Applications & Pathways
Research on Multi-Period Hydrogen Refueling Station Location Model in Jiading District
Sep 2021
Publication
The construction of hydrogen refueling stations is an important part of the promotion of fuel cell vehicles. In this paper a multi-period hydrogen refueling station location model is presented that can be applied to the planning and construction of hydrogen infrastructures. Based on the hydrogen demand of fuel cell passenger cars and commercial vehicles the model calculates the hydrogen demand of each zone by a weighting method according to population economic level and education level. Then the hydrogen demand of each period is calculated using the generalized Bass diffusion model. Finally the set covering model is improved to determine the locations of the stations. The new model is applied to the scientific planning of hydrogen refueling stations in Jiading District Shanghai; the construction location and sequence of hydrogen refueling stations in each period are given and the growth trend of hydrogen demand and the promoting effect of hydrogen refueling stations are analyzed. The model adopted in this model is then compared with the other two kinds of node-based hydrogen refueling station location models that have previously been proposed.
Recent Progress on the Key Materials and Components for Proton Exchange Membrane Fuel Cells in Vehicle Applications
Jul 2016
Publication
Fuel cells are the most clean and efficient power source for vehicles. In particular proton exchange membrane fuel cells (PEMFCs) are the most promising candidate for automobile applications due to their rapid start-up and low-temperature operation. Through extensive global research efforts in the latest decade the performance of PEMFCs including energy efficiency volumetric and mass power density and low temperature startup ability have achieved significant breakthroughs. In 2014 fuel cell powered vehicles were introduced into the market by several prominent vehicle companies. However the low durability and high cost of PEMFC systems are still the main obstacles for large-scale industrialization of this technology. The key materials and components used in PEMFCs greatly affect their durability and cost. In this review the technical progress of key materials and components for PEMFCs has been summarized and critically discussed including topics such as the membrane catalyst layer gas diffusion layer and bipolar plate. The development of high-durability processing technologies is also introduced. Finally this review is concluded with personal perspectives on the future research directions of this area.
Comprehensive Analysis of the Combustion of Low Carbon Fuels (Hydrogen, Methane and Coke Oven Gas) in a Spark Ignition Engine through CFD Modeling
Nov 2021
Publication
The use of low carbon fuels (LCFs) in internal combustion engines is a promising alternative to reduce pollution while achieving high performance through the conversion of the high energy content of the fuels into mechanical energy. However optimizing the engine design requires deep knowledge of the complex phenomena involved in combustion that depend on the operating conditions and the fuel employed. In this work computational fluid dynamics (CFD) simulation tools have been used to get insight into the performance of a Volkswagen Polo 1.4L port-fuel injection spark ignition engine that has been fueled with three different LCFs coke oven gas (COG) a gaseous by-product of coke manufacture H2 and CH4. The comparison is made in terms of power pressure temperature heat release flame growth speed emissions and volumetric efficiency. Simulations in Ansys® Forte® were validated with experiments at the same operating conditions with optimal spark advance wide open throttle a wide range of engine speed (2000–5000 rpm) and air-fuel ratio (λ) between 1 and 2. A sensitivity analysis of spark timing has been added to assess its impact on combustion variables. COG with intermediate flame growth speed produced the greatest power values but with lower pressure and temperature values at λ = 1.5 reducing the emissions of NO and the wall heat transfer. The useful energy released with COG was up to 16.5% and 5.1% higher than CH4 and H2 respectively. At richer and leaner mixtures (λ = 1 and λ = 2) similar performances were obtained compared to CH4 and H2 combining advantages of both pure fuels and widening the λ operation range without abnormal combustion. Therefore suitable management of the operating conditions maximizes the conversion of the waste stream fuel energy into useful energy while limiting emissions.
High-Performance Hydrogen-Fueled Internal Combustion Engines: Feasibility Study and Optimization via 1D-CFD Modeling
Mar 2024
Publication
Hydrogen-powered mobility is believed to be crucial in the future as hydrogen constitutes a promising solution to make up for the non-programmable character of the renewable energy sources. In this context the hydrogen-fueled internal combustion engine represents one of the suitable technical solutions for the future of sustainable mobility. As a matter of fact hydrogen engines suffer from limitations in volumetric efficiency due to the very low density of the fuel. Consequently hydrogen-fueled ICEs can reach sufficient torque and power density only if suitable supercharging solutions are developed. Moreover gaseous-engine performance can be improved to a great extent if direct injection is applied. In this perspective a remarkable know-how has been developed in the last two decades on NG engines which can be successfully exploited in this context. The objective of this paper is twofold. In the first part a feasibility study has been carried out with reference to a typical 2000cc SI engine by means of 1D simulations. This study was aimed at characterizing the performance on the full load curve with respect to a baseline PFI engine fueled by NG. In this phase the turbocharging/supercharging device has not been included in the model in order to quantify the attainable benefits in the absence of any limitation coming from the turbocharger. In the second part of this paper the conversion of a prototype 1400cc direct injection NG engine running with stoichiometric mixture to run on a lean hydrogen combustion mode has been investigated via 1D simulations. The matching between engine and turbocharger has been included in the model and the effects of two different turbomatching choices have been presented and discussed.
Hydrogen Application as a Fuel in Internal Combustion Engines
Mar 2023
Publication
Hydrogen is the energy vector that will lead us toward a more sustainable future. It could be the fuel of both fuel cells and internal combustion engines. Internal combustion engines are today the only motors characterized by high reliability duration and specific power and low cost per power unit. The most immediate solution for the near future could be the application of hydrogen as a fuel in modern internal combustion engines. This solution has advantages and disadvantages: specific physical chemical and operational properties of hydrogen require attention. Hydrogen is the only fuel that could potentially produce no carbon carbon monoxide and carbon dioxide emissions. It also allows high engine efficiency and low nitrogen oxide emissions. Hydrogen has wide flammability limits and a high flame propagation rate which provide a stable combustion process for lean and very lean mixtures. Near the stoichiometric air–fuel ratio hydrogen-fueled engines exhibit abnormal combustions (backfire pre-ignition detonation) the suppression of which has proven to be quite challenging. Pre-ignition due to hot spots in or around the spark plug can be avoided by adopting a cooled or unconventional ignition system (such as corona discharge): the latter also ensures the ignition of highly diluted hydrogen–air mixtures. It is worth noting that to correctly reproduce the hydrogen ignition and combustion processes in an ICE with the risks related to abnormal combustion 3D CFD simulations can be of great help. It is necessary to model the injection process correctly and then the formation of the mixture and therefore the combustion process. It is very complex to model hydrogen gas injection due to the high velocity of the gas in such jets. Experimental tests on hydrogen gas injection are many but never conclusive. It is necessary to have a deep knowledge of the gas injection phenomenon to correctly design the right injector for a specific engine. Furthermore correlations are needed in the CFD code to predict the laminar flame velocity of hydrogen–air mixtures and the autoignition time. In the literature experimental data are scarce on air–hydrogen mixtures particularly for engine-type conditions because they are complicated by flame instability at pressures similar to those of an engine. The flame velocity exhibits a non-monotonous behavior with respect to the equivalence ratio increases with a higher unburnt gas temperature and decreases at high pressures. This makes it difficult to develop the correlation required for robust and predictive CFD models. In this work the authors briefly describe the research path and the main challenges listed above.
Solar Hydrogen for High Capacity, Dispatchable, Long-distance Energy transmission – A Case Study for Injection in the Greenstream Natural Gas Pipeline
Nov 2022
Publication
This paper presents the results of techno-economic modelling for hydrogen production from a photovoltaic battery electrolyser system (PBES) for injection into a natural gas transmission line. Mellitah in Libya connected to Gela in Italy by the Greenstream subsea gas transmission line is selected as the location for a case study. The PBES includes photovoltaic (PV) arrays battery electrolyser hydrogen compressor and large-scale hydrogen storage to maintain constant hydrogen volume fraction in the pipeline. Two PBES configurations with different large-scale storage methods are evaluated: PBESC with compressed hydrogen stored in buried pipes and PBESL with liquefied hydrogen stored in spherical tanks. Simulated hourly PV electricity generation is used to calculate the specific hourly capacity factor of a hypothetical PV array in Mellitah. This capacity factor is then used with different PV sizes for sizing the PBES. The levelised cost of delivered hydrogen (LCOHD) is used as the key techno-economic parameter to optimise the size of the PBES by equipment sizing. The costs of all equipment except the PV array and batteries are made to be a function of electrolyser size. The equipment sizes are deemed optimal if PBES meets hydrogen demand at the minimum LCOHD. The techno-economic performance of the PBES is evaluated for four scenarios of fixed and constant hydrogen volume fraction targets in the pipeline: 5% 10% 15% and 20%. The PBES can produce up to 106 kilotonnes of hydrogen per year to meet the 20% target at an LCOHD of 3.69 €/kg for compressed hydrogen storage (PBESC) and 2.81 €/kg for liquid hydrogen storage (PBESL). Storing liquid hydrogen at large-scale is significantly cheaper than gaseous hydrogen even with the inclusion of a significantly larger PV array that is required to supply additional electrcitiy for liquefaction.
Fuel Cells in Road Vehicles
Nov 2022
Publication
Issues related to the reduction of the environmental impact of means of road transport by the use of electric motors powered by Proton Exchange Membrane (PEM) fuel cells are presented in this article. The overall functional characteristics of electric vehicles are presented as well as the essence of the operation of a fuel cell. On the basis of analyzing the energy conversion process significant advantages of electric drive are demonstrated especially in vehicles for urban and suburban applications. Moreover the analyzed literature indicated problems of controlling and maintaining fuel cell power caused by its highest dynamic and possible efficiency. This control was related to the variable load conditions of the fuel cell vehicle (FCV) engine. The relationship with the conventional dependencies in the field of vehicle dynamics is demonstrated. The final part of the study is related to the historical outline and examples of already operating fuel cell systems using hydrogen as an energy source for energy conversion to power propulsion vehicle’s engines. In conclusion the necessity to conduct research in the field of methods for controlling the power of fuel cells that enable their effective adaptation to the temporary load resulting from the conditions of vehicle motion is indicated.
Decentral Production of Green Hydrogen for Energy Systems: An Economically and Environmentally Viable Solution for Surplus Self-Generated Energy in Manufacturing Companies?
Feb 2023
Publication
Power-to-X processes where renewable energy is converted into storable liquids or gases are considered to be one of the key approaches for decarbonizing energy systems and compensating for the volatility involved in generating electricity from renewable sources. In this context the production of “green” hydrogen and hydrogen-based derivatives is being discussed and tested as a possible solution for the energy-intensive industry sector in particular. Given the sharp ongoing increases in electricity and gas prices and the need for sustainable energy supplies in production systems non-energy-intensive companies should also be taken into account when considering possible utilization paths for hydrogen. This work focuses on the following three utilization paths: “hydrogen as an energy storage system that can be reconverted into electricity” “hydrogen mobility” for company vehicles and “direct hydrogen use”. These three paths are developed modeled simulated and subsequently evaluated in terms of economic and environmental viability. Different photovoltaic system configurations are set up for the tests with nominal power ratings ranging from 300 kWp to 1000 kWp. Each system is assigned an electrolyzer with a power output ranging between 200 kW and 700 kW and a fuel cell with a power output ranging between 5 kW and 75 kW. There are also additional variations in relation to the battery storage systems within these basic configurations. Furthermore a reference variant without battery storage and hydrogen technologies is simulated for each photovoltaic system size. This means that there are ultimately 16 variants to be simulated for each utilization path. The results show that these utilization paths already constitute a reasonable alternative to fossil fuels in terms of costs in variants with a suitable energy system design. For the “hydrogen as an energy storage system” path electricity production costs of between 43 and 79 ct/kWh can be achieved with the 750 kWp photovoltaic system. The “hydrogen mobility” is associated with costs of 12 to 15 ct/km while the “direct hydrogen use” path resulted in costs of 8.2 €/kg. Environmental benefits are achieved in all three paths by replacing the German electricity mix with renewable energy sources produced on site or by substituting hydrogen for fossil fuels. The results confirm that using hydrogen as a storage medium in manufacturing companies could be economically and environmentally viable. These results also form the basis for further studies e.g. on detailed operating strategies for hydrogen technologies in scenarios involving a combination of multiple utilization paths. The work also presents the simulation-based method developed in this project which can be transferred to comparable applications in further studies.
Study on the Use of Fuel Cells in Shipping
Jan 2017
Publication
Fuel Cells are a promising technology in the context of clean power sustainability and alternative fuels for shipping. Different specific developments on Fuel Cells are available today with research and pilot projects under evaluation that have revealed strong potential for further scaled up implementation. The EMSA Study on the use of Fuel Cells in Shipping has been the result of this Agency’s initiative under the agreement of the Commission and in support of EU Member States an important instrument developed in close partnership with DNV-GL.
Notwithstanding the close dependency of Fuel Cell technology and the development of hydrogen fuel solutions different solutions are today in place making use of LNG methanol and other low flashpoint fuels. EMSA participates in support of the Commission in the 2nd phase development of the IGF Code where provisions for Fuel Cells are to be included as a new part of the text.
The EMSA Study on the use of Fuel Cells in Shipping includes a technology and regulatory review identifying gaps to be further explored the selection of the most promising Fuel Cell technologies for shipping and finally a generic Safety Assessment where the selected technologies are evaluated according to Risk & Safety aspects in generic ship design applications.
Notwithstanding the close dependency of Fuel Cell technology and the development of hydrogen fuel solutions different solutions are today in place making use of LNG methanol and other low flashpoint fuels. EMSA participates in support of the Commission in the 2nd phase development of the IGF Code where provisions for Fuel Cells are to be included as a new part of the text.
The EMSA Study on the use of Fuel Cells in Shipping includes a technology and regulatory review identifying gaps to be further explored the selection of the most promising Fuel Cell technologies for shipping and finally a generic Safety Assessment where the selected technologies are evaluated according to Risk & Safety aspects in generic ship design applications.
A Review on CO2 Mitigation in the Iron and Steel Industry through Power to X Processes
Feb 2021
Publication
In this paper we present the first systematic review of Power to X processes applied to the iron and steel industry. These processes convert renewable electricity into valuable chemicals through an electrolysis stage that produces the final product or a necessary intermediate. We have classified them in five categories (Power to Iron Power to Hydrogen Power to Syngas Power to Methane and Power to Methanol) to compare the results of the different studies published so far gathering specific energy consumption electrolysis power capacity CO2 emissions and technology readiness level. We also present for the first time novel concepts that integrate oxy-fuel ironmaking and Power to Gas. Lastly we round the review off with a summary of the most important research projects on the topic including relevant data on the largest pilot facilities (2–6 MW).
Solid Oxide Fuel Cell-Based Polygeneration Systems in Residential Applications: A Review of Technology, Energy Planning and Guidelines for Optimizing the Design
Oct 2022
Publication
Solid oxide fuel cells are an emerging energy conversion technology suitable for high-temperature power generation with proper auxiliary heat. Combining SOFCs and polygeneration has produced practical applications for modern energy system designs. Even though many researchers have reviewed these systems’ technologies opportunities and challenges reviews regarding the optimal strategy for designing and operating the systems are limited. Polygeneration is more complicated than any other energy generation type due to its ability to generate many types of energy from various prime movers. Moreover integration with other applications such as vehicle charging and fueling stations increases the complication in making the system optimally serve the loads. This study elaborates on the energy planning and guidelines for designing a polygeneration system especially for residential applications. The review of polygeneration technologies also aligns with the current research trend of developing green technology for modern and smart homes in residential areas. The proposed guideline is expected to solve the complication in other applications and technologies and design the polygeneration system optimally.
Hydrogen-rich Fuel Combustion Characteristics of a Counter Dual-swirl Combustor at Fixed Power
Nov 2021
Publication
In order to reduce the emission of carbon dioxide gas turbine power station will expect to use more clean fuels in the future especially those like hydrogen. Hydrogen-rich fuel(syngas) combustion characteristics of the novel counter dual-swirl gas turbine combustor under fixed calorific value input were studied by experiment and numerical simulation. PIV and temperature rake were used respectively to obtain the velocity and temperature distribution in the combustion chamber. The turbulence model of Reynolds stress and the kinetic model of detailed chemical syngas combustion were used simultaneously in the computational simulations. Based on the obtained results it was found that there is a reasonable agreement between the numerical results and the experimental data. The analysis shows that the flow field and temperature field of the combustor were almost unaffected by the change of hydrogen content and shows a nearly identical distribution structure under all conditions with hydrogen content below 90%; but when the H2 content reaches 90% the above characteristic plots were significantly changed. As the H2 content in the fuel increases on the center line of the combustor the jet velocity of the fuel decreased the temperature of the gas flow increased the recovery coefficient of total pressure decreased and the temperature distribution at the combustor outlet became more uniform. In addition it is also found that the syngas turbine with the same output power consumed less fuel than the gas turbine with hydrocarbon fuel. This paper provides reference for the study of hydrogen-rich syngas turbine and the application of hydrogen-rich fuel in combustor of energy system.
Charting a Course for Decarbonizing Maritime Transport
Apr 2021
Publication
As the backbone of global trade international maritime transport connects the world and facilitates economic growth and development especially in developing countries. However producing around three percent of global greenhouse gas (GHG) emissions and emitting around 15 percent of some of the world’s major air pollutants shipping is a major contributor to climate change and air pollution. To mitigate its negative environmental impact shipping needs to abandon fossil-based bunker fuels and turn to zero-carbon alternatives. This report the “Summary for Policymakers and Industry” summarizes recent World Bank research on decarbonizing the maritime sector. The analysis identifies green ammonia and hydrogen as the most promising zero-carbon bunker fuels within the maritime industry at present. These fuels strike the most advantageous balance of favorable features relating to their lifecycle GHG emissions broader environmental factors scalability economics and technical and safety implications. The analysis also identifies that LNG will likely only play a limited role in shipping’s energy transition due to concerns over methane slip and stranded assets. Crucially the research reveals that decarbonizing maritime transport offers unique business and development opportunities for developing countries. Developing countries with large renewable energy resources could take advantage of the new and emerging future zero-carbon bunker fuel market estimated at over $1 trillion to establish new export markets while also modernizing their own domestic energy and industrial infrastructure. However strategic policy interventions are needed to hasten the sector’s energy transition.
Low-Carbon Transition Pathway Planning of Regional Power Systems with Electricity-Hydrogen Synergy
Nov 2022
Publication
Hydrogen energy leads us in an important direction in the development of clean energy and the comprehensive utilization of hydrogen energy is crucial for the low-carbon transformation of the power sector. In this paper the demand for hydrogen energy in various fields is predicted based on the support vector regression algorithm which can be converted into an equivalent electrical load when it is all produced from water electrolysis. Then the investment costs of power generators and hydrogen energy equipment are forecast considering uncertainty. Furthermore a planning model is established with the forecast data initial installed capacity and targets for carbon emission reduction as inputs and the installed capacity as well as share of various power supply and annual carbon emissions as outputs. Taking Gansu Province of China as an example the changes of power supply structure and carbon emissions under different scenarios are analysed. It can be found that hydrogen production through water electrolysis powered by renewable energy can reduce carbon emissions but will increase the demand for renewable energy generators. Appropriate planning of hydrogen storage can reduce the overall investment cost and promote a low carbon transition of the power system
A Review on the Kinetics of Iron Ore Reduction by Hydrogen
Dec 2021
Publication
A clean energy revolution is occurring across the world. As iron and steelmaking have a tremendous impact on the amount of CO2 emissions there is an increasing attraction towards improving the green footprint of iron and steel production. Among reducing agents hydrogen has shown a great potential to be replaced with fossil fuels and to decarbonize the steelmaking processes. Although hydrogen is in great supply on earth extracting pure H2 from its compound is costly. Therefore it is crucial to calculate the partial pressure of H2 with the aid of reduction reaction kinetics to limit the costs. This review summarizes the studies of critical parameters to determine the kinetics of reduction. The variables considered were temperature iron ore type (magnetite hematite goethite) H2/CO ratio porosity flow rate the concentration of diluent (He Ar N2 ) gas utility annealing before reduction and pressure. In fact increasing temperature H2/CO ratio hydrogen flow rate and hematite percentage in feed leads to a higher reduction rate. In addition the controlling kinetics models and the impact of the mentioned parameters on them investigated and compared concluding chemical reaction at the interfaces and diffusion of hydrogen through the iron oxide particle are the most common kinetics controlling models.
A Review of Hydrogen Purification Technologies for Fuel Cell Vehicles
Mar 2021
Publication
Nowadays we face a series of global challenges including the growing depletion of fossil energy environmental pollution and global warming. The replacement of coal petroleum and natural gas by secondary energy resources is vital for sustainable development. Hydrogen (H2 ) energy is considered the ultimate energy in the 21st century because of its diverse sources cleanliness low carbon emission flexibility and high efficiency. H2 fuel cell vehicles are commonly the end-point application of H2 energy. Owing to their zero carbon emission they are gradually replacing traditional vehicles powered by fossil fuel. As the H2 fuel cell vehicle industry rapidly develops H2 fuel supply especially H2 quality attracts increasing attention. Compared with H2 for industrial use the H2 purity requirements for fuel cells are not high. Still the impurity content is strictly controlled since even a low amount of some impurities may irreversibly damage fuel cells’ performance and running life. This paper reviews different versions of current standards concerning H2 for fuel cell vehicles in China and abroad. Furthermore we analyze the causes and developing trends for the changes in these standards in detail. On the other hand according to characteristics of H2 for fuel cell vehicles standard H2 purification technologies such as pressure swing adsorption (PSA) membrane separation and metal hydride separation were analyzed and the latest research progress was reviewed.
The Effect of Hydrogen Addition on the Pollutant Emissions of a Marine Internal Combustion Engine Genset
Sep 2022
Publication
Hydrogen as a maritime fuel is one of the solutions that will assist the shipping sector in addressing the challenges regarding decarbonization taking into consideration the targets set for 2030 and 2050. The extensive utilization of hydrogen requires massive production of green hydrogen and the development of proper infrastructure to support a sustainable supply chain. An alternative solution is based on the on-board production of hydrogen where production units are installed on-board the vessel. Along these lines the HYMAR project aims to test the utilization of a hydrogen production unit for on-board use. The article deals with the use of hydrogen as a fuel for internal combustion engines taking into consideration reports from literature and the preliminary results of the HYMAR project focusing on the environmental impact and the reduction in emissions. Experimental investigation on a marine auxiliary engine for power generation under the HYMAR project leads to promising results regarding the environmental footprint of the internal combustion engine when hydrogen is added in the fuel mix with increasing percentages.
Decarbonization of the Steel Industry: A Techno-economic Analysis
Jan 2022
Publication
A substantial CO2-emmissions abatement from the steel sector seems to be a challenging task without support of so-called “breakthrough technologies” such as the hydrogen-based direct reduction process. The scope of this work is to evaluate both the potential for the implementation of green hydrogen generated via electrolysis in the direct reduction process as well as the constraints. The results for this process route are compared with both the well-established blast furnace route as well as the natural gas-based direct reduction which is considered as a bridge technology towards decarbonization as it already operates with H2 and CO as main reducing agents. The outcomes obtained from the operation of a 6-MW PEM electrolysis system installed as part of the H2FUTURE project provide a basis for this analysis. The CO2 reduction potential for the various routes together with an economic study are the main results of this analysis. Additionally the corresponding hydrogen- and electricity demands for large-scale adoption across Europe are presented in order to rate possible scenarios for the future of steelmaking towards a carbon-lean industry.
Decarbonising the Refinery Sector: A Socio-technical Analysis of Advanced Biofuels, Green Hydrogen and Carbon Capture and Storage Developments in Sweden
Nov 2021
Publication
The oil refinery industry is one of the major energy users and responsible for a large proportion of greenhouse gas (GHG) emissions. This sector is facing multiple sustainability-related transformation pressures forcing the industry to adapt to changing market conditions. The transition to a low-carbon economy will require oil refineries to adopt decarbonisation technologies like advanced biofuels green hydrogen and carbon capture and storage (CCS). However the development and implementation of these technologies is not a straightforward process and may be inhibited by lock-in and path dependency. This paper draws on expert interviews and combines the Technological Innovation Systems (TIS) and Multi-level Perspective (MLP) frameworks to examining the niche level development of three emerging technologies in the context of deep decarbonisation of refinery. This research finds that the development of the three decarbonisation technologies shares some of the challenges and opportunities and exhibits technology interdependency to some extent. Among the three TISs advanced biofuel is the most mature in terms of knowledge base actor-network legislation framework and market function. Green hydrogen and CCS encounter stronger momentum than before and can benefit from possible synergies across various sectors. However the analysis also reveals the lack of market formation mainly due to the lack of policy instruments for niche markets. Here policy recommendations for accelerating deep decarbonisation of the oil refinery industry are discussed. Finally we contribute to the sustainability transitions literature by exploring the dynamics of emerging TISs for industrial decarbonisation.
Research on the Hydrogen Consumption of Fuel Cell Electric Vehicles Based on the Flowmeter and Short-cut Method
Sep 2022
Publication
Energy consumption is essential for evaluating the competitiveness of fuel cell electric vehicles. A critical step in energy consumption measurement is measuring hydrogen consumption including the mass method the P/T method and the flowmeter method. The flowmeter method has always been a research focus because of its simple operation low cost and solid real-time performance. Current research has shown the accuracy of the flowmeter method under specific conditions. However many factors in the real scenario will influence the test result such as unintended vibration environment temperature and onboard hydrogen capacity calibration. On the other hand the short-cut method is also researched to replace the run-out method to improve test efficiency. To evaluate whether the flowmeter method basing on the short-cut method can genuinely reflect the hydrogen consumption of an actual vehicle we research and test for New European Driving Cycle (NEDC) and China Light-Duty Vehicle Test Cycle (CLTC) using the same vehicle. The results show that the short-cut method can save at least 50% of the test time compared with the run-out method. The error of the short-cut method based on the flowmeter for the NEDC working condition is less than 0.1% and for the CLTC working conditions is 8.12%. After adding a throttle valve and a 4L buffer tank the error is reduced to 4.76% from 8.12%. The test results show that hydrogen consumption measurement based on the flowmeter and short-cut method should adopt corresponding solutions according to the scenarios.
Environmental Life-Cycle Assessment of Eco-Friendly Alternative Ship Fuels (MGO, LNG, and Hydrogen) for 170 GT Nearshore Ferry
May 2022
Publication
With increasing concerns about environmental pollution the shipping industry has been considering various fuels as alternative power sources. This paper presents a study of the holistic environmental impacts of eco-friendly alternative ship fuels of marine gas oil (MGO) liquefied natural gas (LNG) and hydrogen across each of their life cycles from their production to the operation of the ship. The environmental impacts of the fuels were estimated by life-cycle assessment (LCA) analysis in the categories of well-to-tank tank-to-wake and well-to-wake phases. The LCA analysis was targeted for a 170 gross tonnage (GT) nearshore ferry operating in the ROK which was conceptually designed in the study to be equipped with the hydrogen fuel cell propulsion system. The environmental impact performance was presented with comparisons for the terms of global warming potential (GWP) acidification potential (AP) photochemical ozone creation potential (POCP) eutrophication potential (EP) and particulate matter (PM). The results showed that the hydrogen showed the highest GWP level during its life cycle due to the large amount of emissions in the hydrogen generation process through the steam methane reforming (SMR) method. The paper concludes with suggestions of an alternative fuel for the nearshore ferry and its production method based on the results of the study.
Techno-Economic Model for Scaling up of Hydrogen Refueling Stations
Oct 2022
Publication
In a recent publication the Hydrogen Council states that scaling up to greater production volumes leads to significant cost savings as a consequence of the industrialization of equipment manufacturing increased utilization standardization and improvements in system efficiency and flexibility. In this study a component-oriented techno-economic model is applied to five different European hydrogen refueling stations within the 3Emotion project which is planned to ensure capacities sufficient for increasing a fleet to 100 fuel cell buses. The investigation of the various cases shows that the levelized cost of hydrogen (LCOH) for large-scale applications will be in the range of about 4 €/kg to 7 €/kg within the boundaries analyzed. On-site production facilities were found to be the lower-cost design benefiting from the high volumes at stake and the economy of scale with respect to decentralized production due to the significant costs associated with retail hydrogen and transport. This study also illustrates the effects on the LCOH of varying the hydrogen delivery and production prices using a sensitivity analysis. The results show that by utilizing high-capacity trailers the costs associated with delivery could be reduced by 30%. Furthermore green hydrogen production could be a competitive solution if coupled with low electricity prices resulting in an LCOH between 4.21 €/kg and 6.80 €/kg.
Feasibility and Impact of a Swedish Fuel Cell-powered Rescue Boat
Jun 2021
Publication
With the increasing interest for zero-emission vehicles electric boats represent a growing area. Weight is a limiting factor for battery-powered boats therefore the use of fuel cell/battery systems is investigated. The present study examines the power requirements the energy-storage solutions and the sustainability assessment of a light and fast rescue boat operating in the Swedish lake Barken. A weight-optimized hybrid fuel cell/battery system is presented. The results show that if the hydrogen storage is wisely selected the weight of the hybrid system is significantly less than that of a battery system and can compete with an internal combustion engine system. The sustainability assessment highlights and compares the impact in terms of cost and emissions of the different energy storage solutions. The quantification of the emissions for the different energy systems under several scenarios shows a clear advantage for the electric solutions.
On the Way to Utilizing Green Hydrogen as an Energy Carrier—A Case of Northern Sweden
Mar 2024
Publication
Low or even zero carbon dioxide emissions will be an essential requirement for energy supplies in the near future. Besides transport and electricity generation industry is another large carbon emitter. Hydrogen produced by renewable energy provides a flexible way of utilizing that energy. Hydrogen as an energy carrier could be stored in a large capacity compared to electricity. In Sweden hydrogen will be used to replace coal for steel production. This paper discusses how the need for electricity to produce hydrogen will affect the electricity supply and power flow in the Swedish power grid and whether it will result in increased emissions in other regions. Data of the Swedish system will be used to study the feasibility of implementing the hydrogen system from the power system viewpoint and discuss the electricity price and emission issues caused by the hydrogen production in different scenarios. This paper concludes that the Swedish power grid is feasible for accommodating the additional electricity capacity requirement of producing green hydrogen for the steel industry. The obtained results could be references for decision makers investors and power system operators.
Assessment of Hydrogen Fuel for Rotorcraft Applications
Jun 2022
Publication
This paper presents the application of a multidisciplinary approach for the preliminary design and evaluation of the potential improvements in performance and environmental impact through the utilization of compressed (CGH2) and liquefied (LH2) hydrogen fuel for a civil tilt-rotor modelled after the NASA XV-15. The methodology deployed comprises models for rotorcraft flight dynamics engine performance flight path analysis hydrogen tank and thermal management system sizing. Trade-offs between gravimetric efficiency energy consumption fuel burn CO2 emissions and cost are quantified and compared to the kerosene-fuelled rotorcraft. The analysis carried out suggests that for these vehicle scales gravimetric efficiencies of the order of 13% and 30% can be attained for compressed and liquid hydrogen storage respectively leading to reduced range capability relative to the baseline tilt-rotor by at least 40%. At mission level it is shown that the hydrogen-fuelled configurations result in increased energy consumption by at least 12% (LH2) and 5% (CGH2) but at the same time significantly reduced life-cycle carbon emissions compared to the kerosene counterpart. Although LH2 storage at cryogenic conditions has a higher gravimetric efficiency than CGH2 (at 700 bar) it is shown that for this class of rotorcraft the latter is more energy efficient when the thermal management system for fuel pressurization and heating prior to combustion is accounted for.
Towards Deep Decarbonisation of Energy-Intensive Industries: A Review of Current Status, Technologies and Policies
Apr 2021
Publication
Industries account for about 30% of total final energy consumption worldwide and about 20% of global CO2 emissions. While transitions towards renewable energy have occurred in many parts of the world in the energy sectors the industrial sectors have been lagging behind. Decarbonising the energy-intensive industrial sectors is however important for mitigating emissions leading to climate change. This paper analyses various technological trajectories and key policies for decarbonising energy-intensive industries: steel mining and minerals cement pulp and paper and refinery. Electrification fuel switching to low carbon fuels together with technological breakthroughs such as fossil-free steel production and CCS are required to bring emissions from energy-intensive industry down to net-zero. A long-term credible carbon price support for technological development in various parts of the innovation chain policies for creating markets for low-carbon materials and the right condition for electrification and increased use of biofuels will be essential for a successful transition towards carbon neutrality. The study focuses on Sweden as a reference case as it is one of the most advanced countries in the decarbonisation of industries. The paper concludes that it may be technically feasible to deep decarbonise energy-intensive industries by 2045 given financial and political support.
Case Studies of Energy Storage with Fuel Cells and Batteries for Stationary and Mobile Applications
Mar 2017
Publication
In this paper hydrogen coupled with fuel cells and lithium-ion batteries are considered as alternative energy storage methods. Their application on a stationary system (i.e. energy storage for a family house) and a mobile system (i.e. an unmanned aerial vehicle) will be investigated. The stationary systems designed for off-grid applications were sized for photovoltaic energy production in the area of Turin Italy to provide daily energy of 10.25 kWh. The mobile systems to be used for high crane inspection were sized to have a flying range of 120 min one being equipped with a Li-ion battery and the other with a proton-exchange membrane fuel cell. The systems were compared from an economical point of view and a life cycle assessment was performed to identify the main contributors to the environmental impact. From a commercial point of view the fuel cell and the electrolyzer being niche products result in being more expensive with respect to the Li-ion batteries. On the other hand the life cycle assessment (LCA) results show the lower burdens of both technologies.
A Zero Carbon Route to the Supply of High-temperature Heat Through the Integration of Solid Oxide Electrolysis Cells and H2–O2 Combustion
Aug 2022
Publication
Previously suggested options to achieve carbon neutrality involve the use of fossil fuels with carbon capture or exploiting biomass as sources of energy. Industrial high-temperature heating could possibly exploit electrical heating or combustion using hydrogen. However it is difficult to replace all the current coal or natural gas furnaces with these options for chemical industry. In this work a method that integrates solid oxide electrolysis cells (SOEC) and H2–O2 combustion is proposed and the related parameters are modelled to analyze their impacts. There is no waste heat and waste emissions in the proposed option and all substances are recycled. Unlike previous research the heat required for SOEC operation is generated from H2 combustion. The best working condition is under thermoneutral voltage and the highest electricity-to-thermal efficiency that can be achieved is 86.88% under a current density of 12000 A/m2 and operating temperature of 750 ◦C. Ohmic overpotential has the greatest effect on electricity consumption and the anode activation overpotential is the second most important option. Increasing combustion product temperature cannot significantly improve thermal efficiency but can raise the available maximum thermal energy.
Multi-Time Scale Optimal Scheduling Model of Wind and Hydrogen Integrated Energy System Based on Carbon Trading
Jan 2023
Publication
In the context of carbon trading energy conservation and emissions reduction are the development directions of integrated energy systems. In order to meet the development requirements of energy conservation and emissions reduction in the power grid considering the different responses of the system in different time periods a wind-hydrogen integrated multi-time scale energy scheduling model was established to optimize the energy-consumption scheduling problem of the system. As the scheduling model is a multiobjective nonlinear problem the artificial fish swarm algorithm–shuffled frog leaping algorithm (AFS-SFLA) was used to solve the scheduling model to achieve system optimization. In the experimental test process the Griewank benchmark function and the Rosenbrock function were selected to test the performance of the proposed AFS-SFL algorithm. In the Griewank environment compared to the SFLA algorithm the AFS-SFL algorithm was able to find a feasible solution at an early stage and tended to converge after 110 iterations. The optimal solution was −4.83. In the test of total electric power deviation results at different time scales the maximum deviation of early dispatching was 14.58 MW and the minimum deviation was 0.56 MW. The overall deviation of real-time scheduling was the minimum and the minimum deviation was 0 and the maximum deviation was 1.89 WM. The integrated energy system adopted real-time scale dispatching with good system stability and low-energy consumption. Power system dispatching optimization belongs to the objective optimization problem. The artificial fish swarm algorithm and frog algorithm were innovatively combined to solve the dispatching model which improved the accuracy of power grid dispatching. The research content provides an effective reference for the efficient use of clean and renewable energy.
Performance Analysis of a Zero-Energy Building Using Photovoltaics and Hydrogen Storage
Mar 2023
Publication
The exploitation of renewable energy sources in the building sector is a challenging aspect of achieving sustainability. The incorporation of a proper storage unit is a vital issue for managing properly renewable electricity production and so to avoid the use of grid electricity. The present investigation examines a zero-energy residential building that uses photovoltaics for covering all its energy needs (heating cooling domestic hot water and appliances-lighting needs). The building uses a reversible heat pump and an electrical heater so there is not any need for fuel. The novel aspect of the present analysis lies in the utilization of hydrogen as the storage technology in a power-to-hydrogen-to-power design. The residual electricity production from the photovoltaics feeds an electrolyzer for hydrogen production which is stored in the proper tank under high pressure. When there is a need for electricity and the photovoltaics are not enough the hydrogen is used in a fuel cell for producing the needed electricity. The present work examines a building of 400 m2 floor area in Athens with total yearly electrical demand of 23656 kWh. It was found that the use of 203 m2 of photovoltaics with a hydrogen storage capacity of 34 m3 can make the building autonomous for the year period.
Reliability Analysis of Pyrotechnic Igniter for Hydrogen-Oxygen Rocket Engine with Low Temperature Combustion Instability Failure Mode
Mar 2022
Publication
To evaluate the functional reliability of the pyrotechnic igniter in the failure mode of unstable combustion at low temperature a reliability and reliability sensitivity analysis method based on the combination of an interior ballistic model and Kriging reliability method is proposed. Through the deterministic interior ballistic simulation the failure mode of low temperature unstable combustion of the pyrotechnic igniter is examined while the random variables are introduced to establish the ignition nonlinear implicit function of the pyrotechnic igniter. The ignition display function of the pyrotechnic igniter is established by the Kriging model which avoids the repeated calculation of true limit state function values. This study provides an efficient approach to evaluate the ignition reliability of the pyrotechnic igniter and compared with the traditional Monte Carlo method to verify the accuracy of the results. Finally reliability-based sensitivity indices are presented to quantify the significance of random parameters. It is shown that the influence of the uncertainties can be precisely described and the diameter of the nozzle plays a dominant role in ignition reliability. Additionally ignition experiments of nozzles with different diameters were performed to verify the result of sensitivity. This can further support the detailed design of the pyrotechnic igniter
Optimal Energy Management for Hydrogen Economy in a Hybrid Electric Vehicle
Feb 2023
Publication
Fuel cell hybrid electric vehicles (FCEVs) are mainly electrified by the fuel cell (FC) system. As a supplementary power source a battery or supercapacitor (SC) is employed (besides the FC) to enhance the power response due to the slow dynamics of the FC. Indeed the performance of the hybrid power system mainly depends on the required power distribution manner among the sources which is managed by the energy management strategy (EMS). This paper considers an FCEV based on the proton exchange membrane FC (PEMFC)/battery/SC. The energy management strategy is designed to ensure optimum power distribution between the sources considering hydrogen consumption. Its main objective is to meet the electric motor’s required power with economic hydrogen consumption and better electrical efficiency. The proposed EMS combines the external energy maximization strategy (EEMS) and the bald eagle search algorithm (BES). Simulation tests for the Extra-Urban Driving Cycle (EUDC) and New European Driving Cycle (NEDC) profiles were performed. The test is supposed to be performed in typical conditions t = 25 ◦C on a flat road without no wind effect. In addition this strategy was compared with the state machine control strategy classic PI and equivalent consumption minimization strategy. In terms of optimization the proposed approach was compared with the original EEMS particle swarm optimization (PSO)-based EEMS and equilibrium optimizer (EO)-based EEMS. The results confirm the ability of the proposed strategy to reduce fuel consumption and enhance system efficiency. This strategy provides 26.36% for NEDC and 11.35% for EUDC fuel-saving and efficiency enhancement by 6.74% for NEDC and 36.19% for EUDC.
A Review of Fuel Cell Systems for Maritime Applications
Jul 2016
Publication
Progressing limits on pollutant emissions oblige ship owners to reduce the environmental impact of their operations. Fuel cells may provide a suitable solution since they are fuel efficient while they emit few hazardous compounds. Various choices can be made with regard to the type of fuel cell system and logistic fuel and it is unclear which have the best prospects for maritime application. An overview of fuel cell types and fuel processing equipment is presented and maritime fuel cell application is reviewed with regard to efficiency gravimetric and volumetric density dynamic behaviour environmental impact safety and economics. It is shown that low temperature fuel cells using liquefied hydrogen provide a compact solution for ships with a refuelling interval up to a tens of hours but may result in total system sizes up to five times larger than high temperature fuel cells and more energy dense fuels for vessels with longer mission requirements. The expanding infrastructure of liquefied natural gas and development state of natural gas-fuelled fuel cell systems can facilitate the introduction of gaseous fuels and fuel cells on ships. Fuel cell combined cycles hybridisation with auxiliary electricity storage systems and redundancy improvements are identified as topics for further study
Improved Engine Performance and Significantly Reduced Greenhouse Gas Emissions by Fumigating Hydrogen in a Diesel Engine
Oct 2022
Publication
A thermodynamic model was developed for combustion performance and emissions with a reference diesel fuel a 10 vol% methanol blend with 90 vol% diesel a 10 vol% ethanol with 90 vol% diesel and a 4% hydrogen fumigating in the inlet port along with diesel direct injection. The diesel and two alcohol blends (10% methanol–90% diesel and 10% ethanol–90% diesel) was directly injected into the cylinder while hydrogen was fumigated at the inlet port. The model was developed by commercial GT-Suite software. Besides engine performance exergy and energy rates were estimated for the four fuels. Among the four fuels/fuel blends hydrogen fuel (4% fumigated hydrogen) shows the best performance in terms of exergy energy rates specific fuel consumption power and greenhouse gas emissions. Regarding greenhouse gases carbon dioxide was only considered in this investigation as it contributes to a significant detrimental effect on environmental pollution.
Drivers and Barriers to the Adoption of Fuel Cell Passenger Vehicles and Buses in Germany
Feb 2021
Publication
As policymakers and automotive stakeholders around the world seek to accelerate the electrification of road transport with hydrogen this study focuses on the experiences of Germany a world leader in fuel cell technology. Specifically it identifies and compares the drivers and barriers influencing the production and market penetration of privately-owned fuel cell electric passenger vehicles (FCEVs) and fuel cell electric buses (FCEBs) in public transit fleets. Using original data collected via a survey and 17 interviews we elicited the opinions of experts to examine opportunities and obstacles in Germany from four perspectives: (i) the supply of vehicles (ii) refuelling infrastructure (iii) demand for vehicles and (iv) cross-cutting institutional issues. Findings indicate that despite multiple drivers there are significant challenges hampering the growth of the hydrogen mobility market. Several are more pronounced in the passenger FCEV market. These include the supply and cost of production the lack of German automakers producing FCEVs the profitability and availability of refuelling stations and low demand for vehicles. In light of these findings we extract implications for international policymakers and future studies. This study provides a timely update on efforts to spur the deployment of hydrogen mobility in Germany and addresses the underrepresentation of studies examining both buses and passenger vehicles in tandem.
Strategies for Hydrogen-Enriched Methane Flameless Combustion in a Quasi-Industrial Furnace
Jan 2020
Publication
In this present work simulations of 20 kW furnace were carried out with hydrogenenriched methane mixtures to identify optimal geometrical configurations and operating conditions to operate in flameless combustion regime. The objective of this work is to show the advantages of flameless combustion for hydrogen-enriched fuels and the limits of current typical industrial designs for these mixtures. The performances of a semi-industrial combustion chamber equipped with a self-recuperative flameless burner are evaluated with increasing H2 concentrations. For highly H2-enriched mixtures typical burners employed for methane appear to be inadequate to reach flameless conditions. In particular for a typical coaxial injector configuration an equimolar mixture of hydrogen and methane represents the limit for hydrogen enrichment. To achieve flameless conditions different injector geometries and configuration were tested. Fuel dilution with CO2 and H2O was also investigated. Dilution slows the mixing process consequently helping the transition to flameless conditions. CO2 and H2O are typical products of hydrogen generation processes therefore their use in fuel dilution is convenient for industrial applications. Dilution thus allows the use of greater hydrogen percentages in the mixture.
Transition to a Low-carbon Building Stock. Techno-economic and Spatial Optimization of Renewables‑hydrogen Strategies in Spain
Oct 2022
Publication
Europe has set ambitious targets to reduce the final energy consumption of buildings in concerning the degree of electrification energy efficiency and penetration of renewable energy sources (RES). So far hydrogen is becoming an increasingly important energy vector offering huge opportunities to promote the share of intermittent RES. Thus this manuscript proposes an energy model for the complete decarbonization of the estimated electricity consumed by the Spanish building stock in 2030 and 2050 scenarios; the model is based on the combination of photovoltaic and wind primary sources and hydrogen technologies considering both distributed and centralized configurations applying also geospatial criteria for their optimal allocation. Large-scale RES generation centralized hydrogen production and re-electrification along with underground hydrogen storage result in the lowest levelized cost of energy (LCOE) hydrogen production costs (HPC) and the highest overall efficiency (μSYS). Wind energy is mainly harvested in the north of Spain while large PV farms are deployed in the mid-south. Furthermore reinforcement of underground hydrogen storage enhances the overall system performance reducing surplus energy and the required RES generation capacity. Finally all the considered scenarios achieve LCOE below the Spanish utility grid benchmark apart from accomplishing the decarbonization goals established for the year 2030.
Effect of Carbon Monoxide on Polymer Electrolyte Fuel Cell Performance with a Hydrogen Circulation System
Feb 2022
Publication
The effect of carbon monoxide (CO) on the performance of polymer electrolyte fuel cells (PEFCs) with either a hydrogen circulation system or a hydrogen one-way pass system is investigated and compared. The voltage drop induced by adding 0.2 ppm of CO to the PEFC with the hydrogen circulation system was less than one-tenth of that observed in the PEFC with the hydrogen one-way pass system at 1000 mA cm–2 and a cell temperature of 60 °C. Gas analysis results showed that CO concentration in the hydrogen circulation system was lower than the initially supplied CO concentration. In the hydrogen circulation system permeated oxygen from the cathode should enhance CO oxidation. This should lead to decrease the CO concentration and mitigate the voltage drop in the hydrogen circulation system.
Future of Hydrogen as an Alternative Fuel for Next-Generation Industrial Applications; Challenges and Expected Opportunities
Jun 2022
Publication
A general rise in environmental and anthropogenically induced greenhouse gas emissions has resulted from worldwide population growth and a growing appetite for clean energy industrial outputs and consumer utilization. Furthermore well-established advanced and emerging countries are seeking fossil fuel and petroleum resources to support their aviation electric utilities industrial sectors and consumer processing essentials. There is an increasing tendency to overcome these challenging concerns and achieve the Paris Agreement’s priorities as emerging technological advances in clean energy technologies progress. Hydrogen is expected to be implemented in various production applications as a fundamental fuel in future energy carrier materials development and manufacturing processes. This paper summarizes recent developments and hydrogen technologies in fuel refining hydrocarbon processing materials manufacturing pharmaceuticals aircraft construction electronics and other hydrogen applications. It also highlights the existing industrialization scenario and describes prospective innovations including theoretical scientific advancements green raw materials production potential exploration and renewable resource integration. Moreover this article further discusses some socioeconomic implications of hydrogen as a green resource.
Top Level Design and Evaluation of Advanced Low/zero Carbon Fuel Ships Power Technology
Oct 2022
Publication
The greenhouse effect has always been a problem troubling various country many fields have made corresponding technological improvements and regulations and the shipping industry is no exception. In the shipping field governments are actively looking for viable low-carbon/zero-carbon alternative fuels to reduce their dependence on traditional fossil fuels. This paper discusses the challenges and opportunities of replacing fuel oil with clean energies. Firstly the alternative fuels that have been proposed frequently and widely in recent years are summarized and their sources adaptive power systems and relationships among fuels are systematically summarized. Secondly when evaluating the advantages and future development trends of each energy the environmental economic and safety factors are digitally quantified. Results show that the analysis focuses on the efficiency and economics of carbon reduction. Hydrogen ammonia and nuclear energy show advantages in environmental quantification factors while LNG biofuels and alcohols show benefits in economic quantification factors considering calorific value and fuel price and LNG and alcohols received high scores in safety assessment. Finally the study predicts the evolution and development trend of ship fuels in the future and evaluates the most suitable energy for ship development in different periods.
Electrification Versus Hydrogen for UK Road Freight: Conclusions from a Systems Analysis of Transport Energy Transitions
Mar 2022
Publication
Collectively the UK investment in transport decarbonisation is greater than £27B from government for incentivising zero-emission vehicles as part of an urgent response to decarbonise the transport sector. The investments made must facilitate a transition to a long-term solution. The success relies on coordinating and testing the evolution of both the energy and transport systems this avoids the risk of unforeseen consequences in both systems and therefore de-risks investment Here we present a semiquantitative energy and transport system analysis for UK road freight focusing on two primary investment areas for nation-wide decarbonisation namely electrification and hydrogen propulsion. Our study assembles and assesses the potential roadblocks of these energy systems into a concise record and considers the infrastructure in relation to all other components within the energy system. It highlights that for system-wide success and resilience a hydrogen system must overcome hydrogen production and distribution barriers whereas an electric system needs to optimise storage solutions and charging facilities. Without cohesive co-evolving energy networks the planning and operational modelling of transport decarbonisation may fall short of meaningful real-world results. A developed understanding of the dependencies between the energy and transport systems is a necessary step in the development of meaningful operational transport models that could de-risk investment in both the energy and transport systems.
Hydrogen-electricity Hybrid Energy Pipelines for Railway Transportation: Design and Economic Evaluation
Mar 2024
Publication
With the decarbonization and electrification of modern railway transportation the demand for both the highcapacity electrical energy and hydrogen fuel energy is increasingly high. A novel scheme was proposed from liquid hydrogen production by surplus wind and solar energy to liquid hydrogen-electricity hybrid energy transmission for railway transportation. The 100 MW hybrid energy transmission pipeline was designed with the 10 kA/1.5 kV superconducting DC cable for electricity and cryogenic layers for liquid hydrogen and liquid nitrogen showing strong capability in transmitting “electricity + cold energy + chemical energy” simultaneously. Economic evaluation was performed with respect to the energy equipment capacity and costs with sensitivity and profitability analysis. With the discount rate 8% the dynamic payback period of the hybrid energy pipeline was 7.1 years. Results indicated that the shortest dynamic payback period of the hybrid energy pipeline was 4.8 years with the maximum transmission distance 93 km. Overall this article shows the novel concept and design of liquid hydrogen-electricity hybrid energy pipelines and proves the technical and economic feasibilities for future bulk hybrid energy transmission for railway transportation.
Concepts for Hydrogen Internal Combustion Engines and Their Implications on the Exhaust Gas Aftertreatment System
Dec 2021
Publication
Hydrogen as carbon-free fuel is a very promising candidate for climate-neutral internal combustion engine operation. In comparison to other renewable fuels hydrogen does obviously not produce CO2 emissions. In this work two concepts of hydrogen internal combustion engines (H2 -ICEs) are investigated experimentally. One approach is the modification of a state-of-the-art gasoline passenger car engine using hydrogen direct injection. It targets gasoline-like specific power output by mixture enrichment down to stoichiometric operation. Another approach is to use a heavy-duty diesel engine equipped with spark ignition and hydrogen port fuel injection. Here a diesel-like indicated efficiency is targeted through constant lean-burn operation. The measurement results show that both approaches are applicable. For the gasoline engine-based concept stoichio-metric operation requires a three-way catalyst or a three-way NOX storage catalyst as the primary exhaust gas aftertreatment system. For the diesel engine-based concept state-of-the-art selective catalytic reduction (SCR) catalysts can be used to reduce the NOx emissions provided the engine calibration ensures sufficient exhaust gas temperature levels. In conclusion while H2 -ICEs present new challenges for the development of the exhaust gas aftertreatment systems they are capable to realize zero-impact tailpipe emission operation.
Preference Structure on the Design of Hydrogen Refueling Stations to Activate Energy Transition
Aug 2020
Publication
As a countermeasure to the greenhouse gas problem the world is focusing on alternative fuel vehicles (AFVs). The most prominent alternatives are battery electric vehicles (BEV) and fuel cell electric vehicles (FCEVs). This study examines FCEVs especially considering hydrogen refueling stations to fill the gap in the research. Many studies suggest the important impact that infrastructure has on the diffusion of AFVs but they do not provide quantitative preferences for the design of hydrogen refueling stations. This study analyzes and presents a consumer preference structure for hydrogen refueling stations considering the production method distance probability of failure to refuel number of dispensers and fuel costs as core attributes. For the analysis stated preference data are applied to choice experiments and mixed logit is used for the estimation. Results indicate that the supply stability of hydrogen refueling stations is the second most important attribute following fuel price. Consumers are willing to pay more for green hydrogen compared to gray hydrogen which is hydrogen produced by fossil fuels. Driver fuel type and perception of hydrogen energy influence structure preference. Our results suggest a specific design for hydrogen refueling stations based on the characteristics of user groups.
Numerical Study on Thermodynamic Coupling Characteristics of Fluid Sloshing in a Liquid Hydrogen Tank for Heavy-Duty Trucks
Feb 2023
Publication
The large-amplitude sloshing behavior of liquid hydrogen in a tank for heavy-duty trucks may have adverse effects on the safety and stability of driving. With successful application of liquid hydrogen in the field of new energy vehicles the coupled thermodynamic performance during liquid hydrogen large-amplitude sloshing becomes more attractive. In this paper a three-dimensional numerical model is established to simulate the thermodynamic coupling characteristics during liquid hydrogen sloshing in a horizontal tank for heavy-duty trucks. The calculation results obtained by the developed model are in good agreement with experimental data for liquid hydrogen. Based on the established 3D model the large-amplitude sloshing behavior of liquid hydrogen under extreme acceleration as well as the effects of acceleration magnitude and duration on liquid hydrogen sloshing is numerically determined. The simulation results show that under the influence of liquid hydrogen large-amplitude sloshing the convective heat transfer of fluid in the tank is greatly strengthened resulting in a decrease in the vapor temperature and an increase in the liquid temperature. In particular the vapor condensation caused by the sloshing promotes a rapid reduction of pressure in the tank. When the acceleration magnitude is 5 g with a duration of 200 ms the maximum reduction of ullage pressure is 1550 Pa and the maximum growth of the force on the right wall is 3.89 kN. Moreover the acceleration magnitude and duration have a remarkable influence on liquid hydrogen sloshing. With the increase in acceleration magnitude or duration there is a larger sloshing amplitude for the liquid hydrogen. When the duration of acceleration is 200 ms compared with the situation at the acceleration magnitude of 5 g the maximum reductions of ullage pressure decrease by 9.46% and 55.02% and the maximum growth of forces on the right wall decrease by 80.57% and 99.53% respectively at 2 g and 0.5 g. Additionally when the acceleration magnitude is 5 g in contrast with the situation at a duration of acceleration of 200 ms the maximum-ullage-pressure drops decrease by 8.17% and 21.62% and the maximum increase in forces on the right wall decrease by 71.80% and 88.63% at 100 ms and 50 ms respectively. These results can provide a reference to the safety design of horizontal liquid hydrogen tanks for heavy-duty trucks.
Combustion of Hydrogen Enriched Methane and Biogases Containing Hydrogen in a Controlled Auto-Ignition Engine
Dec 2018
Publication
The paper describes a numerical study of the combustion of hydrogen enriched methane and biogases containing hydrogen in a Controlled Auto Ignition engine (CAI). A single cylinder CAI engine is modelled with Chemkin to predict engine performance comparing the fuels in terms of indicated mean effective pressure engine efficiency and pollutant emissions. The effects of hydrogen and carbon dioxide on the combustion process are evaluated using the GRI-Mech 3.0 detailed radical chain reactions mechanism. A parametric study performed by varying the temperature at the start of compression and the equivalence ratio allows evaluating the temperature requirements for all fuels; moreover the effect of hydrogen enrichment on the auto-ignition process is investigated. The results show that at constant initial temperature hydrogen promotes the ignition which then occurs earlier as a consequence of higher chemical reactivity. At a fixed indicated mean effective pressure hydrogen presence shifts the operating range towards lower initial gas temperature and lower equivalence ratio and reduces NOx emissions. Such reduction somewhat counter-intuitive if compared with similar studies on spark-ignition engines is the result of operating the engine at lower initial gas temperatures.
Cradle-grave Energy Consumption, Greenhouse Gas and Acidification Emissions in Current and Future Fuel Cell Vehicles: Study Based on Five Hydrogen Production Methods in China
Jun 2022
Publication
Hydrogen fuel cell vehicles (FCVs) are regarded as a promising solution to the problems of energy security and environmental pollution. However the technology is under development and the hydrogen consumption is uncertain. The quantitative evaluation of life cycle energy consumption pollution emissions of current and future FCVs in China involves complex processes and parameters. Therefore this study addresses Life Cycle Assessment (LCA) of FCV and focuses on the key parameters of FCV production and different hydrogen production methods which include steam methane reforming catalysis decomposition methanol steam reforming electrolysis–photovoltaic (PV) and electrolysis Chinese electricity grid mix (CN). Sensitivity analysis of bipolar plate glider mass power density fuel cell system efficiency and energy control strategy are performed whilst accounting for different assumption scenarios. The results show that all impact assessment indicators will decrease by 28.8– 44.3% under the 2030 positive scenario for the production of FCVs. For cradle-grave FCVs the use of hydrogen from electrolysis operated with photovoltaic power reduces global warming potential (GWP) by almost 76.4% relative to steam methane reforming. By contrast the use of hydrogen from electrolysis operated with the Chinese electricity grid mix results in an increase in GWP of almost 158.3%.
Utilization of Hydrogen in Gas Turbines: A Comprehensive Review
Feb 2022
Publication
The concerns regarding the consumption of traditional fuels such as oil and coal have driven the proposals for several cleaner alternatives in recent years. Hydrogen energy is one of the most attractive alternatives for the currently used fossil fuels with several superiorities such as zero-emission and high energy content. Hydrogen has numerous advantages compared to conventional fuels and as such has been employed in gas turbines (GTs) in recent years. The main benefit of using hydrogen in power generation with the GT is the considerably lower emission of greenhouse gases. The performance of the GTs using hydrogen as a fuel is influenced by several factors including the performance of the components the operating condition ambient condition etc. These factors have been investigated by several scholars and scientists in this field. In this article studies on hydrogen-fired GTs are reviewed and their results are discussed. Furthermore some recommendations are proposed for the upcoming works in this field.
Research on Power Optimization for Energy System of Hydrogen Fuel Cell Wheel-Driven Electric Tractor
Apr 2024
Publication
Hydrogen fuel cell tractors are emerging as a new power source for tractors. Currently there is no mature energy management control method available. Existing methods mostly rely on engineers’ experience to determine the output power of the fuel cell and the power battery resulting in relatively low energy utilization efficiency of the energy system. To address the aforementioned problems a power optimization method for the energy system of hydrogen fuel cell wheel-driven electric tractor was proposed. A dynamic model of tractor ploughing conditions was established based on the system dynamics theory. From this based on the equivalent hydrogen consumption theory the charging and discharging of the power battery were equivalent to the fuel consumption of the hydrogen fuel cell forming an equivalent hydrogen consumption model for the tractor. Using the state of charge (SOC) of the power battery as a constraint and with the minimum equivalent hydrogen consumption as the objective function an instantaneously optimized power allocation method based on load demand in the energy system is proposed by using a traversal algorithm. The optimization method was simulated and tested based on the MATLAB simulation platform and the results showed under ploughing conditions compared with the rule-based control strategy the proposed energy system power optimization method optimized the power output of hydrogen fuel cells and power batteries allowing the energy system to work in a high-efficiency range reducing the equivalent hydrogen consumption of the tractor by 7.79% and solving the energy system power distribution problem.
An On-Board Pure H2 Supply System Based on A Membrane Reactor for A Fuel Cell Vehicle: A Theoretical Study
Jul 2020
Publication
In this novel conceptual fuel cell vehicle (FCV) an on-board CH4 steam reforming (MSR) membrane reformer (MR) is considered to generate pure H2 for supplying a Fuel Cell (FC) system as an alternative to the conventional automobile engines. Two on-board tanks are forecast to store CH4 and water useful for feeding both a combustion chamber (designed to provide the heat required by the system) and a multi tubes Pd-Ag MR useful to generate pure H2 via methane steam reforming (MSR) reaction. The pure H2 stream is hence supplied to the FC. The flue gas stream coming out from the combustion chamber is used to preheat the MR feed stream by two heat exchangers and one evaporator. Then this theoretical work demonstrates by a 1-D model the feasibility of the MR based system in order to generate 5 kg/day of pure H2 required by the FC system for cruising a vehicle for around 500 km. The calculated CH4 and water consumptions were 50 and 70 kg respectively per 1 kg of pure H2. The on-board MR based FCV presents lower CO2 emission rates than a conventional gasoline-powered vehicle also resulting in a more environmentally friendly solution.
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