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Sequential Combustion in Steam Methane Reformers for Hydrogen and Power Production With CCUS in Decarbonized Industrial Clusters
Aug 2020
Publication
In future energy supply systems hydrogen and electricity may be generated in decarbonized industrial clusters using a common infrastructure for natural gas supply electricity grid and transport and geological storage of CO2. The novel contribution of this article consists of using sequential combustion in a steam methane reforming (SMR) hydrogen plant to allow for capital and operating cost reduction by using a single post-combustion carbon capture system for both the hydrogen process and the combined cycle gas turbine (CCGT) power plant plus appropriate integration for this new equipment combination. The concept would be widely applied to any post-combustion CO2 capture process. A newly developed rigorous gPROMs model of two hydrogen production technologies covering a wide range of hydrogen production capacities thermodynamically integrated with commercially available gas turbine engines quantifies the step change in thermal efficiency and hydrogen production efficiency. It includes a generic post-combustion capture technology – a conventional 30%wt MEA process - to quantify the reduction in size of CO2 absorber columns the most capital intensive part of solvent-based capture systems. For a conventional SMR located downstream of an H-class gas turbine engine followed by a three-pressure level HRSG and a capture plant with two absorbers the integrated system produces ca. 696400 Nm3/h of H2 with a net power output of 651 MWe at a net thermal efficiency of 38.9%LHV. This corresponds to 34 MWe of additional power increasing efficiency by 4.9% points and makes one absorber redundant compared to the equivalent non-integrated system producing the same volume of H2. For a dedicated gas heated reformer (GHR) located downstream of an aeroderivative gas turbine engine followed by a two-pressure level HRSG and a capture plant with one absorber the integrated system produces ca. 80750 Nm3/h of H2 with a net power output of 73 MWe and a net thermal efficiency of 54.7%LHV. This corresponds to 13 MWe of additional power output increasing efficiency by 13.5% points and also makes one absorber redundant. The article also presents new insights for the design and operation of reformers integrated with gas turbines and with CO2 capture.
The Use of Hydrogen to Separate and Recycle Neodymium–iron–boron-type Magnets from Electronic Waste
May 2015
Publication
The rare earth metals have been identified by the European Union and the United States as being at greatest supply risk of all the materials for clean energy technologies. Of particular concern are neodymium and dysprosium both of which are employed in neodymium–iron–boron based magnets. Recycling of magnets based on these materials and contained within obsolete electronic equipment could provide an additional and secure supply. In the present work hydrogen has been employed as a processing agent to decrepitate sintered neodymium–iron–boron based magnets contained within hard disk drives into a demagnetised hydrogenated powder. This powder was then extracted mechanically from the devices with an extraction efficiency of 90 ± 5% and processed further using a combination of sieves and ball bearings to produce a powder containing <330 parts per million of nickel contamination. It is then possible for the extracted powder to be re-processed in a number of ways namely directly by blending and re-sintering to form fully dense magnets by Hydrogenation Disproportionation Desorption Recombination processing to produce an anisotropic coercive powder suitable for bonded magnets by re-melting; or by chemical extraction of the rare earth elements from the alloy. For example it was shown that by the re-sintering route it was possible to recover >90% of the magnetic properties of the starting material with significantly less energy than that employed in primary magnet production. The particular route used will depend upon the magnetic properties required the level of contamination of the extracted material and the compositional variation of the feedstock. The various possibilities have been summarised in a flow diagram.
A Cost Estimation for CO2 Reduction and Reuse by Methanation from Cement Industry Sources in Switzerland
Feb 2018
Publication
The Swiss government has signed the Paris Climate Agreement and various measures need to be implemented in order to reach the target of a 50% reduction in CO2 emissions in Switzerland by 2030 compared with the value for 1990. Considering the fact that the production of cement in Switzerland accounts around 2.5 million ton for CO2 emissions of which corresponds to roughly 7% of the country's total CO2 emissions the following article examines how this amount could be put to meaningful use in order to create a new value-added chain through CO2 methanation and thus reduce the consumption and import of fossil fuels in Switzerland. With power-to-gas technology this CO2 along with regenerative hydrogen from photovoltaics can be converted into methane which can then be fed into the existing natural-gas grid. This economic case study shows a cost prediction for conversion of all the CO2 from the cement industry into methane by using the technologies available today in order to replacing fossil methane imports.
A Review on Synthesis of Methane as a Pathway for Renewable Energy Storage With a Focus on Solid Oxide Electrolytic Cell-Based Processes
Sep 2020
Publication
Environmental issues related to global warming are constantly pushing the fossil fuel-based energy sector toward an efficient and economically viable utilization of renewable energy. However challenges related to renewable energy call for alternative routes of its conversion to fuels and chemicals by an emerging Power-to-X approach. Methane is one such high-valued fuel that can be produced through renewables-powered electrolytic routes. Such routes employ alkaline electrolyzers proton exchange membrane electrolyzers and solid oxide electrolyzers commonly known as solid oxide electrolysis cells (SOECs). SOECs have the potential to utilize the waste heat generated from exothermic methanation reactions to reduce the expensive electrical energy input required for electrolysis. A further advantage of an SOEC lies in its capacity to co-electrolyze both steam and carbon dioxide as opposed to only water and this inherent capability of an SOEC can be harnessed for in situ synthesis of methane within a single reactor. However the concept of in situ methanation in SOECs is still at a nascent stage and requires significant advancements in SOEC materials particularly in developing a cathode electrocatalyst that demonstrates activity toward both steam electrolysis and methanation reactions. Equally important is the appropriate reactor design along with optimization of cell operating conditions (temperature pressure and applied potential). This review elucidates those developments along with research and development opportunities in this space. Also presented here is an efficiency comparison of different routes of synthetic methane production using SOECs in various modes that is as a source of hydrogen syngas and hydrogen/carbon dioxide mixture and for in situ methane synthesis.
Radiation Damage of Reactor Pressure Vessel Steels Studied by Positron Annihilation Spectroscopy—A Review
Oct 2020
Publication
Safe and long term operation of nuclear reactors is one of the most discussed challenges in nuclear power engineering. The radiation degradation of nuclear design materials limits the operational lifetime of all nuclear installations or at least decreases its safety margin. This paper is a review of experimental PALS/PLEPS studies of different nuclear reactor pressure vessel (RPV) steels investigated over last twenty years in our laboratories. Positron annihilation lifetime spectroscopy (PALS) via its characteristics (lifetimes of positrons and their intensities) provides useful information about type and density of radiation induced defects. The new results obtained on neutron-irradiated and hydrogen ions implanted German steels were compared to those from the previous studies with the aim to evaluate different processes (neutron flux/fluence thermal treatment or content of selected alloying elements) to the microstructural changes of neutron irradiated RPV steel specimens. The possibility of substitution of neutron treatment (connected to new defects creation) via hydrogen ions implantation was analyzed as well. The same materials exposed to comparable displacement damage (dpa) introduced by neutrons and accelerated hydrogen ions shown that in the results interpretation the effect of hydrogen as a vacancy-stabilizing gas must be considered too. This approach could contribute to future studies of nuclear fission/fusion design steels treated by high levels of neutron irradiation.
Fatigue Behavior of AA2198 in Liquid Hydrogen
Aug 2019
Publication
Tensile and fatigue tests were performed on an AA2198 aluminum alloy in the T851 condition in ambient air and liquid hydrogen (LH2). All fatigue tests were performed under load control at a frequency of 20 Hz and a stress ratio of R=0.1. The Gecks-Och-Function [1] was fitted on the measured cyclic lifetimes.<br/><br/>The tensile strength in LH2 was measured to be 46 % higher compared to the value determined at ambient conditions and the fatigue limit was increased by approximately 60 %. Both S-N curves show a distinct S-shape but also significant differences. Under LH2 environment the transition from LCF- to HCF-region as well as the transition to the fatigue limit is shifted to higher cyclic lifetimes compared to ambient test results. The investigation of the crack surfaces showed distinct differences between ambient and LH2 conditions. These observed differences are important factors in the fatigue behavior change.
A Novel Self-Assembly Strategy for the Fabrication of Nano-Hybrid Satellite Materials with Plasmonically Enhanced Catalytic Activity
Jun 2021
Publication
The generation of hydrogen from water using light is currently one of the most promising alternative energy sources for humankind but faces significant barriers for large-scale applications due to the low efficiency of existing photo-catalysts. In this work we propose a new route to fabricate nano-hybrid materials able to deliver enhanced photo-catalytic hydrogen evolution combining within the same nanostructure a plasmonic antenna nanoparticle and semiconductor quantum dots (QDs). For each stage of our fabrication process we probed the chemical composition of the materials with nanometric spatial resolution allowing us to demonstrate that the final product is composed of a silver nanoparticle (AgNP) plasmonic core surrounded by satellite Pt decorated CdS QDs (CdS@Pt) separated by a spacer layer of SiO2 with well-controlled thickness. This new type of photoactive nanomaterial is capable of generating hydrogen when irradiated with visible light displaying efficiencies 300% higher than the constituting photo-active components. This work may open new avenues for the development of cleaner and more efficient energy sources based on photo-activated hydrogen generation.
CFD Modelling of Underexpanded Hydrogen Jets Exiting Rectangular Shaped Openings
May 2020
Publication
Underexpanded jet releases from circular nozzles have been studied extensively both experimentally and numerically. However jet releases from rectangular openings have received much less attention and information on their dispersion behaviour is not as widely available. In this paper Computational Fluid Dynamics (CFD) is used to assess the suitability of using a pseudo-source approach to model jet releases from rectangular openings. A comparative study is performed to evaluate the effect of nozzle shape on jet structure and dispersion characteristics for underexpanded hydrogen jet releases. Jet releases issuing from a circular nozzle and rectangular nozzles with aspect ratios ranging from two to eight are modelled including resolution of the near-field behaviour. The experimental work of Ruggles and Ekoto (2012 2014) is used as a basis for validating the modelling approach used and an additional case study in which jets with a stagnation-to-ambient pressure ratio of 300:1 are modelled is also performed. The CFD results show that for the 10:1 pressure ratio release the hazard volume and hazard distance remain largely unaffected by nozzle shape. For the higher pressure release the hazard volume is larger for the rectangular nozzle releases than the equivalent release through a circular orifice though the distance to lower flammability limit is comparable across the range of nozzle shapes considered. For both of the release pressures simulated the CFD results illustrate that a pseudo-source approach produces conservative results for all nozzle shapes considered. This finding has useful practical implications for consequence analysis in industrial applications such as the assessment of leaks from flanges and connections in pipework.
Rock Mass Response for Lined Rock Caverns Subjected to High Internal Gas Pressure
Mar 2022
Publication
The storage of hydrogen gas in underground lined rock caverns (LRCs) enables the implementation of the first fossil-free steelmaking process to meet the large demand for crude steel. Predicting the response of rock mass is important to ensure that gas leakage due to rupture of the steel lining does not occur. Analytical and numerical models can be used to estimate the rock mass response to high internal pressure; however the fitness of these models under different in situ stress conditions and cavern shapes has not been studied. In this paper the suitability of analytical and numerical models to estimate the maximum cavern wall tangential strain under high internal pressure is studied. The analytical model is derived in detail and finite element (FE) models considering both two-dimensional (2D) and three-dimensional (3D) geometries are presented. These models are verified with field measurements from the LRC in Skallen southwestern Sweden. The analytical model is inexpensive to implement and gives good results for isotropic in situ stress conditions and large cavern heights. For the case of anisotropic horizontal in situ stresses as the conditions in Skallen the 3D FE model is the best approach
Hydrogen Production from Natural Gas and Biomethane with Carbon Capture and Storage – A Techno-environmental Analysis
Mar 2020
Publication
This study presents an integrated techno-environmental assessment of hydrogen production from natural gas and biomethane combined with CO2 capture and storage (CCS). We have included steam methane reforming (SMR) and autothermal reforming (ATR) for syngas production. CO2 is captured from the syngas with a novel vacuum pressure swing adsorption (VPSA) process that combines hydrogen purification and CO2 separation in one cycle. As comparison we have included cases with conventional amine-based technology. We have extended standard attributional Life Cycle Assessment (LCA) following ISO standards with a detailed carbon balance of the biogas production process (via digestion) and its by-products. The results show that the life-cycle greenhouse gas (GHG) performance of the VPSA and amine-based CO2 capture technologies is very similar as a result of comparable energy consumption. The configuration with the highest plant-wide CO2 capture rate (almost 100% of produced CO2 captured) is autothermal reforming with a two-stage water-gas shift and VPSA CO2 capture – because the latter has an inherently high CO2 capture rate of 98% or more for the investigated syngas. Depending on the configuration the addition of CCS to natural gas reforming-based hydrogen production reduces its life-cycle Global Warming Potential by 45–85 percent while the other environmental life-cycle impacts slightly increase. This brings natural gas-based hydrogen on par with renewable electricity-based hydrogen regarding impacts on climate change. When biomethane is used instead of natural gas our study shows potential for net negative greenhouse gas emissions i.e. the net removal of CO2 over the life cycle of biowaste-based hydrogen production. In the special case where the biogas digestate is used as agricultural fertiliser and where a substantial amount of the carbon in the digestate remains in the soil the biowaste-based hydrogen reaches net-negative life cycle greenhouse gas emissions even without the application of CCS. Addition of CCS to biomethane-based hydrogen production leads to net-negative emissions in all investigated cases.
Development of a Tangential Neutron Radiography System for Monitoring the Fatigue Cracks in Hydrogen Fuel Tanks
Jun 2016
Publication
Purpose- To present an overview of the research and development carried out in a European funded framework 7 (FP7) project called SafeHPower for the implementation of neutron radiography to inspect fatigue cracks in vehicle and storage hydrogen fuel tanks. Project background– Hydrogen (H2) is the most promising replacement fuel for road transport due to its abundance efficiency low carbon footprint and the absence of harmful emissions. For the mass market of hydrogen to take off the safety issue surrounding the vehicle and storage hydrogen tanks needs to be addressed. The problem is the residual and additional stresses experienced by the tanks during the continuous cyclic loading between ambient and storage pressure which can result in the development of fatigue cracks. Steel tanks used as storage containers at service stations and depots and/or the composite tanks lined with steel are known to suffer from hydrogen embrittlement (HE). Another issue is the explosive nature of hydrogen (when it is present in the 18-59% range) where it is mixed with oxygen which can lead to catastrophic consequences including loss of life. Monitoring systems that currently exist in the market impose visual examination tests pressure tests and hydrostatic tests after the tank installation [1] [2]. Three inspection systems have been developed under this project to provide continuous monitoring solutions. Approach and scope- One of the inspection systems based on the neutron radiography (NR) technology that was developed in different phases with the application of varied strategies has been presented here. Monte Carlo (MCNP) simulation results to design and develop a bespoke collimator have been presented. A limitation of using an inertial electrostatic Deuterium-Tritium (D-T) pulsed neutron generator for fast neutron radiography has been discussed. Radiographs from the hydrogen tank samples obtained using thermal neutrons from a spallation neutron source at ISIS Rutherford laboratory UK have been presented. Furthermore radiograph obtained using thermal neutrons from a portable D-T neutron generator has been presented. In conclusion a proof in principle has been made to show that the defects in the hydrogen fuel tank can be detected using thermal neutron radiography.
Effect of Cementite on the Hydrogen Diffusion/Trap Characteristics of 2.25Cr-1Mo-0.25V Steel with and without Annealing
May 2018
Publication
Hydrogen embrittlement (HE) is a critical issue that affects the reliability of hydrogenation reactors. The hydrogen diffusivity/trap characteristics of 2.25Cr-1Mo-0.25V steel are important parameters mainly used to study the HE mechanism of steel alloys. In this work the hydrogen diffusivity/trap characteristics of heat-treated (annealed) and untreated 2.25Cr-1Mo-0.25V steel were studied using an electrochemical permeation method. The microstructures of both 2.25Cr-1Mo-0.25V steels were investigated by metallurgical microscopy. The effect of cementite on the hydrogen diffusivity/trap mechanisms was studied using thermodynamics-based and Lennard–Jones potential theories. The results revealed that the cementite located at the grain boundaries and at the interfaces of lath ferrite served as a kind of hydrogen trap (i.e. an irreversible hydrogen trap). In addition hydrogen was transported from ferrite to cementite via up-hill diffusion thereby supporting the hypothesis of cementite acting as a hydrogen trap.
Low-carbon Hydrogen Via Integration of Steam Methane Reforming with Molten Carbonate Fuel Cells at Low Fuel Utilization
Feb 2021
Publication
Hydrogen production is critical to many modern chemical processes – ammonia synthesis petroleum refining direct reduction of iron and more. Conventional approaches to hydrogen manufacture include steam methane reforming and autothermal reforming which today account for the lion's share of hydrogen generation. Without CO2 capture these processes emit about 8.7 kg of CO2 for each kg of H2 produced. In this study a molten carbonate fuel cell system with CO2 capture is proposed to retrofit the flue gas stream of an existing Steam Methane Reforming plant rated at 100000 Nm3 h−1 of 99.5% pure H2. The thermodynamic analysis shows direct CO2 emissions can be reduced by more than 95% to 0.4 to 0.5 kg CO2 /kg H2 while producing 17% more hydrogen (with an increase in natural gas input of approximately 37%). Because of the additional power and hydrogen generation of the carbonate fuel cell the efficiency debit associated with CO2 capture is quite small reducing the SMR efficiency from 76.6% without capture to 75.6% with capture. In comparison the use of standard amine technology for CO2 capture reduces the efficiency below 70%. This demonstrates the synergistic nature of the carbonate fuel cells which can reform natural gas to H2 while simultaneously capturing CO2 from the SMR flue gas and producing electricity giving rise to a total system with very low emissions yet high efficiency.
The Renewable Hydrogen–Methane (RHYME) Transportation Fuel: A Practical First Step in the Realization of the Hydrogen Economy
Feb 2022
Publication
The permanent introduction of green hydrogen into the energy economy would require that a discriminating selection be made of its use in the sectors where its value is optimal in terms of relative cost and life cycle reduction in carbon dioxide emissions. Consequently hydrogen can be used as an energy storage medium when intermittent wind and solar power exceed certain penetration in the grid likely above 40% and in road transportation right away to begin displacing gasoline and diesel fuels. To this end the proposed approach is to utilize current technologies represented by PHEV in light-duty and HEV in heavy-duty vehicles where a high-performance internal combustion engine is used with a fuel comprised of 15–20% green hydrogen and 85–89% green methane depending on vehicle type. This fuel designated as RHYME takes advantage of the best attributes of hydrogen and methane results in lower life cycle carbon dioxide emissions than BEVs or FCEVs and offers a cost-effective and pragmatic approach both locally as well as globally in establishing hydrogen as part of the energy economy over the next ten to thirty years.
Analysis of Environmentally Assisted Cracking Processes in Notched Steels Using the Point Method
Sep 2019
Publication
This paper proposes the use of the Point Method (PM) to analyse Environmentally Assisted Cracking (EAC) processes in steels containing U-shaped notches. The PM a methodology included within the Theory of Critical Distances (TCD) has been extensively validated by many authors for the analysis of fracture and fatigue phenomena of different types of materials containing notches. However it has never been applied to other critical or subcritical cracking processes such as EAC or creep crack propagation.<br/>This work provides a PM-based analysis of EAC emanating from notches which is validated by testing CT notched specimens of X80 and S420 steels subjected to aggressive environments under hydrogen embrittlement conditions.<br/>The results reveal that the PM accurately predicts the crack propagation onset condition as well as the evolution of the material’s apparent EAC resistance.
Stress–Corrosion Cracking of AISI 316L Stainless Steel in Seawater Environments: Effect of Surface Machining
Oct 2020
Publication
To understand the effect of surface machining on the resistance of AISI 316L to SCC (stress–corrosion cracking) in marine environments we tested nuts surface-machined by different methods in a seawater-spraying chamber. Two forms of cracks were observed: on the machined surface and underneath it. On the surface cracks connected with the pitting sites were observed to propagate perpendicular to the hoop-stress direction identifying them as stress–corrosion cracks. Under the surface catastrophic transgranular cracks developed likely driven by hydrogen embrittlement caused by the chloride-concentrating level of humidity in the testing environment. Under constant testing conditions significantly different SCC resistance was observed depending on how the nuts had been machined. Statistical evaluation of the nut surface-crack density indicates that machining by a “form” tool yields a crack density one order of magnitude lower than machining by a “single-point” tool. Microstructural analysis of form-tool-machined nuts revealed a homogeneous deformed subsurface zone with nanosized grains leading to enhanced surface hardness. Apparently the reduced grain size and/or the associated mechanical hardening improve resistance to SCC. The nanograin subsurface zone was not observed on nuts machined by a single-point tool. Surface roughness measurements indicate that single-point-tool-machined nuts have a rougher surface than form-tool machined nuts. Apparently surface roughness reduces SCC resistance by increasing the susceptibility to etch attack in Cl--rich solutions. The results of X-ray diffractometry and transmission electron microscopy diffractometry indicate that machining with either tool generates a small volume fraction (< 0.01) of strain-induced martensite. However considering the small volume fraction and absence of martensite in regions of cracking martensite is not primarily responsible for SCC in marine environments.
Research of Nanomaterials as Electrodes for Electrochemical Energy Storage
Jan 2022
Publication
This paper has experimentally proved that hydrogen accumulates in large quantities in metal-ceramic and pocket electrodes of alkaline batteries during their operation. Hydrogen accumulates in the electrodes in an atomic form. After the release of hydrogen from the electrodes a powerful exothermic reaction of atomic hydrogen recombination with a large energy release occurs. This exothermic reaction is the cause of thermal runaway in alkaline batteries. For the KSL-15 battery the gravimetric capacity of sintered nickel matrix of the oxide-nickel electrode as hydrogen storage is 20.2 wt% and cadmium electrode is 11.5 wt%. The stored energy density in the metal-ceramic matrix of the oxide-nickel electrode of the battery KSL-15 is 44 kJ/g and in the cadmium electrode it is 25 kJ/g. The similar values for the KPL-14 battery are as follows. The gravimetric capacity of the active substance of the pocket oxide-nickel electrode as a hydrogen storage is 22 wt% and the cadmium electrode is 16.9 wt%. The density of the stored energy in the active substance oxide-nickel electrode is 48 kJ/g and in the active substance of the cadmium electrode it is 36.8 kJ/g. The obtained results of the accumulation of hydrogen energy in the electrodes by the electrochemical method are three times higher than any previously obtained results using the traditional thermochemical method.
Life Cycle Assessment of Hydrogen and Fuel Cell Technologies: Inventory of Work Performed by Projects Funded Under FCH JU
Apr 2020
Publication
This report is the public version of the deliverable B.3.7 'Life cycle assessment of Hydrogen and Fuel Cell Technologies - Inventory of work performed by projects funded under FCH JU'; it provides an overview of the progress achieved so far and a comprehensive analysis on Life Cycle Assessment (LCA) for various hydrogen technologies and processes. The review considers 73 Fuel Cells and Hydrogen 2 Joint Undertaking (FCH 2 JU) founded projects: for some of those the LCA study was requested in the call topic while other projects decided to perform the LCA study on a voluntary basis. The LCAs have been assessed regarding the adherence to guideline recommendations (e.g. reported properties system boundary definitions goal and scope definitions) methodology and overall quality of the work. Methodology is a critical issue for the comparability of results as this is only possible if all LCAs follow the same guidelines; in addition LCAs were often only partially fulfilling the selected guideline requirements. It is recommended that future FCH 2 JU call topics asking for environmental analysis to be performed are setting out some minimum requirements such as the guidelines to be used and the impacts to be assessed. Based on the outcome of this analysis a harmonisation effort in the approach to LCA for the FCH JU founded projects is proposed; in particular a Life Cycle Inventory (LCI) database useful for the projects is required togheter with the identification of a reference cases to be used as benchmark for future LCAs.
Materials for Hydrogen Storage
Aug 2003
Publication
Hydrogen storage is a materials science challenge because for all six storage methods currently being investigated materials with either a strong interaction with hydrogen or without any reaction are needed. Besides conventional storage methods i.e. high pressure gas cylinders and liquid hydrogen the physisorption of hydrogen on materials with a high specific surface area hydrogen intercalation in metals and complex hydrides and storage of hydrogen based on metals and water are reviewed.
Hydrogen Production by Electrochemical Reaction Using Ethylene Glycol with Terephthalic Acid
Jan 2021
Publication
In this study ethylene glycol (EG) and terephthalic acid (TPA) were used to generate hydrogen using copper electrodes in an alkaline aqueous solution and the corresponding reaction mechanism was experimentally investigated. Both EG and TPA produced hydrogen; however TPA consumed OH− inhibiting the production of intermediary compounds of EG and causing EG to actively react with H2O ultimately leading to enhanced hydrogen production. In addition the initiation potential of water decomposition of the EG and TPA alkaline aqueous solution was 1.0 V; when 1.8 V (vs. RHE) was applied the hydrogen production reached 440 mmol L−1 which was substantially greater than the hydrogen production rate of 150 mmol L−1 during water decomposition.
Effect of Vanadium-alloying on Hydrogen Embrittlement of Austenitic High-nitrogen Steels
Dec 2018
Publication
The effect of hydrogen on tensile behavior and fracture mechanisms of V-alloying and V-free high-nitrogen austenitic steels was evaluated. Two steels with the chemical compositions of Fe-23Cr–17Mn–0.1C–0.6N (0V-HNS) and Fe-19Cr–22Mn–1.5V–0.3C–0.9N (1.5V-HNS) were electrochemically hydrogen-charged in NaCl water-solution for 100 hours. According to X-ray diffraction analysis and TEM researches V-alloying promotes particle strengthening of the 1.5V-HNS. Despite differences in chemical compositions namely carbon and nitrogen concentrations a solid solution hardening is similar for both steels because of precipitate-assisted depletion of austenite by interstitial atoms (carbon and nitrogen) in 1.5V-HNS. For hydrogen-free state the values of the yield stress and the tensile strength are higher for particle-strengthened 1.5V-HNS as compared to 0V-HNS. Hydrogen-charging increases both the yield stress and the tensile strength of the steels but hydrogen-assisted fracture micromechanisms are different for 0V-HNS and 1.5V-HNS. Hydrogen-charging drastically reduces a total elongation in 0V-HNS but provides insufficient embrittlement in 1.5V-HNS. Hydrogen-assisted brittle layers form on lateral surfaces of the specimens and the widths and fracture micromechanisms in them are different for two steels. For 0V-HNS surface layers of 84 μm in width possess transgranular brittle fracture mechanism (quasi-cleavage mode). For 1.5V-HNS the brittle surface layers (31 μm width) destroy in intergranular brittle fracture mode. The central parts of steel specimens show dimple fracture similar to hydrogen-free steels. The possible reasons for different hydrogen-induced effects in 0V-HNS and 1.5V-HNS are discussed.
Hydrogen: A Critical Part of Heat Decarbonisation
Feb 2021
Publication
The use of clean hydrogen is likely to form a key part of a net-zero emissions future and has the potential to replace natural gas for end use heating. As part of BDR Thermea Group Baxi Heating UK are at the forefront of hydrogen boiler development. Working with the Hy4Heat programme hydrogen fuelled boilers have been produced for inclusion in trial sites across the UK. This presentation will explore progress to date together with the hydrogen-ready boiler concept.
Hydrogen Europe 2020
Dec 2020
Publication
2020: a great year for hydrogen! Among other things 2020 has been exceptional for H2 technology deployment and policy development. The European Commission’s hydrogen strategy is just one of many crowning achievements! What does the future hold?
National Hydrogen Roadmap: Pathways to an Economically Sustainable Hydrogen Industry in Australia
Apr 2021
Publication
The National Hydrogen Roadmap provides a blueprint for the development of a hydrogen industry in Australia.
Recently there has been a considerable amount of work undertaken (both globally and domestically) seeking to quantify the economic opportunities associated with hydrogen. The National Hydrogen Roadmap takes that analysis a step further by focusing on how those opportunities can be realised.
National Hydrogen Roadmap
The National Hydrogen Roadmap provides a blueprint for the development of a hydrogen industry in Australia.
The primary objective of the Roadmap is to provide a blueprint for the development of a hydrogen industry in Australia. With a number of activities already underway it is designed to help inform the next series of investment amongst various stakeholder groups (e.g. industry government and research) so that the industry can continue to scale in a coordinated manner.
Pathways to an economically sustainable industry
The low emissions hydrogen value chain now consists of a series of mature technologies. While there is considerable scope for further R&D this level of maturity has meant that the narrative has shifted from one of technology development to market activation.
Barriers to market activation stem from a lack of supporting infrastructure and/or the cost of hydrogen supply. However both barriers can be overcome via a series of strategic investments along the value chain from both the private and public sector.
The report shows that while government assistance is needed to kick-start the industry it can become economically sustainable thereafter. This is demonstrated by first assessing the target price of hydrogen needed for it be competitive with other energy carriers and feedstocks. Second the assessment considers the current state of the industry namely the cost and maturity of the underpinning technologies and infrastructure. It then identifies the material cost drivers and consequently the key priorities and areas for investment needed to make hydrogen competitive in each of the identified markets.
The opportunity for hydrogen to compete favourably on a cost basis in local applications such as transport and remote area power systems is within reach based on potential cost reductions to 2025. Further the development of a hydrogen export industry represents a significant opportunity for Australia and a potential 'game changer' for the local industry and the broader energy sector due to associated increases in scale."
You can read the full report on the CSIRO website at this link
Recently there has been a considerable amount of work undertaken (both globally and domestically) seeking to quantify the economic opportunities associated with hydrogen. The National Hydrogen Roadmap takes that analysis a step further by focusing on how those opportunities can be realised.
National Hydrogen Roadmap
The National Hydrogen Roadmap provides a blueprint for the development of a hydrogen industry in Australia.
The primary objective of the Roadmap is to provide a blueprint for the development of a hydrogen industry in Australia. With a number of activities already underway it is designed to help inform the next series of investment amongst various stakeholder groups (e.g. industry government and research) so that the industry can continue to scale in a coordinated manner.
Pathways to an economically sustainable industry
The low emissions hydrogen value chain now consists of a series of mature technologies. While there is considerable scope for further R&D this level of maturity has meant that the narrative has shifted from one of technology development to market activation.
Barriers to market activation stem from a lack of supporting infrastructure and/or the cost of hydrogen supply. However both barriers can be overcome via a series of strategic investments along the value chain from both the private and public sector.
The report shows that while government assistance is needed to kick-start the industry it can become economically sustainable thereafter. This is demonstrated by first assessing the target price of hydrogen needed for it be competitive with other energy carriers and feedstocks. Second the assessment considers the current state of the industry namely the cost and maturity of the underpinning technologies and infrastructure. It then identifies the material cost drivers and consequently the key priorities and areas for investment needed to make hydrogen competitive in each of the identified markets.
The opportunity for hydrogen to compete favourably on a cost basis in local applications such as transport and remote area power systems is within reach based on potential cost reductions to 2025. Further the development of a hydrogen export industry represents a significant opportunity for Australia and a potential 'game changer' for the local industry and the broader energy sector due to associated increases in scale."
You can read the full report on the CSIRO website at this link
Renewable Energy Market Analysis: Africa and its Regions
Jan 2022
Publication
An energy system centred on renewable energy can help resolve many of Africa’s social economic health and environmental challenges. A profound energy transition is not only feasible it is essential for a climate-safe future in which sustainable development prerogatives are met. Renewables are key to overcoming energy poverty providing needed energy services without damaging human health or ecosystems and enabling a transformation of economies in support of development and industrialisation.
Africa is extraordinarily diverse and no single approach will advance its energy future. But efforts must be made to build modern resilient and sustainable energy systems across the continent to avoid trapping economies and societies in increasingly obsolete energy systems that burden them with stranded assets and limited economic prospects.
This report from the International Renewable Energy Agency (IRENA) sets out the opportunities at hand while also acknowledging the challenges Africa faces. It lays out a pathway to a renewables-based energy system and shows that the transition promises substantial gains in GDP employment and human welfare in each region of the continent.
Among the findings:
A large part of Africa has so far been left out of the energy transition:
Africa is extraordinarily diverse and no single approach will advance its energy future. But efforts must be made to build modern resilient and sustainable energy systems across the continent to avoid trapping economies and societies in increasingly obsolete energy systems that burden them with stranded assets and limited economic prospects.
This report from the International Renewable Energy Agency (IRENA) sets out the opportunities at hand while also acknowledging the challenges Africa faces. It lays out a pathway to a renewables-based energy system and shows that the transition promises substantial gains in GDP employment and human welfare in each region of the continent.
Among the findings:
A large part of Africa has so far been left out of the energy transition:
- Only 2% of global investments in renewable energy in the last two decades were made in Africa with significant regional disparities
- Less than 3% of global renewables jobs are in Africa
- In Sub-Saharan Africa electrification rate was static at 46% in 2019 with 906 million people still lacking access to clean cooking fuels and technologies
- Africa has vast resource potential in wind solar hydro and geothermal energy and falling costs are increasingly bringing renewables within reach
- Central and Southern Africa have abundant mineral resources essential to the production of electric batteries wind turbines and other low-carbon technologies
- Renewable energy deployment has grown in the last decade with more than 26 GW of renewables-based generation capacity added. The largest additions were in solar energy
- Average annual investments in renewable energy grew ten-fold from less than USD 0.5 billion in the 2000-2009 period to USD 5 billion in 2010-2020
- Distributed renewable energy solutions including stand-alone systems and mini-grids are playing a steadily growing role in expanding electricity access in off-grid areas and strengthening supply in already connected areas
- The energy transition under IRENA’s 1.5°C Scenario pathway predicts 6.4% higher GDP 3.5% higher economy-wide jobs and a 25.4% higher welfare index than that realised under current plans on average up to 2050
- Jobs created in the renewable energy transition will outweigh those lost by moving away from traditional energy. Every million U.S. dollars invested in renewables between 2020 – 2050 would create at least 26 job-years; for every million invested in energy efficiency at least 22 job-years would be created annually; for energy flexibility the figure is 18
- A comprehensive policy package that combines the pursuit of climate and environmental goals; economic development and jobs creation; and social equity and welfare for society as a whole
- Strong institutions international co-operation (including South- South co-operation) and considerable co-ordination at the regional level
Earth-Abundant Electrocatalysts for Water Splitting: Current and Future Directions
Mar 2021
Publication
Of all the available resources given to mankind the sunlight is perhaps the most abundant renewable energy resource providing more than enough energy on earth to satisfy all the needs of humanity for several hundred years. Therefore it is transient and sporadic that poses issues with how the energy can be harvested and processed when the sun does not shine. Scientists assume that electro/photoelectrochemical devices used for water splitting into hydrogen and oxygen may have one solution to solve this hindrance. Water electrolysis-generated hydrogen is an optimal energy carrier to store these forms of energy on scalable levels because the energy density is high and no air pollution or toxic gas is released into the environment after combustion. However in order to adopt these devices for readily use they have to be low-cost for manufacturing and operation. It is thus crucial to develop electrocatalysts for water splitting based on low-cost and land-rich elements. In this review I will summarize current advances in the synthesis of low-cost earth-abundant electrocatalysts for overall water splitting with a particular focus on how to be linked with photoelectrocatalytic water splitting devices. The major obstacles that persist in designing these devices. The potential future developments in the production of efficient electrocatalysts for water electrolysis are also described.
Effect of Anion Exchange Ionomer Content on Electrode Performance in AEM Water Electrolysis
Aug 2020
Publication
Anion exchange membrane water electrolysis (AEMWE) has acquired substantial consideration as a cost-effective hydrogen production technology. The anion ionomer content in the catalyst layers during hydrogen and oxygen evolution reaction (HER and OER) is of ultimate significance. Herein an in-situ half-cell analysis with reference electrodes was carried out for simultaneous potential measurements and identification of the influence of the anion exchange ionomer (AEI) content on anode and cathode performance. The measured half-cell potentials proved the influence of AEI content on the catalytic activity of HER and OER which was supported by the rotating disk electrode (RDE) measurements. Cathode overpotential of Ni/C was not negligible and more affected by the AEI content than anode with the optimized AEI content of 10 wt% while NiO anode OER overpotential was independent of the AEI content. For the same AEI content PGM catalysts showed higher electroactivity than Ni-based catalysts for HER and OER and the cathode catalyst's intrinsic activity is of high importance in the AEM electrolysis operation. Post-mortem analysis by SEM mapping of both AEI and catalyst distributions on the electrode surface showed the effect of AEI loading on the catalyst morphology which could be related to the electrode performance.
Insight into Anomalous Hydrogen Adsorption on Rare Earth Metal Decorated on 2 Dimensional Hexagonal Boron Nitride a Density Functional Theory Study
Mar 2020
Publication
Hydrogen interaction with metal atoms is of prime focus for many energy related applications like hydrogen storage hydrogen evolution using catalysis etc. Although hydrogen binding with many main group alkaline and transition metals is quite well understood its binding properties with lanthanides are not well reported. In this article by density functional theory studies we show how a rare earth metal cerium binds with hydrogen when decorated over a heteropolar 2D material hexagonal boron nitride. Each cerium adatom is found to bind eight hydrogen molecules which is a much higher number than has been reported for transition metal atoms. However the highest binding energy occurs at four hydrogen molecules. This anomaly therefore is investigated in the present article using first-principles calculations. The number density of hydrogen molecules adsorbed over the cerium adatom is explained by investigating the electronic charge volume interactions owing to a unique geometrical arrangement of the guest hydrogen molecules. The importance of geometrical encapsulation in enhancing electronic interactions is explained.
Techno-economic Feasibility of Road Transport of Hydrogen Using Liquid Organic Hydrogen Carriers
Sep 2020
Publication
The cost of storing and transporting hydrogen have been one of the main challenges for the realization of the hydrogen economy. Liquid organic hydrogen carriers (LOHC) are a promising novel solution to tackle these challenges. In this paper we compare the LOHC concept to compressed gas truck delivery and on-site production of hydrogen via water electrolysis. As a case study we consider transportation of by-product hydrogen from chlor-alkali and chlorate plants to a single industrial customer which was considered to have the greatest potential for the LOHC technology to enter the markets. The results show that the LOHC delivery chain could significantly improve the economics of long distance road transport. For economic feasibility the most critical parameters identified are the heat supply method for releasing hydrogen at the end-user site and the investment costs for LOHC reactors.
South Korea’s Big Move to Hydrogen Society
Nov 2020
Publication
Extensive energy consumption has become a major concern due to increase of greenhouse gas emissions and global warming. Hence hydrogen has attracted attention as a green fuel with zero carbon emission for green transportation through production of electric vehicles with hydrogen fuel cells. South Korea has launched a hydrogen society policy with the objective of expanding production of hydrogen from renewable energy sources. The hydrogen economy will play a critical role in reducing atmospheric pollution and global arming. However new development of infrastructure for hydrogen refuelling and increasing awareness of the hydrogen economy is required together with reduced prices of hydrogen-driven vehicles that are promising options for a sustainable green hydrogen economy.
A Critical Review of Renewable Hydrogen Production Methods: Factors Affecting Their Scale-Up and Its Role in Future Energy Generation
Feb 2022
Publication
An increase in human activities and population growth have significantly increased the world’s energy demands. The major source of energy for the world today is from fossil fuels which are polluting and degrading the environment due to the emission of greenhouse gases. Hydrogen is an identified efficient energy carrier and can be obtained through renewable and non-renewable sources. An overview of renewable sources of hydrogen production which focuses on water splitting (electrolysis thermolysis and photolysis) and biomass (biological and thermochemical) mechanisms is presented in this study. The limitations associated with these mechanisms are discussed. The study also looks at some critical factors that hinders the scaling up of the hydrogen economy globally. Key among these factors are issues relating to the absence of a value chain for clean hydrogen storage and transportation of hydrogen high cost of production lack of international standards and risks in investment. The study ends with some future research recommendations for researchers to help enhance the technical efficiencies of some production mechanisms and policy direction to governments to reduce investment risks in the sector to scale the hydrogen economy up.
A Study on the Characteristics of Academic Topics Related to Renewable Energy Using the Structural Topic Modelling and the Weak Signal Concept
Mar 2021
Publication
It is important to examine in detail how the distribution of academic research topics related to renewable energy is structured and which topics are likely to receive new attention in the future in order for scientists to contribute to the development of renewable energy. This study uses an advanced probabilistic topic modeling to statistically examine the temporal changes of renewable energy topics by using academic abstracts from 2010–2019 and explores the properties of the topics from the perspective of future signs such as weak signals. As a result in strong signals methods for optimally integrating renewable energy into the power grid are paid great attention. In weak signals interest in large-capacity energy storage systems such as hydrogen supercapacitors and compressed air energy storage showed a high rate of increase. In not-strong-but-well-known signals comprehensive topics have been included such as renewable energy potential barriers and policies. The approach of this study is applicable not only to renewable energy but also to other subjects.
TM-doped Mg12O12 Nano-cages for Hydrogen Storage Applications: Theoretical Study
Feb 2022
Publication
DFT calculations at B3LYP/6-31g(dp) with the D3 version of Grimme’s dispersion are performed to investigate the application of TM-encapsulated Mg12O12 nano-cages (TM= Mn Fe and Co) as a hydrogen storage material. The molecular dynamic (MD) calculations are utilized to examine the stability of the considered structures. TD-DFT method reveals that the TM-encapsulation converts the Mg12O12 from an ultraviolet into a visible optical active material. The adsorption energy values indicate that the Mn and Fe atoms encapsulation enhances the adsorption of H2 molecules on the Mg12O12 nano-cage. The pristine Mg12O12 and CoMg12O12 do not meet the requirements for hydrogen storage materials while the MnMg12O12 and FeMg12O12 obey the requirements. MnMg12O12 and FeMg12O12 can carry up to twelve and nine H2 molecules respectively. The hydrogen adsorption causes a redshift for the λmax value of the UV-Vis. spectra of the MnMg12O12 and FeMg12O12 nano-cages. The thermodynamic calculations show that the hydrogen storage reaction for MnMg12O12 nano-cage is a spontaneous reaction while for FeMg12O12 nano-cage is not spontaneous. The results suggested that the MnMg12O12 nano-cage may be a promising material for hydrogen storage applications.
Comarine Derivatives Designed as Carbon Dioxide and Hydrogen Storage
Feb 2022
Publication
The growing of fossil fuel burning leads to increase CO2 and H2 emissions which cause increasing of global warming that has brought big attention. As a result enormous researches have been made to reduce CO2 and H2 build up in the environment. One of the most promising approaches for managing CO2 and H2 gases percentage in the atmosphere is capturing and storage them inside proper materials. Therefore the design of new materials for carbon dioxide and hydrogen storage has received increasing research attention. Four derivatives of coumarine linked to thiazolidinone were synthesized in good yields by reacting 3-(2-Phenylaminoacetyl)coumarine and 2-phenylimino thiazolidinone-4-one in a solution of anhydrous sodium acetate /glacial acetic acid at 120° for 5-6 hours. The synthesised organic compounds were identified by using different techniques such as 1H NMR 13C NMR FTIR and energy dispersive X-ray spectra. The agglomeration shape and porosity of the particles were determined utilizing scanning electron microscopy (SEM) and microscopy images analysis. The capacity of carbon dioxide (CO2) and hydrogen (H2) adsorption on the prepared organic materials at 323 K 50 bar ranged from 22 to 31 cm3 /g and hydrogen from 4 to 12 cm3 /g for the four synthesised compounds which contain phenyl substituted with chloro nitro and bromo groups was found to be the most active adsorbent surfaces for carbon dioxide and hydrogen storage.
A Probabilistic Framework for the Techno-economic Assessment of Smart Energy Hubs for Electric Vehicle Charging
Apr 2022
Publication
Smart energy hubs (Smart Hubs) equipped with Vehicle-to-Grid (V2G) charging photovoltaic (PV) energy generation and hydrogen storage capabilities are an emerging technology with potential to alleviate the impact of electric vehicles (EV) on the electricity grid. Their operation however is characterised by intermittent PV energy generation as well as uncertainties in EV traffic and driver preference. These uncertainties when combined with the need to maximise their financial return while guaranteeing driver satisfaction yields a challenging decision-making problem. This paper presents a novel Monte-Carlo-based modelling and computational framework for simulating the operation of Smart Hubs — providing a means for a holistic assessment of their technical and financial viability. The framework utilises a compact and representative mathematical model accounting for power losses PV module degradation variability in EV uptake price inflation driver preference and diversity in charge points and EVs. It provides a comprehensive approach for dealing with uncertainties and dependencies in EV data while being built on an energy management algorithm that maximises revenue generation ensures driver satisfaction and preserves battery life. The energy management problem is formulated as a mixed-integer linear programming problem constituting a business case that includes an adequate V2G reward model for drivers. To demonstrate its applicability the framework was used to assess the financial viability of a fleet management site for various caps on vehicle stay at the site. From the assessment controlled charging was found to be more financially rewarding in all cases yielding between 1.7% and 3.1% more revenue than uncontrolled charging. The self-consumption of the site was found to be nearly 100% due mainly to local load shifting and dispatchable hydrogen generation. V2G injection was however negligible — suggesting its unattractiveness for sites that do not participate in the demand side response market. Overall the numerical results obtained validate the applicability of the proposed framework as a decision-support tool in the sustainable design and operation of Smart Hubs for EV charging.
Multi-Criteria Optimization of a Biomass-Based Hydrogen Production System Integrated With Organic Rankine Cycle
Oct 2020
Publication
Biomass-based gasification is an attractive and promising pathway for hydrogen production. In this work a biomass-based hydrogen production system integrated with organic Rankine cycle was designed and investigated to predict the performance of hydrogen production yield and electricity generation under various operating conditions. The modified equilibrium model presented desirable results for the produced syngas compositions compared with the experimental data. Hydrogen yields from four types of biomass (wood chips daily manure sorghum and grapevine pruning wastes) were compared under the same operating condition with wood chips exhibiting the maximum hydrogen yield of 11.59 mol/kg. The effects of gasification temperature equivalence ratio and steam-to-biomass ratio on the hydrogen yield and electricity generation were investigated by using the response surface method. Furthermore the system was optimized using a genetic algorithm based on the response surface model. A preferred optimal solution with a hydrogen yield of 39.31 mol/kg and an output power of 3558.08 kW (0.99 kW h/kg) was selected by the linear programming technique for multidimensional analysis of the preference method.
Hydrogen Embrittlement and Improved Resistance of Al Addition in Twinning-Induced Plasticity Steel: First-Principles Study
Apr 2019
Publication
Understanding the mechanism of hydrogen embrittlement (HE) of austenitic steels and developing an effective strategy to improve resistance to HE are of great concern but challenging. In this work first-principles studies were performed to investigate the HE mechanism and the improved resistance of Al-containing austenite to HE. Our results demonstrate that interstitial hydrogen atoms have different site preferences in Al-free and Al-containing austenites. The calculated binding energies and diffusion barriers of interstitial hydrogen atoms in Al-containing austenite are remarkably higher than those in Al-free austenite indicating that the presence of Al is more favorable for reducing hydrogen mobility. In Al-free austenite interstitial hydrogen atoms caused a remarkable increase in lattice compressive stress and a distinct decrease in bulk shear and Young’s moduli. Whereas in Al-containing austenite the lattice compressive stress and the mechanical deterioration induced by interstitial hydrogen atoms were effectively suppressed.
An Innovative and Comprehensive Approach for the Consequence Analysis of Liquid Hydrogen Vessel Explosions
Oct 2020
Publication
Hydrogen is one of the most suitable solutions to replace hydrocarbons in the future. Hydrogen consumption is expected to grow in the next years. Hydrogen liquefaction is one of the processes that allows for increase of hydrogen density and it is suggested when a large amount of substance must be stored or transported. Despite being a clean fuel its chemical and physical properties often arise concerns about the safety of the hydrogen technologies. A potentially critical scenario for the liquid hydrogen (LH2) tanks is the catastrophic rupture causing a consequent boiling liquid expanding vapour explosion (BLEVE) with consequent overpressure fragments projection and eventually a fireball. In this work all the BLEVE consequence typologies are evaluated through theoretical and analytical models. These models are validated with the experimental results provided by the BMW care manufacturer safety tests conducted during the 1990’s. After the validation the most suitable methods are selected to perform a blind prediction study of the forthcoming LH2 BLEVE experiments of the Safe Hydrogen fuel handling and Use for Efficient Implementation (SH2IFT) project. The models drawbacks together with the uncertainties and the knowledge gap in LH2 physical explosions are highlighted. Finally future works on the modelling activity of the LH2 BLEVE are suggested.
The Role of Hydrogen in Hydrogen Embrittlement of Metals: The Case of Stainless Steel
Apr 2019
Publication
Hydrogen embrittlement (HE) of metals has remained a mystery in materials science for more than a century. To try to clarify this mystery tensile tests were conducted at room temperature (RT) on a 316 stainless steel (SS) in air and hydrogen of 70 MPa. With an aim to directly observe the effect of hydrogen on ordering of 316 SS during deformation electron diffraction patterns and images were obtained from thin foils made by a focused ion beam from the fracture surfaces of the tensile specimens. To prove lattice contraction by ordering a 40% CW 316 SS specimen was thermally aged at 400 °C to incur ordering and its lattice contraction by ordering was determined using neutron diffraction by measuring its lattice parameters before and after aging. We demonstrate that atomic ordering is promoted by hydrogen leading to formation of short-range order and a high number of planar dislocations in the 316 SS and causing its anisotropic lattice contraction. Hence hydrogen embrittlement of metals is controlled by hydrogen-enhanced ordering during RT deformation in hydrogen. Hydrogen-enhanced ordering will cause the ordered metals to be more resistant to HE than the disordered ones which is evidenced by the previous observations where furnace-cooled metals with order are more resistant to HE than water-quenched or cold worked metals with disorder. This finding strongly supports our proposal that strain-induced martensite is a disordered phase.
Aldehyde Replacement Advances Efficient Hydrogen Production in Electrolyser
Mar 2022
Publication
The high energy consumption and production of undesired oxygen greatly restrict the wide adoption of water electrolysis for hydrogen production. In a paper recently published in Nature Catalysis Wang and coworkers rationally introduce aldehydes for oxidation at anode to replace oxygen evolution reaction which can produce hydrogen and value-added products at low potential realizing efficient bipolar hydrogen production with high-purity. Moreover these aldehydes are biomass-derived and contribute to sustainable hydrogen production
Economic Analysis of Improved Alkaline Water Electrolysis
Feb 2017
Publication
Alkaline water electrolysis (AWE) is a mature hydrogen production technology and there exists a range of economic assessments for available technologies. For advanced AWEs which may be based on novel polymer-based membrane concepts it is of prime importance that development comes along with new configurations and technical and economic key process parameters for AWE that might be of interest for further economic assessments. This paper presents an advanced AWE technology referring to three different sites in Europe (Germany Austria and Spain). The focus is on financial metrics the projection of key performance parameters of advanced AWEs and further financial and tax parameters. For financial analysis from an investor’s (business) perspective a comprehensive assessment of a technology not only comprises cost analysis but also further financial analysis quantifying attractiveness and supply/market flexibility. Therefore based on cash flow (CF) analysis a comprehensible set of metrics may comprise levelised cost of energy or respectively levelized cost of hydrogen (LCH) for cost assessment net present value (NPV) for attractiveness analysis and variable cost (VC) for analysis of market flexibility. The German AWE site turns out to perform best in all three financial metrics (LCH NPV and VC). Though there are slight differences in investment cost and operation and maintenance cost projections for the three sites the major cost impact is due to the electricity cost. Although investment cost is slightly lower and labor cost is significantly lower in Spain the difference can not outweigh the higher electricity cost compared to Germany. Given the assumption that the electrolysis operators are customers directly and actively participating in power markets and based on the regulatory framework in the three countries in this special case electricity cost in Germany is lowest. However as electricity cost is profoundly influenced by political decisions as well as the implementation of economic instruments for transforming electricity systems toward sustainability it is hardly possible to further improve electricity price forecasts.
The Impact of Hydrogen on Mechanical Properties; A New In Situ Nanoindentation Testing Method
Feb 2019
Publication
We have designed a new method for electrochemical hydrogen charging which allows us to charge very thin coarse-grained specimens from the bottom and perform nanomechanical testing on the top. As the average grain diameter is larger than the thickness of the sample this setup allows us to efficiently evaluate the mechanical properties of multiple single crystals with similar electrochemical conditions. Another important advantage is that the top surface is not affected by corrosion by the electrolyte. The nanoindentation results show that hydrogen reduces the activation energy for homogenous dislocation nucleation by approximately 15–20% in a (001) grain. The elastic modulus also was observed to be reduced by the same amount. The hardness increased by approximately 4% as determined by load-displacement curves and residual imprint analysis.
Review of the Current Status of Ammonia-Blended Hydrogen Fuel Engine Development
Jan 2022
Publication
As fossil fuels continue to be extracted and used issues such as environmental pollution and energy scarcity are surfacing. For the transportation industry the best way to achieve the goal of “carbon neutrality” is to research efficient power systems and develop new alternative fuels. As the world’s largest product of chemicals ammonia is a new renewable fuel with good combustion energy. It can be used as an alternative fuel to reduce carbon emissions because of its proven production process low production and transportation costs safe storage the absence of carbon-containing compounds in its emissions and its future recyclability. This paper firstly introduces the characteristics of ammonia fuel engine and its problems; then it summarizes the effects of various ammonia-blended fuels on the combustion and emission characteristics of the engine from the combustion problem of ammonia-blended engine; then the fuel storage of ammonia-blended hydrogen is discussed the feasibility of hydrogen production instead of hydrogen storage is introduced.
Future Fuels Strategy: Discussion Paper Powering Choice
Feb 2021
Publication
New vehicle technologies and fuels will drive the future of road transport in Australia. Increased availability of battery electric vehicles hydrogen fuel cell vehicles biofuels and associated recharging and refuelling infrastructure will:
- give consumers more choice
- provide productivity emissions reduction fuel security and air quality benefits
Results of the Pre-normative Research Project PRESLHY for the Safe Use of Liquid Hydrogen
Sep 2021
Publication
Liquid hydrogen (LH2) compared to compressed gaseous hydrogen offers advantages for large-scale transport and storage of hydrogen with higher densities. Although the gas industry has good experience with LH2 only little experience is available for the new applications of LH2 as an energy carrier. Therefore the European FCH JU funded project PRESLHY conducted pre-normative research for the safe use of cryogenic LH2 in non-industrial settings. The central research consisted of a broad experimental program combined with analytical work modelling and simulations belonging to the three key phenomena of the accident chain: release and mixing ignition and combustion. The presented results improve the general understanding of the behavior of LH2 in accidents and provide some design guidelines and engineering tools for safer use of LH2. Recommendations for improvement of current international standards are derived.
Numerical Simulation of Tensile Behavior of Corroded Aluminum Alloy 2024 T3 Considering the Hydrogen Embrittlement
Jan 2018
Publication
A multi-scale modeling approach for simulating the tensile behavior of the corroded aluminum alloy 2024 T3 was developed accounting for both the geometrical features of corrosion damage and the effect of corrosion-induced hydrogen embrittlement (HE). The approach combines two Finite Element (FE) models: a model of a three-dimensional Representative Unit Cell (RUC) representing an exfoliated area and its correspondent hydrogen embrittled zone (HEZ) and a model of the tensile specimen. The models lie at the micro- and macro-scales respectively. The characteristics of the HEZ are determined from measurements of nanoindentation hardness conducted on pre-corroded specimens. Using the model of the RUC the local homogenized mechanical behavior of the corroded material is simulated. Then the behavior of the exfoliated areas is assigned into different areas (elements) of the tensile specimen and final analyses are performed to simulate the tensile behavior of the corroded material. The approach was applied to model specimens after 8 16 and 24 h exposure periods of the Exfoliation Corrosion (EXCO) test. For validation of the approach tensile tests were used. The numerical results show that this approach is suitable for accurately simulating the tensile behavior of pre-corroded experimental specimens accounting for both geometrical features of corrosion damage and corrosion-induced HE.
The Impact of Climate Targets on Future Steel Production – An Analysis Based on a Global Energy System Model
Apr 2020
Publication
This paper addresses how a global climate target may influence iron and steel production technology deployment and scrap use. A global energy system model ETSAP-TIAM was used and a Scrap Availability Assessment Model (SAAM) was developed to analyse the relation between steel demand recycling and the availability of scrap and their implications for steel production technology choices. Steel production using recycled materials has a continuous growth and is likely to be a major route for steel production in the long run. However as the global average of in-use steel stock increases up to the current average stock of the industrialised economies global steel demand keeps growing and stagnates only after 2050. Due to high steel demand levels and scarcity of scrap more than 50% of the steel production in 2050 will still have to come from virgin materials. Hydrogen-based steel production could become a major technology option for production from virgin materials particularly in a scenario where Carbon Capture and Storage (CCS) is not available. Imposing a binding climate target will shift the crude steel price to approximately 500 USD per tonne in the year 2050 provided that CCS is available. However the increased prices are induced by CO2 prices rather than inflated production costs. It is concluded that a global climate target is not likely to influence the use of scrap whereas it shall have an impact on the price of scrap. Finally the results indicate that energy efficiency improvements of current processes will only be sufficient to meet the climate target in combination with CCS. New innovative techniques with lower climate impact will be vital for mitigating climate change.
AC-DC Converters for Electrolyzer Applications: State of the Art and Future Challenges
May 2020
Publication
The main objective of the article is to provide a thorough review of currently used AC-DC converters for alkaline and proton exchange membrane (PEM) electrolyzers in power grid or wind energy conversion systems. Based on the current literature this article aims at emphasizing the advantages and drawbacks of AC-DC converters mainly based on thyristor rectifier bridges and chopper-rectifiers. The analysis is mainly focused on the current issues for these converters in terms of specific energy consumption current ripple reliability efficiency and power quality. From this analysis it is shown that thyristors-based rectifiers are particularly fit for high-power applications but require the use of active and passive filters to enhance the power quality. By comparison the association combination of the chopper-rectifier can avoid the use of bulky active and passive filters since it can improve power quality. However the use of a basic chopper (i.e. buck converter) presents several disadvantages from the reliability energy efficiency voltage ratio and current ripple point of view. For this reason new emerging DC-DC converters must be employed to meet these important issues according to the availability of new power switching devices. Finally based on the authors’ experience in power conversion for PEM electrolyzers a discussion is provided regarding the future challenges that must face power electronics for green hydrogen production based on renewable energy sources.
Multi-Period Planning of Hydrogen Supply Network for Refuelling Hydrogen Fuel Cell Vehicles in Urban Areas
May 2020
Publication
The hydrogen economy refers to an economic and industrial structure that uses hydrogen as its main energy source replacing traditional fossil-fuel-based energy systems. In particular the widespread adoption of hydrogen fuel cell vehicles (HFCVs) is one of the key factors enabling a hydrogen economy and aggressive investment in hydrogen refuelling infrastructure is essential to make large-scale adoption of HFCVs possible. In this study we address the problem of effectively designing a hydrogen supply network for refuelling HFCVs in urban areas relatively far from a large hydrogen production site such as a petrochemical complex. In these urban areas where mass supply of hydrogen is not possible hydrogen can be supplied by reforming city gas. In this case building distributed hydrogen production bases that extract large amounts of hydrogen from liquefied petroleum gas (LPG) or compressed natural gas (CNG) and then supply hydrogen to nearby hydrogen stations may be a cost-effective option for establishing a hydrogen refuelling infrastructure in the early stage of the hydrogen economy. Therefore an optimization model is proposed for effectively deciding when and where to build hydrogen production bases and hydrogen refuelling stations in an urban area. Then a case study of the southeastern area of Seoul known as a commercial and residential center is discussed. A variety of scenarios for the design parameters of the hydrogen supply network are analyzed based on the target of the adoption of HFCVs in Seoul by 2030. The proposed optimization model can be effectively used for determining the time and sites for building hydrogen production bases and hydrogen refuelling stations.
Unusual Hydrogen Implanted Gold with Lattice Contraction at Increased Hydrogen Content
Mar 2021
Publication
The experimental evidence for the contraction of volume of gold implanted with hydrogen at low doses is presented. The contraction of lattice upon the addition of other elements is very rare and extraordinary in the solid-state not only for gold but also for many other solids. To explain the underlying physics the pure kinetic theory of absorption is not adequate and the detailed interaction of hydrogen in the lattice needs to be clarified. Our analysis points to the importance of the formation of hydride bonds in a dynamic manner and explains why these bonds become weak at higher doses leading to the inverse process of volume expansion frequently seen in metallic hydrogen containers.
Dislocation and Twinning Behaviors in High Manganese Steels in Respect to Hydrogen and Aluminum Alloying
Dec 2018
Publication
The dislocation and twinning evolution behaviors in high manganese steels Fe-22Mn-0.6C and Fe-17Mn-1.5Al-0.6C have been investigated under tensile deformation with and without diffusive hydrogen. The notched tensile tests were interrupted once primary cracks were detected using the applied direct current potential drop measurement. In parallel the strain distribution in the vicinity of the crack was characterized by digital image correlation using GOM optical system. The microstructure surrounding the crack was investigated by electron backscatter diffraction. Electron channeling contrast imaging was applied to reveal the evolution of dislocations stacking faults and deformation twins with respect to the developed strain gradient and amount of hydrogen. The results show that the diffusive hydrogen at the level of 26 ppm has a conspicuous effect on initiating stacking faults twin bundles and activating multiple deformation twinning systems in Fe-22Mn-0.6C. Eventually the interactions between deformation twins and grain boundaries lead to grain boundary decohesion in this material. In comparison hydrogen does not obviously affect the microstructure evolution namely the twinning thickness and the amount of activated twinning systems in Fe-17Mn-1.5Al-0.6C. The Al-alloyed grade reveals a postponed nucleation of deformation twins delayed onset of the secondary twinning system and develops finer twinning lamellae in comparison to the Al-free material. These observations explain the improved resistance to hydrogen-induced cracking in Al-alloyed TWIP steels.
A Review of Cleaner Alternative Fuels for Maritime Transportation
Apr 2021
Publication
Environmental regulations have always been an essential component in the natural gas supply chain with recent and greater emphasis on shipping operations. Recently more stringent regulations have been imposed by the International Maritime Organization on global maritime shipping operations. This review explores the challenges and opportunities associated with substituting heavy fuel oils used for maritime transportation with relatively cleaner fuels. First the review considers the feasibility and environmental dimensions of different bunker fuels including liquefied natural gas hydrogen and ammonia. Also the operational viability and optimal conditions for these fuels are examined. Secondly the review considers the entire supply chain with an emphasis on how liquefied natural gas exporters can establish synergies across the supply chain to also deliver the end-product required by customers instead of delivering only liquefied natural gas. Finally measures that can support ship operators to comply with environmental regulations are suggested. The outcomes of this review supports the notion that the demand for alternative fuels will continue to increase as the transportation sector moves towards integrating cleaner fuels to comply with increasing environmental regulations.
Techno-economic Modelling of Water Electrolysers in the Range of Several MW to Provide Grid Services While Generating Hydrogen for Different Applications: A Case Study in Spain Applied to Mobility with FCEVs
Jun 2019
Publication
The use of hydrogen as energy carrier is a promising option to decarbonize both energy and transport sectors. This paper presents an advanced techno-economic model for calculation of optimal dispatch of large-scale multi MW electrolysis plants in order to obtain a more accurate evaluation of the feasibility of business cases related to the supply of this fuel for different end uses combined with grid services' provision. The model is applied to the Spanish case using different scenarios to determine the minimum demand required from the FCEV market so that electrolysis facilities featuring several MW result in profitable business cases. The results show that grid services contribute to the profitability of hydrogen production for mobility given a minimum but considerable demand from FCEV fleets.
Evaluation of the Impact of Green Hydrogen Blending Scenarios in the Italian Gas Network: Optimal Design and Dynamic Simulation of Operation Strategies
Apr 2022
Publication
Blending hydrogen (H2) produced from PEM electrolysis coupled to Renewable Energy Sources (RES) in the existing Natural Gas (NG) network is a promising option for the deep decarbonization of the gas sector. However blending H2 with NG significantly affects the thermophysical properties of the gas mixture changing the gas supply requirements to meet the demand. In this work different scenarios of green hydrogen blending (Blend Ratio BR equal to 5/10/15/20%vol) are analyzed at the national level with different temporal constraints (hour/day/week/month/year) based on real gas demand data in Italy addressing both design requirements (RES and PEM electrolyzer capacity) via Linear Programming (LP) and carrying out dynamic simulations of different operational strategies (constant or variable blend). Although H2/NG blending provides a huge opportunity in terms of deployed H2 volume higher BRs show rapidly increasing design requirements (1.3-1.5 GWe/%vol and 2.5-3 GWe/%vol for PEM electrolyzers and RES capacity respectively) and a significative increase of the total gas mixture volume (0.83 %/%vol) which hinders the CO2 reduction potential (0.37 %/%vol). A variable blend operation strategy (allowing a variation of BR within the analyzed period) allows to balance a variable H2 production from RES. Wider temporal constraints imply several beneficial effects such as relaxing design constraints and avoiding the implementation of an external storage. The Levelized Cost Of Hydrogen (LCOH) is preliminarily estimated at around 7.3 $/kg for yearly scenarios (best-case) although shorter temporal constraints entail significant excess hydrogen which would increase the LCOH if not deployed for other applications.
Numerical Simulation of Solid Oxide Fuel Cells Comparing Different Electrochemical Kinetics
Mar 2021
Publication
Solid oxide fuel cells (SOFCs) produce electricity with high electrical efficiency and fuel flexibility without pollution for example CO2 NOx SOx and particles. Still numerous issues hindered the large‐scale commercialization of fuel cell at a large scale such as fuel storage mechanical failure catalytic degradation electrode poisoning from fuel and air for example lifetime in relation to cost. Computational fluid dynamics (CFD) couples various physical fields which is vital to reduce the redundant workload required for SOFC development. Modeling of SOFCs includes the coupling of charge transfer electrochemical reactions fluid flow energy transport and species transport. The Butler‐Volmer equation is frequently used to describe the coupling of electrochemical reactions with current density. The most frequently used is the activation‐ and diffusion‐controlled Butler‐Volmer equation. Three different electrode reaction models are examined in the study which is named case 1 case 2 and case 3 respectively. Case 1 is activation controlled while cases 2 and 3 are diffusion‐controlled which take the concentration of redox species into account. It is shown that case 1 gives the highest reaction rate followed by case 2 and case 3. Case 3 gives the lowest reaction rate and thus has a much lower current density and temperature. The change of activation overpotential does not follow the change of current density and temperature at the interface of the anode and electrolyte and interface of cathode and electrolyte which demonstrates the non‐linearity of the model. This study provides a reference to build electrochemical models of SOFCs and gives a deep understanding of the involved electrochemistry.
Energy From Waste and the Circular Economy
Jul 2020
Publication
The Energy Research Accelerator (ERA) and the Birmingham Energy Institute have launched a policy commission to examine the state of play barriers challenges and opportunities for Energy from Waste (EfW) to form part of the regional energy circular economy in the Midlands. This policy commission explores the case for regional investment whilst helping shape the regional local government and industry thinking surrounding critical issues such as fuel poverty and poor air quality.
The Challenge
Tackling climate change is one of the most pressing issues of our time. To follow the path for limiting global warming below 2ᵒC set out in the 2015 Paris agreement requires significant reduction in greenhouse gas emissions. The UK has committed to bring all greenhouse gas emissions to net zero by 2050 requiring action at a local regional and national level to transition to a zero carbon economy.
To decarbonise and decentralise the UK’s energy system we must implement technologies that provide energy supply solutions across the UK.
In the Midlands many industrial sites are unable to access supply of affordable clean and reliable energy to meet their demands.
Energy from Waste (EfW) could offer a solution to the Midlands based industrial sites. EfW sites provide affordable secure energy supply solutions that form part of a developing circular economy. EfW reduces our reliance on landfills and obtains the maximum value from our waste streams. There are a number of merging technologies that could potentially play an important role which treats waste as a resource properly integrated into an energy and transport system and fully respects the potential of linking in the circular economy.
Investment into EfW infrastructure in the region could lead to job creation and economic growth and could help provide inward investment needed to redevelop old industrial sites and retiring power stations. However for EfW to be part of a net-zero energy system (either in transition or long-term) technologies and processes are needed that reduce the current carbon emissions burden.
EfW could play a significant role in the net zero carbon transition in the Midlands supplying heat power and green fuels and solve other problems - the region has some of the highest levels of energy/fuel poverty and poor air quality in the UK. The policy commission will help shape the regional local government and industry thinking surrounding this important topic.
Report Recommendations
Recovery Resource Cluster
The EfW policy commission proposes three major areas where it believes that government investment would be highly beneficial
The National Centre for the Circular Economy would analyse material flows throughout the economy down to regional and local levels and develop deep expertise in recycling and EfW technologies. The CCE would also provide expert guidance and support for local authorities as they develop local or regional strategies and planning frameworks.
The R&D Grand Challenge aims to make big advances in small-scale carbon capture technologies in order to turn 100% of CO2 produced through the process of converting waste to energy into useful products. This is very important for areas such as the Midlands which are remoted from depleted oil and gas reservoirs.
The Challenge
Tackling climate change is one of the most pressing issues of our time. To follow the path for limiting global warming below 2ᵒC set out in the 2015 Paris agreement requires significant reduction in greenhouse gas emissions. The UK has committed to bring all greenhouse gas emissions to net zero by 2050 requiring action at a local regional and national level to transition to a zero carbon economy.
To decarbonise and decentralise the UK’s energy system we must implement technologies that provide energy supply solutions across the UK.
In the Midlands many industrial sites are unable to access supply of affordable clean and reliable energy to meet their demands.
Energy from Waste (EfW) could offer a solution to the Midlands based industrial sites. EfW sites provide affordable secure energy supply solutions that form part of a developing circular economy. EfW reduces our reliance on landfills and obtains the maximum value from our waste streams. There are a number of merging technologies that could potentially play an important role which treats waste as a resource properly integrated into an energy and transport system and fully respects the potential of linking in the circular economy.
Investment into EfW infrastructure in the region could lead to job creation and economic growth and could help provide inward investment needed to redevelop old industrial sites and retiring power stations. However for EfW to be part of a net-zero energy system (either in transition or long-term) technologies and processes are needed that reduce the current carbon emissions burden.
EfW could play a significant role in the net zero carbon transition in the Midlands supplying heat power and green fuels and solve other problems - the region has some of the highest levels of energy/fuel poverty and poor air quality in the UK. The policy commission will help shape the regional local government and industry thinking surrounding this important topic.
Report Recommendations
Recovery Resource Cluster
The EfW policy commission proposes three major areas where it believes that government investment would be highly beneficial
- Building a network of local and regional Resource Recovery Clusters
- Creating a National Centre for the Circular Economy
- Launching an R&D Grand Challenge to develop small-scale circular carbon capture technologies.
The National Centre for the Circular Economy would analyse material flows throughout the economy down to regional and local levels and develop deep expertise in recycling and EfW technologies. The CCE would also provide expert guidance and support for local authorities as they develop local or regional strategies and planning frameworks.
The R&D Grand Challenge aims to make big advances in small-scale carbon capture technologies in order to turn 100% of CO2 produced through the process of converting waste to energy into useful products. This is very important for areas such as the Midlands which are remoted from depleted oil and gas reservoirs.
Production of Advanced Fuels Through Integration of Biological, Thermo-Chemical and Power to Gas Technologies in a Circular Cascading Bio-Based System
Sep 2020
Publication
In the transition to a climate neutral future the transportation sector needs to be sustainably decarbonized. Producing advanced fuels (such as biomethane) and bio-based valorised products (such as pyrochar) may offer a solution to significantly reduce greenhouse gas (GHG) emissions associated with energy and agricultural circular economy systems. Biological and thermochemical bioenergy technologies together with power to gas (P2G) systems can generate green renewable gas which is essential to reduce the GHG footprint of industry. However each technology faces challenges with respect to sustainability and conversion efficiency. Here this study identifies an optimal pathway leading to a sustainable bioenergy system where the carbon released in the fuel is offset by the GHG savings of the circular bio-based system. It provides a state-of-the-art review of individual technologies and proposes a bespoke circular cascading bio-based system with anaerobic digestion as the key platform integrating electro-fuels via P2G systems and value-added pyrochar via pyrolysis of solid digestate. The mass and energy analysis suggests that a reduction of 11% in digestate mass flow with the production of pyrochar bio-oil and syngas and an increase of 70% in biomethane production with the utilization of curtailed or constrained electricity can be achieved in the proposed bio-based system enabling a 70% increase in net energy output as compared with a conventional biomethane system. However the carbon footprint of the electricity from which the hydrogen is sourced is shown to be a critical parameter in assessing the GHG balance of the bespoke system.
The Effect of Heat Treatments on the Constituent Materials of a Nuclear Reactor Pressure Vessel in Hydrogen Environment
Jul 2016
Publication
A nuclear reactor pressure vessel (NRPV) wall is formed by two layer of different materials: an inner layer of stainless steel (cladding material) and an outer layer of low carbon steel (base material) which is highly susceptible to corrosion related phenomena. A reduction of the mechanical properties of both materials forming the wall would appear due to the action of the harsh environment causing hydrogen embrittlement (HE) related phenomena. As a result of the manufacturing process residual stresses and strains appear in the NRPV wall thereby influencing the main stage in HE: hydrogen diffusion. A common engineering practice for reducing such states is to apply a tempering heat treatment. In this paper a numerical analysis is carried out for revealing the influence of the heat treatment parameters (tempering temperature and tempering time) on the HE of a commonly used NRPV. To achieve this goal a numerical model of hydrogen diffusion assisted by stress and strain was used considering diverse residual stress-strain states after tempering. This way the obtained hydrogen accumulation during operation time of the NRPV provides insight into the better tempering conditions from the structural integrity point of view.
Indicative Analysis of Blending Hydrogen in Gas Networks
May 2020
Publication
Frontier Economics has been engaged by the Commonwealth Department of the Environment and Energy (now Industry Science Energy and Resources) (the Department) to undertake an indicative analysis of the economics of blending hydrogen in Australian natural gas distribution networks. Our analysis is limited to a specific gas distribution network servicing urban areas of Melbourne.
We have investigated the economics of blending hydrogen in a natural gas distribution network by examining a number of energy supply options including options that involve blending hydrogen. While we consider that these cases we have examined are useful for understanding the economics of hydrogen blending at low rates in Victoria and for understanding the factors that are likely to drive the economics of blending at higher rates or in other regions it cannot be assumed that the results we find for the cases we investigate will necessarily apply in other regions or for blending at other rates. This report should be read as an assessment of the specific cases we have investigated and our findings cannot necessarily be extended to other cases (such as other locations or other rates of blending)"
The full report can be found via the website of the Australian government at this link
We have investigated the economics of blending hydrogen in a natural gas distribution network by examining a number of energy supply options including options that involve blending hydrogen. While we consider that these cases we have examined are useful for understanding the economics of hydrogen blending at low rates in Victoria and for understanding the factors that are likely to drive the economics of blending at higher rates or in other regions it cannot be assumed that the results we find for the cases we investigate will necessarily apply in other regions or for blending at other rates. This report should be read as an assessment of the specific cases we have investigated and our findings cannot necessarily be extended to other cases (such as other locations or other rates of blending)"
The full report can be found via the website of the Australian government at this link
Bibliometric Analysis of Global Trends around Hydrogen Production Based on the Scopus Database in the Period 2011–2021
Dec 2022
Publication
Given the increase in population and energy demand worldwide alternative methods have been adopted for the production of hydrogen as a clean energy source. This energy offers an alternative energy source due to its high energy content and without emissions to the environment. In this bibliometric analysis of energy production using electrolysis and taking into account the different forms of energy production. In this analysis it was possible to evaluate the research trends based on the literature in the Scopus database during the years 2011–2021. The results showed a growing interest in hydrogen production from electrolysis and other mechanisms with China being the country with the highest number of publications and the United States TOP in citations. The trend shows that during the first four years of this study (2011–2014) the average number of publications was 74 articles per year from 2015 to 2021 where the growth is an average of 209 articles the journal that published the most on this topic is Applied Energy followed by Energy contributing with almost 33% in the research area. Lastly the keyword analysis identified six important research points for future discussions which we have termed clusters. The study concludes that new perspectives on clean hydrogen energy generation environmental impacts and social acceptance could contribute to the positive evolution of the hydrogen energy industry.
The Social Dimensions of Moving Away From Gas Cookers and Hobs- Challenges and Opportunities in Transition to Low Carbon Cooking
May 2020
Publication
Heat is one of the UK’s largest energy-consuming and carbon-emitting sectors and potentially the most difficult to decarbonise. The UK’s Clean Growth Strategy identifies that heat decarbonisation in buildings and industry will likely involve shifting away from natural gas to alternative energy vectors like electricity and hydrogen. This will mean transition of existing cooking appliances away from natural gas resulting in social implications that require detailed analysis for optimal transition.
This report investigates the social dimensions of heat decarbonisation in cooking appliances specifically moving away from gas cookers and hobs. It presents a first step in tackling the following questions.
This report investigates the social dimensions of heat decarbonisation in cooking appliances specifically moving away from gas cookers and hobs. It presents a first step in tackling the following questions.
- How are current carbon-intensive cooking technologies part of existing cooking practices and broader social and material structures?
- What are the challenges and opportunities for cooking heat decarbonisation in terms of consumer acceptance carbon and energy reductions and business/market opportunities?
- What interventions are needed to realise policy objectives of heat de-carbonisation?
- The report builds on interviews with BEIS’s long-term heat strategy experts and key external stakeholders together with a review of secondary data on trends in cooking and appliance use in the UK. Further it presents an annotated bibliography of literature on the social implications of heat decarbonisation and sustainable food transitions more broadly. The multidisciplinary review of the literature is structured around Southerton et al.’s (2011) ISM (Individual- Social- and Material-context) framework for a systemic review of the various change-agents required for transition. Finally a comparative review of the social challenges and opportunities identified in the ISM contexts is presented along with the potential policy interventions in each. The report concludes with a list of recommendations in terms of evidence and data gathering; research; policy; and a set of general recommendations for heat decarbonisation policy.
Influence of Pressure, Temperature and Organic Surface Concentration on Hydrogen Wettability of Caprock; Implications for Hydrogen Geo-storage
Sep 2021
Publication
Hydrogen (H2) as a cleaner fuel has been suggested as a viable method of achieving the decarbonization objectives and meeting increasing global energy demand. However successful implementation of a full-scale hydrogen economy requires large-scale hydrogen storage (as hydrogen is highly compressible). A potential solution to this challenge is injecting hydrogen into geologic formations from where it can be withdrawn again at later stages for utilization purposes. The geostorage capacity of a porous formation is a function of its wetting characteristics which strongly influence residual saturations fluid flow rate of injection rate of withdrawal and containment security. However literature severely lacks information on hydrogen wettability in realistic geological and caprock formations which contain organic matter (due to the prevailing reducing atmosphere). We therefore measured advancing (θa) and receding (θr) contact angles of mica substrates at various representative thermo-physical conditions (pressures 0.1-25 MPa temperatures 308–343 K and stearic acid concentrations of 10−9 - 10−2 mol/L). The mica exhibited an increasing tendency to become weakly water-wet at higher temperatures lower pressures and very low stearic acid concentration. However it turned intermediate-wet at higher pressures lower temperatures and increasing stearic acid concentrations. The study suggests that the structural H2 trapping capacities in geological formations and sealing potentials of caprock highly depend on the specific thermo-physical condition. Thus this novel data provides a significant advancement in literature and will aid in the implementation of hydrogen geo-storage at an industrial scale.
Alternative Marine Fuels: Prospects Based on Multi-criteria Decision Analysis Involving Swedish Stakeholders
May 2019
Publication
There is a need for alternative marine fuels in order to reduce the environmental and climate impacts of shipping in the short and long term. This study assesses the prospects for seven alternative fuels for the shipping sector in 2030 including biofuels by applying a multi-criteria decision analysis approach that is based on the estimated fuel performance and on input from a panel of maritime stakeholders and by considering explicitly the influence of stakeholder preferences. Seven alternative marine fuels—liquefied natural gas (LNG) liquefied biogas (LBG) methanol from natural gas renewable methanol hydrogen for fuel cells produced from (i) natural gas or (ii) electrolysis based on renewable electricity and hydrotreated vegetable oil (HVO)—and heavy fuel oil (HFO) as benchmark are included and ranked by ten performance criteria and their relative importance. The criteria cover economic environmental technical and social aspects. Stakeholder group preferences (i.e. the relative importance groups assign to the criteria) influence the ranking of these options. For ship-owners fuel producers and engine manufacturers economic criteria in particular the fuel price are the most important. These groups rank LNG and HFO the highest followed by fossil methanol and then various biofuels (LBG renewable methanol and HVO). Meanwhile representatives from Swedish government authorities prioritize environmental criteria specifically GHG emissions and social criteria specifically the potential to meet regulations ranking renewable hydrogen the highest followed by renewable methanol and then HVO. Policy initiatives are needed to promote the introduction of renewable marine fuels.
Study on Temper Embrittlement and Hydrogen Embrittlement of a Hydrogenation Reactor by Small Punch Test
Jun 2017
Publication
The study on temper embrittlement and hydrogen embrittlement of a test block from a 3Cr1Mo1/4V hydrogenation reactor after ten years of service was carried out by small punch test (SPT) at different temperatures. The SPT fracture energy Esp (derived from integrating the load-displacement curve) divided by the maximum load (Fm) of SPT was used to fit the Esp/Fm versus-temperature curve to determine the energy transition temperature (Tsp) which corresponded to the ductile-brittle transition temperature of the Charpy impact test. The results indicated that the ratio of Esp/Fm could better represent the energy of transition in SPT compared with Esp. The ductile-to-brittle transition temperature of the four different types of materials was measured using the hydrogen charging test by SPT. These four types of materials included the base metal and the weld metal in the as-received state and the base metal and the weld metal in the de-embrittled state. The results showed that there was a degree of temper embrittlement in the base metal and the weld metal after ten years of service at 390 °C. The specimens became slightly more brittle but this was not obvious after hydrogen charging. Because the toughness of the material of the hydrogenation reactor was very good the flat samples of SPT could not characterize the energy transition temperature within the liquid nitrogen temperature. Additionally there was no synergetic effect of temper embrittlement and hydrogen embrittlement found in 3Cr1Mo1/4V steel.
Adopting Hydrogen Direct Reduction for the Swedish Steel Industry: A Technological Innovation System (TIS) Study
Sep 2019
Publication
The Swedish steel industry stands before a potential transition to drastically lower its CO2 emissions using direct hydrogen reduction instead of continuing with coke-based blast furnaces. Previous studies have identified hydrogen direct reduction as a promising option. We build upon earlier efforts by performing a technological innovation system study to systematically examine the barriers to a transition to hydrogen direct reduction and by providing deepened quantitative empirics to support the analysis. We also add extended paper and patent analysis methodology which is particularly useful for identifying actors and their interactions in a technological system. We conclude that while the innovation system is currently focused on such a transition notable barriers remain particularly in coordination of the surrounding technical infrastructure and the issue of maintaining legitimacy for such a transition in the likely event that policies to address cost pressures will be required to support this development.
Environmental Sustainability of Renewable Hydrogen in Comparison with Conventional Cooking Fuels
Jun 2018
Publication
Hydrogen could be used as a ‘cleaner’ cooking fuel particularly in communities that rely on biomass and fossil fuels to reduce local pollution and related health effects. However hydrogen must be produced using sustainable feedstocks and energy sources to ensure that local impacts are not reduced at the expense of other impacts generated elsewhere in the life cycle. To this end this paper evaluates life cycle environmental impacts of renewable hydrogen produced in a proton-exchange membrane electrolyser using solar energy. The aim of the study is to find out if hydrogen produced in this system and used as a cooking fuel is environmentally sustainable in comparison with conventional cooking fuels typically used in developing countries such as liquefied petroleum gas (LPG) charcoal and firewood. The results suggest that hydrogen would reduce the climate change impact by 2.5–14 times to 0.04 kg CO2 eq./MJ compared to firewood (0.10 kg CO2 eq./MJ) and LPG (0.57 kg CO2 eq./MJ). Some other impacts would also be lower by 6%–35 times including depletion of fossil fuels summer smog and health effects from emissions of particulates both locally and across the rest of the life cycle. However some other impacts would increase by 6%–6.7 times such as depletion of metals and freshwater and marine ecotoxicity. These are mainly due to the solar photovoltaic panels used to generate power for the electrolyser. In terms of the local impacts the study suggests that hydrogen would reduce local pollution and related health impacts by 8%–35 times. However LPG is still environmentally a better option than hydrogen for most of the impacts both at the point of use and on a life cycle basis.
Baking Effect on Desorption of Diffusible Hydrogen and Hydrogen Embrittlement on Hot-Stamped Boron Martensitic Steel
Jun 2019
Publication
Recently hot stamping technology has been increasingly used in automotive structural parts with ultrahigh strength to meet the standards of both high fuel efficiency and crashworthiness. However one issue of concern regarding these martensitic steels which are fabricated using a hot stamping procedure is that the steel is highly vulnerable to hydrogen delayed cracking caused by the diffusible hydrogen flow through the surface reaction of the coating in a furnace atmosphere. One way to make progress in understanding hydrogen delayed fractures is to elucidate an interaction for desorption with diffusible hydrogen behavior. The role of diffusible hydrogen on delayed fractures was studied for different baking times and temperatures in a range of automotive processes for hot-stamped martensitic steel with aluminum- and silicon-coated surfaces. It was clear that the release of diffusible hydrogen is effective at higher temperatures and longer times making the steel less susceptible to hydrogen delayed fractures. Using thermal desorption spectroscopy the phenomenon of the hydrogen delayed fracture was attributed to reversible hydrogen in microstructure sites with low trapping energy.
How Hydrogen Can Help Decarbonise the Maritime Sector
Jun 2021
Publication
Hydrogen Europe is the organisation representing the interests of the European hydrogen industry. It fully adheres to the European Union’s target of climate neutrality by 2050 and supports the European Commission’s objectives to develop and integrate more renewable energy sources into the European energy mix.<br/><br/>In December 2015 in Paris a global climate agreement was reached at the UN Climate Change Conference (COP 21). The Paris Agreement is seen as a historic and landmark instrument in climate action. However the agreement is lacking emphasis on international maritime transport and the role that this sector will need to play in contributing to the decarbonisation of the global economy and in striving for a clean planet for all.<br/><br/>Hydrogen hydrogen-based fuels (such as ammonia) and hydrogen technologies offer tremendous potential for the maritime sector<br/>and if properly harnessed can significantly contribute to the decarbonisation and also mitigate the air pollution of the worldwide fleet. Hydrogen Europe will be the catalyst in this process the decarbonisation and also mitigate the air pollution of the worldwide fleet. Hydrogen Europe will be the catalyst in this process.<br/><br/>The pathway towards hydrogen and hydrogenbased fuels for the maritime sector does not come without technological and commercial challenges let alone regulatory barriers.
Prospecting Stress Formed by Hydrogen or Isotope Diffused in Palladium Alloy Cathode
Oct 2018
Publication
The objective of this project is to take into account the mechanical constraints formed by diffusion of hydrogen or tritium in watertight palladium alloy cathode. To know the origin of these it was necessary to discriminating the damaging effects encountered. Effectively hydrogen and isotope induce deformation embrittlement stress corrosion cracking and cathodic corrosion in different regions of cathode. Palladium can be alloyed with silver or yttrium to favourably increase diffusion and reduce these constraints. Effects of electrochemical factors temperature cathode structure adsorbed transient complex of palladium and porous material support are given to estimate and to limit possible damage.
Expectations, Attitudes, and Preferences Regarding Support and Purchase of Eco-friendly Fuel Vehicles
Apr 2019
Publication
This study analyses public expectations attitudes and preferences to support and purchase eco-friendly fuel vehicles. The study used a telephone survey of a sample of residents in Greater Stavanger Norway. Two cluster analyses were conducted to group the individuals based on expectations and attitudes toward eco-friendly fuel vehicles. In addition two multivariate analyses were performed to explore the determinants of support and willingness to purchase eco-friendly fuel vehicles. The study found three components of expectation to support eco-friendly fuel vehicles namely cost comfort and safety. The analysis further found four components to explain attitudes to support eco-friendly fuel vehicles: personal norm pro-technology awareness of priority and environmental degradation. Multivariate analyses confirmed that age gender and the number of cars in the household are likely to influence public preferences to support and purchase eco-friendly fuel vehicles. The results reveal that individuals tend to support the eco-friendly vehicles when the technologies meet their expectations towards cost and safety but the cost expectation is the significant factor that results in the decision to purchase the eco-friendly vehicles. The study also found that the pro-technology attitude has influenced the propensity to support and purchase the eco-friendly fuel vehicles.
Electricity-based Plastics and their Potential Demand for Electricity and Carbon Dioxide
Apr 2020
Publication
In a future fossil-free circular economy the petroleum-based plastics industry must be converted to non-fossil feedstock. A known alternative is bio-based plastics but a relatively unexplored option is deriving the key plastic building blocks hydrogen and carbon from electricity through electrolytic processes combined with carbon capture and utilization technology. In this paper the future demand for electricity and carbon dioxide is calculated under the assumption that all plastic production is electricity-based in the EU by 2050. The two most important input chemicals are ethylene and propylene and the key finding of this paper is that the electricity demand to produce these are estimated to 20 MWh/ton ethylene and 38 MWh/ton propylene and that they both could require about 3 tons of carbon dioxide/ton product. With constant production levels this implies an annual demand of about 800 TWh of electricity and 90 Mton of carbon dioxide by 2050 in the EU. If scaled to the total production of plastics including all input hydrocarbons in the EU the annual demand is estimated to 1600 TWh of electricity and 180 Mton of carbon dioxide. This suggests that a complete shift to electricity-based plastics is possible from a resource and technology point of view but production costs may be 2 to 3 times higher than today. However the long time frame of this paper creates uncertainties regarding the results and how technical economic and social development may influence them. The conclusion of this paper is that electricity-based plastics integrated with bio-based production can be an important option in 2050 since biomass resources are scarce but electricity from renewable sources is abundant.
Power-to-liquid via Synthesis of Methanol, DME or Fischer–Tropsch-fuels: A Review
Jul 2020
Publication
The conversion of H2 and CO2 to liquid fuels via Power-to-Liquid (PtL) processes is gaining attention. With their higher energy densities compared to gases the use of synthetic liquid fuels is particularly interesting in hard-to-abate sectors for which decarbonisation is difficult. However PtL poses new challenges for the synthesis: away from syngas-based continuously run large-scale plants towards more flexible small-scale concepts with direct CO2-utilisation. This review provides an overview of state of the art synthesis technologies as well as current developments and pilot plants for the most prominent PtL routes for methanol DME and Fischer–Tropsch-fuels. It should serve as a benchmark for future concepts guide researchers in their process development and allow a technological evaluation of alternative reactor designs. In the case of power-to-methanol and power-to-FT-fuels several pilot plants have been realised and the first commercial scale plants are planned or already in operation. In comparison power-to-DME is much less investigated and in an earlier stage of development. For methanol the direct CO2 hydrogenation offers advantages through less by-product formation and lower heat development. However increased water formation and lower equilibrium conversion necessitate new catalysts and reactor designs. While DME synthesis offers benefits with regards to energy efficiency operational experience from laboratory tests and pilot plants is still missing. Furthermore four major process routes for power-to-DME are possible requiring additional research to determine the optimal concept. In the case of Fischer–Tropsch synthesis catalysts for direct CO2 utilisation are still in an early stage. Consequently today’s Fischer–Tropsch-based PtL requires a shift to syngas benefiting from advances in co-electrolysis and reverse water-gas shift reactor design.
Synthetic Natural Gas Production from CO2 and Renewable H2: Towards Large-scale Production of Ni–Fe Alloy Catalysts for Commercialization
Apr 2020
Publication
Synthetic natural gas (SNG) is one of the promising energy carriers for the excessive electricity generated from variable renewable energy sources. SNG production from renewable H2 and CO2 via catalytic CO2 methanation has gained much attention since CO2 emissions could be simultaneously reduced. In this study Ni–Fe/(MgAl)Ox alloy catalysts for CO2 methanation were prepared via hydrotalcite precursors using a rapid coprecipitation method. The effect of total metal concentration on the physicochemical properties and catalytic behavior was investigated. Upon calcination the catalysts showed high specific surface area of above 230 m2 g−1. Small particle sizes of about 5 nm were obtained for all catalysts even though the produced catalyst amount was increased by 10 times. The catalysts exhibited excellent space-time yield under very high gas space velocity (34000 h−1) irrespective of the metal concentration. The CO2 conversions reached 73–79% at 300 °C and CH4 selectivities were at 93–95%. Therefore we demonstrated the potential of large-scale production of earth-abundant Ni–Fe based catalysts for CO2 methanation and the Power-to-Gas technology.
Supporting Hydrogen Development in Australia Short Film
Jan 2021
Publication
This short film promotes Geoscience Australia's online and publicly accessible hydrogen data products. The film steps through the functionality of GA's Australian Hydrogen Opportunities Tool (AusH2) and describes the upcoming Hydrogen Economic Fairways Tool which has been created through a collaborative effort with Monash University.
Warm Pre-Strain: Strengthening the Metastable 304L Austenitic Stainless Steel without Compromising Its Hydrogen Embrittlement Resistance
Nov 2017
Publication
Plastic pre-strains were applied to the metastable 304L austenitic stainless steel at both room temperature (20 °C) and higher temperatures (i.e. 50 80 and 100 °C) and then the hydrogen embrittlement (HE) susceptibility of the steel was evaluated by cathodically hydrogen-charging and tensile testing. The 20 °C pre-strain greatly strengthened the steel but simultaneously significantly increased the HE susceptibility of the steel since α′ martensite was induced by the pre-strain causing the pre-existence of α′ martensite which provided “highways” for hydrogen to transport deep into the steel during the hydrogen-charging. Although the warm pre-strains did not strengthen the steel as significantly as the 20 °C pre-strain they retained the HE resistance of the steel. This is because the higher temperatures particularly 80 and 100 °C suppressed the α′ martensite transformation during the pre-straining. Pre-strain at a temperature slightly higher than room temperature has a potential to strengthen the metastable 304L austenitic stainless steel without compromising its initial HE resistance.
Property Optimization in As-Quenched Martensitic Steel by Molybdenum and Niobium Alloying
Apr 2018
Publication
Niobium microalloying is the backbone of modern low-carbon high strength low alloy (HSLA) steel metallurgy providing a favorable combination of strength and toughness by pronounced microstructural refinement. Molybdenum alloying is established in medium-carbon quenching and tempering of steel by delivering high hardenability and good tempering resistance. Recent developments of ultra-high strength steel grades such as fully martensitic steel can be optimized by using beneficial metallurgical effects of niobium and molybdenum. The paper details the metallurgical principles of both elements in such steel and the achievable improvement of properties. Particularly the underlying mechanisms of improving toughness and reducing the sensitivity towards hydrogen embrittlement by a suitable combination of molybdenum and niobium alloying will be discussed.
Clean or Renewable – Hydrogen and Power-to-gas in EU Energy Law
Aug 2020
Publication
Interest in hydrogen as a carbon-neutral energy carrier is on the rise around the globe including in Europe. In particular power-to-gas as a technology to transform electricity to hydrogen is receiving ample attention. This article scrutinises current updates in the energy law framework of the EU to explain the legal pre-conditions for the various possible applications of power-to-gas technology. It highlights the influence of both electricity and gas legislation on conversion storage and transmission of hydrogen and demonstrates why ‘green’ hydrogen might come with certain legal privileges under the Renewable Energy Directive attached to it as opposed to the European Commission’s so-called ‘clean’ hydrogen. The article concludes by advocating for legal system integration in EU energy law namely merging the currently distinct EU electricity and gas law frameworks into one unified EU Energy Act.
Production of Hydrogen and Methane from Lignocellulose Waste by Fermentation. A Review of Chemical Pretreatment for Enhancing the Efficiency of the Digestion Process
May 2020
Publication
In Poland lignocellulose wastes constitute about 43% of municipal waste (∼4 417 Gg). Anaerobic and/or dark fermentation are sustainable methods of lignocellulosic waste-management and contribute greatly to ever increasing demand for energy and products. This paper presents the results of the theoretical potential of methane and hydrogen yields from lignocellulosic wastes. Also state-of-the-art methods in the field of lignocellulose fermentation as well as its development and pretreatment are discussed. The main reason for applying pretreatment is the decomposition (decrystallization) of cellulose and hemicellulose and cleavage of polymers into monomers which may be more easily digested by bacteria in DF and AD fermentation processes. At current price levels the cheapest methods are basic and acidic pretreatments. Acidic pretreatment is very efficient (especially using sulfuric acids) solubilizing up to 80% of lignocellulose but strong acids produce inhibitors and are highly corrosive. Alkaline pretreatment is a competitive and even more efficient (>80%) method to acidic pretreatment especially for some rigid materials that acid cannot solubilize. Oxidative pretreatment is usually expensive but can support the sacharisation process by either alkaline or acidic methods; in the case of NMMO efficiency reaching 82%. Ion-liquid pretreatment is selective (almost 100% sacharisation) but very costly and is too expensive for hydrogen production. The last methods can be profitable if some valuable by-products results. An efficient chemical pretreatment should be preceded by physical comminution e.g. mechanical which is the cheapest one.
Hydrogen Scooter Testing and Verification Program
Nov 2012
Publication
Taiwan stands out globally in the manufacture of scooters. If fuel cell technology could be applied to the scooter Taiwan could gain an advantage in the trend for commercial applications for fct. In 2011 The Bureau of Standards Metrology and Inspection proposed this project “the Demonstration of Hydrogen Fuel Cell Scooters.” Thirty rental fuel cell scooters are to run a long distance. Evaluation during everyday use of the cells performance will be made and reported by the riders. All the evaluations will be put into consideration of future adjustments. The project is to map out a practice route in Taipei and set up a control center to follow progress. The data gathered from the practice project will help examine the performance of fuel cell scooters contributing to the creation of legal drafts and future standards. The Taiwan fuel cell industry chain is complete and the industry possesses the ability to produce key components. Thus it is a potential market in Taiwan. A review of fuel cell development conditions in Taiwan shows that the fuel cell scooters is a niche industry owing to the strength of this technology.
Hydrogen Europe's Position Paper on the Sustainable and Smart Mobility Strategy
Dec 2020
Publication
The document highlights the role of hydrogen in the decarbonisation of the transport sector. It also provides a series of policy recommendations covering all modes of transport hydrogen distribution and infrastructure and hydrogen as a fuel.
Effect of Hot Mill Scale on Hydrogen Embrittlement of High Strength Steels for Pre-Stressed Concrete Structures
Mar 2018
Publication
The presence of a conductive layers of hot-formed oxide on the surface of bars for pre or post-compressing structures can promote localized attacks as a function of pH. The aggressive local environment in the occluded cells inside localized attacks has as consequence the possibility of initiation of stress corrosion cracking. In this paper the stress corrosion cracking behavior of high strength steels proposed for tendons was studied by means of Constant Load (CL) tests and Slow Strain Rate (SSR) tests. Critical ranges of pH for cracking were verified. The promoting role of localized attack was confirmed. Further electrochemical tests were performed on bars in as received surface conditions in order to evaluate pitting initiation. The adverse effect of mill scale was recognized.
Green Hydrogen Cost Reduction
Dec 2020
Publication
Scaling up renewables to meet the 1.5ºC climate goal
As global economies aim to become carbon neutral competitive hydrogen produced with renewables has emerged as a key component of the energy mix. Falling renewable power costs and improving electrolyser technologies could make ""green"" hydrogen cost competitive by 2030 this report finds.
Green hydrogen can help to achieve net-zero carbon dioxide (CO2) emissions in energy-intensive hard-to-decarbonise sectors like steel chemicals long-haul transport shipping and aviation. But production costs must be cut to make it economical for countries worldwide. Green hydrogen currently costs between two and three times more than ""blue"" hydrogen which is produced using fossil fuels in combination with carbon capture and storage (CCS).
This report from the International Renewable Energy Agency (IRENA) outlines strategies to reduce electrolyser costs through continuous innovation performance improvements and upscaling from megawatt (MW) to multi-gigawatt (GW) levels.
Among the findings:
As global economies aim to become carbon neutral competitive hydrogen produced with renewables has emerged as a key component of the energy mix. Falling renewable power costs and improving electrolyser technologies could make ""green"" hydrogen cost competitive by 2030 this report finds.
Green hydrogen can help to achieve net-zero carbon dioxide (CO2) emissions in energy-intensive hard-to-decarbonise sectors like steel chemicals long-haul transport shipping and aviation. But production costs must be cut to make it economical for countries worldwide. Green hydrogen currently costs between two and three times more than ""blue"" hydrogen which is produced using fossil fuels in combination with carbon capture and storage (CCS).
This report from the International Renewable Energy Agency (IRENA) outlines strategies to reduce electrolyser costs through continuous innovation performance improvements and upscaling from megawatt (MW) to multi-gigawatt (GW) levels.
Among the findings:
- Electrolyser design and construction: Increased module size and innovation with increased stack manufacturing have significant impacts on cost. Increasing plant size from 1 MW (typical in 2020) to 20 MW could reduce costs by over a third. Optimal system designs maximise efficiency and flexibility.
- Economies of scale: Increasing stack production with automated processes in gigawatt-scale manufacturing facilities can achieve a step-change cost reduction. Procurement of materials: Scarcity of materials can impede electrolyser cost reduction and scale-up.
- Efficiency and flexibility in operations: Power supply incurs large efficiency losses at low load limiting system flexibility from an economic perspective.
- Industrial applications: Design and operation of electrolysis systems can be optimised for specific applications in different industries. Learning rates: Based on historic cost declines for solar photovoltaics (PV) the learning rates for fuel cells and electrolysers – whereby costs fall as capacity expands – could reach values between 16% and 21%.
- Ambitious climate mitigation: An ambitious energy transition aligned with key international climate goals would drive rapid cost reduction for green hydrogen. The trajectory needed to limit global warming at 1.5oC could make electrolysers an estimated 40% cheaper by 2030.
Developing Community Trust in Hydrogen
Oct 2019
Publication
The report documents current knowledge of the social issues surrounding hydrogen projects. It reviews leading practice stakeholder engagement and communication strategies and findings from focus groups and research activities across Australia.
The full report can be found at this link.
The full report can be found at this link.
Regulatory Mapping for Future Fuels
May 2020
Publication
Australia’s gas infrastructure is currently subject to regulations that were designed for a natural-gas only network system. Future Fuels CRC has released a full report and database of regulations to share exactly how Australia’s current gas regulations can be modernised to enable hydrogen biomethane and other potential future fuels.
This research thoroughly assessed Australia’s current regulatory framework to identify the regulations that will require modernisation to facilitate the use of future fuels within Australia’s energy networks and align them with the goals of Australia’s National Hydrogen Strategy. This study builds on the initial work completed as part of Australia’s National Hydrogen Strategy and creates a comprehensive regulatory map of relevant legislation across the natural gas production and supply chain which may be impacted by the addition of future fuels such as hydrogen and biomethane.
The research was delivered by RMIT University of Sydney and GPA Engineering supported by our industry and government participants APA APGA ATCO AusNet Services ENA Energy Safe Victoria Jemena and the South Australian Government.
The study’s report summarises the key issues and the direction of possible solutions. The study also created a database that holds details of legislation by state and territory as well as Commonwealth legislation and applicable Australian standards. The database is designed to be readily updated as these regulations continue to evolve.
The Australian energy industry and regulators benefit from this study by ensuring that any regulatory changes required for future fuels are identified early so that appropriate regulatory changes can be initiated and delivered. These changes will enable the many highly-regulated pilot projects happening across Australia to expand and develop under a modernised and effective regulatory environment.
You can find the full report on the Future Fuels CRC website here
This research thoroughly assessed Australia’s current regulatory framework to identify the regulations that will require modernisation to facilitate the use of future fuels within Australia’s energy networks and align them with the goals of Australia’s National Hydrogen Strategy. This study builds on the initial work completed as part of Australia’s National Hydrogen Strategy and creates a comprehensive regulatory map of relevant legislation across the natural gas production and supply chain which may be impacted by the addition of future fuels such as hydrogen and biomethane.
The research was delivered by RMIT University of Sydney and GPA Engineering supported by our industry and government participants APA APGA ATCO AusNet Services ENA Energy Safe Victoria Jemena and the South Australian Government.
The study’s report summarises the key issues and the direction of possible solutions. The study also created a database that holds details of legislation by state and territory as well as Commonwealth legislation and applicable Australian standards. The database is designed to be readily updated as these regulations continue to evolve.
The Australian energy industry and regulators benefit from this study by ensuring that any regulatory changes required for future fuels are identified early so that appropriate regulatory changes can be initiated and delivered. These changes will enable the many highly-regulated pilot projects happening across Australia to expand and develop under a modernised and effective regulatory environment.
You can find the full report on the Future Fuels CRC website here
Hydrogen Scaling Up: A Sustainable Pathway for the Global Energy Transition
Nov 2017
Publication
Deployed at scale hydrogen could account for almost one-fifth of total final energy consumed by 2050. This would reduce annual CO2 emissions by roughly 6 gigatons compared to today’s levels and contribute roughly 20% of the abatement required to limit global warming to two degrees Celsius.
On the demand side the Hydrogen Council sees the potential for hydrogen to power about 10 to 15 million cars and 500000 trucks by 2030 with many uses in other sectors as well such as industry processes and feedstocks building heating and power power generation and storage. Overall the study predicts that the annual demand for hydrogen could increase tenfold by 2050 to almost 80 EJ in 2050 meeting 18% of total final energy demand in the 2050 two-degree scenario. At a time when global populations are expected to grow by two billion people by 2050 hydrogen technologies have the potential to create opportunities for sustainable economic growth.
“The world in the 21st century must transition to widespread low carbon energy use” said Takeshi Uchiyamada Chairman of Toyota Motor Corporation and co-chair of the Hydrogen Council. “Hydrogen is an indispensable resource to achieve this transition because it can be used to store and transport wind solar and other renewable electricity to power transportation and many other things. The Hydrogen Council has identified seven roles for hydrogen which is why we are encouraging governments and investors to give it a prominent role in their energy plans. The sooner we get the hydrogen economy going the better and we are all committed to making this a reality.”
Achieving such scale would require substantial investments; approximately US$20 to 25 billion annually for a total of about US$280 billion until 2030. Within the right regulatory framework – including long-term stable coordination and incentive policies – the report considers that attracting these investments to scale the technology is feasible. The world already invests more than US$1.7 trillion in energy each year including US$650 billion in oil and gas US$300 billion in renewable electricity and more than US$300 billion in the automotive industry.
“This study confirms the place of hydrogen as a central pillar in the energy transition and encourages us in our support of its large-scale deployment. Hydrogen will be an unavoidable enabler for the energy transition in certain sectors and geographies. The sooner we make this happen the sooner we will be able to enjoy the needed benefits of Hydrogen at the service of our economies and our societies” said Benoît Potier Chairman and CEO Air Liquide. “Solutions are technologically mature and industry players are committed. We need concerted stakeholder efforts to make this happen; leading this effort is the role of the Hydrogen Council.”
The launch of the new roadmap came during the Sustainability Innovation Forum in the presence of 18 senior members of the Hydrogen led by co-chairs Takeshi Uchiyamada Chairman of Toyota and Benoît Potier Chairman and CEO Air Liquide and accompanied by Prof. Aldo Belloni CEO of The Linde Group Woong-chul Yang Vice Chairman of Hyundai Motor Company and Anne Stevens Board Member of Anglo American. During the launch the Hydrogen Council called upon investors policymakers and businesses to join them in accelerating deployment of hydrogen solutions for the energy transition. It was also announced that Woong-chul Yang of Hyundai Motor Company will succeed Takeshi Uchiyamada of Toyota in the rotating role of the Council’s co-chair and preside the group together with Benoit Potier CEO Air Liquide in 2018. Mr Uchiyamada is planning to return as Co-chairman in 2020 coinciding with the Tokyo Olympic and Paalympic Games an important milestone for showcasing hydrogen society and mobility.
You can download the full report from the Hydrogen Council website here
On the demand side the Hydrogen Council sees the potential for hydrogen to power about 10 to 15 million cars and 500000 trucks by 2030 with many uses in other sectors as well such as industry processes and feedstocks building heating and power power generation and storage. Overall the study predicts that the annual demand for hydrogen could increase tenfold by 2050 to almost 80 EJ in 2050 meeting 18% of total final energy demand in the 2050 two-degree scenario. At a time when global populations are expected to grow by two billion people by 2050 hydrogen technologies have the potential to create opportunities for sustainable economic growth.
“The world in the 21st century must transition to widespread low carbon energy use” said Takeshi Uchiyamada Chairman of Toyota Motor Corporation and co-chair of the Hydrogen Council. “Hydrogen is an indispensable resource to achieve this transition because it can be used to store and transport wind solar and other renewable electricity to power transportation and many other things. The Hydrogen Council has identified seven roles for hydrogen which is why we are encouraging governments and investors to give it a prominent role in their energy plans. The sooner we get the hydrogen economy going the better and we are all committed to making this a reality.”
Achieving such scale would require substantial investments; approximately US$20 to 25 billion annually for a total of about US$280 billion until 2030. Within the right regulatory framework – including long-term stable coordination and incentive policies – the report considers that attracting these investments to scale the technology is feasible. The world already invests more than US$1.7 trillion in energy each year including US$650 billion in oil and gas US$300 billion in renewable electricity and more than US$300 billion in the automotive industry.
“This study confirms the place of hydrogen as a central pillar in the energy transition and encourages us in our support of its large-scale deployment. Hydrogen will be an unavoidable enabler for the energy transition in certain sectors and geographies. The sooner we make this happen the sooner we will be able to enjoy the needed benefits of Hydrogen at the service of our economies and our societies” said Benoît Potier Chairman and CEO Air Liquide. “Solutions are technologically mature and industry players are committed. We need concerted stakeholder efforts to make this happen; leading this effort is the role of the Hydrogen Council.”
The launch of the new roadmap came during the Sustainability Innovation Forum in the presence of 18 senior members of the Hydrogen led by co-chairs Takeshi Uchiyamada Chairman of Toyota and Benoît Potier Chairman and CEO Air Liquide and accompanied by Prof. Aldo Belloni CEO of The Linde Group Woong-chul Yang Vice Chairman of Hyundai Motor Company and Anne Stevens Board Member of Anglo American. During the launch the Hydrogen Council called upon investors policymakers and businesses to join them in accelerating deployment of hydrogen solutions for the energy transition. It was also announced that Woong-chul Yang of Hyundai Motor Company will succeed Takeshi Uchiyamada of Toyota in the rotating role of the Council’s co-chair and preside the group together with Benoit Potier CEO Air Liquide in 2018. Mr Uchiyamada is planning to return as Co-chairman in 2020 coinciding with the Tokyo Olympic and Paalympic Games an important milestone for showcasing hydrogen society and mobility.
You can download the full report from the Hydrogen Council website here
Charpy Impact Properties of Hydrogen-Exposed 316L Stainless Steel at Ambient and Cryogenic Temperatures
May 2019
Publication
316L stainless steel is a promising material candidate for a hydrogen containment system. However when in contact with hydrogen the material could be degraded by hydrogen embrittlement (HE). Moreover the mechanism and the effect of HE on 316L stainless steel have not been clearly studied. This study investigated the effect of hydrogen exposure on the impact toughness of 316L stainless steel to understand the relation between hydrogen charging time and fracture toughness at ambient and cryogenic temperatures. In this study 316L stainless steel specimens were exposed to hydrogen in different durations. Charpy V-notch (CVN) impact tests were conducted at ambient and low temperatures to study the effect of HE on the impact properties and fracture toughness of 316L stainless steel under the tested temperatures. Hydrogen analysis and scanning electron microscopy (SEM) were conducted to find the effect of charging time on the hydrogen concentration and surface morphology respectively. The result indicated that exposure to hydrogen decreased the absorbed energy and ductility of 316L stainless steel at all tested temperatures but not much difference was found among the pre-charging times. Another academic insight is that low temperatures diminished the absorbed energy by lowering the ductility of 316L stainless steel
Prospective Hydrogen Production Regions of Australia
Oct 2019
Publication
There is significant interest in Australia both federally and at the state level to develop a hydrogen production industry. Australia’s Chief Scientist Alan Finkel recently prepared a briefing paper for the COAG Energy Council outlining a road map for hydrogen. It identifies hydrogen has the potential to be a significant source of export revenue for Australia in future years assist with decarbonising Australia’s economy and could establish Australia as a leader in low emission fuel production.
As part of the ongoing investigations into the hydrogen production potential of Australia Geoscience Australia has been commissioned by the Department of Industry Innovation and Science to develop heat maps that show areas with high potential for future hydrogen production. The study is technology agnostic in that it considers hydrogen production via electrolysis using renewable energy sources and also fossil fuel hydrogen coupled with carbon capture and storage (CCS). The heat maps presented in this work are synthesized from the key individual national-scale datasets that are relevant for hydrogen production. In the case of hydrogen from electrolysis renewable energy potential and the availability of water are the most important factors with various infrastructural considerations playing a secondary role. In the case of fossil fuel hydrogen proximity to gas and coal resources water and availability of carbon storage sites are the important parameters that control the heat maps. In this report we present 5 different heat map scenarios reflecting different assumptions in the geospatial analysis and also reflecting to some degree the different projected timeframes for hydrogen production. The first three scenarios pertain to renewable energy and hydrogen There is significant interest in Australia both federally and at the state level to develop a hydrogen production industry. In August 2018 Australia’s Chief Scientist Dr Alan Finkel prepared a briefing paper for the COAG Energy Council outlining a road map for hydrogen. It identifies hydrogen has the potential to be a significant source of export revenue for Australia in future years assist with decarbonising Australia’s economy and could establish Australia as a leader in low emission fuel production.
As part of ongoing investigations into the hydrogen production potential of Australia Geoscience Australia has been engaged by the Department of Industry Innovation and Science to develop maps that show areas with high potential for future hydrogen production. The study is technology agnostic but considers only low carbon production processes. It includes hydrogen production via electrolysis using renewable energy sources (referred to as renewable hydrogen) as well as fossil fuel-derived hydrogen coupled with carbon capture and storage (CCS) (referred to as CCS hydrogen). The maps presented in this work are synthesized from the key individual national-scale datasets that are relevant for hydrogen production. In the case of hydrogen from electrolysis renewable energy potential (from wind solar and hydro resources) and the availability of water are the most important factors while various infrastructure considerations also play a role. In the case of CCS hydrogen proximity to gas and coal resources water and availability of carbon storage sites are the important parameters that control the spatial distribution of potential hydrogen production. In this report we present five different scenarios that reflect key differences in technologies for hydrogen production and the requirements of those technologies. Using geospatial analysis each scenario is translated into a heat map that shows regional trends in potential for hydrogen production based on access to underpinning resources and existing infrastructure.
Three scenarios explore the future potential for renewable hydrogen produced by electrolysis. These demonstrate a high potential for hydrogen production in the future near many Australian coastal areas which is even larger if infrastructure is available to transport renewable power generated from inland areas to the coast. Results also show significant future potential for hydrogen production in inland areas where water is available. The final two scenarios focus on the future potential for CCS hydrogen: a 2030 scenario and a 2050 scenario. A key factor in future CCS hydrogen potential is related to the timeframes for the availability of geological storage resources for CO2.
As part of the ongoing investigations into the hydrogen production potential of Australia Geoscience Australia has been commissioned by the Department of Industry Innovation and Science to develop heat maps that show areas with high potential for future hydrogen production. The study is technology agnostic in that it considers hydrogen production via electrolysis using renewable energy sources and also fossil fuel hydrogen coupled with carbon capture and storage (CCS). The heat maps presented in this work are synthesized from the key individual national-scale datasets that are relevant for hydrogen production. In the case of hydrogen from electrolysis renewable energy potential and the availability of water are the most important factors with various infrastructural considerations playing a secondary role. In the case of fossil fuel hydrogen proximity to gas and coal resources water and availability of carbon storage sites are the important parameters that control the heat maps. In this report we present 5 different heat map scenarios reflecting different assumptions in the geospatial analysis and also reflecting to some degree the different projected timeframes for hydrogen production. The first three scenarios pertain to renewable energy and hydrogen There is significant interest in Australia both federally and at the state level to develop a hydrogen production industry. In August 2018 Australia’s Chief Scientist Dr Alan Finkel prepared a briefing paper for the COAG Energy Council outlining a road map for hydrogen. It identifies hydrogen has the potential to be a significant source of export revenue for Australia in future years assist with decarbonising Australia’s economy and could establish Australia as a leader in low emission fuel production.
As part of ongoing investigations into the hydrogen production potential of Australia Geoscience Australia has been engaged by the Department of Industry Innovation and Science to develop maps that show areas with high potential for future hydrogen production. The study is technology agnostic but considers only low carbon production processes. It includes hydrogen production via electrolysis using renewable energy sources (referred to as renewable hydrogen) as well as fossil fuel-derived hydrogen coupled with carbon capture and storage (CCS) (referred to as CCS hydrogen). The maps presented in this work are synthesized from the key individual national-scale datasets that are relevant for hydrogen production. In the case of hydrogen from electrolysis renewable energy potential (from wind solar and hydro resources) and the availability of water are the most important factors while various infrastructure considerations also play a role. In the case of CCS hydrogen proximity to gas and coal resources water and availability of carbon storage sites are the important parameters that control the spatial distribution of potential hydrogen production. In this report we present five different scenarios that reflect key differences in technologies for hydrogen production and the requirements of those technologies. Using geospatial analysis each scenario is translated into a heat map that shows regional trends in potential for hydrogen production based on access to underpinning resources and existing infrastructure.
Three scenarios explore the future potential for renewable hydrogen produced by electrolysis. These demonstrate a high potential for hydrogen production in the future near many Australian coastal areas which is even larger if infrastructure is available to transport renewable power generated from inland areas to the coast. Results also show significant future potential for hydrogen production in inland areas where water is available. The final two scenarios focus on the future potential for CCS hydrogen: a 2030 scenario and a 2050 scenario. A key factor in future CCS hydrogen potential is related to the timeframes for the availability of geological storage resources for CO2.
Hydrogen Storage in Depleted Gas Reservoirs: A Comprehensive Review
Nov 2022
Publication
Hydrogen future depends on large-scale storage which can be provided by geological formations (such as caverns aquifers and depleted oil and gas reservoirs) to handle demand and supply changes a typical hysteresis of most renewable energy sources. Amongst them depleted natural gas reservoirs are the most cost-effective and secure solutions due to their wide geographic distribution proven surface facilities and less ambiguous site evaluation. They also require less cushion gas as the native residual gases serve as a buffer for pressure maintenance during storage. However there is a lack of thorough understanding of this technology. This work aims to provide a comprehensive insight and technical outlook into hydrogen storage in depleted gas reservoirs. It briefly discusses the operating and potential facilities case studies and the thermophysical and petrophysical properties of storage and withdrawal capacity gas immobilization and efficient gas containment. Furthermore a comparative approach to hydrogen methane and carbon dioxide with respect to well integrity during gas storage has been highlighted. A summary of the key findings challenges and prospects has also been reported. Based on the review hydrodynamics geochemical and microbial factors are the subsurface’s principal promoters of hydrogen losses. The injection strategy reservoir features quality and operational parameters significantly impact gas storage in depleted reservoirs. Future works (experimental and simulation) were recommended to focus on the hydrodynamics and geomechanics aspects related to migration mixing and dispersion for improved recovery. Overall this review provides a streamlined insight into hydrogen storage in depleted gas reservoirs.
Scotland’s Energy Strategy Position Statement
Mar 2021
Publication
This policy statement provides:
An overview of our key priorities for the short to medium-term and then moves on to look at how we have continued to abide by the three key principles set out in Scotland's Energy Strategy published in 2017 in our policy design and delivery. Those principles are:
Separate sections have been included on Maximising Scotland's International Potential in the lead up to the UN Framework Convention on Climate Change Conference of the Parties (COP26) and on Consumers to reflect the challenging economic climate we currently face and to highlight the action being taken by the Scottish Government to ensure the cost of our energy transition does not fall unequally.
This statement provides an overview of our approach to supporting the energy sector in the lead up to COP26 and as we embark on a green economic recovery from the COVID-19 pandemic. It summarises how our recent policy publications such as our Hydrogen Policy Statement Local Energy Policy Statement and Offshore Wind Policy Statement collectively support the delivery of the Climate Change Plan update along with the future findings from our currently live consultations including our draft Heat in Buildings Strategy our Call for Evidence on the future development of the Low Carbon Infrastructure Transition Programme (LCITP) and our consultation on Scottish skills requirements for energy efficiency.
While this statement sets out our comprehensive programme of work across the energy sector the current Energy Strategy (2017) remains in place until any further Energy Strategy refresh is adopted by Ministers. It is at the stage of refreshing Scotland's Energy Strategy where we will embark on a series of stakeholder engagements and carry out the relevant impact assessments to inform our thinking on future policy development.
An overview of our key priorities for the short to medium-term and then moves on to look at how we have continued to abide by the three key principles set out in Scotland's Energy Strategy published in 2017 in our policy design and delivery. Those principles are:
- a whole-system view;
- an inclusive energy transition; and
- a smarter local energy model.
- Skills and Jobs;
- Supporting Local Communities:
- Investment; and
- Innovation
Separate sections have been included on Maximising Scotland's International Potential in the lead up to the UN Framework Convention on Climate Change Conference of the Parties (COP26) and on Consumers to reflect the challenging economic climate we currently face and to highlight the action being taken by the Scottish Government to ensure the cost of our energy transition does not fall unequally.
This statement provides an overview of our approach to supporting the energy sector in the lead up to COP26 and as we embark on a green economic recovery from the COVID-19 pandemic. It summarises how our recent policy publications such as our Hydrogen Policy Statement Local Energy Policy Statement and Offshore Wind Policy Statement collectively support the delivery of the Climate Change Plan update along with the future findings from our currently live consultations including our draft Heat in Buildings Strategy our Call for Evidence on the future development of the Low Carbon Infrastructure Transition Programme (LCITP) and our consultation on Scottish skills requirements for energy efficiency.
While this statement sets out our comprehensive programme of work across the energy sector the current Energy Strategy (2017) remains in place until any further Energy Strategy refresh is adopted by Ministers. It is at the stage of refreshing Scotland's Energy Strategy where we will embark on a series of stakeholder engagements and carry out the relevant impact assessments to inform our thinking on future policy development.
Influence of Hydrogen for Crack Formation during Mechanical Clinching
Jan 2018
Publication
Hydrogen intrudes into the steel during pickling process which is a pre-processing before a joining process promoting crack formation. In a mechanical clinching which is one of joining method in the automotive industry cracks due to large strain sometimes forms. In order to guarantee reliability it is important to clarify the influence of hydrogen on crack formation of the joint. In this study we clarified the influence of hydrogen for the crack formation on the mechanical clinching. Hydrogen charge was carried out using an electrolytic cathode charge. After the charging mechanical clinching was performed. Mechanical clinching was carried out with steel plate and aluminium alloy plate. To clarify the influence of hydrogen mechanical clinching was conducted without hydrogen charring. To investigate the crack formation the test piece was cut and the cut surface was observed. When the joint was broken during the clinching the fracture surface was observed using an optical microscope and an electron microscope. The load-displacement diagram showed that without hydrogen charging the compressive load increased as the displacement increased. On the other hand the compressive load temporarily decreased with high hydrogen charging suggesting that cracks formed at the time. The cut surface observation showed that interlock was formed in both cases with low hydrogen charging and without hydrogen charging. With low hydrogen charging no cracks were formed in the joint. When high hydrogen charging was performed cracks were formed at the joining point. Fracture analysis showed brittle-like fracture surface. These results indicate that hydrogen induces crack formation in the mechanical clinching.
Environmental Degradation Effect of High-Temperature Water and Hydrogen on the Fracture Behavior of Low-Alloy Reactor Pressure Vessel Steels
Dec 2019
Publication
Structural integrity of reactor pressure vessel (RPV) in light water reactors (LWR) is of highest importance regarding operation safety and lifetime. The fracture behaviour of low-alloy RPV steels with different dynamic strain aging (DSA) & environmental assisted cracking (EAC) susceptibilities in simulated LWR environments was evaluated by elastic plastic fracture mechanics tests (EPFM) and by metallo- and fractographic post-test analysis. Exposure to high temperature water (HTW) environments at LWR temperatures revealed only moderated reductions in the fracture initiation and tearing resistance of low alloy RPV steels with high DSA or EAC susceptibility accompanied with a moderate but clear change in fracture morphology which indicates the potential synergies of hydrogen/HTW embrittlement with DSA and EAC under suitable conditions. The most pronounced degradation effects occurred in a) RPV steels with high DSA susceptibility where the fracture initiation and tearing resistance reduction increased with decreasing loading rate and were most pronounced in hydrogenated HTW and b) high sulphur steels with high EAC susceptibility in aggressive occluded crevice environment and with preceding fast EAC crack growth in oxygenated HTW. The moderate effects are due to the low hydrogen availability in HTW together with high density of fine-dispersed hydrogen traps in RPV steels. Stable ductile transgranular tearing by microvoid coalescence was the dominant failure mechanism in all environments with additional varying few % of secondary cracks macrovoids and quasi-cleavage in HTW. The observed behavior suggests a combination of plastic strain localisation by the Hydrogen-enhanced Local Plasticity (HELP) mechanism in synergy with DSA and Hydrogen-enhanced Strain-induced Vacancies (HESIV) mechanism with additional minor contributions of Hydrogen-enhanced Decohesion Embrittlement (HEDE) mechanism.
The Role of the Testing Rate on Small Punch Tests for the Estimation of Fracture Toughness in Hydrogen Embrittlement
Dec 2020
Publication
In this paper different techniques to test notched Small Punch (SPT) samples in fracture conditions in aggressive environments are studied based on the comparison of the micromechanisms at different rates. Pre-embrittled samples subsequently tested in air at rates conventionally employed (0.01 and 0.002 mm/s) are compared to embrittled ones tested in environment at the same rates (0.01 and 0.002 mm/s) and at a very slow rate (5E-5 mm/s). A set of samples tested in environment under a set of constant loads that produce very slow rates completes the experimental results. As a conclusion it is recommended to test SPT notched specimens in environment at very slow rates of around E-6 mm/s when characterizing in Hydrogen Embrittlement (HE) scenarios in order to allow the interaction material-environment to govern the process.
Recent Progress on the Key Materials and Components for Proton Exchange Membrane Fuel Cells in Vehicle Applications
Jul 2016
Publication
Fuel cells are the most clean and efficient power source for vehicles. In particular proton exchange membrane fuel cells (PEMFCs) are the most promising candidate for automobile applications due to their rapid start-up and low-temperature operation. Through extensive global research efforts in the latest decade the performance of PEMFCs including energy efficiency volumetric and mass power density and low temperature startup ability have achieved significant breakthroughs. In 2014 fuel cell powered vehicles were introduced into the market by several prominent vehicle companies. However the low durability and high cost of PEMFC systems are still the main obstacles for large-scale industrialization of this technology. The key materials and components used in PEMFCs greatly affect their durability and cost. In this review the technical progress of key materials and components for PEMFCs has been summarized and critically discussed including topics such as the membrane catalyst layer gas diffusion layer and bipolar plate. The development of high-durability processing technologies is also introduced. Finally this review is concluded with personal perspectives on the future research directions of this area.
Enabling Large-scale Hydrogen Storage in Porous Media – The Scientific Challenges
Jan 2021
Publication
Niklas Heinemann,
Juan Alcalde,
Johannes M. Miocic,
Suzanne J. T. Hangx,
Jens Kallmeyer,
Christian Ostertag-Henning,
Aliakbar Hassanpouryouzband,
Eike M. Thaysen,
Gion J. Strobel,
Cornelia Schmidt-Hattenberger,
Katriona Edlmann,
Mark Wilkinson,
Michelle Bentham,
Stuart Haszeldine,
Ramon Carbonell and
Alexander Rudloff
Expectations for energy storage are high but large-scale underground hydrogen storage in porous media (UHSP) remains largely untested. This article identifies and discusses the scientific challenges of hydrogen storage in porous media for safe and efficient large-scale energy storage to enable a global hydrogen economy. To facilitate hydrogen supply on the scales required for a zero-carbon future it must be stored in porous geological formations such as saline aquifers and depleted hydrocarbon reservoirs. Large-scale UHSP offers the much-needed capacity to balance inter-seasonal discrepancies between demand and supply decouple energy generation from demand and decarbonise heating and transport supporting decarbonisation of the entire energy system. Despite the vast opportunity provided by UHSP the maturity is considered low and as such UHSP is associated with several uncertainties and challenges. Here the safety and economic impacts triggered by poorly understood key processes are identified such as the formation of corrosive hydrogen sulfide gas hydrogen loss due to the activity of microbes or permeability changes due to geochemical interactions impacting on the predictability of hydrogen flow through porous media. The wide range of scientific challenges facing UHSP are outlined to improve procedures and workflows for the hydrogen storage cycle from site selection to storage site operation. Multidisciplinary research including reservoir engineering chemistry geology and microbiology more complex than required for CH4 or CO2 storage is required in order to implement the safe efficient and much needed large-scale commercial deployment of UHSP.
Hydrogen Storage Behavior of Nanocrystalline and Amorphous Mg–Ni–Cu–La Alloys
Sep 2020
Publication
Alloying and structural modification are two effective ways to enhance the hydrogen storage kinetics and decrease the thermal stability of Mg and Mg-based alloys. In order to enhance the characteristics of Mg2Ni-type alloys Cu and La were added to an Mg2Ni-type alloy and the sample alloys (Mg24Ni10Cu2)100−xLax (x = 0 5 10 15 20) were prepared by melt spinning. The influences of La content and spinning rate on the gaseous and electrochemical hydrogen storage properties of the sample alloys were explored in detail. The structural identification carried out by XRD and TEM indicates that the main phase of the alloys is Mg2Ni and the addition of La results in the formation of the secondary phases LaMg3 and La2Mg17. The as-spun alloys have amorphous and nanocrystalline structures and the addition of La promotes glass formation. The electrochemical properties examined by an automatic galvanostatic system show that the samples possess a good activation capability and achieve their maximal discharge capacities within three cycles. The discharge potential characteristics were vastly ameliorated by melt spinning and La addition. The discharge capacities of the samples achieve their maximal values as the La content changes and the discharge capacities always increase with increasing spinning rate. The addition of La leads to a decline in hydrogen absorption capacity but it can effectively enhance the rate of hydrogen absorption. The addition of La and melt spinning significantly increase the hydrogen desorption rate due to the reduced activation energy.
Role of Hydrogen in a Low-Carbon Electric Power System: A Case Study
Jan 2021
Publication
The European Union set a 2050 decarbonization target in the Paris Agreement to reduce carbon emissions by 90–95% relative to 1990 emission levels. The path toward achieving those deep decarbonization targets can take various shapes but will surely include a portfolio of economy-wide low-carbon energy technologies/options. The growth of the intermittent renewable power sources in the grid mix has helped reduce the carbon footprint of the electric power sector. Under the need for decarbonizing the electric power sector we simulated a low-carbon power system. We investigated the role of hydrogen for future electric power systems under current cost projections. The model optimizes the power generation mix economically for a given carbon constraint. The generation mix consists of intermittent renewable power sources (solar and wind) and dispatchable gas turbine and combined cycle units fuelled by natural gas with carbon capture and sequestration as well as hydrogen. We created several scenarios with battery storage options pumped hydro hydrogen storage and demand-side response (DSR). The results show that energy storage replaces power generation and pumped hydro entirely replaces battery storage under given conditions. The availability of pumped hydro storage and demand-side response reduced the total cost as well as the combination of solar photovoltaic and pumped hydro storage. Demand-side response reduces relatively costly dispatchable power generation reduces annual power generation halves the shadow carbon price and is a viable alternative to energy storage. The carbon constrain defines the generation mix and initializes the integration of hydrogen (H2). Although the model rates power to gas with hydrogen as not economically viable in this power system under the given conditions and assumptions hydrogen is important for hard-to-abate sectors and enables sector coupling in a real energy system. This study discusses the potential for hydrogen beyond this model approach and shows the differences between cost optimization models and real-world feasibility.
Experimental Challenges in Studying Hydrogen Absorption in Ultrasmall Metal Nanoparticles
Jun 2016
Publication
Recent advances on synthesis characterization and hydrogen absorption properties of ultrasmall metal nanoparticles (defined here as objects with average size ≤3 nm) are briefly reviewed in the first part of this work. The experimental challenges encountered in performing accurate measurements of hydrogen absorption in Mg- and noble metal-based ultrasmall nanoparticles are addressed. The second part of this work reports original results obtained for ultrasmall bulk-immiscible Pd–Rh nanoparticles. Carbon-supported Pd–Rh nanoalloys in the whole binary chemical composition range have been successfully prepared by liquid impregnation method followed by reduction at 300°C. EXAFS investigations suggested that the local structure of these nanoalloys is partially segregated into Rh-rich core and Pd-rich surface coexisting within the same nanoparticles. Downsizing to ultrasmall dimensions completely suppresses the hydride formation in Pd-rich nanoalloys at ambient conditions contrary to bulk and larger nanosized (5–6 nm) counterparts. The ultrasmall Pd90Rh10 nanoalloy can absorb hydrogen-forming solid solutions under these conditions as suggested by in situ X-ray diffraction (XRD). Apart from this composition common laboratory techniques such as in situ XRD DSC and PCI failed to clarify the hydrogen interaction mechanism: either adsorption on developed surfaces or both adsorption and absorption with formation of solid solutions. Concluding insights were brought by in situ EXAFS experiments at synchrotron: ultrasmall Pd75Rh25 and Pd50Rh50 nanoalloys absorb hydrogen-forming solid solutions at ambient conditions. Moreover the hydrogen solubility in these solid solutions is higher with increasing Pd content and this trend can be understood in terms of hydrogen preferential occupation in the Pd-rich regions as suggested by in situ EXAFS. The Rh-rich nanoalloys (Pd25Rh75 and Pd10Rh90) only adsorb hydrogen on the developed surface of ultrasmall nanoparticles. In summary in situ characterization techniques carried out at large-scale facilities are unique and powerful tools for in-depth investigation of hydrogen interaction with ultrasmall nanoparticles at local level.
Features of the Hydrogen-Assisted Cracking Mechanism in the Low-Carbon Steel at Ex- and In-situ Hydrogen Charging
Dec 2018
Publication
Hydrogen embrittlement has been intensively studied in the past. However its governing mechanism is still under debate. Particularly the details of the formation of specific cleavage-like or quasi-cleavage fracture surfaces related to hydrogen embrittled steels are unclear yet. Recently it has been found that the fracture surface of the hydrogen charged and tensile tested low-carbon steel exhibits quasi-cleavage facets having specific smoothly curved surface which is completely different from common flat cleavage facets. In the present contribution we endeavor to shed light on the origin of such facets. For this purpose the notched flat specimens of the commercial low carbon steel were tensile tested using ex- and in-situ hydrogen charging. It is found that in the ex-situ hydrogen charged specimens the cracks originate primarily inside the specimen bulk and expand radially form the origin to the specimen surface. This process results in formation of “fisheyes” – the round-shape areas with the surface composed of curved quasi-cleavage facets. In contrast during tensile testing with in-situ hydrogen charging the cracks initiate from the surface and propagate to the bulk. This process results in the formation of the completely brittle fracture surface with the quasi-cleavage morphology - the same as that in fisheyes. The examination of the side surface of the in-situ hydrogen charged specimens revealed the straight and S-shaped sharp cracks which path is visually independent of the microstructure and crystallography but is strongly affected by the local stress fields. Nano-voids are readily found at the tips of these cracks. It is concluded that the growth of such cracks occurs by the nano-void coalescence mechanism and is responsible for the formation of fisheyes and smoothly curved quasi-cleavage facets in hydrogen charged low-carbon steel.
Recent Advancements in Chemical Looping Water Splitting for the Production of Hydrogen
Oct 2016
Publication
Chemical looping water splitting or chemical looping hydrogen is a very promising technology for the production of hydrogen. In recent years extensive research has enabled remarkable leaps towards a successful integration of the chemical looping technology into a future hydrogen infrastructure. Progress has been reported with iron based oxygen carriers for stable hydrogen production capacity over consecutive cycles without significant signs of degradation. The high stability improvements were achieved by adding alien metal oxides or by integrating the active component into a mineral structure which offers excellent resistance towards thermal stress. Prototype systems from small μ-systems up to 50 kW have been operated with promising results. The chemical looping water splitting process was broadened in terms of its application area and utilization of feedstocks using a variety of renewable and fossil resources. The three-reactor system was clearly advantageous due to its flexibility heat integration capabilities and possibility to produce separate pure streams of hydrogen CO2 and N2. However two-reactor and single fixed-bed reactor systems were successfully operated as well. This review aims to survey the recently presented literature in detail and systematically summarize the gathered data.
Strain Rate Sensitivity of Microstructural Damage Evolution in a Dual-Phase Steel Pre-Charged with Hydrogen
Dec 2018
Publication
We evaluated the strain rate sensitivity of the micro-damage evolution behavior in a ferrite/martensite dual-phase steel. The micro-damage evolution behavior can be divided into three regimes: damage incubation damage arrest and damage growth. All regimes are associated with local deformability. Thus the total elongation of DP steels is determined by a combination of plastic damage initiation resistance and damage growth arrestability. This fact implies that hydrogen must have a critical effect on the damage evolution because hydrogen enhances strain localization and lowers crack resistance. In this context the strain rate must be an important factor because it affects the time for microstructural hydrogen diffusion/segregation at a specific microstructural location or at the damage tip. In this study tensile tests were carried out on a DP steel with different strain rates of 10− 2 and 10− 4 s−1. We performed the damage quantification microstructure characterization and fractography. Specifically the quantitative data of the damage evolution was analyzed using the classification of the damage evolution regimes in order to separately elucidate the effects of the hydrogen on damage initiation resistance and damage arrestability. In this study we obtained the following conclusions with respect to the strain rate. Lowering the strain rate increased the damage nucleation rate at martensite and reduced the critical strain for fracture through shortening the damage arrest regime. However the failure occurred via ductile modes regardless of strain rate.
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