize the vessels. In this paper some first steps on providing guidance on the selection of ammunition and required stand back distance are presented. The results indicate that a stand back distance on the order of 100 m is required and that the standard 7.62 Ball should only be used for composite CNG-tanks while stronger ammunitions are needed for steel and composite hydrogen tanks. However more research is required to provide a more solid scientific underpinning of the tactic guidance.
Spontaneous Ignition of Cryo-Compressed Hydrogen in a T-Shaped Channel System
Aug 2022
Publication
Sudden releases of pressurised hydrogen may spontaneously ignite by the so-called “diffusion ignition” mechanism. Several experimental and numerical studies have been performed on spontaneous ignition for compressed hydrogen at ambient temperature. However there is no knowledge of the phenomenon for compressed hydrogen at cryogenic temperatures. The study aims to close this knowledge gap by performing numerical experiments using a computational fluid dynamics model validated previously against experiments at atmospheric temperatures to assess the effect of temperature decrease from ambient 300 K to cryogenic 80 K. The ignition dynamics is analysed for a T-shaped channel system. The cryo-compressed hydrogen is initially separated from the air in the T-shaped channel system by a burst disk (diaphragm). The inertia of the burst disk is accounted for in the simulations. The numerical experiments were carried out to determine the hydrogen storage pressure limit leading to spontaneous ignition in the configuration under investigation. It is found that the pressure limit for spontaneous ignition of the cryo-compressed hydrogen at temperature 80 K is 9.4 MPa. This is more than 3 times larger than pressure limit for spontaneous ignition of 2.9 MPa in the same setup at ambient temperature of 300 K.
IGEM/SR/23 Review of Thermal Radiation and Noise for Hydrogen Venting
Nov 2021
Publication
IGEM/SR/23 (“Venting of natural gas”) provides recommendations for the conceptual design operation and safety aspects of permanent temporary and emergency venting of natural gas. The document was originally developed many years ago and the current edition dates to 1995. The document is due to be reviewed and updated for application to natural gas but the aim of this study is not to review the applicability of the document for natural gas but to assess the possible impact of 100% hydrogen on specific aspects of the existing guidance.<br/>A key element of the guidance concerns the safe dispersion distances for natural gas as vents are intended to provide a means of safely dispersing gas in the atmosphere without ignition. Guidance on safe dispersion distances for venting are provided in Section 6.6 accompanied by graphs showing the relationship between the mass flow rate through the vent and the safe (horizontal) dispersion distance. Details of the model used to predict the dispersion distances are given in Appendix 1. However for dispersion the guidance in IGEM/SR/23 has been superseded by similar guidance on hazard distances for unignited releases in IGEM/SR/25 (“Hazardous area classification of natural gas installations”) [2]. A comprehensive review of the applicability of IGEM/SR/25 to hydrogen is already underway for the LTS Futures project and is not duplicated here.<br/>However IGEM/SR/23 contains guidance on other important aspects relevant to the safe design and operation of vents which are not addressed elsewhere in the IGEM suite of standards; in particular guidance on hazard ranges for thermal radiation (in the event of an unplanned ignition of the venting gas) and noise.<br/>The main aim of this report is to assess the potential impact of replacing natural gas with 100% hydrogen on the guidance in IGEM/SR/23 concerned with thermal hazards with a secondary objective of assessing the available information to comment on the possible influence of hydrogen on noise.
Effect of Ignition Energy and Hydrogen Addition on Laminar Flame Speed, Ignition Delay Time, and Flame Rising Time of Lean Methane/Air Mixtures
Mar 2022
Publication
A series of experiments were performed to investigate the effect of ignition energy (Eig) and hydrogen addition on the laminar burning velocity (Su 0 ) ignition delay time (tdelay) and flame rising time (trising) of lean methane−air mixtures. The mixtures at three different equivalence ratios (φ) of 0.6 0.7 and 0.8 with varying hydrogen volume fractions from 0 to 50% were centrally ignited in a constant volume combustion chamber by a pair of pin-to-pin electrodes at a spark gap of 2.0 mm. In situ ignition energy (Eig ∼2.4 mJ ÷ 58 mJ) was calculated by integration of the product of current and voltage between positive and negative electrodes. The result revealed that the Su 0 value increases non-linearly with increasing hydrogen fraction at three equivalence ratios of 0.6 0.7 and 0.8 by which the increasing slope of Su 0 changes from gradual to drastic when the hydrogen fraction is greater than 20%. tdelay and trising decrease quickly with increasing hydrogen fraction; however trising drops faster than tdelay at φ = 0.6 and 0.7 and the reverse is true at φ = 0.8. Furthermore tdelay transition is observed when Eig > Eigcritical by which tdelay drastically drops in the pre-transition and gradually decreases in the post-transition. These results may be relevant to spark ignition engines operated under lean-burn conditions.
Explosive Phase Transition in LH2
Sep 2021
Publication
This paper describes two models for analysing and simulating the physical effects of explosive phase transition of liquid hydrogen (LH2) also known as cold BLEVE. The present work is based on theoretical and experimental work for liquefied CO2. A Rankine Hugoniot analysis for evaporation waves that was previously developed for CO2 is now extended to LH2. A CFD-method for simulating two-phase flow with mass transfer between the phases is presented and compared with the Rankine Hugoniot analysis results. The Rankine Hugoniot method uses real fluid equations of state suited for LH2 while the CFD method uses linear equations of state suited for shock capturing methods. The results show that there will be a blast from a catastrophic rupture of an LH2 vessel and that the blast waves will experience a slow decay due to the large positive pressure phase.
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