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Innovation Insights Brief - Five Steps to Energy Storage
Jan 2020
Publication
As the global electricity systems are shaped by decentralisation digitalisation and decarbonisation the World Energy Council’s Innovation Insights Briefs explore the new frontiers in energy transitions and the challenges of keeping pace with fast moving developments. We use leadership interviews to map the state of play and case studies across the whole energy landscape and build a broader and deeper picture of new developments within and beyond the new energy technology value chain and business ecosystem.<br/><br/>With major decarbonisation efforts and the scaling up of renewable power generation the widespread adoption of energy storage continues to be described as the key game changer for electricity systems. Affordable storage systems are a critical missing link between intermittent renewable power and a 24/7 reliability net-zero carbon scenario. Beyond solving this salient challenge energy storage is being increasingly considered to meet other needs such as relieving congestion or smoothing out the variations in power that occur independently of renewable-energy generation. However whilst there is plenty of visionary thinking recent progress has focused on short-duration and battery-based energy storage for efficiency gains and ancillary services; there is limited progress in developing daily weekly and even seasonal cost-effective solutions which are indispensable for a global reliance on intermittent renewable energy sources.
Hydrogen Effects on Progressively Cold-Drawn Pearlitic Steels: Between Donatello and Michelangelo
Sep 2017
Publication
This paper reviews previous research by the author in the field of hydrogen effects on progressively cold-drawn pearlitic steels in terms of hydrogen degradation (HD) hydrogen embrittlement (HE) or at the micro-level hydrogen-assisted micro-damage (HAMD) thus affecting their microstructural integrity and compromising the (macro-)structural integrity of civil engineering structures such as prestressed concrete bridges. It is seen that hydrogen effects in pearlitic microstructure (either oriented or not) are produced at the finest micro-level by plastic tearing in the form in general of hydrogen damage topography (HDT) with different appearances depending of the cold drawing degree evolving from the so-called tearing topography surface (TTS) in hot-rolled (not cold-drawn at all) or slightly cold-drawn pearlitic steels to a sort of enlarged and oriented TTS (EOTTS) in heavily drawn steels (the pronounced enlargement and marked orientation being along the wire axis or cold drawing direction). Whereas the pure TTS mode (null or low degree of cold drawing) resembles the Michelangello stone sculpture texture (MSST) the EOTTS mode does the same in relation to the Donatello wooden sculpture texture (DWST).
Australian and Global Hydrogen Demand Growth Scenario Analysis
Nov 2019
Publication
Deloitte was commissioned by the National Hydrogen Taskforce established by the COAG Energy Council to undertake an Australian and Global Growth Scenario Analysis. Deloitte analysed the current global hydrogen industry its development and growth potential and how Australia can position itself to best capitalise on the newly forming industry.
To conceptualise the possibilities for Australia Deloitte created scenarios to model the realm of possibilities for Australia out to 2050 focusing on identifying the scope and distribution of economic and environmental costs and benefits from Australian hydrogen industry development. This work will aid in analysing the opportunities and challenges to hydrogen industry development in Australia and the actions needed to overcome barriers to industry growth manage risks and best drive industry development.
The full report is available on the Deloitte website at this link
To conceptualise the possibilities for Australia Deloitte created scenarios to model the realm of possibilities for Australia out to 2050 focusing on identifying the scope and distribution of economic and environmental costs and benefits from Australian hydrogen industry development. This work will aid in analysing the opportunities and challenges to hydrogen industry development in Australia and the actions needed to overcome barriers to industry growth manage risks and best drive industry development.
The full report is available on the Deloitte website at this link
Hybrid Hydrogen PEM Fuel Cell and Batteries Without DC–DC Converter
Sep 2013
Publication
Concerns about greenhouse gases as well as the price and security of oil supply have acted as a spur to sustainable automobile development. The hydrogen fuel cells electric vehicle (HFCEV) is generally recognised by leading automobile manufacturers and scientists as one of the optimum technologies for long-term future low carbon vehicle. In a typical HFCEV power train a DC–DC converter is required to balance the voltage difference between the fuel cells (FCs) stack and batteries. However research shows that a considerable amount of energy generated by the hydrogen FCs stack is deplete during this conversion process as heat. This experiment aims to improve the power train efficiency by eliminating the DC–DC converter by finding the best combination of FC stack and batteries matching the size and capacity of the electrical components.
Hydrogen Fuel Cell Road Vehicles and Their Infrastructure: An Option Towards an Environmentally Friendly Energy Transition
Nov 2020
Publication
The latest pre-production vehicles on the market show that the major technical challenges posed by integrating a fuel cell system (FCS) within a vehicle—compactness safety autonomy reliability cold starting—have been met. Regarding the ongoing maturity of fuel cell systems dedicated to road transport the present article examines the advances still needed to move from a functional but niche product to a mainstream consumer product. It seeks to address difficulties not covered by more traditional innovation approaches. At least in long-distance heavy-duty vehicles fuel cell vehicles (FCVs) are going to play a key role in the path to zero-emissions in one or two decades. Hence the present study also addresses the structuring elements of the complete chain: the latter includes the production storage and distribution of hydrogen. Green hydrogen appears to be one of the potential uses of renewable energies. The greener the electricity is the greater the advantage for hydrogen since it permits to economically store large energy quantities on seasonal rhythms. Moreover natural hydrogen might also become an economic reality pushing the fuel cell vehicle to be a competitive and environmentally friendly alternative to the battery electric vehicle. Based on its own functional benefits for on board systems hydrogen in combination with the fuel cell will achieve a large-scale use of hydrogen in road transport as soon as renewable energies become more widespread. Its market will expand from large driving range and heavy load vehicles
Resource Assessment for Hydrogen Production
Jul 2020
Publication
This analysis was conducted in support of the U.S. Department of Energy's H2@Scale initiative and this report examines the resources required to meet demand for an additional 10 million metric tonnes (MMT) of hydrogen in 2040. The technical potential of hydrogen production from fossil nuclear and renewable energy resources is presented. Updated maps describe the geographical distribution of hydrogen production potential from renewable energy resources. The results conclude that the technical resource availability of domestic energy resources is sufficient to meet an additional 10 MMT of hydrogen demand in 2040 without placing significant pressure on existing resources. While this level of hydrogen demand could result in a significant increase in renewable energy consumption in particular the technical potential of each resource is estimated to be sufficient to meet the demand. Future research to enable the large-scale integration of hydrogen in the U.S. energy and other sectors will include analyzing the geographic distribution of resources in relation to hydrogen demand for a variety of applications. Additional techno-economic analysis is also needed to understand the economic potential of hydrogen in other industries beyond transportation; such analysis is currently being undertaken by a multi-lab project initiated by DOE in 2016. Finally information from techno-economic analyses should be used to continually update and inform R&D targets for energy production hydrogen production and hydrogen utilization technologies.
Market Segmentation of Domestic and Commercial Natural Gas Appliances
Jan 2021
Publication
The main goal of the project is to enable the wide adoption of H2NG (hydrogen in natural gas) blends by closing knowledge gaps regarding technical impacts on residential and commercial gas appliances. The project consortium will identify and recommend appropriate codes and standards that should be adapted to answer the needs and develop a strategy for addressing the challenges for new and existing appliances.<br/>This deliverable on market segmentation is part of work package 2 and provides a quantitative segmentation of the gas appliance market in terms of appliance population numbers. It therefore prepares the project partners to perform the subsequent selection of the most representative product types to be tested in the laboratories of the THyGA partners.<br/>The classification is developed to categorise appliances installed in the field based on available statistics calculation methods and estimations. As a result appliance populations are provided for each technology segment that draw a representative picture of the installed end-use appliances within the European Union in 2020.
Lessons Learned from Australian Infrastructure Upgrades
Feb 2020
Publication
This report fulfils Deliverable Five for Research Project 2.1-01 of the Future Fuels CRC. The aims of this project Crystallising lessons learned from major infrastructure upgrades are to provide a report on lessons learned from earlier infrastructure upgrades and fuel transitions and identify tools that can be used to develop consistent messaging around the proposed transition to hydrogen and/or other low-carbon fuels. In both the report and the toolkit there are recommendations on how to apply lessons learned and shape messaging throughout the value chain based on prior infrastructure upgrades.
This report presents three Australian case studies that that are relevant to the development of future fuels: the transition from town gas to natural gas the use of ethanol and LPG as motor fuels and the development of coal seam gas resources. Drawing on published information each case study provides an account of the issues that arose during the upgrade or transition and of the approaches through which industry and government stakeholders managed these issues. From these accounts lessons are identified that can guide stakeholder engagement in future infrastructure upgrades and fuel transitions. The findings from the case studies and academic literature have been used to develop an accompanying draft toolkit for use by FFCRC stakeholders.
The report also distils applicable lessons and frameworks from academic literature about stakeholder analysis megaprojects and the social acceptance of industries and technologies. This report is meant to be used in conjunction with a companion toolkit that provides a framework for making coordinated decisions across the fuel value chain.
You can read the full report on the Future Fuels CRC website here
This report presents three Australian case studies that that are relevant to the development of future fuels: the transition from town gas to natural gas the use of ethanol and LPG as motor fuels and the development of coal seam gas resources. Drawing on published information each case study provides an account of the issues that arose during the upgrade or transition and of the approaches through which industry and government stakeholders managed these issues. From these accounts lessons are identified that can guide stakeholder engagement in future infrastructure upgrades and fuel transitions. The findings from the case studies and academic literature have been used to develop an accompanying draft toolkit for use by FFCRC stakeholders.
The report also distils applicable lessons and frameworks from academic literature about stakeholder analysis megaprojects and the social acceptance of industries and technologies. This report is meant to be used in conjunction with a companion toolkit that provides a framework for making coordinated decisions across the fuel value chain.
You can read the full report on the Future Fuels CRC website here
Methanol Steam Reforming for Hydrogen Generation Via Conventional and Membrane Reactors: A Review
Sep 2013
Publication
Variable renewable energy (VRE) is expected to play a major role in the decarbonization of the electricity sector. However decarbonization via VRE requires a fleet of flexible dispatchable plants with low CO2 emissions to supply clean power during times with limited wind and sunlight. These plants will need to operate at reduced capacity factors with frequent ramps in electricity output posing techno-economic challenges. This study therefore presents an economic assessment of a new near-zero emission power plant designed for this purpose. The gas switching reforming combined cycle (GSR-CC) plant can produce electricity during times of low VRE output and hydrogen during times of high VRE output. This product flexibility allows the plant to operate continuously even when high VRE output makes electricity production uneconomical. Although the CO2 avoidance cost of the GSR-CC plant (€61/ton) was similar to the benchmark post-combustion CO2 capture plant under baseload operation GSR-CC clearly outperformed the benchmark in a more realistic scenario where continued VRE expansion forces power plants into mid-load operation (45% capacity factor). In this scenario GSR-CC promises a 5 %-point higher annualized investment return than the post-combustion benchmark. GSR-CC therefore appears to be a promising concept for a future scenario with high VRE market share and CO2 prices provided that a large market for clean hydrogen is established.
Safety System Design for Mitigating Risks of Intended Hydrogen Releases from Thermally Activated Pressure Relief Device of Onboard Storage
Sep 2019
Publication
All vehicular high-pressure hydrogen tanks are equipped with thermally-activated pressure relief devices (TPRDs) required by Global Technical Regulation. This safety device significantly reduces the risk of tank catastrophic rupture by venting the hydrogen pressure outside. However the released flammable hydrogen raises additional safety problems. Japan Automobile Research Institute has demonstrated that in the vehicle fire event once the TPRD opens the hydrogen fires will engulf the whole vehicle making it difficult for the drivers and passenger to evacuate from the vehicle. This paper designs a new safety system to solve the evacuation problem. The safety system includes a rotatable pressure relief device with a motor a sensory system that consists of infrared sensors ultrasonic radar and temperature sensors a central control unit and an alarm device. The new design of the pressure relief device allows the system actively adjusting the release direction towards void open space outside the vehicle to minimize the risks of hydrogen fires. The infrared sensors located at the roof of the vehicles collect info inside the vehicle and the ultrasonic radar detect the region outside the vehicle. Temperature sensors tell when to trigger the alarm and set the motor in standby mode and the central control unit determines where to rotate based on the info from the infrared sensors and ultrasonic radars. A control strategy is also proposed to operate the safety system in an appropriate way. The cost-benefit analysis show that the new safety system can significantly reduce the risks of intended hydrogen releases from onboard pressure relief devices with total cost increases by less than 1% of the vehicle cost making it a good cost-effective engineering solution.
Microalloyed Steels through History until 2018: Review of Chemical Composition, Processing and Hydrogen Service
May 2018
Publication
Microalloyed steels have evolved in terms of their chemical composition processing and metallurgical characteristics since the beginning of the 20th century in the function of fabrication costs and mechanical properties required to obtain high-performance materials needed to accommodate for the growing demands of gas and hydrocarbons transport. As a result of this microalloyed steels present a good combination of high strength and ductility obtained through the addition of microalloying elements thermomechanical processing and controlled cooling processes capable of producing complex microstructures that improve the mechanical properties of steels. These controlled microstructures can be severely affected and result in catastrophic failures due to the atomic hydrogen diffusion that occurs during the corrosion process of pipeline steel. Recently a martensite–bainite microstructure with acicular ferrite has been chosen as a viable candidate to be used in environments with the presence of hydrogen. The aim of this review is to summarize the main changes of chemical composition processing techniques and the evolution of the mechanical properties throughout recent history on the use of microalloying in high strength low alloy steels as well as the effects of hydrogen in newly created pipelines examining the causes behind the mechanisms of hydrogen embrittlement in these steels.
Hydrogen-Assisted Crack Growth in the Heat-Affected Zone of X80 Steels during in Situ Hydrogen Charging
Aug 2019
Publication
Herein the hydrogen embrittlement of a heat-affected zone (HAZ) was examined using slow strain rate tension in situ hydrogen charging. The influence of hydrogen on the crack path of the HAZ sample surfaces was determined using electron back scatter diffraction analysis. The hydrogen embrittlement susceptibility of the base metal and the HAZ samples increased with increasing current density. The HAZ samples have lower resistance to hydrogen embrittlement than the base metal samples in the same current density. Brittle circumferential cracks located at the HAZ sample surfaces were perpendicular to the loading direction and the crack propagation path indicated that five or more cracks may join together to form a longer crack. The fracture morphologies were found to be a mixture of intergranular and transgranular fractures. Hydrogen blisters were observed on the HAZ sample surfaces after conducting tensile tests at a current density of 40 mA/cm2 leading to a fracture in the elastic deformation stage.
The UK Carbon Capture, Usage and Storage (CCUS) Deployment Pathway: An Action Plan
Nov 2018
Publication
CCUS has economy-wide qualities which could be very valuable to delivering clean industrial growth. It could deliver tangible results in tackling some of the biggest challenges we face in decarbonising our economy contributing to industrial competitiveness and generating new economic opportunities – a key part of our modern Industrial Strategy.
Our vision is to become a global leader in CCUS unlocking the potential of the technology and securing the added value which it can bring to our industrial centres and businesses all across the UK.
Our ambition is that the UK should have the option to deploy CCUS at scale during the 2030s subject to the costs coming down sufficiently.
Our Industrial Strategy set out four Grand Challenges to put the UK at the forefront of the industries of the future. The Clean Growth Grand Challenge seeks to maximise the advantages for UK industry from the global shift to clean growth. CCUS can be an important part of achieving these objectives.
Our vision is to become a global leader in CCUS unlocking the potential of the technology and securing the added value which it can bring to our industrial centres and businesses all across the UK.
Our ambition is that the UK should have the option to deploy CCUS at scale during the 2030s subject to the costs coming down sufficiently.
Our Industrial Strategy set out four Grand Challenges to put the UK at the forefront of the industries of the future. The Clean Growth Grand Challenge seeks to maximise the advantages for UK industry from the global shift to clean growth. CCUS can be an important part of achieving these objectives.
A Battery-Free Sustainable Powertrain Solution for Hydrogen Fuel Cell City Transit Bus Application
Apr 2022
Publication
The paper presents a sustainable electric powertrain for a transit city bus featuring an electrochemical battery-free power unit consisting of a hydrogen fuel cell stack and a kinetic energy storage system based on high-speed flywheels. A rare-earth free high-efficiency motor technology is adopted to pursue a more sustainable vehicle architecture by limiting the use of critical raw materials. A suitable dynamic energetic model of the full vehicle powertrain has been developed to investigate the feasibility of the traction system and the related energy management control strategy. The model includes losses characterisation as a function of the load of the main components of the powertrain by using experimental tests and literature data. The performance of the proposed solution is evaluated by simulating a vehicle mission on an urban path in real traffic conditions. Considerations about the effectiveness of the traction system are discussed.
Balancing Wind-power Fluctuation Via Onsite Storage Under Uncertainty Power-to-hydrogen-to-power Versus Lithium Battery
Oct 2019
Publication
Imbalance costs caused by forecasting errors are considerable for grid-connected wind farms. In order to reduce such costs two onsite storage technologies i.e. power-to-hydrogen-to-power and lithium battery are investigated considering 14 uncertain technological and economic parameters. Probability density distributions of wind forecasting errors and power level are first considered to quantify the imbalance and excess wind power. Then robust optimal sizing of the onsite storage is performed under uncertainty to maximize wind-farm profit (the net present value). Global sensitivity analysis is further carried out for parameters prioritization to highlight the key influential parameters. The results show that the profit of power-to-hydrogen-to-power case is sensitive to the hydrogen price wind forecasting accuracy and hydrogen storage price. When hydrogen price ranges in (2 6) €/kg installing only electrolyzer can earn profits over 100 k€/MWWP in 9% scenarios with capacity below 250 kW/MWWP under high hydrogen price (over 4 €/kg); while installing only fuel cell can achieve such high profits only in 1.3% scenarios with capacity below 180 kW/MWWP. Installing both electrolyzer and fuel cell (only suggested in 22% scenarios) results in profits below 160 k€/MWWP and particularly 20% scenarios allow for a profit below 50 k€/MWWP due to the contradictory effects of wind forecasting error hydrogen and electricity price. For lithium battery investment cost is the single highly influential factor which should be reduced to 760 €/kWh. The battery capacity is limited to 88 kW h/MWWP. For profits over 100 k€/MWWP (in 3% scenarios) the battery should be with an investment cost below 510 €/kWh and a depth of discharge over 63%. The power-to-hydrogen-to-power case is more advantageous in terms of profitability reliability and utilization factor (full-load operating hours) while lithium battery is more helpful to reduce the lost wind and has less environmental impact considering current hydrogen market.
Geomechanical Simulation of Energy Storage in Salt Formations
Oct 2021
Publication
A promising option for storing large-scale quantities of green gases (e.g. hydrogen) is in subsurface rock salt caverns. The mechanical performance of salt caverns utilized for long-term subsurface energy storage plays a signifcant role in long-term stability and serviceability. However rock salt undergoes non-linear creep deformation due to long-term loading caused by subsurface storage. Salt caverns have complex geometries and the geological domain surrounding salt caverns has a vast amount of material heterogeneity. To safely store gases in caverns a thorough analysis of the geological domain becomes crucial. To date few studies have attempted to analyze the infuence of geometrical and material heterogeneity on the state of stress in salt caverns subjected to long-term loading. In this work we present a rigorous and systematic modeling study to quantify the impact of heterogeneity on the deformation of salt caverns and quantify the state of stress around the caverns. A 2D fnite element simulator was developed to consistently account for the non-linear creep deformation and also to model tertiary creep. The computational scheme was benchmarked with the already existing experimental study. The impact of cyclic loading on the cavern was studied considering maximum and minimum pressure that depends on lithostatic pressure. The infuence of geometric heterogeneity such as irregularly-shaped caverns and material heterogeneity which involves diferent elastic and creep properties of the diferent materials in the geological domain is rigorously studied and quantifed. Moreover multi-cavern simulations are conducted to investigate the infuence of a cavern on the adjacent caverns. An elaborate sensitivity analysis of parameters involved with creep and damage constitutive laws is performed to understand the infuence of creep and damage on deformation and stress evolution around the salt cavern confgurations.
Biogas: Pathways to 2030
Mar 2021
Publication
Humans directly or indirectly generate over 105 billion tonnes of organic wastes globally each year all of which release harmful methane and other greenhouse gas emissions directly into the atmosphere as they decompose. These organic wastes include food waste sewage and garden wastes food and drink processing wastes and farm and agricultural wastes. Today only 2% of these are treated and recycled.
By simply managing these important bioresources more effectively we can cut global Greenhouse Gas (GHG) emissions by 10% by 2030. This report maps out how the global biogas industry can enable countries to deliver a 10% reduction in global GHG emissions by 2030. The pathways put humanity back on track to deliver by 2030 on the ambitions of both the Paris Agreement and UN Sustainable Development Goals (SDGs).
The report and the executive summary can be downloaded at this link
By simply managing these important bioresources more effectively we can cut global Greenhouse Gas (GHG) emissions by 10% by 2030. This report maps out how the global biogas industry can enable countries to deliver a 10% reduction in global GHG emissions by 2030. The pathways put humanity back on track to deliver by 2030 on the ambitions of both the Paris Agreement and UN Sustainable Development Goals (SDGs).
The report and the executive summary can be downloaded at this link
The Case for High-pressure PEM Water Electrolysis
Apr 2022
Publication
Hydrogen compression is a key part of the green hydrogen supply chain but mechanical compressors are prone to failure and add system complexity and cost. High-pressure water electrolysis can alleviate this problem through electrochemical compression of the gas internally in the electrolyzer and thereby eliminating the need for an external hydrogen compressor. In this work a detailed techno-economic assessment of high-pressure proton exchange membrane-based water electrolysis (PEMEL) systems was carried out. Electrolyzers operating at 80 200 350 and 700 bar were compared to state-of-the-art systems operating at 30 bar in combination with a mechanical compressor. The results show that it is possible to achieve economically viable solutions with high-pressure PEMEL-systems operating up to 200 bar. These pressure levels fit well with the requirements in existing and future industrial applications such as e-fuel production (30–120 bar) injection of hydrogen into natural gas grids (70 bar) hydrogen gas storage (≥200 bar) and ammonia production (200–300 bar). A sensitivity analysis also showed that if the cost of electricity is sufficiently low (
Unpacking Leadership-driven Global Scenarios Towards the Paris Agreement: Report Prepared for the UK Committee on Climate Change
Dec 2020
Publication
Outline
This independent report by Vivid Economics and University College London was commissioned to support the Climate Change Committee’s (CCC) 2020 report The Sixth Carbon Budget -The path to Net Zero. This research provided supporting information for Chapter 7 of the CCC’s report which considered the UK’s contribution to the global goals of the Paris Agreement.
Key recommendations
The report models ‘leadership-driven’ global scenarios that could reduce global emissions rapidly to Net Zero and analyses the levers available to developed countries such as the UK to help accelerate various key aspects of the required global transition.
It highlights a set of opportunities for the UK alongside other developed countries to help assist global decarbonisation efforts alongside achieving it’s domestic emissions reduction targets
This independent report by Vivid Economics and University College London was commissioned to support the Climate Change Committee’s (CCC) 2020 report The Sixth Carbon Budget -The path to Net Zero. This research provided supporting information for Chapter 7 of the CCC’s report which considered the UK’s contribution to the global goals of the Paris Agreement.
Key recommendations
The report models ‘leadership-driven’ global scenarios that could reduce global emissions rapidly to Net Zero and analyses the levers available to developed countries such as the UK to help accelerate various key aspects of the required global transition.
It highlights a set of opportunities for the UK alongside other developed countries to help assist global decarbonisation efforts alongside achieving it’s domestic emissions reduction targets
Palladium (Pd) Membranes as Key Enabling Technology for Pre-combustion CO2 Capture and Hydrogen Production
Aug 2017
Publication
Palladium (Pd) membranes are a promising enabling technology for power generation and hydrogen production with CO2 capture. SINTEF has developed and patented a flexible technology to produce Pd-alloy membranes that significantly improves flux and thereby reduces material costs. Reinertsen AS and SINTEF aim to demonstrate the Pd membrane technology for H2 separation on a side stream of the Statoil Methanol Plant at Tjeldbergodden Norway. In the present article we present the upscaling of the membrane manufacturing process together with the membrane module and skid design and construction.
Hydrogen Production from Instant Noodle Wastewater by Organic Electrocatalyst Coated on PVC Surface
Mar 2020
Publication
The potential of electron-donating capability in methoxy groups of antioxidant containing protein (ACAP) as organic catalyst is restricted by its low isoelectric point. The goal of this study is to construct endure ACAP based metal-free organic catalyst for hydrogen production from electrolysis of noodle wastewater. The ACAP was coated thermomechanically on PVC sheet and its performance was tested during electrolysis of noodle wastewater. The morphological analysis phase analysis and elemental analysis of coated materials have shown a simultaneous pattern with electrolysis performances. The use of graphite flake to cover turmeric ACAP obstructs the electron to attack directly the positive charge of ACAP so that the electrocatalytic endurance increases while maintaining the hydrogen production rate. The combination of phenolic and enzymatic ACAPs is found to have the slowest reaction rate and lowest hydrogen production. The phenolic compound inhibits the enzymatic reaction.
Hydrogen Embrittlement Mechanism in Fatigue Behavior of Austenitic and Martensitic Stainless Steels
May 2018
Publication
In the present study the influence of hydrogen on the fatigue behavior of the high strength martensitic stainless steel X3CrNiMo13-4 and the metastable austenitic stainless steels X2Crni19-11 with various nickel contents was examined in the low and high cycle fatigue regime. The focus of the investigations were the changes in the mechanisms of short crack propagation. Experiments in laboratory air with uncharged and precharged specimen and uncharged specimen in pressurized hydrogen were carried out. The aim of the ongoing investigation was to determine and quantitatively describe the predominant processes of hydrogen embrittlement and their influence on the short fatigue crack morphology and crack growth rate. In addition simulations were carried out on the short fatigue crack growth in order to develop a detailed insight into the hydrogen embrittlement mechanisms relevant for cyclic loading conditions. It was found that a lower nickel content and a higher martensite content of the samples led to a higher susceptibility to hydrogen embrittlement. In addition crack propagation and crack path could be simulated well with the simulation model.
Hydrogen Assisted Crack Initiation and Propagation in Nickel-cobalt Heat Resistant Superalloys
Aug 2019
Publication
It has been investigated the Ni-Co alloys (obtained from powder 0.1...0.3 mm under hot gaseous (in argon) isostatic pressure (up to 300 MPa) (Ni60Co15Cr8W8Al2Mo3) (Firth Rixon Metal Ltd Sheffield) and deformed (obtained by vacuum induced remealting) materials (Ni62Cr14Co10Mo5Nb3Al3Ti3) for gaseous turbine discs. Investigation has performed in the range of temperature 25…800°С and hydrogen pressure up to 70 MPa. By the 3D visualization of crack morphology it has been discovered the structure of fatigue crack surface and established the refer points on crack path including the boundary between the matrix and intermetallic particles (400×200 μm) crack opening structural elements distributions on the surface for selection of next local areas for more precision fracture surface and TEM examinations. Hydrogen influence on cyclic crack resistance parameters appears in the decreasing of loading cycles number (with amplitudes 15 MPa) in hydrogenated specimens of both alloys and increase with hydrogen concentration. At the highest hydrogen saturation regimes of Ni60Co15Cr8W8Al2Mo3 alloy (800°С 35 MPa Н2 36 hours СН = 32.7 ppm) number of cycles which necessary for crack initiation is 3 times less in comparison with specimen in initial state. At crack initiation step in hydrogenated Ni56Cr14Co15Mo5Al3Ti3 alloy it has been established that before intermetallic inclusion (400×200 μm) local stresses increased after its passing – has decreased. By fracture surface investigation it has been found the micro cracks up to 40 μm. Thin structure of heat resistant superalloys has characterises by disperse phase agglomeration with dimensions from 5 to 30 nm and crack propagation has a jumping character with no less then 50…70 nm steps.
Hydrogen Embrittlement in Super Duplex Stainless Steels
Nov 2019
Publication
In super duplex stainless steels (SDSSs) both austenite and ferrite are susceptible to hydrogen embrittlement however there is a lack of understanding into the effect of hydrogen in each phase. In this study in neutron diffraction was applied on hydrogen-charged (H-charged) samples to investigate the hydrogen embrittlement behaviour in super duplex stainless steels. The result reveals that austenite maintains good plasticity during tensile testing whilst a loss of it is realised in ferrite. Fractography analysis reveals the diffusion of hydrogen induced a brittle-to-ductile transition from the sample surface towards the centre; hydrogen embrittlement vanishes as the specimen’s centre is approached while it is demonstrated to disappear first in austenite but not in ferrite. This transition can be predicted by applying a physics-based hydrogen embrittlement model which incorporates the effects of hydrogen concentration hydrogen diffusivity residual stress loading state and temperature. The present work demonstrates the dissimilar susceptibility of austenite and ferrite to hydrogen embrittlement providing a tool to describe it.
Reaching Zero with Renewables
Sep 2020
Publication
Patrick Akerman,
Pierpaolo Cazzola,
Emma Skov Christiansen,
Renée Van Heusden,
Joanna Kolomanska-van Iperen,
Johannah Christensen,
Kilian Crone,
Keith Dawe,
Guillaume De Smedt,
Alex Keynes,
Anaïs Laporte,
Florie Gonsolin,
Marko Mensink,
Charlotte Hebebrand,
Volker Hoenig,
Chris Malins,
Thomas Neuenhahn,
Ireneusz Pyc,
Andrew Purvis,
Deger Saygin,
Carol Xiao and
Yufeng Yang
Eliminating CO2 emissions from industry and transport in line with the 1.5⁰C climate goal
To avoid catastrophic climate change the world needs to reach zero carbon dioxide (CO2) emissions in all all sectors of the economy by the 2050s. Effective energy decarbonisation presents a major challenge especially in key industry and transport sectors.
The International Renewable Energy Agency (IRENA) has produced a comprehensive study of deep decarbonisation options focused on reaching zero into time to fulfil the Paris Agreement and hold the line on rising global temperatures.
Several sectors stand out as especially hard to decarbonise. Four of the most energy-intensive industries (iron and steel chemicals and petrochemicals cement and lime and aluminium) and three key transport sectors (road freight aviation and shipping) could together account for 38% of energy and process emissions and 43% of final energy use by 2050 without major policy changes now the report finds.
Reaching zero with renewables considers how these sectors could achieve zero emissions by 2060 and assesses the use of renewables and related technologies to achieve this. Decarbonisation options for each sector span efficiency improvements electrification direct heat and fuel production using renewables along with CO2 removal measures.
Without such measures energy and process emissions could amount to 11.4 gigatonnes from industry and 8.6 gigatonnes from transport at mid-century the report indicates. Along with sector-specific actions cross-cutting actions are needed at higher levels.
The report offers ten broad recommendations for industries and governments:
1. Pursue a renewables-based strategy for end-use sectors with an end goal of zero emissions.
2. Develop a shared vision and strategy and co-develop practical roadmaps involving all major players.
3. Build confidence and knowledge among decision makers.
4. Plan and deploy enabling infrastructure early on.
5. Foster early demand for green products and services.
6. Develop tailored approaches to ensure access to finance.
7. Collaborate across borders.
8. Think globally while utilising national strengths.
9. Establish clear pathways for the evolution of regulations and international standards.
10. Support research development and systemic innovation.
With the right plans and sufficient support the goal of reaching zero is achievable the report shows.
To avoid catastrophic climate change the world needs to reach zero carbon dioxide (CO2) emissions in all all sectors of the economy by the 2050s. Effective energy decarbonisation presents a major challenge especially in key industry and transport sectors.
The International Renewable Energy Agency (IRENA) has produced a comprehensive study of deep decarbonisation options focused on reaching zero into time to fulfil the Paris Agreement and hold the line on rising global temperatures.
Several sectors stand out as especially hard to decarbonise. Four of the most energy-intensive industries (iron and steel chemicals and petrochemicals cement and lime and aluminium) and three key transport sectors (road freight aviation and shipping) could together account for 38% of energy and process emissions and 43% of final energy use by 2050 without major policy changes now the report finds.
Reaching zero with renewables considers how these sectors could achieve zero emissions by 2060 and assesses the use of renewables and related technologies to achieve this. Decarbonisation options for each sector span efficiency improvements electrification direct heat and fuel production using renewables along with CO2 removal measures.
Without such measures energy and process emissions could amount to 11.4 gigatonnes from industry and 8.6 gigatonnes from transport at mid-century the report indicates. Along with sector-specific actions cross-cutting actions are needed at higher levels.
The report offers ten broad recommendations for industries and governments:
1. Pursue a renewables-based strategy for end-use sectors with an end goal of zero emissions.
2. Develop a shared vision and strategy and co-develop practical roadmaps involving all major players.
3. Build confidence and knowledge among decision makers.
4. Plan and deploy enabling infrastructure early on.
5. Foster early demand for green products and services.
6. Develop tailored approaches to ensure access to finance.
7. Collaborate across borders.
8. Think globally while utilising national strengths.
9. Establish clear pathways for the evolution of regulations and international standards.
10. Support research development and systemic innovation.
With the right plans and sufficient support the goal of reaching zero is achievable the report shows.
A Critical Review on the Principles, Applications, and Challenges of Waste-to-hydrogen Technologies
Sep 2020
Publication
Hydrogen sourced from energy recovery processes and conversion of waste materials is a method of providing both a clean fuel and a sustainable waste management alternative to landfill and incineration. The question is whether waste-to–hydrogen can become part of the zero-carbon future energy mix and serve as one of the cleaner hydrogen sources which is economically viable and environmentally friendly. This work critically assessed the potential of waste as a source of hydrogen production via various thermochemical (gasification and pyrolysis) and biochemical (fermentation and photolysis) processes. Research has shown hydrogen production yields of 33.6 mol/kg and hydrogen concentrations of 82% from mixed waste feedstock gasification. Biochemical methods such as fermentation can produce hydrogen up to 418.6 mL/g. Factors including feedstock quality process requirements and technology availability were reviewed to guide technology selection and system design. Current technology status and bottlenecks were discussed to shape future development priorities. These bottlenecks include expensive production and operation processes heterogeneous feedstock low process efficiencies inadequate management and logistics and lack of policy support. Improvements to hydrogen yields and production rates are related to feedstock processing and advanced energy efficiency processes such as torrefaction of feedstock which has shown thermal efficiency of gasification up to 4 MJ/kg. This will affect the economic feasibility and concerns around required improvements to bring the costs down to allow waste to viewed as a serious competitor for hydrogen production. Recommendations were also made for financially competitive waste-to-hydrogen development to be part of a combined solution for future energy needs.
Investigation of the Hydrogen Embrittlement Susceptibility of T24 Boiler Tubing in the Context of Stress Corrosion Cracking of its Welds
Dec 2018
Publication
For the membrane and spiral walls of the new USC boilers the advanced T24 material was developed. In 2010 however extensive T24 tube weld cracking during the commissioning phase of several newly built boilers was observed. As the dominant root cause Hydrogen Induced - Stress Corrosion Cracking was reported. An investigation into the interaction of the T24 material with hydrogen was launched in order to compare its hydrogen embrittlement susceptibility with that of the T12 steel commonly used for older boiler evaporators. Both base materials and simulated Heat Affected Zone (HAZ) microstructures were tested. Total and diffusible hydrogen in the materials after electrochemical charging were measured. Thermo Desorption Spectrometry was used to gain insights into the trapping behaviour and the apparent diffusion coefficient at room temperature was determined. Based on the hardness and the diffusible hydrogen pick-up capacity of the materials it was concluded that T12 is less susceptible to hydrogen embrittlement than T24 as base material as well as in the HAZ condition and that the HAZ of T24 is more susceptible to hydrogen embrittlement than the base material both in the as welded and in the Post Weld Heat Treated (PWHT) condition. However based on the results of this investigation it could not be determined if the T24 HAZ is less susceptible to hydrogen embrittlement after PWHT.
Tensile and Fatigue Properties of 17-4PH Martensitic Stainless Steels in Presence of Hydrogen
Dec 2019
Publication
Effects of hydrogen on slow-strain-rate tensile (SSRT) and fatigue-life properties of 17-4PH H1150 martensitic stainless steel having an ultimate tensile strength of ~1GPa were investigated. Smooth and circumferentially-notched axisymmetric specimens were used for the SSRT and fatigue-life tests respectively. The fatigue-life tests were done to investigate the hydrogen effect on fatigue crack growth (FCG) properties. The specimens tested in air at ambient temperature were precharged by exposure to hydrogen gas at pressures of 35 and 100 MPa at 270°C for 200 h. The SSRT properties of the H-charged specimens were degraded by hydrogen showing a relative reduction in area (RRA) of 0.31 accompanied by mixed fracture surfaces composed of quasi-cleavage (QC) and intergranular cracking (IG). The fatigue-life tests conducted under wide test frequencies ranging from 10-3 Hz to 10 Hz revealed three distinct characteristics in low- and high-cycle regimes and at the fatigue limit. The fatigue limit was not degraded by hydrogen. In the high-cycle regime the hydrogen caused FCG acceleration with an upper bound ratio of 30 accompanied by QC surfaces. In the low-cycle regime the hydrogen caused FCG acceleration with a ratio of ~100 accompanied by QC and IG. The ordinary models such as process competition and superposition models hardly predicted the H-assisted FCG acceleration; therefore an interaction model successfully reproducing the experimental FCG acceleration was newly introduced.
Tracking Hydrogen Embrittlement Using Short Fatigue Crack Behavior of Metals
Dec 2018
Publication
Understanding hydrogen embrittlement phenomenon that leads to deterioration of mechanical properties of metallic components is vital for applications involving hydrogen environment. Among these understanding the influence of hydrogen on the fatigue behaviour of metals is of great interest. Total fatigue life of a material can be divided into fatigue crack initiation and fatigue crack growth phase. While fatigue crack initiation can be linked with the propagation of short fatigue cracks the size of which is of the order of grain size (few tens of microns) that are generally not detectable by conventional crack detection techniques applicable for the long fatigue crack growth behaviour using conventional CT specimens. Extensive literature is available on hydrogen effect on long fatigue crack growth behaviour of metals that leads to the change in crack growth rate and the threshold stress intensity factor range (ΔKth). However it is the short fatigue crack growth behaviour that provides the fundamental understanding and correlation of the metallic microstructure with hydrogen embrittlement phenomenon. Short fatigue crack growth behaviour is characteristically different from long crack growth behaviour showing high propagation rate at much lower values than threshold stress intensity factor range as well as a strong dependency on the microstructural features such as grain boundaries phase boundaries and inclusions. To this end a novel experimental framework is developed to investigate the short fatigue crack behaviour of hydrogen charged materials involving in-situ observation of propagating short cracks coupled with image processing to obtain their da/dN vs a curves. Various metallic materials ranging from austenitic stainless steel (AISI 316L) to reactor pressure vessel steel (SA508 Grade 3 Class I low alloy steel) and line pipe steels (API 5L X65 & X80) are studied in this work.
Hydrogen Embrittlement in Pipelines Transporting Sour Hydrocarbons
Sep 2017
Publication
Lamination-like defects in pipeline steels can be of both metallurgical and operational origin. In pipelines transporting hydrocarbon usually such defects are not a big challenge since they do not propagate under operating conditions. Nonetheless in presence of a corrosion phenomenon and sour gas (H2S) it is possible to observe blisters and cracks which may propagate in the steel. The observed damage mechanisms is Hydrogen Embrittlement and in spite of a huge amount of study and publications available it is quite difficult for a pipeline owner to get practical data (crack propagation rate for instance) allowing a reliable estimate of the fitness for service of a pipeline. Taking advantage of a pipeline spool containing internal defects that was in service for more than 10 years and recently removed a comprehensive study is underway to obtain a complete assessment of the pipeline future integrity. The program is comprehensive of study and comparison of ILI reports of the pipeline to determine the optimum interval between inspections assessment of inspection results via an accurate nondestructive (UT) and destructive examination of the removed section to verify ILI results lab tests program on specimens from the removed spool at operating conditions (75-80 bar and 30°-36° C) in presence of a small quantity of water H2S (5%) and CO2 (7%) in order to assess defect propagation and to obtain an estimate of crack growth rate and test in field of available methods to monitor the presence of Hydrogen and/or the growth of defects in in-service pipelines. This quite ambitious program is also expected to be able of offering a small contribution toward a better understanding of HE mechanisms and the engineering application of such complex often mainly academic studies.
Effect of Deformation Microstructures on Hydrogen Embrittlement Sensitivity and Failure Mechanism of 304 Austenitic Stainless Steel: The Significant Role of Rolling Temperature
Feb 2022
Publication
Metastable austenitic stainless steels (ASSs) have excellent ductility but low strength so that their usage as load-bearing components is significantly limited. Rolling is an effective method of increasing strength whereas the effect of rolling temperature on microstructural evolution the hydrogen embrittlement (HE) sensitivity and fracture mechanisms is still unclear. In present study the effect of cold/warm rolling on detailed microstructural characteristics of 304 ASS was quantitatively investigated and the corresponding HE sensitivity was evaluated via slow strain rate test. The results suggest that cold-rolling led to high strength but poor plasticity and deteriorated HE sensitivity while warm-rolled samples provided combination of high strength and ductility and also superior HE resistance. Compared with 18% α′-martensite in cold -rolled steel warm-rolled specimens consisted of complete austenite less twins and lower dislocation density,moreover the favorable {112} ND and {110} ND textures replaced the harmful {001} ND texture. Based on in-situ EBSD observation during SSRT the HE sensitivity was governed by the combined effect of pre-deformation microstructures and the dynamic microstructural evolution. Advanced method of time-of-flight secondary ion mass spectrometry was used to observe the distribution of hydrogen and the hydrogen content of specimens was determined by the gas chromatograph thermal desorption analysis method. An exceedingly small amount of hydrogen entered the warm-rolled samples while a large amount of hydrogen was trapped at grain boundaries of cold-rolled sample leading to complete intergranular fracture. Therefore warm rolling is an effective pathway for obtaining high combination of strength and ductility together with excellent HE sensitivity.
CCS Deployment at Dispersed Industrial Sites: Element Energy for the Department for Business Energy and Industrial Strategy (BEIS)
Aug 2020
Publication
This report identifies and assesses a range of high-level deployment options for industrial carbon capture usage and storage (CCUS) technology located in non-clustered ‘dispersed’ sites that are isolated from potential carbon dioxide transport infrastructure in the UK.
It provides:
It provides:
- an identification of the challenges and barriers to CCUS deployment specifically at these dispersed sites
- an appraisal of the range of high-level options for CCUS deployment and the risks associated with each challenge
- an assessment of the most promising options based on their cost risk and emission reduction potential
- BEIS commissioned Element Energy to produce the report.
Prediction of Gaseous Products from Refuse Derived Fuel Pyrolysis Using Chemical Modelling Software - Ansys Chemkin-Pro
Nov 2019
Publication
There can be observed global interest in waste pyrolysis technology due to low costs and availability of raw materials. At the same time there is a literature gap in forecasting environmental effects of thermal waste treatment installations. In the article was modelled the chemical composition of pyrolysis gas with main focus on the problem in terms of environmental hazards. Not only RDF fuel was analysed but also selected waste fractions included in its composition. This approach provided comprehensive knowledge about the chemical composition of gaseous pyrolysis products which is important from the point of view of the heterogeneity of RDF fuel. The main goal of this article was to focus on the utilitarian aspect of the obtained calculation results. Final results can be the basis for estimating ecological effects both for existing and newly designed installations.
Pyrolysis process was modelled using Ansys Chemkin-Pro software. The investigation of the process were carried out for five different temperatures (700 750 800 850 and 900 °C). As an output the mole fraction of H2 H2O CH4 C2H2C2H4 C3H6 C3H8 CO CO2 HCl and H2S were presented. Additionally the reaction pathways for selected material were presented.
Based on obtained results it was established that the residence time did not influenced on the concentration of products contrary to temperature. The chemical composition of pyrolytic gas is closely related to wastes origin. The application of Chemkin-Pro allowed the calculation of formation for each products at different temperatures and formulation of hypotheses on the reaction pathways involved during pyrolysis process. Further based on the obtained results confirmed the possibilities of using pyrolysis gas from RDF as a substitute for natural gas in energy consumption sectors. Optimization of the process can be conducted with low financial outlays and reliable results by using calculation tools. Moreover it can be predicted negative impact of obtained products on the future installation.
Pyrolysis process was modelled using Ansys Chemkin-Pro software. The investigation of the process were carried out for five different temperatures (700 750 800 850 and 900 °C). As an output the mole fraction of H2 H2O CH4 C2H2C2H4 C3H6 C3H8 CO CO2 HCl and H2S were presented. Additionally the reaction pathways for selected material were presented.
Based on obtained results it was established that the residence time did not influenced on the concentration of products contrary to temperature. The chemical composition of pyrolytic gas is closely related to wastes origin. The application of Chemkin-Pro allowed the calculation of formation for each products at different temperatures and formulation of hypotheses on the reaction pathways involved during pyrolysis process. Further based on the obtained results confirmed the possibilities of using pyrolysis gas from RDF as a substitute for natural gas in energy consumption sectors. Optimization of the process can be conducted with low financial outlays and reliable results by using calculation tools. Moreover it can be predicted negative impact of obtained products on the future installation.
Reversible Hydrogen Storage Using Nanocomposites
Jul 2020
Publication
In the field of energy storage recently investigated nanocomposites show promise in terms of high hydrogen uptake and release with enhancement in the reaction kinetics. Among several carbonaceous nanovariants like carbon nanotubes (CNTs) fullerenes and graphitic nanofibers reveal reversible hydrogen sorption characteristics at 77 K due to their van der Waals interaction. The spillover mechanism combining Pd nanoparticles on the host metal-organic framework (MOF) show room temperature uptake of hydrogen. Metal or complex hydrides either in the nanocomposite form and its subset nanocatalyst dispersed alloy phases illustrate the concept of nanoengineering and nanoconfinement of particles with tailor-made properties for reversible hydrogen storage. Another class of materials comprising polymeric nanostructures such as conducting polyaniline and their functionalized nanocomposites are versatile hydrogen storage materials because of their unique size high specific surface-area pore-volume and bulk properties. The salient features of nanocomposite materials for reversible hydrogen storage are reviewed and discussed.
Adaptation of Hydrogen Transport Models at the Polycrystal Scale and Application to the U-bend Test
Dec 2018
Publication
Hydrogen transport and trapping equations are implemented in a FE software using User Subroutines and the obtained tool is applied to get the diffusion fields in a metallic sheet submitted to a U-Bend test. Based on a submodelling process mechanical and diffusion fields have been computed at the polycrystal scale from which statistical evaluation of the risk of failure of the sample has been estimated.
The Pathway to Net Zero Heating in the UK: A UKERC Policy Brief
Oct 2020
Publication
There is uncertainty over how heating might practically be decarbonised in the future. This briefing provides some clarity about the possible pathways forward focusing on the next 5-10 years.<br/>Meeting the UK government’s net zero emissions goal for 2050 will only be possible by complete decarbonisation of the building stock (both existing and new). There is uncertainty over the extent to which heating might practically be decarbonised in the future and what the optimal technologies may be. This paper provides some clarity about the pathways forward focusing on the next 5-10 years.
Critical Review of Models for H2-permeation Through Polymers with Focus on the Differential Pressure Method
May 2021
Publication
To reduce loss of hydrogen in storage vessels with high energy-to-weight-ratio new materials especially polymers have to be developed as barrier materials. Very established methods for characterization of barrier materials with permeation measurements are the time-lag and flow rate method along with the differential pressure method which resembles the nature of hydrogen vessel systems very well. Long measurement durations are necessary to gain suitable measurement data for these evaluation methods and often restrictive conditions have to be fulfilled. For these reasons common models for hydrogen permeation through single-layer and multi-layer membranes as well as models for hydrogen gas properties were collected and reviewed. Using current computer power together with these models can reduce measurement time for characterization of the barrier properties of materials while additional information about the quality of the measurement results is obtained.
Fuel Cell Cars in a Microgrid for Synergies Between Hydrogen and Electricity Networks
Nov 2016
Publication
Fuel cell electric vehicles convert chemical energy of hydrogen into electricity to power their motor. Since cars are used for transport only during a small part of the time energy stored in the on-board hydrogen tanks of fuel cell vehicles can be used to provide power when cars are parked. In this paper we present a community microgrid with photovoltaic systems wind turbines and fuel cell electric vehicles that are used to provide vehicle-to-grid power when renewable power generation is scarce. Excess renewable power generation is used to produce hydrogen which is stored in a refilling station. A central control system is designed to operate the system in such a way that the operational costs are minimized. To this end a hybrid model for the system is derived in which both the characteristics of the fuel cell vehicles and their traveling schedules are considered. The operational costs of the system are formulated considering the presence of uncertainty in the prediction of the load and renewable energy generation. A robust minmax model predictive control scheme is developed and finally a case study illustrates the performance of the designed system.
Optimal Energy Management System Using Biogeography Based Optimization for Grid-connected MVDC Microgrid with Photovoltaic, Hydrogen System, Electric Vehicles and Z-source Converters
Oct 2021
Publication
Currently the technology associated with charging stations for electric vehicles (EV) needs to be studied and improved to further encourage its implementation. This paper presents a new energy management system (EMS) based on a Biogeography-Based Optimization (BBO) algorithm for a hybrid EV charging station with a configuration that integrates Z-source converters (ZSC) into medium voltage direct current (MVDC) grids. The EMS uses the evolutionary BBO algorithm to optimize a fitness function defining the equivalent hydrogen consumption/generation. The charging station consists of a photovoltaic (PV) system a local grid connection two fast charging units and two energy storage systems (ESS) a battery energy storage (BES) and a complete hydrogen system with fuel cell (FC) electrolyzer (LZ) and hydrogen tank. Through the use of the BBO algorithm the EMS manages the energy flow among the components to keep the power balance in the system reducing the equivalent hydrogen consumption and optimizing the equivalent hydrogen generation. The EMS and the configuration of the charging station based on ZSCs are the main contributions of the paper. The behaviour of the EMS is demonstrated with three EV connected to the charging station under different conditions of sun irradiance. In addition the proposed EMS is compared with a simpler EMS for the optimal management of ESS in hybrid configurations. The simulation results show that the proposed EMS achieves a notable improvement in the equivalent hydrogen consumption/generation with respect to the simpler EMS. Thanks to the proposed configuration the output voltage of the components can be upgraded to MVDC while reducing the number of power converters compared with other configurations without ZSC.
Analysis of Hydrogen-Induced Changes in the Cyclic Deformation Behaviour of AISI 300–Series Austenitic Stainless Steels Using Cyclic Indentation Testing
Jun 2021
Publication
The locally occurring mechanisms of hydrogen embrittlement significantly influence the fatigue behaviour of a material which was shown in previous research on two different AISI 300-series austenitic stainless steels with different austenite stabilities. In this preliminary work an enhanced fatigue crack growth as well as changes in crack initiation sites and morphology caused by hydrogen were observed. To further analyze the results obtained in this previous research in the present work the local cyclic deformation behaviour of the material volume was analyzed by using cyclic indentation testing. Moreover these results were correlated to the local dislocation structures obtained with transmission electron microscopy (TEM) in the vicinity of fatigue cracks. The cyclic indentation tests show a decreased cyclic hardening potential as well as an increased dislocation mobility for the conditions precharged with hydrogen which correlates to the TEM analysis revealing courser dislocation cells in the vicinity of the fatigue crack tip. Consequently the presented results indicate that the hydrogen enhanced localized plasticity (HELP) mechanism leads to accelerated crack growth and change in crack morphology for the materials investigated. In summary the cyclic indentation tests show a high potential for an analysis of the effects of hydrogen on the local cyclic deformation behaviour.
Electric Field Effects on Photoelectrochemical Water Splitting: Perspectives and Outlook
Feb 2022
Publication
The grand challenges in renewable energy lie in our ability to comprehend efficient energy conversion systems together with dealing with the problem of intermittency via scalable energy storage systems. Relatively little progress has been made on this at grid scale and two overriding challenges still need to be addressed: (i) limiting damage to the environment and (ii) the question of environmentally friendly energy conversion. The present review focuses on a novel route for producing hydrogen the ultimate clean fuel from the Sun and renewable energy source. Hydrogen can be produced by light-driven photoelectrochemical (PEC) water splitting but it is very inefficient; rather we focus here on how electric fields can be applied to metal oxide/water systems in tailoring the interplay with their intrinsic electric fields and in how this can alter and boost PEC activity drawing both on experiment and non-equilibrium molecular simulation.
Techno-economic Analysis of Hydrogen Electrolysis from Off-Grid Stand-Alone Photovoltaics Incorporating Uncertainty Analysis
Oct 2020
Publication
Solar-driven electrolysis of water to generate hydrogen is emerging as a viable strategy to decarbonize the global energy economy. However this direction is more expensive than traditional fossil fuel generation of hydrogen and effective pathways to lower this cost need to be identified. Here we report a Monte Carlo approach to explore a wide range of input assumptions to identify key cost drivers targets and localized conditions necessary for competitive stand-alone dedicated PV powered hydrogen electrolysis. We determine the levelized cost of hydrogen (LCOH) considering historical weather data for specific locations to model our PV system and optimize its size compared to the electrolyzer. This analysis and its methods show the potential for green hydrogen production using off-grid PV shows the merits of remote systems in areas of high solar resource and provides cost and performance targets for electrolyzer technologies.
The Role of Hydrogen in the Transition from a Petroleum Economy to a Low-carbon Society
Jun 2021
Publication
A radical decarbonization pathway for the Norwegian society towards 2050 is presented. The paper focuses on the role of hydrogen in the transition when present Norwegian petroleum export is gradually phased out. The study is in line with EU initiatives to secure cooperation opportunities with neighbouring countries to establish an international hydrogen market. Three analytical perspectives are combined. The first uses energy models to investigate the role of hydrogen in an energy and power market perspective without considering hydrogen export. The second uses an economic equilibrium model to examine the potential role of hydrogen export in value creation. The third analysis is a socio-technical case study on the drivers and barriers for hydrogen production in Norway. Main conclusions are that access to renewable power and hydrogen are prerequisites for decarbonization of transport and industrial sectors in Norway and that hydrogen is a key to maintain a high level of economic activity. Structural changes in the economy impacts of new technologies and key enablers and barriers in this transition are discussed.
Integrating a Hydrogen Fuel Cell Electric Vehicle with Vehicle-to-grid Technology, Photovoltaic Power and a Residential Building
Feb 2018
Publication
This paper presents the results of a demonstration project including building-integrated photovoltaic (BIPV) solar panels a residential building and a hydrogen fuel cell electric vehicle (FCEV) for combined mobility and power generation aiming to achieve a net zero-energy residential building target. The experiment was conducted as part of the Car as Power Plant project at The Green Village in the Netherlands. The main objective was to assess the end-user’s potential of implementing FCEVs in vehicle-to-grid operation (FCEV2G) to act as a local energy source. FCEV2G field test performance with a Hyundai ix35 FCEV are presented. The car was adapted using a power output socket capable of delivering up to 10 kW direct current (DC) to the alternating current (AC) national grid when parked via an off-board (grid-tie) inverter. A Tank-To-AC-Grid efficiency (analogous to Tank- To-Wheel efficiency when driving) of 44% (measured on a Higher Heating Value basis) was obtained when the car was operating in vehicle-to-grid (V2G) mode at the maximum power output. By collecting and analysing real data on the FCEV power production in V2G mode and on BIPV production and household consumption two different operating modes for the FCEV offering balanced services to a residential microgrid were identified namely fixed power output and load following. Based on the data collected one-year simulations of a microgrid consisting of 10 all-electric dwellings and 5 cars with the different FCEV2G modes of operation were performed. Simulation results were evaluated on the factors of autonomy self-consumption of locally produced energy and net-energy consumption by implementing different energy indicators. The results show that utilizing an FCEV working in V2G mode can reduce the annual imported electricity from the grid by approximately 71% over one year and aiding the buildings in the microgrid to achieve a net zero-energy building target. Furthermore the simulation results show that utilizing the FCEV2G setup in both modes analysed could be economically beneficial for the end-user if hydrogen prices at the pump fall below 8.24 €/kg.
Life Cycle Assessment of Hydrogen Production and Consumption in an Isolated Territory
Apr 2018
Publication
Hydrogen produced from renewables works as an energy carrier and as energy storage medium and thus hydrogen can help to overcome the intermittency of typical renewable energy sources. However there is no comprehensive environmental performance study of hydrogen production and consumption. In this study detailed cradle to grave life cycle analyses are performed in an isolated territory. The hydrogen is produced on-site by Polymer Electrolyte Membrane (PEM) water electrolysis based on electricity from wind turbines that would otherwise have been curtailed and subsequently transported with gas cylinder by road and ferry. The hydrogen is used to provide electricity and heat through fuel cell stacks as well as hydrogen fuel for fuel cell vehicles. In order to evaluate the environmental impacts related to the hydrogen production and utilisation this work conducts an investigation of the entire life cycle of the described hydrogen production transportation and utilisation. All the processes related to the equipment manufacture operation maintenance and disposal are considered in this study.
Pathways toward a Decarbonized Future—Impact on Security of Supply and System Stability in a Sustainable German Energy System
Jan 2021
Publication
Pathways leading to a carbon neutral future for the German energy system have to deal with the expected phase-out of coal-fired power generation in addition to the shutdown of nuclear power plants and the rapid ramp-up of photovoltaics and wind power generation. An analysis of the expected impact on electricity market security of supply and system stability must consider the European context because of the strong coupling—both from an economic and a system operation point of view—through the cross-border power exchange of Germany with its neighbors. This analysis complemented by options to improve the existing development plans is the purpose of this paper. We propose a multilevel energy system modeling including electricity market network congestion management and system stability to identify challenges for the years 2023 and 2035. Out of the results we would like to highlight the positive role of innovative combined heat and power (CHP) solutions securing power and heat supply the importance of a network congestion management utilizing flexibility from sector coupling and the essential network extension plans. Network congestion and reduced security margins will become the new normal. We conclude that future energy systems require expanded flexibilities in combination with forward planning of operation.
Multi-Objective Optimization of a Hydrogen Hub for the Decarbonization of a Port Industrial Area
Feb 2022
Publication
Green hydrogen is addressed as a promising solution to decarbonize industrial and mobility sectors. In this context ports could play a key role not only as hydrogen users but also as suppliers for industrial plants with which they have strong commercial ties. The implementation of hydrogen technologies in ports has started to be addressed as a strategy for renewable energy transition but still requires a detailed evaluation of the involved costs which cannot be separated from the correct design and operation of the plant. Hence this study proposes the design and operation optimization of a hydrogen production and storage system in a typical Italian port. Multi-objective optimization is performed to determine the optimal levelized cost of hydrogen in environmental and techno-economic terms. A Polymer Electrolyte Membrane (PEM) electrolyzer powered by a grid-integrated photovoltaic (PV) plant a compression station and two-pressure level storage systems are chosen to provide hydrogen to a hydrogen refueling station for a 20-car fleet and satisfy the demand of the hydrogen batch annealing in a steel plant. The results report that a 341 kWP PV plant 89 kW electrolyzer and 17 kg hydrogen storage could provide hydrogen at 7.80 €/kgH2 potentially avoiding about 153 tCO2eq/year (120 tCO2eq/year only for the steel plant).
Hydrogen-Based Energy Storage Systems for Large-Scale Data Center Applications
Nov 2021
Publication
Global demand for data and data access has spurred the rapid growth of the data center industry. To meet demands data centers must provide uninterrupted service even during the loss of primary power. Service providers seeking ways to eliminate their carbon footprint are increasingly looking to clean and sustainable energy solutions such as hydrogen technologies as alternatives to traditional backup generators. In this viewpoint a survey of the current state of data centers and hydrogen-based technologies is provided along with a discussion of the hydrogen storage and infrastructure requirements needed for large-scale backup power applications at data centers.
FPGA-Based Implementation of an Optimization Algorithm to Maximize the Productivity of a Microbial Electrolysis Cell
Jun 2021
Publication
In this work the design of the hardware architecture to implement an algorithm for optimizing the Hydrogen Productivity Rate (HPR) in a Microbial Electrolysis Cell (MEC) is presented. The HPR in the MEC is maximized by the golden section search algorithm in conjunction with a super-twisting controller. The development of the digital architecture in the implementation step of the optimization algorithm was developed in the Very High Description Language (VHDL) and synthesized in a Field Programmable Gate Array (FPGA). Numerical simulations demonstrated the feasibility of the proposed optimization strategy embedded in an FPGA Cyclone II. Results showed that only.
Fuel Cell Electric Vehicle as a Power Plant and SOFC as a Natural Gas Reformer: An Exergy Analysis of Different System Designs
Apr 2016
Publication
Delft University of Technology under its ‘‘Green Village” programme has an initiative to build a power plant (car parking lot) based on the fuel cells used in vehicles for motive power. It is a trigeneration system capable of producing electricity heat and hydrogen. It comprises three main zones: a hydrogen production zone a parking zone and a pump station zone. This study focuses mainly on the hydrogen production zone which assesses four different system designs in two different operation modes of the facility: Car as Power Plant (CaPP) mode corresponding to the open period of the facility which uses fuel cell electric vehicles (FCEVs) as energy and water producers while parked; and Pump mode corresponding to the closed period which compresses the hydrogen and pumps to the vehicle’s fuel tank. These system designs differ by the reforming technology: the existing catalytic reformer (CR) and a solid oxide fuel cell operating as reformer (SOFCR); and the option of integrating a carbon capture and storage (CCS). Results reveal that the SOFCR unit significantly reduces the exergy destruction resulting in an improvement of efficiency over 20% in SOFCR-based system designs compared to CR-based system designs in both operation modes. It also mitigates the reduction in system efficiency by integration of a CCS unit achieving a value of 2% whereas in CR-based systems is 7–8%. The SOFCR-based system running in Pump mode achieves a trigeneration efficiency of 60%.
Flexibility in Great Britain
May 2021
Publication
The Flexibility in Great Britain project analysed the system-level value of deploying flexibility across the heat transport industry and power sectors in Great Britain to provide a robust evidence-base on the role and value of flexibility in a net zero system.
Overview
Findings from this groundbreaking analysis of the future net zero energy system in Great Britain are expected to have profound implications for policymakers households and the wider energy sector across Great Britain.
Key findings include:
Read the Full Report here on the Carbon Trust Website
View the interactive analysis here at the Carbon Trust Website
Watch an accompanying video here at the Carbon Trust Youtube channel
Overview
Findings from this groundbreaking analysis of the future net zero energy system in Great Britain are expected to have profound implications for policymakers households and the wider energy sector across Great Britain.
Key findings include:
- Embedding greater flexibility across the entire energy system will reduce the cost of achieving net zero for all consumers while assuring energy security.
- Investing in flexibility is a no-regrets decision as it has the potential to deliver material net savings of up to £16.7bn per annum across all scenarios analysed in 2050.
- A more flexible system will accelerate the benefits of decarbonisation supported by decentralisation and digitalisation.
- To maximise the benefits of flexibility households and businesses should play an active role in the development and operation of the country’s future energy system as energy use for transport heat and appliances becomes more integrated.
- Policymakers should preserve existing flexibility options and act now to maximise future flexibility such as by building it into ‘smart’ appliances or building standards.
Read the Full Report here on the Carbon Trust Website
View the interactive analysis here at the Carbon Trust Website
Watch an accompanying video here at the Carbon Trust Youtube channel
Loss of Integrity of Hydrogen Technologies: A Critical Review
Jul 2020
Publication
Hydrogen is one of the main candidates in replacing fossil fuels in the forthcoming years. However hydrogen technologies must deal with safety aspects due to the specific substance properties. This study aims to provide an overview on the loss of integrity (LOI) of hydrogen equipment which may lead to serious consequences such as fires and explosions. Substantial information regarding the hydrogen lifecycle its properties and safety related aspects has gathered. Furthermore focus has placed on the phenomena responsible for the LOI (e.g. hydrogen embrittlement) and material selection for hydrogen services. Moreover a systematic review on the hydrogen LOI topic has conducted to identify and connect the most relevant and active research group within the topic. In conclusion a significant dearth of knowledge in material behaviour of hydrogen technologies has highlighted. It is thought that is possible to bridge this gap by strengthening the collaborations between scientists from different research fields.
Health-Conscious Optimization of Long-Term Operation for Hybrid PEMFC Ship Propulsion Systems
Jun 2021
Publication
The need to decarbonize the shipping sector is leading to a growing interest in fuel cell-based propulsion systems. While Polymer Electrolyte Membrane Fuel Cells (PEMFC) represent one of the most promising and mature technologies for onboard implementation they are still prone to remarkable degradation. The same problem is also affecting Lithium-ion batteries (LIB) which are usually coupled with PEMFC in hybrid powertrains. By including the combined degradation effects in an optimization strategy the best compromise between costs and PEMFC/LIB lifetime could be determined. However this is still a challenging yet crucial aspect rarely addressed in the literature and rarely yet explored. To fill this gap a health-conscious optimization is here proposed for the long-term minimization of costs and PEMFC/LIB degradation. Results show that a holistic multi-objective optimization allows a 185% increase of PEMFC/LIB lifetime with respect to a fuel-consumption-minimization-only approach. With the progressive ageing of PEMFC/LIB the hybrid propulsion system modifies the energy management strategy to limit the increase of the daily operation cost. Comparing the optimization results at the beginning and the end of the plant lifetime daily operation costs are increased by 73% and hydrogen consumption by 29%. The proposed methodology is believed to be a useful tool able to give insights into the effective costs involved in the long-term operation of this new type of propulsion system.
Alberta Hydrogen Roadmap
Nov 2021
Publication
Alberta is preparing for a lower emission future. The Hydrogen Roadmap is a key part of that future and Alberta's Recovery Plan. The roadmap is our path to building a provincial hydrogen economy and accessing global markets. It contains several policy actions that will be introduced in the coming months and years and it provides support to the sector as technology and markets develop.<br/>Alberta is already the largest hydrogen producer in Canada. We have all the resources expertise and technology needed to quickly become a global supplier of clean low-cost hydrogen. With a worldwide market estimated to be worth over $2.5 trillion a year by 2050 hydrogen can be the next great energy export that fuels jobs investment and economic opportunity across our province.
Faraday’s Efficiency Modeling of a Proton Exchange Membrane Electrolyzer Based on Experimental Data
Sep 2020
Publication
In electrolyzers Faraday’s efficiency is a relevant parameter to assess the amount of hydrogen generated according to the input energy and energy efficiency. Faraday’s efficiency expresses the faradaic losses due to the gas crossover current. The thickness of the membrane and operating conditions (i.e. temperature gas pressure) may affect the Faraday’s efficiency. The developed models in the literature are mainly focused on alkaline electrolyzers and based on the current and temperature change. However the modeling of the effect of gas pressure on Faraday’s efficiency remains a major concern. In proton exchange membrane (PEM) electrolyzers the thickness of the used membranes is very thin enabling decreasing ohmic losses and the membrane to operate at high pressure because of its high mechanical resistance. Nowadays high-pressure hydrogen production is mandatory to make its storage easier and to avoid the use of an external compressor. However when increasing the hydrogen pressure the hydrogen crossover currents rise particularly at low current densities. Therefore faradaic losses due to the hydrogen crossover increase. In this article experiments are performed on a commercial PEM electrolyzer to investigate Faraday’s efficiency based on the current and hydrogen pressure change. The obtained results have allowed modeling the effects of Faraday’s efficiency by a simple empirical model valid for the studied PEM electrolyzer stack. The comparison between the experiments and the model shows very good accuracy in replicating Faraday’s efficiency.
Extremely Halophilic Biohydrogen Producing Microbial Communities from High-Salinity Soil and Salt Evaporation Pond
Jun 2021
Publication
Extreme halophiles offer the advantage to save on the costs of sterilization and water for biohydrogen production from lignocellulosic waste after the pretreatment process with their ability to withstand extreme salt concentrations. This study identifies the dominant hydrogen-producing genera and species among the acclimatized extremely halotolerant microbial communities taken from two salt-damaged soil locations in Khon Kaen and one location from the salt evaporation pond in Samut Sakhon Thailand. The microbial communities’ V3–V4 regions of 16srRNA were analyzed using high-throughput amplicon sequencing. A total of 345 operational taxonomic units were obtained and the high-throughput sequencing confirmed that Firmicutes was the dominant phyla of the three communities. Halanaerobium fermentans and Halanaerobacter lacunarum were the dominant hydrogen-producing species of the communities. Spatial proximity was not found to be a determining factor for similarities between these extremely halophilic microbial communities. Through the study of the microbial communities strategies can be developed to increase biohydrogen molar yield.
Hydrogen vs. Battery in the Long-term Operation. A Comparative Between Energy Management Strategies for Hybrid Renewable Microgrids
Apr 2020
Publication
The growth of the world’s energy demand over recent decades in relation to energy intensity and demography is clear. At the same time the use of renewable energy sources is pursued to address decarbonization targets but the stochasticity of renewable energy systems produces an increasing need for management systems to supply such energy volume while guaranteeing at the same time the security and reliability of the microgrids. Locally distributed energy storage systems (ESS) may provide the capacity to temporarily decouple production and demand. In this sense the most implemented ESS in local energy districts are small–medium-scale electrochemical batteries. However hydrogen systems are viable for storing larger energy quantities thanks to its intrinsic high mass-energy density. To match generation demand and storage energy management systems (EMSs) become crucial. This paper compares two strategies for an energy management system based on hydrogen-priority vs. battery-priority for the operation of a hybrid renewable microgrid. The overall performance of the two mentioned strategies is compared in the long-term operation via a set of evaluation parameters defined by the unmet load storage efficiency operating hours and cumulative energy. The results show that the hydrogen-priority strategy allows the microgrid to be led towards island operation because it saves a higher amount of energy while the battery-priority strategy reduces the energy efficiency in the storage round trip. The main contribution of this work lies in the demonstration that conventional EMS for microgrids’ operation based on battery-priority strategy should turn into hydrogen-priority to keep the reliability and independence of the microgrid in the long-term operation.
Modeling and Statistical Analysis of the Three-side Membrane Reactor for the Optimization of Hydrocarbon Production from CO2 Hydrogenation
Feb 2020
Publication
Direct CO2 hydrogenation to hydrocarbons is a promising method of reducing CO2 emissions along with producing value-added products. However reactor design and performance have remained a challenging issue because of low olefin efficiency and high water production as a by-product. Accordingly a one-dimensional non-isothermal mathematical model is proposed to predict the membrane reactor performance and statistical analysis is used to assess the effects of important variables such as temperatures of reactor (Tr:A) shell (Ts:B) and tube (Tt:C) as well as sweep ratio (θ:D) and pressure ratio (φ:E) and their interactions on the products yields. In addition the optimized operating conditions are also obtained to achieve maximum olefin yields. Results reveal that interacting effects comprising AB (TrTs) AC (TrTt) AE (Trφ) BC (TsTt) CE (Ttφ) CD (Ttθ) and DE (θφ) play important roles on the product yields. It is concluded that higher temperatures at low sweep and pressure ratios can maximize the yields of olefins while simultaneously the yields of paraffins are minimized. In this regard optimized values for Tr Ts Tt θ and φ are determined as 325 °C 306.96 °C 325 °C 1 and 1 respectively.
Prospects of Enhancing the Understanding of Material-hydrogen Interaction by Novel In-situ and In-operando Methods
Jan 2022
Publication
A main scientific and technical challenge facing the implementation of new and sustainable energy sources is the development and improvement of materials and components. In order to provide commercial viability of these applications an intensive research in material-hydrogen (H) interaction is required. This work provides an overview of recently developed in-situ and in-operando H-charging methods and their applicability to investigate mechanical properties H-absorption characteristics and H embrittlement (HE) susceptibility of a wide range of materials employed in H-related technologies such as subsea oil and gas applications nuclear fusion and fuel cells.
Optimal Hydrogen Production in a Wind-dominated Zero-emission Energy System
May 2021
Publication
The role of hydrogen in future energy systems is widely acknowledged: from fuel for difficult-to-decarbonize applications to feedstock for chemicals synthesis to energy storage for high penetration of undispatchable renewable electricity. While several literature studies investigate such energy systems the details of how electrolysers and renewable technologies optimally behave and interact remain an open question. With this work we study the interplay between (i) renewable electricity generation through wind and solar (ii) electricity storage in batteries (iii) electricity storage via Power-to-H2 and (iv) hydrogen commodity demand. We do so by designing a cost-optimal zero-emission energy system and use the Netherlands as a case study in a mixed integer linear model with hourly resolution for a time horizon of one year. To account for the significant role of wind we also provide an elaborate approach to model broad portfolios of wind turbines. The results show that if electrolyzers can operate flexibly batteries and power-to-H2-to-power are complementary with the latter using renewable power peaks and the former using lower renewable power outputs. If the operating modes of the power-to-H2-to-power system are limited - artificially or technically - the competitive advantage over batteries decreases. The preference of electrolyzers for power peaks also leads to an increase in renewable energy utilization for increased levels of operation flexibility highlighting the importance of capturing this feature both from a technical and a modeling perspective. When adding a commodity hydrogen demand the amount of hydrogen converted to electricity decreases hence decreasing its role as electricity storage medium.
A Model-based Parametric and Optimal Sizing of a Battery/Hydrogen Storage of a Real Hybrid Microgrid Supplying a Residential Load: Towards Island Operation
Jun 2021
Publication
In this study the optimal sizing of a hybrid battery/hydrogen Energy Storage System “ESS” is assessed via a model-based parametric analysis in the context of a real hybrid renewable microgrid located in Huelva Spain supplying a real-time monitored residential load (3.5 kW; 5.6 MWh/year) in island mode. Four storage configurations (battery-only H2-only hybrid battery priority and hybrid H2 priority) are assessed under different Energy Management Strategies analysing system performance parameters such as Loss of Load “LL” (kWh;%) Over Production “OP” (kWh;%) round-trip storage efficiency ESS (%) and total storage cost (€) depending on the ESS sizing characteristics. A parallel approach to the storage optimal sizing via both multi-dimensional sensitivity analysis and PSO is carried out in order to address both sub-optimal and optimal regions respectively. Results show that a hybridised ESS capacity is beneficial from an energy security and efficiency point of view but can represent a substantial additional total cost (between 100 and 300 k€) to the hybrid energy system especially for the H2 ESS which presents higher costs. Reaching 100% supply from renewables is challenging and introducing a LL threshold induces a substantial relaxation of the sizing and cost requirements. Increase in battery capacity is more beneficial for the LL abatement while increasing H2 capacity is more useful to absorb large quantities of excess energy. The optimal design via PSO technique is complemented to the parametric study.
Power to Hydrogen and Power to Water Using Wind Energy
May 2022
Publication
The need for energy and water security on islands has led to an increase in the use of wind power. However the intermittent nature of wind generation means it needs to be coupled with a storage system. Motivated by this two different models of surplus energy storage systems are investigated in this paper. In both models renewable wind energy is provided by a wind farm. In the first model a pumped hydro storage system (PHS) is used for surplus energy storage while in the second scenario a hybrid pumped hydrogen storage system (HPHS) is applied consisting of a PHS and a hydrogen storage system. The goal of this study is to compare the single and the hybrid storage system to fulfill the energy requirements of the island’s electricity load and desalination demands for domestic and irrigation water. The cost of energy (COE) is 0.287 EUR/kWh for PHS and 0.360 EUR/kWh for HPHS while the loss of load probability (LOLP) is 22.65% for PHS and 19.47% for HPHS. Sensitivity analysis shows that wind speed is the key parameter that most affects COE cost of water (COW) and LOLP indices while temperature affects the results the least.
Self-Supported High-Entropy Alloy Electrocatalyst for Highly Efficient H2 Evolution in Acid Condition
Jul 2020
Publication
Developing non-precious catalysts as Pt substitutes for electrochemical hydrogen evolution reaction (HER) with superior stability in acidic electrolyte is of critical importance for large-scale low-cost hydrogen production from water. Herein we report a CoCrFeNiAl high-entropy alloy (HEA) electrocatalyst with self-supported structure synthesized by mechanical alloying and spark plasma sintering (SPS) consolidation. The HEA after HF treatment and in situ electrochemical activation for 4000 cycles of cyclic voltammetry (HF-HEAa2) presents favourable activity with overpotential of 73 mV to reach a current density of 10 mA cm−2 and a Tafel slope of 39.7 mV dec−1. The alloy effect of Al/Cr with Co/Fe/Ni at atomic level high-temperature crystallization as well as consolidation by SPS endow CoCrFeNiAl HEA with high stability in 0.5 M H2SO4 solution. The superior performance of HF-HEAa2 is related with the presence of metal hydroxides/oxides groups on HEA.
Carbons Formed in Methane Thermal and Thermocatalytic Decomposition Processes: Properties and Applications
Jun 2021
Publication
The hydrogen economy will play a key role in future energy systems. Several thermal and catalytic methods for hydrogen production have been presented. In this review methane thermocatalytic and thermal decomposition into hydrogen gas and solid carbon are considered. These processes known as the thermal decomposition of methane (TDM) and thermocatalytic decomposition (TCD) of methane respectively appear to have the greatest potential for hydrogen production. In particular the focus is on the different types and properties of carbons formed during the decomposition processes. The applications for carbons are also investigated.
Materials for Hydrogen-based Energy Storage - Past, Recent Progress and Future Outlook
Dec 2019
Publication
Michael Hirscher,
Volodymyr A. Yartys,
Marcello Baricco,
José Bellosta von Colbe,
Didier Blanchard,
Robert C. Bowman Jr.,
Darren P. Broom,
Craig Buckley,
Fei Chang,
Ping Chen,
Young Whan Cho,
Jean-Claude Crivello,
Fermin Cuevas,
William I. F. David,
Petra E. de Jongh,
Roman V. Denys,
Martin Dornheim,
Michael Felderhoff,
Yaroslav Filinchuk,
George E. Froudakis,
David M. Grant,
Evan MacA. Gray,
Bjørn Christian Hauback,
Teng He,
Terry D. Humphries,
Torben R. Jensen,
Sangryun Kim,
Yoshitsugu Kojima,
Michel Latroche,
Hai-wen Li,
Mykhaylo V. Lototskyy,
Joshua W. Makepeace,
Kasper T. Møller,
Lubna Naheed,
Peter Ngene,
Dag Noreus,
Magnus Moe Nygård,
Shin-ichi Orimo,
Mark Paskevicius,
Luca Pasquini,
Dorthe B. Ravnsbæk,
M. Veronica Sofianos,
Terrence J. Udovic,
Tejs Vegge,
Gavin Walker,
Colin Webb,
Claudia Weidenthaler and
Claudia Zlotea
Globally the accelerating use of renewable energy sources enabled by increased efficiencies and reduced costs and driven by the need to mitigate the effects of climate change has significantly increased research in the areas of renewable energy production storage distribution and end-use. Central to this discussion is the use of hydrogen as a clean efficient energy vector for energy storage. This review by experts of Task 32 “Hydrogen-based Energy Storage” of the International Energy Agency Hydrogen TCP reports on the development over the last 6 years of hydrogen storage materials methods and techniques including electrochemical and thermal storage systems. An overview is given on the background to the various methods the current state of development and the future prospects. The following areas are covered; porous materials liquid hydrogen carriers complex hydrides intermetallic hydrides electro-chemical storage of energy thermal energy storage hydrogen energy systems and an outlook is presented for future prospects and research on hydrogen-based energy storage
Integration of Wind Energy, Hydrogen and Natural Gas Pipeline Systems to Meet Community and Transportation Energy Needs: A Parametric Study
Apr 2014
Publication
The potential benefits are examined of the “Power-to-Gas” (P2G) scheme to utilize excess wind power capacity by generating hydrogen (or potentially methane) for use in the natural gas distribution grid. A parametric analysis is used to determine the feasibility and size of systems producing hydrogen that would be injected into the natural gas grid. Specifically wind farms located in southwestern Ontario Canada are considered. Infrastructure requirements wind farm size pipeline capacity geographical dispersion hydrogen production rate capital and operating costs are used as performance measures. The model takes into account the potential production rate of hydrogen and the rate that it can be injected into the local gas grid. “Straw man” systems are examined centered on a wind farm size of 100 MW integrating a 16-MW capacity electrolysis system typically producing 4700 kg of hydrogen per day.
A Review of Heavy-Duty Vehicle Powertrain Technologies Diesel Engine Vehicles, Battery Electric Vehicles, and Hydrogen Fuel Cell Electric Vehicles
Jun 2021
Publication
Greenhouse gas emissions from the freight transportation sector are a significant contributor to climate change pollution and negative health impacts because of the common use of heavy-duty diesel vehicles (HDVs). Governments around the world are working to transition away from diesel HDVs and to electric HDVs to reduce emissions. Battery electric HDVs and hydrogen fuel cell HDVs are two available alternatives to diesel engines. Each diesel engine HDV battery-electric HDV and hydrogen fuel cell HDV powertrain has its own advantages and disadvantages. This work provides a comprehensive review to examine the working mechanism performance metrics and recent developments of the aforementioned HDV powertrain technologies. A detailed comparison between the three powertrain technologies highlighting the advantages and disadvantages of each is also presented along with future perspectives of the HDV sector. Overall diesel engine in HDVs will remain an important technology in the short-term future due to the existing infrastructure and lower costs despite their high emissions while battery-electric HDV technology and hydrogen fuel cell HDV technology will be slowly developed to eliminate their barriers including costs infrastructure and performance limitations to penetrate the HDV market.
Hydrogen as Energy Sources—Basic Concepts
Sep 2021
Publication
This paper covers the hydrogen technologies regarding the role of hydrogen as an energy carrier and the possibilities of its production and use. It is initially presented the modalities and the efficiency of the current technologies of obtaining hydrogen detailing its obtaining by the electrolysis of the water the electrochemical efficiency and the specific consumption of electricity as well as the thermodynamics of the electrochemical processes. The following paragraph addresses hydrogen conversion possibilities. This paragraph details the thermodynamic analysis of the fuel cell the external characteristic of the fuel cell and the types of fuel cell. The last paragraph addresses the possibilities of using the fuel cells for electrical vehicles and cogeneration systems for buildings.In this context the traditional transport and distribution grid will have to adapt to the new realities as they will need to actively participate in the internal energy market by the transformation of the traditional electricity grid in energy flow from unidirectional to bidirectional through the production of hydrogen offering the same facilities as the gas grid.
Gas Goes Green: Tomorrow's Heat, Today's Opportunity
Sep 2021
Publication
Cutting-edge world-leading energy network innovation is vital to ensuring that our economy can continue to access the energy it needs to safeguard jobs and to maintain our international competitiveness as the world goes through decarbonisation. In this report we build on the 2020 Gas Goes Green Zero Carbon Commitment to set out the scale of investment that Britain’s gas networks wish to deliver to hydrogen innovation projects and preparing the gas networks. This work will be focused over the next ten years creating highly-skilled high-tech green jobs through investment and ensuring that the impact of that innovation is felt in communities across the UK.
A Multiobjective Optimization of a Catalyst Distribution in a Methane/Steam Reforming Reactor Using a Genetic Algorithm
May 2020
Publication
The presented research focuses on an optimization design of a catalyst distribution inside a small-scale methane/steam reforming reactor. A genetic algorithm was used for the multiobjective optimization which included the search for an optimum of methane conversion rate and a minimum of the difference between highest and lowest temperatures in the reactor. For the sake of computational time the maximal number of the segment with different catalyst densities was set to be thirty in this study. During the entire optimization process every part of the reactor could be filled either with a catalyst material or non-catalytic metallic foam. In both cases the porosity and pore size was also specified. The impact of the porosity and pore size on the active reaction surface and permeability was incorporated using graph theory and three-dimensional digital material representation. Calculations start with the generation of a random set of possible reactors each with a different catalyst distribution. The algorithm calls reforming simulation over each of the reactors and after obtaining concentration and temperature fields the algorithms calculated fitness function. The properties of the best reactors are combined to generate a new population of solutions. The procedure is repeated and after meeting the coverage criteria the optimal catalyst distribution was proposed. The paper is summarized with the optimal catalyst distribution for the given size and working conditions of the system.
Worst Case Scenario for Delayed Explosion of Hydrogen Jets at a High Pressure: Ignition Position
Sep 2021
Publication
Delayed explosion of free field hydrogen releases at a high pressure is subject of multiple investigation performed by various authors in the past years. These studied considered various parameters such as pressures flow rates etc. and their influence on the resulting overpressure. However the influence of the ignition position on the maximum overpressure was not fully explored. Current investigation addressed by computational fluid dynamics (CFD) simulations and experimental measurement fills this gap. This work demonstrates that the ignition positions corresponding to 55%-65% of H2/air mixture give the maximum overpressure. This observation initially observed numerically and afterword confirmed experimentally. A simple model is also suggested.
The Role of Research and Innovation in Europe for the Decarbonisation of Waterborne Transport
Sep 2021
Publication
Waterborne transport contributes to around 14% of the overall greenhouse gas emissions of transport in the European Union and it is among the most efficient modes of transport. Nonetheless considering the aim of making the European Union carbon-neutral by 2050 and the fundamental role of waterborne transport within the European economy effort is needed to reduce its environmental impact. This paper provides an assessment of research and innovation measures aiming at decreasing waterborne transport’s CO2 emissions by assessing European projects based on the European Commission’s Transport Research and Innovation Monitoring and Information System (TRIMIS). Additionally it provides an outlook of the evolution of scientific publications and intellectual property activity in the area. The review of project findings suggests that there is no single measure which can be considered as a problem solver in the area of the reduction of waterborne CO2 emissions and only the combination of different innovations should enable reaching this goal. The highlighted potential innovations include further development of lightweight composite materials innovative hull repair methods wind assisted propulsion engine efficiency waste heat electrification hydrogen and alternative fuels. The assessment shows prevalence of funding allocated to technological measures; however non-technological ones like improved vessel navigation and allocation systems also show a great potential for the reduction of CO2 emissions and reduction of negative environmental impacts of waterborne transport.
An Overview of the Classification, Production and Utilization of Biofuels for Internal Combustion Engine Applications
Sep 2021
Publication
Biofuel a cost-effective safe and environmentally benign fuel produced from renewable sources has been accepted as a sustainable replacement and a panacea for the damaging effects of the exploration for and consumption of fossil-based fuels. The current work examines the classification generation and utilization of biofuels particularly in internal combustion engine (ICE) applications. Biofuels are classified according to their physical state technology maturity the generation of feedstock and the generation of products. The methods of production and the advantages of the application of biogas bioalcohol and hydrogen in spark ignition engines as well as biodiesel Fischer– Tropsch fuel and dimethyl ether in compression ignition engines in terms of engine performance and emission are highlighted. The generation of biofuels from waste helps in waste minimization proper waste disposal and sanitation. The utilization of biofuels in ICEs improves engine performance and mitigates the emission of poisonous gases. There is a need for appropriate policy frameworks to promote commercial production and seamless deployment of these biofuels for transportation applications with a view to guaranteeing energy security.
Interfacial Fracture Strength Property of Micro-scale SiN/Cu Components
Jul 2016
Publication
The strength against fracture nucleation from an interface free-edge of silicon-nitride (SiN)/copper (Cu) micro-components is evaluated. A special technique that combines a nano-indenter specimen holder and an environmental transmission electron microscope (E-TEM) is employed. The critical load at the onset of fracture nucleation from a wedge-shaped free-edge (opening angle: 90°) is measured both in a vacuum and in a hydrogen (H2) environment and the critical stress distribution is evaluated by the finite element method (FEM). It is found that the fracture nucleation is dominated by the near-edge elastic singular stress field that extends about a few tens of nanometers from the edge. The fracture nucleation strength expressed in terms of the stress intensity factor (K) is found to be eminently reduced in a H2 environment.
Hydrogen and Oxygen Production via Water Splitting in a Solar-Powered Membrane Reactor—A Conceptual Study
Jan 2021
Publication
Among the processes for producing hydrogen and oxygen from water via the use of solar energy water splitting has the advantage of being carried out in onestep. According to thermodynamics this process exhibits conversions of practical interest at very high temperatures and needs efficient separation systems in order to separate the reaction products hydrogen and oxygen. In this conceptual work the behaviour of a membrane reactor that uses two membranes perm-selective to hydrogen and oxygen is investigated in the temperature range 2000–2500 °C of interest for coupling this device with solar receivers. The effect of the reaction pressure has been evaluated at 0.5 and 1 bar while the permeate pressure has been fixed at 100 Pa. As a first result the use of the membrane perm-selective to oxygen in addition to the hydrogen one has improved significantly the reaction conversion that for instance at 0.5 bar and 2000 °C moves from 9.8% up to 18.8%. Based on these critical data a preliminary design of a membrane reactor consisting of a Ta tubular membrane separating the hydrogen and a hafnia camera separating the oxygen is presented: optimaloperating temperature of the reactor results in being around 2500 °C a value making impracticable its coupling with solar receivers even in view of an optimistic development of this technology. The study has verified that at 2000 °C with a water feed flow rate of 1000 kg h−1 about 200 and 100 m3 h−1 of hydrogen and oxygen are produced. In this case a surface of the hafnia membrane of the order of hundreds m2 is required: the design of such a membrane device may be feasible when considering special reactor configurations.
CFD Model Based Ann Prediction of Flammable Vapor Colour Formed by Liquid Hydrogen Spill
Sep 2021
Publication
Unintended releases can occur during the production storage transportation and filling of liquid hydrogen which may cause devastating consequences. In the present work liquid hydrogen leak is modeled in ANSYS Fluent with the numerical model validated using the liquid hydrogen spill test data. A three-layer artificial neural network (ANN) model is built in which the wind speed ground temperature leakage time and leakage rate are taken as the inputs the horizontal diffusion distance and vertical diffusion distance of combustible gas as the outputs of the ANN. The representative sample data derived from the detailed calculation results of the numerical model are selected via the orthogonal experiment method to train and verify the back propagation (BP) neural network. Comparing the calculation results of the formula fitting with the sample data the results show that the established ANN model can quickly and accurately predict the horizontal and vertical diffusion distance of flammable vapor cloud relatively. The influences of four parameters on the horizontal hazard distance as well as vertical hazard height are predicted and analyzed in the case of continuous overflow of liquid hydrogen using the ANN model.
Biomass Steam Gasification with In-Situ CO2 Capture for Enriched Hydrogen Gas Production: A Reaction Kinetics Modelling Approach
Aug 2010
Publication
Due to energy and environmental issues hydrogen has become a more attractive clean fuel. Furthermore there is high interest in producing hydrogen from biomass with a view to sustainability. The thermochemical process for hydrogen production i.e. gasification is the focus of this work. This paper discusses the mathematical modeling of hydrogen production process via biomass steam gasification with calcium oxide as sorbent in a gasifier. A modelling framework consisting of kinetics models for char gasification methanation Boudouard methane reforming water gas shift and carbonation reactions to represent the gasification and CO2 adsorption in the gasifier is developed and implemented in MATLAB. The scope of the work includes an investigation of the influence of the temperature steam/biomass ratio and sorbent/biomass ratio on the amount of hydrogen produced product gas compositions and carbon conversion. The importance of different reactions involved in the process is also discussed. It is observed that hydrogen production and carbon conversion increase with increasing temperature and steam/biomass ratio. The model predicts a maximum hydrogen mole fraction in the product gas of 0.81 occurring at 950 K steam/biomass ratio of 3.0 and sorbent/biomass ratio of 1.0. In addition at sorbent/biomass ratio of 1.52 purity of H2 can be increased to 0.98 mole fraction with all CO2 present in the system adsorbed.
Webinar to Launch New Hydrogen Economy - Hope or Hype?
Jun 2019
Publication
On 26 June the World Energy Council held a webinar presenting the results of its latest Innovation Insights Brief on hydrogen engaging three key experts on the topic:
Nigel Brandon Dean of the Faculty of Engineering Imperial College London
Craig Knight Director of Industrial Solutions Horizon Fuel Cell Technology
Dan Sadler H21 Project Manager for Equinor
During the webinar the experts answered a series of policy technical and safety questions from the audience. The webinar started with a poll to get a sense of which sectors attendees saw hydrogen playing a key role in 2040 - 77% chose industrial processes 54% mobility and 31% power generation. The questions ranged from the opportunities and limitations of blending hydrogen with natural gas to safety concerns surrounding hydrogen.
KEY HIGHLIGHTS:
How much hydrogen can be blended with natural gas depends on the rules and regulation of each country. The general consensus is that blending 10% by volume of hydrogen presents no safety concerns or specific difficulties. This would provide an opportunity to develop low hydrogen markets. Nevertheless blending should not be the end destination. It is not sufficient to meet carbon abatement targets.
Low carbon ammonia has a role to play in the new hydrogen economy. It is a proven and understood technology which is easier to move around the world and could be used directly as ammonia or cracked back into hydrogen.
One of the main focus today should be to replace grey hydrogen with green hydrogen in existing supply chains as there would be no efficiency losses in the process.
In China the push for hydrogen is transport-related. This is driven by air quality and energy independence concerns. In the next 10 years the full life cost of fuel cell electric vehicles (FCEVs) is expected to be lower than for internal combustion engines. This is due to the fact that FCEVs require less maintenance and that the residual value in the fuel cells is relatively high. At the end of life 95% of the platinum in fuel cells can be repurposed.
FCEVs should not be regarded as competing with battery electric vehicles they sit next to each other on product maps. FCEVs can benefit from the all of the advances in electric drive train systems and electric motors.
To close the webinar attendees were asked whether hydrogen was going through another hype cycle or if it was here to stay. 10% answered hype and 90% here to stay.
Nigel Brandon Dean of the Faculty of Engineering Imperial College London
Craig Knight Director of Industrial Solutions Horizon Fuel Cell Technology
Dan Sadler H21 Project Manager for Equinor
During the webinar the experts answered a series of policy technical and safety questions from the audience. The webinar started with a poll to get a sense of which sectors attendees saw hydrogen playing a key role in 2040 - 77% chose industrial processes 54% mobility and 31% power generation. The questions ranged from the opportunities and limitations of blending hydrogen with natural gas to safety concerns surrounding hydrogen.
KEY HIGHLIGHTS:
How much hydrogen can be blended with natural gas depends on the rules and regulation of each country. The general consensus is that blending 10% by volume of hydrogen presents no safety concerns or specific difficulties. This would provide an opportunity to develop low hydrogen markets. Nevertheless blending should not be the end destination. It is not sufficient to meet carbon abatement targets.
Low carbon ammonia has a role to play in the new hydrogen economy. It is a proven and understood technology which is easier to move around the world and could be used directly as ammonia or cracked back into hydrogen.
One of the main focus today should be to replace grey hydrogen with green hydrogen in existing supply chains as there would be no efficiency losses in the process.
In China the push for hydrogen is transport-related. This is driven by air quality and energy independence concerns. In the next 10 years the full life cost of fuel cell electric vehicles (FCEVs) is expected to be lower than for internal combustion engines. This is due to the fact that FCEVs require less maintenance and that the residual value in the fuel cells is relatively high. At the end of life 95% of the platinum in fuel cells can be repurposed.
FCEVs should not be regarded as competing with battery electric vehicles they sit next to each other on product maps. FCEVs can benefit from the all of the advances in electric drive train systems and electric motors.
To close the webinar attendees were asked whether hydrogen was going through another hype cycle or if it was here to stay. 10% answered hype and 90% here to stay.
Hydrogen Mobility Europe (H2ME): Vehicle and Hydrogen Refuelling Station Deployment Results
May 2018
Publication
Hydrogen Mobility Europe (H2ME 2015–2022) is the largest European Fuel Cells and Hydrogen Joint Undertaking (EU FCH JU)-funded hydrogen light vehicle and infrastructure demonstration. Up until April 2017 the 40 Daimler passenger car fuel cell electric vehicles (FCEVs) and 62 Symbio Fuel Cell-Range Extended Electric Vans (FC-REEV)-vans deployed by the project drove 625300 km and consumed a total of 7900 kg of hydrogen with no safety incidents. During its first year of operation (to April 2017) the NEL Hydrogen Fueling HRS (hydrogen refuelling station) in Kolding Denmark dispensed 900 kg of hydrogen and demonstrated excellent reliability (98.2% availability) with no safety incidents. The average hydrogen refuelling time for passenger cars is comparable to that for conventional vehicles (2–3 min).
Hydrogen Production During Direct Cellulose Fermentation by Mixed Bacterial Culture: The Relationship Between the Key Process Parameters Using Response Surface Methodology
Jun 2021
Publication
Dark fermentation is a promising method to produce hydrogen from lignocellulosic biomass. This study assessed the influence of temperature phosphate buffer concentration and substrate concentration on direct hydrogen production form cellulose using response surface methodology. Mixed bacterial culture was successfully enriched on cellulose and used as an inoculum for hydrogen production. The model indicated that the highest cumulative hydrogen production (CHP) of 2.14 L H2/Lmedium could be obtained at 13.5 gcellulose/L 79.5 mM buffer and 32.6 °C. However hydrogen yield is then only 0.58 mol H2/molhexose due to low substrate conversion efficiency (SCE). Simultaneous optimization of CHP and SCE with desirability function approach resulted in the H2 yield of 2.71 ± 0.1 mol H2/molhexose and 93.8 ± 1.8% SCE at 3.35 gcellulose/L 69 mM buffer and 32.9 °C. Phosphate concentration above 80 mM decreased H2 production but had positive effect on cellulose consumption. The bacterial community analysis showed that Ruminiclostridium papyrosolvens was responsible for cellulose hydrolysis. Lachnoclostridium sp. was positively correlated with ethanol production at high phosphate buffer concentration while Caproiciproducens sp. with caproate production at low buffer concentration. The obtained results opens the possibility of simultaneous hydrogen and caproate production from cellulosic substrates.
Artificial Neural Network Based Optimization of a Six-step Two-bed Pressure Swing Adsorption System for Hydrogen Purification
Apr 2021
Publication
The pressure swing adsorption (PSA) system is widely applied to separate and purify hydrogen from gaseous mixtures. The extended Langmuir equation fitted from the extended Langmuir-Freundlich isotherm has been used to predict the adsorption isothermal of hydrogen and methane on the zeolite 5A adsorbent bed. A six-step two-bed PSA model for hydrogen purification is developed and validated by comparing its simulation results with other works. The effects of the adsorption pressure the P/F ratio the adsorption step time and the pressure equalization time on the performance of the hydrogen purification system are studied. A four-step two-bed PSA model is taken into consideration and the six-step PSA system shows higher about 13% hydrogen recovery than the four-step PSA system. The performance of the vacuum pressure swing adsorption (VPSA) system is compared with that of the PSA system the VPSA system shows higher hydrogen purity than the PSA system. Based on the validated PSA model a dataset has been produced to train the artificial neural network (ANN) model. The effects of the number of neurons in the hidden layer and the number of samples used for training ANN model on the predicted performance of ANN model are investigated. Then the well-trained ANN model with 6 neurons in the hidden layer is applied to predict the performance of the PSA system for hydrogen purification. Multi-objective optimization of hydrogen purification system is performed based on the trained ANN model. The artificial neural network can be considered as a very effective method for predicting and optimizing the performance of the PSA system for hydrogen purification.
Impact of Hydrogen/Natural Gas Blends on Partially Premixed Combustion Equipment: NOx Emission and Operational Performance
Feb 2022
Publication
Several North American utilities are planning to blend hydrogen into gas grids as a short‐ term way of addressing the scalable demand for hydrogen and as a long‐term decarbonization strat‐ egy for ‘difficult‐to‐electrify’ end uses. This study documents the impact of 0–30% hydrogen blends by volume on the performance emissions and safety of unadjusted equipment in a simulated use environment focusing on prevalent partially premixed combustion designs. Following a thorough literature review the authors describe three sets of results: operating standard and “ultra‐low NOx” burners from common heating equipment in “simulators” with hydrogen/methane blends up to 30% by volume in situ testing of the same heating equipment and field sampling of a wider range of equipment with 0–10% hydrogen/natural gas blends at a utility‐owned training facility. The equipment was successfully operated with up to 30% hydrogen‐blended fuels with limited visual changes to flames and key trends emerged: (a) a decrease in the input rate from 0 to 30% H2 up to 11% often in excess of the Wobbe Index‐based predictions; (b) NOx and CO emissions are flat or decline (air‐free or energy‐adjusted basis) with increasing hydrogen blending; and (c) a minor de‐ crease (1.2%) or increase (0.9%) in efficiency from 0 to 30% hydrogen blends for standard versus ultra‐low NOx‐type water heaters respectively.
From Post-Combustion Carbon Capture to Sorption-Enhanced Hydrogen Production: A State-of-the-Art Review of Carbonate Looping Process Feasibility
Oct 2018
Publication
Carbon capture and storage is expected to play a pivotal role in achieving the emission reduction targets established by the Paris Agreement. However the most mature technologies have been shown to reduce the net efficiency of fossil fuel-fired power plants by at least 7% points increasing the electricity cost. Carbonate looping is a technology that may reduce these efficiency and economic penalties. Its maturity has increased significantly over the past twenty years mostly due to development of novel process configurations and sorbents for improved process performance. This review provides a comprehensive overview of the calcium looping concepts and statistically evaluates their techno-economic feasibility. It has been shown that the most commonly reported figures for the efficiency penalty associated with calcium looping retrofits were between 6 and 8% points. Furthermore the calcium-looping-based coal-fired power plants and sorption-enhanced hydrogen production systems integrated with combined cycles and/or fuel cells have been shown to achieve net efficiencies as high as 40% and 50–60% respectively. Importantly the performance of both retrofit and greenfield scenarios can be further improved by increasing the degree of heat integration as well as using advanced power cycles and enhanced sorbents. The assessment of the economic feasibility of calcium looping concepts has indicated that the cost of carbon dioxide avoided will be between 10 and 30 € per tonne of carbon dioxide and 10–50 € per tonne of carbon dioxide in the retrofit and greenfield scenarios respectively. However limited economic data have been presented in the current literature for the thermodynamic performance of calcium looping concepts.
Reliable Off-grid Power Supply Utilizing Green Hydrogen
Jun 2021
Publication
Green hydrogen produced from wind solar or hydro power is a suitable electricity storage medium. Hydrogen is typically employed as mid- to long-term energy storage whereas batteries cover short-term energy storage. Green hydrogen can be produced by any available electrolyser technology [alkaline electrolysis cell (AEC) polymer electrolyte membrane (PEM) anion exchange membrane (AEM) solid oxide electrolysis cell (SOEC)] if the electrolysis is fed by renewable electricity. If the electrolysis operates under elevated pressure the simplest way to store the gaseous hydrogen is to feed it directly into an ordinary pressure vessel without any external compression. The most efficient way to generate electricity from hydrogen is by utilizing a fuel cell. PEM fuel cells seem to be the most favourable way to do so. To increase the capacity factor of fuel cells and electrolysers both functionalities can be integrated into one device by using the same stack. Within this article different reversible technologies as well as their advantages and readiness levels are presented and their potential limitations are also discussed.
Decarbonization of Cement Production in a Hydrogen Economy
Apr 2022
Publication
The transition to net-zero emission energy systems creates synergistic opportunities across sectors. For example fuel hydrogen production from water electrolysis generates by-product oxygen that could be used to reduce the cost of carbon capture and storage (CCS) essential in the decarbonization of clinker production in cement making. To assess this opportunity a techno-economic assessment was carried out for the production of clinker using oxy-combustion in a natural gas-fueled plant coupled to CCS. Material and energy flows were assessed in a reference case for clinker production (oxygen from air no CCS) and compared to oxy-combustion clinker production from either an air separation unit (ASU 95% O2) or water electrolysis (100% O2) both coupled to CCS. Compared to the reference air-combusted clinker plant oxy-combustion increases thermal energy demand by 7% and electricity demand by 137% for ASU and 67% for electrolytic oxygen. The levelized cost of oxygen supply ranges from $49/tO2 for an on-site ASU to pipelined electrolytic O2 at $35/tO2 (200 km) or $13/t O2 (20 km). The cost of clinker for the reference plant without CCS increases linearly from $84/t clinker to $193/t clinker at a carbon price of $0/tCO2 to $150/tCO2 respectively. With oxy-combustion and CCS the clinker production cost ranges from $119 to $122/t clinker reflecting a breakeven carbon price of $39 to $53/tCO2 compared to the reference case. The lower cost for the electrolytic supply of by-product oxygen compared to ASU oxygen must be balanced against the reliability of supply the pipeline transport distance and the charges that may be added by the hydrogen producer.
At What Cost Can Renewable Hydrogen Offset Fossil Fuel Use in Ireland’s Gas Network?
Apr 2020
Publication
The results of a techno-economic model of distributed wind-hydrogen systems (WHS) located at each existing wind farm on the island of Ireland are presented in this paper. Hydrogen is produced by water electrolysis from wind energy and backed up by grid electricity compressed before temporarily stored then transported to the nearest injection location on the natural gas network. The model employs a novel correlation-based approach to select an optimum electrolyser capacity that generates a minimum levelised cost of hydrogen production (LCOH) for each WHS. Three scenarios of electrolyser operation are studied: (1) curtailed wind (2) available wind and (3) full capacity operations. Additionally two sets of input parameters are used: (1) current and (2) future techno-economic parameters. Additionally two electricity prices are considered: (1) low and (2) high prices. A closest facility algorithm in a geographic information system (GIS) package identifies the shortest routes from each WHS to its nearest injection point. By using current parameters results show that small wind farms are not suitable to run electrolysers under available wind operation. They must be run at full capacity to achieve sufficiently low LCOH. At full capacity the future average LCOH is 6–8 €/kg with total hydrogen production capacity of 49 kilotonnes per year or equivalent to nearly 3% of Irish natural gas consumption. This potential will increase significantly due to the projected expansion of installed wind capacity in Ireland from 5 GW in 2020 to 10 GW in 2030
Testing Programme for Hydrogen Tolerance Tests of Domestic and Commercial Natural Gas Appliances
Jan 2021
Publication
The THyGA project (‘Testing Hydrogen admixture for Gas Applications’) focusses on technical aspects and the regulatory framework concerning the potential operation of domestic and commercial end-user appliances with hydrogen / natural gas blends.<br/>The core of the project is a broad experimental campaign with the aim to conduct up to 100 hydrogen tolerance tests. In addition the technical status quo and present knowledge about hydrogen impact on domestic and commercial appliances are assessed and potential future developments of rules and standards are discussed. Also mitigation strategies for coping with high levels of hydrogen admixture will be developed. By this broad approach the project aims at investigating which levels of hydrogen blending impact the various appliance technologies and to which extent in order to identify the regime in which a safe efficient and low-polluting operation is possible.<br/>The series of public reports by the THyGA project starts with several publications from work package 2 which sets the basis for the upcoming results and discussion of the experimental campaign as well as mitigation and standardisation topics.<br/>This report D2.5 completes the series of public reports from work package 2. It explains the steps of development of the test programme for gas-fired appliance tests with hydrogen admixture and especially describes the exchange between the THyGA partners and the external stakeholders.<br/>The report also explains the process of acquisition of appliances to test and method of selecting appliances.
Moving Gas Turbine Package from Conventional Gas to Hydrogen Blend
Sep 2021
Publication
The current greatest challenge that all gas turbine manufactures and users have in front of them for the years to come is the energy transition while reducing CO2 footprint and to contrast climate change. To this aim the introduction of hydrogen as fuel gas (or its blend) is playing a very important role. The benefit from an environmental point of view is undisputed but the presence of hydrogen introduces a series of safety related aspects to be considered for the design of all systems of a gas turbine package. Most of the design standards developed and adopted in the past are based on conventional natural gas however physical properties of hydrogen require to analyze additional aspects or revise the current ones. In this context the design for safety is paramount as it is strongly impacted by the low energy ignition of hydrogen blend fuels. Baker Hughes has built its experience on several sites different Customers and applications currently installed. These gas turbines run with a variety of hydrogen blends with concentration as high as 100% hydrogen. Baker Hughes has achieved several milestones moving from design to experimental set up leveraging the internal infrastructures consolidating design assumptions. In this work the critical aspects such as material selection instrumentation electrical devices and components are discussed in the framework of package safety with the aim to evolve conventional design minimizing the impacts on package configurations.
Different Scenarios of Electric Mobility: Current Situation and Possible Future Developments of Fuel Cell Vehicles in Italy
Jan 2020
Publication
The diffusion of electric vehicles in Italy has started but some complications weight its spread. At present hybrid technology is the most followed by users due particularly to socioeconomic factors such as cost of investment and range anxiety. After a deep discussion of the Italian scenario the aim of the paper is to recognize whether fuel cell technology may be an enabling solution to overcome pollution problems and respect for the environment. The opportunity to use fuel cells to store electric energy is quite fascinating—the charging times will be shortened and heavy passenger transport should be effortless challenged. On the basis of the present history and by investigating the available information this work reports the current e-mobility state in Italy and forecasts the cities in which a fuel cell charging infrastructure should be more profitable with the intention of granting a measured outlook on the plausible development of this actual niche market.
Polymer–Ceramic Composite Membranes for Water Removal in Membrane Reactors
Jun 2021
Publication
Methanol can be obtained through CO2 hydrogenation in a membrane reactor with higher yield or lower pressure than in a conventional packed bed reactor. In this study we explore a new kind of membrane with the potential suitability for such membrane reactors. Silicone–ceramic composite membranes are synthetized and characterized for their capability to selectively remove water from a mixture containing hydrogen CO2 and water at temperatures typical for methanol synthesis. We show that this membrane can achieve selective permeation of water under such harsh conditions and thus is an alternative candidate for use in membrane reactors for processes where water is one of the products and the yield is limited by thermodynamic equilibrium.
Optimal Sizing of Storage Elements for a Vehicle Based on Fuel Cells, Supercapacitors, and Batteries
Mar 2019
Publication
To achieve a vehicle-efficient energy management system an architecture composed of a PEM fuel cell as the main energy source and a hybrid storage system based on battery banks and supercapacitors is proposed. This paper introduces a methodology for the optimal component sizing aiming at minimizing the total cost achieving a cheaper system that can achieve the requirements of the speed profiles. The chosen vehicle is an urban transport bus which must meet the Buenos Aires Driving Cycle and the Manhattan Driving Cycle. The combination of batteries and supercapacitors allows a better response to the vehicle’s power demand since it combines the high energy density of the batteries with the high power density of the supercapacitors allowing the best absorption of energy coming from braking. In this way we address the rapid changes in power without reducing the global efficiency of the system. Optimum use of storage systems and fuel cell is analyzed through dynamic programming.
Simulation of Coupled Power and Gas Systems with Hydrogen-Enriched Natural Gas
Nov 2021
Publication
Due to the increasing share of renewable energy sources in the electrical network the focus on decarbonization has extended into other energy sectors. The gas sector is of special interest because it can offer seasonal storage capacity and additional flexibility to the electricity sector. In this paper we present a new simulation method designed for hydrogen-enriched natural gas network simulation. It can handle different gas compositions and is thus able to accurately analyze the impact of hydrogen injections into natural gas pipelines. After describing the newly defined simulation method we demonstrate how the simulation tool can be used to analyze a hydrogen-enriched gas pipeline network. An exemplary co-simulation of coupled power and gas networks shows that hydrogen injections are severely constrained by the gas pipeline network highlighting the importance and necessity of considering different gas compositions in the simulation.
Safety Standard for Hydrogen and Hydrogen Systems Guidelines for Hydrogen System Design, Materials Selection, Operations, Storage and Transportation
Jan 1997
Publication
The NASA Safety Standard which establishes a uniform process for hydrogen system design materials selection operation storage and transportation is presented. The guidelines include suggestions for safely storing handling and using hydrogen in gaseous (GH2) liquid (LH2) or slush (SLH2) form whether used as a propellant or non-propellant. The handbook contains 9 chapters detailing properties and hazards facility design design of components materials compatibility detection and transportation. Chapter 10 serves as a reference and the appendices contained therein include: assessment examples; scaling laws explosions blast effects and fragmentation; codes standards and NASA directives; and relief devices along with a list of tables and figures abbreviations a glossary and an index for ease of use. The intent of the handbook is to provide enough information that it can be used alone but at the same time reference data sources that can provide much more detail if required.
Enhancing Energy Recovery in Form of Biogas, from Vegetable and Fruit Wholesale Markets By-Products and Wastes, with Pretreatments
Jun 2021
Publication
Residues and by-products from vegetables and fruit wholesale markets are suitable for recovery in the form of energy through anaerobic digestion allowing waste recovery and introducing them into the circular economy. This suitability is due to their composition structural characteristics and to the biogas generation process which is stable and without inhibition. However it has been observed that the proportion of methane and the level of degradation of the substrate is low. It is decided to study whether the effect of pretreatments on the substrate is beneficial. Freezing ultrafreezing and lyophilization pretreatments are studied. A characterization of the substrates has been performed the route of action of pretreatment determined and the digestion process studied to calculate the generation of biogas methane hydrogen and the proportions among these. Also a complete analysis of the process has been performed by processing the data with mathematical and statistical methods to obtain disintegration constants and levels of degradation. It has been observed that the three pretreatments have positive effects when increasing the solubility of the substrate increasing porosity and improving the accessibility of microorganisms to the substrate. Generation of gases are greatly increased reaching a methane enrichment of 59.751%. Freezing seems to be the best pretreatment as it increases the biodegradation level the speed of the process and the disintegration constant by 306%.
Enhanced Hydrogen Generation Efficiency of Methanol using Dielectric Barrier Discharge Plasma Methodology and Conducting Sea Water as an Electrode
Aug 2020
Publication
In this work methanol decomposition method has been discussed for the production of hydrogen gas with the application of plasma. A simple dielectric barrier discharge (DBD) plasma reactor was designed for this purpose with two types of electrode. The DBD plasma reactor was experimented by substituting one of the metal electrodes with feebly conducting sea water which yielded better efficiency in producing hydrogen gas. Experimental parameters such as; discharge voltage and time were varied by maintaining a discharge gap of 1.5 mm and the plasma discharge characteristics were studied. Filamentary type micro-discharges were found to be formed which was observed as numerous streamer clusters in the current waveform. Gas chromatographic study confirmed the production of hydrogen gas with residence time around 3.6 min. Although the concentration (%) of H2 was high (98.1 %) and consistent with copper electrode assembly the rate of formation and concentration was found to be the highest (98.7 %) for water electrode for specific discharge voltage. The energy efficiency was found to be 0.5 mol H2/kWh and 1.2 mol H2/kWh for metal (Cu) and water electrodes respectively. The electrode material significantly affects the plasma condition and hence the rate of hydrogen production. Compositional analysis of the water used as electrode showed a minimal change in the composition even after the completion of the experiment as compared to the untreated water. Methanol degradation study shows the presence of untreated methanol in the residue of the plasma reactor which has been confirmed from the absorption spectra.
The Role of the Argon and Helium Bath Gases on the Detonation Structure of H2/)2 Mixture
Sep 2021
Publication
Recent modeling efforts of non-equilibrium effects in detonations have suggested that hydrogen-based detonations may be affected by vibrational non-equilibrium of the hydrogen and oxygen molecules effects which could explain discrepancies of cell sizes measured experimentally and calculated without relaxation effects. The present study addresses the role of vibrational relaxation in 2H2/O2 detonations by considering two-bath gases argon and helium. These two gases have the same thermodynamic and kinetic effects when relaxation is neglected. However due to the bath gases differences in molecular weight and reduced mass differences which affect the molecular collisions relaxation rates can be changed by approximately 50-70%. Experiments were performed in a narrow channel in mixtures of 2H2/O2/7Ar and 2H2/O2/7He to evaluate the role of the bath gas on detonation cellular structures. The experiments showed differences in velocity deficits and cell sizes for experimental conditions keeping the induction zone length constant in each of the mixtures. These differences were negligible in sensitive mixtures but increased with the increase in velocity deficits while the cell sizes approaching the channel dimensions. Near the limits differences of cell size in two mixtures approached a factor of 2. These differences were however reconciled by accounting for the viscous losses to the tube walls evaluated using a modified version of Mirels' laminar boundary layer theory and generalized Chapman-Jouguet theory for eigenvalue detonations. The experiments suggest that there is an influence of relaxation effects on the cellular structure of detonations which is more sensitive to wall boundary conditions. However the previous works showed that the impact of vibrational non-equilibrium in a mixture of H2/Air is more visible due to the effects of N2 in the air slowest to relax. Previous discrepancies suggested to be indicative of relaxation effects should be reevaluated by the inclusion of wall loss effects.
Optimization of Geothermal- and Solar-driven Clean Electricity and Hydrogen Production Multi-generation Systems to Address the Energy Nexus
Jan 2022
Publication
Given the limited sources of fossil fuels mankind should find new ways to meet its energy demands. In this regard geothermal and solar energy are acknowledged as reliable safe promising and clean means for this purpose. In this research study a comparative analysis is applied on geothermal and solar-driven multi-generation systems for clean electricity and hydrogen production through energy and exergy assessments. The system consists of an organic Rankine cycle a proton electrolyte membrane electrolyzer and a thermoelectric generator subsystem. The Engineering Equation Solver software has been utilized in order to model the system and obtain the output contours sensitivity analysis and exergy destruction. The results were calculated considering the ambient temperature of Bandar Abbas city as a case study considering the geothermal system due to better performance in comparison to the solar system. According to the sensitivity analysis the turbine efficiency evaporator inlet temperature thermoelectric generator suitability criterion pump efficiency and evaporator inlet mass flow rate are the most influential parameters. Also the exergy analysis showed that the utmost system's exergy destruction is pertinent to the evaporator and the least is related to the pump. In addition the system produces 352816 kWh and 174.913 kg of electrical power and hydrogen during one year.
Scenario-Based Techno-Economic Analysis of Steam Methane Reforming Process for Hydrogen Production
Jun 2021
Publication
Steam methane reforming (SMR) process is regarded as a viable option to satisfy the growing demand for hydrogen mainly because of its capability for the mass production of hydrogen and the maturity of the technology. In this study an economically optimal process configuration of SMR is proposed by investigating six scenarios with different design and operating conditions including CO2 emission permits and CO2 capture and sale. Of the six scenarios the process configuration involving CO2 capture and sale is the most economical with an H2 production cost of $1.80/kg-H2. A wide range of economic analyses is performed to identify the tradeoffs and cost drivers of the SMR process in the economically optimal scenario. Depending on the CO2 selling price and the CO2 capture cost the economic feasibility of the SMR-based H2 production process can be further improved.
Metal‐Supported Biochar Catalysts for Sustainable Biorefinery, Electrocatalysis and Energy Storage Applications: A Review
Feb 2022
Publication
Biochar (BCH) is a carbon‐based bio‐material produced from thermochemical conversion of biomass. Several activation or functionalization methods are usually used to improve physicochemical and functional properties of BCHs. In the context of green and sustainable future development activated and functionalized biochars with abundant surface functional groups and large surface area can act as effective catalysts or catalyst supports for chemical transformation of a range of bioproducts in biorefineries. Above the well‐known BCH applications their use as adsorbents to remove pollutants are the mostly discussed although their potential as catalysts or catalyst supports for advanced (electro)catalytic processes has not been comprehensively explored. In this review the production/activation/functionalization of metal‐supported biochar (M‐BCH) are scrutinized giving special emphasis to the metal‐functionalized biochar‐based (electro)catalysts as promising catalysts for bioenergy and bioproducts production. Their performance in the fields of biorefinery processes and energy storage and conversion as electrode materials for oxygen and hydrogen evolutions oxygen reduction and supercapacitors are also reviewed and discussed.
Hollow CdS-Based Photocatalysts
Oct 2020
Publication
In recent years photocatalytic technology driven by solar energy has been extensively investigated to ease energy crisis and environmental pollution. Nevertheless efficiency and stability of photocatalysts are still unsatisfactory. To address these issues design of advanced photocatalysts is important. Cadmium sulphide (CdS) nanomaterials are one of the promising photocatalysts. Among them hollow-structured CdS featured with enhanced light absorption ability large surface area abundant active sites for redox reactions and reduced diffusion distance of photogenerated carriers reveals a broad application prospect. Herein main synthetic strategies and formation mechanism of hollow CdS photocatalysts are summarized. Besides we comprehensively discuss the current development of hollow-structured CdS nanomaterials in photocatalytic applications including H2 production CO2 reduction and pollutant degradation. Finally brief conclusions and perspectives on the challenges and future directions for hollow CdS photocatalysts are proposed.
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