Projects & Initiatives

A final report covering covering activity in 2021 and early 2022 including: standards and certification safety assessment and appliance and meter development. It has a foreword from Mark Taylor BEIS Deputy Director for Energy Innovation and an introduction letter from Arup Hy4Heat Director Mark Neller.

The 2015 Programme Review Report refers to the fifth review of the FCH JU project portfolio and covers 100 projects funded through annual calls for proposals from 2009 to 2013.<br/>The reviews began in 2011 following a recommendation arising from the interim evaluation of the FCH JU which identified the need to ensure that the overall project portfolio fulfilled the objectives of the FCH JU Multi-Annual Implementation and Work Plans.

The present document is part of a larger literature survey of this WP aiming to establish the current status of gas utilisation technologies in order to determine the impact of hydrogen (H₂) admixture on natural gas (NG) appliances. This part focuses on the non-combustion related aspects of injecting hydrogen in the gas distribution networks within buildings including hydrogen embrittlement of metallic materials chemical compatibility and leakage issues. In the particular conditions of adding natural gas and hydrogen (NG / H2) mixture into a gas distribution network hydrogen is likely to reduce the mechanical properties of metallic components. This is known as hydrogen embrittlement (HE) (Birnbaum 1979). This type of damage takes place once a critical level of stress / strain and hydrogen content coexist in a susceptible microstructure. Currently four mechanisms were identified and will be discussed in detail. The way those mechanisms act independently or together is strongly dependent on the material the hydrogen charging procedure and the mechanical loading type. The main metallic materials used in gas appliances and gas distribution networks are: carbon steels stainless steels copper brass and aluminium alloys (Thibaut 2020). The presented results showed that low alloy steels are the most susceptible materials to hydrogen embrittlement followed by stainless steels aluminium copper and brass alloys. However the relative pressures of the operating conditions of gas distribution network in buildings are low i.e. between 30 to 50 mbar. At those low hydrogen partial pressures it is assumed that a gas mixture composed of NG and up to 50% H2 should not be problematic in terms of HE for any of the metallic materials used in gas distribution network unless high mechanical stress / strain and high stress concentrations are applied. The chemical compatibility of hydrogen with other materials and specifically polyethylene (PE) which is a reference material for the gas industry is also discussed. PE was found to have no corrosion issues and no deterioration or ageing was observed after long term testing in hydrogen gas. The last non-combustion concern related to the introduction of hydrogen in natural gas distribution network is the propensity of hydrogen toward leakage. Indeed the physical properties of hydrogen are different from other gases such as methane or propane and it was observed that hydrogen leaks 2.5 times quicker than methane. This bibliographical report on material deterioration chemical compatibility and leakage concerns coming with the introduction of NG / H₂ mixture in the gas distribution network sets the basis for the upcoming experimental work where the tightness of gas distribution network components will be investigated (Task 3.2.3 WP3). In addition tightness of typical components that connect end-user appliances to the local distribution line shall be evaluated as well.

This work programme was focused on identifying a suitable odorant for use in a 100% hydrogen gas grid (domestic use such as boilers and cookers). The research involved a review of existing odorants (used primarily for natural gas) and the selection of five suitable odorants based on available literature. One odorant was selected based on possible suitability with a Polymer Electrolyte Membrane (PEM) based fuel cell vehicle which could in future be a possible end-user of grid hydrogen. NPL prepared Primary Reference Materials containing the five odorants in hydrogen at the relevant amount fraction levels (as would be found in the grid) including ones provided by Robinson Brothers (the supplier of odorants for natural gas in the UK). These mixtures were used by NPL to perform tests to understand the effects of the mixtures on pipeline (metal and plastic) appliances (a hydrogen boiler provided by Worcester Bosch) and PEM fuel cells. HSE investigated the health and environmental impact of these odorants in hydrogen. Olfactory testing was performed by Air Spectrum to characterise the ‘smell’ of each odorant. Finally an economic analysis was performed by E4tech. The results confirm that Odorant NB would be a suitable odorant for use in a 100% hydrogen gas grid for combustion applications but further research would be required if the intention is to supply grid hydrogen to stationery fuel cells or fuel cell vehicles. In this case further testing would need to be performed to measure the extent of fuel cell degradation caused by the non-sulphur odorant obtained as part of this work programme and also other UK projects such as the Hydrogen Grid to Vehicle (HG2V) project[1] would provide important information about whether a purification step would be required regardless of the odorant before the hydrogen purity would be suitable for a PEM fuel cell vehicle. If purification was required it would be fine to use Odorant NB as this would be removed during the purification step.

This report and any attachment is freely available on the Hy4Heat website here. The report can also be downloaded directly by clicking on the pdf icon above 

In July 2020 the European Union unveiled its new Hydrogen Strategy a visionary plan to accelerate the adoption of green hydrogen to meet the EU’s net-zero emissions goal by 2050. Combined with smaller-scale plans in South Korea and Japan IEEFA believes this could form the beginnings of a global green hydrogen economy.

Green hydrogen produced exclusively with renewable energy has been acclaimed for decades but ever lower solar electricity costs mean this time really is different.

We expect the EU’s initiative to find strong support as the proposed investment of €430bn by 2030 places it in pole position to develop a world-class green energy manufacturing industry and provides a vital bridge for energy transition by repurposing existing ‘natural’ gas pipelines and fossil-fuel dependent ports.

In the past year numerous green hydrogen projects have been proposed primarily in Asia Europe Australia.

We estimate there are 50 viable projects globally announced in the past year with a total hydrogen production capacity of 4 million tons per annum and renewable power capacity of 50 gigawatts (GW) requiring capex of US$75bn.

The paper can be download on the IEEFA website

Reducing the cost of delivering hydrogen to fuelling stations and dispensing it into fuel cell electric vehicles (FCEVs) is one critical element of efforts to increase the cost-competitiveness of FCEVs. Today hydrogen is primarily delivered to stations by trucks. Pipeline delivery is much rarer: one urban U.S. station has been supplied with 800-psi hydrogen from an industrial hydrogen pipeline since 2011 and a German station on the edge of an industrial park has been supplied with 13000-psi hydrogen from a pipeline since 2006. This article compares the economics of existing U.S. hydrogen delivery methods with the economics of a high-pressure scalable intra-city pipeline system referred to here as the “HyLine” system. In the HyLine system hydrogen would be produced at urban industrial or commercial sites compressed to 15000 psi stored at centralized facilities delivered via high-pressure pipeline to retail stations and dispensed directly into FCEVs. Our analysis of retail fuelling station economics in Los Angeles suggests that as FCEV demand for hydrogen in an area becomes sufficiently dense pipeline hydrogen delivery gains an economic advantage over truck delivery. The HyLine approach would also enable cheaper dispensed hydrogen compared with lower-pressure pipeline delivery owing to economies of scale associated with integrated compression and storage. In the largest-scale fuelling scenario analyzed (a network of 24 stations with capacities of 1500 kg/d each and hydrogen produced via steam methane reforming) HyLine could potentially achieve a profited hydrogen cost of $5.3/kg which is approximately equivalent to a gasoline cost of $2.7/gal (assuming FCEVs offer twice the fuel economy of internal combustion engine vehicles and vehicle cost is competitive). It is important to note that significant effort would be required to develop technical knowledge codes and standards that would enable a HyLine system to be viable. However our preliminary analysis suggests that the HyLine approach merits further consideration based on its potential economic advantages. These advantages could also include the value of minimizing retail space used by hydrogen compression and storage sited at fuelling stations which is not reflected in our analysis.

The H21 Leeds City Gate project is a study with the aim of determining the feasibility from both a technical and economic viewpoint of converting the existing natural gas network in Leeds one of the largest UK cities to 100% hydrogen. The project has been designed to minimise disruption for existing customers and to deliver heat at the same cost as current natural gas to customers. The project has shown that:

• The gas network has the correct capacity for such a conversion
• It can be converted incrementally with minimal disruption to customers
• Minimal new energy infrastructure will be required compared to alternatives
• The existing heat demand for Leeds can be met via steam methane reforming and salt cavern storage using technology in use around the world today

The project has provided costs for the scheme and has modelled these costs in a regulatory finance model. In addition the availability of low-cost bulk hydrogen in a gas network could revolutionise the potential for hydrogen vehicles and via fuel cells support a decentralised model of combined heat and power and localised power generation.

This report and any attachment is freely available on the ENA Smarter Networks Portal here. IGEM Members can download the report and any attachment directly by clicking on the pdf icon above.

An overview of the HyDeploy project at Keele University where hydrogen is being blended with natural gas to demonstrate the feasibility of using hydrogen to heat our homes.

The UK Government signed legislation on 27th June 2019 committing the UK to a legally binding target of Net Zero emissions by 2050. Climate change is one of the most significant technical economic social and business challenges facing the world today.

The H21 NIC Phase 1 project delivered an optimally designed experimentation and testing programme supported by the HSE Science Division and DNV GL with the aim to collect quantifiable evidence to support that the UK distribution network of 2032 will be comparably as safe operating on 100% hydrogen as it currently is on

natural gas. This innovative project begins to fill critical safety evidence gaps surrounding the conversion of the UK gas network to 100% hydrogen. This will facilitate progression towards H21 Phase 2 Operational Safety Demonstrations and the H21 Phase 3 Live Trials to promote customer acceptability and ultimately aid progress towards a government policy decision on heat.

DNV GL and HSE Science Division were engaged to undertake the experimentation testing and QRA update programme of work. DNV GL and HSE Science Division also peer reviewed each other’s programme of work at various stages throughout the project undertaking a challenge and review of the experimental data and results to provide confidence in the conclusions.

A strategic set of tests was designed to cover the range of assets represented across the Great Britain gas distribution networks. The assets used in the testing were mostly recovered from the distribution network as part of the ongoing Iron Mains Risk Reduction Replacement Programme. Controlled testing against a well-defined master testing plan with both natural gas and 100% hydrogen was then undertaken to provide the quantitative evidence to forecast any change to background leakage levels in a 100% hydrogen network.

Key Findings from Phase 1a:

• Of the 215 assets tested 41 of them were found to leak 19 of them provided sufficient data to be able to compare hydrogen and methane leak rates.
• The tests showed that assets that were gas tight on methane were also gas tight on hydrogen. Assets that leaked on hydrogen also leaked
• on methane including repaired assets.
• The ratio of the hydrogen to methane volumetric leak rates varied between 1.1 and 2.2 which is largely consistent with the bounding values expected for laminar and turbulent (or inertial) flow which gave ratios of 1.2 and 2.8 respectively.
• None of the PE assets leaked; cast ductile and spun iron leaked to a similar degree (around 26-29% of all iron assets leaked) and the proportion of leaking steel assets was slightly less (14%).
• Four types of joint were responsible for most of the leaks on joints: screwed lead yarn bolted gland and hook bolts.
• All of the repairs that sealed methane leaks also were effective when tested with hydrogen.

The Health and Safety Laboratory (HSL) has carried out an investigation into the gas characteristics that may influence the leakage dispersion and flammability hazards associated with blended natural gas-hydrogen mixtures containing up to 20 % mol/mol hydrogen. The work was carried out under contract to Cadent & Northern Gas Networks as part of the HyDeploy project which was commissioned to investigate the feasibility of using blended hydrogen-natural gas mixtures in UK mains gas distribution networks.

Under the HyDeploy project a demonstration scheme is being carried out at Keele University in which it is planned to inject up to 20 % mol/mol hydrogen. Keele is Britain’s largest campus university and an ideal test site for a demonstration scheme as its gas distribution network is largely independent of the national gas network but still subject to UK gas industry procedural controls. It is anticipated that a successful demonstration scheme will facilitate the use of blended natural gas-hydrogen mixtures throughout the UK leading to significant reductions in carbon dioxide emissions. The project is being led by Cadent & Northern Gas Networks and also involves ITM Power Progressive Energy Keele University and HSL in consortium.

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