Publications

Heat flux on walls from under-expanded H2/AIR jet flames have been numerically investigated. The thermal behaviour of a plate close to different under-expanded jet flames has been compared with rear-face plate temperature measurements. In this study two straight nozzles with millimetric diameter were selected with H2 reservoir pressure in a range from 2 to 10 bar. The CFD study of these two quite different horizontal jet flames employs the Large Eddy Simulation (LES) formalism to capture the turbulent flame-wall interaction. The results demonstrated a good agreement with experimental wall heat fluxes computed from plate temperature measurements. The present study assesses the prediction capability of LES for flame-wall heat transfer.

The subject of this study is the analysis of influence of capillary threshold pressure and injection well location on the dynamic CO2 and H2 storage capacity for the Lower Jurassic reservoir of the Sierpc structure from central Poland. The results of injection modeling allowed us to compare the amount of CO2 and H2 that the considered structure can store safely over a given time interval. The modeling was performed using a single well for 30 different locations considering that the minimum capillary pressure of the cap rock and the fracturing pressure should not be exceeded for each gas separately. Other values of capillary threshold pressure for CO2 and H2 significantly affect the amount of a given gas that can be injected into the reservoir. The structure under consideration can store approximately 1 Mt CO2 in 31 years while in the case of H2 it is slightly above 4000 tons. The determined CO2 storage capacity is limited; the structure seems to be more prospective for underground H2 storage. The CO2 and H2 dynamic storage capacity maps are an important element of the analysis of the use of gas storage structures. A much higher fingering effect was observed for H2 than for CO2 which may affect the withdrawal of hydrogen. It is recommended to determine the optimum storage depth particularly for hydrogen. The presented results important for the assessment of the capacity of geological structures also relate to the safety of use of CO2 and H2 underground storage space.

In the face of increasing demand for hydrogen a feasibility study is conducted on its production by using Renewable Energy Resources (RERs) especially from wind and solar sources with the latter preferring photovoltaic technology. The analysis performed is based on climate data for the Province of Brindisi Apulia Italy. The various types of electrolyzers will be analyzed ultimately choosing the one that best suits the case study under consideration. The technical aspect of the land consumption for RER exploitation until 2050 is analyzed for the Italian case of study and for the Apulia Region. For both the 200 MW and 100 MW RER Power Plants an economic analysis is carried out on the opportunities for using hydrogen. In the last part of the economic analysis the trade-off between the high specific investment cost and the Capacity Factor of Wind technologies is also investigated. The results show the affordability of building high-scale Wind Farms harnessing the existing scale economies. The lowest Hydrogen selling price is achieved by the 200 MW Wind Farms equal to 222 €/MWh against 232 €/MWh of the 200 MW Photovoltaic (PV) Farm. Finally the feasibility analysis considers also the greenhouse gas emission reduction by including in the economic analysis the carbon dioxide (CO2) Average Auction Clearing Price leading for the 200 MW Wind Farms to a hydrogen selling price equal to 191.2 €/MWh against 201 €/MWh of the 200 MW Photovoltaic Farm.

Underground Hydrogen Storage (UHS) provides a large-scale and safe solution to balance the fluctuations in energy production from renewable sources and energy consumption but requires a proper and detailed characterization of the candidate reservoirs. The scope of this study was to estimate the hydrogen diffusion coefficient for real caprock samples from two natural gas storage reservoirs that are candidates for underground hydrogen storage. A significant number of adsorption/desorption tests were carried out using a Dynamic Gravimetric Vapor/Gas Sorption System. A total of 15 samples were tested at the reservoir temperature of 45 °C and using both hydrogen and methane. For each sample two tests were performed with the same gas. Each test included four partial pressure steps of sorption alternated with desorption. After applying overshooting and buoyancy corrections the data were then interpreted using the early time approximation of the solution to the diffusion equation. Each interpretable partial pressure step provided a value of the diffusion coefficient. In total more than 90 estimations of the diffusion coefficient out of 120 partial pressure steps were available allowing a thorough comparison between the diffusion of hydrogen and methane: hydrogen in the range of 1 × 10−10 m2 /s to 6 × 10−8 m2 /s and methane in the range of 9 × 10−10 m2 /s to 2 × 10−8 m2 /s. The diffusion coefficients measured on wet samples are 2 times lower compared to those measured on dry samples. Hysteresis in hydrogen adsorption/desorption was also observed.

Hydrogen-diesel dual direct-injection (H2DDI) engines present a promising pathway towards cleaner and more efficient transportation. In this study hydrogen split injection strategies were explored in an automotive-size single-cylinder compression ignition (CI) engine with a focus on varying the injection timings and energy fractions. The engine was operated at an intermediate load with fixed combustion phasing through adjustments of pilot diesel injection timing. An energy substitution principle guided the variation in energy fraction between the two hydrogen injections and then diesel injection while keeping the total energy input constant. The findings demonstrate that early first hydrogen injection timings lead to characteristics indicative of premixed combustion reflecting a high homogeneity of the hydrogen-air mixture. In contrast hydrogen stratification levels were predominantly influenced by later second injection timings with mixing-controlled combustion behaviour apparent for very late injections near top dead centre or when the second hydrogen injection held high energy fractions which led to decreased nitrogen oxides (NOx: NO and NO2) emissions. The carbon dioxide (CO2) emissions did not show high sensitivity to the hydrogen split injection strategies exhibiting about 77 % reduction compared to the diesel baseline due primarily to increased hydrogen energy fraction of up to 90 %

Fueling and defueling of hydrogen composite tanks is an important issue for the safe handling of hydrogen. To prevent temperature rise during refuelling (maximum allowed T=+85°C) the rate of fueling must be carefully controlled. Using Computational Fluid Dynamics (CFD) we simulate the temperature and velocity distribution inside the tank during these processes including cases where thermal stratification occurs. Simulations of two tank configurations with tilted injectors are presented along with experimental data validation. A model is proposed to account for the thermal inertia of the thermocouples making it possible to compare more reliably CFD results with experimental measurements.

The glass industry is part of the energy-intensive industry with most of the energy needed to melt the raw materials. To produce glass temperatures between 1000 and 1600 °C are necessary. Presently mostly fossil natural gas is the dominant energy source. As direct electrification is not always possible in this paper a Life Cycle Assessment (LCA) for specialty glass production is conducted where the conventional fossil-based reference process is compared to a hydrogen-fired furnace. This hydrogen can be produced on-site in an water electrolyzer using not only the hydrogen for the combustion but also the produced oxygen. Hydrogen can be produced alternatively off-site in a large scale electrolyzer to facilitate economy of scale. For the transport and distribution of this hydrogen different options are available. A rather new option are liquid organic hydrogen carriers (LOHC) which bind the hydrogen in a chemical substance. However temperatures around 300 °C are necessary to separate the hydrogen from the LOHC after transport. At the glass trough waste heat is available at the required temperature level to facilitate the dehydrogenation. The comparison is completed by the production of off-site hydrogen transported to the glass trough as conventional liquefied hydrogen in cooling tanks by truck or in hydrogen pipelines. In this assessment to power the electrolyzers the national grid mix of Germany is used. A time frame from 2020 till 2050 and its changing energy system towards defossilisation is analyzed. Regarding climate change on-site hydrogen production causes the least impact for specialty glass production in 2050. However negative trade-offs for other environmental impact categories e.g. Metal depletion are recorded.

Hydrogen (H2) is widely viewed as critical to the decarbonization of industry and transportation. Water electrolysis powered by renewable electricity commonly referred to as green H2 can be used to generate H2 with low carbon dioxide emissions. Herein we analyze the critical mineral and energy demands associated with green H2 production under three different hypothetical future demand scenarios ranging from 100–1000 Mtpa H2. For each scenario we calculate the critical mineral demands required to build water electrolyzers (i.e. electrodes and electrolyte) and to build dedicated or additional renewable electricity sources (i.e. wind and solar) to power the electrolyzers. Our analysis shows that scaling electrolyzer and renewable energy technologies that use platinum group metals and rare earth elements will likely face supply constraints. Specifically larger quantities of lanthanum yttrium or iridium will be needed to increase electrolyzer capacity and even more neodymium silicon zinc molybdenum aluminum and copper will be needed to build dedicated renewable electricity sources. We find that scaling green H2 production to meet projected netzero targets will require ~24000 TWh of dedicated renewable energy generation which is roughly the total amount of solar and wind projected to be on the grid in 2050 according to some energy transition models. In summary critical mineral constraints may hinder the scaling of green H2 to meet global net-zero emissions targets motivating the need for the research and development of alternative lowemission methods of generating H2

As global efforts intensify to transition toward cleaner and more sustainable energy sources the blending of hydrogen with natural gas emerges as a promising strategy to reduce carbon emissions and enhance energy security. This study employs a systematic approach to assess the economic viability of hydrogen blending considering factors such as gas costs and heat values. Various hydrogen blending scenarios are analyzed to determine the optimal blend ratios taking into account both technical feasibility and economic considerations. The study discusses potential economic benefits challenges and regulatory implications associated with the widespread adoption of hydrogen–natural gas mixtures. Furthermore the study explores the impact of this integration on existing natural gas infrastructure exploring the potential for enhanced energy storage and delivery. The findings of this research contribute valuable insights to policymakers industry stakeholders and researchers engaged in the ongoing energy transition by providing a nuanced understanding of the economic dimensions of hydrogen blending within the natural gas sector.

This study investigates methods for reducing air pollution in the shipping sector particularly in port areas. The study examines the use of fuel cells as an alternative to diesel generators. Environmental pollution at ports remains a critical issue so using fuel cells as an alternative to conventional energy systems warrants further research. This study compares commercial fuel cell types that can be used on a case study very large crude carrier (VLCC) vessel specifically although the technology is applicable to other vessels and requirements. Seven different fuel cell types were ranked based on five criteria to accomplish this. The proton-exchange membrane cell type was found to be the most suitable fuel cell type for the case study vessel. Based on the input fuel ammonia-based hydrogen storage has been identified as the most promising option along with using an ammonia reforming unit to produce pure hydrogen. Furthermore this study provides an integrated fuel cell module and highlights the economic environmental and maintenance aspects of implementing the proton-exchange membrane fuel cell module for this case study. It also calculates the required space as a crucial constraint of implementing fuel cell technology at sea.

The on-board hydrogen storage of mobile applications is a key area of global industrial transformation to hydrogen technology. The research work provides an overview about the principle of hydrogen fuel cell vehicles with a focus on the widespread on-board hydrogen storage technologies. In this work type IV composite pressure vessels in particular are reviewed. The key challenges of polymeric liners are deeply investigated and liner collapse was identified as a critical failure of type IV vessels. Different factors of liner collapse were categorized and relevant material properties - such as permeability physical characteristics and surface properties - were explained in more detail to lay the foundation for further research on high barrier durable polymeric liner materials.

This paper uses a whole-system approach to examine different strategies related to the future role of the gas grid in a low-carbon heat system. A novel model of integrated gas electricity and heat systems HEGIT is used to investigate four key sets of scenarios for the future of the gas grid using the UK as a case study: (a) complete electrification of heating; (b) conversion of the existing gas grid to deliver hydrogen; (c) a hybrid heat pump system; and (d) a greener gas grid. Our results indicate that although the infrastructure requirements the fuel or resource mix and the breakdown of costs vary significantly over the complete electrification to complete conversion of the gas grid to hydrogen spectrum the total system transition cost is relatively similar. This reduces the significance of total system cost as a guiding factor in policy decisions on the future of the gas grid. Furthermore we show that determining the roles of low-carbon gases and electrification for decarbonising heating is better guided by the trade-offs between short- and long-term energy security risks in the system as well as trade-offs between consumer investment in fuel switching and infrastructure requirements for decarbonising heating. Our analysis of these trade-offs indicates that although electrification of heating using heat pumps is not the cheapest option to decarbonise heat it has clear co-benefits as it reduces fuel security risks and dependency on carbon capture and storage infrastructure. Combining different strategies such as grid integration of heat pumps with increased thermal storage capacity and installing hybrid heat pumps with gas boilers on the consumer side are demonstrated to effectively moderate the infrastructure requirements consumer costs and reliability risks of widespread electrification. Further reducing demand on the electricity grid can be accomplished by complementary options at the system level such as partial carbon offsetting using negative emission technologies and partially converting the gas grid to hydrogen.

The need to reduce the dependency of chemicals on fossil fuels has recently motivated the adoption of renewable energies in those sectors. In addition due to a growing population the treatment and disposition of residual biomass from agricultural processes such as sugar cane and orange bagasse or even from human waste such as sewage sludge will be a challenge for the next generation. These residual biomasses can be an attractive alternative for the production of environmentally friendly fuels and make the economy more circular and efficient. However these raw materials have been hitherto widely used as fuel for boilers or disposed of in sanitary landfills losing their capacity to generate other by-products in addition to contributing to the emissions of gases that promote global warming. For this reason this work analyzes and optimizes the biomass-based routes of biochemical production (namely hydrogen and ammonia) using the gasification of residual biomasses. Moreover the capture of biogenic CO2 aims to reduce the environmental burden leading to negative emissions in the overall energy system. In this context the chemical plants were designed modeled and simulated using Aspen plus™ software. The energy integration and optimization were performed using the OSMOSE Lua Platform. The exergy destruction exergy efficiency and general balance of the CO2 emissions were evaluated. As a result the irreversibility generated by the gasification unit has a relevant influence on the exergy efficiency of the entire plant. On the other hand an overall negative emission balance of −5.95 kgCO2/kgH2 in the hydrogen production route and −1.615 kgCO2/kgNH3 in the ammonia production route can be achieved thus removing from the atmosphere 0.901 tCO2/tbiomass and 1.096 tCO2/tbiomass respectively.

The transition to clean electricity generation is a crucial focus for achieving the current objectives of economy decarbonization. The Balearic Archipelago faces significant environmental economic and social challenges in shifting from a predominantly fossil fuel-based economy to one based on renewable sources. This study proposes implementing a renewable energy mix and decarbonizing the economy of the Balearic Islands by 2040. The proposed system involves an entirely renewable generation system with interconnections between the four Balearic islands and the Spanish mainland grid via a 650 MW submarine cable. This flexible electrical exchange can cover approximately 35% of the peak demand of 1900 MW. The scenario comprises a 6 GWp solar photovoltaic system a wind system of under 1.2 GWp and a 600 MW biomass system as generation sub-systems. A vanadium redox flow battery sub-system with a storage capacity of approximately 21 GWh and 2.5 GWp power is available to ensure system manageability. This system’s levelized electricity cost (LCOE) is around 13.75 cEUR/kWh. The design also incorporates hydrogen as an alternative for difficult-to-electrify uses achieving effective decarbonization of all final energy uses. A production of slightly over 5 × 104 tH2 per year is required with 1.7 GW of electrolyzer power using excess electricity and water resources. The system enables a significant level of economy decarbonization although it requires substantial investments in both generation sources and storage.

Urban population and the trend towards online commerce leads to an increase in delivery solution in cities. The growth of the transport sector is very harmful to the environment being responsible for approximately 40% of greenhouse gas emissions in the European Union. The problem is aggravated when transporting perishable foodstuffs as the vehicle propulsion engine (VPE) must power not only the vehicle but also the refrigeration unit. This means that the VPE must be running continuously both on the road and stationary (during delivery) as the cold chain must be preserved. The result is costly (high fuel consumption) and harmful to the environment. At present refrigerated transport does not support full-electric solutions due to the high energy consumption required which motivates the work presented in this article. It presents a turnkey solution of a hydrogen-powered refrigeration system (HPRS) to be integrated into standard light trucks and vans for short-distance food transport and delivery. The proposed solution combines an air-cooled polymer electrolyte membrane fuel cell (PEMFC) a lithium-ion battery and low-weight pressurised hydrogen cylinders to minimise cost and increase autonomy and energy density. In addition for its implementation and integration all the acquisition power and control electronics necessary for its correct management have been developed. Similarly an energy management system (EMS) has been developed to ensure continuity and safety in the operation of the electrical system during the working day while maximizing both the available output power and lifetime of the PEMFC. Experimental results on a real refrigerated light truck provide more than 4 h of autonomy in intensive intercity driving profiles which can be increased if necessary by simply increasing the pressure of the stored hydrogen from the current 200 bar to whatever is required. The correct operation of the entire HPRS has been experimentally validated in terms of functionality autonomy and safety; with fuel savings of more than 10% and more than 3650 kg of CO2/ year avoided.

As the global market develops for green hydrogen and ammonia derived from renewable electricity the bulk transmission of hydrogen and ammonia from production areas to demand-intensive consumption areas will increase. Repurposing existing infrastructure may be economically and technically feasible but increases in supply and demand will necessitate new developments. Bulk transmission of hydrogen and ammonia may be effected by dedicated pipelines or liquefied fuel tankers. Transmission of electricity using HVDC lines to directly power electrolysers producing hydrogen near the demand markets is another option. This paper presents and validates detailed cost models for newly-built dedicated offshore transmission methods for green hydrogen and ammonia and carries out a techno-economic comparison over a range of transmission distances and production volumes. New pipelines are economical for short distances while new HVDC interconnectors are suited to medium-large transmission capacities over a wide range of distances and liquefied gas tankers are best for long distances.

Safety risk and reliability issues are vital to ensure the continuous and profitable operation of hydrogen technologies. Quantitative risk assessment (QRA) has been used to enable the safe deployment of engineering systems especially hydrogen fueling stations. However QRA studies require reliability data which are essential to collect to make the studies as realistic and relevant as possible. These data are currently lacking and data from other industries such as oil and gas are used in hydrogen system QRAs. This may lead to inaccurate results since hydrogen fueling stations have differences in physical properties system design and operational parameters when compared to other fueling stations thus necessitating new data sources are necessary to capture the effects of these differences. To address this gap we developed a structure for a hydrogen component reliability database (HyCReD) [1] which could be used to generate reliability data to be used in QRA studies. In this paper we demonstrate populating the HyCReD database with information extracted from new narrative reports on hydrogen fueling station incidents specifically focused on the dispensing processes. We analyze five new events and demonstrate the feasibility of populating the database and types of meaningful insights that can be obtained at this stage.

This current article discusses the technoeconomics (TE) of hydrogen generation transportation compression and storage in the Australian context. The TE analysis is important and a prerequisite for investment decisions. This study selected the Australian context due to its huge potential in green hydrogen but the modelling is applicable to other parts of the world adjusting the price of electricity and other utilities. The hydrogen generation using the most mature alkaline electrolysis (AEL) technique was selected in the current study. The results show that increasing temperature from 50 to 90 ◦C and decreasing pressure from 13 to 5 bar help improve electrolyser performance though pressure has a minor effect. The selected range for performance parameters was based on the fundamental behaviour of water electrolysers supported with literature. The levelised cost of hydrogen (LCH2 ) was calculated for generation compression transportation and storage. However the majority of the LCH2 was for generation which was calculated based on CAPEX OPEX capital recovery factor hydrogen production rate and capacity factor. The LCH2 in 2023 was calculated to be 9.6 USD/kgH2 using a base-case solar electricity price of 65–38 USD/MWh. This LCH2 is expected to decrease to 6.5 and 3.4 USD/kgH2 by 2030 and 2040 respectively. The current LCH2 using wind energy was calculated to be 1.9 USD/kgH2 lower than that of solar-based electricity. The LCH2 using standalone wind electricity was calculated to be USD 5.3 and USD 2.9 in 2030 and 2040 respectively. The LCH2 predicted using a solar and wind mix (SWM) was estimated to be USD 3.2 compared to USD 9.6 and USD 7.7 using standalone solar and wind. The LCH2 under the best case was predicted to be USD 3.9 and USD 2.1 compared to USD 6.5 and USD 3.4 under base-case solar PV in 2030 and 2040 respectively. The best case SWM offers 33% lower LCH2 in 2023 which leads to 37% 39% and 42% lower LCH2 in 2030 2040 and 2050 respectively. The current results are overpredicted especially compared with CSIRO Australia due to the higher assumption of the renewable electricity price. Currently over two-thirds of the cost for the LCH2 is due to the price of electricity (i.e. wind and solar). Modelling suggests an overall reduction in the capital cost of AEL plants by about 50% in the 2030s. Due to the lower capacity factor (effective energy generation over maximum output) of renewable energy especially for solar plants a combined wind- and solar-based electrolysis plant was recommended which can increase the capacity factor by at least 33%. Results also suggest that besides generation at least an additional 1.5 USD/kgH2 for compression transportation and storage is required.

Because of hydrogen's low energy density hydrogen storage is a critical component of the hydrogen economy particularly when large-scale and flexible hydrogen utilization is required. There is a sense of urgency to develop hydrogen geological storage projects to support large-scale yet flexible hydrogen utilization. This study aims to answer questions not yet resolved in the research literature discussing the valuation of hydrogen geological storage options for commercial development. This study establishes a net present value (NPV) evaluation framework for geological hydrogen storage that integrates the updated techno-economic analysis and market-based operations. The capital asset pricing model (CAPM) and the related finance theories are applied to determine the risk-adjusted discount rate in building the NPV evaluation framework. The NPV framework has been applied to two geological hydrogen storage projects a single-turn storage serving downstream transportation seasonal demand versus a multiturn storage as part of an integrated renewables-based hydrogen energy system providing peak electric load. From the NPV framework both projects have positive NPVs $46 560 632 and $12 457 546 respectively and International Rate of Return (IRR) values which are higher than the costs of capital. The NPV framework is also applied to the sensitivity analysis and shows that the hydrogen price spread between withdrawal and injection prices site development and well costs are the top three factors that impact both NPV and IRR the most for both projects. The established NPV framework can be used for project risk management by discovering the key cost drivers for the storage assets.

Hydrogen leakage and explosion accidents have obvious dangers ambiguity of accident information and urgency of decision-making time. These characteristics bring challenges to the optimization of emergency alternatives for such accidents. Effective emergency decision making is crucial to mitigating the consequences of accidents and minimizing losses and can provide a vital reference for emergency management in the field of hydrogen energy. An improved VIKOR emergency alternatives optimization method is proposed based on the combination of hesitant triangular fuzzy set (HTFS) and the cumulative prospect theory (CPT) termed the HTFS-CPT-VIKOR method. This method adopts the hesitant triangular fuzzy number to represent the decision information on the alternatives under the influence of multi-attributes constructs alternatives evaluation indicators and solves the indicator weights by using the deviation method. Based on CPT positive and negative ideal points were used as reference points to construct the prospect matrix which then utilized the VIKOR method to optimize the emergency alternatives for hydrogen leakage and explosion accidents. Taking an accident at a hydrogen refueling station as an example the effectiveness and rationality of the HTFS-CPT-VIKOR method were verified by comparing with the existing three methods and conducting parameter sensitivity analysis. Research results show that the HTFS-CPT-VIKOR method effectively captures the limited psychological behavior characteristics of decision makers and enhances their ability to identify filter and judge ambiguous information making the decisionmaking alternatives more in line with the actual environment which provided strong support for the optimization of emergency alternatives for hydrogen leakage and explosion accidents.

Synthetic current density profiles with wind and photovoltaic power characteristics were calculated by autoregressive-moving-average (ARMA) models for the experimental evaluation of dynamic operating concepts for alkaline water electrolyzers powered by renewable energy. The selected operating concepts included switching between mixed and split electrolyte cycles and adapting the liquid electrolyte volume flow rate depending on the current density. All experiments were carried out at a pressure of 7 bar a temperature of 60 °C and with an aqueous potassium hydroxide solution with 32 wt.% KOH as the electrolyte. The dynamic operating concepts were compared to stationary experiments with mixed electrolyte cycles and the experimental evaluation showed that the selected operating concepts were able to reduce the gas impurity compared to the reference operating conditions without a noticeable increase of the cell potential. Therefore the overall system efficiency and process safety could be enhanced by this approach.

Hydrogen (H2) as an energy carrier may play a role in various hard-to-abate subsectors but to maximize emission reductions supplied hydrogen must be reliable low-emission and low-cost. Here we build a model that enables direct comparison of the cost of producing net-zero hourly-reliable hydrogen from various pathways. To reach net-zero targets we assume upstream and residual facility emissions are mitigated using negative emission technologies. For the United States (California Texas and New York) model results indicate nextdecade hybrid electricity-based solutions are lower cost ($2.02-$2.88/kg) than fossil-based pathways with natural gas leakage greater than 4% ($2.73-$5.94/ kg). These results also apply to regions outside of the U.S. with a similar climate and electric grid. However when omitting the net-zero emission constraint and considering the U.S. regulatory environment electricity-based production only achieves cost-competitiveness with fossil-based pathways if embodied emissions of electricity inputs are not counted under U.S. Tax Code Section 45V guidance.

The need to drastically reduce greenhouse gas emissions is driving the development of existing and new technologies to produce and use hydrogen. Anion exchange membrane electrolysis is one of these rapidly developing technologies and presents promising characteristics for efficient hydrogen production. However the environmental performance and the material criticality of anion exchange membrane electrolysis must be assessed. In this work prospective life cycle assessment and criticality assessment are applied first to identify environmental and material criticality hotspots within the production of anion exchange membrane electrolysis units and second to benchmark hydrogen production against proton exchange membrane electrolysis. From an environmental point of view the catalyst spraying process heavily dominates the ozone depletion impact category while the production of the membrane represents a hotspot in terms of the photochemical ozone formation potential. For the other categories the environmental impacts are distributed across different components. The comparison of hydrogen production via anion exchange membrane electrolysis and proton exchange membrane electrolysis shows that both technologies involve a similar life-cycle environmental profile due to similar efficiencies and the leading role of electricity generation for the operation of electrolysis. Despite the fact that for proton exchange membrane electrolysis much less material is required due to a higher lifetime anion exchange membrane electrolysis shows significantly lower raw material criticality since it does not rely on platinum-group metals. Overall a promising environmental and material criticality performance of anion exchange membrane electrolysis for hydrogen production is concluded subject to the expected technical progress for this technology.

A simulation tool called HYDRA to optimize individual hydrogen infrastructure layouts is presented. The different electrolyzer technologies namely proton exchange membrane electrolysis anion exchange membrane electrolysis alkaline electrolysis and solid oxide electrolysis as well as hydrogen storage possibilities are described in more detail and evaluated. To illustrate the application opportunities of HYDRA three project examples are discussed. The examples include central and decentral applications while taking the usage of hydrogen into account.

A promising method of energy storage is the combination of hydrogen and compressed-air energy storage (CAES) systems. CAES systems are divided into diabatic adiabatic and isothermal cycles. In the diabatic cycle thermal energy after air compression is discharged into the environment and the scheme implies the use of organic fuel. Taking into account the prospects of the decarbonization of the energy industry it is advisable to replace natural gas in the diabatic CAES scheme with hydrogen obtained by electrolysis using power-to-gas technology. In this article the SENECA-1A project is considered as a high-power hybrid unit using hydrogen instead of natural gas. The results show that while keeping the 214 MW turbines powered the transition to hydrogen reduces carbon dioxide emissions from 8.8 to 0.0 kg/s while the formation of water vapor will increase from 17.6 to 27.4 kg/s. It is shown that the adiabatic CAES SENECA-1A mode compared to the diabatic has 0.0 carbon dioxide and water vapor emission with relatively higher efficiency (71.5 vs. 62.1%). At the same time the main advantage of the diabatic CAES is the possibility to produce more power in the turbine block (214 vs. 131.6 MW) having fewer capital costs. Thus choosing the technology is a subject of complex technical economic and ecological study.

When driven by sunlight molten catalytic methane cracking can produce clean hydrogen fuel from natural gas without greenhouse emissions. To design solar methane crackers a canonical plug flow reactor model was developed that spanned industrially relevant temperatures and pressures (1150–1350 Kelvin and 2–200 atmospheres). This model was then validated against published methane cracking data and used to screen power tower and beam-down reactor designs based on “Solar Two” a renewables technology demonstrator from the 1990s. Overall catalytic molten methane cracking is likely feasible in commercial beam-down solar reactors but not power towers. The best beam-down reactor design was 9% efficient in the capture of sunlight as fungible hydrogen fuel which approaches photovoltaic efficiencies. Conversely the best discovered tower methane cracker was only 1.7% efficient. Thus a beam-down reactor is likely tractable for solar methane cracking whereas power tower configurations appear infeasible. However the best simulated commercial reactors were heat transfer limited not reaction limited. Efficiencies could be higher if heat bottlenecks are removed from solar methane cracker designs. This work sets benchmark conditions and performance for future solar reactor improvement via design innovation and multiphysics simulation.

The study proposes a comprehensive framework to support the development of green hydrogen production including the establishment of legal and regulatory frameworks investment incentives and public-private partnerships. Using official and public data from government agencies the potential of renewable energy sources is studied and some reasonable assumptions are made so that a full study and evaluation of hydrogen production in the country can be done. The information here proves beyond a doubt that renewable energy makes a big difference in making green hydrogen. This makes the country a leader in the field of making green hydrogen. Based on what it found this research suggests a way for the country to have a green hydrogen economy by 2050. It is done in three steps: using green hydrogen as a fuel for industry using green hydrogen in fuel cells and selling hydrogen. On the other hand the research found that making green hydrogen that can be used in Iraq and other developing countries is hard. There are technological economic and social problems as well as policy consequences that need to be solved.

This paper offers a comprehensive analysis of the historical evolution and the current state of the aviation industry with a particular emphasis on the critical need for this sector to decarbonize. It delves into emerging propulsion technologies such as battery electric and hydrogen-based systems assessing their potential impact on sustainability within the aviation sector. Special attention is devoted to the global regulatory framework notably carbon offsetting and emission reduction scheme for international aviation which encapsulates initiatives such as lower carbon aviation fuels and sustainable aviation fuels. Examining the environmental challenges facing aviation the paper underscores the necessity for a balanced and comprehensive strategy that integrates various approaches to achieve sustainable solutions. By addressing both the historical context and contemporary advances the paper aims to provide a nuanced understanding of the complexities surrounding aviation's decarbonization journey acknowledging the industry's strides while recognizing the ongoing challenges in the pursuit of sustainability.

The storage and transfer of energy require a safe technology to mitigate the global environmental issues resulting from the massive application of fossil fuels. Fuel cells have used hydrogen as a clean and efficient energy source. Nevertheless the storage and transport of hydrogen have presented longstanding problems. Recently liquid organic hydrogen carriers (LOHCs) have emerged as a solution to these issues. The hydrogen storage technique in LOHCs is more attractive than those of conventional energy storage systems like liquefaction compression at high pressure and methods of adsorption and absorption. The release and acceptance of hydrogen should be reversible by LOHC molecules following favourable reaction kinetics. LOHCs comprise liquid and semi-liquid organic compounds that are hydrogenated to store hydrogen. These hydrogenated molecules are stored and transported and finally dehydrogenated to release the required hydrogen for supplying energy. Hydrogenation and dehydrogenation are conducted catalytically for multiple cycles. This review elaborates on the characteristics of different LOHC molecules based on their efficacy as energy generators. Additionally different catalysts used for both hydrogenation and dehydrogenation are discussed.

The transition to renewable energy sources to mitigate climate change will require large-scale energy storage to dampen the fluctuating availability of renewable sources and to ensure a stable energy supply. Energy storage in the geological subsurface can provide capacity and support the cycle times required. This study investigates hydrogen storage methane storage and compressed air energy storage in subsurface porous formations and quantifies potential storage capacities as well as storage rates on a site-specific basis. For part of the North German Basin used as the study area potential storage sites are identified employing a newly developed structural geological model. Energy storage capacities estimated from a volume-based approach are 6510 TWh and 24544 TWh for hydrogen and methane respectively. For a consistent comparison of storage capacities including compressed air energy storage the stored exergy is calculated as 6735 TWh 25795 TWh and 358 TWh for hydrogen methane and compressed air energy storage respectively. Evaluation of storage deliverability indicates that high deliverability rates are found mainly in two of the three storage formations considered. Even accounting for the uncertainty in geological parameters the storage potential for the three considered storage technologies is significantly larger than the predicted demand and suitable storage rates are achievable in all storage formations.

This paper presents a comparative analysis of two hydrogen station configurations during the refueling process: the conventional “directly pressurized refueling process” and the innovative “cascade refueling process.” The objective of the cascade process is to refuel vehicles without the need for booster compressors. The experiments were conducted at the Hydrogen Research and Fueling Facility located at California State University Los Angeles. In the cascade refueling process the facility buffer tanks were utilized as high-pressure storage enabling the refueling operation. Three different scenarios were tested: one involving the cascade refueling process and two involving compressor-driven refueling processes. On average each refueling event delivered 1.6 kg of hydrogen. Although the cascade refueling process using the high-pressure buffer tanks did not achieve the pressure target it resulted in a notable improvement in the nozzle outlet temperature trend reducing it by approximately 8 ◦C. Moreover the overall hydrogen chiller load for the two directly pressurized refuelings was 66 Wh/kg and 62 Wh/kg respectively whereas the cascading process only required 55 Wh/kg. This represents a 20% and 12% reduction in energy consumption compared to the scenarios involving booster compressors during fueling. The observed refueling range of 150–350 bar showed that the cascade process consistently required 12–20% less energy for hydrogen chilling. Additionally the nozzle outlet temperature demonstrated an approximate 8 ◦C improvement within this pressure range. These findings indicate that further improvements can be expected in the high-pressure region specifically above 350 bar. This research suggests the potential for significant improvements in the high-pressure range emphasizing the viability of the cascade refueling process as a promising alternative to the direct compression approach.

Hydrogen is envisioned to become a fundamental energy vector for the decarbonization of energy systems. Two key factors that will define the success of hydrogen are its sustainability and competitiveness with alternative solutions. One of the many challenges for the proliferation of hydrogen is the creation of a sustainable supply chain. In this study a methodology aimed at assessing the economic feasibility of holistic hydrogen supply chains is developed. Based on the designed methodology a tool which calculates the levelized cost of hydrogen for the different stages of its supply chain: production transmission & distribution storage and conversion is proposed. Each stage is evaluated individually combining relevant technical and economic notions such as learning curves and scaling factors. Subsequently the findings from each stage are combined to assess the entire supply chain as a whole. The tool is then applied to evaluate case studies of various supply chains including large-scale remote and small-scale distributed green hydrogen supply chains as well as conventional steam methane reforming coupled with carbon capture and storage technologies. The results show that both green hydrogen supply chains and conventional methods can achieve a competitive LCOH of around €4/kg in 2030. However the key contribution of this study is the development of the tool which provides a foundation for a comprehensive evaluation of hydrogen supply chains that can be continuously improved through the inputs of additional users and further research on one or more of the interconnected stages.

Low-carbon hydrogen could be an important component of a net-zero carbon economy helping to mitigate emissions in a number of hard-to-abate sectors. The United States recently introduced an escalating production tax credit (PTC) to incentivize production of hydrogen meeting increasingly stringent embodied emissions thresholds. Hydrogen produced via electrolysis can qualify for the full subsidy under current federal accounting standards if the input electricity is generated by carbon-free resources but may fail to do so if emitting resources are present in the generation mix. While use of behind-the-meter carbon-free electricity inputs can guarantee compliance with this standard the PTC could also be structured to allow producers using grid-supplied electricity to qualify subject to certain clean energy procurement requirements. Herein we use electricity system capacity expansion modeling to quantitatively assess the impact of grid-connected electrolysis on the evolution of the power sector in the western United States through 2030 under multiple possible implementations of the clean hydrogen PTC. We find that subsidized grid-connected hydrogen production has the potential to induce additional emissions at effective rates worse than those of conventional fossil-based hydrogen production pathways. Emissions can be minimized by requiring grid-based hydrogen producers to match 100% of their electricity consumption on an hourly basis with physically deliverable ‘additional’ clean generation which ensures effective emissions rates equivalent to electrolysis exclusively supplied by behind-the-meter carbon-free generation. While these requirements cannot eliminate indirect emissions caused by competition for limited clean resources which we find to be a persistent result of large hydrogen production subsidies they consistently outperform alternative approaches relying on relaxed time matching or marginal emissions accounting. Added hydrogen production costs from enforcing an hourly matching requirement rather than no requirements are less than $1 kg−1 and can be near zero if clean firm electricity resources are available for procurement.

Hydrogen embrittlement (HE) remains a pressing issue in materials science and engineering given its significant impact on the structural integrity of metals and alloys. This exhaustive review aims to thoroughly examine HE covering a range of aspects that collectively enhance our understanding of this intricate phenomenon. It proceeds to investigate the varied effects of hydrogen on metals illustrating its ability to profoundly alter mechanical properties thereby increasing vulnerability to fractures and failures. A crucial section of the review delves into how different metals and their alloys exhibit unique responses to hydrogen exposure shedding light on their distinct behaviors. This knowledge is essential for customizing materials to specific applications and ensuring structural dependability. Additionally the paper explores a diverse array of models and classifications of HE offering a structured framework for comprehending its complexities. These models play a crucial role in forecasting preventing and mitigating HE across various domains ranging from industrial settings to critical infrastructure.

While the share of renewable energy sources increased within the last years with an ongoing upward trend the energy sector is facing the problem of storing large amounts of electrical energy properly. To compensate daily and seasonal fluctuations a sufficient storage system has to be developed. The storage of hydrogen in the subsurface referred to as Underground Hydrogen Storage (UHS) shows potential to be a solution for this problem. Hydrogen produced from excess energy via electrolysis is injected into a subsurface reservoir and withdrawn when required. As hydrogen possesses unique thermodynamic properties many commonly used correlations can not be simply transferred to a system with a high hydrogen content. Mixing processes with the present fluids are essential to be understood to achieve high storage efficiencies. Additionally in the past microbial activity e.g. by methanogenic archaea was observed leading to a changing fluid composition over time. To evaluate the capability of reservoir simulators to cover these processes the present study establishes a benchmark scenario of an exemplary underground hydrogen storage scenario. The benchmark comprises of a generic sandstone gas reservoir and a typical gas storage schedule is defined. Based on this benchmark the present study assesses the capabilities of the commercial simulator Schlumberger ECLIPSE and the open-source simulator DuMux to mimic UHS related processes such as hydrodynamics but also microbial activity. While ECLIPSE offers a reasonable mix of user-friendliness and computation time DuMux allows for a better adjustment of correlations and the implementation of biochemical reactions. The corresponding input data (ECLIPSE format) and relevant results are provided in a repository to allow this simulation study’s reproduction and extension.

To meet the global climate goals agreed upon regarding the Paris Agreement governments and institutions around the world are investigating various technologies to reduce carbon emissions and achieve a net-negative energy system. To this end integrated solutions that incorporate carbon utilization processes as well as promote the transition of the fossil fuel-based energy system to carbon-free systems such as the hydrogen economy are required. One of the possible pathways is to utilize CO2 as the base chemical for producing a liquid organic hydrogen carrier (LOHC) using CO2 as a mediating chemical for delivering H2 to the site of usage since gaseous and liquid H2 retain transportation and storage problems. Formic acid is a probable candidate considering its high volumetric H2 capacity and low toxicity. While previous studies have shown that formic acid is less competitive as an LOHC candidate compared to other chemicals such as methanol or toluene the results were based on out-of-date process schemes. Recently advances have been made in the formic acid production and dehydrogenation processes and an analysis regarding the recent process configurations could deem formic acid as a feasible option for LOHC. In this study the potential for using formic acid as an LOHC is evaluated with respect to the state-of-the-art formic acid production schemes including the use of heterogeneous catalysts during thermocatalytic and electrochemical formic acid production from CO2 . Assuming a hydrogen distribution system using formic acid as the LOHC each of the production transportation dehydrogenation and CO2 recycle sections are separately modeled and evaluated by means of techno-economic analysis (TEA) and life cycle assessment (LCA). Realistic scenarios for hydrogen distribution are established considering the different transportation and CO2 recovery options; then the separate scenarios are compared to the results of a liquefied hydrogen distribution scenario. TEA results showed that while the LOHC system incorporating the thermocatalytic CO2 hydrogenation to formic acid is more expensive than liquefied H2 distribution the electrochemical CO2 reduction to formic acid system reduces the H2 distribution cost by 12%. Breakdown of the cost compositions revealed that reduction of steam usage for thermocatalytic processes in the future can make the LOHC system based on thermocatalytic CO2 hydrogenation to formic acid to be competitive with liquefied H2 distribution if the production cost could be reduced by 23% and 32% according to the dehydrogenation mode selected. Using formic acid as a LOHC was shown to be less competitive compared to liquefied H2 delivery in terms of LCA but producing formic acid via electrochemical CO2 reduction was shown to retain the lowest global warming potential among the considered options.

Proposals for achieving net-zero emissions by 2050 include scaling-up electrolytic hydrogen production however this poses technical economic and environmental challenges. One such challenge is for policymakers to ensure a sustainable future for the environment including freshwater and land resources while facilitating low-carbon hydrogen production using renewable wind and solar energy. We establish a country-by-country reference scenario for hydrogen demand in 2050 and compare it with land and water availability. Our analysis highlights countries that will be constrained by domestic natural resources to achieve electrolytic hydrogen self-sufficiency in a net-zero target. Depending on land allocation for the installation of solar panels or wind turbines less than 50% of hydrogen demand in 2050 could be met through a local production without land or water scarcity. Our findings identify potential importers and exporters of hydrogen or conversely exporters or importers of industries that would rely on electrolytic hydrogen. The abundance of land and water resources in Southern and Central-East Africa West Africa South America Canada and Australia make these countries potential leaders in hydrogen export.

This study describes the optimization of a modelling process concerning biogas’ use to generate green hydrogen and electrical power. The Aspen Plus simulation tool is used to model the procedure and the approach employed to limit the emissions of gas from the hydrogen production process will be the CO2 capture method. This technique uses slack lime (Ca(OH)2) to absorb CO2 capture since it is readily available. The study analyzes many critical parameters in the process including the temperature and pressure in the steam reforming (SR) and the water gas shift (WGS) reactions along with the steam to carbon ratio (S/C) to determine how the production of green hydrogen and electrical power will be influenced. Electricity generation is achieved by taking the residual water from the SR WGS carbonation reactions and converting it to the vapour phase allowing the steam to pass through the turbine to generate electricity. To examine the effects of the synchronized critical parameters response surface methodology (RSM) was used thus allowing the optimal operational conditions to be determined in the form of an optimized zone for operation. The result of parameter optimization gave the maximum green hydrogen production of 211.46 kmol/hr and electric power production of 2311.68 kWh representing increases of 34.86% and 5.62% respectively when using 100 kmol/hr of biogas. In addition control structures were also built to control the reactors’ temperature in the dynamic section. The tuning parameters can control the SR and WGS system’s reactor to maintain the system in approximately 0.29 h and 0.32 h respectively.

This work presents the design and application of two control techniques—a model predictive control (MPC) and a proportional integral derivative control (PID) both in combination with a multilayer perceptron neural network—to produce hydrogen gas on-demand in order to use it as an additive in a spark ignition internal combustion engine. For the design of the controllers a control-oriented model identified with the Hammerstein technique was used. For the implementation of both controllers only 1% of the overall air entering through the throttle valve reacted with hydrogen gas allowing maintenance of the hydrogen–air stoichiometric ratio at 34.3 and the air–gasoline ratio at 14.6. Experimental results showed that the average settling time of the MPC controller was 1 s faster than the settling time of the PID controller. Additionally MPC presented better reference tracking error rates and standard deviation of 1.03 × 10−7 and 1.06 × 10−14 and had a greater insensitivity to measurement noise resulting in greater robustness to disturbances. Finally with the use of hydrogen as an additive to gasoline there was an improvement in thermal and combustion efficiency of 4% and 0.6% respectively and an increase in power of 545 W translating into a reduction of fossil fuel use.

The main purpose of this article is to provide a short review of proton exchange membrane electrolyzer (PEMEL) modeling used for power electronics control. So far three types of PEMEL modeling have been adopted in the literature: resistive load static load (including an equivalent resistance series-connected with a DC voltage generator representing the reversible voltage) and dynamic load (taking into consideration the dynamics both at the anode and the cathode). The modeling of the load is crucial for control purposes since it may have an impact on the performance of the system. This article aims at providing essential information and comparing the different load modeling.

In the global content regarding the impact on the environmental of the gases emissions resulted from the fossil fuels combustion aspect discussed on the 2015 Paris Climate Conference contribute to the necessity of searching of alternative energy from durable and renewable resources. The purpose of the paper is the use of hydrogen fuelling at truck diesel engine in order to improves engine efficiency and pollutant performance hydrogen being injected into the inlet manifold. Experimental results show better energetic and pollution performance of the dual fuelled engine due to the improvement of the combustion process and reduction of carbon content.

Remote locations and off-grid regions still rely mainly on diesel generators despite the high operating costs and greenhouse gas emissions. The exploitation of local renewable energy sources (RES) in combination with energy storage technologies can be a promising solution for the sustainable electrification of these areas. The aim of this work is to investigate the potential for decarbonizing remote islands in Norway by installing RES-based energy systems with hydrogen-battery storage. A national scale assessment is presented: first Norwegian islands are characterized and classified according to geographical location number of inhabitants key services and current electrification system. Then 138 suitable installation sites are pinpointed through a multiple-step sorting procedure and finally 10 reference islands are identified as representative case studies. A site-specific methodology is applied to estimate the electrical load profiles of all the selected reference islands. An optimization framework is then developed to determine the optimal system configuration that minimizes the levelized cost of electricity (LCOE) while ensuring a reliable 100% renewable power supply. The LCOE of the RES-based energy systems range from 0.21 to 0.63 €/kWh and a clear linear correlation with the wind farm capacity factor is observed (R2 equal to 0.87). Hydrogen is found to be crucial to prevent the oversizing of the RES generators and batteries and ensure long-term storage capacity. The techno-economic feasibility of alternative electrification strategies is also investigated: the use of diesel generators is not economically viable (0.87–1.04 €/kWh) while the profitability of submarine cable connections is highly dependent on the cable length and the annual electricity consumption (0.14–1.47 €/kWh). Overall the cost-effectiveness of RES-based energy systems for off-grid locations in Northern Europe can be easily assessed using the correlations derived in this analysis.

The declining cost of renewable power has engendered growing interest in leveraging this power for the production of chemicals and synthetic fuels. Here renewable power is added to the gas-to-liquid (GTL) process through Fischer–Tropsch (FT) synthesis in order to increase process efficiency and reduce CO2 emissions. Accordingly two realistic configurations are considered which differ primarily in the syngas preparation step. In the first configuration solid oxide steam electrolysis cells (SOEC) in combination with an autothermal reformer (ATR) are used to produce synthesis gas with the right composition while in the second configuration an electrically-heated steam methane reformer (E-SMR) is utilized for syngas production. The results support the idea of adding power to the GTL process mainly by increased process efficiencies and reduced process emissions. Assuming renewable power is available the process emissions would be 200 and 400 gCO2 L1 syncrude for the first and second configurations respectively. Configuration 1 and 2 show 8 and 4 times less emission per liter syncrude produced respectively compared to a GTL plant without H2 addition with a process emission of 1570 gCO2 L1 syncrude. By studying the two designs based on FT production carbon efficiency and FT catalyst volume a better alternative is to add renewable power to the SOEC (configuration 1) rather than using it in an E-SMR (configuration 2). Given an electricity price of $100/MW h and natural gas price of 5 $ per GJ FT syncrude and H2 can be produced at a cost between $15/MW h and $16/MW h. These designs are considered to better utilize the available carbon resources and thus expedite the transition to a low-carbon economy

As part of the UK Government’s Net Zero targets to tackle Climate Change the Health and Safety Executive (HSE) aims to reach an authoritative view on the safety of using 100% hydrogen for heating across the UK to feed into Government policy decisions by the mid-2020s. This paper describes the background and process of a programme of work led by HSE in support of the Department for Energy Security and Net Zero (formerly BEIS) that will inform strategic policy decisions by 2026. The strategic framework of HSE’s programme of work was defined between BEIS and HSE. HSE’s programme of work follows on from a previous project which engaged with HSE policy regulatory and scientific colleagues working with industry stakeholders identifying knowledge gaps for the safe distribution storage and use of hydrogen gas in domestic industrial and commercial premises. These knowledge gaps were subsequently used in discussions with stakeholders to prioritise research projects and evidence gathering exercises. To review this scientific evidence HSE developed a review framework and convened Evidence Review Groups (ERGs) to cover all evidence areas encompassing topics such as quantified risk assessment material compatibility and operational procedures. These ERGs include representation from relevant divisions across HSE (policy regulation and science). The paper explains the structure of HSE’s input into the hydrogen for heating programme the ERG process and timelines along with the proposed outputs. Additional activities have been undertaken by HSE within the programme to highlight specific issues in support of the review process which will also be discussed.

In a future energy generation market the storage of energy is going to become increasingly important. Besides classic ways of storage like pumped storage hydro power stations etc the production of hydrogen will play an important role as an energy storage system. Hydrogen may be stored as a liquefied gas (LH2) on a long term base as well as for short term supply of fuel stations to ensure a so called “green” mobility. The handling with LH2 has been subject to several recent safety studies. In this context reliable simulation tools are necessary to predict the spill and spreading of LH2 during an accidental release. This paper deals with the different boiling regimes: film boiling transition boiling and nucleation boiling after a release and their modeling by means of an inhouse-code for wall evaporation which is implemented in the commercial CFD code ANSYS CFX. The paper will describe the model its implementation and validation against experimental data such as the HSL LH2 spill experiments.

Hydrogen is considered as an attractive alternative to fossil fuels in the transportation sector. However the penetration of Fuel Cell Electric Vehicles (FCEV) is hindered by the lack of hydrogen refueling station infrastructures. In this study the feasibility of a hybrid PV/wind system for hydrogen refueling station is investigated. Refueling events data is collected in different locations including industrial residential highway and tourist areas. Station Occupancy Fractions (SOF) and Social-to-Solar Fraction (STSF) indicators are developed to assess the level of synchronization between the hydrogen demand and solar potential. Then a validated computer code is used to optimize the renewable system components for off/on-grid cases based on minimizing the Net Present Cost (NPC) and the Loss of Hydrogen Supply Probability (LHSP). For off grid cases the results show that STSF attains maximum value in the industrial area where 0.62 fraction of refueling events occur during the sunshine hours and minimum NPC is achieved. It is observed that when STSF attains lower values of 0.52 0.41 and 0.38 for residential highway and tourist areas NPC increases by 8 16 and 31% respectively. This is associated with lower level of coordination between the hydrogen demand and solar potential. The same conclusion can be stated for the on-grid cases. Therefore for green hydrogen production via solar energy utilization it is recommended that a tariff should be applied to encourage refueling hydrogen vehicles during the availability of solar radiation while reducing the environmental impact storage requirements and eventually the cost of hydrogen production.

This paper describes the performance of explosion free in fire self-venting (TPRD-less) composite tanks of Type IV in fires of realistic intensity HRR/A=1 MW/m2 in conditions of first responders’ intervention. This breakthrough safety technology does not require the use of thermally activated pressure relief devices (TPRD). It provides microleaks-no-burst (LNB) performance of high-pressure hydrogen storage tanks in a fire. Two fire intervention strategies are investigated one is the removal of a vehicle with LNB tank from the fire and another is the extinction of the fire. The removal from the fire scenario is investigated for one carbon-carbon and one carbon-basalt double-composite wall tank prototype. The fire extinction scenario is studied for four carbon-basalt prototypes. All six prototypes of 7.5 L volume and nominal working pressure of 70 MPa demonstrated safe release of hydrogen through microchannels of the composite wall after melting a liner. The technology allows fire brigades to apply standard intervention strategies and tactics at the fire scene with hydrogen vehicles if LNB tanks are used in the vehicle.

With the growing concern about climate issues and the urgent need to reduce carbon emissions hydrogen has attracted increasing attention as a clean and renewable vehicle energy source. However the storage of flammable hydrogen gas is a major challenge and it restricts the commercialisation of fuel cell electric vehicles (FCEVs). This paper provides a comprehensive review of common on-board hydrogen storage tanks possible failure mechanisms and typical manufacturing methods as well as their future development trends. There are generally five types of hydrogen tanks according to different materials used with only Type III (metallic liner wrapped with composite) and Type IV (polymeric liner wrapped with composite) tanks being used for vehicles. The metallic liner of Type III tank is generally made from aluminium alloys and the associated common manufacturing methods such as roll forming deep drawing and ironing and backward extrusion are reviewed and compared. In particular backward extrusion is a method that can produce near net-shape cylindrical liners without the requirement of welding and its tool designs and the microstructural evolution of aluminium alloys during the process are analysed. With the improvement and innovation on extrusion tool designs the extrusion force which is one of the most demanding issues in the process can be reduced significantly. As a result larger liners can be produced using currently available equipment at a lower cost.

Hydrogen energy has been proposed as a reliable and sustainable source of energy which could play an integral part in demand for foreseeable environmentally friendly energy. Biomass fossil fuels waste products and clean energy sources like solar and wind power can all be employed for producing hydrogen. This comprehensive review paper provides a thorough overview of various hydrogen storage technologies available today along with the benefits and drawbacks of each technology in context with storage capacity efficiency safety and cost. Since safety concerns are among the major barriers to the broad application of H2 as a fuel source special attention has been paid to the safety implications of various H2 storage techniques. In addition this paper highlights the key challenges and opportunities facing the development and commercialization of hydrogen storage technologies including the need for improved materials enhanced system integration increased awareness and acceptance. Finally recommendations for future research and development with a particular focus on advancing these technologies towards commercial viability.

We investigate the challenges and options for repurposing existing natural gas pipelines for hydrogen transportation. Challenges of re-purposing are mainly related to safety and due to the risk of hydrogen embrittlement of pipeline steels and the smaller molecular size of the gas. From an economic perspective the lower volumetric energy density of hydrogen compared to natural gas is a challenge. We investigate three pipeline repurposing options in depth: a) no modification to the pipeline but enhanced maintenance b) use of gaseous inhibitors and c) the pipe-in-pipe approach. The levelized costs of transportation of these options are compared for the case of the German Norddeutsche Erdgasleitung (NEL) pipeline. We find a similar cost range for all three options. This indicates that other criteria such as the sunk costs public acceptance and consumer requirements are likely to shape the decision making for gas pipeline repurposing.