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Ignore Variability, Overestimate Hydrogen Production - Quantifying the Effects of Electrolyzer Efficiency Curves on Hydrogen Producton from Renewable Energy Sources
May 2024
Publication
This study investigates the impact of including (or neglecting) the variable efficiency of hydrogen electrolyzers as a function of operating power in the modelling of green hydrogen produced from variable renewable energy sources. Results show that neglecting the variable electrolyzer efficiency as is commonly done in studies of green hydrogen leads to significant overestimation of hydrogen production in the range of 5–24%. The effects of the time resolution used in models are also investigated as well as the impact of including the option for the electrolyzer to switch to stand-by mode instead of powering down and electrolyzer ramp rate constraints. Results indicate that these have a minor effect on overall hydrogen production with the use of hour resolution data leading to overestimation in the range of 0.2–2% relative to using 5-min data. This study used data from three solar farms and three wind in Australia from which it is observed that wind farms produced 55% more hydrogen than the solar farms. The results in this study highlight the critical importance of including the variable efficiency of electrolyzers in the modelling of green hydrogen production. As this industry scales continuing to neglect this effect would lead to the overestimation of hydrogen production by tens of megatonnes.
Experimental Characterization of the Operational Behavior of a Catalytic Recombiner for Hydrogen Mitigation
Sep 2023
Publication
One of the significant safety concerns in large-scale storage and transportation of liquefied (cryogenic) hydrogen (LH2) is the formation of flammable hydrogen/air mixtures after leakages during storage or transportation. Especially in maritime transportation hydrogen accumulations could occur within large and congested geometries. The installation of passive auto-catalytic recombiners (PARs) is a suitable mitigation measure for local areas where venting is insufficient or even impossible. Numerical models describing the operational behavior of PARs are required to allow for optimizing the location and assessing the efficiency of the mitigation measure. In the present study the operational behavior of a PAR with a compact design has been experimentally investigated. In order to obtain data for model validation an experimental program has been performed in the REKO-4 facility a 5.5 m³ vessel. The test procedure includes two phases steady-state and dynamic. The results provide insights into the hydrogen recombination rates and catalyst temperatures under different boundary conditions.
Review of the Status and Prospects of Fiber Optic Hydrogen Sensing Technology
Aug 2023
Publication
With the unprecedented development of green and renewable energy sources the proportion of clean hydrogen (H2 ) applications grows rapidly. Since H2 has physicochemical properties of being highly permeable and combustible high-performance H2 sensors to detect and monitor hydrogen concentration are essential. This review discusses a variety of fiber-optic-based H2 sensor technologies since the year 1984 including: interferometer technology fiber grating technology surface plasma resonance (SPR) technology micro lens technology evanescent field technology integrated optical waveguide technology direct transmission/reflection detection technology etc. These technologies have been evolving from simply pursuing high sensitivity and low detection limits (LDL) to focusing on multiple performance parameters to match various application demands such as: high temperature resistance fast response speed fast recovery speed large concentration range low cross sensitivity excellent long-term stability etc. On the basis of palladium (Pd)-sensitive material alloy metals catalysts or nanoparticles are proposed to improve the performance of fiberoptic-based H2 sensors including gold (Au) silver (Ag) platinum (Pt) zinc oxide (ZnO) titanium oxide (TiO2 ) tungsten oxide (WO3 ) Mg70Ti30 polydimethylsiloxane (PDMS) graphene oxide (GO) etc. Various microstructure processes of the side and end of optical fiber H2 sensors are also discussed in this review.
Design and Optimization of a Type-C Tank for Liquid Hydrogen Marine Transport
May 2023
Publication
As one of the most promising renewable energy sources hydrogen has the excellent environmental benefit of producing zero emissions. A key technical challenge in using hydrogen across sectors is placed on its storage technology. The storage temperature of liquid hydrogen (20 K or 253 C) is close to absolute zero so the storage materials and the insulation layers are subjected to extremely stringent requirements against the cryogenic behaviour of the medium. In this context this research proposed to design a large liquid hydrogen type-C tank with AISI (American Iron and Steel Institution) type 316 L stainless steel as the metal barrier using Vapor-Cooled Shield (VCS) and Rigid Polyurethane Foams (RPF) as the insulation layer. A parametric study on the design of the insulation layer was carried out by establishing a thermodynamic model. The effects of VCS location on heat ingress to the liquid hydrogen transport tank and insulation temperature distribution were investigated and the optimal location of the VCS in the insulation was identified. Research outcomes finally suggest two optimal design schemes: (1) when the thickness of the insulation layer is determined Self-evaporation Vapor-Cooled Shield (SVCS) and Forcedevaporation Vapor-Cooled Shield (FVCS) can reduce heat transfer by 47.84% and 85.86% respectively; (2) when the liquid hydrogen evaporation capacity is determined SVCS and FVCS can reduce the thickness of the insulation layer by 50% and 67.93% respectively.
Solar–Hydrogen Storage System: Architecture and Integration Design of University Energy Management Systems
May 2024
Publication
As a case study on sustainable energy use in educational institutions this study examines the design and integration of a solar–hydrogen storage system within the energy management framework of Kangwon National University’s Samcheok Campus. This paper provides an extensive analysis of the architecture and integrated design of such a system which is necessary given the increasing focus on renewable energy sources and the requirement for effective energy management. This study starts with a survey of the literature on hydrogen storage techniques solar energy storage technologies and current university energy management systems. In order to pinpoint areas in need of improvement and chances for progress it also looks at earlier research on solar–hydrogen storage systems. This study’s methodology describes the system architecture which includes fuel cell integration electrolysis for hydrogen production solar energy harvesting hydrogen storage and an energy management system customized for the needs of the university. This research explores the energy consumption characteristics of the Samcheok Campus of Kangwon National University and provides recommendations for the scalability and scale of the suggested system by designing three architecture systems of microgrids with EMS Optimization for solar–hydrogen hybrid solar–hydrogen and energy storage. To guarantee effective and safe functioning control strategies and safety considerations are also covered. Prototype creation testing and validation are all part of the implementation process which ends with a thorough case study of the solar–hydrogen storage system’s integration into the university’s energy grid. The effectiveness of the system its effect on campus energy consumption patterns its financial sustainability and comparisons with conventional energy management systems are all assessed in the findings and discussion section. Problems that arise during implementation are addressed along with suggested fixes and directions for further research—such as scalability issues and technology developments—are indicated. This study sheds important light on the viability and efficiency of solar–hydrogen storage systems in academic environments particularly with regard to accomplishing sustainable energy objectives.
Review of Sampling and Analysis of Particulate Matter in Hydrogen Fuel
Sep 2023
Publication
This review presents state-of-the-art for representative sampling of hydrogen from hydrogen refueling stations. Documented sampling strategies are presented as well as examples of commercially available equipment for sampling at the hydrogen refueling nozzle. Filter media used for sampling is listed and the performance of some of the filters evaluated. It was found that the filtration efficiency of 0.2 and 5 mm filters were not significantly different when exposed to 200 and 300 nm particles. Several procedures for gravimetric analysis are presented and some of the challenges are identified to be filter degradation pinhole formation and conditioning of the filter prior to measurement. Lack of standardization of procedures was identified as a limitation for result comparison. Finally the review summarizes results including particulate concentration in hydrogen fuel quality data published. It was found that less than 10% of the samples were in violation with the tolerance limit.
Evaluation of the Technical Condition of Pipes during the Transportation of Hydrogen Mixtures According to the Energy Approach
Jun 2024
Publication
In this study a theoretical–experimental methodology for determining the stress–strain state in pipeline systems taking into account the hydrogen environment was developed. A complex of theoretical and experimental studies was conducted to determine the specific energy of destruction as an invariant characteristic of the material’s resistance to strain at different hydrogen concentrations. The technique is based on the construction of complete diagrams of the destruction of the material based on the determination of true strains and stresses in the local volume using the method involving the optical–digital correlation of speckle images. A complex of research was carried out and true diagrams of material destruction were constructed depending on the previous elastic–plastic strain and the action of the hydrogen environment. The change in the concentration of hydrogen absorbed by the material was estimated depending on the value of the specific energy of destruction. A study was conducted on tubular samples and the degree of damage to the material of the inner wall under the action of hydrogen and stress from the internal pressure was evaluated according to the change in specific energy depending on the value of the true strain established with the help of an optical–digital correlator on the outer surface and the degree of damage was determined. It has been established that the specific fracture energy of 17G1S steel decreases by 70–90% under the influence of hydrogen. The effect of the change in the amount of strain energy on the thickness of the pipe wall is illustrated.
Progress and Prospect of the Novel Integrated SOFC-ICE Hybrid Power System: System Design, Mass and Heat Integration, System Optimization and Techno-economic Analysis
Jan 2023
Publication
This paper presents a review of system design and analysis control strategy optimization and heat and mass integration of integrated solid oxide fuel cell (SOFC) and reciprocating internal combustion engine (ICE) system. Facing the future power-fuel-power path both SOFC and ICE can adapt to a variety of fuels which is one evidence that ICE is amenable to integration with SOFC while SOFC is more efficient cleaner and quieter than ICE. Different system topologies are classified whose dynamic performances are also analyzed. In addition the heat and mass integration of system is discussed. Moreover the combustion modes of ICE which can be applied to steady combustion high efficiency and low emissions are analyzed and compared. Meanwhile the potential and methods of system waste heat recovery are discussed. The exergy analysis energy density and techno-economy are discussed. Finally the results are discussed in the last section with the final conclusion that SOFC-ICE systems are very suitable for long-distance transportation such as maritime and aviation which can also solve problems of the carbon and pollutant emissions with the background of engine cannot be replaced in maritime while the system can adapt a variety of alternative fuels.
Explosion Replication Test of FCEV Hydrogen Tank
Sep 2023
Publication
Due to the increased interest in alternative energy sources hydrogen device safety has become paramount. In this study we induced the explosion of a hydrogen tank from a fuel cell electric vehicle (FCEV) by igniting a fire beneath it and disabling the built-in temperature pressure relief device. Three Type 4 tanks were injected gaseous hydrogen at pressures of 700 350 and 10 bar respectively. The incident pressure generated by the tank explosion was measured by pressure transducers positioned at various points around the tank. A protective barrier was installed to examine its effect on the resulting damage and the reflected pressure was measured along the barrier. The internal pressure and external temperature of the tanks were measured in multiple locations. The 700- and 350-bar hydrogen tanks exploded approximately 10 and 16 min after burner ignition respectively. The 10-bar hydrogen tank did not explode but ruptured approximately 29 min after burner ignition The explosions generated blast waves fireballs and fragments. The impact on the surrounding area was evaluated and we verified that the blast pressure fireballs and fragments were almost completely blocked by the protective barrier. The results of this study are expected to improve safety on an FCEV accident scene.
The Potential Role of Ammonia for Hydrogen Storage and Transport: A Critical Review of Challenges and Opportunities
Aug 2023
Publication
Hydrogen is being included in several decarbonization strategies as a potential contributor in some hard-to-abate applications. Among other challenges hydrogen storage represents a critical aspect to be addressed either for stationary storage or for transporting hydrogen over long distances. Ammonia is being proposed as a potential solution for hydrogen storage as it allows storing hydrogen as a liquid chemical component at mild conditions. Nevertheless the use of ammonia instead of pure hydrogen faces some challenges including the health and environmental issues of handling ammonia and the competition with other markets such as the fertilizer market. In addition the technical and economic efficiency of single steps such as ammonia production by means of the Haber–Bosch process ammonia distribution and storage and possibly the ammonia cracking process to hydrogen affects the overall supply chain. The main purpose of this review paper is to shed light on the main aspects related to the use of ammonia as a hydrogen energy carrier discussing technical economic and environmental perspectives with the aim of supporting the international debate on the potential role of ammonia in supporting the development of hydrogen pathways. The analysis also compares ammonia with alternative solutions for the long-distance transport of hydrogen including liquefied hydrogen and other liquid organic carriers such as methanol.
Lifetime Greenhouse Gas Emissions from Offshore Hydrogen Production
Aug 2023
Publication
With a limited global carbon budget it is imperative that decarbonisation decisions are based on accurate holistic accounts of all greenhouse gas (GHG) emissions produced to assess their validity. Here the upstream GHG emissions of potential UK offshore Green and Blue hydrogen production are compared to GHG emissions from hydrogen produced through electrolysis using UK national grid electricity and the ‘business-as-usual’ case of continuing to combust methane. Based on an operational life of 25 years and producing 0.5MtH2 per year for each hydrogen process the results show that Blue hydrogen will emit between 200-262MtCO2e of GHG emissions depending on the carbon capture rates achieved (39%–90%) Green hydrogen produced via electrolysis using 100% renewable electricity from offshore wind will emit 20MtCO2e and hydrogen produced via electrolysis powered by the National Grid will emit between 103-168MtCO2e depending of the success of its NetZero strategy. The ‘business-as-usual’ case of continuing to combust methane releases 250MtCO2e over the same lifetime. This study finds that Blue hydrogen at scale is not compatible with the Paris Agreement reduces energy security and will require a substantial GHG emissions investment which excludes it from being a ‘low carbon technology’ and should not be considered for any decarbonisation strategies going forward.
The Possibility of Powering a Light Aircraft by Releasing the Energy Stored in Hydrogen within a Fuel Cell Stack
Jun 2024
Publication
In this work we examine the possibility of converting a light propeller-driven aircraft powered by a spark-ignition reciprocating piston and internal combustion engine running on AVGAS into one powered by an electric motor driven by a proton exchange membrane fuel cell stack running on hydrogen. Our studies suggest that storing hydrogen cryogenically is a better option than storing hydrogen under pressure. In comparison to cryogenic tanks high-pressure tanks are extremely heavy and unacceptable for light aircraft. We show that the modified aircraft (including batteries) is no heavier than the original and that the layout of the major components results in lower movement of the aircraft center-of-gravity as the aircraft consumes hydrogen. However we acknowledge that our fuel cell aircraft cannot store the same amount of energy as the original running on AVGAS. Therefore despite the fact that the fuel cell stack is markedly more efficient than an internal combustion engine there is a reduction in the range of the fuel cell aircraft. One of our most important findings is that the quantity of energy that we need to dissipate to the surroundings via heat transfer is significantly greater from a fuel cell stack than from an internal combustion engine. This is particularly the case when we attempt to run the fuel cell stack at high current densities. To control this problem our strategy during the cruise phase is to run the fuel cell stack at its maximum efficiency where the current density is low. We size the fuel cell stack to produce at least enough power for cruise and when we require excess power we add the energy stored in batteries to make up the difference.
Levelised Cost of Dynamic Green Hydrogen Production: A Case Study for Australia's Hydrogen Hubs
Jun 2024
Publication
This study evaluates the levelised cost of hydrogen (LCOH) dynamically produced using the two dominant electrolysis technologies directly connected to wind turbines or photovoltaic (PV) panels in regions of Australia designated as hydrogen hubs. Hourly data are utilised to size the components required to meet the hydrogen demand. The dynamic efficiency of each electrolysis technology as a function of input power along with its operating characteristics and overload capacity are employed to estimate flexible hydrogen production. A sensitivity analysis is then conducted to capture the behaviour of the LCOH in response to inherent uncertainty in critical financial and technical factors. Additionally the study investigates the trade-offs between carbon cost and lifecycle emissions of green hydrogen. This approach is applied to ascertain the impact of internalising environmental costs on the cost-competitiveness of green hydrogen compared to grey hydrogen. The economic modelling is developed based on the Association for the Advancement of Cost Engineering (AACE) guidelines. The findings indicate that scale-up is key to reducing the LCOH by a meaningful amount. However scale-up alone is insufficient to reach the target value of AUD 3 (USD 2) except for PV-based plant in the Pilbara region. Lowered financial costs from scale-up can make the target value achievable for PV-based plants in Gladstone and Townsville and for wind-based plants in the Eyre Peninsula and Pilbara regions. For other hubs a lower electricity cost is required as it accounts for the largest portion of the LCOH.
Grid Ancillary Services using Electrolyzer-based Power-to-Gas Systems with Increasing Renewable Penetration
Nov 2023
Publication
Increasing penetrations of renewable-based generation have led to a decrease in the bulk power system inertia and an increase in intermittency and uncertainty in generation. Energy storage is considered to be an important factor to help manage renewable energy generation at greater penetrations. Hydrogen is a viable long-term storage alternative. This paper analyzes and presents use cases for leveraging electrolyzer-based power-to-gas systems for electric grid support. The paper also discusses some grid services that may favor the use of hydrogenbased storage over other forms such as battery energy storage. Real-time controls are developed implemented and demonstrated using a power-hardware-in-the-loop(PHIL) setup with a 225-kW proton-exchange-membrane electrolyzer stack. These controls demonstrate frequency and voltage support for the grid for different levels of renewable penetration (0% 25% and 50%). A comparison of the results shows the changes in respective frequencies and voltages as seen as different buses as a result of support from the electrolyzers and notes the impact on hydrogen production as a result of grid support. Finally the paper discusses the practical nuances of implementing the tests with physical hardware such as inverter/electrolyzer efficiency as well as the related constraints and opportunities.
Energy Storage Strategy - Narrative
Feb 2023
Publication
This narrative document sets out the main rationale for hydrogen storage development at scale in the UK: - To meet net zero the UK will need considerable energy storage - Hydrogen storage will be a major and essential part of this - Physical hydrogen storage is needed in the UK - Only geological hydrogen storage can deliver at the scale needed within the timescales for net zero - Geological hydrogen storage should be supported through a viable business model now to ensure it comes online in the 2030s.
Economic Performance Evaluation of Flexible Centralised and Decentralised Blue Hydrogen Production Systems Design Under Uncertainty
Sep 2023
Publication
Blue hydrogen is viewed as an important energy vector in a decarbonised global economy but its large-scale and capital-intensive production displays economic performance vulnerabities in the face of increased market and regulatory uncertainty. This study analyses flexible (modular) blue hydrogen production plant designs and evaluates their effectiveness to enhance economic performance under uncertainty. The novelty of this work lies in the development of a comprehensive techno-economic evaluation framework that considers flexible centralised and decentralised blue hydrogen plant design alternatives in the presence of irreducible uncertainty whilst explicitly considering the time value of money economies of scale and learning effects. A case study of centralised and decentralised blue hydrogen production for the transport sector in the San Francisco area is developed to highlight the underlying value of flexibility. The proposed methodological framework considers various blue hydrogen plant designs (fixed phased and flexible) and compares them using relevant economic indicators (net present value (NPV) capex value-at-risk/gain etc.) through a detailed Monte Carlo simulation framework. Results indicate that flexible centralised hydrogen production yields greater economic value than alternative designs despite the associated cost-premium of modularity. It is also shown that the value of flexibility increases under greater uncertainty higher learning rates and weaker economies of scale. Moreover sensitivity analysis reveals that flexible design remains the preferred investment option over a wide range of market and regulatory conditions except for high initial hydrogen demand. Finally this study demonstrates that major regulatory and market uncertainties surrounding blue hydrogen production can be effectively managed through the application of flexible engineering system design that protects the investment from major downside risks whilst allowing access to favourable upside opportunities.
Techno-economic Analysis and Predictive Operation of a Power-to-hydrogen for Renewable Microgrids
Oct 2023
Publication
To enhance renewable energy (RE) generation and maintain power balance energy storage systems are of utmost importance. This research introduces a cutting-edge Power-to-Hydrogen (PtH) framework that harnesses hydrogen as a clean and versatile energy storage medium. The primary focus of this study lies in optimizing power flow within a microgrid (G) equipped with RE and energy storage systems considering various factors such as RE generation power demand battery charge cycles and operational costs. To achieve the optimal balance between power generation and consumption a sophisticated mathematical solution is devised. This solution governs the charging and discharging patterns for both battery and electrolyzer ensuring a harmonious power equilibrium. The use of short-term forecasting further refines the optimization process adapting the parameters based on anticipated RE sources and load requirements. To fine-tune the power management solution for day-to-day operations an artificial neural fuzzy inference system (ANFIS)-based shortterm prediction model is employed. The predictive analysis provides confidence intervals for crucial aspects including power generation demand battery charging cycles and hydrogen generation. This facilitates precise cost estimation across various hydrogen and heat price ranges. the proposed PtH optimization framework offers an efficient approach to balance power generation and consumption in Gs driven by RE sources and energy storage. To validate the proposed approach numerical simulations are performed based on data from wind and solar farms load requirements and cost of energy. The results show that the proposed energy management strategy significantly reduces operational costs and optimizes PtH generation while maintaining power balance within the microgrid (G). The predictive approach helps fine-tune the optimization process improving efficiency and cost-effectiveness. The research convincingly demonstrate the economic advantages of adopting hydrogen as an energy storage medium paving the way for a cleaner and more sustainable energy future.
Sustainable Power Generation Expansion in Island Systems with Extensive RES and Energy Storage
Oct 2023
Publication
Insular networks constitute ideal fields for investment in renewables and storage due to their excellent wind and solar potential as well the high generation cost of thermal generators in such networks. Nevertheless in order to ensure the stability of insular networks network operators impose strict restrictions on the expansion of renewables. Storage systems render ideal solutions for overcoming the aforementioned restrictions unlocking additional renewable capacity. Among storage technologies hybrid battery-hydrogen demonstrates beneficial characteristics thanks to the complementary features that battery and hydrogen exhibit regarding efficiency self-discharge cost etc. This paper investigates the economic feasibility of a private investment in renewables and hybrid hydrogen-battery storage realized on the interconnected island of Crete Greece. Specifically an optimization formulation is proposed to optimize the capacity of renewables and hybrid batteryhydrogen storage in order to maximize the profit of investment while simultaneously reaching a minimum renewable penetration of 80% in accordance with Greek decarbonization goals. The numerical results presented in this study demonstrate that hybrid hydrogen-battery storage can significantly reduce electricity production costs in Crete potentially reaching as low as 64 EUR/MWh. From an investor’s perspective even with moderate compensation tariffs the energy transition remains profitable due to Crete’s abundant wind and solar resources. For instance with a 40% subsidy and an 80 EUR/MWh compensation tariff the net present value can reach EUR 400 million. Furthermore the projected cost reductions for electrolyzers and fuel cells by 2030 are expected to enhance the profitability of hybrid renewable-battery-hydrogen projects. In summary this research underscores the sustainable and economically favorable prospects of hybrid hydrogen-battery storage systems in facilitating Crete’s energy transition with promising implications for investors and the wider renewable energy sector.
Towards a Unified Theory of Domestic Hydrogen Acceptance: An Integrative, Comparative Review
Dec 2023
Publication
Hydrogen energy technologies are envisioned to play a critical supporting role in global decarbonisation. While low-carbon hydrogen is primarily targeted for reducing industrial emissions alongside decarbonising parts of the transport sector environmental benefits could also be achieved in the residential context. Presently gasdependent countries such as Japan and the United Kingdom are assessing the feasibility of deploying hydrogen home appliances as part of their national energy strategies. However prospects for the transition will hinge on consumer acceptance alongside an array of other socio-technical factors. To support potential ambitions for large-scale and sustained technology diffusion this study advances a Unified Theory of Domestic Hydrogen Acceptance. Through an integrative comparative literature review targeting hydrogen and domestic energy studies the paper proposes a novel Domestic Hydrogen Acceptance Model (DHAM) which accounts for the cognitive and emotional dimensions of human perceptions. Through this dual interplay the proposed framework can increase the predictive power of hydrogen acceptance models.
Hydrogen-Powered Aircraft at Airports: A Review of the Infrastructure Requirements and Planning Challenges
Nov 2023
Publication
Hydrogen-fueled aircraft are a promising innovation for a sustainable future in aviation. While hydrogen aircraft design has been widely studied research on airport requirements for new infrastructure associated with hydrogen-fueled aircraft and its integration with existing facilities is scarce. This study analyzes the current body of knowledge and identifies the planning challenges which need to be overcome to enable the operation of hydrogen flights at airports. An investigation of the preparation of seven major international airports for hydrogen-powered flights finds that although there is commitment airports are not currently prepared for hydrogen-based flights. Major adjustments are required across airport sites covering land use plans airside development utility infrastructure development and safety security and training. Developments are also required across the wider aviation industry including equipment updates such as for refueling and ground support and supportive policy and regulations for hydrogen-powered aircraft. The next 5–10 years is identified from the review as a critical time period for airports given that the first commercial hydrogen-powered flight is likely to depart in 2026 and that the next generation of short-range hydrogen-powered aircraft is predicted to enter service between 2030 and 2035.
CO2 Effect on the Fatigue Crack Growth of X80 Pipeline Steel in Hydrogen-Enriched Natural Gas: Experiment vs Density Functional Theory Calculation
Sep 2023
Publication
The influence of hydrogen-enriched natural gas (HENG) and CO2 on the mechanical property of X80 pipeline steel were investigated via fatigue crack growth rate (FCGR) tests and density functional theory (DFT) calculations. The results show that the FCGR in H2 was slightly faster than that in HENG while it was slower than that in the N2/CO2/H2 mixtures. The enhanced FCGR by CO2 further increased with the increasing CO2 content. DFT calculation results show that the adsorbed CO2 on the iron surface significantly increased the migration rate of H atoms from surface to subsurface. This promotes the entry of hydrogen into the steel.
Numerical Modelling of a Heavy-duty Diesel-hydrogen Dual-fuel Engine with Late High Pressure Hydrogen Direct Injection and Diesel Pilot
Sep 2023
Publication
Direct gaseous fuel injection in internal combustion engines is a potential strategy for improving in-cylinder combustion processes and performance while reducing emissions and increasing hydrogen energy share (HES). Through use of numerical modelling the current study explores combustion in a compression ignition engine utilising a late compression/early power stroke direct gaseous hydrogen injection ignited by a diesel pilot at up to 99% HES. The combustion process of hydrogen in this type of engine is mapped out and compared to that of the same engine using methane direct injection. Four distinct phases of combustion are found which differ from that of pure diesel operation. Interaction of the injected gas jet with the chamber walls is found to have a considerable impact on performance and emission characteristics and is a factor which needs to be explored in greater detail in future studies. Considerable performance increase and carbon-based emission reductions are identified at up to 99% HES at high load but low load performance greatly deteriorated when 95% HES was exceeded due to a much reduced diesel pilot struggling to ignite the main hydrogen injection.
Re-enacting the Hydrogen Tank Explosion of a Fuel-cell Electric Vehicle: An Experimental Study
May 2023
Publication
With the world-wide decision to reduce carbon emissions through the Paris Agreement (2015) the demand for hydrogen-fuelled vehicles has been increasing. Although hydrogen is not a toxic gas it has a wide flammable range (4e75%) and can explode due to static electricity. Therefore studies on hydrogen safety are urgently required. In this study an explosion was induced by applying fire to the lower part of a fuel cell electric vehicle (FCEV). Out of three compressed hydrogen storage tanks installed in the vehicle two did not have hydrogen fuel and one was filled with compressed gaseous hydrogen of 700 bar and forcedly deactivated its temperature-activated pressure relief device. The side-on overpressure transducers were installed by distance in main directions to measure the side-on overpressure generated by the vehicle explosion. A 10 m-long protective barrier was installed on which reflected overpressure displacement and acceleration were measured to examine the effect of attenuation of explosion damage in the event of an accident. The vehicle exploded approximately 11 min after ignition generating a blast wave fireballs and fragments. The results of the experiment showed that the protective barrier could almost completely block explosive pressure smoke and scattering generated during an explosion. Through Probit function analysis the probabilities of an accident occurring were derived based on peak overpressure peak impulse and scattering. The results of this study can be used to develop standard operating procedures (SOPs) for firefighters as the base data for setting the initial operation location and deriving the safe separation distance.
Risk Assessment of Explosion Accidents in Hydrogen Fuel-Cell Rooms Using Experimental Investigations and Computational Fluid Dynamics Simulations
Oct 2023
Publication
For the safe utilization and management of hydrogen energy within a fuel-cell room in a hydrogen-fueled house an explosion test was conducted to evaluate the potential hazards associated with hydrogen accident scenarios. The overpressure and heat radiation were measured for an explosion accident at distances of 1 2 3 5 and 10 m for hydrogen–air mixing ratios of 10% 25% 40% and 60%. When the hydrogen–air mixture ratio was 40% the greatest overpressure was 24.35 kPa at a distance of 1 m from the fuel-cell room. Additionally the thermal radiation was more than 1.5 kW/m2 which could cause burns at a distance of 5 m from the hydrogen fuel-cell room. Moreover a thermal radiation in excess of 1.5 kW/m2 was computed at a distance of 3 m from the hydrogen fuel-cell room when the hydrogen–air mixing ratio was 25% and 60%. Consequently an explosion in the hydrogen fuel-cell room did not considerably affect fatality levels but could affect the injury levels and temporary threshold shifts. Furthermore the degree of physical damage did not reach major structural damage levels causing only minor structural damage.
Increasing Energy Efficiency of Hydrogen Refueling Stations via Optimal Thermodynamic Paths
Sep 2023
Publication
This work addresses the energy efficiency of hydrogen refueling stations (HRS) using a first principles model and optimal control methods to find minimal entropy production operating paths. The HRS model shows good agreement with experimental data achieving maximum state of charge and temperature discrepancies of 1 and 7% respectively. Model solution and optimization is achieved at a relatively low computational time (40 s) when compared to models of the same degree of accuracy. The entropy production mapping indicates the flow control valve as the main source of irreversibility accounting for 85% of the total entropy production in the process. The minimal entropy production refueling path achieves energy savings from 20 to 27% with respect to the SAE J2601 protocol depending on the ambient temperature. Finally the proposed method under nearreversible refueling conditions shows a theoretical reduction of 43% in the energy demand with respect to the SAE J2601 protocol.
Integration of Underground Green Hydrogen Storage in Hybrid Energy Generation
May 2024
Publication
One of the major challenges in harnessing energy from renewable sources like wind and solar is their intermittent nature. Energy production from these sources can vary based on weather conditions and time of day making it essential to store surplus energy for later use when there is a shortfall. Energy storage systems play a crucial role in addressing this intermittency issue and ensuring a stable and reliable energy supply. Green hydrogen sourced from renewables emerges as a promising solution to meet the rising demand for sustainable energy addressing the depletion of fossil fuels and environmental crises. In the present study underground hydrogen storage in various geological formations (aquifers depleted hydrocarbon reservoirs salt caverns) is examined emphasizing the need for a detailed geological analysis and addressing potential hazards. The paper discusses challenges associated with underground hydrogen storage including the requirement for extensive studies to understand hydrogen interactions with microorganisms. It underscores the importance of the issue with a focus on reviewing the the various past and present hydrogen storage projects and sites as well as reviewing the modeling studies in this field. The paper also emphasizes the importance of incorporating hybrid energy systems into hydrogen storage to overcome limitations associated with standalone hydrogen storage systems. It further explores the past and future integrations of underground storage of green hydrogen within this dynamic energy landscape.
An Overview of Challenges for the Future of Hydrogen
Oct 2023
Publication
Hydrogen’s wide availability and versatile production methods establish it as a primary green energy source driving substantial interest among the public industry and governments due to its future fuel potential. Notable investment is directed toward hydrogen research and material innovation for transmission storage fuel cells and sensors. Ensuring safe and dependable hydrogen facilities is paramount given the challenges in accident control. Addressing material compatibility issues within hydrogen systems remains a critical focus. Challenges roadmaps and scenarios steer long-term planning and technology outlooks. Strategic visions align actions and policies encompassing societal and ecological dimensions. The confluence of hydrogen’s promise with material progress holds the prospect of reshaping our energy landscape sustainably. Forming collective future perspectives to foresee this emerging technology’s potential benefits is valuable. Our review article comprehensively explores the forthcoming challenges in hydrogen technology. We extensively examine the challenges and opportunities associated with hydrogen production incorporating CO2 capture technology. Furthermore the interaction of materials and composites with hydrogen particularly in the context of hydrogen transmission pipeline and infrastructure are discussed to understand the interplay between materials and hydrogen dynamics. Additionally the exploration extends to the embrittlement phenomena during storage and transmission coupled with a comprehensive examination of the advancements and hurdles intrinsic to hydrogen fuel cells. Finally our exploration encompasses addressing hydrogen safety from an industrial perspective. By illuminating these dimensions our article provides a panoramic view of the evolving hydrogen landscape.
Synergy of Carbon Capture, Waste Heat Recovery and Hydrogen Production for Industrial Decarbonisation
May 2024
Publication
Industry is the biggest sector of energy consumption and greenhouse gas emissions whose decarbonisation is essential to achieve the Sustainable Development Goals. Carbon capture energy efficiency improvement and hydrogen are among the main strategies for industrial decarbonization. However novel approaches are needed to address the key requirements and differences between sectors to ensure they can work together to well integrate industrial decarbonisation with heat CO2 and hydrogen. The emerging Calcium Looping (CaL) is attracting interest in designing CO2-involved chemical processes for heat capture and storage. The reversibility relatively high-temperature (600 to 900 ◦C) and high energy capacity output as well as carbon capture function make CaL well-fit for CO2 capture and utilisation and waste heat recovery from industrial flue gases. Meanwhile methane dry reforming (MDR) is a promising technology to produce blue hydrogen via the consumption of two major greenhouse gases i.e. CO2 and CH4. It has great potential to combine the two technologies to achieve insitu CO2 utilization with multiple benefits. In this paper progresses on the reaction conditions and performance of CaL for CO2 capture and industrial waste heat recovery as well as MDR were screened. Secondly recent approaches to CaL-MDR synergy have been reviewed to identify the advantages. The major challenges in such a synergistic process include MDR catalyst deactivation CaL sorbents sintering and system integration. Thirdly the paper outlooks future work to explore a rational design of a multi-function system for the proposed synergistic process.
X-ray Absorpton Spectroscopy Study on Hydrogen Recombination Catalysts of Palladium Nanoparticles on Titanium Oxide under Wet Condition
Sep 2023
Publication
Hydrogen recombination catalyst is useful tool for reducing hydrogen in closed area. The catalyst is known to be poisoned under wet condition in long time use. The study is focused on the behavior of pre-oxidized Pd nanoparticle as the hard-used catalyst in high humidity environment by comparison of alumina and titanium oxide supports using in situ X-ray absorption spectroscopy technique. The reduction of surface oxide layer of Pd/TiO2 was promoted by water during hydrogen recombination although the reduction reaction of Pd/Al2O3 was inhibited by water.
Global Hydrogen Review 2023
Sep 2023
Publication
The Global Hydrogen Review is an annual publication by the International Energy Agency that tracks hydrogen production and demand worldwide as well as progress in critical areas such as infrastructure development trade policy regulation investments and innovation. The report is an output of the Clean Energy Ministerial Hydrogen Initiative and is intended to inform energy sector stakeholders on the status and future prospects of hydrogen while also informing discussions at the Hydrogen Energy Ministerial Meeting organised by Japan. Focusing on hydrogen’s potentially major role in meeting international energy and climate goals the Review aims to help decision makers fine-tune strategies to attract investment and facilitate deployment of hydrogen technologies at the same time as creating demand for hydrogen and hydrogen-based fuels. It compares real-world developments with the stated ambitions of government and industry. This year’s report includes a focus on demand creation for low-emission hydrogen. Global hydrogen use is increasing but demand remains so far concentrated in traditional uses in refining and the chemical industry and mostly met by hydrogen produced from unabated fossil fuels. To meet climate ambitions there is an urgent need to switch hydrogen use in existing applications to low-emission hydrogen and to expand use to new applications in heavy industry or long-distance transport.
Quantitative Risk Assessment of Hydrogen Refueling Station in Cheonan City of South Korea
Oct 2023
Publication
The average temperature of the Earth has risen due to the accumulation of greenhouse gases emitted from the usage of fossil fuels. The consequential climate changes have caused various problems fueling the growing demand for environmentally friendly energy sources that can replace fossil fuels. Batteries and hydrogen have thus been utilized as substitute energy sources for automobiles to reduce fossil fuel consumption. Consequently the number of hydrogen refueling stations is increasing due to an increase in the number of hydrogen-powered vehicles. However several incidents have been reported in the United States of America and Japan where hydrogen refueling stations have been operating for a long time. A risk assessment of hydrogen refueling stations operating in urban areas was performed in this study by calculating the risk effect range using a process hazard analysis tool (PHAST) v8.7 from DNV-GL and a hydrogen risk assessment model (HyRAM) from Sandia National Laboratories (SNL). The societal risk was assessed through a probit model based on the calculation results. The assessment results showed that the risk caused by jet fire and overpressure in an incident is lower than the ‘as low as reasonably practicable’ (ALARP) level.
A Priority-based Failure Mode and Effects Analysis (FMEA) Method for Risk Assessment of Hydrogen Applications Onboard Maritime Vessels
Sep 2023
Publication
The maritime industry is gaining momentum towards a more decarbonized and sustainable path. However most of the worldwide fleet still relies on fossil fuels for power producing harmful environmental emissions. Hydrogen as a clean fuel is a promising alternative but its unique properties pose significant safety challenges. For instance hydrogen has a wide flammability range inherently increasing the risk of ignition. Moreover its comparatively low volumetric energy density necessitates faster filling rates and larger volumes for bunkering and onboard storage leading to higher risk rates. Therefore the use of hydrogen for maritime applications requires the development of specialized riskbased approaches according to safety engineering principles and techniques. The key safety implications are discussed and reviewed with focus on onboard hydrogen storage handling and refueling while a priority-based Failure Mode and Effects Analysis (FMEA) method for risk assessment is proposed based on the revised guidelines of Automotive Industry Action Group (AIAG) and German Association of the Automotive Industry (VDA). The revised AIAG-VDA FMEA method replaces the conventional Risk Priority Number (RPN) with a new Action Priority (AP) rating enabling the prioritization of recommended actions for risk reduction. The paper aims to a more profound understanding of the safety risks associated with hydrogen as a maritime fuel and to provide an effective risk assessment method for hydrogen applications onboard maritime vessels.
Caveats of Green Hydrogen for Decarbonisation of Heating in Buildings
Oct 2023
Publication
Hydrogen (H2) has rapidly become a topic of great attention when discussing routes to net-zero carbon emissions. About 14% of CO2 emissions globally are directly associated with domestic heating in buildings. Replacing natural gas (NG) with H2 for heating has been highlighted as a rapid alternative for mitigating these emissions. To realise this not only the production challenges but also potential obstacles in the transmission/distribution and combustion of H2 must be technically identified and discussed. This review in addition to delineating the challenges of H2 in NG grid pipelines and H2 combustion also collates the results of the state-of-the-art technologies in H2-based heating systems. We conclude that the sustainability of water and renewable electricity resources strongly depends on sizing siting service life of electrolysis plants and post-electrolysis water disposal plans. 100% H2 in pipelines requires major infrastructure upgrades including production transmission pressurereduction stations distribution and boiler rooms. H2 leakage instigates more environmental risks than economic ones. With optimised boilers burning H2 could reduce GHG emissions and obtain an appropriate heating efficiency; more data from boiler manufacturers must be provided. Overall green H2 is not the only solution to decarbonise heating in buildings and it should be pursued abreast of other heating technologies.
Subcooled Liquid Hydrogen Technology for Heavy-Duty Trucks
Jan 2024
Publication
Subcooled liquid hydrogen (sLH2) is an onboard storage as well as a hydrogen refueling technology that is currently being developed by Daimler Truck and Linde to boost the mileage of heavy-duty trucks while also improving performance and reducing the complexity of hydrogen refueling stations. In this article the key technical aspects advantages challenges and future developments of sLH2 at vehicle and infrastructure levels will be explored and highlighted.
Identifying Social Aspect Related to the Hydrogen Economy: Review, Synthesis, and Research Perspectives
Oct 2023
Publication
Energy transition will reshape the power sector and hydrogen is a key energy carrier that could contribute to energy security. The inclusion of sustainability criteria is crucial for the adequate design/deployment of resilient hydrogen networks. While cost and environmental metrics are commonly included in hydrogen models social aspects are rarely considered. This paper aims to identify the social criteria related to the hydrogen economy by using a systematic hybrid literature review. The main contribution is the identification of twelve social aspects which are described ranked and discussed. “Accessibility” “Information” “H2 markets” and “Acceptability” are now emerging as the main themes of hydrogen-related social research. Identified gaps are e.g. lack of the definition of the value of H2 for society insufficient research for “socio-political” aspects (e.g. geopolitics wellbeing) scarce application of social lifecycle assessment and the low amount of works with a focus on social practices and cultural issues.
Rule-Based Operation Mode Control Strategy for the Energy Management of a Fuel Cell Electric Vehicle
Jun 2024
Publication
Hydrogen due to its high energy density stands out as an energy storage method for the car industry in order to reduce the impact of the automotive sector on air pollution and global warming. The fuel cell electric vehicle (FCEV) emerges as a modification of the electric car by adding a proton exchange membrane fuel cell (PEMFC) to the battery pack and electric motor that is capable of converting hydrogen into electric energy. In order to control the energy flow of so many elements an optimal energy management system (EMS) is needed where rule-based strategies represent the smallest computational burden and are the most widely used in the industry. In this work a rulebased operation mode control strategy for the EMS of an FCEV validated by different driving cycles and several tests at the strategic points of the battery state of charge (SOC) is proposed. The results obtained in the new European driving cycle (NEDC) show the 12 kW battery variation of 2% and a hydrogen consumption of 1.2 kg/100 km compared to the variation of 1.42% and a consumption of 1.08 kg/100 km obtained in the worldwide harmonized light-duty test cycle (WLTC). Moreover battery tests have demonstrated the optimal performance of the proposed EMS strategy
Modelling Underground Hydrogen Storage: A State-of-the-art Review of Fundamental Approaches and Findings
Dec 2023
Publication
This review presents a state-of-the-art of geochemical geomechanical and hydrodynamic modelling studies in the Underground Hydrogen Storage (UHS) domain. Geochemical modelling assessed the reactivity of hydrogen and res pective fluctuations in hydrogen losses using kinetic reaction rates rock mineralogy brine salinity and the integration of hydrogen redox reactions. Existing geomechanics studies offer an array of coupled hydromechanical models suggesting a decline in rock failure during the withdrawal phase in aquifers compared to injection phase. Hydrodynamic modelling evaluations indicate the critical importance of relative permeability hysteresis in determining the UHS performance. Solubility and diffusion of hydrogen gas appear to have minimal impact on UHS. Injection and production rates cushion gas deployment and reservoir heterogeneity however significantly affect the UHS performance stressing the need for thorough modelling and experimental studies. Most of the current UHS modelling efforts focus on assessing the hydrodynamic aspects which are crucial for understanding the viability and safety of UHS. In contrast the lesser-explored geochemical and geomechanical considerations point to potential research gaps. A variety of modelling software tools such as CMG Eclipse COMSOL and PHREEQC evaluated those UHS underlying effects along with a few recent applications of datadriven-based Machine Learning (ML) techniques for enhanced accuracy. This review identified several unresolved challenges in UHS modelling: pronounced lack of expansive datasets leading to a gap between model predictions and their practical reliability; need robust methodologies capable of capturing natural subsurface heterogeneity while upscaling from precise laboratory data to field-scale conditions; demanding intensive computational resources and novel strategies to enhance simulation efficiency; and a gap in addressing geological uncertainties in subsurface environments suggesting that methodologies from oil reservoir simulations could be adapted for UHS. This comprehensive review offers a critical synthesis of the prevailing approaches challenges and research gaps in the domain of UHS thus providing a valuable reference document for further modelling efforts facilitating the informed advancements in this critical domain towards the realization of sustainable energy solutions.
Impacts of Green Hydrogen for Steel, Ammonia, and Long-distance Transport on the Cost of Meeting Electricity, Heat, Cold, and Hydrogen Demand in 145 Countries Running on 100% Wind-water-solar
May 2023
Publication
As the world moves to clean renewable energy questions arise as to how best to produce and use hydrogen. Here we propose using hydrogen produced only by electrolysis with clean renewable electricity (green hydrogen). We then test the impact of producing such hydrogen intermittently versus continuously for steel and ammonia manufacturing and long-distance transport via fuel cells on the cost of matching electricity heat cold and hydrogen demand with supply and storage on grids worldwide. An estimated 79 32 and 91 Tg-H2/y of green hydrogen are needed in 2050 among 145 countries for steel ammonia and long-distance transport respectively. Producing and compressing such hydrogen for these processes may consume ~12.1% of the energy needed for end-use sectors in these countries after they transition to 100% wind-water-solar (WWS) in all such sectors. This is less than the energy needed for fossil fuels to power the same processes. Due to the variability of WWS electricity producing green hydrogen intermittently rather than continuously thus with electrolyzer use factors significantly below unity (0.2–0.65) may reduce overall energy costs with 100% WWS. This result is subject to model uncertainties but appears robust. In sum grid operators should incorporate intermittent green hydrogen production and use in planning.
Hydrogen Towards Sustainable Transition: A Review of Production, Economic, Environmental Impact and Scaling Factors
Sep 2023
Publication
Currently meeting the global energy demand is largely dependent on fossil fuels such as natural gas coal and oil. Fossil fuels represent a danger to the Earth’s environment and its biological systems. The utilisation of these fuels results in a rise in atmospheric CO2 levels which in turn triggers global warming and adverse changes in the climate. Furthermore these represent finite energy resources that will eventually deplete. There is a pressing need to identify and harness renewable energy sources as a replacement for fossil fuels in the near future. This shift is expected to have a minimal environmental impact and would contribute to ensuring energy security. Hydrogen is considered a highly desirable fuel option with the potential to substitute depleting hydrocarbon resources. This concise review explores diverse methods of renewable hydrogen production with a primary focus on solar wind geothermal and mainly water-splitting techniques such as electrolysis thermolysis photolysis and biomass-related processes. It addresses their limitations and key challenges hampering the global hydrogen economy’s growth including clean value chain creation storage transportation production costs standards and investment risks. The study concludes with research recommendations to enhance production efficiencies and policy suggestions for governments to mitigate investment risks while scaling up the hydrogen economy.
Investigating the Impact of Economic Uncertainty on Optimal Sizing of Grid-Independent Hybrid Renewable Energy Systems
Aug 2021
Publication
One of the many barriers to decarbonization and decentralization of the energy sector in developing countries is the economic uncertainty. As such this study scrutinizes economics of three grid-independent hybrid renewable-based systems proposed to co-generate electricity and heat for a small-scale load. Accordingly the under-study systems are simulated and optimized with the aid of HOMER Pro software. Here a 20-year average value of discount and inflation rates is deemed a benchmark case. The techno-economic-environmental and reliability results suggest a standalone solar/wind/electrolyzer/hydrogen-based fuel cell integrated with a hydrogen-based boiler system is the best alternative. Moreover to ascertain the impact of economic uncertainty on optimal unit sizing of the nominated model the fluctuations of the nominal discount rate and inflation respectively constitute within the range of 15–20% and 10–26%. The findings of economic uncertainty analysis imply that total net present cost (TNPC) fluctuates around the benchmark value symmetrically between $478704 and $814905. Levelized energy cost varies from an amount 69% less than the benchmark value up to two-fold of that. Furthermore photovoltaic (PV) optimal size starts from a value 23% less than the benchmark case and rises up to 55% more. The corresponding figures for wind turbine (WT) are respectively 21% and 29%. Eventually several practical policies are introduced to cope with economic uncertainty.
Price Promises, Trust Deficits and Energy Justice: Public Perceptions of Hydrogen Homes
Oct 2023
Publication
In an era characterised by political instability economic uncertainty and mounting environmental pressures hydrogen fuel is being positioned as a critical piece of the global energy security and clean energy agenda. The policy push is noteworthy in the United Kingdom where the government is targeting industrial decarbonisation via hydrogen while exploring a potential role for hydrogen-fuelled home appliances. Despite the imperative to secure social acceptance for accelerating the diffusion of low-carbon energy technologies public perceptions of hydrogen homes remain largely underexplored by the researcher community. In response this analysis draws on extensive focus group data to understand the multi-dimensional nature of social acceptance in the context of the domestic hydrogen transition. Through an integrated mixed-methods multigroup analysis the study demonstrates that socio-political and market acceptance are strongly interlinked owing to a trust deficit in the government and energy industry coupled to underlying dissatisfaction with energy markets. At the community level hydrogen homes are perceived as a potentially positive mechanism for industrial regeneration and local economic development. Households consider short-term disruptive impacts to be tolerable provided temporary disconnection from the gas grid does not exceed three days. However to strengthen social acceptance clearer communication is needed regarding the spatial dynamics and equity implications of the transition. The analysis concludes that existing trust deficits will need to be overcome which entails fulfilling not only a ‘price promise’ on the cost of hydrogen appliances but also enacting a ‘price pledge’ on energy bills. These deliverables are fundamental to securing social acceptance for hydrogen homes.
Hydrogen Behavior and Mitigation Measures: State of Knowledge and Database from Nuclear Community
Sep 2023
Publication
Hydrogen has become a key enabler for decarbonization as countries pledge to reach net zero carbon emissions by 2050. With hydrogen infrastructure expanding rapidly beyond its established applications there is a requirement for robust safety practices solutions and regulations. Since the 1980s considerable efforts have been undertaken by the nuclear community to address hydrogen safety issues because in severe accidents of water-cooled nuclear reactors a large amount of hydrogen can be produced from the oxidation of metallic components with steam. As evidenced in the Fukushima accident hydrogen combustion can cause severe damage to reactor building structures promoting the release of radioactive fission products to the environment. A number of large-scale experiments were conducted in the framework of national and international projects to understand the hydrogen dispersion and combustion behaviour under postulated accidental conditions. Empirical engineering models and numerical codes were developed and validated for safety analysis. Hydrogen recombiners known as Passive Autocatalytic Recombiner (PAR) were developed and have been widely installed in nuclear containments to mitigate hydrogen risk. Complementary actions and strategies were established as part of severe accident management guidelines to prevent or limit the consequences of hydrogen explosions. In addition hydrogen monitoring systems were developed and implemented in nuclear power plants. The experience and knowledge gained from the nuclear community on hydrogen safety is valuable and applicable for other industries involving hydrogen production transport storage and use.
Techno-economic Study of a 100-MW-class Multi-energy Vehicle Charging/Refueling Station: Using 100% Renewable, Liquid Hydrogen, and Superconductor Technologies
Dec 2022
Publication
Renewable energies such as the wind energy and solar energy generate low-carbon electricity which can directly charge battery electric vehicles (BEVs). Meanwhile the surplus electricity can be used to produce the “green hydrogen” which provides zero-emission hydrogen fuels to those fuel cell electric vehicles (FCEVs). In order to charge/refuel multi-energy vehicles we propose a novel scheme of hybrid hydrogen/electricity supply using cryogenic and superconducting technologies. In this scheme the green hydrogen is further liquefied into the high-density and low-pressure liquid hydrogen (LH2) for bulk energy storage and transmission. Taking the advantage of the cryogenic environment of LH2 (20 K) it can also be used as the cryogen to cool down super conducting cables to realize the virtually zero-loss power transmission from 100 % renewable sources to vehicle charging stations. This hybrid LH2/electricity energy pipeline can realize long-distance large-capacity and high efficiency clean energy transmission to fulfil the hybrid energy supply demand for BEVs and FCEVs. For the case of a 100 MW-class hybrid hydrogen/electricity supply station the system principle and energy management strategy are analyzed through 9 different operating sub-modes. The corresponding static and dynamic economic modeling are performed and the economic feasibility of the hybrid hydrogen/electricity supply is verified using life-cycle analysis. Taking an example of wind power capacity 1898 MWh and solar power capacity 1619 MWh per day the dynamic payback period is 15.06 years the profitability index is 1.17 the internal rate of return is 7.956 % and the accumulative NPV is 187.92 M$. The system design and techno-economic analysis can potentially offer a technically/economically superior solution for future multi-energy vehicle charging/refueling systems.
Contribution to Net Zero Emissions of Integrating Hydrogen Production in Wastewater Treatment Plants
Jul 2023
Publication
The reliability of renewable hydrogen supply for off-take applications is critical to the future sustainable energy economy. Integrated water electrolysis can be deployed at distributed municipal wastewater treatment plants (WWTP) creating opportunity for reduction in carbon emissions through direct and indirect use of the electrolysis output. A novel energy shifting process where the co-produced oxygen is compressed and stored to enhance the utilisation of intermittent renewable electricity is analysed. The hydrogen produced can be used in local fuel cell electric buses to replace incumbent diesel buses for public transport. However quantifying the extent of carbon emission reduction of this conceptual integrated system is key. In this study the integration of hydrogen production at a case study WWTP of 26000 EP capacity and using the hydrogen in buses was compared with two conventional systems: the base case of a WWTP with grid electricity consumption offset by solar PV and the community’s independent use of diesel buses for transport and the non-integrated configuration with hydrogen produced at the bus refuelling location operated independently of the WWTP. The system response was analysed using a Microsoft Excel simulation model with hourly time steps over a 12-month time frame. The model included a control scheme for the reliable supply of hydrogen for public transport and oxygen to the WWTP and considered expected reductions in carbon intensity of the national grid level of solar PV curtailment electrolyser efficiency and size of the solar PV system. Results showed that by 2031 when Australia’s national electricity is forecast to achieve a carbon intensity of less than 0.186 kg CO2-e/kWh integrating water electrolysis at a municipal WWTP for producing hydrogen for use in local hydrogen buses produced less carbon emissions than continuing to use diesel buses and offsetting emissions by exporting renewable electricity to the grid. By 2034 an annual reduction of 390 t–CO2–e is expected after changing to the integrated configuration. Considering electrolyser efficiency improvements and curtailment of renewable electricity the reduction increases to 872.8 t–CO2–e.
Low-carbon Economic Operation of IES Based on Life Cycle Method and Hydrogen Energy Utilization
Aug 2023
Publication
The Integrated Energy System (IES) that coordinates multiple energy sources can effectively improve energy utilization and is of great significance to achieving energy conservation and emission reduction goals. In this context a low-carbon and economic dispatch model for IES is proposed. Firstly a hydrogen energy-based IES (H2-IES) is constructed to refine the utilization process of hydrogen energy. Secondly the carbon emissions of different energy chains throughout their life cycle are analyzed using the life cycle assessment method (LCA) and the carbon emissions of the entire energy supply and demand chain are considered. Finally a staged carbon trading mechanism is adopted to promote energy conservation and emission reduction. Based on this an IES low-carbon and economic dispatch model is constructed with the optimization goal of minimizing the sum of carbon trading costs energy procurement costs and hydrogen sales revenue while considering network constraints and constraints on key equipment. By analyzing the model under different scenarios the introduction of life cycle assessment staged carbon trading and hydrogen energy utilization is shown to promote low-carbon and economic development of the comprehensive energy system.
Technical Performance and Environmental Assessment of an Ionic Liquid-based CCS Process for Hydrogen Production
Apr 2023
Publication
Hydrogen (H2) production combined with carbon capture and storage (CCS) is anticipated to be an important technology contributing to reduce the carbon footprint of current fossil-based H2 production systems. This work addresses for the first time the techno-environmental assessment of a CCS process based on the ionic liquid [Bmim][Acetate] for H2 production by steam methane reforming (SMR) and the comparison to conventional amine-based systems. Two different SMR plants using MDEA or [Bmim][Acetate] for CO2 capture were rigorously modelled using Aspen Plus to compute material and energy needs and emissions. Literature and simulation results were then used to perform a life cycle impact assessment (LCIA) of these processes based on the ReCiPe model. Solvent synthesis CCS process and hydrogen production stages were considered for the cradle-to-gate analysis. Results showed that although [Bmim][Acetate] is a priori more harmful to the environment than amines (in a kg-to-kg comparison) LCIAs carried out for both CCS processes showed from 5 to 17 % lower environmental impacts values for all estimated categories when using [Bmim][Acetate] due to a 9.4 % more energy-efficient performance than MDEA which also reduced a 17.4 % the total utility cost. Indeed if a typical amine loss rate of 1.6 kg/tCO2 is assumed the values of the environmental impacts increase up to 14 % for the IL-based CCS plant but still maintaining its favorable results over MDEA. As consequence the SMR plant with the IL-based CCS system exhibited 3–20 % lower values for most of the studied impact categories. These results contribute to shed some light on evaluating the sustainability of ILs with respect to conventional solvents for CO2 capture and to guide the synthesis of new more sustainable ILs but also they would be used to compare the environmental burdens from the synthesis and process performance of other promising ILs for CO2 capture that are not environmentally assed yet.
Techno-economic Analysis to Identify the Optimal Conditions for Green Hydrogen Production
Jun 2023
Publication
The intermittency of renewable energy sources necessitates energy storage to meet the full demand and balancing requirements of the grid. Green hydrogen (H2) is a chemical energy carrier that can be used in a flexible manner and store large amounts of energy for long periods of time. This techno-economic analysis investigates H2 production from wind using commercially available desalination and electrolysis units. Proton exchange membrane and alkaline electrolyser units are utilised and compared. The intermittency of wind is examined with comparison against grid-bought electricity. A model is developed to determine the selling price required to ensure profitability over a 10-year period. Firstly where H2 is produced using energy from the grid with electricity purchased when below a specified price point or between specified hours. In the second scenario a wind turbine is owned by the user and the electricity price is not considered while the turbine capital expenditure is. The price of H2 production from wind is found to be comparable with natural gas derived H2 at a larger scale with a minimum selling price calculated to be 4.85 £/kg at a setpoint of 500 kg of H2/hr. At a setpoint of 50 kg of H2/hr this is significantly higher at 12.10 £/kg. In both cases the alkaline electrolyser produced cheaper H2. This study demonstrates an economy of scale with H2 prices decreasing with increased scale. H2 prices are also closely linked to the capital expenditure with the equipment size space and safety identified as limiting factors.
Life-Cycle and Applicational Analysis of Hydrogen Production and Powered Inland Marine Vessels
Aug 2023
Publication
Green energy is at the forefront of current policy research and engineering but some of the potential fuels require either a lot of deeper research or a lot of infrastructure before they can be implemented. In the case of hydrogen both are true. This report aims to analyse the potential of hydrogen as a future fuel source by performing a life-cycle assessment. Through this the well-to-tank phase of fuel production and the usage phase of the system have been analysed. Models have also been created for traditional fuel systems to best compare results. The results show that hydrogen has great potential to convert marine transport to operating off green fuels when powered through low-carbon energy sources which could reduce a huge percentage of the international community’s greenhouse gas emissions. Hydrogen produced through wind powered alkaline electrolysis produced emission data 5.25 g of CO2 equivalent per MJ compared to the 210 g per MJ produced by a medium efficiency diesel equivalent system a result 40 times larger. However with current infrastructure in most countries not utilising a great amount of green energy production the effects of hydrogen usage could be more dangerous than current fuel sources owing to the incredible energy requirements of hydrogen production with even grid (UK) powered electrolysis producing an emission level of 284 g per MJ which is an increase against standard diesel systems. From this the research concludes that without global infrastructure change hydrogen will remain as a potential fuel rather than a common one.
Techno-economic Feasibility of Hybrid PV/wind/battery/thermal Storage Trigeneration System: Toward 100% Energy Independency and Green Hydrogen Production
Dec 2022
Publication
With the clear adverse impacts of fossil fuel-based energy systems on the climate and environment ever-growing interest and rapid developments are taking place toward full or nearly full dependence on renewable energies in the next few decades. Estonia is a European country with large demands for electricity and thermal energy for district heating. Considering it as the case study this work explores the feasibility and full potential of optimally sized photovoltaic (PV) wind and PV/wind systems equipped with electric and thermal storage to fulfill those demands. Given the large excess energy from 100% renewable energy systems for an entire country this excess is utilized to first meet the district heating demand and then to produce hydrogen fuel. Using simplified models for PV and wind systems and considering polymer electrolyte membrane (PEM) electrolysis a genetic optimizer is employed for scanning Estonia for optimal installation sites of the three systems that maximize the fulfillment of the demand and the supply–demand matching while minimizing the cost of energy. The results demonstrate the feasibility of all systems fully covering the two demands while making a profit compared to selling the excess produced electricity directly. However the PV-driven system showed enormous required system capacity and amounts of excess energy with the limited solar resources in Estonia. The wind system showed relatively closer characteristics to the hybrid system but required a higher storage capacity by 75.77%. The hybrid PV/wind-driven system required a total capacity of 194 GW most of which belong to the wind system. It was also superior concerning the amount (15.05 × 109 tons) and cost (1.42 USD/kg) of the produced green hydrogen. With such full mapping of the installation capacities and techno-economic parameters of the three systems across the country this study can assist policymakers when planning different country-scale cogeneration systems.
Safe Design for Large Scale H2 Production Facilities
Sep 2023
Publication
To contribute to a more diverse and efficient energy infrastructure large quantities of hydrogen are requested for industries (e.g. mining refining fertilizers…). These applications need large scale facilities such as dozens of electrolyzer stacks from atmospheric pressure to 30 bar with a total capacity ranging from 100 up to 400 MW and associated hydrogen storage from a few to 50 tons.
Local use can be fed by electrolyzer in 20 feet container and stored in bundles with small volumes. Nevertheless industrial applications can request much bigger capacity of production which are generally located in buildings. The different technologies available for the production of hydrogen at large scale are alkaline or PEM electrolyzer with for example 100 MW capacity in a building of 20000 m3 and hydrogen stored in tube trailers or other fixed hydrogen storage solution with large volumes.
These applications led to the use of hydrogen inside large but confined spaces with the risk of fire and explosion in case of loss of containment followed by ignition. This can lead to severe consequences on asset workers and public due to the large inventories of hydrogen handled.
This article aims to provide an overview of the strategy to safely design large scale hydrogen production facilities in buildings through benchmarks based on projects and literature reviews best practices & standards regulations. It is completed by a risk assessment taking into consideration hydrogen behavior and influence of different parameters in dispersion and explosion in large buildings.
This article provides recommendations for hydrogen project stakeholders to perform informed-based decisions for designing large scale production buildings. It includes safety measures as reducing hydrogen inventories inside building allocating clearance around electrolyzer stacks implementing early detection and isolation devices and building geometry to avoid hydrogen accumulation.
Local use can be fed by electrolyzer in 20 feet container and stored in bundles with small volumes. Nevertheless industrial applications can request much bigger capacity of production which are generally located in buildings. The different technologies available for the production of hydrogen at large scale are alkaline or PEM electrolyzer with for example 100 MW capacity in a building of 20000 m3 and hydrogen stored in tube trailers or other fixed hydrogen storage solution with large volumes.
These applications led to the use of hydrogen inside large but confined spaces with the risk of fire and explosion in case of loss of containment followed by ignition. This can lead to severe consequences on asset workers and public due to the large inventories of hydrogen handled.
This article aims to provide an overview of the strategy to safely design large scale hydrogen production facilities in buildings through benchmarks based on projects and literature reviews best practices & standards regulations. It is completed by a risk assessment taking into consideration hydrogen behavior and influence of different parameters in dispersion and explosion in large buildings.
This article provides recommendations for hydrogen project stakeholders to perform informed-based decisions for designing large scale production buildings. It includes safety measures as reducing hydrogen inventories inside building allocating clearance around electrolyzer stacks implementing early detection and isolation devices and building geometry to avoid hydrogen accumulation.
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