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Favorable Start-Up Behavior of Polymer Electrolyte Membrane Water Electrolyzers
Nov 2022
Publication
Dynamically-operated water electrolyzers enable the production of green hydrogen for cross-sector applications while simultaneously stabilizing power grids. In this study the start-up phase of polymer electrolyte membrane (PEM) water electrolyzers is investigated in the context of intermittent renewable energy sources. During the start-up of the electrolysis system the temperature increases which directly influences hydrogen production efficiency. Experiments on a 100 kWel electrolyzer combined with simulations of electrolyzers with up to 1 MWel were used to analyze the start-up phase and assess its implications for operators and system designers. It is shown that part-load start-up at intermediate cell voltages of 1.80 V yields the highest efficiencies of 74.0 %LHV compared to heat-up using resistive electrical heating elements which reaches maximum efficiencies of 60.9 %LHV. The results further indicate that large-scale electrolyzers with electrical heaters may serve as flexible sinks in electrical grids for durations of up to 15 min.
Opportunities for Low-carbon Generation and Storage Technologies to Decarbonise the Future Power System
Feb 2023
Publication
Alternatives to cope with the challenges of high shares of renewable electricity in power systems have been addressed from different approaches such as energy storage and low-carbon technologies. However no model has previously considered integrating these technologies under stability requirements and different climate conditions. In this study we include this approach to analyse the role of new technologies to decarbonise the power system. The Spanish power system is modelled to provide insights for future applications in other regions. After including storage and low-carbon technologies (currently available and under development) batteries and hydrogen fuel cells have low penetration and the derived emission reduction is negligible in all scenarios. Compressed air storage would have a limited role in the short term but its performance improves in the long term. Flexible generation technologies based on hydrogen turbines and long-duration storage would allow the greatest decarbonisation providing stability and covering up to 11–14 % of demand in the short and long term. The hydrogen storage requirement is equivalent to 18 days of average demand (well below the theoretical storage potential in the region). When these solutions are considered decarbonising the electricity system (achieving Paris targets) is possible without a significant increase in system costs (< € 114/MWh).
Cost Benefit Analysis for Green Hydrogen Production from Treated Effluent: The Case Study of Oman
Nov 2022
Publication
Recently the management of water and wastewater is gaining attention worldwide as a way of conserving the natural resources on the planet. The traditional wastewater treatment in Oman is such that the treated effluent produced is only reused for unfeasible purposes such as landscape irrigation cooling or disposed of in the sea. Introducing more progressive reuse applications can result in achieving a circular economy by considering treated effluent as a source of producing new products. Accordingly wastewater treatment plants can provide feedstock for green hydrogen production processes. The involvement of the wastewater industry in the green pathway of production scores major points in achieving decarbonization. In this paper the technical and economic feasibility of green hydrogen production in Oman was carried out using a new technique that would help explore the benefits of the treated effluent from wastewater treatment in Oman. The feasibility study was conducted using the Al Ansab sewage treatment plant in the governate of Muscat in Wilayat (region) Bousher. The results have shown that the revenue from Al Ansab STP in a conventional case is 7.02 million OMR/year while sustainable alternatives to produce hydrogen from the Proton Exchange Membrane (PEM) electrolyzer system for two cases with capacities of 1500 kg H2/day and 50000 kg H2/day would produce revenue of 8.30 million OMR/year and 49.73 million OMR/year respectively.
PEMFC Poly-Generation Systems: Developments, Merits, and Challenges
Oct 2021
Publication
Significant research efforts are directed towards finding new ways to reduce the cost increase efficiency and decrease the environmental impact of power-generation systems. The poly-generation concept is a promising strategy that enables the development of a sustainable power system. Over the past few years the Proton Exchange Membrane Fuel Cell-based Poly-Generation Systems (PEMFC-PGSs) have received accelerated developments due to the low-temperature operation high efficiency and low environmental impact. This paper provides a comprehensive review of the main PEMFC-PGSs including Combined Heat and Power (CHP) co-generation systems Combined Cooling and Power (CCP) co-generation systems Combined Cooling Heat and Power (CCHP) tri-generation systems and Combined Water and Power (CWP) co-generation systems. First the main technologies used in PEMFC-PGSs such as those related to hydrogen production energy storage and Waste Heat Recovery (WHR) etc. are detailed. Then the research progresses on the economic energy and environmental performance of the different PEMFC-PGSs are presented. Also the recent commercialization activities on these systems are highlighted focusing on the leading countries in this field. Furthermore the remaining economic and technical obstacles of these systems along with the future research directions to mitigate them are discussed. The review reveals the potential of the PEMFC-PGS in securing a sustainable future of the power systems. However many economic and technical issues particularly those related to high cost and degradation rate still need to be addressed before unlocking the full benefits of such systems.
Analysis of Hydrogen Gas Injection at Various Compositions in an Existing Natural Gas Pipeline
Jul 2021
Publication
The lack of hydrogen (H2) transportation infrastructure restricts the development of the H2 industry. Owing to the high investment of building specific facilities using existing natural gas (NG) pipelines to transport a blend of H2 and NG (H2NG) is a viable means of transportation and approach for large-scale long-time storage. However variation in the thermo-physical properties of an H2NG blend will impact the performance of pipeline appliances. To address the gaps in H2 transmission via an NG system in the context of energy consumption in the present paper a one-dimensional pipeline model is proposed to predict the blended flow in a real existing pipeline (Shan–Jing I China). The data of NG components were derived from real gas fields. Furthermore the influence of H2 fractions on pipeline energy coefficient and the layout of pressurization stations are comprehensively analyzed. In addition the case of intermediate gas injection is investigated and the effects of injection positions are studied. This study serves as a useful reference for the design of an H2NG pipeline system. The present study reveals that with the increasing in H2 fraction the distance between pressure stations increases. Furthermore when the arrangement of original pressure stations is maintained overpressure occur. Intermediate gas injection results in the inlet pressure of subsequent pressurization stations reducing. Using existing pipeline network to transport H2NG it is necessary to make appropriate adjustment.
Production of Hydrogen from Offshore Wind in China and Cost-competitive Supply to Japan
Nov 2021
Publication
The Japanese government has announced a commitment to net-zero greenhouse gas emissions by 2050. It envisages an important role for hydrogen in the nation’s future energy economy. This paper explores the possibility that a significant source for this hydrogen could be produced by electrolysis fueled by power generated from offshore wind in China. Hydrogen could be delivered to Japan either as liquid or bound to a chemical carrier such as toluene or as a component of ammonia. The paper presents an analysis of factors determining the ultimate cost for this hydrogen including expenses for production storage conversion transport and treatment at the destination. It concludes that the Chinese source could be delivered at a volume and cost consistent with Japan’s idealized future projections.
Exploring Supply Chain Design and Expansion Planning of China's Green Ammonia Production with an Optimization-based Simulation Approach
Aug 2021
Publication
Green ammonia production as an important application for propelling the upcoming hydrogen economy has not been paid much attention by China the world's largest ammonia producer. As a result related studies are limited. This paper explores potential supply chain design and planning strategies of green ammonia production in the next decade of China with a case study in Inner Mongolia. A hybrid optimization-based simulation approach is applied considering traditional optimization approaches are insufficient to address uncertainties and dynamics in a long-term energy transition. Results show that the production cost of green ammonia will be at least twice that of the current level due to higher costs of hydrogen supply. Production accounts for the largest share of the total expense of green hydrogen (~80 %). The decline of electricity and electrolyser prices are key in driving down the overall costs. In addition by-product oxygen is also considered in the model to assess its economic benefits. We found that by-product oxygen sales could partly reduce the total expense of green hydrogen (~12 % at a price of USD 85/t) but it also should be noted that the volatile price of oxygen may pose uncertainties and risks to the effectiveness of the offset. Since the case study may represent the favourable conditions in China due to the abundant renewable energy resources and large-scale ammonia industry in this region we propose to take a moderate step towards green ammonia production and policies should be focused on reducing the electricity price and capital investments in green hydrogen production. We assume the findings and implications are informative to planning future green ammonia production in China.
The More the Merrier? Actors and Ideas in the Evolution of Germany Hydrogen Policy Discourse
Feb 2023
Publication
Hydrogen has set high hopes for decarbonization due to its flexibility and ability to decarbonize sectors of the economy where direct electrification appears unviable. Broad hydrogen policies have therefore started to emerge. Nevertheless it is still a rather niche technology not integrated or adopted at scale and not regulated through particular policy provisions. The involved stakeholders are thus still rushing to set the agenda over the issue. All this plays out publicly and shapes the public discourse. This paper explores how the composition of stakeholders their positions and the overall discourse structure have developed and accompanied the political agenda-setting in the early public debate on hydrogen in Germany. We use discourse network analysis of media where stakeholders' claims-making is documented and their positions can be tracked over time. The public discourse on hydrogen in Germany shows the expected evolution of statements in connection with the two milestones chosen for the analyses the initiation of the Gas 2030 Dialogue and the publication of the National Hydrogen Strategy. Interestingly the discourse was comparatively feeble in the immediate aftermath of the respective milestones but intensified in a consolidation phase around half a year later. Sequencing the discourse and contextualizing its content relative to political societal and economic conditions in a diachronic way is essential because it helps to avoid misinterpreting the development of stakeholders' standpoints as conflict-driven rather than mere repositioning. Thus we observed no discourse “polarization” even though potentially polarizing issues were already present in the debate.
Potential for Natural Hydrogen in Quebec (Canada): A First Review
Mar 2024
Publication
The energy transition calls for natural hydrogen exploration with most occurrences discovered either inadvertently or more recently at the location of potentially diffusive circles observed from a change of vegetation cover at the surface. However some notable hydrogen occurrences are not directly associated with the presence of diffusive circles like the Bourakebougou field in Mali. Thus the objective of this work was to highlight geological areas that have some potential to find natural hydrogen in Quebec a Canadian province where no diffusive circles have yet been documented but which is rich in potential source rocks and where no exploration for natural hydrogen has been undertaken so far. A review of the different geological regions of Quebec was undertaken to highlight the relevant characteristics and geographical distribution of geological assemblages that may produce or have produced natural hydrogen in particular iron-rich rocks but also uranium-rich rocks supramature shales and zones where significant structural discontinuities are documented or suspected which may act as conduits for the migration of fluids of mantle origin. In addition to regional and local geological data an inventory of available geochemical data is also carried out to identify potential tracers or proxies to facilitate subsequent exploration efforts. A rating was then proposed based on the quality of the potential source rocks which also considers the presence of reservoir rocks and the proximity to end-users. This analysis allowed rating areas of interest for which fieldwork can be considered thus minimizing the exploratory risks and investments required to develop this resource. The size of the study area (over 1.5 million km2 ) the diversity of its geological environments (from metamorphic cratons to sedimentary basins) and their wide age range (from Archean to Paleozoic) make Quebec a promising territory for natural hydrogen exploration and to test the systematic rating method proposed here.
Operation of a Circular Economy, Energy, Environmental System at a Wastewater Treatment Plant
Oct 2022
Publication
Decarbonising economies and improving environment can be enhanced through circular economy energy and environmental systems integrating electricity water and gas utilities. Hydrogen production can facilitate intermittent renewable electricity through reduced curtailment of electricity in periods of over production. Positioning an electrolyser at a wastewater treatment plant with existing sludge digesters offers significant advantages over stand-alone facilities. This paper proposes co-locating electrolysis and biological methanation technologies at a wastewater treatment plant. Electrolysis can produce oxygen for use in pure or enhanced oxygen aeration offering a 40% reduction in emissions and power demand at the treatment facility. The hydrogen may be used in a novel biological methanation system upgrading carbon dioxide (CO2)in biogas from sludge digestion yielding a 54% increase in biomethane production. A 10MW electrolyser operating at 80% capacity would be capable of supplying the oxygen demand for a 426400 population equivalent wastewater treatment plant producing 8500 tDS/a of sludge. Digesting the sludge could generate 1409000 m 3 CH4/a and 776000 m 3 CO2/a. Upgrading the CO2 to methane would consume 22.2% of the electrolyser generated hydrogen and capture 1.534 ktCO2e/a. Hydrogen and methane are viable advanced transport fuels that can be utilised in decarbonising heavy transport. In the proposed circular economy energy and environment system sufficient fuel would be generated annually for 94 compressed biomethane gas (CBG) heavy goods vehicles (HGV) and 296 compressed hydrogen gas fuel cell (CHG) HGVs. Replacement of the equivalent number of diesel HGVs would offset approximately 16.1 ktCO2e/a.
Hydrogen Refueling Process: Theory, Modeling, and In-Force Applications
Mar 2023
Publication
Among the alternative fuels enabling the energy transition hydrogen-based transportation is a sustainable and efficient choice. It finds application both in light-duty and heavy-duty mobility. However hydrogen gas has unique qualities that must be taken into account when employed in such vehicles: high-pressure levels up to 900 bar storage in composite tanks with a temperature limit of 85 ◦C and a negative Joule–Thomson coefficient throughout a wide range of operational parameters. Moreover to perform a refueling procedure that is closer to the driver’s expectations a fast process that requires pre-cooling the gas to −40 ◦C is necessary. The purpose of this work is to examine the major phenomena that occur during the hydrogen refueling process by analyzing the relevant theory and existing modeling methodologies.
A Justice and Responsible Research and Innovation Exploration of Marine Renewables and Green Hydrogen in Island Communities
Oct 2022
Publication
Both marine renewables and hydrogen are being tested by the European Marine Energy Centre in the Orkney Islands Scotland. Given their emerging nature there is opportunity and risk pertaining to their development and deployment. This research will contribute conceptually and methodologically through the integration of energy justice and RRI conceptual frameworks strengthening justice analyses in relation to emerging energy technologies. This integrated model will be mobilized to critically scrutinize marine energy and green hydrogen as two future energy sources within the energy system. Following a technology-centered exploration of these technologies this work will then contextualise them into place-based considerations of Orkney’s just energy futures. Placing the technologies at the centre of the justice analysis insights will have the potential to inform their development and deployment in other locations. Exploring them within the local Orkney context will initiate an essential and important discussion of energy futures in this specific location. This presentation sets out the empirical and conceptual context for this work and presents a novel conceptual and methodological model combining energy justice and RRI frameworks. Moreover preliminary methods are discussed including methods and outcomes from co-creation workshops held at research design phase.
Socio-technical Barriers to Domestic Hydrogen Futures: Repurposing Pipelines, Policies, and Public Perceptions
Feb 2023
Publication
The feasibility of the global energy transition may rest on the ability of nations to harness hydrogen's potential for cross-sectoral decarbonization. In countries historically reliant on natural gas for domestic heating and cooking such as the UK hydrogen may prove critical to meeting net-zero targets and strengthening energy security. In response the UK government is targeting industrial decarbonization via hydrogen with parallel interest in deploying hydrogen-fueled appliances for businesses and homes. However prospective hydrogen futures and especially the domestic hydrogen transition face multiple barriers which reflect the cross-sectoral dynamics of achieving economies of scale and social acceptance. Addressing these challenges calls for a deep understanding of socio-technical factors across different scales of the hydrogen economy. In response this paper develops a socio-technical systems framework for overcoming barriers to the domestic transition which is applied to the UK context. The paper demonstrates that future strategies should account for interactions between political techno-economic technical market and social dimensions of the hydrogen transition. In parallel to techno-economic feasibility the right policies will be needed to create an even playing field for green hydrogen technologies while also supporting stakeholder symbiosis and consumer buy-in. Future studies should grapple with how an effective repurposing of pipelines policies and public perceptions can be aligned to accelerate the development of the hydrogen economy with maximum net benefits for society and the environment.
Quantitative Risk Assessment Methodology for Hydrogen Tank Rupture in a Tunnel Fire
Dec 2022
Publication
This study presents a methodology of a quantitative risk assessment for the scenario of an onboard hydrogen storage tank rupture and tunnel fire incident. The application of the methodology is demonstrated on a road tunnel. The consequence analysis is carried out for the rupture of a 70 MPa 62.4-litre hydrogen storage tank in a fire that has a thermally activated pressure relief device (TPRD) failed or blocked during an incident. Scenarios with two states of charge (SoC) of the tank i.e. SoC = 99% and SoC = 59% are investigated. The risks in terms of fatalities per vehicle per year and the cost per incident are assessed. It is found that for the reduction in the risk with the hydrogen-powered vehicle in a road tunnel fire incident to the acceptable level of 10−5 fatality/vehicle/year the fireresistance rating (FRR) of the hydrogen storage tank should exceed 84 min. The FRR increase to this level reduces the societal risk to an acceptable level. The increase in the FRR to 91 min reduces the risk in terms of the cost of the incident to GBP 300 following the threshold cost of minor injury published by the UK Health and Safety Executive. The Frequency–Number (F–N) of the fatalities curve is developed to demonstrate the effect of mitigation measures on the risk reduction to socially acceptable levels. The performed sensitivity study confirms that with the broad range of input parameters including the fire brigade response time the risk of rupture of standard hydrogen tank-TPRD systems inside the road tunnel is unacceptable. One of the solutions enabling an inherently safer use of hydrogen-powered vehicles in tunnels is the implementation of breakthrough safety technology—the explosion free in a fire self-venting (TPRD-less) tanks.
Comparative Study on Ammonia and Liquid Hydrogen Transportation Costs in Comparison to LNG
Feb 2023
Publication
Since ammonia and liquid hydrogen are the optional future shipping cargo and fuels the applicability was crucial using the current technologies and expectations. Existing studies for the economic feasibility of the energies had limitations: empirical evaluation with assumptions and insufficiency related to causality. A distorted estimation can result in failure of decision-making or policy in terms of future energy. The present study aimed to evaluate the transportation costs of future energy including ammonia and liquid hydrogen in comparison to LNG for overcoming the limitations. An integrated mathematical model was applied to the investigation for economic feasibility. The transportation costs of the chosen energies were evaluated for the given transportation plan considering key factors: ship speed BOR and transportation plan. The transportation costs at the design speed for LNG and liquid hydrogen were approximately 55 % and 80 % of that for ammonia without considering the social cost due to CO2 emission. Although ammonia was the most expensive energy for transportation ammonia could be an effective alternative due to insensitivity to the transportation plan. If the social cost was taken into account liquid hydrogen already gained competitiveness in comparison to LNG. The advantage of liquid hydrogen was maximized for higher speed where more BOG was injected into main engines.
Technical Reliability of Shipboard Technologies for the Application of Alternative Fuels
Jul 2022
Publication
Background: Naval trafc is highly dependent on depleting fossil resources and causes signifcant greenhouse gas emissions. At the same time marine transportation is a major backbone of world trade. Thus alternative fuel concepts are highly needed. Diferent fuels such as ammonia methanol liquefed natural gas and hydrogen have been proposed. For some of them frst prototype vessels have been in operation. However practical experience is still limited. Most studies so far focus on aspects such as efciency and economics. However particularly in marine applications reliability of propulsion systems is of utmost importance because failures on essential ship components at sea pose a huge safety risk. If the respective components lose their functionality repair can be much more challenging due to large distances to dockyards and the complicated transport of spare parts to the ship. Consequently evaluation of reliability should be a core element of system analysis for new marine fuels. Results: In this study reliability was studied for four potential fuels. The analysis involved several steps: estimation of overall failure rates identifcation of most vulnerable components and assessment of criticality by including severity of fault events. On the level of overall failure rate ammonia is shown to be very promising. Extending the view over a pure failure rate-based evaluation shows that other approaches such as LOHC or methanol can be competitive in terms of reliability and risk. As diferent scenarios require diferent weightings of the diferent reliability criteria the conclusion on the best technology can difer. Relevant aspects for this decision can be the availability of technical staf high-sea or coastal operation the presence of non-naval personnel onboard and other factors. Conclusions: The analysis allowed to compare diferent alternative marine fuel concepts regarding reliability. However the analysis is not limited to assessment of overall failure rates but can also help to identify critical elements that deserve attention to avoid fault events. As a last step severity of the individual failure modes was included. For the example of ammonia it is shown that the decomposition unit and the fuel cell should be subject to measures for increasing safety and reducing failure rates.
Optimal Energy Management in a Standalone Microgrid, with Photovoltaic Generation, Short-Term Storage, and Hydrogen Production
Mar 2020
Publication
This paper addresses the energy management of a standalone renewable energy system. The system is configured as a microgrid including photovoltaic generation a lead-acid battery as a short term energy storage system hydrogen production and several loads. In this microgrid an energy management strategy has been incorporated that pursues several objectives. On the one hand it aims to minimize the amount of energy cycled in the battery in order to reduce the associated losses and battery size. On the other hand it seeks to take advantage of the long-term surplus energy producing hydrogen and extracting it from the system to be used in a fuel cell hybrid electric vehicle. A crucial factor in this approach is to accommodate the energy consumption to the energy demand and to achieve this a model predictive control (MPC) scheme is proposed. In this context proper models for solar estimation hydrogen production and battery energy storage will be presented. Moreover the controller is capable of advancing or delaying the deferrable loads from its prescheduled time. As a result a stable and efficient supply with a relatively small battery is obtained. Finally the proposed control scheme has been validated on a real case scenario.
Sustainable Synthetic Carbon Based Fuels for Transport
Sep 2019
Publication
The report considers two types of sustainable synthetic fuels: electro fuels (efuels) and synthetic biofuels. Efuels are made by combining hydrogen (from for example the electrolysis of water) with carbon dioxide (from direct air capture or a point source). Synthetic biofuels can be made from biological material (for example waste from forestry) or from further processing biofuels (for example ethanol).<br/>Whilst synthetic fuels can be “dropped in” to existing engines they are currently more expensive than fossil fuels and in the case of efuels could be thought of as an inefficient use of renewable electricity. However where renewable electricity is cheap and plentiful the manufacture and export of bulk efuels might make economic sense.<br/>Key research challenges identified include improving the fundamental understanding of catalysis; the need to produce cheap low-carbon hydrogen at scale; and developing sources of competitively priced low carbon energy are key to the development of synthetic efuels and biofuels. The UK has the research skills and capacity to improve many of these process steps such as in catalysis and biotechnology and to provide a further area of UK leadership in low-carbon energy.
Aspects of an Experimental Study of Hydrogen Use at Automotive Diesel Engine
Feb 2023
Publication
Hydrogen may represents a good alternative fuel that can be used to fuel internal combustion engines in order to ameliorate energetic and emissions performance. The paper presents some experimental aspects registered at hydrogen use to fuel a diesel engine different substitute ratios being use in the area of 18–34% at 40% engine load and speed of 2000 rev/min. The engine is equipped with an open ECU and the control of the cyclic dosses of diesel fuel and hydrogen are adjusted in order to maintain the engine power performance. The in-cylinder pressure diagrams show the increase of the maximum pressure with 17% from 78.5 bar to 91.8 bar for the maximum substitute ratio. Also values of maximum pressure rise rate start to increase for hydrogen addition in correlation with the increase of fuel amount burned into the premixed stage without exceed the normal values with assure the normal and reliable engine operation. Higher Lower Heating Value and combustion speed of hydrogen assure the increase in thermal efficiency the brake specific energy consumption decreases with 5.4%–7.8% at substitute ratios of 20–27%. The CO2 emission level decreases with 20% for maximum hydrogen cyclic dose. In terms of pollutant emission level at hydrogen use the emission level of the NOx decreases with 50% and the smoke number decreases with 73.8% comparative to classic fuelling at the maximum hydrogen cyclic dose.
Ammonia: Zero-carbon Fertiliser, Fuel and Energy Storage
Feb 2020
Publication
This briefing considers the opportunities and challenges associated with the manufacture and future use of zero-carbon ammonia which is referred to in this report as green ammonia. The production of green ammonia has the capability to impact the transition towards zero-carbon through the decarbonisation of its current major use in fertiliser production. Perhaps as significantly it has the following potential uses: • As a medium to store and transport chemical energy with the energy being released either by directly reacting with air or by the full or partial decomposition of ammonia to release hydrogen. • As a transport fuel by direct combustion in an engine or through chemical reaction with oxygen in the air in a fuel cell to produce electricity to power a motor. • To store thermal energy through the absorption of water and through phase changes between material states (for example liquid to gas).
Strategies for Life Cycle Impact Reduction of Green Hydrogen Production - Influence of Electrolyser Value Chain Design
Mar 2024
Publication
Green Hydrogen (H2 via renewable-driven electrolysis) is emerging as a vector to meet net-zero emission targets provided it is produced with a low life cycle impact. While certification schemes for green H2 have been introduced they mainly focus on the embodied emissions from energy supply during electrolyser operation. This narrow focus on just operation is an oversight considering that a complete green H2 value chain also includes the electrolyser’s manufacturing transport/installation and end-of-life. Each step of this chain involves materials and energy flows that impart impacts that undermine the clean and sustainable status of H2. Therefore holistic and harmonised assessments of the green H2 production chain are required to ensure both economic and environmental deployment of H2. Herein we conduct an overarching environmental assessment encompassing the production chain described above using Australia as a case study. Our results indicate that while the energy source has the most impact material and manufacturing inputs associated with electrolyser production are increasingly significant as the scale of H2 output expands. Moreover wind power electrolysis has a greater chance of achieving green H2 certification compared to solar powered while increasing the amount of localised manufactured content and investment in end-of-life recycling of electrolyser components can reduce the overall life cycle impact of green H2 production by 20%.
Propulsion System Integration for a First-generation Hydrogen Civil Airliner?
May 2021
Publication
An unusual philosophical approach is proposed here to decarbonise larger civil aircraft that fly long ranges and consume a large fraction of civil aviation fuel. These inject an important amount of carbon emissions into the atmosphere and holistic decarbonising solutions must consider this sector. A philosophical–analytical investigation is reported here on the feasibility of an airliner family to fly over long ranges and assist in the elimination of carbon dioxide emissions from civil aviation. Backed by state-of-the-art correlations and engine performance integration analytical tools a family of large airliners is proposed based on the development and integration of the body of a very large two-deck four-engine airliner with the engines wings and flight control surfaces of a very long-range twin widebody jet. The proposal is for a derivative design and not a retrofit. This derivative design may enable a swifter entry to service. The main contribution of this study is a philosophical one: a carefully evaluated aircraft family that appears to have very good potential for first-generation hydrogen-fuelled airliners using gas turbine engines for propulsion. This family offers three variants: a 380-passenger aircraft with a range of 3300nm a 330-passenger aircraft with a range of 4800nm and a 230- passenger aircraft with a range of 5500nm. The latter range is crucially important because it permits travel from anywhere in the globe to anywhere else with only one stop. The jet engine of choice is a 450kN high-bypass turbofan.
Case Studies towards Green Transition in EU Regions: Smart Specialisation for Transformative Innovation
Oct 2022
Publication
This report analyses five case study reports in-depth across five EU countries as part of a broader analytical and critical exercise. This analytical work seeks to contribute to the development of new models for regional and local authorities aiming to boost support for Green Transition of their economies through smarter innovation policies using the smart specialisation (S3) approach. The work covered five regions from across the European Union representing a diversity of approaches to using S3 for Green Transition: the Basque Country in Spain the Centro region in Portugal the region of East and North Finland the region of Western Macedonia in Greece and the region of West Netherlands. The case studies included in this report consists of three sections on (i) Profile of the region and key development challenges; (ii) Innovation strategies and policies for green transition: incorporating societal challenges; (iii) Understanding and monitoring innovationled green transition. Drawing together the different elements presented the conclusion provides a summary overview of the case and the authors’ opinion on it.
Review of Hydrogen-Gasoline SI Dual Fuel Engines: Engine Performance and Emission
Mar 2023
Publication
Rapid depletion of conventional fossil fuels and increasing environmental concern are demanding an urgent carry out for research to find an alternate fuel which meets the fuel demand with minimum environmental impacts. Hydrogen is considered as one of the important fuel in the near future which meets the above alarming problems. Hydrogen–gasoline dual fuel engines use hydrogen as primary fuel and gasoline as secondary fuel. In this review paper the combustion performance emission and cyclic variation characteristics of a hydrogen–gasoline dual fuel engine have been critically analyzed. According to scientific literature hydrogen–gasoline dual fuel engines have a good thermal efficiency at low and partial loads but the performance deteriorates at high loads. Hydrogen direct injection with gasoline port fuel injection is the optimum configuration for dual fuel engine operating on hydrogen and gasoline. This configuration shows superior result in mitigating the abnormal combustion but experiences high NOx emission. Employing EGR showed a maximum reduction of 77.8% of NOx emission with a EGR flowrate of 18% further increment in flowrate leads to combustion instability. An overview on hydrogen production and carbon footprint related with hydrogen production is also included. This review paper aims to provide comprehensive findings from past works associated with hydrogen–gasoline dual fuel approach in a spark ignition engine
Expert Perceptions of Game-changing Innovations towards Net Zero
Dec 2022
Publication
Current technological improvements are yet to put the world on track to net-zero which will require the uptake of transformative low-carbon innovations to supplement mitigation efforts. However the role of such innovations is not yet fully understood; some of these ‘miracles’ are considered indispensable to Paris Agreement-compliant mitigation but their limitations availability and potential remain a source of debate. We evaluate such potentially game-changing innovations from the experts’ perspective aiming to support the design of realistic decarbonisation scenarios and better-informed net-zero policy strategies. In a worldwide survey 260 climate and energy experts assessed transformative innovations against their mitigation potential at-scale availability and/or widescale adoption and risk of delayed diffusion. Hierarchical clustering and multi-criteria decision-making revealed differences in perceptions of core technological innovations with next generation energy storage alternative building materials iron-ore electrolysis and hydrogen in steelmaking emerging as top priorities. Instead technologies highly represented in well-below-2◦C scenarios seemingly feature considerable and impactful delays hinting at the need to re-evaluate their role in future pathways. Experts’ assessments appear to converge more on the potential role of other disruptive innovations including lifestyle shifts and alternative economic models indicating the importance of scenarios including non-technological and demand-side innovations. To provide insights for expert elicitation processes we finally note caveats related to the level of representativeness among the 260 engaged experts the level of their expertise that may have varied across the examined innovations and the potential for subjective interpretation to which the employed linguistic scales may be prone to.
An Effective Optimisation Method for Coupled Wind–Hydrogen Power Generation Systems Considering Scalability
Jan 2023
Publication
A wind–hydrogen coupled power generation system can effectively reduce the power loss caused by wind power curtailment and further improve the ability of the energy system to accommodate renewable energy. However the feasibility and economy of deploying such a power generation system have not been validated through large‐scale practical applications and the economic comparison between regions and recommendations on construction are still lacking. In order to solve the aforementioned problems this paper establishes an economic analysis model for the wind–hydrogen coupled power generation system and proposes a linear optimisation‐based priority analysis method focusing on the major net present value for regional energy system as well as a cost priority analysis method for hydrogen production within sample power plants. The case study proves the effectiveness of the proposed analysis methods and the potential to develop wind–hydrogen coupled power generation systems in various provinces is compared based on the national wind power data in recent years. This provides recommendations for the future pilot construction and promotion of wind–hydrogen coupled power generation systems in China.
Towards a Safe Hydrogen Economy: An Absolute Climate Sustainability Assessment of Hydrogen Production
Jan 2023
Publication
Policymakers and global energy models are increasingly looking towards hydrogen as an enabling energy carrier to decarbonize hard-to-abate sectors (projecting growth in hydrogen consumption in the magnitude of hundreds of megatons). Combining scenarios from global energy models and life cycle impacts of different hydrogen production technologies the results of this work show that the life cycle emissions from proposed configurations of the hydrogen economy would lead to climate overshoot of at least 5.4–8.1x of the defined “safe” space for greenhouse gas emissions by 2050 and the cumulative consumption of 8–12% of the remaining carbon budget. This work suggests a need for a science-based definition of “clean” hydrogen agnostic of technology and compatible with a “safe” development of the hydrogen economy. Such a definition would deem blue hydrogen environmentally unviable by 2025–2035. The prolific use of green hydrogen is also problematic however due to the requirement of a significant amount of renewable energy and the associated embedded energy land and material impacts. These results suggest that demand-side solutions should be further considered as the large-scale transition to hydrogen which represents a “clean” energy shift may still not be sufficient to lead humanity into a “safe” space.
Nested Decomposition Approach for Dispatch Optimization of Large-Scale, Integrated Electricity, Methane and Hydrogen Infrastructures
Apr 2022
Publication
Energy system integration enables raising operational synergies by coupling the energy infrastructures for electricity methane and hydrogen. However this coupling reinforces the infrastructure interdependencies increasing the need for integrated modeling of these infrastructures. To analyze the cost-efficient sustainable and secure dispatch of applied large-scale energy infrastructures an extensive and non-linear optimization problem needs to be solved. This paper introduces a nested decomposition approach with three stages. The method enables an integrated and full-year consideration of large-scale multi-energy systems in hourly resolution taking into account physical laws of power flows in electricity and gas transmission systems as boundary conditions. For this purpose a zooming technique successively reduces the temporal scope while first increasing the spatial and last the technical resolution. A use case proves the applicability of the presented approach to large-scale energy systems. To this end the model is applied to an integrated European energy system model with a detailed focus on Germany in a challenging transport situation. The use case demonstrates the temporal regional and cross-sectoral interdependencies in the dispatch of integrated energy infrastructures and thus the benefits of the introduced approach.
Process Integration of Green Hydrogen: Decarbonization of Chemical Industries
Sep 2020
Publication
Integrated water electrolysis is a core principle of new process configurations for decarbonized heavy industries. Water electrolysis generates H2 and O2 and involves an exchange of thermal energy. In this manuscript we investigate specific traditional heavy industrial processes that have previously been performed in nitrogen-rich air environments. We show that the individual process streams may be holistically integrated to establish new decarbonized industrial processes. In new process configurations CO2 capture is facilitated by avoiding inert gases in reactant streams. The primary energy required to drive electrolysis may be obtained from emerging renewable power sources (wind solar etc.) which have enjoyed substantial industrial development and cost reductions over the last decade. The new industrial designs uniquely harmonize the intermittency of renewable energy allowing chemical energy storage. We show that fully integrated electrolysis promotes the viability of decarbonized industrial processes. Specifically new process designs uniquely exploit intermittent renewable energy for CO2 conversion enabling thermal integration H2 and O2 utilization and sub-process harmonization for economic feasibility. The new designs are increasingly viable for decarbonizing ferric iron reduction municipal waste incineration biomass gasification fermentation pulp production biogas upgrading and calcination and are an essential step forward in reducing anthropogenic CO2 emissions.
1921–2021: A Century of Renewable Ammonia Synthesis
Apr 2022
Publication
Synthetic ammonia manufactured by the Haber–Bosch process and its variants is the key to securing global food security. Hydrogen is the most important feedstock for all synthetic ammonia processes. Renewable ammonia production relies on hydrogen generated by water electrolysis using electricity generated from hydropower. This was used commercially as early as 1921. In the present work we discuss how renewable ammonia production subsequently emerged in those countries endowed with abundant hydropower and in particular in regions with limited or no oil gas and coal deposits. Thus renewable ammonia played an important role in national food security for countries without fossil fuel resources until after the mid-20th century. For economic reasons renewable ammonia production declined from the 1960s onward in favor of fossil-based ammonia production. However renewable ammonia has recently gained traction again as an energy vector. It is an important component of the rapidly emerging hydrogen economy. Renewable ammonia will probably play a significant role in maintaining national and global energy and food security during the 21st century.
A CFD Analysis of Liquid Hydrogen Vessel Explosions using the ADREA-HF Code
Sep 2021
Publication
Despite hydrogen is one of the most suitable candidates in replacing fossil fuels its very low densityrepresents a drawback when it is stored. The liquefaction process can increase the hydrogen densityand therefore enhance its storage capacity. The boiling liquid expanding vapour explosion (BLEVE) isa typical accident scenario that must be always considered when liquefied gases are stored. Inparticular BLEVE is a physical explosion with low probabilities and high consequences which mayoccur after the catastrophic rupture of a vessel containing a liquid with a temperature above its boilingpoint at atmospheric pressure. In this paper a parametric CFD analysis of the BLEVE phenomenonwas conducted by means of the CFD code ADREA-HF for liquid hydrogen (LH2) vessels. Firstly theCFD model is validated against a well-documented CO2 BLEVE experiment. Next hydrogen BLEVEcases are examined. The physical parameters were chosen based on the BMW tests carried out in the1990s on LH2 tanks designed for automotive purposes. Different filling degrees initial pressures andtemperatures of the tank content are simulated to comprehend how the blast wave is influenced by theinitial conditions. The aim of this study is twofold: provide new insights and observations on theBLEVE dynamics and demonstrate the CFD tool effectiveness for conducting the consequenceanalysis and thus aiding the risk assessment of liquefied gas vessel explosion. Good agreement wasshown between the simulation outcomes and the experimental results.
Modelling and Performance Analysis of an Autonomous Marine Vehicle Powered by a Fuel Cell Hybrid Powertrain
Sep 2022
Publication
This paper describes the implementation of a hydrogen-based system for an autonomous surface vehicle in an effort to reduce environmental impact and increase driving range. In a suitable computational environment the dynamic electrical model of the entire hybrid powertrain consisting of a proton exchange membrane fuel cell a hydrogen metal hydride storage system a lithium battery two brushless DC motors and two control subsystems is implemented. The developed calculation tool is used to perform the dynamic analysis of the hybrid propulsion system during four different operating journeys investigating the performance achieved to examine the obtained performance determine the feasibility of the work runs and highlight the critical points. During the trips the engine shows fluctuating performance trends while the energy consumption reaches 1087 Wh for the fuel cell (corresponding to 71 g of hydrogen) and 370 Wh for the battery consuming almost all the energy stored on board.
Effects of Renewable Energy Unstable Source to Hydrogen Production: Safety Considerations
Sep 2021
Publication
Hydrogen is considered a promising energy carrier for a sustainable future when it is produced by utilizing renewable energy. Nowadays less than 4% of hydrogen production is based on electrolysis processes. Each component of a hydrogen energy system needs to be optimized to increase the operation time and system efficiency. Only in this way hydrogen produced by electrolysis processes can be competitive with the conventional fossil energy sources. As conventional electrolysers are designed for operation at fixed process conditions the implementation of fluctuating and highly intermittent renewable energy is challenging. Alkaline water electrolysis is a key technology for large-scale hydrogen production powered by renewable energy. At low power availability conventional alkaline water electrolysers show a limited part-load range due to an increased gas impurity. Explosive mixtures of hydrogen and oxygen must be prevented; thus a safety shutdown is performed when reaching specific gas contamination. The University of Pisa is setting up a dedicated laboratory including a 40-kW commercial alkaline electrolyser: the focus of the study is to analyze the safety of the electrolyser together with its performance and the real energy efficiency analyzing its operational data collected under different operating conditions affected by the unstable energy supply.
Overview of First Outcomes of PNR Project HYTUNNEL-CS
Sep 2021
Publication
Dmitry Makarov,
Donatella Cirrone,
Volodymyr V. Shentsov,
Sergii Kashkarov,
Vladimir V. Molkov,
Z. Xu,
Mike Kuznetsov,
Alexandros G. Venetsanos,
Stella G. Giannissi,
Ilias C. Tolias,
Knut Vaagsaether,
André Vagner Gaathaug,
Mark R. Pursell,
Wayne M. Rattigan,
Frank Markert,
Luisa Giuliani,
L.S. Sørensen,
A. Bernad,
Mercedes Sanz Millán,
U. Kummer,
Christian Brauner,
Paola Russo,
J. van den Berg,
F. de Jong,
Tom Van Esbroeck,
M. Van De Veire,
Didier Bouix,
Gilles Bernard-Michel,
Sergey Kudriakov,
Etienne Studer,
Domenico Ferrero,
Joachim Grüne and
G. Stern
The paper presents the first outcomes of the experimental numerical and theoretical studies performed in the funded by Fuel Cell and Hydrogen Joint Undertaking (FCH2 JU) project HyTunnel-CS. The project aims to conduct pre-normative research (PNR) to close relevant knowledge gaps and technological bottlenecks in the provision of safety of hydrogen vehicles in underground transportation systems. Pre normative research performed in the project will ultimately result in three main outputs: harmonised recommendations on response to hydrogen accidents recommendations for inherently safer use of hydrogen vehicles in underground traffic systems and recommendations for RCS. The overall concept behind this project is to use inter-disciplinary and inter-sectoral prenormative research by bringing together theoretical modelling and experimental studies to maximise the impact. The originality of the overall project concept is the consideration of hydrogen vehicle and underground traffic structure as a single system with integrated safety approach. The project strives to develop and offer safety strategies reducing or completely excluding hydrogen-specific risks to drivers passengers public and first responders in case of hydrogen vehicle accidents within the currently available infrastructure.
Hydrogen Refueling Stations and Carbon Emission Reduction of Coastal Expressways: A Deployment Model and Multi-Scenario Analysis
Jul 2022
Publication
Hydrogen is considered to the ultimate solution to achieve carbon emission reduction due to its wide sources and high calorific value as well as non-polluting renewable and storable advantages. This paper starts from the coastal areas uses offshore wind power hydrogen production as the hydrogen source and focuses on the combination of hydrogen supply chain network design and hydrogen expressway hydrogen refueling station layout optimization. It proposes a comprehensive mathematical model of hydrogen supply chain network based on cost analysis which determined the optimal size and location of hydrogen refueling stations on hydrogen expressways in coastal areas. Under the multi-scenario and multi-case optimization results the location of the hydrogen refueling station can effectively cover the road sections of each case and the unit hydrogen cost of the hydrogen supply chain network is between 11.8 and 15.0 USD/kgH2 . Meanwhile it was found that the transportation distance and the number of hydrogen sources play a decisive role on the cost of hydrogen in the supply chain network and the location of hydrogen sources have a decisive influence on the location of hydrogen refueling stations. In addition carbon emission reduction results of hydrogen supply chain network show that the carbon emission reduction per unit hydrogen production is 15.51 kgCO2/kgH2 at the production side. The CO2 emission can be reduced by 68.3 kgCO2/km and 6.35 kgCO2/kgH2 per unit mileage and per unit hydrogen demand at the application side respectively. The layout planning utilization of hydrogen energy expressway has a positive impact on energy saving and emission reduction.
Golden Hydrogen
Nov 2022
Publication
Hydrogen is a colorless compound to which symbolic colors are attributed to classify it according to the resources used in production production processes such as electrolysis and energy vectors such as solar radiation. Green hydrogen is produced mainly by electrolysis of water using renewable electricity from an electricity grid powered by wind geothermal solar or hydroelectric power plants. For grid-powered electrolyzers the tendency is to go larger to reach the gigawatt-scale. An evolution in the opposite direction is the integration of the photophysics of sunlight harvesting and the electrochemistry of water molecule splitting in solar hydrogen generator units with each unit working at kilowatt-scale or less. Solar hydrogen generators are intrinsically modular needing multiplication of units to reach gigawatt-scale. To differentiate these two fundamentally different technologies the term ‘golden hydrogen’ is proposed referring to hydrogen produced by modular solar hydrogen generators. Decentralized modular production of golden hydrogen is complementary to centralized energy-intensive green hydrogen production. The differentiation between green hydrogen and golden hydrogen will facilitate the introduction of the additionality principle in clean hydrogen policy.
Efficient Plasma Technology for the Production of Green Hydrogen from Ethanol and Water
Apr 2022
Publication
This study concerns the production of hydrogen from a mixture of ethanol and water. The process was conducted in plasma generated by a spark discharge. The substrates were introduced in the liquid phase into the reactor. The gaseous products formed in the spark reactor were hydrogen carbon monoxide carbon dioxide methane acetylene and ethylene. Coke was also produced. The energy efficiency of hydrogen production was 27 mol(H2 )/kWh and it was 36% of the theoretical energy efficiency. The high value of the energy efficiency of hydrogen production was obtained with relatively high ethanol conversion (63%). In the spark discharge it was possible to conduct the process under conditions in which the ethanol conversion reached 95%. However this entailed higher energy consumption and reduced the energy efficiency of hydrogen production to 8.8 mol(H2 )/kWh. Hydrogen production increased with increasing discharge power and feed stream. However the hydrogen concentration was very high under all tested conditions and ranged from 57.5 to 61.5%. This means that the spark reactor is a device that can feed fuel cells the power load of which can fluctuate.
French Guide to Conformity Assessment and Certification of Hydrogen Systems
Sep 2021
Publication
Hydrogen as energy carrier is referenced in French and European political strategies to realize the transition to low-carbon energy. In 2020 in France the government was launching a major investment plan amounting to 7.2 billion euros until 2030 to support the deployment of large-scale hydrogen technologies [1]. The implementation of this strategy should lead to the arrival of several new hydrogen systems that will need to be evaluated and certified regarding their compliance with safety requirements before being commercialized. Conformity assessment and certification play an important role to achieve a good safety level on the EU market for the protection of workers and consumers. It is a way for the manufacturer to prove that hazards have been identified and risks are managed and to demonstrate his commitment to safety that are key to access to the EU market. To assist manufacturers in identifying the applicable regulations standards and procedures for putting their product on the market Ineris elaborated a guidebook [2] with financial and technical support by ADEME the French Agency for Ecological Transition and France Hydrogen the French Association for Hydrogen and Fuel Cells. The preparation of this document also led to identifying gaps in the Regulations Codes and Standards (RCS) framework and necessary resources for the implementation of the conformity assessment procedures. This paper first describes the main regulatory procedures applicable for various types of hydrogen systems. Then describes the role of the actors involved in this process with a special focus on the French context. And finally focuses on some of the gaps that were identified and formulates suggestions to address them.
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Effect of the Renewable Gases on the Uncertainty Budgets of Gas Meters
Sep 2022
Publication
During the study of the CEN/TC 237 standards “Gas meters” in the European Metrology Programme for Innovation and Research (EMPIR) project named NEWGASMET the impact of the renewable gases (biogas biomethane hydrogen syngas and mixtures with natural gas) on the uncertainty on the gas meter was discussed and described in several recommendation reports. This report is on the activity A2.1.15 where the objective is “Using input from A2.1.2-A2.1.8 FORCE with support from Cesame CMI NEL PTB VSL and ISSI will write a report on the effects of renewable gases on the uncertainty budgets of gas meters.”
Import Options for Chemical Energy Carriers from Renewable Sources to Germany
Feb 2024
Publication
Import and export of fossil energy carriers are cornerstones of energy systems world-wide. If energy systems are to become climate neutral and sustainable fossil carriers need to be substituted with carbon neutral alternatives or electrified if possible. We investigate synthetic chemical energy carriers hydrogen methane methanol ammonia and Fischer-Tropsch fuels produced using electricity from Renewable Energy Source (RES) as fossil substitutes. RES potentials are obtained from GIS-analysis and hourly resolved time-series are derived using reanalysis weather data. We model the sourcing of feedstock chemicals synthesis and transport along nine different Energy Supply Chains to Germany and compare import options for seven locations around the world against each other and with domestically sourced alternatives on the basis of their respective cost per unit of hydrogen and energy delivered. We find that for each type of chemical energy carrier there is an import option with lower costs compared to domestic production in Germany. No single exporting country or energy carrier has a unique cost advantage since for each energy carrier and country there are cost-competitive alternatives. This allows exporter and infrastructure decisions to be made based on other criteria than energy and cost. The lowest cost means for importing of energy and hydrogen are by hydrogen pipeline from Denmark Spain and Western Asia and Northern Africa starting at 36 EUR/MWhLHV to 42 EUR/MWhLHV or 1.0 EUR/kgH2 to 1.3 EUR/kgH2 (in 2050 assuming 5% p.a. capital cost). For complex energy carriers derived from hydrogen like methane ammonia methanol or Fischer-Tropsch fuels imports from Argentina by ship to Germany are lower cost than closer exporters in the European Union or Western Asia and Northern Africa. For meeting hydrogen demand direct hydrogen imports are more attractive than indirect routes using methane methanol or ammonia imports and subsequent decomposition to hydrogen because of high capital investment costs and energetic losses of the indirect routes. We make our model and data available under open licenses for adaptation and reuse.
The Role of New Energy in Carbon Neutral
Mar 2021
Publication
Carbon dioxide is an important medium of the global carbon cycle and has the dual properties of realizing the conversion of organic matter in the ecosystem and causing the greenhouse effect. The fixed or available carbon dioxide in the atmosphere is defined as “gray carbon” while the carbon dioxide that cannot be fixed or used and remains in the atmosphere is called “black carbon”. Carbon neutral is the consensus of human development but its implementation still faces many challenges in politics resources technology market and energy structure etc. It is proposed that carbon replacement carbon emission reduction carbon sequestration and carbon cycle are the four main approaches to achieve carbon neutral among which carbon replacement is the backbone. New energy has become the leading role of the third energy conversion and will dominate carbon neutral in the future. Nowadays solar energy wind energy hydropower nuclear energy and hydrogen energy are the main forces of new energy helping the power sector to achieve low carbon emissions. “Green hydrogen” is the reserve force of new energy helping further reduce carbon emissions in industrial and transportation fields. Artificial carbon conversion technology is a bridge connecting new energy and fossil energy effectively reducing the carbon emissions of fossil energy. It is predicted that the peak value of China’s carbon dioxide emissions will reach 110108 t in 2030. The study predicts that China's carbon emissions will drop to 22108 t 33108 t and 44108 t respectively in 2060 according to three scenarios of high medium and low levels. To realize carbon neutral in China seven implementation suggestions have been put forward to build a new “three small and one large” energy structure in China and promote the realization of China's energy independence strategy.
Numerical Study on Protective Measures for a Skid-Mounted Hydrogen Refueling Station
Jan 2023
Publication
Hydrogen refueling stations are one of the key infrastructure components for the hydrogen-fueled economy. Skid-mounted hydrogen refueling stations (SHRSs) can be more easily commercialized due to their smaller footprints and lower costs compared to stationary hydrogen refueling stations. The present work modeled hydrogen explosions in a skid-mounted hydrogen refueling station to predict the overpressures for hydrogen-air mixtures and investigate the protective effects for different explosion vent layouts and protective wall distances. The results show that the explosive vents with the same vent area have similar overpressure reduction effects. The layout of the explosion vent affects the flame shape. Explosion venting can effectively reduce the inside maximum overpressure by 61.8%. The protective walls can reduce the overpressures but the protective walls should not be too close to the SHRS because high overpressures are generated inside the walls due to the confined shock waves. The protective wall with a distance of 6 m can effectively protect the surrounding people and avoid the secondary overpressure damage to the container.
Ultra-Cheap Renewable Energy as an Enabling Technology for Deep Industrial Decarbonization via Capture and Utilization of Process CO2 Emissions
Jul 2022
Publication
Rapidly declining costs of renewable energy technologies have made solar and wind the cheapest sources of energy in many parts of the world. This has been seen primarily as enabling the rapid decarbonization of the electricity sector but low-cost low-carbon energy can have a great secondary impact by reducing the costs of energy-intensive decarbonization efforts in other areas. In this study we consider by way of an exemplary carbon capture and utilization cycle based on mature technologies the energy requirements of the “industrial carbon cycle” an emerging paradigm in which industrial CO2 emissions are captured and reprocessed into chemicals and fuels and we assess the impact of declining renewable energy costs on overall economics of these processes. In our exemplary process CO2 is captured from a cement production facility via an amine scrubbing process and combined with hydrogen produced by a solar-powered polymer electrolyte membrane using electrolysis to produce methanol. We show that solar heat and electricity generation costs currently realized in the Middle East lead to a large reduction in the cost of this process relative to baseline assumptions found in published literature and extrapolation of current energy price trends into the near future would bring costs down to the level of current fossil-fuel-based processes.
CFD Study of Dual Fuel Combustion in a Research Diesel Engine Fueled by Hydrogen
Jul 2022
Publication
Superior fuel economy higher torque and durability have led to the diesel engine being widely used in a variety of fields of application such as road transport agricultural vehicles earth moving machines and marine propulsion as well as fixed installations for electrical power generation. However diesel engines are plagued by high emissions of nitrogen oxides (NOx) particulate matter (PM) and carbon dioxide when conventional fuel is used. One possible solution is to use low-carbon gaseous fuel alongside diesel fuel by operating in a dual-fuel (DF) configuration as this system provides a low implementation cost alternative for the improvement of combustion efficiency in the conventional diesel engine. An initial step in this direction involved the replacement of diesel fuel with natural gas. However the consequent high levels of unburned hydrocarbons produced due to non-optimized engines led to a shift to carbon-free fuels such as hydrogen. Hydrogen can be injected into the intake manifold where it premixes with air then the addition of a small amount of diesel fuel auto-igniting easily provides multiple ignition sources for the gas. To evaluate the efficiency and pollutant emissions in dual-fuel diesel-hydrogen combustion a numerical CFD analysis was conducted and validated with the aid of experimental measurements on a research engine acquired at the test bench. The process of ignition of diesel fuel and flame propagation through a premixed air-hydrogen charge was represented the Autoignition-Induced Flame Propagation model included ANSYS-Forte software. Because of the inefficient operating conditions associated with the combustion the methodology was significantly improved by evaluating the laminar flame speed as a function of pressure temperature and equivalence ratio using Chemkin-Pro software. A numerical comparison was carried out among full hydrogen full methane and different hydrogen-methane mixtures with the same energy input in each case. The use of full hydrogen was characterized by enhanced combustion higher thermal efficiency and lower carbon emissions. However the higher temperatures that occurred for hydrogen combustion led to higher NOx emissions.
Underground Hydrogen Storage: Application of Geochemical Modelling in a Case Study in the Molasse Basin, Upper Austria
Feb 2019
Publication
Hydrogen storage in depleted gas fields is a promising option for the large-scale storage of excess renewable energy. In the framework of the hydrogen storage assessment for the “Underground Sun Storage” project we conduct a multi-step geochemical modelling approach to study fluid–rock interactions by means of equilibrium and kinetic batch simulations. With the equilibrium approach we estimate the long-term consequences of hydrogen storage whereas kinetic models are used to investigate the interactions between hydrogen and the formation on the time scales of typical storage cycles. The kinetic approach suggests that reactions of hydrogen with minerals become only relevant over timescales much longer than the considered storage cycles. The final kinetic model considers both mineral reactions and hydrogen dissolution to be kinetically controlled. Interactions among hydrogen and aqueous-phase components seem to be dominant within the storage-relevant time span. Additionally sensitivity analyses of hydrogen dissolution kinetics which we consider to be the controlling parameter of the overall reaction system were performed. Reliable data on the kinetic rates of mineral dissolution and precipitation reactions specifically in the presence of hydrogen are scarce and often not representative of the studied conditions. These uncertainties in the kinetic rates for minerals such as pyrite and pyrrhotite were investigated and are discussed in the present work. The proposed geochemical workflow provides valuable insight into controlling mechanisms and risk evaluation of hydrogen storage projects and may serve as a guideline for future investigations.
NewGasMet - Flow Metering of Renewable Gases (Biogas, Biomethane, Hydrogen, Syngas and Mixtures with Natural Gas): Report on the Impact of Renewable Gases, and Mixtures with Natural Gas, on the Accuracy, Cost and Lifetime of Gas Meters
May 2022
Publication
For the usage of domestic gas meters with combustible gases like hydrogen natural gas or mixtures of hydrogen and natural gas in public grids the metrological behaviour of the gas meters has to fulfil the requirements described in the Measuring Instrument Directive (MID). The MID requires also that a measuring instrument shall be suitable for the application. The tightness of a meter is required in order to obtain correct results in case of accuracy tests but also for an application in the grid or for durability tests to avoid risks such as explosive gas mixtures. Due to the different properties of renewable gases leak tightness to one gas mixtures does not necessarily imply leak tightness for other gases. Hydrogen molecules are smaller than those in conventional natural gas which can more easily result in a gas leakage. The EMPIR project NEWGASMET includes beside metrological investigations also a durability test with hydrogen. In order to carry out these activities but also for further hydrogen leakage investigations for instance the investigation of proper seal materials used in the gas meter installation a reliable gas tightness test was developed.
Skilling the Green Hydrogen Economy: A Case Study from Australia
Feb 2023
Publication
This paper explores the skills landscape of the emerging green hydrogen industry in Australia drawing on data collected from a study that gathered insights on training gaps from a range of hydrogen industry participants. A total of 41 industry participants completed a survey and 14 of those survey respondents participated in industry consultations. The findings revealed widespread perceptions of training and skilling as being very important to the industry but under-provisioned across the sector. Data were analysed to consider the problem of skilling the green hydrogen industry and the barriers and enablers as perceived by industry stakeholders. In this paper we argue that urgent cross-sector attention needs to be paid to hydrogen industry training and skill development systems in Australia if the promise of green hydrogen as a clean energy source is to be realised.
Exploring the Possibility of Using Molten Carbonate Fuel Cell for the Flexible Coproduction of Hydrogen and Power
Sep 2021
Publication
Fuel cells are electrochemical devices that are conventionally used to convert the chemical energy of fuels into electricity while producing heat as a byproduct. High temperature fuel cells such as molten carbonate fuel cells and solid oxide fuel cells produce significant amounts of heat that can be used for internal reforming of fuels such as natural gas to produce gas mixtures which are rich in hydrogen while also producing electricity. This opens up the possibility of using high temperature fuel cells in systems designed for flexible coproduction of hydrogen and power at very high system efficiency. In a previous study the flowsheet software Cycle-Tempo has been used to determine the technical feasibility of a solid oxide fuel cell system for flexible coproduction of hydrogen and power by running the system at different fuel utilization factors (between 60 and 95%). Lower utilization factors correspond to higher hydrogen production while at a higher fuel utilization standard fuel cell operation is achieved. This study uses the same basis to investigate how a system with molten carbonate fuel cells performs in identical conditions also using Cycle-Tempo. A comparison is made with the results from the solid oxide fuel cell study.
A Study on the Prediction of the Temperature and Mass of Hydrogen Gas inside a Tank during Fast Filling Process
Dec 2020
Publication
The hydrogen compression cycle system recycles hydrogen compressed by a compressor at high pressure and stores it in a high-pressure container. Thermal stress is generated due to increase in the pressure and temperature of hydrogen in the hydrogen storage tank during the fast filing process. For the sake of safety it is of great practical significance to predict and control the temperature change in the tank. The hydrogen charging process in the storage tank of the hydrogen charging station was studied by experimentation and simulation. In this paper a Computational Fluid Dynamics (CFD) model for non-adiabatic real filling of a 50 MPa hydrogen cylinder was presented. In addition a shear stress transport (k-ω) model and real gas model were used in order to account for thermo-fluid dynamics during the filling of hydrogen storage tanks (50 MPa 343 L). Compared to the simulation results with the experimental data carried out under the same conditions the temperatures calculated from the simulated non-adiabatic condition results were lower (by 5.3%) than those from the theoretical adiabatic condition calculation. The theoretical calculation was based on the experimentally measured pressure value. The calculated simulation mass was 8.23% higher than the theoretical result. The results of this study will be very useful in future hydrogen energy research and hydrogen charging station developments.
A Multi-Criteria Decision-Making Framework for Zero Emission Vehicle Fleet Renewal Considering Lifecycle and Scenario Uncertainty
Mar 2024
Publication
: In the last decade with the increased concerns about the global environment attempts have been made to promote the replacement of fossil fuels with sustainable sources. For transport which accounts for around a quarter of total greenhouse gas emissions meeting climate neutrality goals will require replacing existing fleets with electric or hydrogen-propelled vehicles. However the lack of adequate decision support approach makes the introduction of new propulsion technologies in the transportation sector a complex strategic decision problem where distorted non-optimal decisions may easily result in long-term negative effects on the performance of logistic operators. This research addresses the problem of transport fleet renewal by proposing a multi-criteria decision-making approach and takes into account the multiple propulsion technologies currently available and the objectives of the EU Green Deal as well as the inherent scenario uncertainty. The proposed approach based on the TOPSIS model involves a novel decision framework referred to as a generalized life cycle evaluation of the environmental and cost objectives which is necessary when comparing green and traditional propulsion systems in a long-term perspective to avoid distorted decisions. Since the objective of the study is to provide a practical methodology to support strategic decisions the framework proposed has been validated against a practical case referred to the strategic fleet renewal decision process. The results obtained demonstrate how the decision maker’s perception of the technological evolution of the propulsion technologies influences the decision process thus leading to different optimal choices.
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