Applications & Pathways
Impact of Hydrogen Mixture on Fuel Consumption and Exhaust Gas Emissions in a Truck with Direct‑Injection Diesel Engine
May 2023
Publication
Hydrogen addition affects the composition of exhaust gases in vehicles. However the effects of hydrogen addition to compression ignition engines in running vehicles have not been evaluated. Hydrogen‑mixed air was introduced into the air intake of a truck equipped with a direct‑ injection diesel engine and running on a chassis dynamometer to investigate the effect of hydrogen addition on fuel consumption and exhaust gas components. The reduction in diesel consumption and the increase in hydrogen energy share (HES) showed almost linear dependence where the percentage decrease in diesel consumption is approximately 0.6 × HES. The percentage reduction of CO2 showed a one‑to‑one relationship to the reduction in diesel consumption. The reduction in emissions of CO PM and hydrocarbons (except for ethylene) had one to one or a larger correlation with the reduction of diesel consumption. On the other hand it was observed that NOx emissions increased and the percentage increase of NOx was 1.5~2.0 times that of HES. The requirement for total energy supply was more when hydrogen was added than for diesel alone. In the actual running mode only 50% of the energy of added hydrogen was used to power the truck. As no adjustments were made to the engine in this experiment a possible disadvantage that could be improved by adjusting the combustion conditions.
Cryogenic Hydrogen Jet and Flame for Clean Energy Applications: Progress and Challenges
May 2023
Publication
Industries across the world are making the transition to net-zero carbon emissions as government policies and strategies are proposed to mitigate the impact of climate change on the planet. As a result the use of hydrogen as an energy source is becoming an increasingly popular field of research particularly in the aviation sector where an alternative green renewable fuel to the traditional hydrocarbon fuels such as kerosene is essential. Hydrogen can be stored in multiple ways including compressed gaseous hydrogen cryo-compressed hydrogen and cryogenic liquid hydrogen. The infrastructure and storage of hydrogen will play a pivotal role in the realisation of large-scale conversion from traditional fuels with safety being a key consideration. This paper provides a review on previous work undertaken to study the characterisation of both unignited and ignited hydrogen jets which are fundamental phenomena for the utilisation of hydrogen. This includes work that focuses on the near-field flow structure dispersion in the far-field ignition and flame characteristics with multi-physics. The safety considerations are also included. The theoretical models and computational fluid dynamics (CFD) multiphase and reactive flow approaches are discussed. Then an overview of previous experimental work is provided before focusing the review on the existing computational results with comparison to experiments. Upon completion of this review it is highlighted that the complex near-field physics and flow phenomena are areas lacking in research. The near-field flow properties and characteristics are of significant importance with respect to the ignition and combustion of hydrogen.
Process of Transformation to Net Zero Steelmaking: Decarbonisation Scenarios Based on the Analysis of the Polish Steel Industry
Apr 2023
Publication
The European steel industry is experiencing new challenges related to the market situation and climate policy. Experience from the period of pandemic restrictions and the effects of Russia’s armed invasion of Ukraine has given many countries a basis for including steel along with raw materials (coke iron ore electricity) in economic security products (CRMA). Steel is needed for economic infrastructure and construction development as well as a material for other industries (without steel factories will not produce cars machinery ships washing machines etc.). In 2022 steelmakers faced a deepening energy crisis and economic slowdown. The market situation prompted steelmakers to impose restrictions on production volumes (worldwide production fell by 4% compared to the previous year). Despite the difficult economic situation of the steel industry (production in EU countries fell by 11% in 2022 compared to the previous year) the EU is strengthening its industrial decarbonisation policy (“Fit for 55”). The decarbonisation of steel production is set to accelerate by 2050. To sharply reduce carbon emissions steel mills need new steelmaking technologies. The largest global steelmakers are already investing in new technologies that will use green hydrogen (produced from renewable energy sources). Reducing iron ore with hydrogen plasma will drastically reduce CO2 emissions (steel production using hydrogen could emit up to 95% less CO2 than the current BF + BOF blast furnace + basic oxygen furnace integrated method). Investments in new technologies must be tailored to the steel industry. A net zero strategy (deep decarbonisation goal) may have different scenarios in different EU countries. The purpose of this paper was to introduce the conditions for investing in low-carbon steelmaking technologies in the Polish steel market and to develop (based on expert opinion) scenarios for the decarbonisation of the Polish steel industry.
Assessing the Sustainability of Liquid Hydrogen for Future Hypersonic Aerospace Flight
Dec 2022
Publication
This study explored the applications of liquid hydrogen (LH2 ) in aerospace projects followed by an investigation into the efficiency of ramjets scramjets and turbojets for hypersonic flight and the impact of grey blue and green hydrogen as an alternative to JP-7 and JP-8 (kerosene fuel). The advantage of LH2 as a propellant in the space sector has emerged from the relatively high energy density of hydrogen per unit volume enabling it to store more energy compared to conventional fuels. Hydrogen also has the potential to decarbonise space flight as combustion of LH2 fuel produces zero carbon emissions. However hydrogen is commonly found in hydrocarbons and water and thus it needs to be extracted from these molecular compounds before use. Only by considering the entire lifecycle of LH2 including the production phase can its sustainability be understood. The results of this study compared the predicted Life Cycle Assessment (LCA) emissions of the production of LH2 using grey blue and green hydrogen for 2030 with conventional fuel (JP-7 and JP-8) and revealed that the total carbon emissions over the lifecycle of LH2 were greater than kerosene-derived fuels.
Three-Stage Modeling Framework for Analyzing Islanding Capabilities of Decarbonized Energy Communities
May 2023
Publication
Contrary to microgrids (MGs) for which grid code or legislative support are lacking in the majority of cases energy communities (ECs) are one of the cornerstones of the energy transition backed up by the EU’s regulatory framework. The main difference is that unlike MGs ECs grow and develop organically through citizen involvement and investments in the existing low-voltage (LV) distribution networks. They are not planned and built from scratch as closed distribution systems that are independent of distribution system operator plans as assumed in the existing literature. An additional benefit of ECs could be the ability to transition into island mode contributing to the resilience of power networks. To this end this paper proposes a three-stage framework for analyzing the islanding capabilities of ECs. The framework is utilized to comprehensively assess and compare the islanding capabilities of ECs whose organic development is based upon three potential energy vectors: electricity gas and hydrogen. Detailed dynamic simulations clearly show that only fully electrified ECs inherently have adequate islanding capabilities without the need for curtailment or additional investments.
Fueling Tomorrow's Commute: Current Status and Prospects of Public Bus Transit Fleets Powered by Sustainable Hydrogen
Apr 2024
Publication
Transportation is an economic sector that contributes significantly to global warming due to its high consumption of fossil fuels and sustainably produced hydrogen is a major contender for an alternative clean energy source. Public transit is vital for environmental sustainability via reducing individual vehicle usage and traffic congestion and the prospect of powering buses using hydrogen fuel has been extensively studied lately. This paper seeks to comprehensively review the current status of research on hydrogen-powered buses considering triple bottom line sustainability perspectives. A brief technical overview of prospective environmentally benign hydrogen production processes has been presented. Technological economic and environmental findings and research trends seen in recent analyses on hydrogen-powered buses have been summarized along with the status quo of global hydrogen refuelling stations. Identified focal points for future studies include performance enhancements refuelling infrastructure propagation and policy formulation. The conclusions derived from this review will benefit the accelerated deployment of hydrogen-fuelled public transit fleets.
A Rational Approach to the Ecological Transition in the Cruise Market: Technologies and Design Compromises for the Fuel Switch
Jan 2023
Publication
Supporting policies to achieve a green revolution and ecological transition is a global trend. Although the maritime transport of goods and people can rightly be counted among the least polluting sectors much can be done to further reduce its environmental footprint. Moreover to boost the ecological transition of vessels a whole series of international regulations and national laws have been promulgated. Among these the most impactful on both design and operational management of ships concern the containment of air-polluting emissions in terms of GHG NOx SOx and PM. To address this challenge it might seem that many technologies already successfully used in other transport sectors could be applied. However the peculiar characteristics of ships make this statement not entirely true. In fact technological solutions recently adopted for example in the automotive sector must deal with the large size of vessels and the consequent large amount of energy necessary for their operation. In this paper with reference to the case study of a medium/large-sized passenger cruise ship the use of different fuels (LNG ammonia hydrogen) and technologies (internal combustion engines fuel cells) for propulsion and energy generation on board will be compared. By imposing the design constraint of not modifying the payload and the speed of the ship the criticalities linked to the use of one fuel rather than another will be highlighted. The current limits of application of some fuels will be made evident with reference to the state of maturity of the relevant technologies. Furthermore the operational consequences in terms of autonomy reduction will be presented. The obtained results underline the necessity for shipowners and shipbuilders to reflect on the compromises required by the challenges of the ecological transition which will force them to choose between reducing payload or reducing performance.
Economic Evaluation of an Ammonia-Fueled Ammonia Carrier Depending on Methods of Ammonia Fuel Storage
Dec 2021
Publication
This study proposed two concepts for ammonia fuel storage for an ammonia-fueled ammonia carrier and evaluated these concepts in terms of economics. The first concept was to use ammonia in the cargo tank as fuel and the second concept was to install an additional independent fuel tank in the vessel. When more fuel tanks were installed there was no cargo loss. However there were extra costs for fuel tanks. The target ship was an 84000 m3 ammonia carrier (very large gas carrier VLGC). It traveled from Kuwait to South Korea. The capacity of fuel tanks was 4170 m3 which is the required amount for the round trip. This study conducted an economic evaluation to compare the two proposed concepts. Profits were estimated based on sales and life cycle cost (LCC). Results showed that sales were USD 1223 million for the first concept and USD 1287 million for the second concept. Profits for the first and second concepts were USD 684.3 million and USD 739.5 million respectively. The second concept showed a USD 53.1 million higher profit than the first concept. This means that the second concept which installed additional independent fuel tanks was better than the first concept in terms of economics. Sensitivity analysis was performed to investigate the influence of given parameters on the results. When the ammonia fuel price was changed by ±25% there was a 15% change in the profits and if the ammonia (transport) fee was changed by ±25% there was a 45% change in the profits. The ammonia fuel price and ammonia (cargo) transport fee had a substantial influence on the business of ammonia carriers.
Carbon Footprint Assessment of Hydrogen and Steel
Dec 2022
Publication
Hydrogen has the potential to decarbonize a variety of energy-intensive sectors including steel production. Using the life cycle assessment (LCA) methodology the state of the art is given for current hydrogen production with a focus on the hydrogen carbon footprint. Beside the state of the art the outlook on different European scenarios up to the year 2040 is presented. A case study of the transformation of steel production from coal-based towards hydrogen- and electricity-based metallurgy is presented. Direct reduction plants with integrated electric arc furnaces enable steel production which is almost exclusively based on hydrogen and electricity or rather on electricity alone if hydrogen stems from electrolysis. Thus an integrated steel site has a demand of 4.9 kWh of electric energy per kilogram of steel. The carbon footprint of steel considering a European sustainable development scenario concerning the electricity mix is 0.75 kg CO2eq/kg steel in 2040. From a novel perspective a break-even analysis is given comparing the use of natural gas and hydrogen using different electricity mixes. The results concerning hydrogen production presented in this paper can also be transferred to application fields other than steel.
A Comparative Study of Energy Consumption and Recovery of Autonomous Fuel-Cell Hydrogen–Electric Vehicles Using Different Powertrains Based on Regenerative Braking and Electronic Stability Control System
Mar 2021
Publication
Today with the increasing transition to electric vehicles (EVs) the design of highly energy-efficient vehicle architectures has taken precedence for many car manufacturers. To this end the energy consumption and recovery rates of different powertrain vehicle architectures need to be investigated comprehensively. In this study six different powertrain architectures—four independent in-wheel motors with regenerative electronic stability control (RESC) and without an RESC one-stage gear (1G) transmission two-stage gear (2G) transmission continuously variable transmission (CVT) and downsized electric motor with CVT—were mathematically modeled and analyzed under real road conditions using nonlinear models of an autonomous hydrogen fuel-cell electric vehicle (HFCEV). The aims of this paper were twofold: first to compare the energy consumption performance of powertrain architectures by analyzing the effects of the regenerative electronic stability control (RESC) system and secondly to investigate the usability of a downsized electrical motor for an HFCEV. For this purpose all the numerical simulations were conducted for the well-known FTP75 and NEDC urban drive cycles. The obtained results demonstrate that the minimum energy consumption can be achieved by a 2G-based powertrain using the same motor; however when an RESC system is used the energy recovery/consumption rate can be increased. Moreover the results of the article show that it is possible to use a downsized electric motor due to the CVT and this powertrain significantly reduces the energy consumption of the HFCEV as compared to all the other systems. The results of this paper present highly significant implications for automotive manufacturers for designing and developing a cleaner electrical vehicle energy consumption and recovery system.
Modelling and Evaluation of PEM Hydrogen Technologies for Frequency Ancillary Services in Future Multi-energy Sustainable Power Systems
Mar 2019
Publication
This paper examines the prospect of PEM (Proton Exchange Membrane) electrolyzers and fuel cells to partake in European electrical ancillary services markets. First the current framework of ancillary services is reviewed and discussed emphasizing the ongoing European harmonization plans for future frequency balancing markets. Next the technical characteristics of PEM hydrogen technologies and their potential uses within the electrical power system are discussed to evaluate their adequacy to the requirements of ancillary services markets. Last a case study based on a realistic representation of the transmission grid in the north of the Netherlands for the year 2030 is presented. The main goal of this case study is to ascertain the effectiveness of PEM electrolyzers and fuel cells for the provision of primary frequency reserves. Dynamic generic models suitable for grid simulations are developed for both technologies including the required controllers to enable participation in ancillary services markets. The obtained results show that PEM hydrogen technologies can improve the frequency response when compared to the procurement with synchronous generators of the same reserve value. Moreover the fast dynamics of PEM electrolyzers and fuel cells can help mitigate the negative effects attributed to the reduction of inertia in the system.
Effects of Hydrogen Mixture Ratio and Scavenging Air Temperature on Combustion and Emission Characteristics of a 2-stroke Marine Engine
Nov 2022
Publication
A numerical study was conducted to investigate the effects of hydrogen and scavenging air temperature (SAT) on the combustion and emission characteristics of a 2-stroke heavy-duty dual-fuel (DF) marine engine at full load. The engine had a 700 mm bore fuelled with hydrogen–methane (H2-CH4) mixtures. Three-dimensional simulations of the combustion and emission formation inside the engine cylinder with various H2 contents in the H2-CH4 mixture were performed. ANSYS FLUENT simulation software was used to analyse the engine performance in-cylinder pressure temperature and emission characteristics. The CFD models were validated against the measured data recorded from the engine experiments. The results showed that an increase in the in-cylinder peak pressure increased the engine power when the H2 content in the H2-CH4 mixture increased. Notably CO2 and soot emissions decreased (up to more than 65%) when the H2 content in the gaseous mixture increased to 50%. Specific NO emissions in the DF modes were lower than that of the diesel mode when the H2 content in the gaseous mixture was lower than 40%. However they increased compared to the diesel mode when the H2 content continued to increase. This limits the H2 amount that should be used in a gaseous mixture creating NO emissions. The results also showed that the SAT cooling method can further reduce emission problems while enhancing engine power. In particular reducing the SAT to 28 ◦C in the gaseous mixture with 10% H2 ensured that the DF mode emitted the lowest NO emissions compared to the diesel mode. This reduced NO emissions by 37.92% compared to the measured NO emissions of the research engine (a Tier II marine engine). This study successfully analysed the benefits of using an H2-CH4 mixture as the primary fuel and the SAT cooling method in a 2-stroke ME-GI heavy-duty marine engine.
Small-Scale Hybrid and Polygeneration Renewable Energy Systems: Energy Generation and Storage Technologies, Applications, and Analysis Methodology
Dec 2022
Publication
The energy sector is nowadays facing new challenges mainly in the form of a massive shifting towards renewable energy sources as an alternative to fossil fuels and a diffusion of the distributed generation paradigm which involves the application of small-scale energy generation systems. In this scenario systems adopting one or more renewable energy sources and capable of producing several forms of energy along with some useful substances such as fresh water and hydrogen are a particularly interesting solution. A hybrid polygeneration system based on renewable energy sources can overcome operation problems regarding energy systems where only one energy source is used (solar wind biomass) and allows one to use an all-in-one integrated systems in order to match the different loads of a utility. From the point of view of scientific literature medium and large-scale systems are the most investigated; nevertheless more and more attention has also started to be given to small-scale layouts and applications. The growing diffusion of distributed generation applications along with the interest in multipurpose energy systems based on renewables and capable of matching different energy demands create the necessity of developing an overview on the topic of small-scale hybrid and polygeneration systems. Therefore this paper provides a comprehensive review of the technology operation performance and economical aspects of hybrid and polygeneration renewable energy systems in small-scale applications. In particular the review presents the technologies used for energy generation from renewables and the ones that may be adopted for energy storage. A significant focus is also given to the adoption of renewable energy sources in hybrid and polygeneration systems designs/modeling approaches and tools and main methodologies of assessment. The review shows that investigations on the proposed topic have significant potential for expansion from the point of view of system configuration hybridization and applications.
A Model for Cost- and Greenhouse Gas Optimal Material and Energy Allocation of Biomass and Hydrogen
Nov 2022
Publication
BENOPT an optimal material and energy allocation model is presented which is used to assess cost-optimal and/or greenhouse gas abatement optimal allocation of renewable energy carriers across power heat and transport sectors. A high level of detail on the processes from source to end service enables detailed life-cycle greenhouse gas and cost assessments. Pareto analyses can be performed as well as thorough sensitivity analyses. The model is designed to analyse optimal biomass and hydrogen usage as a complement to integrated assessment and power system models
Fuel Cell Products for Sustainable Transportation and Stationary Power Generation: Review on Market Perspective
Mar 2023
Publication
The present day energy supply scenario is unsustainable and the transition towards a more environmentally friendly energy supply system of the future is inevitable. Hydrogen is a potential fuel that is capable of assisting with this transition. Certain technological advancements and design challenges associated with hydrogen generation and fuel cell technologies are discussed in this review. The commercialization of hydrogen-based technologies is closely associated with the development of the fuel cell industry. The evolution of fuel cell electric vehicles and fuel cell-based stationary power generation products in the market are discussed. Furthermore the opportunities and threats associated with the market diffusion of these products certain policy implications and roadmaps of major economies associated with this hydrogen transition are discussed in this review.
Dynamic Process Modeling of Topside Systems for Evaluating Power Consumption and Possibilities of Using Wind Power
Dec 2022
Publication
Norwegian offshore wind farms may be able to supply power to offshore oil and gas platforms in the near future thanks to the expeditious development of offshore wind technology. This would result in a reduction in CO2 emissions from oil and gas offshore installations which are currently powered predominantly by gas turbines. The challenge with using wind power is that offshore oil and gas installations require a fairly constant and stable source of power whereas wind power typically exhibits significant fluctuations over time. The purpose of this study is to perform a technical feasibility evaluation of using wind power to supply an offshore oil and gas installation on the basis of dynamic process simulations. Throughout the study only the topside processing system is considered since it is the most energy-intensive part of an oil and gas facility. An offshore field on the Norwegian Continental Shelf is used as a case study. The results indicate that when the processing system operates in steady-state conditions it cannot be powered solely by wind energy and another power source is required to compensate for low wind power generation intervals. An alternative would be to store wind energy during periods of high generation (e.g. by producing hydrogen or ammonia) and use it during periods of low generation. Utilizing energy storage methods wind energy can be continuously used for longer periods of time and provide a suitable constant power source for the studied case. Higher constant power can also be provided by increasing the efficiency of energy recovery and storage processes. Alternatively these two technologies may be integrated with gas turbines if the required storage cannot be provided or higher power is required. It was estimated that the integration of wind energy could result in noticeable reductions in CO2 emissions for the case study. Additionally according to the results the production storage and reuse of hydrogen and ammonia on-site may be viable options for supplying power.
On the Use of a Hydrogen-Fueled Engine in a Hybrid Electric Vehicle
Dec 2022
Publication
Hybrid electric vehicles are currently one of the most effective ways to increase the efficiency and reduce the pollutant emissions of internal combustion engines. Green hydrogen produced with renewable energies is an excellent alternative to fossil fuels in order to drastically reduce engine pollutant emissions. In this work the author proposes the implementation of a hydrogen-fueled engine in a hybrid vehicle; the investigated hybrid powertrain is the power-split type in which the engine two electric motor/generators and the drive shaft are coupled together by a planetary gear set; this arrangement allows the engine to operate independently from the wheels and thus to exploit the best efficiency operating points. A set of numeric simulations were performed in order to compare the gasoline-fueled engine with the hydrogen-fueled one in terms of the thermal efficiency and total energy consumed during a driving cycle. The simulation results show a mean engine efficiency increase of around 17% when fueled with hydrogen with respect to gasoline and an energy consumption reduction of around 15% in a driving cycle.
Hydrogen Fuel Cell Power System—Development Perspectives for Hybrid Topologies
Mar 2023
Publication
In recent years the problem of environmental pollution especially the emission of greenhouse gases has attracted people’s attention to energy infrastructure. At present the fuel consumed by transportation mainly comes from fossil energy and the strong traffic demand has a great impact on the environment and climate. Fuel cell electric vehicles (FCEVs) use hydrogen energy as a clean alternative to fossil fuels taking into account the dual needs of transportation and environmental protection. However due to the low power density and high manufacturing cost of hydrogen fuel cells their combination with other power supplies is necessary to form a hybrid power system that maximizes the utilization of hydrogen energy and prolongs the service life of hydrogen fuel cells. Therefore the hybrid power system control mode has become a key technology and a current research hotspot. This paper first briefly introduces hydrogen fuel cells then summarizes the existing hybrid power circuit topology categorizes the existing technical solutions and finally looks forward to the future for different scenarios of hydrogen fuel cell hybrid power systems. This paper provides reference and guidance for the future development of renewable hydrogen energy and hydrogen fuel cell hybrid electric vehicles.
Biological CO2-Methanation: An Approach to Standardization
May 2019
Publication
Power-to-Methane as one part of Power-to-Gas has been recognized globally as one of the key elements for the transition towards a sustainable energy system. While plants that produce methane catalytically have been in operation for a long time biological methanation has just reached industrial pilot scale and near-term commercial application. The growing importance of the biological method is reflected by an increasing number of scientific articles describing novel approaches to improve this technology. However these studies are difficult to compare because they lack a coherent nomenclature. In this article we present a comprehensive set of parameters allowing the characterization and comparison of various biological methanation processes. To identify relevant parameters needed for a proper description of this technology we summarized existing literature and defined system boundaries for Power-to-Methane process steps. On this basis we derive system parameters providing information on the methanation system its performance the biology and cost aspects. As a result three different standards are provided as a blueprint matrix for use in academia and industry applicable to both biological and catalytic methanation. Hence this review attempts to set the standards for a comprehensive description of biological and chemical methanation processes.
Fuel-Cell Electric Vehicles: Plotting a Scientific and Technological Knowledge Map
Mar 2020
Publication
The fuel-cell electric vehicle (FCEV) has been defined as a promising way to avoid road transport greenhouse emissions but nowadays they are not commercially available. However few studies have attempted to monitor the global scientific research and technological profile of FCEVs. For this reason scientific research and technological development in the field of FCEV from 1999 to 2019 have been researched using bibliometric and patent data analysis including network analysis. Based on reports the current status indicates that FCEV research topics have reached maturity. In addition the analysis reveals other important findings: (1) The USA is the most productive in science and patent jurisdiction; (2) both Chinese universities and their authors are the most productive in science; however technological development is led by Japanese car manufacturers; (3) in scientific research collaboration is located within the tri-polar world (North America–Europe–Asia-Pacific); nonetheless technological development is isolated to collaborations between companies of the same automotive group; (4) science is currently directing its efforts towards hydrogen production and storage energy management systems related to battery and hydrogen energy Life Cycle Assessment and greenhouse gas (GHG) emissions. The technological development focuses on technologies related to electrically propelled vehicles; (5) the International Journal of Hydrogen Energy and SAE Technical Papers are the two most important sources of knowledge diffusion. This study concludes by outlining the knowledge map and directions for further research.
The Role of Hydrogen in the Optimal Design of Off-grid Hybrid Renewable Energy Systems
Jan 2022
Publication
The optimal design of off-grid hybrid renewable energy systems (HRESs) is a challenging task which often involves conflicting goals to be faced. In this work levelized cost of energy (LCOE) and CO2 emissions have been addressed simultaneously by using the ε-constraint method together with the particle swarm optimization (PSO) algorithm. Cost-emissions Pareto fronts of different HRES configurations were developed to gain greater awareness about the potential of renewable-based energy systems in off-grid applications. Various combinations of the following components were investigated: photovoltaic panels wind turbines batteries hydrogen and diesel generators. The hydrogen-based system comprises an electrolyzer to convert the excess renewable energy into hydrogen a pressurized tank for H2 storage and a fuel cell for the reconversion of hydrogen into electricity during renewable energy deficits. Electrolyzer and fuel cell devices were modelled by means of part-load performance curves. Size-dependent costs and component lifetimes as a function of the cumulative operational duty were also considered for a more accurate techno-economic assessment. The proposed methodology was applied to the Froan islands (Norway) which were chosen as a reference case study since they are well representative of many other insular microgrid environments in Northern Europe. Results from the sizing simulations revealed that energy storage devices are key components to reduce the dependency on fossil fuels. In particular the hydrogen storage system is crucial in off-grid areas to enhance the RES penetration and avoid a sharp increase in the cost of energy. Hydrogen in fact allows the battery and RES technologies not to be oversized thanks to its cost-effective long-term storage capability. Concerning the extreme case with no diesel the cheapest configuration which includes both batteries and hydrogen has an LCOE of 0.41 €/kWh. This value is around 35% lower than the LCOE of a system with only batteries as energy storage.
Frequency Regulation of an Islanded Microgrid Using Hydrogen Energy Storage Systems: A Data-Driven Control Approach
Nov 2022
Publication
Hydrogen energy storage (HES) systems have recently received attention due to their potential to support real-time power balancing in a power grid. This paper proposes a data-driven model predictive control (MPC) strategy for HES systems in coordination with distributed generators (DGs) in an islanded microgrid (MG). In the proposed strategy a data-driven model of the HES system is developed to reflect interactive operations of an electrolyzer hydrogen tank and fuel cell and hence the optimal power sharing with DGs is achieved to support real-time grid frequency regulation (FR). The MG-level controller cooperates with a device-level controller of the HES system that overrides the FR support based on the level of hydrogen. Small-signal analysis is used to evaluate the contribution of FR support. Simulation case studies are also carried out to verify the accuracy of the data-driven model and the proposed strategy is effective for improving the real-time MG frequency regulation compared with the conventional PI-based strategy.
A Novel Optimal Power Control for a City Transit Hybrid Bus Equipped with a Partitioned Hydrogen Fuel Cell Stack
May 2020
Publication
The development of more sustainable and zero-emissions collective transport solutions could play a very important measure in the near future within smart city policies. This paper tries to give a contribution to this aim proposing a novel approach to fuel cell vehicle design and operation. Traditional difficulties experienced in fuel cell transient operation are in fact normally solved in conventional vehicle prototypes through the hybridization of the propulsion system and with the complete fulfillment of transients in road energy demand through a high-capacity onboard energy storage device. This makes it normally necessary to use Li-ion battery solutions accepting their restrictions in terms of weight costs energy losses limited lifetime and environmental constraints. The proposed solution instead introduces a partitioning of the hydrogen fuel cell (FC) and novel optimal power control strategy with the aim of limiting the capacity of the energy storage still avoiding FC transient operation. The limited capacity of the resulting energy storage systems which instead has to answer higher power requests makes it possible to consider the utilization of a high-speed flywheel energy storage system (FESS) in place of high energy density Li-ion batteries. The proposed control strategy was validated by vehicle simulations based on a modular and parametric model; input data were acquired experimentally on an operating electric bus in real traffic conditions over an urban bus line. Simulation results highlight that the proposed control strategy makes it possible to obtain an overall power output for the FC stacks which better follows road power demands and a relevant downsizing of the FESS device.
Batteries, Fuel Cells, or Engines? A Probabilistic Economic and Environmental Assessment of Electricity and Electrofuels for Heavy Goods Vehicles
Oct 2022
Publication
Uncertainty surrounding the total cost of ownership system costs and life cycle environmental impacts means that stakeholders may lack the required information to evaluate the risks of transitioning to low-carbon fuels and powertrains. This paper assesses the life cycle costs and well-to-wheel environmental impacts of using electricity and electrofuels in Heavy Good Vehicles (HGVs) whilst considering input parameter uncertainty. The complex relationship between electricity cost electrolyser capacity factor CO2 capture cost and electricity emissions intensity is assessed within a Monte Carlo based framework to identify scenarios where use of electricity or electrofuels in heavy goods vehicles makes economic and environmental sense. For vehicles with a range of less than 450 km battery electric vehicles achieve the lowest total cost of ownership for an electricity cost less than 100 €/MWh. For vehicles that require a range of up to 900 km hydrogen fuel cell vehicles represent the lowest long-term cost of abatement. Power-to-methane and power-to-liquid scenarios become economically competitive when low-cost electricity is available at high-capacity factors and CO2 capture costs for fuel synthesis are below 100 €/tCO2; these fuels may be more applicable to decarbonise shipping and aviation. Battery electric HGVs reduce greenhouse gas emissions by 50% compared to the diesel baseline with electricity emissions of 350 gCO2e/kWh. Electricity emissions less than 35 gCO2e/kWh are required for the power-to-methane and power-to-liquid scenarios to meet EU emissions savings criteria. High vehicle capital costs and a lack of widespread refuelling infrastructure may hinder initial uptake of low-carbon fuels and powertrains for HGVs.
Optimal Design of a Hydrogen-powered Fuel Cell System for Aircraft Applications
Mar 2024
Publication
Recently hydrogen and fuel cells have gained interest as an emerging technology to mitigate the effects of climate change caused by the aviation sector. The aim of this work is to evaluate the applicability of this technology to an existing regional aircraft in order to assess its electrification with the aim of reducing greenhouse gas emissions and achieving sustainability goals. The design of a proton-exchange membrane fuel cell system (PEMFC) with the inclusion of liquid hydrogen storage is carried out. Specifically a general mathematical model is developed which involves multiple scales ranging from individual cells to aircraft scale. First the fuel cell electrochemical model is developed and validated against published polarization curves. Then different sizing approaches are used to compute the overall weight of the hydrogen-based propulsion system in order to optimize the system and minimize its weight. Crucially this work underscores that the feasibility of hydrogenbased fuel cell systems relies not only on hydrogen storage but especially on the electrochemical cell performance which influences the size of the balance of plant and especially its thermal management section. In particular the strategic significance of working with fuel cells at partial loads is demonstrated. This entails achieving an optimal balance between the stacks oversizing and the weights of both hydrogen storage and balance of plant thereby minimizing the overall weight of the system. It is thus shown that an integrated approach is imperative to guide progress towards efficient and implementable hydrogen technology in regional aviation. Furthermore a high-performance PEMFC is analyzed resulting in an overall weight reduction up to nearly 10% compared to the baseline case study. In this way it is demonstrated as technological advancements in PEMFCs can offer further prospects for improving system efficiency.
Progress and Challenges in Multi-stack Fuel Cell System for High Power Applications: Architecture and Energy Management
Jan 2023
Publication
With the development of fuel cells multi-stack fuel cell system (MFCS) for high power application has shown tremendous development potential owing to their obvious advantages including high efficiency durability reliability and pollution-free. Accordingly the state-of-the-art of MFCS is summarized and analyzed to advance its research. Firstly the MFCS applications are presented in high-power scenarios especially in transportation applications. Then to further investigate the MFCS MFCS including hydrogen and air subsystem thermal and water subsystem multi-stack architecture and prognostics and health monitoring are reviewed. It is noted that prognostics and health monitoring are investigated rarely in MFCS compared with previous research. In addition the efficiency and durability of MFCS are not only related to the application field and design principle but also the energy management strategy (EMS). The reason is that the EMS is crucial for lifespan cost and efficiency in the multi-stack fuel cell system. Finally the challenge and development potential of MFCS is proposed to provide insights and guidelines for future research.
Fuel Cell Electric Vehicles (FCEV): Policy Advances to Enhance Commercial Success
May 2021
Publication
Many initiatives and policies attempt to make our air cleaner by reducing the carbon foot imprint on our planet. Most of the existing and planned initiatives have as their objectives the reduction of carbon dependency and the enhancement of newer or better technologies in the near future. However numerous policies exist for electric vehicles (EVs) and only some policies address specific issues related to fuel cell electric vehicles (FCEV). The lack of a distinction between the policies for EVs and FCEVs provides obstacles for the advancement of FCEV-related technologies that may otherwise be successful and competitive in the attempt to create a cleaner planet. Unfortunately the lack of this distinction is not always based on intellectual or scientific evidence. Therefore governments may need to introduce clearer policy distinctions in order to directly address FCEV-related challenges that may not pertain to other EVs. Unfortunately lobbyism continues to exist that supports the maintenance of the status quo as new technologies may threaten traditional less sustainable approaches to provide opportunities for a better environment. This lobbyism has partially succeeded in hindering the advancement of new technologies partially because the development of new technologies may reduce profit and business opportunities for traditionalists. However these challenges are slowly overcome as the demand for cleaner air and lower carbon emissions has increased and a stronger movement toward newer and cleaner technologies has gained momentum. This paper will look at policies that have been either implemented or are in the process of being implemented to address the challenge of overcoming traditional obstacles with respect to the automobile industry. The paper reviewed synthesized and discussed policies in the USA Japan and the European Union that helped implement new technologies with a focus on FCEVs for larger mass markets. These regions were the focus of this paper because of their particular challenges. South Korea and China were not included in this discussion as these countries already have equal or even more advanced policies and initiatives in place.
Analysis of Crash Characteristics of Hydrogen Storage Structure of Hydrogen Powered UAV
Nov 2022
Publication
In the context of green aviation as an internationally recognized solution hydrogen energy is lauded as the “ultimate energy source of the 21st century” with zero emissions at the source. Developed economies with aviation industries such as Europe and the United States have announced hydrogen energy aviation development plans successively. The study and development of high-energy hydrogen fuel cells and hydrogen energy power systems have become some of the future aviation research focal points. As a crucial component of hydrogen energy storage and delivery the design and development of a safe lightweight and efficient hydrogen storage structure have drawn increasing consideration. Using a hydrogen-powered Unmanned Aerial Vehicle (UAV) as the subject of this article the crash characteristics of the UAV’s hydrogen storage structure are investigated in detail. The main research findings are summarized as follows: (1) A series of crash characteristics analyses of the hydrogen storage structure of a hydrogen-powered UAV were conducted and the Finite Element Analysis (FEA) response of the structure under different impact angles internal pressures and impact speeds was obtained and analyzed. (2) When the deformation of the hydrogen storage structure exceeds 50 mm and the strain exceeds 0.8 an initial crack will appear at this part of the hydrogen storage structure. The emergency release valve should respond immediately to release the gas inside the tank to avoid further damage. (3) Impact angle and initial internal pressure are the main factors affecting the formation of initial cracks.
Research Progress, Trends, and Current State of Development on PEMFC-New Insights from a Bibliometric Analysis and Characteristics of Two Decades of Research Output
Nov 2022
Publication
The consumption of hydrogen could increase by sixfold in 2050 compared to 2020 levels reaching about 530 Mt. Against this backdrop the proton exchange membrane fuel cell (PEMFC) has been a major research area in the field of energy engineering. Several reviews have been provided in the existing corpus of literature on PEMFC but questions related to their evolutionary nuances and research hotspots remain largely unanswered. To fill this gap the current review uses bibliometric analysis to analyze PEMFC articles indexed in the Scopus database that were published between 2000–2021. It has been revealed that the research field is growing at an annual average growth rate of 19.35% with publications from 2016 to 2012 alone making up 46% of the total articles available since 2000. As the two most energy-consuming economies in the world the contributions made towards the progress of PEMFC research have largely been from China and the US. From the research trend found in this investigation it is clear that the focus of the researchers in the field has largely been to improve the performance and efficiency of PEMFC and its components which is evident from dominating keywords or phrases such as ‘oxygen reduction reaction’ ‘electrocatalysis’ ‘proton exchange membrane’ ‘gas diffusion layer’ ‘water management’ ‘polybenzimidazole’ ‘durability’ and ‘bipolar plate’. We anticipate that the provision of the research themes that have emerged in the PEMFC field in the last two decades from the scientific mapping technique will guide existing and prospective researchers in the field going forward.
Influence of Hydrogen Production in the CO2 Emissions Reduction of Hydrogen Mettalurgy Transformation in Iron and Steel Industry
Jan 2023
Publication
The transformation of hydrogen metallurgy is a principal means of promoting the iron and steel industry (ISI) in reaching peak and deep emissions reduction. However the environmental impact of different hydrogen production paths on hydrogen metallurgy has not been systemically discussed. To address this gap based on Long-range Energy Alternatives Planning System (LEAP) this paper constructs a bottom-up energy system model that includes hydrogen production iron and steel (IS) production and power generation. By setting three hydrogen production structure development paths namely the baseline scenario business-as-usual (BAU) scenario and clean power (CP) scenario the carbon dioxide (CO2) emissions impact of different hydrogen production paths on hydrogen metallurgy is carefully evaluated from the perspective of the whole industry and each IS production process. The results show that under the baseline scenario the hydrogen metallurgy transition will help the CO2 emissions of ISI peak at 2.19 billion tons in 2024 compared to 2.08 billion tons in 2020 and then gradually decrease to 0.78 billion tons in 2050. However different hydrogen production paths will contribute to the reduction or inhibit the reduction. In 2050 the development of electrolysis hydrogen production with renewable electricity will reduce CO2 emissions by an additional 48.76 million tons (under the CP scenario) while the hydrogen production mainly based on coal gasification and methane reforming will increase the additional 50.04 million tons CO2 emissions (under the BAU scenario). Moreover under the hydrogen production structure relying mainly on fossil and industrial by-products the technological transformation of blast furnace ironmaking with hydrogen injections will leak carbon emissions to the upstream energy processing and conversion process. Furthermore except for the 100% scrap based electric arc furnace (EAF) process the IS production process on hydrogen-rich shaft furnace direct reduced iron (hydrogen-rich DRI) have lower CO2 emissions than other processes. Therefore developing hydrogen-rich DRI will help the EAF steelmaking development to efficiently reduce CO2 emissions under scrap constraints.
Hydrogen for the De-carbonization of the Resources and Energy Intensive Industries (REIIs)
Aug 2022
Publication
This study deals with the use of hydrogen for the de-carbonization of the Resources and Energy Intensive Industries (REIIs) and gives a specific insight of the situation of the steel-making industry. The growing use of hydrogen in our economy is synonym for an equal increase in electricity consumption. This results from the fact that the current most promising technologies of H2 production is water electrolysis. For this purpose the EU hydrogen strategy foresees a progressive ramp up of H2 production capacities. But bottlenecks (especially regarding energy needed for electrolysers) may occur. Capacities should reach 40 GW (around 10 Mt/y) by the end of 2030. The steel-making industry relies heavily on H2 to decarbonise its process (through direct iron ore reduction). Our study analyses the conditions under which this new process will be able to compete with both European and offshore existing carbonised assets (i.e. blast furnaces). It emphasises the need for integrated and consistent policies from carbon prices to the carbon border adjustment mechanism through carbon contracts for differences but also highlightsthat a better regulation of electricity prices should not be neglected.
Green Electricity and Medical Electrolytic Oxygen from Solar Energy - A Sustainable Solution for Rural Hospitals.
Oct 2022
Publication
The objective of this paper is to design and simulate for rural areas isolated from the electricity grid a system based on solar energy for the optimal supply of green electricity and medical oxygen to a hospital. The system sized to produce 20 Nm3 /day is constituted of a 37.46 kW photovoltaic farm a 15.47 kW electrolyzer and a 15.47 kW fuel cell. The simulation of the Photovoltaic system is performed using the single diode model solved with the Lambert function defined in MATLAB Software. The daily production of oxygen and hydrogen during the sunniest day of the month is respectively 20.81 Nm3 /day and 41.61 Nm3 /day. The daily energy that can be stored is relevant to the hydrogen production and an electricity storage capacity of 124.89 kWh is feasible. During the least sunny day of the least sunny month the daily production of oxygen and hydrogen is respectively 7.72 Nm3 /day and 15.44 Nm3 /day. The recorded values prove that the system sized can constitute a viable solution to ensure the permanent supply a green electricity and oxygen to the hospital with good energy storage capacity.
Comparative TCO Analysis of Battery Electric and Hydrogen Fuel Cell Buses for Public Transport System in Small to Midsize Cities
Jul 2021
Publication
This paper shows the results of an in-depth techno-economic analysis of the public transport sector in a small to midsize city and its surrounding area. Public battery-electric and hydrogen fuel cell buses are comparatively evaluated by means of a total cost of ownership (TCO) model building on historical data and a projection of market prices. Additionally a structural analysis of the public transport system of a specific city is performed assessing best fitting bus lines for the use of electric or hydrogen busses which is supported by a brief acceptance evaluation of the local citizens. The TCO results for electric buses show a strong cost decrease until the year 2030 reaching 23.5% lower TCOs compared to the conventional diesel bus. The optimal electric bus charging system will be the opportunity (pantograph) charging infrastructure. However the opportunity charging method is applicable under the assumption that several buses share the same station and there is a “hotspot” where as many as possible bus lines converge. In the case of electric buses for the year 2020 the parameter which influenced the most on the TCO was the battery cost opposite to the year 2030 in where the bus body cost and fuel cost parameters are the ones that dominate the TCO due to the learning rate of the batteries. For H2 buses finding a hotspot is not crucial because they have a similar range to the diesel ones as well as a similar refueling time. H2 buses until 2030 still have 15.4% higher TCO than the diesel bus system. Considering the benefits of a hypothetical scaling-up effect of hydrogen infrastructures in the region the hydrogen cost could drop to 5 €/kg. In this case the overall TCO of the hydrogen solution would drop to a slightly lower TCO than the diesel solution in 2030. Therefore hydrogen buses can be competitive in small to midsize cities even with limited routes. For hydrogen buses the bus body and fuel cost make up a large part of the TCO. Reducing the fuel cost will be an important aspect to reduce the total TCO of the hydrogen bus.
Techno-economic Study of a 100-MW-class Multi-energy Vehicle Charging/Refueling Station: Using 100% Renewable, Liquid Hydrogen, and Superconductor Technologies
Dec 2022
Publication
Renewable energies such as the wind energy and solar energy generate low-carbon electricity which can directly charge battery electric vehicles (BEVs). Meanwhile the surplus electricity can be used to produce the “green hydrogen” which provides zero-emission hydrogen fuels to those fuel cell electric vehicles (FCEVs). In order to charge/refuel multi-energy vehicles we propose a novel scheme of hybrid hydrogen/electricity supply using cryogenic and superconducting technologies. In this scheme the green hydrogen is further liquefied into the high-density and low-pressure liquid hydrogen (LH2) for bulk energy storage and transmission. Taking the advantage of the cryogenic environment of LH2 (20 K) it can also be used as the cryogen to cool down super conducting cables to realize the virtually zero-loss power transmission from 100 % renewable sources to vehicle charging stations. This hybrid LH2/electricity energy pipeline can realize long-distance large-capacity and high efficiency clean energy transmission to fulfil the hybrid energy supply demand for BEVs and FCEVs. For the case of a 100 MW-class hybrid hydrogen/electricity supply station the system principle and energy management strategy are analyzed through 9 different operating sub-modes. The corresponding static and dynamic economic modeling are performed and the economic feasibility of the hybrid hydrogen/electricity supply is verified using life-cycle analysis. Taking an example of wind power capacity 1898 MWh and solar power capacity 1619 MWh per day the dynamic payback period is 15.06 years the profitability index is 1.17 the internal rate of return is 7.956 % and the accumulative NPV is 187.92 M$. The system design and techno-economic analysis can potentially offer a technically/economically superior solution for future multi-energy vehicle charging/refueling systems.
Techno-economic Assessment of a Hydrogen-based Islanded Microgrid in North-east
Feb 2023
Publication
Currently renewable energy-based generators are considered worldwide to achieve net zero targets. However the stochastic nature of renewable energy systems leads to regulation and control challenges for power system operators especially in remote and regional grids with smaller footprints. A hybrid system (i.e. solar wind biomass energy storage) could minimise this issue. Nevertheless the hybrid system is not possible to develop in many islands due to the limited land area geographical conditions and others. Hydrogen as a carrier of clean energy can be used in locations where the installation of extensive or medium-scale renewable energy facilities is not permissible due to population density geographical constraints government policies and regulatory issues. This paper presents a techno-economic assessment of designing a green hydrogen-based microgrid for a remote island in North-east Australia. This research work determines the optimal sizing of microgrid components using green hydrogen technology. Due to the abovementioned constraints the green hydrogen production system and the microgrid proposed in this paper are located on two separate islands. The paper demonstrates three cost-effective scenarios for green hydrogen production transportation and electricity generation. This work has been done using Hybrid Optimisation Model for Multiple Energy Resources or HOMER Pro simulation platform. Simulation results show that the Levelized Cost of Energy using hydrogen technology can vary from AU$0.37/kWh to AU$1.08/kWh depending on the scenarios and the variation of key parameters. This offers the potential to provide lower-cost electricity to the remote community. Furthermore the CO2 emission could be reduced by 1760777 kg/year if the renewable energy system meets 100% of the electricity demand. Additionally the sensitivity analysis in this paper shows that the size of solar PV and wind used for green hydrogen production can further be reduced by 50%. The sensitivity analysis shows that the system could experience AU$0.03/kWh lower levelized cost if the undersea cable is used to transfer the generated electricity between islands instead of hydrogen transportation. However it would require environmental approval and policy changes as the islands are located in the Great Barrier Reef.
Model Predictive Control of an Off-sire Green Hydrogen Production and Refuelling Station
Jan 2023
Publication
The expected increase of hydrogen fuel cell vehicles has motivated the emergence of a significant number of studies on Hydrogen Refuelling Stations (HRS). Some of the main HRS topics are sizing location design optimization and optimal operation. On-site green HRS where hydrogen is produced locally from green renewable energy sources have received special attention due to their contribution to decarbonization. This kind of HRS are complex systems whose hydraulic and electric linked topologies include renewable energy sources electrolyzers buffer hydrogen tanks compressors and batteries among other components. This paper develops a linear model of a real on-site green HRS that is set to be built in Zaragoza Spain. This plant can produce hydrogen either from solar energy or from the utility grid and is designed for three different types of services: light-duty and heavy-duty fuel cell vehicles and gas containers. In the literature there is a lack of online control solutions developed for HRS even more in the form of optimal online control. Hence for the HRS operation a Model Predictive Controller (MPC) is designed to solve a weighted multi-objective online optimization problem taking into account the plant dynamics and constraints as well as the disturbances prediction. Performance is analysed throughout 210 individual month-long simulations and the effect of the multi-objective weighting prediction horizon and hydrogen selling price is discussed. With the simulation results this work shows the suitability of MPC for HRS control and its significant economic advantage compared to the rule-based control solution. In all simulations the MPC operation fulfils all required services. Moreover results show that a seven-day prediction horizon can improve profits by 57% relative to a one-day prediction horizon; that the battery is under-sized; or that the MPC operation strategy is more resolutive for low hydrogen selling prices.
Bioinspired Hybrid Model to Predict the Hydrogen Inlet Fuel Cell Flow Change of an Energy Storage System
Nov 2019
Publication
The present research work deals with prediction of hydrogen consumption of a fuel cell in an energy storage system. Due to the fact that these kind of systems have a very nonlinear behaviour the use of traditional techniques based on parametric models and other more sophisticated techniques such as soft computing methods seems not to be accurate enough to generate good models of the system under study. Due to that a hybrid intelligent system based on clustering and regression techniques has been developed and implemented to predict the necessary variation of the hydrogen flow consumption to satisfy the variation of demanded power to the fuel cell. In this research a hybrid intelligent model was created and validated over a dataset from a fuel cell energy storage system. Obtained results validate the proposal achieving better performance than other well-known classical regression methods allowing us to predict the hydrogen consumption with a Mean Absolute Error (MAE) of 3.73 with the validation dataset.
Review and Survey of Methods for Analysis of Impurities in Hydrogen for Fuel Cell Vehicles According to ISO 14687:2019
Feb 2021
Publication
Gaseous hydrogen for fuel cell electric vehicles must meet quality standards such as ISO 14687:2019 which contains maximal control thresholds for several impurities which could damage the fuel cells or the infrastructure. A review of analytical techniques for impurities analysis has already been carried out by Murugan et al. in 2014. Similarly this document intends to review the sampling of hydrogen and the available analytical methods together with a survey of laboratories performing the analysis of hydrogen about the techniques being used. Most impurities are addressed however some of them are challenging especially the halogenated compounds since only some halogenated compounds are covered not all of them. The analysis of impurities following ISO 14687:2019 remains expensive and complex enhancing the need for further research in this area. Novel and promising analyzers have been developed which need to be validated according to ISO 21087:2019 requirements.
Hydrogen-powered Aviation: A Fact-based Study of Hydrogen Technology, Economics, and Climate Impact by 2050
Jul 2020
Publication
This report assesses the potential of hydrogen (H2) propulsion to reduce aviation’s climate impact. To reduce climate impact the industry will have to introduce further levers such as radically new technology significantly scale sustainable aviation fuels (SAF) such as synthetic fuel (synfuel) temporarily rely on offsets in large quantities or rely on a combination thereof. H2 propulsion is one such technology and this report assesses its potential in aviation. Developed with input from leading companies and research institutes it projects the technological development of H2 combustion and fuel cell-powered propulsion evaluates their technical and economic feasibility compares them to synfuel and considers implications on aircraft design airport infrastructure and fuel supply chains.
Power-to-X in Energy Hubs: A Danish Case Study of Renewable Fuel Production
Feb 2023
Publication
The European Commission recently proposed requirements for the production of renewable fuels as these are required to decarbonize the hard-to-electrify parts of the industrial and heavy transport sectors. Power-to-X (P2X) energy hubs enable efficient synergies between energy infrastructures production facilities and storage options. In this study we explore the optimal operation of an energy hub by leveraging the flexibility of P2X including hydrogen methanol and ammonia synthesizers by analyzing potential revenue streams such as the day-ahead and ancillary services markets. We propose EnerHub2X a mixed-integer linear program that maximizes the hub’s profit based on current market prices considering the technical constraints of P2X such as unit commitment and non-linear efficiencies. We investigate a representative Danish energy hub and find that without price incentives it mainly sells renewable electricity and produces compressed hydrogen. A sufficient amount of renewable ammonia and methanol is only produced by adding a price premium of about 50% (0.16 e/kg) to the conventional fuel prices. To utilize production efficiently on-site renewable energy sources and P2X must be carefully aligned. We show that renewable power purchase agreements can provide flexibility while complying with the rules set by the European Commission.
Ammonia, Methane and Hydrogen for Gas Turbines
Aug 2015
Publication
Ammonia has been identified as a sustainable fuel for transport and power applications. Similar to hydrogen ammonia is a synthetic product that can be obtained either from fossil fuels biomass or other renewable sources. Since the 1960’s considerable research has taken place to develop systems capable of burning the material in gas turbines. However it is not until recently that interest in ammonia has regained some momentum in the energy agenda as it is a carbon free carrier and offers an energy density higher than compressed hydrogen. . Therefore this work examines combustion stability and emissions from gaseous ammonia blended with methane or hydrogen in gas turbines. Experiments were carried out in a High Pressure Combustion Rig under atmospheric conditions employing a bespoke generic swirl burner. OH* Chemiluminescense was used for all trials to determine reactivity of the radical. Emissions were measured and correlated to equilibrium calculations using GASEQ. Results show that efficient combustion can be achieved with high power but at very narrow equivalence ratios using both hydrogen and methane blends. Moreover low concentrations of OH radicals are observed at high hydrogen content probably as a consequence of the high NH2 production.
A Critical Review of Polymer Electrolyte Membrane Fuel Cell Systems for Automotive Applications: Components, Materials, and Comparative Assessment
Mar 2023
Publication
The development of innovative technologies based on employing green energy carriers such as hydrogen is becoming high in demand especially in the automotive sector as a result of the challenges associated with sustainable mobility. In the present review a detailed overview of the entire hydrogen supply chain is proposed spanning from its production to storage and final use in cars. Notably the main focus is on Polymer Electrolyte Membrane Fuel Cells (PEMFC) as the fuel-cell type most typically used in fuel cell electric vehicles. The analysis also includes a cost assessment of the various systems involved; specifically the materials commonly employed to manufacture fuel cells stacks and hydrogen storage systems are considered emphasizing the strengths and weaknesses of the selected strategies together with assessing the solutions to current problems. Moreover as a sought-after parallelism a comparison is also proposed and discussed between traditional diesel or gasoline cars battery-powered electric cars and fuel cell electric cars thus highlighting the advantages and main drawbacks of the propulsion systems currently available on the market.
New Control Strategy for Heating Portable Fuel Cell Power Systems for Energy-Efficient and Reliable Operation
Dec 2022
Publication
Using hydrogen fuel cells for power systems temperature conditions are important for efficient and reliable operations especially in low-temperature environments. A heating system with an electrical energy buffer is therefore required for reliable operation. There is a research gap in finding an appropriate control strategy regarding energy efficiency and reliable operations for different environmental conditions. This paper investigates heating strategies for the subfreezing start of a fuel cell for portable applications at an early development stage to enable frontloading in product engineering. The strategies were investigated by simulation and experiment. A prototype for such a system was built and tested for subfreezing start-ups and non-subfreezing start-ups. This was done by heating the fuel cell system with different control strategies to test their efficiency. It was found that operating strategies to heat up the fuel cell system can ensure a more reliable and energy efficient operation. The heating strategy needs to be adjusted according to the ambient conditions as this influences the required heating energy efficiency and reliable operation of the system. A differentiation in the control strategy between subfreezing and non-subfreezing temperatures is recommended due to reliability reasons.
Coordinated Planning and Operation of Inter Seasonal Heat Storage and P2G Devices Integrated to Urban Multi-energy System
Mar 2023
Publication
With the urbanization construction and the advancement of the carbon peaking and carbon neutrality goals urban energy systems are characterized by coupling multi-energy networks and a high proportion of renewable energy. Urban energy systems need to improve the quality of energy use as well as to achieve energy conservation and emission reduction. Inter-seasonal heat technology has satisfactory engineering application prospects in promoting renewable energy consumption and the energy supply of urban multi-energy systems. Considering inter-seasonal heat storage and electric hydrogen production a joint optimization method of planning and operation is proposed for the urban multi-energy flow system. First the operation framework of inter-seasonal heat storage and electric hydrogen production system is established which clarifies the energy flow of the urban multi-energy system. Secondly aiming at the goals of minimizing the equipment’s annual investment cost and the multi-energy system annual operation cost combined with the time series period division method a planning operation model has been established considering multi-objectives. Through case study it is shown that the proposed model can promote the renewable energy consumption and reduce the operation cost of the whole system.
Alternative Power Options for Improvement of the Environmental Friendliness of Fishing Trawlers
Dec 2022
Publication
The fishing sector is faced with emission problems arising from the extensive use of diesel engines as prime movers. Energy efficiency environmental performance and minimization of operative costs through the reduction of fuel consumption are key research topics across the whole maritime sector. Ship emissions can be determined at different levels of complexity and accuracy i.e. by analyzing ship technical data and assuming its operative profile or by direct measurements of key parameters. This paper deals with the analysis of the environmental footprint of a fishing trawler operating in the Adriatic Sea including three phases of the Life-Cycle Assessment (manufacturing Well-to-Pump (WTP) and Pump-to-Wake (PTW)). Based on the data on fuel consumption the viability of replacing the conventional diesel-powered system with alternative options is analyzed. The results showed that fuels such as LNG and B20 represent the easiest solution that would result in a reduction of harmful gases and have a positive impact on overall costs. Although electrification and hydrogen represent one of the cleanest forms of energy due to their high price and complex application in an obsolete fleet they do not present an optimal solution for the time being. The paper showed that the use of alternative fuels would have a positive effect on the reduction of harmful emissions but further work is needed to find an environmentally acceptable and economically profitable pathway for redesigning the ship power system of fishing trawlers.
Assessing the Performance of Fuel Cell Electric Vehicles Using Synthetic Hydrogen Fuel
Mar 2024
Publication
The deployment of hydrogen fuel cell electric vehicles (FCEVs) is critical to achieve zero emissions. A key parameter influencing FCEV performance and durability is hydrogen fuel quality. The real impact of contaminants on FCEV performance is not well understood and requires reliable measurements from real-life events (e.g. hydrogen fuel in poor-performing FCEVs) and controlled studies on the impact of synthetic hydrogen fuel on FCEV performance. This paper presents a novel methodology to flow traceable hydrogen synthetic fuel directly into the FCEV tank. Four different synthetic fuels containing N2 (90–200 µmol/mol) CO (0.14–5 µmol/mol) and H2S (4–11 nmol/mol) were supplied to an FCEV and subsequently sampled and analyzed. The synthetic fuels containing known contaminants powered the FCEV and provided real-life performance testing of the fuel cell system. The results showed for the first time that synthetic hydrogen fuel can be used in FCEVs without the requirement of a large infrastructure. In addition this study carried out a traceable H2 contamination impact study with an FCEV. The impact of CO and H2S at ISO 14687:2019 threshold levels on FCEV performance showed that small exceedances of the threshold levels had a significant impact even for short exposures. The methodology proposed can be deployed to evaluate the composition of any hydrogen fuel.
Study on the Effect of Second Injection Timing on the Engine Performances of a Gasoline/Hydrogen SI Engine with Split Hydrogen Direct Injecting
Oct 2020
Publication
Split hydrogen direct injection (SHDI) has been proved capable of better efficiency and fewer emissions. Therefore to investigate SHDI deeply a numerical study on the effect of second injection timing was presented at a gasoline/hydrogen spark ignition (SI) engine with SHDI. With an excess air ratio of 1.5 five different second injection timings achieved five kinds of hydrogen mixture distribution (HMD) which was the main factor affecting the engine performances. With SHDI since the HMD is manageable the engine can achieve better efficiency and fewer emissions. When the second injection timing was 105◦ crank angle (CA) before top dead center (BTDC) the Pmax was the highest and the position of the Pmax was the earliest. Compared with the single hydrogen direct injection (HDI) the NOX CO and HC emissions with SHDI were reduced by 20% 40% and 72% respectively.
Techno Environmental Assessment of Flettner Rotor as Assistance Propulsion System for LH2 Tanker Ship Fuelled by Hydrogen
Nov 2022
Publication
This study presents a novel design and development of a 280000 m3 liquefied hydrogen tanker ship by implementing a set of 6 Flettner rotors as an assistance propulsion system in conjunction with a combined-cycle gas turbine fuelled by hydrogen as a prime mover. The study includes assessment of the technical and environmental aspects of the developed design. Furthermore an established method was applied to simulate the LH2 tanker in different voyages and conditions to investigate the benefits of harnessing wind energy to assist combined-cycle gas turbine in terms of performance and emission reduction based on engine behaviour for different voyages under loaded and unloaded normal as well as 6 % degraded engine and varying ambient conditions. The results indicate that implementing a set of 6 Flettner rotors for the LH2 tanker ship has the potential to positively impact the performance and lead to environmental benefits. A maximum contribution power of around 1.8 MW was achieved in the winter season owing to high wind speed and favourable wind direction. This power could save approximately 3.6 % of the combined-cycle gas turbine total output power (50 MW) and cause a 3.5 % reduction in NOx emissions.
Efficient Combustion of Low Calorific Industrial Gases: Opportunities and Challenges
Dec 2022
Publication
It is becoming increasingly important to develop effective combustion technologies for low calorific industrial gases (LCIG) because of the rising energy demand and environmental issues caused by the extensive use of fossil fuels. In this review the prospect of these opportunity fuels in China is discussed. Then the recent fundamental and engineering studies of LCIG combustion are summarized. Specifically the differences between LCIG and traditional fuels in the composition and fundamental combustion characteristics are described. The state-of-the-art combustion strategies for burning LCIG are reviewed including porous media combustion flameless combustion oxy-fuel combustion and dual-fuel combustion. The technical challenges and further development needs for efficient LCIG combustion are also discussed.
Hydrogen-powered Aviation in Germany: A Macroeconomic Perspective and Methodological Approach of Fuel Supply Chain Integration into an Economy-wide Dataset
Oct 2022
Publication
The hydrogen (H2) momentum affects the aviation sector. However a macroeconomic consideration is currently missing. To address this research gap the paper derives a methodology for evaluating macroeconomic effects of H2 in aviation and applies this approach to Germany. Three goals are addressed: (1) Construction of a German macroeconomic database. (2) Translation of H2 supply chains to the system of national accounts. (3) Implementation of H2-powered aviation into the macroeconomic data framework. The article presents an economy-wide database for analyzing H2-powered aviation. Subsequently the paper highlights three H2 supply pathways provides an exemplary techno-economic cost break-down for ten H2 components and translates them into the data framework. Eight relevant macroeconomic sectors for H2-powered aviation are identified and quantified. Overall the paper contributes on a suitable foundation to apply the macroeconomic dataset to and conduct macroeconomic analyses on H2-powered aviation. Finally the article highlights further research potential on job effects related to future H2 demand.
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