Applications & Pathways

The approach developed aims to identify the methodology that will be used to deliver the minimum cost for hydrogen infrastructure deployment using a mono-objective linear optimisation. It focuses on minimizing both capital and operation costs of the hydrogen transportation based on transportation via truck which represents the main focus of this paper and a cost-minimal pipeline system in the case of France and Germany. The paper explains the mathematical model describing the link between the hydrogen production via electrolysers and the distribution for mobility needs. The main parameters and the assumed scenario framework are explained. Subsequently the transportation of hydrogen via truck using different states of aggregation is analysed as well as the transformation and storage of hydrogen. This is used finally to build a linear programming aiming to minimize the sum of costs of hydrogen transportation between the different nodes and transformation/storage within the nodes.

The need to significantly reduce emissions from the steelmaking sector requires effective and ready-to-use technical solutions. With this aim different decarbonization strategies have been investigated by both researchers and practitioners. To this concern the most promising pathway is represented by the replacement of natural gas with pure hydrogen in the direct reduced iron (DRI) production process to feed an electric arc furnace (EAF). This solution allows to significantly reduce direct emissions of carbon dioxide from the DRI process but requires a significant amount of electricity to power electrolyzers adopted to produce hydrogen. The adoption of renewable electricity sources (green hydrogen) would reduce emissions by 95–100% compared to the blast furnace–basic oxygen furnace (BF–BOF) route. In this work an analytical model for the identification of the minimum emission configuration of a green energy–steel system consisting of a secondary route supported by a DRI production process and a renewable energy conversion system is proposed. In the model both technological features of the hydrogen steel plant and renewable energy production potential of the site where it is to be located are considered. Compared to previous studies the novelty of this work consists of the joint modeling of a renewable energy system and a steel plant. This allows to optimize the overall system from an environmental point of view considering the availability of green hydrogen as an inherent part of the model. Numerical experiments proved the effectiveness of the model proposed in evaluating the suitability of using green hydrogen in the steelmaking process. Depending on the characteristics of the site and the renewable energy conversion system adopted decreases in emissions ranging from 60% to 91% compared to the BF–BOF route were observed for the green energy–steel system considered It was found that the environmental benefit of using hydrogen in the secondary route is strictly related to the national energy mix and to the electrolyzers’ technology. Depending on the reference context it was found that there exists a maximum value of the emission factor from the national electricity grid below which is environmentally convenient to produce DRI by using only hydrogen. It was moreover found that the lower the electricity consumption of the electrolyzer the higher the value assumed by the emission factor from the electricity grid which makes the use of hydrogen convenient.

Hydrogen Fuelling Infrastructure Research and Station Technology (H2FIRST) is a project initiated by the DOE in 2015 and executed by Sandia National Laboratories and the National Renewable Energy Laboratory to address R&D barriers to the deployment of hydrogen fuelling infrastructure. One key barrier to the deployment of fuelling stations is the land area they require (i.e. ""footprint""). Space is particularly a constraint in dense urban areas where hydrogen demand is high but space for fuelling stations is limited. This work presents current fire code requirements that inform station footprint then identifies and quantifies opportunities to reduce footprint without altering the safety profile of fuelling stations. Opportunities analyzed include potential new methods of hydrogen delivery as well as alternative placements of station technologies (i.e. rooftop/underground fuel storage). As interest in heavy-duty fuelling stations and other markets for hydrogen grows this study can inform techniques to reduce the footprint of heavy-duty stations as well.



This work characterizes generic designs for stations with a capacity of 600 kg/day hydrogen dispensed and 4 dispenser hoses. Three base case designs (delivered gas delivered liquid and on-site electrolysis production) have been modified in 5 different ways to study the impacts of recently released fire code changes colocation with gasoline refuelling alternate delivery assumptions underground storage of hydrogen and rooftop storage of hydrogen resulting in a total of 32 different station designs. The footprints of the base case stations range from 13000 to 21000 ft².



A significant focus of this study is the NFPA 2 requirements especially the prescribed setback distances for bulk gaseous or liquid hydrogen storage. While the prescribed distances are large in some cases these setback distances are found to have a nuanced impact on station lot size; considerations of the delivery truck path traffic flow parking and convenience store location are also important. Station designs that utilize underground and rooftop storage can reduce footprint but may not be practical or economical. For example burying hydrogen storage tanks underground can reduce footprint but the cost savings they enable depend on the cost of burial and the cost land. Siting and economic analysis of station lot sizes illustrate the benefit of smaller station footprints in the flexibility and cost savings they can provide. This study can be used as a reference that provides examples of the key design differences that fuelling stations can incorporate the approximate sizes of generic station lots and considerations that might be unique to particular designs.

The permanent introduction of green hydrogen into the energy economy would require that a discriminating selection be made of its use in the sectors where its value is optimal in terms of relative cost and life cycle reduction in carbon dioxide emissions. Consequently hydrogen can be used as an energy storage medium when intermittent wind and solar power exceed certain penetration in the grid likely above 40% and in road transportation right away to begin displacing gasoline and diesel fuels. To this end the proposed approach is to utilize current technologies represented by PHEV in light-duty and HEV in heavy-duty vehicles where a high-performance internal combustion engine is used with a fuel comprised of 15–20% green hydrogen and 85–89% green methane depending on vehicle type. This fuel designated as RHYME takes advantage of the best attributes of hydrogen and methane results in lower life cycle carbon dioxide emissions than BEVs or FCEVs and offers a cost-effective and pragmatic approach both locally as well as globally in establishing hydrogen as part of the energy economy over the next ten to thirty years.

To have a uniform distribution of reactants is an advantage to a fuel cell. We report results for such a distributor with tree-like flow field plates (FFP). Numerical simulations have shown that the width scaling parameters of tree-like patterns in FFPs used in polymer electrolyte membrane fuel cells (PEMFC) reduces the viscous dissipation in the channels. In this study experimental investigations were conducted on a 2-layer FF plate possessing a tree-like FF pattern which was CNC milled on high-quality graphite. Three FF designs of different width scaling parameters were employed. I–V curves power curves and impedance spectra were generated at 70% 60% and 50% relative humidity (25 cm² active area) and compared to those obtained from a conventional 1-channel serpentine FF. It was found that the FF design with a width scaling factor of 0.917 in the inlet and 0.925 in the outlet pattern exhibited the best peak power out of the three designs (only 11% - 0.08 W/cm² lower than reference serpentine FF). Results showed that a reduction of the viscous dissipation in the flow pattern was not directly linked to a PEMFC performance increase. It was found that water accumulation together with a slight increase in single PEMFC resistance were the main reasons for the reduced power density. As further improvements a reduction of the number of branching generation levels and width scaling factor were recommended.

European countries approach the market ramp-up of hydrogen very differently. In some cases the economic and political starting points differ significantly. While the probability is high that some countries such as Germany or Italy will import hydrogen in the long term other countries such as United Kingdom France or Spain could become hydrogen exporters. The reasons for this are the higher potential for renewable energies but also a technology-neutral approach on the supply side.

Purpose- To present an overview of the research and development carried out in a European funded framework 7 (FP7) project called SafeHPower for the implementation of neutron radiography to inspect fatigue cracks in vehicle and storage hydrogen fuel tanks. Project background– Hydrogen (H2) is the most promising replacement fuel for road transport due to its abundance efficiency low carbon footprint and the absence of harmful emissions. For the mass market of hydrogen to take off the safety issue surrounding the vehicle and storage hydrogen tanks needs to be addressed. The problem is the residual and additional stresses experienced by the tanks during the continuous cyclic loading between ambient and storage pressure which can result in the development of fatigue cracks. Steel tanks used as storage containers at service stations and depots and/or the composite tanks lined with steel are known to suffer from hydrogen embrittlement (HE). Another issue is the explosive nature of hydrogen (when it is present in the 18-59% range) where it is mixed with oxygen which can lead to catastrophic consequences including loss of life. Monitoring systems that currently exist in the market impose visual examination tests pressure tests and hydrostatic tests after the tank installation [1] [2]. Three inspection systems have been developed under this project to provide continuous monitoring solutions. Approach and scope- One of the inspection systems based on the neutron radiography (NR) technology that was developed in different phases with the application of varied strategies has been presented here. Monte Carlo (MCNP) simulation results to design and develop a bespoke collimator have been presented. A limitation of using an inertial electrostatic Deuterium-Tritium (D-T) pulsed neutron generator for fast neutron radiography has been discussed. Radiographs from the hydrogen tank samples obtained using thermal neutrons from a spallation neutron source at ISIS Rutherford laboratory UK have been presented. Furthermore radiograph obtained using thermal neutrons from a portable D-T neutron generator has been presented. In conclusion a proof in principle has been made to show that the defects in the hydrogen fuel tank can be detected using thermal neutron radiography.

The present work aims to identify critical materials in water electrolysers with potential future supply constraints. The expected rise in demand for green hydrogen as well as the respective implications on material availability are assessed by conducting a case study for Germany. Furthermore the recycling of end‐of‐life (EoL) electrolysers is evaluated concerning its potential in ensuring the sustainable supply of the considered materials. As critical materials bear the risk of raising production costs of electrolysers substantially this article examines the readiness of this technology for industrialisation from a material perspective. Except for titanium the indicators for each assessed material are scored with a moderate to high (platinum) or mostly high (iridium scandium and yttrium) supply risk. Hence the availability of these materials bears the risk of hampering the scale‐up of electrolysis capacity. Although conventional recycling pathways for platinum iridium and titanium already exist secondary material from EoL electrolysers will not reduce the dependence on primary resources significantly within the period under consideration—from 2020 until 2050. Notably the materials identified as critical are used in PEM and high temperature electrolysis whereas materials in alkaline electrolysis are not exposed to significant supply risks.

Greenhouse gas emissions from the freight transportation sector are a significant contributor to climate change pollution and negative health impacts because of the common use of heavy-duty diesel vehicles (HDVs). Governments around the world are working to transition away from diesel HDVs and to electric HDVs to reduce emissions. Battery electric HDVs and hydrogen fuel cell HDVs are two available alternatives to diesel engines. Each diesel engine HDV battery-electric HDV and hydrogen fuel cell HDV powertrain has its own advantages and disadvantages. This work provides a comprehensive review to examine the working mechanism performance metrics and recent developments of the aforementioned HDV powertrain technologies. A detailed comparison between the three powertrain technologies highlighting the advantages and disadvantages of each is also presented along with future perspectives of the HDV sector. Overall diesel engine in HDVs will remain an important technology in the short-term future due to the existing infrastructure and lower costs despite their high emissions while battery-electric HDV technology and hydrogen fuel cell HDV technology will be slowly developed to eliminate their barriers including costs infrastructure and performance limitations to penetrate the HDV market.

The Energy Systems Catapult (ESC) explored the role of households in a net-zero emissions society to accompany the CCC’s Net Zero report looking at opportunities and challenges for households to reduce emissions from today’s levels and to support the stretch from an 80% emissions reduction to a net-zero greenhouse gas target. As well as describing a net-zero emissions world for households of different types the ESC looked at average household emissions under different decarbonisation scenarios and the options households can take to contribute to the decarbonisation effort.

This supported the Net Zero Technical report.