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Materials Towards Carbon-free, Emission-free and Oil-free Mobility: Hydrogen Fuel-cell Vehicles—Now and in the Future
Jul 2010
Publication
In the past material innovation has changed society through new material-induced technologies adding a new value to society. In the present world engineers and scientists are expected to invent new materials to solve the global problem of climate change. For the transport sector the challenge for material engineers is to change the oil-based world into a sustainable world. After witnessing the recent high oil price and its adverse impact on the global economy it is time to accelerate our efforts towards this change.
Industries are tackling global energy issues such as oil and CO2 as well as local environmental problems such as NOx and particulate matter. Hydrogen is the most promising candidate to provide carbon-free emission-free and oil-free mobility. As such engineers are working very hard to bring this technology into the real society. This paper describes recent progress of vehicle technologies as well as hydrogen-storage technologies to extend the cruise range and ensure the easiness of refuelling and requesting material scientists to collaborate with industry to fight against global warming.
Link to document download on Royal Society Website
Industries are tackling global energy issues such as oil and CO2 as well as local environmental problems such as NOx and particulate matter. Hydrogen is the most promising candidate to provide carbon-free emission-free and oil-free mobility. As such engineers are working very hard to bring this technology into the real society. This paper describes recent progress of vehicle technologies as well as hydrogen-storage technologies to extend the cruise range and ensure the easiness of refuelling and requesting material scientists to collaborate with industry to fight against global warming.
Link to document download on Royal Society Website
Safety Design of Compressed Hydrogen Trailers with Composite Cylinders
Sep 2013
Publication
Compressed hydrogen is delivered by trailers in steel cylinders at 19.6 MPa in Japan. Kawasaki Heavy Industries Ltd. developed two compressed hydrogen trailers with composite cylinders in collaboration with JX Nippon Oil in a project of the New Energy and Industrial Technology Development Organization (NEDO).<br/>The first trailer which was the first hydrogen trailer with composite cylinder in Japan has 35 MPa cylinders and the second trailer has 45 MPa cylinders. These trailers have been operated transporting hydrogen and feedstock to hydrogen refuelling stations without the accident. This paper describes the safety design including compliance with regulations the influence of vibrations and safety verification in case of a collision.
Effect of Initial Turbulence on Vented Explosion Over Pressures from Lean Hydrogen-air Deflagrations
Sep 2013
Publication
To examine the effect of initial turbulence on vented explosions experiments were performed for lean hydrogen–air mixtures with hydrogen concentrations ranging from 12 to 15% vol. at elevated initial turbulence. As expected it was found that an increase in initial turbulence increased the overall flame propagation speed and this increased flame propagation speed translated into higher peak overpressures during the external explosion. The peak pressures generated by flame–acoustic interactions however did not vary significantly with initial turbulence. When flame speeds measurements were examined it was found that the burning velocity increased with flame radius as a power function of radius with a relatively constant exponent over the range of weak initial turbulence studied and did not vary systematically with initial turbulence. Instead the elevated initial turbulence increased the initial flame propagation velocities of the various mixtures. The initial turbulence thus appears to act primarily by generating higher initial flame wrinkling while having a minimal effect on the growth rate of the wrinkles. For practical purposes of modelling flame propagation and pressure generation in vented explosions the increase in burning velocity due to turbulence is suggested to be approximated by a single constant factor that increases the effective burning velocity of the mixture. When this approach is applied to a previously developed vent sizing correlation the correlation performs well for almost all of the peaks. It was found however that in certain situations this approach significantly under predicts the flame–acoustic peak. This suggests that further research may be necessary to better understand the influence of initial turbulence on the development of flame–acoustic peaks in vented explosions.
Safe Storage of Compressed Hydrogen at Ambient and Cryogenic Temperatures in Flexible Glass Capillaries
Sep 2013
Publication
We have demonstrated that the strength of produced flexible quartz capillaries can be high enough to withstand the internal hydrogen pressure up to 233 MPa at normal and cryogenic temperature. According to the experimental results the cryo-compressed storage of hydrogen in the capillaries at moderate pressure can enable one to reach DOE 2015 aims for the gravimetric and volumetric capacities of vessels for the safe mobile hydrogen storage. Furthermore flexible capillaries in a bundle can probably serve as a high-pressure pipes for the transportation of gases over long distances. The developed technology of hydrogen storage can be applied to methane and hythane (H₂ - CH₄ mixture) which bridge the gap between conventional fossil fuels and the clean future of a hydrogen economy. It can be also applied to other gases i.e. air oxygen and helium-oxygen mixtures widely used in autonomic breathing devices.
JRC Reference Data from Experiments of Onboard Hydrogen Tanks Fast Filling
Sep 2013
Publication
At the JRC-IET on-board hydrogen tanks have been subjected to filling–emptying cycles to investigate their long-term mechanical and thermal behaviour and their safety performance. The local temperature history inside the tanks has been measured and compared with the temperatures outside and at the tank metallic bosses which is the measurement location identified by some standards. The outcome of these activities is a set of experimental data which will be made publicly available as reference for safety studies and validation of computational fluid dynamics.
Uncertainties in Risk Assessment of Hydrogen Discharges from Pressurized Storage Vessels Ranging from Cryogenic to Ambient Temperatures
Sep 2013
Publication
Evaluations of the uncertainties resulting from risk assessment tools to predict releases from the various hydrogen storage types are important to support risk informed safety management. The tools have to predict releases from a wide range of storage pressures (up to 80 MPa) and temperatures (at 20K) e.g. the cryogenic compressed gas storage covers pressures up to 35 MPa and temperatures between 33K and 338 K. Accurate calculations of high pressure releases require real gas EOS. This paper compares a number of EOS to predict hydrogen properties typical in different storage types. The vessel dynamics are modelled to evaluate the performance of various EOS to predict exit pressures and temperatures. The results are compared to experimental data and results from CFD calculations.
Comparison of Two Simplified Models Predictions with Experimental Measurements for Gas Release Within an Enclosure
Sep 2009
Publication
In this work the validity of simplified mathematical models for predicting dispersion of turbulent buoyant jet or plume within a confined volume is evaluated. In the framework of the HYSAFE Network of Excellence CEA performed experimental tests in a full-scale Garage facility in order to reproduce accidental gas leakages into an unventilated residential garage. The effects of release velocities diameters durations mass flow rates and flow regimes on the vertical distribution of the gas concentration are investigated. Experimental data confirm the formation for the release conditions of an almost well-mixed upper layer and a stratified lower layer. The comparison of the measurements and the model predictions shows that a good agreement is obtained for a relatively long-time gas discharge for jet like or plume like flow behaviour.
Pressure Effects of an Ignited Release from Onboard Storage in a Garage with a Single Vent
Sep 2017
Publication
This work is driven by the need to understand the hazards resulting from the rapid ignited release of hydrogen from onboard storage tanks through a thermally activated pressure relief device (TPRD) inside a garage-like enclosure with low natural ventilation i.e. the consequences of a jet fire which has been immediately ignited. The resultant overpressure is of particular interest. Previous work [1] focused on an unignited release in a garage with minimum ventilation. This initial work demonstrated that high flow rates of unignited hydrogen through a thermally activated pressure relief device (TPRD) in ventilated enclosures with low air change per hour can generate overpressures above the limit of 10- 15 kPa which a typical civil structure like a garage could withstand. This is due to the pressure peaking phenomenon. Both numerical and phenomenological models were developed for an unignited release and this has been recently validated experimentally [2]. However it could be expected that the majority of unexpected releases through a TPRD may be ignited; leading to even greater overpressures and to date whilst there has been some work on fires in enclosures the pressure peaking phenomenon for an ignited release has yet to be studied or compared with that for an equivalent unignited release. A numerical model for ignited releases in enclosures has been developed and computational fluid dynamics has then been used to examine the pressure dynamics of an ignited hydrogen release in a real scale garage. The scenario considered involves a high mass flow rate release from an onboard hydrogen storage tank at 700 bar through a 3.34 mm diameter orifice representing the TPRD in a small garage with a single vent equivalent in area to small window. It is shown that whilst this vent size garage volume and TPRD configuration may be considered “safe” from overpressures in the event of an unignited release the overpressure resulting from an ignited release is two orders of magnitude greater and would destroy the structure. Whilst further investigation is needed the results clearly indicate the presence of a highly dangerous situation which should be accounted for in regulations codes and standards. The hazard relates to the volume of hydrogen released in a given timeframe thus the application of this work extends beyond TPRDs and is relevant where there is a rapid ignited release of hydrogen in an enclosure with limited ventilation.
Guidelines and Recommendations for Indoor Use of Fuel Cells and Hydrogen Systems
Oct 2015
Publication
Deborah Houssin-Agbomson,
Simon Jallais,
Elena Vyazmina,
Guy Dang-Nhu,
Gilles Bernard-Michel,
Mike Kuznetsov,
Vladimir V. Molkov,
Boris Chernyavsky,
Volodymyr V. Shentsov,
Dmitry Makarov,
Randy Dey,
Philip Hooker,
Daniele Baraldi,
Evelyn Weidner,
Daniele Melideo,
Valerio Palmisano,
Alexandros G. Venetsanos,
Jan Der Kinderen and
Béatrice L’Hostis
Hydrogen energy applications often require that systems are used indoors (e.g. industrial trucks for materials handling in a warehouse facility fuel cells located in a room or hydrogen stored and distributed from a gas cabinet). It may also be necessary or desirable to locate some hydrogen system components/equipment inside indoor or outdoor enclosures for security or safety reasons to isolate them from the end-user and the public or from weather conditions.<br/>Using of hydrogen in confined environments requires detailed assessments of hazards and associated risks including potential risk prevention and mitigation features. The release of hydrogen can potentially lead to the accumulation of hydrogen and the formation of a flammable hydrogen-air mixture or can result in jet-fires. Within Hyindoor European Project carried out for the EU Fuel Cells and Hydrogen Joint Undertaking safety design guidelines and engineering tools have been developed to prevent and mitigate hazardous consequences of hydrogen release in confined environments. Three main areas are considered: Hydrogen release conditions and accumulation vented deflagrations jet fires and including under-ventilated flame regimes (e.g. extinguishment or oscillating flames and steady burns). Potential RCS recommendations are also identified.
Deploying Fuel Cell Systems, What Have We Learned
Sep 2013
Publication
The Hydrogen Safety Panel brings a broad cross-section of expertise from the industrial government and academic sectors to help advise the U.S. Department of Energy's (DOE) Fuel Cell Technologies Office through its work in hydrogen safety codes and standards. The Panel's initiatives in reviewing safety plans conducting safety evaluations identifying safety-related technical data gaps and supporting safety knowledge tools and databases cover the gamut from research and development to demonstration. The Panel's recent work has focused on the safe deployment of hydrogen and fuel cell systems in support of DOE efforts to accelerate fuel cell commercialization in early market applications: vehicle refuelling material handling equipment backup power for warehouses and telecommunication sites and portable power devices. This paper summarizes the work and learnings from the Panel's early efforts the transition to its current focus and the outcomes and conclusions from recent work on the deployment of hydrogen and fuel cell systems.
Renewables Readiness Assessment: The Hashemite Kingdom of Jordan
Feb 2021
Publication
Jordan's energy diversification strategy is centred around renewables which are expected will provide the low-cost reliable secure and environmentally sustainable energy required to power its new engines of economic growth – manufacturing transport construction and agriculture.
The National Energy Strategy 2020–2030 presents the evolution of the energy sector under its vision for stimulating demand achieving efficiency and improving electricity system flexibility.
This Renewables Readiness Assessment (RRA) highlights key actions for the short and medium-term that could create more conductive conditions for renewable energy development. It aims to help unlock Jordan's renewable energy potential and provide the means to meet the energy diversification goals of its national strategy.
The study was undertaken by the Ministry of Energy and Mineral Resources (MEMR) in collaboration with the International Renewable Energy Agency (IRENA).
Key recommendations:
The National Energy Strategy 2020–2030 presents the evolution of the energy sector under its vision for stimulating demand achieving efficiency and improving electricity system flexibility.
This Renewables Readiness Assessment (RRA) highlights key actions for the short and medium-term that could create more conductive conditions for renewable energy development. It aims to help unlock Jordan's renewable energy potential and provide the means to meet the energy diversification goals of its national strategy.
The study was undertaken by the Ministry of Energy and Mineral Resources (MEMR) in collaboration with the International Renewable Energy Agency (IRENA).
Key recommendations:
- Provide the necessary conditions for renewables growth in the power sector.
- Foster continued growth of renewable power generation.
- Plan the integration of higher shares of renewable power.
- Incentivise the use of renewables for heating and cooling.
- Support renewable transport and mobility options.
- Catalyse renewable energy investment. Strengthen local industries and create jobs in renewables.
Delayed Explosion of Hydrogen High Pressure Jets: An Inter Comparison Benchmark Study
Sep 2017
Publication
Delayed explosions of accidental high pressure hydrogen releases are an important risk scenario for safety studies of production plants transportation pipelines and fuel cell vehicles charging stations. As a consequence the assessment of the associated consequences requires accurate and validated prediction based on modelling and experimental approaches. In the frame of the French working group dedicated to the evaluation of computational fluid dynamics (CFD) codes for the modelling of explosion phenomena this study is dedicated to delayed explosions of high pressure releases. Two participants using two different codes have evaluated the capacity of CFD codes to reproduce explosions of high pressure hydrogen releases. In the first step the jet dispersion is modelled and simulation results are compared with experimental data in terms of axial and radial concentration dilution velocity decay and turbulent characteristics of jets. In the second step a delayed explosion is modelled and compared to experimental data in terms of overpressure at different monitor points. Based on this investigation several recommendations for CFD modelling of high pressure jets explosions are suggested.
Blending Ammonia into Hydrogen to Enhance Safety through Reduced Burning Velocity
Sep 2019
Publication
Laminar burning velocities (SL) of hydrogen/ammonia mixtures in air at atmospheric pressure were studied experimentally and numerically. The blending of hydrogen with ammonia two fuels that have been proposed as promising carriers for renewable energy causes the laminar flame speed of the mixture SL to decrease significantly. However details of this have not previously available. Systematic measurements were therefore performed for a series of hydrogen/ammonia mixtures with wide ranges of mole fractions of blended ammonia (XNH3) and equivalence ratio using a heat flux method based on heat flux of a flat flame transferred to the burner surface. It was found that the mixture of XNH3 = 40% has a value of SL close to that of methane which is the dominant component of natural gas. Using three chemical kinetic mechanisms available in the literature i.e. the well-known GRI-Mech 3.0 mechanism and two mechanisms recently released SL were also modelled for the cases studied. However the discrepancies between the experimental and numerical results can exceed 50% with the GRI-Mech 3.0 mechanism. Discrepancies were also found between the numerical results obtained with different mechanisms. These results can contribute to an increase in both the safety and efficiency of the coutilization of these two types of emerging renewable fuel and to guiding the development of better kinetic models.
Risk Assessment on Life Safety and Financial Loss for Road Accident of Fuel Cell Vehicles
Sep 2017
Publication
Vehicular use of hydrogen is the first attempt to apply hydrogen energy in consumers’ environment in large scale and has raised safety concerns in both public authorities and private bodies such as fire services and insurance companies. This paper analyzes typical accident progressions of hydrogen fuel cell vehicles in a road collision accident. Major hydrogen consequences including impinging jet fires and catastrophic tank ruptures are evaluated separately in terms of accident duration and hazard distances. Results show that in a 70 MPa fuel cell car accident the hazards associated with hydrogen releases would normally last for no more than 1.5 min due to the empty of the tank. For the safety of general public a perimeter of 100 m is suggested in the accident scene if no hissing sound is heard. However the perimeter can be reduced to 10 m once the hissing sound of hydrogen release is heard. Furthermore risks of fatalities injuries and damages are all quantified in financial terms to assess the impacts of the accident. Results show that costs of fatalities and injuries contribute most to the overall financial loss indicating that the insurance premium of fatalities and injuries should be set higher than that of property loss.
Effect of Expansion Ratio on Flame Acceleration During Hydrogen Fueled Gas Explosions
Sep 2019
Publication
A precise understanding of the flame turbulence induced by cellular instabilities is indispensable to perform an appropriate risk assessment of hydrogen fuelled gas explosion. In this research Darrieus Landau instability (DL instability) whose effect on gas explosion is remarkable was experimentally examined. The DL instability is essentially caused by a volumetric expansion of burned gas at flame front. Therefore in order to examine the effects of volumetric expansion ratio the experiments were conducted using H2-O2-N2-Ar gas mixtures of various volumetric expansion ratio conditions by changing N2-Ar ratio. When Ar content ratio is increased the flame temperature becomes higher and volumetric expansion ratio is increased owing to lower specific heat of Ar. The experiments were conducted in nearly unconfined conditions of laboratory-scale and large-scale. Gas mixtures were filled in a 10 cm diameter soap bubble for the laboratory-scale and in a plastic tent of thin vinyl sheet of 1m3 for the large-scale. The gas mixtures were ignited by an electric spark and blast wave and flame speed were measured simultaneously by using a pressure sensor and a high-speed video camera. The DL instability owing to volumetric expansion accelerates flame propagation. In addition the intensity of blast wave was greatly raised depending on flame acceleration which can be explained by an acoustic theory. The effects of expansion ratio and experimental scales on flame propagation and blast wave were analyzed in detail. These results are quite important to perform an appropriate consequence analysis of accidental explosion of hydrogen.
Discussion of Lessons Learned from a Hydrogen Release
Sep 2013
Publication
Just in line with any emerging alternative transportation fuel incidents involving hydrogen used as transportation fuel are learning opportunities for this new and growing industry. This paper includes discussion of many topics in hydrogen safety surrounding the installation operation and maintenance of commercial hydrogen stations or compression storage and dispensing systems.
Residual Performance of Composite Pressure Vessels Submitted to Mechanical Impacts
Sep 2017
Publication
Type IV pressure vessels are commonly used for hydrogen on-board stationary or bulk storages. During their lifetime they can be submitted to mechanical impacts creating damage within the composite structure not necessarily correlated to what is visible from the outside. When an impact is suspected or when a cylinder is periodically inspected it is necessary to determine whether it can safely stay in service or not. The FCH JU project Hypactor aims at creating a large database of impacts characterized by various non destructive testing (NDT) methods in order to provide reliable pass-fail criteria for damaged cylinders. This paper presents some of the tests results investigating short term burst) and long term (cycling) performance of impacted cylinders and the recommendations that can be made for impact testing and NDT criteria calibration.
What is an Explosion?
Sep 2013
Publication
We are going to focus our discussion on “Explosions” its definitions from a scientific regulatory and societal perspective. We will point out that as defined these definitions are not consistent and lead to ambiguity. Of particular interest to this work is how this current ambiguity affects the emerging Regulation Codes and Standards (RCS) as applied to hydrogen technologies. While this manuscript has its roots in combustion science with extension to both the standard development and regulatory communities for hazards at large the unique behavior of hydrogen in many configurations motivates examining the relevant definitions and language used in these communities. We will point out the ambiguities how this leads to confusion in supporting definitions and how it leads to overly restrictive RCS for hydrogen applications. We will then suggest terminology which is not ambiguous internally self-consistent and allows appropriate RCS to be promulgated to ensure the safety of the public and capital to ensure the correct response of first responders and allow cost effective development of hydrogen technologies in our infrastructure.
Operation of UK Gas Appliances with Hydrogen Blended Natural Gas
Sep 2019
Publication
The HyDeploy project has undertaken a programme of work to assess the effect of hydrogen addition on the safety and performance of gas appliances and installations. A representative set of eight appliances have been assessed in laboratory experiments with a range of test gases that explored high and low Wobbe Number and hydrogen concentrations up to 28.4 % mol/mol. Tests have demonstrated that the addition of hydrogen does not affect the key hazard areas of CO production light back flame out or the operation of flame failure devices. It was identified that for some designs of gas fire appliances the operation of the oxygen depletion sensors may be affected by the addition of hydrogen and further studies in this area are planned. A laboratory based study was supported by an onsite testing programme where 133 installations were assessed for gas tightness appliance combustion safety and operation against normal line natural gas G20 reference gas and two hydrogen blended gases. Where installations were gas tight for natural gas analysis showed that no additional leakage occurred with hydrogen blended gases. There were also no issues identified with the combustion performance of appliances and onsite results were in line with those obtained in the laboratory testing programme.
Computational Analysis of Hydrogen Diffusion in Polycrystalline Nickel and Anisotropic Polygonal Micro, Nano Grain Size Effects
Sep 2013
Publication
The effect of irregular polygonal grain size and random grain boundary on hydrogen diffusion in polycrystalline nickel is investigated. Hydrogen diffusion behavior in micropolycrystalline nickel is compared with that in nanopolycrystalline nickel through numerical analysis. The two dimensional computational finite element microstructural and nanostructural analyses are based on Fick's law corresponding to heterogeneous polycrystalline model geometry. The heterogeneous polycrystalline model consists of random irregular polygonal grains. These grains are divided into internal grain and grain boundary regions the size of which is determined from the grain size. The computational analysis results show that hydrogen diffusion in nanostructural irregular polycrystalline nickel is higher in magnitude than the microstructural irregular polycrystalline nickel. However models of voids traps and micro and nano clustered grains are yet to be included.
Empirical Profiling of Cold Hydrogen Plumes Formed from Venting of LH2 Storage Vessels
Sep 2017
Publication
Liquid hydrogen (LH2) storage is viewed as a viable approach to assure sufficient hydrogen capacity at commercial fuelling stations. Presently LH2 is produced at remote facilities and then transported to the end-use site by road vehicles (i.e. LH2 tanker trucks). Venting of hydrogen to depressurize the transport storage tank is a routine part of the LH2 delivery and site transfer process. The behaviour of cold hydrogen plumes has not been well characterized because of the sparsity of empirical field data which can lead to overly conservative safety requirements. Committee members of the National Fire Protection Association (NFPA) Standard 2 [1] formed the Hydrogen Storage Safety Task Group which consists of hydrogen producers safety experts and computational fluid dynamics modellers has identified the lack of understanding of hydrogen dispersion during LH2 venting of storage vessels as a critical gap for establishing safety distances at LH2 facilities especially commercial hydrogen fuelling stations. To address this need the National Renewable Energy Laboratory Sensor Laboratory in collaboration with the NFPA Hydrogen Storage Task Group developed a prototype Cold Hydrogen Plume Analyzer to empirically characterize the hydrogen plume formed during LH2 storage tank venting. The prototype analyzer was field deployed during an actual LH2 venting process. Critical findings included
- Hydrogen above the lower flammable limit (LFL) was detected as much as 2 m lower than the release point which is not predicted by existing models.
- Personal monitors detected hydrogen at ground level although at levels below the LFL.
- A small but inconsistent correlation was found between oxygen depletion and the hydrogen concentration.
- A negligible to non-existent correlation was found between in-situ temperature measurements and the hydrogen concentration.
Delayed Explosion of Hydrogen High Pressure Jets in a Highly Obstructed Geometry
Sep 2017
Publication
Delayed explosions of accidental high pressure hydrogen releases are an important risk scenario in safety studies of production plants transportation pipelines and fuel cell vehicles charging stations. Such explosions were widely explored in multiple experimental and numerical investigations. Explosion of high pressure releases in highly obstructed geometries with high blockage ratio is a much more complicated phenomenon. This paper is dedicated to the experimental investigation of the influence of obstacles on a delayed deflagration of hydrogen jets. The computational fluid dynamics (CFD) code FLACS is used to reproduce experimental data. In the current study the computed overpressure signals are compared to the experimentally measured ones at different monitoring points. Simulations are in close agreement with experimental results and can be used to predict overpressure where experimental pressure detectors were saturated. For homogenous stationary clouds a new approach of equivalent mixture of H2/air (~16.5%) to stoichiometric mixture of CH4/air is suggested. This approach is validated versus experimental data from the literature in terms of overpressure maxima. A parametric study is performed using FLACS for various concentrations in the same geometry in order to identify a possible transition from deflagration to detonation.
Development of a Realistic Hydrogen Flammable Atmosphere Inside a 4-m3 Enclosure
Sep 2017
Publication
To define a strategy of mitigation for containerized hydrogen systems (fuel cells for example) against explosion the main characteristics of flammable atmosphere (size concentration turbulence…) shall be well-known. This article presents an experimental study on accidental hydrogen releases and dispersion into an enclosure of 4 m3 (2 m x 2 m x 1 m). Different release points are studied: two circular releases of 1 and 3 mm and a system to create ring-shaped releases. The releases are operated with a pressure between 10 and 40 bars in order to be close to the process conditions. Different positions of the release inside the enclosure i.e. centred on the floor or along a wall are also studied. A specific effort is made to characterize the turbulence in the enclosure during the releases. The objectives of the experimental study are to understand and quantify the mechanisms of formation of the explosive atmosphere taking into account the geometry and position of the release point and the confinement. Those experimental data are analyzed and compared with existing models and could bring some new elements to improve them.
The National Hydrogen Strategy - The Federal Government Germany
Jun 2020
Publication
The energy transition – which represents the efforts undertaken and results achieved on renewable energy expansion and energy efficiency – is our basis for a clean secure and affordable energy supply which is essential for all our lives. By adopting the 2030 Climate Action Plan the Federal Government has paved the way for meeting its climate targets for 2030. Its long-term goal is to achieve carbon neutrality in line with the targets agreed under the Paris Agreement which seeks to keep global warming well below 2 degrees and if possible below 1.5 degrees. In addition Germany has committed itself together with the other European Member States to achieving greenhouse gas (GHG) neutrality by 2050. Apart from phasing out coal-fired power for which Germany has already taken the relevant decisions this means preventing emissions which are particularly hard to reduce such as process-related GHG emissions from the industrial sector.<br/>In order for the energy transition to be successful security of supply affordability and environmental compatibility need to be combined with innovative and smart climate action. This means that the fossil fuels we are currently using need to be replaced by alternative options. This applies in particular to gaseous and liquid energy sources which will continue to be an integral part of Germany’s energy supply. Against this backdrop hydrogen will play a key role in enhancing and completing the energy transition.
Optimizing Mixture Properties for Accurate Laminar Flame Speed Measurement from Spherically Expanding Flame: Application to H2/O2/N2/He Mixtures
Sep 2019
Publication
The uncertainty on the laminar flame speed extracted from spherically expanding flames can be minimized by using large flame radius data for the extrapolation to zero stretch-rate. However at large radii the hydrodynamic and thermo-diffusive instabilities induce the formation of a complex cellular flame front and limit the range of usable data. In the present study we have employed the flame stability theory of Matalon to optimize the properties of the initial mixture so that transition to cellularity may occur at a pre-determined large radius. This approach was employed to measure the laminar flame speeds of H2/O2/N2/He mixtures with equivalence ratios from 0.6 to 2.0 at pressures of 50/80/100 kPa and a temperature of 300 K. For all the performed experiments the uncertainty related to the extrapolation to zero stretch-rate (performed with the linear curvature model) was below 2% as shown by the position of the data points in the (Lb/Rf;U Lb/Rf;L) plan where Lb is the burned Markstein length; and Rf;L and Rf;U are the flame radii at the lower and upper bounds of the extrapolation range. Comparison of the predictions of four chemical mechanisms with the present unstretched laminar flame speed data indicated an error below 10% for most conditions. In addition unsteady 1-D simulations performed with A-SURF demonstrated that the flame dynamical response to stretch rate could not be captured by the mechanisms. The present work indicates that although the stability theory of Matalon provides a well defined framework to optimize the mixture properties for improved flame speed measurement the uncertainty of some of the required parameters can result in largely over-estimated critical radius for cellularity onset which compromise the accuracy of the optimization procedure.
Effect of Hydrogen on Fatigue Limit of SCM435 Low-Alloy Steel
Dec 2019
Publication
The objective of this study is to gain a basic understanding of the effect of hydrogen on the fatigue limit. The material was a low-alloy steel modified to be sensitive to hydrogen embrittlement by heat treatment. A statistical fatigue test was carried out using smooth and deep-notched specimens at a loading frequency of 20 Hz. The environment was laboratory air and hydrogen gas. The hydrogen gas pressure was 0.1 MPa in gauge pressure. The fatigue limit of the smooth specimen was higher in the hydrogen gas than that in air although the material showed severe hydrogen embrittlement during the SSRT (Slow Strain Rate Test). The fatigue limit of the deep-notched specimen in the hydrogen gas was the same as that in air. For the smooth specimen the fatigue limit was determined by whether or not a crack was initiated. For the deep-notched specimen the fatigue limit was determined by whether or not a crack propagated. The results can be interpreted as that hydrogen has no significant effect on crack initiation in the high-cycle fatigue regime and affected the threshold of the crack propagation.
Implementation of Large Scale Shadowgraphy in Hydrogen Safety Phenomena
Sep 2013
Publication
We have implemented a portable large-scale shadowgraph system for use in flow visualization relating to hydrogen safety. Previous large-scale shadowgraph and schlieren implementations have often been limited to background- oriented techniques which are subject to noise. The system built is based on a large-scale shadowgraph technique developed by Settles which allows for high-quality visualization. We have applied the shadowgraph system to complex phenomena and current issues in hydrogen safety including DDT in long channels jet releases and unconfined deflagrations. Shadowgrams taken are compared to a Z-schlieren system. This shadowgraph system allows analysis of these phenomena at longer length scales.
An Analysis of the Experiments Carried Out by HSL in the HyIndoor European Project Studying Accumulation of Hydrogen Released into a Semi-confined Enclosure
Oct 2015
Publication
Experimental work on hydrogen releases consequences in a 31-m3 semi-confined enclosure was performed in the framework of the collaborative European Hyindoor project. Natural ventilation effectiveness on hydrogen build-up limitation in a confined area was studied for several configurations of ventilation openings and of release conditions in real environmental conditions [1]; influence of wind on gas build-up was observed as well. This paper proposes a critical analysis of these experiments carried out by HSL and compares results with analytical approaches available in open scientific literature. The validity of these models in presence of wind was broached.
Very Low-cost Visual and Wireless Sensors for Effective Hydrogen Gas Leak Detection
Sep 2013
Publication
Element One Inc. Boulder CO is developing novel hydrogen gas leak indicators to improve the safety and maintenance operations of hydrogen production and chemical processing facilities and hydrogen fueling stations. These technologies can be used to make visual gas leak indicators such as paints decals and conformal plastic films as well as RF sensors for wireless networks. The primary advantage of the Element One hydrogen gas indicators is their low cost and easy deployment which allows them to be used ubiquitously at each and every potential hydrogen leak site. They have the potential to convert safety problems into routine maintenance problems thereby improving overall safety and decreasing operational costs.
Experiments on Flame Acceleration and DDT for Stoichiometric Hydrogen/Air Mixture in a Thin Layer Geometry
Sep 2017
Publication
A series of experiments in a thin layer geometry performed at the HYKA test site of the KIT. The experiments on different combustion regimes for lean and stoichiometric H2/air mixtures were performed in a rectangular chamber with dimensions of 20 x 90 x h cm3 where h is the thickness of the layer (h = 1 2 4 6 8 10 mm). Three different layer geometries:
- a smooth channel without obstructions;
- the channel with a metal grid filled 25% of length and
- a metal grid filled 100% of length.
Study on Behavior of Ambient Hydraulic Cycling Test for 70 MPA Type-3 Hydrogen Composite Cylinder
Sep 2013
Publication
Hydrogen used in hydrogen fuel cell vehicles is the flammable gas which has wide flammable range and flame propagation speed is very fast. This fuel cell vehicle equipped with high-pressure vessel in the form of fuel to supply the high pressure hydrogen storage system needs to be checked carefully about a special safety design and exact weak point for high pressure repeated fatigue. 70 L liner and 70 MPa Type-3 vessel were tested using the equipments which can perform ambient hydraulic cycling test and burst test in the Korea Gas Safety Corporation. And it was performed to identify the internal external behaviour through the Finite Element Analysis (FEA) and real leakage mode for high pressure repeated fatigue when subjected to be pressurized in vessel. 70 L liner and 70 MPa Type-3 vessel were tested using the equipments which can perform ambient hydraulic cycling test and burst test in the Korea Gas Safety Corporation. And it was performed to identify the internal external behaviour through the Finite Element Analysis (FEA) and real leakage mode for high pressure repeated fatigue when subjected to be pressurized in vessel. Through this study liner of type-3 hydrogen vessel is ruptured first on cylindrical (body) part than Dome part in 8.5 MPa. Also the same Phenomena are confirmed through the Finite Element Analysis (FEA). External composite leakage mode in ambient hydraulic cycling test was occurred in different area such as the Dome Dome knuckle and cylindrical (body) parts. But cracks of inner liner for gas tight were occurred in only cylindrical (body) parts. Also in FEA results when vessel is pressurized Dome knuckle and cylindrical (body) parts is weakest among all parts because of expansion of cylindrical (body) parts.
Tokyo Gas’ Efforts Regarding Impact Assessment on Surroundings and Emergency Response Training
Sep 2017
Publication
In Japan 82 commercial Hydrogen Refuelling Stations (HRSs) were constructed as of March 1 2017 but few impact assessments have been reported on the surroundings at HRS. In addition as HRSs become more widespread the number of HRSs around narrow urban areas will also increase. Thus the necessity of impact assessments on the surroundings of HRSs is expected to increase. In order to confirm that the influence from our HRS is not problematic to the surrounding residences we conducted an impact assessment on the surroundings at HRS by using the actual HRS construction plan. Although safety is one of the objects of an impact assessment in Japan the safety of an HRS is guaranteed by observing the High Pressure Gas Safety Act its Technical Standards and other related regulations. On the other hand if an accident such as a hydrogen leak or hydrogen fire occurs at an HRS it becomes important to prevent secondary disasters and to minimize influence on the surroundings by means of an initial response by the operators of the HRS. Therefore we have conducted training to improve the emergency response capability of the HRS operators and to prevent secondary disasters. In this paper we describe the abovementioned information with regard to an impact assessment on the surroundings and for emergency response training.
Vented Hydrogen Deflagrations in an ISO Container
Sep 2017
Publication
The commercial deployment of hydrogen will often involve housing portable hydrogen fuel cell power units in 20-foot or 40-foot shipping containers. Due to the unique properties of hydrogen hazards identification and consequence analysis is essential to safe guard the installations and design measures to mitigate potential hazards. In the present study the explosion of a premixed hydrogen-air cloud enclosed in a 20-foot container of 20’ x 8’ x 8’.6” is investigated in detail numerically. Numerical simulations have been performed using HyFOAM a dedicated solver for vented hydrogen explosions developed in-house within the frame of the open source computational fluid dynamics (CFD) code OpenFOAM toolbox. The flame wrinkling combustion model is used for modelling turbulent deflagrations. Additional sub-models have been added to account for lean combustion properties of hydrogen-air mixtures. The predictions are validated against the recent experiments carried out by Gexcon as part of the HySEA project supported by the Fuel Cells and Hydrogen 2 Joint Undertaking (FCH 2 JU) under the Horizon 2020 Framework Programme for Research and Innovation. The effects of congestion within the containers on the generated overpressures are also investigated.
Corrosion Cracking of Carbon Steels of Different Structure in the Hydrogen Sulfide Environment Under Static Load
Dec 2018
Publication
Hydrogen sulfide corrosion is one of the main reasons of steels destruction in the oil and gas industry. Damages appear as a result of corrosion and hydrogen embrittlement and corrosion cracking occurs when the load is applied. The influence of the steels structure on its stress corrosion cracking under the loads in hydrogen sulfide environment is insufficiently studied. The aim of the study is to determine the influence of the steels structure on its corrosion hydrogenation and corrosion cracking in the NACE hydrogen sulfide solution.<br/>It was established that the corrosion rate and hydrogenation of steel У8 in the NACE solution grows when the structure dispersion increases from perlite to sorbite troostite and martensite. The corrosion rate and hydrogenation of steel 45 are the greatest in pearlite-ferrite while the smallest - in sorbite.<br/>The corrosion of steels У8 and 45 in the NACE solution is localized: the average size of the ulcers is 50 ... 80 μm on the steel У8 and 45 ... 65 μm on steel 45. The depth of ulcers is maximal on the steel У8 with the martensite structure (~ 260 μm) and on the steel 45 with the troostite structure (~ 210 μm).<br/>Static load (σ = 300 MPa) increases the hydrogenation of steels in the hydrogen sulfide environment. The concentration of hydrogen in steel У8 with troostite structure increases by ~ 1.8 times. The concentration of hydrogen in steel 45 with troostite and martensite structures increases by ~ 1.2...1.3 and by ~ 1.4...1.6 times respectively.<br/>The steel У8 with martensite and perlite structures and steel 45 with troostite structure has the lowest resistance to corrosion cracking. Steels destruction depends on both hydrogen permeation and the corrosion localization which leads to the increase of the microelectrochemical heterogeneity of the surfaces.
Polymer Behaviour in High Pressure Hydrogen, Helium and Argon Environments as Applicable to the Hydrogen Infrastructure
Sep 2017
Publication
Polymers for O-rings valve seats gaskets and other sealing applications in the hydrogen infrastructure face extreme conditions of high-pressure H2 (0.1 to 100 MPa) during normal operation. To fill current knowledge gaps and to establish standard test methods for polymers in H2 environments these materials can be tested in laboratory scale H2 manifolds mimicking end use pressure and temperature conditions. Beyond the influence of high pressure H2 the selection of gases used for leak detection in the H2 test manifold their pressures and times of exposure gas types relative diffusion and permeation rates are all important influences on the polymers being tested. These effects can be studied ex-situ with post-exposure characterization. In a previous study four polymers (Viton A Buna N High Density Polyethylene (HDPE) and Polytetrafluoroethylene (PTFE)) commonly used in the H2 infrastructure were exposed to high-pressure H2 (100 MPa). The observed effects of H2 were consistent with typical polymer property-structure relationships; in particular H2 affected elastomers more than thermoplastics. However since high pressure He was used for purging and leak detection prior to filling with H2 a study of the influence of the purge gas on these polymers was considered necessary to isolate the effects of H2 from those of the purge gas. Therefore in this study Viton A Buna N and PTFE were exposed to the He purge procedure without the subsequent H2 exposure. Additionally six polymers Viton A Buna N PTFE Polyoxymethylene (POM) Polyamide 11 (Nylon) and Ethylenepropylenediene monomer rubber (EPDM) were subjected to high pressure Ar (100 MPa) followed by high pressure H2 (100 MPa) under the same static isothermal conditions to identify the effect of a purge gas with a significantly larger molecular size than He. Viton A and Buna N elastomers are more prone to irreversible changes as a result of H2 exposure from both Ar and He leak tests as indicated by influences on storage modulus extent of swelling and increased compression set. EPDM even though it is an elastomer is not as prone to high-pressure gas influences. The thermoplastics are generally less influenced by high pressure regardless of the gas type. Conclusions from these experiments will provide insight into the influence of purging processes and purge gases on the subsequent testing in high pressure gaseous H2. Control for the influence of purging on testing results is essential for the development of robust test methods for evaluating the effects of H2 and other high-pressure gases on the properties of polymers.
Visualization of Auto-ignition Phenomenon Under the Controlled Burst Pressure
Oct 2015
Publication
A high-pressure hydrogen jet released into the air has the possibility of igniting in a tube without any ignition source. The mechanism of this phenomenon called spontaneous ignition is considered to be that hydrogen diffuses into the hot air caused by the shock wave from diaphragm rupture and the hydrogen-oxidizer mixed region is formed enough to start chemical reaction. Recently flow visualization studies on the spontaneous ignition process have been conducted to understand its detailed mechanism but such ignition has not yet been well clarified. In this study the spontaneous ignition phenomenon was observed in a rectangular tube. The results confirm the presence of a flame at the wall of the tube when the shock wave pressure reaches 1.2–1.5 MPa in more than 9 MPa burst pressure and that ignition occurs near the wall followed by multiple ignitions as the shock wave propagates with the ignitions eventually combining to form a flame.
Regulations, Codes, and Standards (RCS) for Multi-fuel Motor Vehicle Dispensing Station
Sep 2017
Publication
In the United States requirements for liquid motor vehicle fuelling stations have been in place for many years. Requirements for motor vehicle fuelling stations for gaseous fuels including hydrogen are relatively new. These requirements have in the United States been developed along different code and standards paths. The liquid fuels have been addressed in a single document and the gaseous fuels have been addressed in documents specific to an individual gas. The result of these parallel processes is that multi-fuel stations are subject to requirements in several fuelling regulations codes and standards (RCS). This paper describes a configuration of a multi-fuel motor vehicle fuelling station and provides a detailed breakdown of the codes and standards requirements. The multi-fuel station would dispense what the U.S. Department of Energy defines as the six key alternative fuels: biodiesel electricity ethanol hydrogen natural gas and propane. The paper will also identify any apparent gaps in RCS and potential research projects that could help fill these gaps.
Numerical and Experimental Investigation of H2-air and H2-O2 Detonation Parameters in a 9 m Long Tube, Introduction of a New Detonation Model
Sep 2017
Publication
Experimental and numerical investigation of hydrogen-air and hydrogen-oxygen detonation parameters was performed. A new detonation model was introduced and validated against the experimental data. Experimental set-up consisted of 9 m long tube with 0.17 m in diameter where pressure was measured with piezoelectric transducers located along the channel. Numerical simulations were performed within OpenFoam code based on progress variable equation where the detonative source term accounts for autoignition effects. Autoignition delay times were computed at a simulation run-time with the use of a multivariate regression model where independent variables were: pressure temperature and fuel concentration. The dependent variable was the autoignition delay time. Range of the analyzed gaseous mixture composition varied between 20% and 50% of hydrogen-air and 50%–66% of hydrogen in oxygen. Simulations were performed using LES one-equation eddy viscosity turbulence model in 2D and 3D. Calculations were validated against experimental data.
Removing the Disrupting Wind Effect in Single Vented Enclosure Exposed to External Wind
Oct 2015
Publication
We are addressing hydrogen release into a single-vented facility with wind blowing onto the opposite side of the vent wall. Earlier work based on tests performed by HSL with wind (within the HyIndoor project) and comparative CFD simulations with and without wind ([1]within the H2FC project) has shown that the hydrogen concentrations inside the enclosure are increased compared to the case with no wind. This was attributed to the fact that wind is disrupting the passive ventilation. The present work is based on the GAMELAN tests (within the HyIndoor project) performed with one vent and no wind. For this enclosure simulations were performed with and without wind and reproduced the disrupting wind effect. In order to remove this effect and enhance the ventilation additional simulations were performed by considering different geometrical modifications near the vent. A simple geometrical layout around the vent is here proposed that leads to elimination of the disrupting wind effect. The analysis has been performed using the ADREA-HF code earlier validated both for the HSL and the GAMELAN tests. The current work was performed partly within HyIndoor project
CFD design of protective walls against the effects of vapor cloud fast deflagration of hydrogen
Oct 2015
Publication
Protective walls are a well-known and efficient way to mitigate overpressure effects of accidental explosions (detonation or deflagration). For detonation there are multiple published studies whereas for deflagration no well-adapted and rigorous method has been reported in the literature. This article describes the validation of a new modelling approach for fast deflagrations of H2. This approach includes two steps. At the first step the combustion phase of vapor cloud explosion (VCE) involving a fast deflagration is substituted by equivalent vessel burst problem. The purpose of this step is to avoid the reactive flow computations. At the second step CFD is used for computations of pressure propagation from the equivalent (non reactive) vessel burst problem. After verifying the equivalence of the fast deflagration and the vessel burst problem at the first step the capability of two CFD codes such as FLACS and Europlexus are examined for modelling of the vessel burst problem (with and without barriers). Finally the efficiency of finite and infinite barriers used for mitigation of the shock is investigated
Socio-economic Analysis and Quantitative Risk Assessment Methodology for Safety Design of Onboard Storage Systems
Sep 2017
Publication
Catastrophic rupture of onboard hydrogen storage in a fire is a safety concern. Different passive e.g. fireproofing materials the thermally activated pressure relief device (TPRD) and active e.g. initiation of TPRD by fire sensors safety systems are being developed to reduce hazards from and associated risks of high-pressure hydrogen storage tank rupture in a fire. The probability of such low-frequency highconsequences event is a function of fire resistance rating (FRR) i.e. the time before tank without TPRD ruptures in a fire the probability of TPRD failure etc. This safety issue is “confirmed” by observed recently cases of CNG tanks rupture due to blocked or failed to operate TPRD etc. The increase of FRR by any means decreases the probability of tank rupture in a fire particularly because of fire extinction by first responders on arrival at an accident scene.<br/>This study of socio-economic effects of safety applies a quantitative risk assessment (QRA) methodology to an example of hydrogen vehicles with passive tank protection system on roads in London.<br/>The risk is defined here through the cost of human loss per fuel cell hydrogen vehicle (FCHV) fire accident and fatality rate per FCHV per year. The first step in the methodology is the consequence analysis based on validated deterministic engineering tools to estimate the main identified hazards: overpressure in the blast wave at different distances and the thermal hazards from a fireball in the case of catastrophic tank rupture in a fire. The population can be exposed to slight injury serious injury and fatality after an accident. These effects are determined based on criteria by Health and Safety Executive (UK) and a cost metrics is applied to the number of exposed people in these three harm categories to estimate the cost per an accident. The second step in the methodology is either the frequency or the probability analysis. Probabilities of a vehicle fire and failure of the thermally activated pressure relief device are taken from published sources. A vulnerability probit function is employed to calculate the probability of emergency operations’ failure to prevent tank rupture as a function of a storage tank FRR and time of fire brigade arrival. These later results are integrated to estimate the tank rupture frequency and fatality rate. The risk is presented as a function of fire resistance rating.<br/>The QRA methodology allows to calculate the cost of human loss associated with an FCHV fire accident and demonstrates how the increase of FRR of onboard storage as a safety engineering measure would improve socio-economics of FCHV deployment and public acceptance of the technology.
Mn-based Borohydride Synthesized by Ball-milling KBH4 and MnCl2 for Hydrogen Storage
Dec 2013
Publication
In this work a mixed-cation borohydride (K2Mn(BH4)4) with P21/n structure was successfully synthesized by mechanochemical milling of the 2KBH4–MnCl2 sample under argon. The structural and thermal decomposition properties of the borohydride compounds were investigated using XRD Raman spectroscopy FTIR TGA-MS and DSC. Apart from K2Mn(BH4)4 the KMnCl3 and unreacted KBH4 compounds were present in the milled 2KBH4–MnCl2. The two mass loss regions were observed for the milled sample: one was from 100 to 160 °C with a 1.6 ± 0.1 wt% loss (a release of majority hydrogen and trace diborane) which was associated with the decomposition of K2Mn(BH4)4 to form KBH4 boron and finely dispersed manganese; the other was from 165 to 260 °C with a 1.9 ± 0.1 wt% loss (only hydrogen release) which was due to the reaction of KBH4 with KMnCl3 to give KCl boron finely dispersed manganese. Simultaneously the formed KCl could dissolve in KBH4 to yield a K(BH4)xCl1−x solid solution and also react with KMnCl3 to form a new compound K4MnCl6.
Development of a Generalized Integral Jet Model
Sep 2017
Publication
Integral type models to describe stationary plumes and jets in cross-flows (wind) have been developed since about 1970. These models are widely used for risk analysis to describe the consequences of many different scenarios. Alternatively CFD codes are being applied but computational requirements still limit the number of scenarios that can be dealt with using CFD only. The integral models however are not suited to handle transient releases such as releases from pressurized equipment where the initially high release rate decreases rapidly with time. Further on gas ignition a second model is needed to describe the rapid combustion of the flammable part of the plume (flash fire) and a third model has to be applied for the remaining jet fire. The objective of this paper is to describe the first steps of the development of an integral-type model describing the transient development and decay of a jet of flammable gas after a release from a pressure container. The intention is to transfer the stationary models to a fully transient model capable to predict the maximum extension of short-duration high pressure jets. The model development is supported by conducting a set of transient ignited and unignited spontaneous releases at initial pressures between 25bar and 400bar. These data forms the basis for the presented model development approach.
Numerical Modelling of Flame Acceleration and Transition to Detonation in Hydrogen & Air Mixtures with Concentration Gradient
Sep 2017
Publication
Hydrogen gas explosions in homogeneous reactive mixtures have been widely studied both experimentally and numerically. However in practice combustible mixtures are usually inhomogeneous and subject to both vertical and horizontal concentration gradients. There is still very limited understanding of the hydrogen explosion characteristics in such situations. The present numerical investigation aims to study the effect of mixture concentration gradient on the process of Deflagration to Detonation Transition and the effect of different hydrogen concentration gradient in the obstructed channel of hydrogen/air mixtures. An obstructed channel with 30% blockage ratio (BR=30) and three different average hydrogen concentrations of 20 % 30% and 35% have been considered using a specially developed density-based solver within the OpenFOAM toolbox. A high-resolution grid was built with the using adaptive mesh refinement technique providing 10 grid points in half reaction length. The numerical results are in reasonably good agreement with the experimental observations [1]. These studies show that the concentration gradient has a considerable effect on the accelerated flame tip speed and the location of transition to detonation in the obstructed channel. In all the three cases the first localised explosion occurred near the bottom wall where the shock and flame interacted and the mixture was most lean; and the second localised explosion occurred at the top wall due to the reflection of shock and flame front and later develops to form the leading detonation wave. The increase in the fuel concentration was found to increase the flame acceleration (FA) and having a faster transition to detonation.
Numerical Prediction of Forced-ignition Limit in High-pressurized Hydrogen Jet Flow Through a Pinhole
Sep 2017
Publication
The numerical simulations on the high-pressure hydrogen jet are performed by using the unsteady three-dimensional compressible Navier-Stokes equations with multi-species conservation equations. The present numerical results show that the highly expanded hydrogen free jet observes and the distance between the Mach disc and the nozzle exit agrees well with the empirical equation. The time-averaged H2 concentration of the numerical simulations agrees well with the experimental data and the empirical equation. The numerical simulation of ignition in a hydrogen jet is performed to show the flame behaviour from the calculated OH iso surface. We predicted the ignition and no-ignition region from the present numerical results about the forced ignition in the high-pressurized hydrogen jet.
Safety Issues of the Liquefaction, Storage and Transportation of Liquid Hydrogen
Sep 2013
Publication
The objectives of the IDEALHY project which receives funding from the European Union’s 7th Framework Programme (FP7/2007-2013) for the Fuel Cells and Hydrogen Joint Technology Initiative under grant agreement No. 278177 are to design a novel process that will significantly increase the efficiency of hydrogen liquefaction and be capable of delivering liquid hydrogen at a rate that is an order of magnitude greater than current plants. The liquid hydrogen could then be delivered to refueling stations in road tankers. As part of the project the safety management of the new large scale process and the transportation of liquid hydrogen by road tanker into urban areas are being considered. Effective safety management requires that the hazards are identified and well understood. This paper describes the scope of the safety work within IDEALHY and presents the output of the work completed so far. Initially a review of available experimental data on the hazards posed by releases of liquid hydrogen was undertaken which identified that generally there is a dearth of data relevant to liquid hydrogen releases. Subsequently HAZIDs have been completed for the new liquefaction process storage of liquid hydrogen and its transportation by road. This included a review of incidents relevant to these activities. The principal causes of the incidents have been analysed. Finally the remaining safety work for the IDEALHY project is outlined.
Prevention of Hydrogen Accumulation Inside the Vacuum Vessel Pressure Suppression System of the ITER Facility by Means of Passive Auto-catalytic Recombiners
Sep 2017
Publication
Hydrogen safety is a relevant topic for both nuclear fission and fusion power plants. Hydrogen generated in the course of a severe accident may endanger the integrity of safety barriers and may result in radioactive releases. In the case of the ITER fusion facility accident scenarios with water ingress consider the release of hydrogen into the suppression tank (ST) of the vacuum vessel pressure suppression system (VVPSS). Under the assumption of additional air ingress the formation of flammable gas mixtures may lead to explosions and safety component failure.<br/>The installation of passive auto-catalytic recombiners (PARs) inside the ST which are presently used as safety devices inside the containments of nuclear fission reactors is one option under consideration to mitigate such a scenario. PARs convert hydrogen into water vapor by means of passive mechanisms and have been qualified for operation under the conditions of a nuclear power plant accident since the 1990s.<br/>In order to support on-going hydrogen safety considerations simulations of accident scenarios using the CFD code ANSYS-CFX are foreseen. In this context the in-house code REKO-DIREKT is coupled to CFX to simulate PAR operation. However the operational boundary conditions for hydrogen recombination (e.g. temperature pressure gas mixture) of a fusion reactor scenario differ significantly from those of a fission reactor. In order to enhance the code towards realistic PAR operation a series of experiments has been performed in the REKO-4 facility with specific focus on ITER conditions. These specifically include operation under sub-atmospheric pressure (0.2–1.0 bar) gas compositions ranging from lean to rich H2/O2 mixtures and superposed flow conditions.<br/>The paper gives an overview of the experimental program presents results achieved and gives an outlook on the modelling approach towards accident scenario simulation.
Ultrasonic-assisted Catalytic Transfer Hydrogenation for Upgrading Pyrolysis-oil
Feb 2021
Publication
Recent interest in biomass-based fuel blendstocks and chemical compounds has stimulated research efforts on conversion and upgrading pathways which are considered as critical commercialization drivers. Existing pre-/post-conversion pathways are energy intense (e.g. pyrolysis and hydrogenation) and economically unsustainable thus more efficient process solutions can result in supporting the renewable fuels and green chemicals industry. This study proposes a process including biomass conversion and bio-oil upgrading using mixed fast and slow pyrolysis conversion pathway as well as sono-catalytic transfer hydrogenation (SCTH) treatment process. The proposed SCTH treatment employs ammonium formate as a hydrogen transfer additive and palladium supported on carbon as the catalyst. Utilizing SCTH bio-oil molecular bonds were broken and restructured via the phenomena of cavitation rarefaction and hydrogenation with the resulting product composition investigated using ultimate analysis and spectroscopy. Additionally an in-line characterization approach is proposed using near-infrared spectroscopy calibrated by multivariate analysis and modelling. The results indicate the potentiality of ultrasonic cavitation catalytic transfer hydrogenation and SCTH for incorporating hydrogen into the organic phase of bio-oil. It is concluded that the integration of pyrolysis with SCTH can improve bio-oil for enabling the production of fuel blendstocks and chemical compounds from lignocellulosic biomass.
Heat Pumps for Space Heating and Domestic Hot Water Production in Residential Buildings, an Environmental Comparison in a Present and Future Scenario
Nov 2022
Publication
The hydrogen vector stands as a potentially important tool to achieve the decarbonization of the energy sector. It represents an option to store the periodic excesses of energy generation from renewable electrical sources to be used as it is as a substitute for fossil fuels in some applications or reconverted into electricity when needed. In this context hydrogen can significantly decarbonize the building sector as an alternative fuel for gas-driven devices. Along with hydrogen the European strategic vision indicates the electrification of heat among the main energy transition pathways. The potential environmental benefits achievable from renewable hydrogen in thermally-driven appliances and the electrification of residential heat through electric heat pumps were evaluated and compared in this work. The novelty of the research consists of a consequential comparative life cycle assessment (16 impact categories) evaluation for three buildings (old old retrofitted and new) supplied by three different appliances (condensing boiler gas absorption heat pump and electric heat pump) never investigated before. The energy transition was evaluated for 2020 and 2030 scenarios considering the impact of gaseous fuels (natural gas and European green hydrogen) and electricity based on the pathway of the European electricity grid (27 European member states plus the United Kingdom). The results allowed to compare the environmental profile in deterministic and stochastic approaches and confirm if the increase of renewables reduces the impact in the operational phase of the appliances. The results demonstrate that despite the increased renewable share the use phase remains the most significant for both temporal scenarios contributing to 91% of the environmental profile. Despite the higher footprint in 2020 compared to the electric heat pump (198–200 vs. 170–196 gCO2eq/kWhth) the gas absorption heat pump offered a lower environmental profile than the others in all the scenarios analyzed.
Comparative Assessment of Blue Hydrogen from Steam Methane Reforming, Autothermal Reforming, and Natural Gas Decomposition Technologies for Natural Gas-producing Regions
Jan 2022
Publication
Interest in blue hydrogen production technologies is growing. Some researchers have evaluated the environmental and/or economic feasibility of producing blue hydrogen but a holistic assessment is still needed. Many aspects of hydrogen production have not been investigated. There is very limited information in the literature on the impact of plant size on production and the extent of carbon capture on the cost and life cycle greenhouse gas (GHG) emissions of blue hydrogen production through various production pathways. Detailed uncertainty and sensitivity analyses have not been included in most of the earlier studies. This study conducts a holistic comparative cost and life cycle GHG emissions’ footprint assessment of three natural gas-based blue hydrogen production technologies – steam methane reforming (SMR) autothermal reforming (ATR) and natural gas decomposition (NGD) to address these research gaps. A hydrogen production plant capacity of 607 tonnes per day was considered. For SMR based on the percentage of carbon capture and capture points we considered two scenarios SMR-52% (indicates 52% carbon capture) and SMR-85% (indicates 85% carbon capture). A scale factor was developed for each technology to understand the hydrogen production cost with a change in production plant size. Hydrogen cost is 1.22 1.23 2.12 1.69 2.36 1.66 and 2.55 $/kg H2 for SMR ATR NGD SMR-52% SMR-85% ATR with carbon capture and sequestration (ATR-CCS) and NGD with carbon capture and sequestration (NGD-CCS) respectively. The results indicate that when uncertainty is considered SMR-52% and ATR are economically preferable to NGD and SMR-85%. SMR-52% could outperform ATR-CCS when the natural gas price decreases and the rate of return increases. SMR-85% is the least attractive pathway; however it could outperform NGD economically when CO2 transportation cost and natural gas price decrease. Hydrogen storage cost significantly impacts the hydrogen production cost. SMR-52% SMR-85% ATR-CCS and NGD-CCS have scale factors of 0.67 0.68 0.54 and 0.65 respectively. The hydrogen cost variation with capacity shows that operating SMR-52% and ATR-CCS above hydrogen capacity of 200 tonnes/day is economically attractive. Blue hydrogen from autothermal reforming has the lowest life cycle GHG emissions of 3.91 kgCO2eq/kg H2 followed by blue hydrogen from NGD (4.54 kgCO2eq/kg H2) SMR-85% (6.66 kgCO2eq/kg H2) and SMR-52% (8.20 kgCO2eq/kg H2). The findings of this study are useful for decision-making at various levels.
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