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Toward to Hydrogen Energy of Electric Power: Characteristics and Main Case Studies in Shenzhen
Feb 2023
Publication
China has pledged that it will strive to achieve peak carbon emission by 2030 and realize carbon neutrality by 2060 which has spurred renewed interest in hydrogen for widespread decarbonization of the economy. Hydrogen energy is an important secondary clean energy with the advantage of high density high calorific value rich reserves extensive sources and high conversion efficiency that can be widely used in power generation transportation fuel and other fields. In recent years with the guidance of policies and the progress of technology China’s hydrogen energy industry has developed rapidly. About 42% of China’s carbon emissions comes from the power system and Shenzhen has the largest urban power grid in China. Bringing the utilization of hydrogen energy into Shenzhen’s power system is an important method to achieve industry transformation achieve the “double carbon” goal and promote sustainable development. This paper outlines the domestic and international development status of hydrogen energy introduces the characteristics of Shenzhen new power system the industrial utilization of hydrogen energy and the challenges of further integrating hydrogen energy into Shenzhen new power system and finally suggests on the integration of hydrogen energy into Shenzhen new power system in different dimensions.
Performance Evaluation of a Hydrogen-fired Combined Cycle with Water Recovery
Mar 2023
Publication
Hydrogen can alleviate the increasing environmental pollution and has good development prospects in power generation due to its high calorific value and low environmental impact. The previously designed hydrogen-fired combined cycle ignored water recycling which led to an inefficient application of hydrogen and the wastage of water. This paper proposes the concept of a hydrogen-fired combined cycle with water recovery to reuse the condensed water as an industrial heat supply. It was applied to an F-class combined cycle power plant. The results demonstrate that the efficiency of hydrogen-fired combined cycles with and without water recovery increased by 1.92% and 1.35% respectively compared to that of the natural-gas-fired combined cycle under full working conditions. In addition an economic comparison of the three cycles was conducted. The levelized cost of energy of the hydrogen-fired combined cycle with water recovery will be 52.22% lower than that of the natural-gas-fired combined cycle in 2050. This comparative study suggested that water recovery supplementation could improve the gas turbine efficiency. The proposed hydrogen-fired combined cycle with water recovery would provide both environmental and economic benefits.
Computational Investigation of Combustion, Performance, and Emissions of a Diesel-Hydrogen Dual-Fuel Engine
Feb 2023
Publication
This paper aims to expose the effect of hydrogen on the combustion performance and emissions of a high-speed diesel engine. For this purpose a three-dimensional dynamic simulation model was developed using a reasonable turbulence model and a simplified reaction kinetic mechanism was chosen based on experimental data. The results show that in the hydrogen enrichment conditions hydrogen causes complete combustion of diesel fuel and results in a 17.7% increase in work capacity. However the increase in combustion temperature resulted in higher NOx emissions. In the hydrogen substitution condition the combustion phases are significantly earlier with the increased hydrogen substitution ratio () which is not conducive to power output. However when the is 30% the CO soot and THC reach near-zero emissions. The effect of the injection timing is also studied at an HSR of 90%. When delayed by 10° IMEP improves by 3.4% compared with diesel mode and 2.4% compared with dual-fuel mode. The NOx is reduced by 53% compared with the original dual-fuel mode. This study provides theoretical guidance for the application of hydrogen in rail transportation.
Optimal Capacity Planning of Power to Hydrogen in Integrated Electricity–Hydrogen–Gas Energy Systems Considering Flexibility and Hydrogen Injection
Apr 2022
Publication
With increasing penetration of renewable energy it is important to source adequate system flexibility to maintain security of supply and minimize renewable generation curtailment. Power to hydrogen (P2H) plays an important role in the low-carbon renewable dominated energy systems. By blending green hydrogen produced from renewable power into the natural gas pipelines it is possible to help integrate large-scale intermittent generation and smooth the variability of renewable power output through the interconnection of the natural gas network hydrogen energy network and electric network. A two-stage stochastic mixed-integer nonlinear planning framework for P2H sizing and siting is proposed in this paper considering system flexibility requirements. The problem is then reduced to a mixed-integer second-order cone (MISOC) model through convex transformation techniques in order to reduce the computation burden. Then a distributed algorithm based on Bender’s decomposition is applied to obtain the optimal solution. A modified hybrid IEEE 33-node and Gas 20-node system is then used for simulation tests. The results showed that investment of P2H can significantly reduce the total capital and operational costs with lower renewable generation curtailment and electricity demand shedding. Numerical tests demonstrated to demonstrate the validity of the proposed MISOC model.
Green Hydrogen in Europe: Do Strategies Meet Expectations?
Dec 2021
Publication
The possibility of producing hydrogen as an energy carrier or raw material through electrolysis of water so-called green hydrogen has been on the table as a technological option for a long time. However low conversion efficiency and a dubious climate balance have stood in the way of large-scale application ever since. Within the last three to four years however this view has changed significantly. In addition to technological improvements the increasing speed of the expansion of volatile renewable energies in Europe has also contributed to this since in principle a nearly climate-neutral utilisation of excess generation is possible through the use of hydrogen as an energy carrier in electrolysis. In addition hydrogen or products derived from it can be used in a variety of ways as a final energy carrier in all energy-intensive activities: industry heating and transport. For this reason green hydrogen production could play a key role in interconnecting all energy consuming sectors (sector coupling) a long-term goal necessary for achieving the decarbonisation of the European economy.
Hydrogen in the Electricity Value Chain
Mar 2019
Publication
Renewable energy sources like solar-PV and wind and the electrification of heating demand lead to more variability in the generation and demand of electricity. The need for flexibility in the electricity supply system e.g. by energy storage will therefore increase. Hydrogen has been a long-serving CO2-free energy carrier apt to store energy over a long period of time without significant losses.
Multi-layer Coordinated Optimization of Integrated Energy System with Electric Vehicles Based on Feedback Correction
Sep 2022
Publication
The integrated energy system with electric vehicles can realize multi-energy coordination and complementarity and effectively promote the realization of low-carbon environmental protection goals. However the temporary change of vehicle travel plan will have an adverse impact on the system. Therefore a multi-layer coordinated optimization strategy of electric-thermal-hydrogen integrated energy system including vehicle to grid (V2G) load feedback correction is proposed. The strategy is based on the coordination of threelevel optimization. The electric vehicle charging and discharging management layer comprehensively considers the variance of load curve and the dissatisfaction of vehicle owners and the charging and discharging plan is obtained through multi-objective improved sparrow search algorithm which is transferred to the model predictive control rolling optimization layer. In the rolling optimization process according to the actual situation selectively enter the V2G load feedback correction layer to update V2G load so as to eliminate the impact of temporary changes in electric vehicle travel plans. Simulation results show that the total operating cost with feedback correction is 4.19% lower than that without feedback correction and tracking situation of tie-line planned value is improved which verifies the proposed strategy.
Renaissance of Ammonia Synthesis for Sustainable Production of Energy and Fertilizers
Feb 2021
Publication
Green ammonia synthesis via the Haber–Bosch (HB) process has become a major field of research in the recent years for production of fertilizers and seasonal energy storage due to drastic drop in cost of renewable hydrogen. While the field of catalysis and engineering has worked on this subject for many years the current process of ammonia synthesis remains essentially unaltered. As a result current industrial developments on green ammonia are based on the HB process which can only be economical at exceptionally large scales limiting implementation on financially strained economies. For green ammonia to become an economic “equalizer” that supports the energy transition around the world it is essential to facilitate the downscalability and operational robustness of the process. This contribution briefly discusses the main scientific and engineering findings that have paved the way of low-temperature and pressure ammonia synthesis using heterogeneous catalysts.
Development Concept of Integrated Energy Network and Hydrogen Energy Industry Based on Hydrogen Production Using Surplus Hydropower
Apr 2020
Publication
The development of hydropower industry is progressing rapidly in China and the installed capacity and power generation are increasing year by year. However due to factors such as transmission channels and power grid peaking capacity hydropower consumption in some areas is facing greater pressure. As an excellent medium for energy interconnection hydrogen energy can play an important role in promoting hydropower consumption. This paper introduces the current status and trends of hydrogen energy development in major developed countries and China and analyzes the current status of China’s hydropower abandoned water. Based on the production of hydrogen using surplus hydropower in the Dadu River Basin in Sichuan an integrated energy network research plan including hydropower electrolytic hydrogen production storage and transportation hydrogen refueling and hydrogen-powered vehicles is proposed. At the same time the development concept of hydrogen energy industry including hydrogen energy source economy hydrogen energy industry ecosphere and hydrogen energy sky road in western Sichuan is also proposed.
Hydrogen-Electric Coupling Coordinated Control Strategy of Multi-Station Integrated System Based on the Honeycomb Topology
Mar 2022
Publication
With the high-proportion accession of renewable energy and randomness of the load side in the new energy power system unbalanced feeder power and heavy overload of the transformer caused by massive access of highly uncertain source loads become more and more serious. In order to solve the aforementioned problems a honeycomb topology of the multi-station integrated system is proposed. The soft open point (SOP) is used as the key integrated equipment of the internal unit of a multi-station integrated system. The honeycomb grid structure is composed of flexible nodes and the multi-station integrated system is composed of multi-network flexible interconnection. Based on the characteristics of the regional resource endowment hydrogen energy flow is deeply coupled in parts of honeycomb grids. In order to improve the reliability and flexibility of the multi-station integrated unit the structure of the new multi-station integrated unit the power balance constraints on the unit and the switching process of SOP control mode are studied. At the same time the hydrogen electricity coupling structure and the coordinated control strategy of hydrogen electricity conversion are proposed to solve the problem of deep application of hydrogen energy. Finally the effectiveness of the proposed multi-station integrated system is verified by using three simulation models.
Optimal Scheduling of Multi-microgrids with Power to Hydrogen Considering Federated Demand Response
Sep 2022
Publication
Hydrogen is regarded as a promising fuel in the transition to clean energy. Nevertheless as the demand for hydrogen increases some microgrids equipped with P2H (MGH) will encounter the issue of primary energy deficiency. Meanwhile some microgrids (MGs) face the difficulty of being unable to consume surplus energy locally. Hence we interconnect MGs with different energy characteristics and then establish a collaborative scheduling model of multi-microgrids (MMGs). In this model a federated demand response (FDR) program considering predictive mean voting is designed to coordinate controllable loads of electricity heat and hydrogen in different MGs. With the coordination of FDR the users’ satisfaction and comfort in each MG are kept within an acceptable range. To further adapt to an actual working condition of the microturbine (MT) in MGH a power interaction method is proposed to maintain the operating power of the MT at the optimum load level and shave peak and shorten the operating periods of MT. In the solution process the sequence operation theory is utilized to deal with the probability density of renewable energy. A series of case studies on a test system of MMG demonstrate the effectiveness of the proposed method.
Methane Pyrolysis for CO2-Free H2 Production: A Green Process to Overcome Renewable Energies Unsteadiness
Aug 2020
Publication
The Carbon2Chem project aims to convert exhaust gases from the steel industry into chemicals such as methanol to reduce CO2 emissions. Here H2 is required for the conversion of CO2 into methanol. Although much effort is put to produce H2 from renewables the use of fossil fuels especially natural gas seems to be fundamental in the short term. For this reason the development of clean technologies for the processing of natural gas with a low environmental impact has become a topic of utmost importance. In this context methane pyrolysis has received special attention to produce CO2-free H2.
A Compilation of Operability and Emissions Performance of Residential Water Heaters Operated on Blends of Natural Gas and Hydrogen Including Consideration for Reporting Bases
Feb 2023
Publication
The impact of hydrogen added to natural gas on the performance of commercial domestic water heating devices has been discussed in several recent papers in the literature. Much of the work focuses on performance at specific hydrogen levels (by volume) up to 20–30% as a near term blend target. In the current work new data on several commercial devices have been obtained to help quantify upper limits based on flashback limits. In addition results from 39 individual devices are compiled to help generalize observations regarding performance. The emphasis of this work is on emissions performance and especially NOx emissions. It is important to consider the reporting bases of the emissions numbers to avoid any unitended bias. For water heaters the trends associated with both mass per fuel energy input and concentration-based representation are similar For carbon free fuels bases such as 12% CO2 should be avoided. In general the compiled data shows that NOx NO UHC and CO levels decrease with increasing hydrogen percentage. The % decrease in NOx and NO is greater for low NOx devices (meaning certified to NOx <10 ng/J using premixing with excess air) compared to conventional devices (“pancake burners” partial premixing). Further low NOx devices appear to be able to accept greater amounts of hydrogen above 70% hydrogen in some cases without modification while conventional water heaters appear limited to 40–50% hydrogen. Reporting emissions on a mass basis per unit fuel energy input is preferred to the typical dry concentration basis as the greater amount of water produced by hydrogen results in a perceived increase in NOx when hydrogen is used. While this effort summarizes emissions performance with added hydrogen additional work is needed on transient operation higher levels of hydrogen system durability/reliability and heating efficiency.
Role of Low Carbon Emission H2 in the Energy Transition of Colombia: Environmental Assessment of H2 Production Pathways for a Certification Scheme
Oct 2022
Publication
Hydrogen (H2) is a low-carbon carrier. Hence measuring the impact of its supply chain is key to guaranteeing environmental benefits. This research proposes a classification of H2 in Colombia based on its carbon footprint and source. Such environmental characterization enables the design of regulatory instruments to incentivize the demand for low carbon-H2. Life cycle assessment (LCA) was used to determine the carbon footprint of H2 production technologies. Based on our LCA four classes of H2 were defined based on the emission threshold: (i) gray-H2 (21.8 - 17.0 kg CO2-eq/kg H2) (ii) low carbon-H2 (4.13 – 17.0 kg CO2-eq/kg H2) (iii) blue-H2 (<4.13 kg CO2-eq/kg H2) and (iv) green-H2 (<4.13 kg CO2-eq/kg H2). While low carbon-H2 could be employed to reduce 22% of the national greenhouse gas (GHG) emissions as defined in the National Determined Contribution (NDC) both blue and green-H2 could be employed for national and international trade since the standard emissions are aligned with international schemes such as CertifHy and the Chinese model. Besides gasification of biomass results in environmental savings indicating that biomass is a promising feedstock for international and local trade. Furthermore combinations of H2 production technologies such as renewable-based electrolysis natural gas steam reforming with CCS and ethanol conversion were evaluated to explore the production of a combination of green- and blue-H2 to meet the current and future demand of low carbon emission H2 in Colombia. However to comply with the proposed carbon emission threshold the installed capacities of solar and wind energies must be increase.
Minimum Fire Size for Hydrogen Storage Tank Fire Test Protocol for Hydrogen-powered Electric City Bus Determine Via Risk-based Approach
Sep 2021
Publication
As part of the United Nations Global Technical Regulation No. 13 (UN GTR #13 [1]) vehicle fire safety is validated using a localized and engulfing fire test methodology and currently updates are being considered in the on-going Phase 2 development stage. The GTR#13 fire test is designed to verify the performance of a hydrogen storage system of preventing rupture when exposed to service-terminating condition of fire situation. The test is conducted in two stages – localized flame exposure at a location most challenging for thermally-activated pressure relief device(s) (TPRDs) to respond for 10 min. followed by engulfing fire exposure until the system vents and the pressure falls to less than 1 MPa or until “time out” (30min. for light-duty vehicle containers and 60 min. for heavy-duty vehicle containers). The rationale behind this two-stage fire test is to ensure that even when fire sizes are small and TPRDs are not responding the containers have fire resistance to withstand or fire sensitivity to respond to a localized fire to avoid system rupture. In this study appropriate fire sizes for localized and engulfing fire tests in GTR#13 are evaluated by considering actual fire conditions in a hydrogen-powered electric city bus. Quantitative risk analysis is conducted to develop various fire accident scenarios including regular bus fire battery fire and hydrogen leak fire. Frequency and severity analyses are performed to determine the minimum fire size required in GTR#13 fire test to ensure hydrogen storage tank safety in hydrogen-powered electric city buses.
Preliminary Analysis of Compression System Integrated Heat Management Concepts Using LH2-Based Parametric Gas Turbine Model
Apr 2021
Publication
The investigation of the various heat management concepts using LH2 requires the development of a modeling environment coupling the cryogenic hydrogen fuel system with turbofan performance. This paper presents a numerical framework to model hydrogen-fueled gas turbine engines with a dedicated heat-management system complemented by an introductory analysis of the impact of using LH2 to precool and intercool in the compression system. The propulsion installations comprise Brayton cycle-based turbofans and first assessments are made on how to use the hydrogen as a heat sink integrated into the compression system. Conceptual tubular compact heat exchanger designs are explored to either precool or intercool the compression system and preheat the fuel to improve the installed performance of the propulsion cycles. The precooler and the intercooler show up to 0.3% improved specific fuel consumption for heat exchanger effectiveness in the range 0.5–0.6 but higher effectiveness designs incur disproportionately higher pressure losses that cancel-out the benefits.
Techno-Economic Evaluation of Deploying CCS in SMR Based Merchant H2 Production with NG as Feedstock and Fuel
Aug 2017
Publication
Hydrogen is a crucial raw materials to other industries. Globally nearly 90% of the hydrogen or HyCO gas produced is consumed by the ammonia methanol and oil refining industries. In the future hydrogen could play an important role in the decarbonisation of transport fuel (i.e. use of fuel cell vehicles) and space heating (i.e. industrial commercial building and residential heating). This paper summarizes the results of the feasibility study carried out by Amec Foster Wheeler for the IEA Greenhouse Gas R&D Programme (IEA GHG) with the purpose of evaluating the performance and costs of a modern steam methane reforming without and with CCS producing 100000 Nm3 /h H2 and operating as a merchant plant. This study focuses on the economic evaluation of five different alternatives to capture CO2 from SMR. This paper provides an up-to-date assessment of the performance and cost of producing hydrogen without and with CCS based on technologies that could be erected today. This study demonstrates that CO2 could be captured from an SMR plant with an overall capture rate ranging between 53 to 90%. The integration of CO2 capture plant could increase the NG consumption by -0.03 to 1.41 GJ per Nm3 /h of H2. The amount of electricity exported to the grid by the SMR plant is reduced. The levelised cost of H2 production could increase by 2.1 to 5.1 € cent per Nm3 H2 (depending on capture rate and technology selected). This translates to a CO2 avoidance cost of 47 to 70 €/t.
Protocol for Heavy-duty Hydrogen Refueling: A Modelling Benchmark
Sep 2021
Publication
For the successful deployment of the Heavy Duty (HD) hydrogen vehicles an associated infrastructure in particular hydrogen refueling stations (HRS) should be reliable compliant with regulations and optimized to reduce the related costs. FCH JU project PRHYDE aims to develop a sophisticated protocol dedicated to HD applications. The target of the project is to develop protocol and recommendations for an efficient refueling of 350 500 and 700 bar HD tanks of types III and IV. This protocol is based on modeling results as well as experimental data. Different partners of the PRHYDE European project are closely working together on this target. However modeling approaches and corresponding tools must first be compared and validated to ensure the high level of reliability for the modeling results. The current paper presents the benchmark performed in the frame of the project by Air Liquide Engie Wenger Engineering and NREL. The different models used were compared and calibrated to the configurations proposed by the PRHYDE project. In addition several scenarios were investigated to explore different cases with high ambient temperatures.
Wind Resource Assessment and Techno-economic Analysis of Wind Energy and Green Hydrogen Production in the Republic of Djibouti
Jul 2022
Publication
The ever increasing energy demand of the Republic of Djibouti leads to the diversification of energy sources. While a few studies have explored the prospects of green hydrogen production from wind energy in developing countries and particularly in Africa the economic risk analysis of wind power production for electricity generation and green hydrogen production has not been assessed for African countries. This study evaluates for the first time the potential of wind energy for electricity and green hydrogen production in the Republic of Djibouti. In this study wind speed characteristics were analyzed using wind data measured at five meteorological stations from 2015 to 2019. The technoeconomic analysis of five wind farms with a total capacity of 450 MW is performed. Levelized cost of energy production (LCOE) levelized cost of green hydrogen production (LCOH) sensitivity analysis Monte Carlo simulation and economic performance indicators are presented. Results reveal that the annual wind speed varies between 5.52 m/s and 9.01 m/s for the five sites. ERA5 wind reanalysis indicates that the seasonal variability of wind is stable between different years. The proposed wind farms estimate 1739 GWh per year of electrical energy with LCOE ranging from 6.94 to 13.30 US cents/kWh which is less than the locale electricity tariff. The production cost of green hydrogen was competitive with LCOH ranging from 1.79 to 3.38 US $/kg H2. The sensitivity analysis shows that the most relevant parameters in the economic analysis are the initial investment cost the interest rate and the factor capacity.
Baselining the Body of Knowledge for Hydrogen Shock Interactions and Debris Escalation
Sep 2021
Publication
The differences in behaviour of hydrogen when compared to natural gas under deflagration and detonation scenarios are well known. The authors currently work in the area of fire and explosion analysis and have identified what they feel are potential gaps in the current Body of Knowledge (BOK) available to the sector. This is especially related to the behaviour around secondary shock formation and interactions with surrounding structures especially with ‘open’ structures such as steel frameworks typically seen in an offshore environment and practicable methods for determining debris formation and propagation. Whilst the defence sector has extensive knowledge in these areas this is primarily in the area of high explosives where the level of shocks observed is stronger than those resulting from a hydrogen detonation. This information would need to be reviewed and assessed to ensure it is appropriate for application in the hydrogen sector. Therefore with a focus on practicality the authors have undertaken a two-phase approach. The first phase involves carrying out a through literature search and discussions within our professional networks in order to ascertain whether there is a gap in the BOK. If good research guidance and tools to support this area of assessment already exist the authors have attempted to collate and consolidate this into a form that can be made more easily available to the community. Secondly if there is indeed a gap in the BOK the authors have attempted to ensure that all relevant information is collated to act as a reference and provide a consistent baseline for future research and development activities.
Experimental Study on the Cycle Variation Characteristics of Direct Injection Hydrogen Engine
Jun 2022
Publication
Hydrogen energy is an important technical route to achieve carbon peak and carbon neutrality. Direct injection hydrogen engine is one of the ways of hydrogen energy application. It has the advantages of high thermal efficiency and limit/reduce abnormal combustion phenomena. In order to explore the cycle characteristics of direct injection hydrogen engine based on a 2.0L direct injection hydrogen engine an experimental study on the cycle characteristics of direct injection hydrogen engine was carried out. The experimental results show that cycle variation increases from 0.67% to 1.02% with the increasing of engine speed. The cycle variation decreases from 1.52% to 0.64% with the increasing of engine load. As the equivalence ratio increases the cycle variation first decreases significantly from 2.52% to 0.35% and then stabilizes. The ignition advance angle has a better angle to minimize the cycle variation. An experimental study on the influence of the start of injection on the cycle variation was carried out. As the engine speed/engine load is 2000rpm/4bar the cycle variation increases from 0.72% to 2.42% with the start of injection changing from -280°CA to -180°CA; then rapidly decreases to 0.99% and then increases to 2.26% with the start of injection changing from -180°CA to -100°CA. The experimental results show that SOI could cause significant influence on cycle variation because of intake valve closing and shortening mixing time and both the process of intake valve closing and lagging the SOI could cause the cycle variation to increase. The SOI remarkably affects the cycle variation at low engine load/equivalence ratio and high engine speed. This study lays the foundation for the follow-up research of hydrogen engine performance matching of the cycle variation.
Investigation of Mixing Behavior of Hydrogen Blended to Natural Gas in Gas Network
Apr 2021
Publication
Hydrogen is of great significance for replacing fossil fuels and reducing carbon dioxide emissions. The application of hydrogen mixing with natural gas in gas network transportation not only improves the utilization rate of hydrogen energy but also reduces the cost of large-scale updating household or commercial appliance. This paper investigates the necessity of a gas mixing device for adding hydrogen to existing natural gas pipelines in the industrial gas network. A three-dimensional helical static mixer model is developed to simulate the mixing behavior of the gas mixture. In addition the model is validated with experimental results. Parametric studies are performed to investigate the effect of mixer on the mixing performance including the coefficient of variation (COV) and pressure loss. The research results show that based on the the optimum number of mixing units is three. The arrangement of the torsion angle of the mixing unit has a greater impact on the COV. When the torsion angle θ = 120◦ the COV has a minimum value of 0.66% and when the torsion angle θ = 60◦ the COV has a maximum value of 8.54%. The distance of the mixing unit has little effect on the pressure loss of the mixed gas but has a greater impact on the COV. Consecutive arrangement of the mixing units (Case A) is the best solution. Increasing the distance of the mixing unit is not effective for the gas mixing effect. Last but not least the gas mixer is optimized to improve the mixing performance.
Deployment of Fuel Cell Vehicles and Hydrogen Refueling Station Infrastructure: A Global Overview and Perspectives
Jul 2022
Publication
Hydrogen fuel cell vehicles can complement other electric vehicle technologies as a zeroemission technology and contribute to global efforts to achieve the emission reduction targets. This article spotlights the current deployment status of fuel cells in road transport. For this purpose data collection was performed by the Advanced Fuel Cells Technology Collaboration Programme. Moreover the available incentives for purchasing a fuel cell vehicle in different countries were reviewed and future perspectives summarized. Based on the collected information the development trends in the last five years were analyzed and possible further trends that could see the realization of the defined goals derived. The number of registered vehicles was estimated to be 51437 units with South Korea leading the market with 90% of the vehicles being concentrated in four countries. A total of 729 hydrogen refueling stations were in operation with Japan having the highest number of these. The analysis results clearly indicate a very positive development trend for fuel cell vehicles and hydrogen refueling stations in 2021 with the highest number of new vehicles and stations in a single year paralleling the year’s overall economic recovery. Yet a more ambitious ramp-up in the coming years is required to achieve the set targets.
Influence of Hydrogen Environment on Fatigue Fracture Morphology of X80 Pipeline Steel
Dec 2022
Publication
The rapid development of hydrogen energy requires the use of natural gas infrastructure for hydrogen transportation. It is very important to study hydrogen-added natural gas transportation technology which is a key way to rapidly develop coal-based gas and renewable energy. This study aims to study the influence of X80 pipeline steel's fatigue performance in hydrogen environment and perform fatigue tests on notched round rod specimens under different hydrogen concentration. The experimental results show that hydrogen seriously affects the fatigue life of pipeline steel. After reaching a certain hydrogen concentration as the hydrogen concentration continues to increase the fatigue life decreases gradually. Combined with SEM analysis of fracture morphology the decrease in the size and density of the dimples reduces the displacement amplitude while the increase in the planar area increases the displacement during fatigue fracture due to accelerated crack propagation. From this study we can know the influence of hydrogen concentration on the fracture morphology of pipeline steel which provides an understanding of the effect of hydrogen on fatigue fracture morphology and a broader safety analysis.
Hydrogen Fuel for Future Mobility: Challenges and Future Aspects
Jul 2022
Publication
Nowadays the combustion of fossil fuels for transportation has a major negative impact on the environment. All nations are concerned with environmental safety and the regulation of pollution motivating researchers across the world to find an alternate transportation fuel. The transition of the transportation sector towards sustainability for environmental safety can be achieved by the manifestation and commercialization of clean hydrogen fuel. Hydrogen fuel for sustainable mobility has its own effectiveness in terms of its generation and refueling processes. As the fuel requirement of vehicles cannot be anticipated because it depends on its utilization choosing hydrogen refueling and onboard generation can be a point of major concern. This review article describes the present status of hydrogen fuel utilization with a particular focus on the transportation industry. The advantages of onboard hydrogen generation and refueling hydrogen for internal combustion are discussed. In terms of performance affordability and lifetime onboard hydrogen-generating subsystems must compete with what automobile manufacturers and consumers have seen in modern vehicles to date. In internal combustion engines hydrogen has various benefits in terms of combustive properties but it needs a careful engine design to avoid anomalous combustion which is a major difficulty with hydrogen engines. Automobile makers and buyers will not invest in fuel cell technology until the technologies that make up the various components of a fuel cell automobile have advanced to acceptable levels of cost performance reliability durability and safety. Above all a substantial advancement in the fuel cell stack is required.
A Brief Review of Hydrogen Production Methods and Their Challenges
Jan 2023
Publication
Hydrogen is emerging as a new energy vector outside of its traditional role and gaining more recognition internationally as a viable fuel route. This review paper offers a crisp analysis of the most recent developments in hydrogen production techniques using conventional and renewable energy sources in addition to key challenges in the production of Hydrogen. Among the most potential renewable energy sources for hydrogen production are solar and wind. The production of H2 from renewable sources derived from agricultural or other waste streams increases the flexibility and improves the economics of distributed and semi-centralized reforming with little or no net greenhouse gas emissions. Water electrolysis equipment driven by off-grid solar or wind energy can also be employed in remote areas that are away from the grid. Each H2 manufacturing technique has technological challenges. These challenges include feedstock type conversion efficiency and the need for the safe integration of H2 production systems with H2 purification and storage technologies.
Deep Reinforcement Learning Based Energy Management Strategy for Fuel Cell/Battery/Supercapacitor Powered Electric Vehicle
Sep 2022
Publication
Vehicles using a single fuel cell as a power source often have problems such as slow response and inability to recover braking energy. Therefore the current automobile market is mainly dominated by fuel cell hybrid vehicles. In this study the fuel cell hybrid commercial vehicle is taken as the research object and a fuel cell/ battery/supercapacitor energy topology is proposed and an energy management strategy based on a doubledelay deep deterministic policy gradient is designed for this topological structure. This strategy takes fuel cell hydrogen consumption fuel cell life loss and battery life loss as the optimization goals in which supercapacitors play the role of coordinating the power output of the fuel cell and the battery providing more optimization ranges for the optimization of fuel cells and batteries. Compared with the deep deterministic policy gradient strategy (DDPG) and the nonlinear programming algorithm strategy this strategy has reduced hydrogen consumption level fuel cell loss level and battery loss level which greatly improves the economy and service life of the power system. The proposed EMS is based on the TD3 algorithm in deep reinforcement learning and simultaneously optimizes a number of indicators which is beneficial to prolong the service life of the power system.
Effect of Hydrogen Blending on the Energy Capacity of Natural Gas Transmission Networks
Dec 2022
Publication
In this paper the effects of hydrogen on the transport of natural gas-hydrogen mixture in a high-pressure natural gas transmission system are investigated in detail. Our research focuses on the decrease in transferable energy content under identical operating conditions as hydrogen is blended in the gas transmission network. Based on the extensive literature review the outstanding challenges and key questions of using hydrogen in the natural gas system are introduced. In our research the transmissible energy factor - TEF - is defined that quantifies the relative energy capacity of the pipeline caused by hydrogen blending. A new equation is proposed in this paper to find the value of TEF at specific pressure and temperature conditions for different hydrogen concentrations. This practical equation helps the natural gas system operators in the decision-making process when hydrogen emerges in the gas transmission system. In this paper the change of the compression power requirement which increases significantly with hydrogen blending is investigated in detail.
High Technical and Temporal Resolution Integrated Energy System Modelling of Industrial Decarbonisation
Aug 2022
Publication
Owing to the complexity of the sector industrial activities are often represented with limited technological resolution in integrated energy system models. In this study we enriched the technological description of industrial activities in the integrated energy system analysis optimisation (IESA-Opt) model a peer-reviewed energy system optimisation model that can simultaneously provide optimal capacity planning for the hourly operation of all integrated sectors. We used this enriched model to analyse the industrial decarbonisation of the Netherlands for four key activities: high-value chemicals hydrocarbons ammonia and steel production. The analyses performed comprised 1) exploring optimality in a reference scenario; 2) exploring the feasibility and implications of four extreme industrial cases with different technological archetypes namely a bio-based industry a hydrogen-based industry a fully electrified industry and retrofitting of current assets into carbon capture utilisation and storage; and 3) performing sensitivity analyses on key topics such as imported biomass hydrogen and natural gas prices carbon storage potentials technological learning and the demand for olefins. The results of this study show that it is feasible for the energy system to have a fully bio-based hydrogen-based fully electrified and retrofitted industry to achieve full decarbonisation while allowing for an optimal technological mix to yield at least a 10% cheaper transition. We also show that owing to the high predominance of the fuel component in the levelled cost of industrial products substantial reductions in overnight investment costs of green technologies have a limited effect on their adoption. Finally we reveal that based on the current (2022) energy prices the energy transition is cost-effective and fossil fuels can be fully displaced from industry and the national mix by 2050
Renewable-based Zero-carbon Fuels for the Use of Power Generation: A Case Study in Malaysia Supported by Updated Developments Worldwide
Apr 2021
Publication
The existing combustion-centered energy mix in Malaysia has shown that replacing fossil fuels with zero-carbon alternative fuels could be a better approach to achieve the reduction of the carbon footprint of the power generation industry. In this study the potential of zero-carbon alternative fuels generated from renewable sources such as green hydrogen and green ammonia was addressed in terms of the production transport storage and utilization in Malaysia’s thermal power plants. The updated developments associated to green hydrogen and green ammonia across the globe have also been reviewed to support the existing potential in Malaysia. Though green hydrogen and green ammonia are hardly commercialized in Malaysia for the time being numerous potentialities have been identified in utilizing these fuels to achieve the zero-carbon power generation market in Malaysia. The vast and strategic location of natural gas network in Malaysia has the potential to deliver green hydrogen with minimal retrofitting required. Moreover there are active participation of Malaysia’s academic institutions in the development of water electrolysis that is the core process to convert the electricity from renewables plant into hydrogen. Malaysia also has the capacity to use its abundance of depleted gas reservoirs for the storage of green hydrogen. A large number of GT plants in Malaysia would definitely have the potential to utilize hydrogen co-firing with natural gas to minimize the amount of carbon dioxide (CO2) released. The significant number of ammonia production plants in Malaysia could provide a surplus of ammonia to be used as an alternative fuel for power plants. With regard to the energy policy in Malaysia positive acceptance of the implementation of renewable energy has been shown with the introduction of various energy policies aimed at promoting the incorporation of renewables into the energy mix. However there is still inadequate support for the implementation of alternative zero-carbon fuels in Malaysia.
Mathematical Modeling of Unstable Transport in Underground Hydrogen Storage
Apr 2015
Publication
Within the framework of energy transition hydrogen has a great potential as a clean energy carrier. The conversion of electricity into hydrogen for storage and transport is an efficient technological solution capable of significantly reducing the problem of energy shortage. Underground hydrogen storage (UHS) is the best solution to store the large amount of excess electrical energy arising from the excessive over-production of electricity with the objective of balancing the irregular and intermittent energy production typical of renewable sources such as windmills or solar. Earlier studies have demonstrated that UHS should be qualitatively identical to the underground storage of natural gas. Much later however it was revealed that UHS is bound to incur peculiar difficulties as the stored hydrogen is likely to be used by the microorganisms present in the rocks for their metabolism which may cause significant losses of hydrogen. This paper demonstrates that besides microbial activities the hydrodynamic behavior of UHS is very unique and different from that of a natural gas storage.
Economic Analysis of a Zero-carbon Liquefied Hydrogen Tanker Ship
Jun 2022
Publication
The green hydrogen economy is considered one of the sustainable solutions to mitigate climate change. This study provides an economic analysis of a novel liquified hydrogen (LH2) tanker fuelled by hydrogen with a total capacity of ~280000 m3 of liquified hydrogen named ‘JAMILA’. An established economic method was applied to investigate the economic feasibility of the JAMILA ship as a contribution to the future zero-emission target. The systematic economic evaluation determined the net present value of the LH2 tanker internal rate of return payback period and economic value added to support and encourage shipyards and the industrial sector in general. The results indicate that the implementation of the LH2 tanker ship can cover the capital cost of the ship within no more than 2.5 years which represents 8.3% of the assumed 30-year operational life cycle of the project in the best maritime shipping prices conditions and 6 years in the worst-case shipping marine economic conditions. Therefore the assessment of the economic results shows that the LH2 tankers may be a worthwhile contribution to the green hydrogen economy.
Comparison of Alternative Marine Fuels
Sep 2019
Publication
The overall ambition of the study has been to assess the commercial and operational viability of alternative marine fuels based on review existing academic and industry literature. The approach assesses how well six alternative fuels perform compared to LNG fuel on a set of 11 key parameters. Conventional fuels are not covered in this study however 2020 compliant fuels (HFO+scrubber and low sulphur fuels are included in the conclusion for comparative purposes.
A Review of Key Components of Hydrogen Recirculation Subsystem for Fuel Cell Vehicles
Jul 2022
Publication
Hydrogen energy and fuel cell technology are critical clean energy roads to pursue carbon neutrality. The proton exchange membrane fuel cell (PEMFC) has a wide range of commercial application prospects due to its simple structure easy portability and quick start-up. However the cost and durability of the PEMFC system are the main barriers to commercial applications of fuel cell vehicles. In this paper the core hydrogen recirculation components of fuel cell vehicles including mechanical hydrogen pumps ejectors and gas–water separators are reviewed in order to understand the problems and challenges in the simulation design and application of these components. The types and working characteristics of mechanical pumps used in PEMFC systems are summarized. Furthermore corresponding design suggestions are given based on the analysis of the design challenges of the mechanical hydrogen pump. The research on structural design and optimization of ejectors for adapting wide power ranges of PEMFC systems is analyzed. The design principle and difficulty of the gas–water separator are summarized and its application in the system is discussed. In final the integration and control of hydrogen recirculation components controlled cooperatively to ensure the stable pressure and hydrogen supply of the fuel cell under dynamic loads are reviewed.
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Report on the Usable Technologies for Calibrating Gas Meters with Renewable Gases and Currently Available Flow Standards Suitable for Use with Methane, Crude Biogas, Hydrogen and Mixtures of these gases
Mar 2021
Publication
The main goal stated at the Paris agreement is to limit the global temperature rise well below 2 °C above pre-industrial levels. Limiting the increase of global average temperature to 1.5 °C is striven since risks and impacts of the climate change would be reduced drastically. To face these challenges the European Green Deal was invented by the European Commission. The “Green Deal” is a growth strategy which aims to transform the economy of the EU into a resource-efficient modern and competitive one [1-1 1-2]. Figure 1: The key elements of the European Green Deal [1-2] In this context the European Commission proposed that the amount of renewable energy within the EU’s overall energy mix should reach 20 % by 2020 and therefore producing energy by solar and wind plants become even more important. For example the cumulative installed wind farm capacity increased from 117.3 GW in 2013 to a total capacity of 182.163 GW in 2018 within the EU [1-4-1-6]. Due to the fluctuations in energy produced by wind farms storage of electricity is crucial. One possibility for storage is the production of hydrogen via electrolysis using renewable energy sources like wind farms. The hydrogen is then either directly added to the gas distribution grid or is converted to methane with external CO or CO2 which is then added to the gas distribution grid as a substitute [1-4]. Increasing the knowledge about the impact of renewable gases on available gas meters in terms of accuracy and durability is the main object of the EMPIR NEWGASMET project. Therefore in activity A3.1.1 a literature study was performed to provide information on which technologies can be used to calibrate gas meters when using renewable gases.
Enabling the Scale Up of Green Hydrogen in Ireland by Decarbonising the Haulage Sector
Jul 2022
Publication
The current research on green hydrogen can focus from the perspective of production but understanding the demand side is equally important to the initial creation of a hydrogen ecosystem in countries with low industrial activities that can utilise large amounts of hydrogen in the short term. Early movers in these countries must create a demand market in parallel with the green hydrogen plant commissioning. This paper presents research that explores the heavy-duty transport sector as a market-of-interest for early deployment of green hydrogen in Ireland. Conducting a survey-based market research amongst this sector indicate significant interest in hydrogen on the island of Ireland and the barriers the participants presented have been overcome in other jurisdictions. The study develops a model to estimate 1.) the annual hydrogen demand and 2.) the corresponding delivery cost to potential hydrogen consumers either directly or to central hydrogen fuelling hubs.
Operation of Power-to-X-Related Processes Based on Advanced Data-Driven Methods: A Comprehensive Review
Oct 2022
Publication
This study is a systematic analysis of selected research articles about power-to-X (P2X)- related processes. The relevance of this resides in the fact that most of the world’s energy is produced using fossil fuels which has led to a huge amount of greenhouse gas emissions that are the source of global warming. One of the most supported actions against such a phenomenon is to employ renewable energy resources some of which are intermittent such as solar and wind. This brings the need for large-scale longer-period energy storage solutions. In this sense the P2X process chain could play this role: renewable energy can be converted into storable hydrogen chemicals and fuels via electrolysis and subsequent synthesis with CO2. The main contribution of this study is to provide a systematic articulation of advanced data-driven methods and latest technologies such as the Internet of Things (IoT) big data analytics and machine learning for the efficient operation of P2X-related processes. We summarize our findings into different working architectures and illustrate them with a numerical result that employs a machine learning model using historic data to define operational parameters for a given P2X process.
A Review on Numerical Simulation of Hydrogen Production from Ammonia Decomposition
Jan 2023
Publication
Ammonia (NH3 ) is regarded as a promising medium of hydrogen storage due to its large hydrogen storage density decent performance on safety and moderate storage conditions. On the user side NH3 is generally required to decompose into hydrogen for utilization in fuel cells and therefore it is vital for the NH3 -based hydrogen storage technology development to study NH3 decomposition processes and improve the decomposition efficiency. Numerical simulation has become a powerful tool for analyzing the NH3 decomposition processes since it can provide a revealing insight into the heat and mass transfer phenomena and substantial guidance on further improving the decomposition efficiency. This paper reviews the numerical simulations of NH3 decomposition in various application scenarios including NH3 decomposition in microreactors coupled combustion chemical reactors solid oxide fuel cells and membrane reactors. The models of NH3 decomposition reactions in various scenarios and the heat and mass transport in the reactor are elaborated. The effects of reactor structure and operating conditions on the performance of NH3 decomposition reactor are analyzed. It can be found that NH3 decomposition in microchannel reactors is not limited by heat and mass transfer and NH3 conversion can be improved by using membrane reactors under the same conditions. Finally research prospects and opportunities are proposed in terms of model development and reactor performance improvement for NH3 decomposition.
Multilevel Governance, PV Solar Energy, and Entrepreneurship: The Generation of Green Hydrogen as a Fuel of Renewable Origin
Sep 2022
Publication
In Spain the institutional framework for photovoltaic energy production has experienced distinct stages. From 2007 to 2012 the feed-in-tariff system led to high annual growth rates of this renewable energy but after the suppression of the policy of public subsidies the sector stagnated. In recent years green hydrogen an innocuous gas in the atmosphere has become a driving force that stimulates photovoltaic energy production. Since 2020 encouraged by the European energy strategies and corresponding funds Spain has established a regulation to promote green hydrogen as a form of energy resource. Adopting the new institutional economics (NIE) approach this article investigates the process of changing incentives for the energy business sector and its impact on photovoltaic energy production. The results show an increase in the number of both projects approved or on approval and companies involved in green hydrogen that are planning to use photovoltaic energy in Spain thus engendering the creation of a new photovoltaic business environment based on innovation and sustainability.
Centralized and Decentralized Electrolysis-based Hydrogen Supply Systems for Road Transportation - A Modeling Study of Current and Future Costs
Oct 2022
Publication
This work compares the costs of three electrolysis-based hydrogen supply systems for heavy road transportation: a decentralized off-grid system for hydrogen production from wind and solar power (Dec-Sa); a decentralized system connected to the electricity grid (Dec-Gc); and a centralized grid-connected electrolyzer with hydrogen transported to refueling stations (Cen-Gc). A cost-minimizing optimization model was developed in which the hydrogen production is designed to meet the demand at refueling stations at the lowest total cost for two timeframes: one with current electricity prices and one with estimated future prices. The results show that: For most of the studied geographical regions Dec-Gc gives the lowest costs of hydrogen delivery (2.2e3.3V/kgH2) while Dec-Sa entails higher hydrogen production costs (2.5e6.7V/kgH2). In addition the centralized system (Cen-Gc) involves lower costs for production and storage than the grid-connected decentralized system (Dec-Gc) although the additional costs for hydrogen transport increase the total cost (3.5e4.8V/kgH2).
Blending Hydrogen from Electrolysis into the European Gas Grid
Jan 2022
Publication
In 2020 the European Commission launched a hydrogen strategy for a climate-neutral Europe setting out the conditions and actions for mainstreaming clean hydrogen along with targets for installing renewable hydrogen electrolysers by 2024 and 2030. Blending hydrogen alongside other gases into the existing gas grid is considered a possible interim first step towards decarbonising natural gas. In the present analysis we modelled electrolytic hydrogen generation as a process connecting two separate energy systems (power and gas). The analysis is based on a projection of the European power and gas systems to 2030 based on the EUCO3232.5 scenario. Multiple market configurations were introduced in order to assess the interplay between diverse power market arrangements and constraints imposed by the upper bound on hydrogen concentration. The study identifies the maximum electrolyser capacity that could be integrated in the power and gas systems the impact on greenhouse gas emissions and the level of price support that may be required for a broad range of electrolyser configurations. The study further attempts to shed some light on the potential side effects of having non-harmonised H2 blending thresholds between neighbouring Member States.
Recent Progress in Catalysts for Hydrogen-Chlorine Regenerative Fuel Cells
Oct 2020
Publication
The increasing energy demand and the subsequent climate change consequences are supporting the search for sustainable alternatives to fossil fuels. In this scenario the link between hydrogen and renewable energy is playing a key role and unitized hydrogen-chlorine (H2-Cl2) regenerative cells (RFCs) have become promising candidates for renewable energy storage. Described herein are the recent advances in cell configurations and catalysts for the different reactions that may take place in these systems that work in both modes: electrolysis and fuel cell. It has been found that platinum (Pt)-based catalysts are the best choice for the electrode where hydrogen is involved whereas for the case of chlorine ruthenium (Ru)-based catalysts are the best candidates. Only a few studies were found where the catalysts had been tested in both modes and recent advances are focused on decreasing the amount of precious metals contained in the catalysts. Moreover the durability of the catalysts tested under realistic conditions has not been thoroughly assessed becoming a key and mandatory step to evaluate the commercial viability of the H2-Cl2 RFC technology.
Techno-economic Assessment of Offshore Wind-to-hydrogen Scenarios: A UK Case Study
Jan 2023
Publication
The installed capacity electricity generation from wind and the curtailment of wind power in the UK between 2011 and 2021 showed that penetration levels of wind energy and the amount of energy that is curtailed in future would continue to rise whereas the curtailed energy could be utilised to produce green hydrogen. In this study data were collected technologies were chosen systems were designed and simulation models were developed to determine technical requirements and levelised costs of hydrogen produced and transported through different pathways. The analysis of capital and operating costs of the main components used for onshore and offshore green hydrogen production using offshore wind including alternative strategies for hydrogen storage and transport and hydrogen carriers showed that a significant reduction in cost could be achieved by 2030 enabling the production of green hydrogen from offshore wind at a competitive cost compared to grey and blue hydrogen. Among all scenarios investigated in this study compressed hydrogen produced offshore is the most cost-effective scenario for projects starting in 2025 although the economic feasibility of this scenario is strongly affected by the storage period and the distance to the shore of the offshore wind farm. Alternative scenarios for hydrogen storage and transport such as liquefied hydrogen and methylcyclohexane could become more cost-effective for projects starting in 2050 when the levelised cost of hydrogen could reach values of about £2 per kilogram of hydrogen or lower.
An Analysis on the Compressed Hydrogen Storage System for the Fast-Filling Process of Hydrogen Gas at the Pressure of 82 MPa
May 2021
Publication
During the fast-filling of a high-pressure hydrogen tank the temperature of hydrogen would rise significantly and may lead to failure of the tank. In addition the temperature rise also reduces hydrogen density in the tank which causes mass decrement into the tank. Therefore it is of practical significance to study the temperature rise and the amount of charging of hydrogen for hydrogen safety. In this paper the change of hydrogen temperature in the tank according to the pressure rise during the process of charging the high-pressure tank in the process of a 82-MPa hydrogen filling system the final temperature the amount of filling of hydrogen gas and the change of pressure of hydrogen through the pressure reducing valve and the performance of heat exchanger for cooling high-temperature hydrogen were analyzed by theoretical and numerical methods. When high-pressure filling began in the initial vacuum state the condition was called the “First cycle”. When the high-pressure charging process began in the remaining condition the process was called the “Second cycle”. As a result of the theoretical analysis the final temperatures of hydrogen gas were calculated to be 436.09 K for the first cycle of the high-pressure tank and 403.55 for the second cycle analysis. The internal temperature of the buffer tank increased by 345.69 K and 32.54 K in the first cycle and second cycles after high-pressure filling. In addition the final masses were calculated to be 11.58 kg and 12.26 kg for the first cycle and second cycle of the high-pressure tank respectively. The works of the paper can provide suggestions for the temperature rise of 82 MPa compressed hydrogen storage system and offer necessary theory and numerical methods for guiding safe operation and construction of a hydrogen filling system.
Novel Carbon-neutral Hydrogen Production Process of Steam Methane Reforming Integrated with Desalination Wastewater-based CO2 Utilization
Nov 2022
Publication
Steam methane reforming (SMR) process is facing serious greenhouse effect problems because of the significant CO2 emissions. To reduce pollution caused by gaseous emissions desalination wastewater can be used because it contains highly concentrated useful mineral ions such as Ca2+ Mg2+ and Na+ which react with carbonate ions. This study proposes a novel SMR process for carbon-neutral hydrogen production integrated with desalination wastewater-based CO2 utilization. A process model for the design of a novel SMR process is proposed; it comprises the following steps: (1) SMR process for hydrogen production; and (2) desalination wastewater recovery for CO2 utilization. In the process model the CO2 from the SMR process was captured using the Na+ ion and the captured ionic CO2 was carbonated using the Ca2+ and Mg2+ ions in desalination wastewater. The levelized cost of hydrogen (LCOH) was assessed to demonstrate the economic feasibility of the proposed process. Therefore 94.5 % of the CO2 from the SMR process was captured and the conversion of MgCO3 and CaCO3 was determined to be 60 % and 99 % respectively. In addition the CO2 emission via the proposed process was determined to be 0.016 kgCO2/kgH2 and the LCOH was calculated to be 2.6 USD/kgH2.
Exergy and Exergoeconomic Analysis for the Proton Exchange Membrane Water Electrolysis under Various Operating Conditions and Design Parameters
Nov 2022
Publication
Integrating the exergy and economic analyses of water electrolyzers is the pivotal way to comprehend the interplay of system costs and improve system performance. For this a 3D numerical model based on COMSOL Multiphysics Software (version 5.6 COMSOL Stockholm Sweden) is integrated with the exergy and exergoeconomic analysis to evaluate the exergoeconomic performance of the proton exchange membrane water electrolysis (PEMWE) under different operating conditions (operating temperature cathode pressure current density) and design parameter (membrane thickness). Further the gas crossover phenomenon is investigated to estimate the impact of gas leakage on analysis reliability under various conditions and criteria. The results reveal that increasing the operating temperature or decreasing the membrane thickness improves both the efficiency and cost of hydrogen exergy while increasing the gas leakage through the membrane. Likewise raising the current density and the cathode pressure lowers the hydrogen exergy cost and improves the economic performance. The increase in exergy destroyed and hydrogen exergy cost as well as the decline in second law efficiency due to the gas crossover are more noticeable at higher pressures. As the cathode pressure rises from 1 to 30 bar at a current density of 10000 A/m2 the increase in exergy destroyed and hydrogen exergy cost as well as the decline in second law efficiency are increased by 37.6 kJ/mol 4.49 USD/GJ and 7.1% respectively. The cheapest green electricity source which is achieved using onshore wind energy and hydropower reduces hydrogen production costs and enhances economic efficiency. The growth in the hydrogen exergy cost is by about 4.23 USD/GJ for a 0.01 USD/kWh increase in electricity price at the current density of 20000 A/m2. All findings would be expected to be quite useful for researchers engaged in the design development and optimization of PEMWE.
Sustainable Ammonia Production Processes
Mar 2021
Publication
Due to the important role of ammonia as a fertilizer in the agricultural industry and its promising prospects as an energy carrier many studies have recently attempted to find the most environmentally benign energy efficient and economically viable production process for ammonia synthesis. The most commonly utilized ammonia production method is the Haber-Bosch process. The downside to this technology is the high greenhouse gas emissions surpassing 2.16 kgCO2-eq/kg NH3 and high amounts of energy usage of over 30 GJ/tonne NH3 mainly due to the strict operational conditions at high temperature and pressure. The most widely adopted technology for sustainable hydrogen production used for ammonia synthesis is water electrolysis coupled with renewable technologies such as wind and solar. In general a water electrolyzer requires a continuous supply of pretreated water with high purity levels for its operation. Moreover for production of 1 tonne of hydrogen 9 tonnes of water is required. Based on this data for the production of the same amount of ammonia through water electrolysis 233.6 million tonnes/yr of water is required. In this paper a critical review of different sustainable hydrogen production processes and emerging technologies for sustainable ammonia synthesis along with a comparative life cycle assessment of various ammonia production methods has been carried out. We find that through the review of each of the studied technologies either large amounts of GHG emissions are produced or high volumes of pretreated water is required or a combination of both these factors occur.
Low-Carbon Economic Dispatch of Integrated Energy Systems in Industrial Parks Considering Comprehensive Demand Response and Multi-Hydrogen Supply
Mar 2024
Publication
To address the increasing hydrogen demand and carbon emissions of industrial parks this paper proposes an integrated energy system dispatch strategy considering multi-hydrogen supply and comprehensive demand response. This model adopts power-to-gas technology to produce green hydrogen replacing a portion of gray hydrogen and incorporates a carbon capture system to effectively reduce the overall carbon emissions of the industrial park. Meanwhile incentive-based and price-based demand response strategies are implemented to optimize the load curve. A scheduling model is established targeting the minimization of procurement operation carbon emission and wind curtailment costs. The case study of a northern industrial park in China demonstrates that the joint supply of green and gray hydrogen reduces carbon emissions by 40.98% and costs by 17.93% compared to solely using gray hydrogen. The proposed approach successfully coordinates the economic and environmental performance of the integrated energy system. This study provides an effective scheduling strategy for industrial parks to accommodate high shares of renewables while meeting hydrogen needs and carbon reduction targets.
Dynamic Investigation and Optimization of a Solar‐Based Unit for Power and Green Hydrogen Production: A Case Study of the Greek Island, Kythnos
Nov 2022
Publication
The aim of the present work is the analysis of a solar‐driven unit that is located on the non‐interconnected island of Kythnos Greece that can produce electricity and green hydrogen. More specifically solar energy is exploited by parabolic trough collectors and the produced heat is stored in a thermal energy storage tank. Additionally an organic Rankine unit is incorporated to generate electricity which contributes to covering the island’s demand in a clean and renewable way. When the power cannot be absorbed by the local grid it can be provided to a water electrolyzer; therefore the excess electricity is stored in the form of hydrogen. The produced hydrogen amount is compressed afterward stored in tanks and then finally can be utilized as a fuel to meet other important needs such as powering vehicles or ferries. The installation is simulated parametrically and optimized on dynamic conditions in terms of energy exergy and finance. According to the results considering a base electrical load of 75 kW the annual energy and exergy efficiencies are found at 14.52% and 15.48% respectively while the payback period of the system is deter‐ mined at 6.73 years and the net present value is equal to EUR 1073384.
Effect of Carbon Concentration and Carbon Bonding Type on the Melting Characteristics of Hydrogen-reduced Iron Ore Pellets
Oct 2022
Publication
Decarbonization of the steel industry is one of the pathways towards a fossil-fuel-free environment. The steel industry is one of the top contributors to greenhouse gas emissions. Most of these emissions are directly linked to the use of a fossil-fuelbased reductant. Replacing the fossil-based reductant with green H2 enables the transition towards a fossil-free steel industry. The carbon-free iron produced will cause the refining and steelmaking operations to have a starting point far from today’s operations. In addition to carbon being an alloying element in steel production carbon addition controls the melting characteristics of the reduced iron. In the present study the effect of carbon content and form (cementite/graphite) in hydrogen-reduced iron ore pellets on their melting characteristics was examined by means of a differential thermal analyser and optical dilatometer. Carburized samples with a carbon content < 2 wt % did not show any initial melting at the eutectic temperature. At and above 2 wt % the carburized samples showed an initial melting at the eutectic temperature irrespective of the carbon content. However the absorbed heat varies with varied carbon content. The carbon form does not affect the initial melting temperature but it affects the melting progression. Carburized samples melt homogenously while melting of iron-graphite mixtures occurs locally at the interface between iron and carbon particles and when the time is not long enough melting might not occur to any significant extent. Therefore at any given carbon content > 2 wt % the molten fraction is higher in the case of carburized samples which is indicated by the amount of absorbed melting heat.
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